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No.

IS-08-012-0 ( 1/9 )

Rev.

ENGINE SPECIFICATIONS

Engine Model Base Model : 4LE1(Stage 3A / Interim Tier 4)


Model No. : BV-4LE1NYGV-01
Customer EXPORT

Application Generator
Drawing No. E3-1037-076-0
( 3D Data Code )

Symbol Date Revision Record Issue No.


0 : 2008-2-13 : For confirmation of prototype engine specifications. ᧶
: ᧶
: ᧶
: ᧶
: ᧶
: ᧶

ISUZU MOTORS LIMITED Manager : Nobuhiro Shimizu Prepared : Koji Ogawa


Powertrain Business Dept.
No. IS-08-012-0 ( 2/9 )

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Manufacturer ISUZU MOTORS LIMITED

Engine Model Base Model: 4LE1(Stage 3A / Interim Tier 4) Model No. BV-4LE1NYGV-01

Application Generator

Four cycle, water cooled, overhead valve, vertical in-line,


Engine type
in-direct injection type

No. of cylinders-bore x stroke 4 - 85.0 mm x 96.0 mm

Total piston displacement 2.179 L

Compression ratio 21.5 to 1

Engine performance Rating Rating at delivery from Isuzu factory

Test䇭conditions Standard atmospheric condition Standard atmospheric condition

Conforming standard Break-in time 30 hrs Break-in time 0.5 hr


JPN;JIS D0006-1
US;SAEJ1349 With AC generator and without cooling fan With AC generator, without cooling fan
EU;ISO15550
With air cleaner and exh. silencer Without air cleaner, With exh. silencer

Fuel : EPA Fuel : JPN: JIS-NO.2


* Intake restriction -1.9kPa@1500min-1 / -2.45kPa@1800min-1 or less
* Exhaust restriction 4.0kPa@1500min-1 / 7.0kPa@1800min-1 or less

Rated output : 21.8 ± 4% kW / 1500 min-1(Stage 3A) :


: 26.3 ± 4% kW / 1800 min-1(Interim Tier-4)

Continuous rating : 19.5 kW / 1500 min-1(Stage 3A) :


: 23.9 kW / 1800 min-1(Interim Tier-4)
Fuel consumption at rated. : 258 g/kw.h or less :

No load max. speed : 1575 min-1 or less :


: 1890 min-1 or less

Low idle speed : 1000 ± 25 min-1 :


Speed lever set speed : 1940 ± 5 min-1

Type of fuel Diesel fuel only ( JPN:JIS-NO.2, US:ASTM-2D, EU:EN590 )


Engine dry weight Approx. 170 kg
Dimensions L 671 x W 496 x H 595 ( With cooling fan )
Firing order 1-3-4-2
Rotating direction Clockwise viewed from cooling fan
Valve device Overhead valve
No. IS-08-012-0 ( 3/9 )

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Supercharging device None(Natural aspirated)


Supercharging system ---
Driving system ---
Lubricating system ---
Manufacturer ---
Name of type ---

Fuel device
Injection pump
Manufacturer Bosch automotive system
Name of type PFR1KX type

Plunger Diameter 6.5 mm (Lubricated by fuel oil)

Injection nozzle
Manufacturer Bosch automotive system
Name of type Throttle type

Fuel injection time regulator None


Manufacturer ---
Name of type ---

Fuel feed pump With (Engine attached)


Manufacturer U-shin LTD.
Name of type Electromagnetic type

Fuel filter With (Engine attached)


Filtering system Paper element type
Manufacturer TOKYO ROKI
Name of type Paper element type

Governor
Speed control system Centrifugal variable speed control
Lubricating system Splash type
Manufacturer ISUZU MOTORS LIMITED
Name of type ---
No. IS-08-012-0 ( 4/9 )

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Lubricating device
Lubricating system Full forced pressure feed type

Lubricating pump
Type of pump Trochoid pump type
Driving system Driven by timing gear

Oil pressure regulating device Piston - spring type

Oil pressure indicating device Oil pressure switch for warning lamp (Push-off, 98kPa)

Oil filter
Filtering system Full flow paper element
Manufacturer TOKYO ROKI

Oil cooler None


Cooling system ---
Manufacturer ---

Cooling device
Cooling system Pressurized water forced circulation type

Cooling fan dia.380-6-Blower


Type of fan ---
Driving system Belt driven by crankshaft, speed ratio: 1.12

Water pump
Type of pump Impeller type
Driving system Belt driven by crankshaft pulley

Thermostat
Regulating system Wax-pellet type
Manufacturer Fuji Bellows Co., Ltd.

Water temperature With Overheat switch for warning lamp (95 degrees C)
indicating device
No. IS-08-012-0 ( 5/9 )

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Air cleaner ---


Cleaning system ---
Manufacturer ---

Starting device
Starting motor
Manufacturer Denso corporation
Name of type Reduction type
Voltage 12 V
Output 2.0 kW

Engine stop device Fuel cut by engine stop solenoid

Preheating device With Glow plug (QOS-㸈)

Alternator
Generating system A/C type
Manufacturer HITACHI corporation
Voltage 12 V
Output 20A
Driving system Belt driven from crankshaft pulley

Regulator
Regulating system Built-in IC regulator
Manufacturer HITACHI corporation
Charging discharging indicating system: ---

Hour meter Without


System ---
Manufacturer ---
Fitting position ---
Driving system ---
Speed ratio ---
Rated speed indicator ---

Power Take Off None

Flange type ---


Speed ratio ---
Spline number of teeth ---
No. IS-08-012-0 ( 6/9 )

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Allowable inclination angle 0.262 rad.(15deg.) for all directions viewed from flywheel

Capacity
Lubrication oil MAX : approx. 8.4 L MIN : approx. 5.9 L (Oil pan only)
Air cleaner ---
Injection pump ---
Governor ---
Cooling water Approx 2.8 L (Engine only)
Others ---

Maintenance data
Valve clearance Valve Valve clearance Valve timing: open Valve timing: close
and adjustment Inlet 0.4 mm at cold 0.26 rad(15deg) BTDC 0.51 rad(29deg) ABDC

Exhaust 0.4 mm at cold 0.70 rad(40deg) BBDC 0.28 rad(16deg) ATDC

Injection timing BTDC 0.175 rad (10deg)


Initial injection pressure 14.7 MPa
Compressive pressure 3.04 MPa ( 31 kgf/cm2䋩 (At engine speed 250 min-1)

Reference data
Thermostat Initial opening temperature at atmospheric pressure: 82.0 degrees C
Temperature at valve lift of 8.0 mm and over: 95.0 degrees C

Painting color Clear, except for cooling fan, electrical part connectors, and labels

Lubricating oil at delivery There is no engine oil when engine deliver from Isuzu factory.

Recommended API Grade CD, CE, CF, CF-4 or ACEA Grade B2/B3, E2/E3
lubrication oil * Please refer to "Engine Instruction Manual" for details.
No. IS-08-012-0 ( 7/9 )

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Dress Level
No. Item Description

1 HOUSING ; FLYWHEEL SAE#5 Level


2 FLYWHEEL semi-SAE 7.5" STD type
3 OIL PAN With Drain plug
4 OIL LEVEL GAUGE With (Engine RH attached)
5 AC GENERATOR HITACHI corporation A/C 12V-20A
6 STARTER Denso corporation 12V-2.0kW
7 FUEL FILTER With (Engine RH attached)
8 OIL FILTER With (Engine RH attached)
9 WATER INLET PIPE Right hand sideward (Viewed from Flywheel)
10 WATER OUTLET PIPE Left hand sideward (Viewed from Flywheel)
11 AIR INLET Left hand sideward, straight (Viewed from Flywheel)
12 COOLING FAN dia.380-6 blade-Blower(Loose parts)
13 FAN SPACER t=22.5 (4.5+18) (Loose parts)
No. IS-08-012-0 ( 8/9)

Engine Specifications Model No. BV-4LE1NYGV-01


Rev. 0

Loose parts
No. Parts No. Item Qty Remarks

1 897111-9621 TIMER ASM;EMERGENCY 1


2 894173-9480 CONTROL RESISTANCE 1
3 897105-4300 CONNECTOR;ACG 1
4 897105-4310 CONNECTOR;ACG 1
5 582550-0290 RELAY;STARTER 1
6 897022-8101 FAN ASM;COOLING(dia.380-Push) 1
7 028050-8450 BOLT;FAN FIX 4 Temporary attached to ENG
8 897063-4003 SPACER;FAN t=4.5 1 Temporary attached to ENG
9 989136-4230 SPACER;FAN t=18.0 1 Temporary attached to ENG
10 897042-0280 GSKT;EXH. PIPE 1 Temporary attached to ENG
11 --- SUPPLEMENT LABEL 1 Temporary attached to ENG
12 898106-4910 FUEL INLET LABEL 1 Temporary attached to ENG
IS-08-012-0 Rev. 0
Condition SAE J1349 NET wo/Fan
Temp. Standard
Test hour 30Hr
Pulley Ratio -

BV-4LE1NYGV-01 (for GENERATOR-SET) Cooling fan Without

Target Performance Curve Air cleaner With


Exh.silencer With
Generator With (No load)

EC Certificate (Stage-3A) EPA Certificate (Interim Tier-4)


D2-MODE 1500 min-1 D2-MODE 1800 min-1
40 Constant speed only Constant speed only

Rated output 26.3±2% kW / 1800min-1


Rated output 21.8±4% kW / 1500min-1

Continuous rating 23.9 kW / 1800min-1


POWER OUTPUT 䋨kW䋩

Continuous rating 19.5 kW / 1500min-1


30

20

10 Rating at delivery high idle speed 1940 ± 5 min-1


(Rated output --> No load maximum.)
No load maximum speed 1890 min-1 or less
(Continuous rating --> No load maximum.)

No load maximum speed 1575 min-1 or less


(Continuous rating --> No load maximum.)

0
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Engine speed (min-1)

㪊㪍㪇
S.F.C : 258 g/kW.hr or less
at continuous rating 㪊㪋㪇
㪊㪉㪇
1800rpm
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㪉㪏㪇
㪉㪍㪇
1500rpm
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㪇㪅㪇 㪌㪅㪇 㪈㪇㪅㪇 㪈㪌㪅㪇 㪉㪇㪅㪇 㪉㪌㪅㪇 㪊㪇㪅㪇

Allowable limit
Maximum intake depression ; -2.45kPa @1800min-1 , -1.9kPa @1500min-1
Maximum exhaust back pressure ; 7.0kPa @1800min-1 , 4.0kPa @1500min-1
Engine specifications Revision chart

Customer : EXPORT
Engine Model : BV-4LE1GV-01 Application : Generator

Description
Rev. No. IS No. Date Page Item Previous Current (Reason of change)

0 IS-08-012-0 13th.Feb.08 For confirmation of prototype engine specifications

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