DX500E, DX600E OPS and Parts Manual

OPERATION, MAINTENANCE,
PARTS MANUAL
DX-500E
DX-600E
DOUBLE DRUM VIBRATORY ROLLERS
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan Infracore Portable Power

1293 Glenway Drive
Statesville, N.C. 28625
www.doosanportablepower.com
Book: 13164462 (02/01)

DX-500 DX600 VIBRATORY COMPACTOR
OPERATION AND MAINTENANCE MANUAL
COMMUNICATION NO. 13164462
This manual should be used with all related supplemental books, engine and transmission manuals, and part books.
Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
If any questions arise concerning this publication or others, contact your local distributor for the latest available
information.
Contents of this manual are based on information in effect at the time of publication and are subject to change without
notice.
CONTENTS SECTION
SAFETY PRECAUTIONS AND GUIDELINES 1
INTRODUCTION 2
SYMBOL IDENTIFICATION AND METRIC

CONVERSION 3
OTHER EQUIPMENT 4
OPERATING INSTRUCTIONS 5
FUEL & LUBRICATION INSPECTION 6
INITIAL BREAK-IN MAINTENANCE 7
10 HOUR OR DAILY ROUTINE MAINTENANCE 8
50 HOURS OR WEEKLY ROUTINE MAINTENANCE 9
100 HOURS OR MONTHLY MAINTENANCE 10
300 HOURS OR QUARTERLY ROUTINE MAINTENANCE 11
500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE 12
1000 HOURS OR ANNUAL ROUTINE MAINTENANCE 13
ROUTINE ADJUSTMENTS 14
MISCELLANEOUS AND OPTIONAL EQUIPMENT 15
SCHEMATICS 16
PARTS MANUAL 17
i,ii
SECTION 1
SAFETY PRECAUTIONS AND GUIDELINES
Contents ____________________________________________________________________________________ Page
OVERVIEW ____________________________________________________________________________________ 1
PRESTARTING INSPECTION _____________________________________________________________________ 1
OPERATING ___________________________________________________________________________________ 2
MAINTENANCE ________________________________________________________________________________ 2
OVERVIEW
In any work concerning the operation, conversion or adjustment of the machine and its safety-oriented devices or any work
related to maintenance, inspection and repair, always observe the start-up and shut-down procedures set out in the operating
instructions and the information on maintenance work. •
BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY, OPERATE THIS MACHINE:
READ and STUDY this manual. KNOW how to safely use the unit’s controls and what you must do for safe maintenance.
The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, its
use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material
property. •
ALWAYS wear or use the proper safety items required for your personal protection.
For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery -
such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.
•
If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANY
INGERSOLL-RAND DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK.
Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This also
applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.
•
Observe all fire-warning and fire-fighting procedures. •
PRE-START INSPECTION
INSPECT your machine. Have any malfunctioning, broken or missing parts corrected or replaced before use.
Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the
machine’s working behaviour) to the competent organisation/person immediately. If necessary, stop the machine immediately
and lock it. •
Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.
Operate the machine only if all protective and safety oriented devices, such as removable safety devices, emergency shut-off
equipment, sound-proofing elements and exhausts, are in place and fully functional. •
1-1
SECTION 1
The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connections
or scorched cables must be rectified immediately. •
VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipment
on the compactor.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.
CHECK for WARNING tags placed on the machine. DO NOT operate the equipment until repairs have been made and the
WARNING tags are removed by authorized personnel.
KNOW the location of the Emergency Shut-Down Control if the machine is so equipped.
OPERATING
In the event of safety-relevant modifications or changes in the behaviour of the machine during operation, stop the machine
immediately and report the malfunction to the competent authority/person. •
Always wear the prescribed ear protectors. •
Always make sure that no person or obstruction is in your line of travel. Watch your step to avoid tripping.
USE extreme caution and be observant when working in close quarters or congested areas.
Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as obstacles in the working
and travelling area, the soil bearing capacity and any barriers separating the construction site from public roads. •
When travelling on public roads, ways and places always observe the valid traffic regulations and, if necessary, make sure
beforehand that the machine is in a condition compatible with these regulations •
Always keep at a distance from the edges of building pits and slopes. •
DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL.
DO NOT operate the compactor on non-compactable material, such as concrete or hardened asphalt.
MAINTENANCE
Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •
Ensure that the maintenance area is adequately secured. •
Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Any
defects found must be rectified without delay. •
Always tighten any screwed connections that have been loosened during maintenance and repair. •
1-2
SECTION 1
Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon
completion of the maintenance and repair work. •
Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. •
AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.
ALWAYS disconnect the spark plug before performing any work on the unit.
DO NOT alter the engine governor settings from that indicated in the engine manual.
ALWAYS replace damaged or lost decals. Refer to the Parts Manual for the proper location and part number of all decals.
Carry out welding, flame-cutting and grinding work on the machine only if this has been expressly authorized, as there may
be a risk of explosion and fire. •
Before carrying out welding, flame-cutting and grinding operations, clean the machine and its surroundings from dust and other
inflammable substances and make sure that the premises are adequately ventilated (risk of explosion). •
1-3,1-4
1-3
SECTION 2 - INTRODUCTION
EXCELLENT CHOICE! The Ingersoll-Rand Compactor you It is important that any procedure not specifically
have chosen will give you many hours of maintenance free recommended in this manual be thoroughly evaluated from
operation resulting in a faster return of your investment. the standpoint of safety before it is implemented.
Safe operation depends on reliable equipment and the use Continuing improvement and advancement of product design
of proper operating procedures. Performing the checks and may cause changes to your machine which may not be
services described in this manual will help keep your machine included in this publication. Each publication is reviewed
in good condition. These recommended operation and revised, as required, to update and include these changes
procedures will help you to avoid unsafe practices. in later editions. Ingersoll-Rand reserves the right to modify
or make changes within a specific model group without notice
Safety notes have been included throughout this manual to and without incurring any liability to retrofit units previously
help you avoid injury and prevent damage to the equipment. shipped from the factory. Contact your Ingersoll-Rand
These notes are not intended to cover all eventualities; it is Distributor for non-routine maintenance information that is
impossible to anticipate and evaluate all possible methods not covered in this publication.
of operation. Therefore, you are the only person who can
guarantee safe operation and maintenance.
2-1,2-2
2-1
SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION
Contents ____________________________________________________________________________________ Page
INTERNATIONAL MACHINE SYMBOLS ____________________________________________________________ 1

INTERNATIONAL HIGHWAY SYMBOLS ____________________________________________________________ 2
CONVERSION SYMBOLS ________________________________________________________________________ 4
INTERNATIONAL MACHINE SYMBOLS
The following explains the meaning of international symbols that may appear on your machine
OIL PRESSURE LOW ENGINE RPM.

HORN
WATER TEMPERATURE BRAKE - PARK

CAUTION
ON / OFF VIBRATION
DIESEL FUEL
- LIGHTS AMPLITUDE
SLOW
FAST
WATER FREQUENCY
BATTERY CAUTION - PRESSURIZED

TRANSMISSION
AMMETER OR VOLTMETER GREASE
AIR PRESSURE OIL
- HYDRAULIC OIL
LOW AIR PRESSURE
ENGINE RPM HOURS
BRAKE NEUTRAL
3-1
INTERNATIONAL HIGHWAY SYMBOLS
The following symbols may also appear in a yellow square instead of a red triangle.
road bends uneven road
dangerous bend
ridge
double bend
dip
dangerous descent
slippery road
steep ascent
loose gravel
carriageway narrows
no entry for power driven vehicles
carriageway narrows
no entry for vehicles exceeding width
"end of priority" sign no entry for vehicles exceeding length
oncomig traffic has priority

falling rocks
priority over oncoming traffic pedestrian crossing
swing bridge
road work
road leads onto quay or river bank light signals
3-2
two-way traffic
no entry for vehicles exceeding weight
other dangers no entry for vehicle axle weight exceeding
level crossing no u-turn
level crossing no turn direction shown
no entry no entry for power driven vehicles
closed to all vehicles in both

directions
Intersection, user must give way
intersection user must give way
Intersection user must give way
"give way" sign
stop sign (new)
stop sign (old)
"priority road" sign
3-3
TO CONVERT INTO MULTIPLY BY

OMREGNET FRA TIL MULTIPLICERES MED
bar pound/sq.in 14.50

bar kilopascals 100.
centigrade fahrenheit (C° x 9/5) + 32
centimeters inches 0.3937
centimeters millimeters 10.0
circumference radians 6.283
cubic centimeters cu.inches 0.06102
degrees (angle) radians 0.01745
degrees/sec. revolutions/min 0.1667
feet meters 0.3048
feet/min meters/min. 0.3048
foot-pounds kg-meters 0.1383
gallons liters 3.785
Hertz vibrations/min. 60.
horsepower kilowatts 0.7457
inches centimeters 2.540
inches millimeters 25.40
kilograms pounds 2.250
kilogram meters foot-pounds 7.233
kilopascal pounds/sq.in 0.1450
kilopascal bars 0.01
kilowatts horsepower 1.341
liters gallons (U.S. liq) 0.2642
liters pints (U.S. liq) 2.113
liters quarts (U.S. liq) 1.057
meters feet 3.281
meters inches 39.37
meters/min feet/sec 0.05468
miles/hr kms/hr 1.609
millimeters inches 0.03937
Newtons pounds 4.448
Newton-meter pound-feet 0.737
pints (liq) liters 0.4732
pounds kilograms 0.4536
pounds Newtons 0.225
pound feet Newton-meter 1.356
pounds/ft. kgs/meter 1.488
pounds/sq in bars 0.06895
pounds/sq in kilopascals 6.895
quarts (liq) Liters 0.9463
radians degrees 57.30
radians/sec revolutions/min 9.549
revolutions/min degrees/sec 6.0
revolutions/min radians/sec 0.1047
temperature (°C) + 17.78 temperature (°F) 1.8
temperature (°F) - 32 temperature (°C) 5/9
tons (short) tons (metric) 0.9078
vibrations/min Hertz 0.0167
3-4
SECTION 4 - OTHER EQUIPMENT
Contents Page
WATER SPRINKLER UNIT _______________________________________________________________________ 1

SINGLE POINT HOISTING ________________________________________________________________________ 1
OPERATING HANDLE ___________________________________________________________________________ 2
WATER SPRINKLER UNIT

During compacting operation, compacting pressure of roller will be increased if water tank (1, Figure 3-1) is filled with water.
By operating the sprinkler cock (2, Figure 4-1) water can be distributed evenly for paving work.
Figure 4-1
SINGLE POINT HOISTING

The compactor can be moved when not in operation using the single point hoisting device (1, Figure 4-2).
Figure 4-2
4-1
SECTION 4 - OTHER EQUIPMENT
OPERATING HANDLE
Operating handle can be easily shifted from horizontal position to vertical position.
Accordingly, roller can be used in close quarters, close edge work, around obstacles even in reverse operation. It also saves
floor space when storing. To stand up the handle, pull fixed pin (1, Figure 4-3) and lift handle.
Figure 4-3
4-2
SECTION 5 - OPERATING INSTRUCTIONS
Contents Page
SAFETY CHECKS ______________________________________________________________________________ 1

PRIOR TO OPERATION __________________________________________________________________________ 2
STARTING AND OPERATING _____________________________________________________________________ 4
Improper maintenance can be hazardous.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.
SAFETY CHECKS - PRE-STARTING
READ this Instruction Manual and the Engine Manual.
IF YOU ARE IN DOUBT OF THE OPERATION OF THIS UNIT AFTER READING THESE PROCEDURES - SEE YOUR
SUPERVISOR. READ ALL OF THE INSTRUCTIONS PRIOR TO STARTING THE MACHINE.
Before starting each day, in addition to the 10 hour daily routine maintenance, check or inspect the following items to ensure
trouble free performance.
1. Check fluid lines, hoses, fittings, filler openings, drain plugs, pressure cap, muffler, safety shrouds, retighten bolts and nuts,
and the area underneath the unit for signs of leakage or damage. Fix any leaks and correct any damage before operating.
2. Inspect the entire unit for damaged or missing parts and repair or replace them as needed.
3. Check the fuel level. If necessary, fill the fuel tank with the proper fuel.
Fuel is flammable. May cause injury and property damage.

Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank.
Always wipe up any spilled fuel.
4. DO NOT operate faulty equipment.
5. Be aware of people and obstructions within your work area.
6. Check Engine Oil level.
5-1
PRIOR TO OPERATIION
OPERATING LEVERS
When handling forward/reverse lever, avoid sudden position change from forward position to reverse position or from reverse
to forward. To change lever position, the lever must be moved to the neutral position first.
Sudden lever change may damage the power Transmission Mechanism.
VIBRATION ON HARD SURFACE
When roller travels on hard surfaces (like concrete) do not engage vibrating operation. This will cause the roller to bounce
excessively. The vibration may damage the roller's body.
PARKING ON SLOPE
Avoid parking on a slope as much if possible.
However, if parking on a slope is unavoidable, shift the parking brake lever to “lock” position.
Chock the drums.
Be sure to release the parking brake before forward/reverse operation.
FILLING FUEL TANK

Remove the fuel tank cap (1, Figure 5-1) and fill with light desel fuel per engine manual.
Figure 5-1
1
2
Do not remove the radiator cap while engine is running or when hot.
COOLANT
To fill the radiator with coolant remove radiator cap (2, Figure 5-1) and fill radiator. Secure the pressure cap after filling.
5-2
Do not pour muddy water or seawater into radiator.

In cold weather tap water in the radiator may freeze, breaking it.
To prevent this, add anti-freeze to the coolant.
Follow coolant manufacturer's recommendation for mixing ratio.
When not using an anti-freeze, and there is a chance of freezing, be sure to drain radiator of coolant after each use.
Capacity of coolant : 1.2 liters (1.3 qts.).
JET STARTER
If starting the engine is difficult because of the cold, use the jet starter.
1) Turn the jet starter cock (1, Figure 5-2) counterclockwise to open.
2) Push the starter knob (2, Figure 5-2) 4 or 5 times.
3) Close the cock completely.
4) Pull the decompression lever, turn on the starter switch, then set the lever free after the engine rotates.
Figure 5-2
STARTING & OPERATION
STARTING ENGINE
1) Position the forward/reverse lever (1, Figure 5-3) to “neutral” position.
2) Position the vibration lever (2, Figure 5-3) to “off” position.
3) Position the throttle lever (3, Figure 5-3) to 1/2 position.
4) Turn the starter-key clockwise to the “pre-heat” position.
5) Wait about 5 seconds.
6) Turn the starter-key clockwise to the “start” position.
7) Release the starter-key as soon as the engine starts running.
8) Shift the throttle lever (3, Figure 5-5) to the “low” position immediately after the engine starts.
9) Warm up the engine for about 5 minutes.
Figure 5-3
1
2
5-3
OPERATION
1. Make sure the parking brake lever is positioned in “unlock”
2. Shift the throttle lever to “high” position.
3. Roller can now be moved forward, reverse, and stopped by the forward/reverse lever.
4. To vibrate the roller, shift the vibration lever to “on” position.
Note:
When first starting the engine is still cold and lubricating oil is not circulated sufficiently, allow the engine to operate without
load for about 5 minutes before running with full power.
STOPPING ENGINE AND ROLLER

1. Shift the forward/reverse lever to “neutral” position.
2. Shift the vibration lever to “off” position.
3. Shift the lever to “stop” position, and the engine stops.
PARKING BRAKE
1. Traveling: Shift the parking lever (1, Figure 5-4) to the “unlock” position, Figure 5-4 shows the unlocked position.
3. Parking: Shift the parking lever (1, Figure 5-4) to the “lock position.
Figure 5-4
Avoid parking on a slope as much as possible.

However, if parking on a slope is unavoidable, shift the parking brake lever to “lock” position.
Chock the drums.
5-4
SECTION 6 - FUEL & LUBRICATION SPECIFICATIONS
Contents Page
GENERAL INFORMATION _______________________________________________________________________ 1

FLUID CAPACITIES _____________________________________________________________________________ 1
GENERAL INFORMATION
Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants
are needed and some components in the unit require more frequent lubrication than others.
Specific recommendations of brand and grade of lubricants are not made here due to regional availability, operating conditions,
and the continual development of improved products. Where questions arise, refer to the requirements and specifications
in the engine manufacturer's manual.
All oil levels are to be checked with the machine parked on a level surface, and while the oil is cold, unless otherwise specified.
FLUID CAPACITIES
F LUID/OIL APPROXIMATE CAPACITY
ENGINE OIL/DIESEL GR. CB **

RADIATOR 1.2 LITERS
ECCENTRIC OIL/VISCOSITY 32 .75 LITERS (DX-500)
.90 LITERS (DX-600)
ENGINE FUEL **
** See Engine Manual
REGULAR MAINTENANCE
Please read the “Engine Instruction Manual” carefully for Engine Maintenance.
The best guarantee for long working lifelife and constant readiness of the roller is correct and regular maintenance.
6-1
6-1,6-2
SECTION 7 - INITIAL BREAK-IN MAINTENANCE
Contents Page
ENGINE OIL ____________________________________________________________________________________ 1

MAIN BODY OIL _________________________________________________________________________________ 2
TABLE OF INSPECTION INTERVALS _______________________________________________________________ 2
service or repairs.
Any new equipment requires an initial modification of the maintenance schedule to properly break-in the various systems
and component units. Perform this one time initial break-in maintenance after 50 to 100 hours of operation IN ADDITION
TO the 10 hour, 50 hour and 100 hour maintenance tasks which are described on the following pages. After this initial phase,
the regular intervals should be followed.
Hot oil and/or components can burn.
Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
ENGINE OIL
Drain the engine oil after the first 20 hours of operation. Fill with the correct amount of the recommended oil. Check the oil
level with the oil filler cap/dip stick. See Section 12 to change oil.
7-1
SECTION 7 - INITIAL BREAK-IN MAINTENANCE
MAIN BODY OIL

Drain the main body oil after the first 50 hours of operation. Remove the drain plug, and the fill plug. Drain out the oil and fill
with the correct amount of the recommended oil. Check the oil level before each use of the machine.
TABLE OF INSPECTION INTERVALS
1. Inspection of engine
Please refer to the inspection manual for Kubota engine.
2. Inspection of roller.
A: Check-up B: Replenishing C: Replacing
No Inspection Item Daily Every 24 hrs Every 100 hrs Every 500 hrs
1 Looseness of bolts and A

nuts
2 Damage, oil leakage A
3 V-belt A,C
4 Eccentric Shaft Case Oil A,C
5 Hydraulic Oil Tank A(Reserve) A,C
6 Oil Filter C (Initial) C
7-2
SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE
Contents ____________________________________________________________________________________ Page
ENGINE OIL ___________________________________________________________________________________ 1

FUEL _________________________________________________________________________________________ 1
FASTING HARDWARE __________________________________________________________________________ 2
V-BLET _______________________________________________________________________________________ 2
AIR CLEANER _________________________________________________________________________________ 2
service or repairs.
It is recommended that the following steps be performed at the beginning and end of each 8 to 10 hour shift or daily, whichever
comes first.
DAILY CHECK
Make the following daily checks without fail before starting.
1. Check engine oil level and refill as necessary.
2. Check air-cleaner.
3. Check engine collant, refill if necessary.
4. Check fuel.
5. Check hydraulic oil level and refill if necessary.
6. Check for loose bolts and nuts.
7. Check for loose parts, damage and oil leaks.
8. Check abnormal exhaust gas, noise and vibration.
ENGINE OIL
Check the engine's oil level at the start of each day and maintain it to the full mark on the dipstick. Insert the dipstick and check
the full mark on the dipstick. Do not screw the gauge in first. See Section 12 to change engine oil.
8-1
SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE
FUEL
Fuel is flammable. May cause severe injury or death.
Shut down the engine, extinguish all open flames and do not smoke while filling the tank.
Always wipe up any spilled fuel.
Clean around the fuel tank cap before removing and fill the tank with the recommended fuel per the specifications in SECTION
6 - FUEL AND LUBRICATION SPECIFICATIONS of this manual.
FASTENING HARDWARE
Check all fastening hardware to ensure it is all adequately tightened and that none is missing or broken.
CHECKING V-BELT
Changing: Check V-belts to see if they are worn or damaged, replace them as needed.
CLEANING AIR CLEANER AND REPLACING ELEMENT

Under normal conditions, clean the element every 100 hours. However if operating in a pariculary dusty place clean element
every 10 hours, see Section 10.
8-2
SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE
Note
* See Engine Manual for Engine 50 Hour Maintenance Requirements *
9-1
9-1,9-2
SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE
Contents Page
AIR CLEANER _________________________________________________________________________________ 1
CLEANING AIR CLEANER AND REPLACING ELEMENT

Under normal conditions, clean the element every 100 hours. However if operating in a pariculary dusty place clean element
every 10 hours.
1. Remove dirt from dust cup and remove wing nut (1, Figure 10-1 form air cleaner (2, Figure 10-1).
2. Clean element by blowing air from inside or by lightly tapping the element.
If dust contains carbon, contact your Kubota dealer for the recommended cleaner.
PRECAUTIONS
1. Replace elements every year or after cleaning six times.
2. If the element is damaged, replace. Otherwise, the engine’s service life may be shortened.
Figure 10-1
10-1
10-1,10-2
SECTION 11 - 300 HOUR OR QUARTERLY ROUTINE MAINTENANCE
NOTE
* No 300 Hour or Quarterly Routine Maintenance Required *
11-1
11-1.11-2
SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE
Contents Page
HYDRAULIC OIL _______________________________________________________________________________ 1

ECCENTRIC SHAFT OIL _________________________________________________________________________ 1
ENGINE OIL ___________________________________________________________________________________ 2
CHANGING HYDRAULIC OIL

Hydraulic oil should be changed every year or every 500 working hours. To add oil remove oil tank cap (1, Figure 12-1) from
oil tank (2, Figure 12-1). This machine is also equiptment with a hydraulic oil reserve tank (3, Figure 12-3).
Figure 12-1
CHECKING AND CHANGING OIL IN ECCENTRIC SHAFT CASE

Remove oil level/supply plug (1, Figure 12-2). Check whether oil is full up to the oil supply port.
Replenish the hydraulic oil (viscosity 32), if necessary.
Capacity:
DX-500E: 0.75 liters (0.79 Qts)
DX-600E: 0.9 liters (.095 Qts)
Hydraulic oil should be changed every year or every 500 working hours.
Figure 12-2
12-1
SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE
To drain hydrauclic oil from system and add new oil, remove drain plug (1, Figure 12-3) until oil has completely drained. Secure
drain plug and add new hydraulic oil using oil supply port (1, Figure 12-2).
Figure 12-3
ENGINE OIL
Check the oil level with oil gauge (1, Fgiure 12-4). Add oil if necesary using the engine supply plug (2, Figure 12-4).
Care must be taken to keep correct oil level at all times.
To insure long life and durability of engine, use only a high quality oil (more than CB grade). Do not mix oil grades. Refer to
Kubota Engine Manual.
Using engine oil with a high degree of viscosity at low temperatures may make the engine difficult to start.
Figure 12-4
2
1
12-2
SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE
NOTE
* No 1000 Hour or Annual Routine Maintenance is required. *
13-1
13-1,13-2
SECTION 14 - ROUTINE ADJUSTMENTS
NOTE
*See Engine Manual for Engine Routine Adjustments*
14-1
14-1,14-2
SECTION 15 - MISCELLANEOUS AND OPTIONAL EQUIPMENT
NOTE
* No Miscellaneous and Optional Equipment *
15-1
15-1,15-2
SECTION 16 - SCHEMATICS
NOTE
* No Schematics are necessary for this unit. *
16-1
16-1,16-2
SECTION 18 - PARTS MANUAL AFSNIT 18 - RESERVEDELSLISTE
SECTION 17 - PARTS MANUAL
DX-500E/DX-600E
DOUBLE DRUM VIBRATORY ROLLERS
TABLE OF CONTENTS
DX-500E/600E
TITLE PAGE
Table of Contents ...................................................................................................................................................... A

Abbreviations Used In This Manual ........................................................................................................................... B
Recommended Service Parts .................................................................................................................................... D
FRAME
A
Frame Installation ................................................................................................................................................ A.1.2
Oil Tank & Water Tank Installation ........................................................................................................................ A.2.2
Operating Handle Installation - Forward/Reverse ................................................................................................. A.3.2
Operating Handle Installation - Neutral ................................................................................................................ A.4.2
Vibration lever/Throttle Lever Installation ............................................................................................................ A.5.2
Tool Kit & Manuals .............................................................................................................................................. A.6.2
Truck Hook Assembly - Optional ......................................................................................................................... A.7.2
DRUM
B
Drum Installation ................................................................................................................................................. B.1.2
Eccentric Case Installation ................................................................................................................................. B.2.2
ENGINE
C
Engine Installation .............................................................................................................................................. C.1.2
For Internal Breakdown See Section I
ELECTRICAL
E
Electrical Installation ........................................................................................................................................... E.1.2
DECALS
G
Decal Installation ................................................................................................................................................ G.1.2
HOSING
H
Hydraulic Hosing Installation ............................................................................................................................... H.1.2
INTERNAL BREAKDOWNS
I
Kubota Engine (54674650) - Internal Breakdown ................................................................................................... I.1.2
WORD INDEX
W
Word Index ......................................................................................................................................................... W.1.2
NUMERIC INDEX
X
Numeric Index ..................................................................................................................................................... X.1.2
A
STANDARD ABBREVIATIONS
AC Alternating Current Ref Reference

A/R As Required RH Right Hand
ARC Authorized Rebuilt Component RHSS Round Head SelfTapping Screw
Assy Assembly ROPS Roll-Over Protection System
BHCS Button Head Cap Screw RPM Revolutions Per Minute
Cu Yd Cubic Yard SAE Society of Automotive Engineers
Cyl Cylinder Sec Section
DC Direct Current SFH Slotted Fillister Head
Dia Diameter SHCS Socket Head Cap Screw
Eff Effective SMV Slow Moving Vehicle
FHCS Flat Head Cap Screw S/N Serial Number
F-N-R Forward-Neutral-Reverse SPST Single Pole/Single Throw
FOPS Falling Object Protection System S.T. Self-Tapping
F/P Fork Positioning Std Standard
Gr Grade Str Straight
HHCS Hex Head Cap Screw Sw Swivel
HHMS Hex Head Machine Screw Tach Tachometer
HSBHCS Hex Socket Button Head Cap Screw Temp Temperature
ID Inside Diameter Thd Thread
LH Left Hand Thk Thick
M Metric Typ Typical
MIK Maintenance Interval Kit UNC Unified Coarse
mm Millimeter UNF Unified Fine
Nat Asp Naturally Aspirated Univ Universal
Neg Negative Var Variable
NSS Not Sold Separately V Volt
NSVA Non Serviceable Assembly VPM Vibrations Per Minute
OD Outside Diameter Wgt Weight
Pos Positive w/ With
PSI Pounds per Square Inch w/o Without
Q/A Quick-Attach Wp Weatherproof
Rev 01/02/01
B
RECOMMENDED SERVICE PARTS
DX-500E/600E Current Production
Quantities are for one unit having the operating hours listed below
0 to 1,000 operating hours
Assembly Description Qty CPN
Engine – Kubota
Oil Filter+ 1 59333708
Fuel Filter Assembly+ 1 59335307
Fuel Filter Element+ 1 59854398
Fuel Tank Cap 1 59239038
Radiator Cap 1 59335828
V-belt 1 59854414
Air Cleaner Element 1 59854315
Ignition Switch Assembly 1 59239160
-Ignition Key 1 59239178
Frame
Water Tank Cap 1 54674320
Oil Tank Cap 1 54674262
Forward/Reverse Lever Knob 1 54678008
Vibration Lever Knob 1 54678008
Throttle Lever Knob 1 59952192
Brake Lever 1 54677109
Drum
Eccentric Case V-belt 1 54677794
Hydraulics
Hydraulic Tank Cap 1 54678545
Hydraulic Tank Filter 1 54678552
Oil Filter 1 59838581
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
D
1,000 to 3,000 operating hours
Assembly Description Qty CPN
Engine – Kubota
Oil Gauge 1 59333799
Fuel Gauge 1 59365759
Starter Assembly 1 59365437
Oil Switch 1 59239020
Pump Control Lever 1 54676481
Frame
Forward/Reverse Lever 1 54677984
Forward/Reverse Cable 1 54678032
Vibration Lever 1 54678156
Vibration Cable 1 54678198
Throttle Lever 1 54678230
Throttle Cable 1 54678248
Electrical
Battery Cable 1 54678909
Battery Cable 1 54678917
E
3,000 operating hours plus
Assemble Description Qty CPN
Engine – Kubota
Muffler 1 59334227
-Gasket 1 59334235
Drive Clutch Assembly 1 54674718
Vibration Clutch Assembly 1 54676325
Pump Assembly 1 54676291
Oil Seal Kit 1 54676606
Charge Oil Seal 1 54676614
Flange Oil Seal 1 54676630
Trunnion Oil Seal 1 59370965
Drum
Drive Motor Assembly 1 54676994
-Seal Kit 1 54677141
F
**Always use Ingersoll-Rand Replacement parts!**
C
FRAME INSTALLATION
A.1.2 DX-500E/600E
FRAME INSTALLATION
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 54674015 Right Side Frame (DX-600E) 1

- 54674023 Right Side Frame (DX-500E) 1
2 54674098 Left Side Frame (DX-600E) 1
- 54674106 Left Side Frame (DX-500E) 1
3 54674114 Member (DX-600E) 1
- 54674122 Member (DX-500E) 1
4 59952242 Bolt 8 M10 x 25
5 59956132 Spring Washer 8 M10
6 54674130 Scraper (A) (DX-600E) 2
- 54674148 Scraper (A) (DX-500E) 2
7 59952242 Bolt 4 M10 x 25
9 59952291 Washer 4 10.5 x 25 x 3.2
10 54674155 Scraper (B) (DX-600E) 2
- 54674163 Scraper (B) (DX-500E) 2
11 59952242 Bolt 4 M10 x 25
13 54674171 Washer 4 M10
14 54674189 Cover (B) 1
15 59188144 Bolt 2 M8 x 15
16 59831560 Lockwasher 2 M8
17 54674197 Rubber Buffer, 45° 2
18 59831750 Nut 2 M12
20 59833780 Bolt 2 M12 x 25
21 59831602 Lockwasher 2 M12
22 54674205 Washer 2 13 x 25 x 3.2
23 54674213 Rubber Buffer, 65° 2
24 59831750 Nut 2 M12
26 59833780 Bolt 2 M12 x 25
27 59831602 Lockwasher 2 M12
28 54674205 Washer 2 13 x 25 x 3.2
DX-500E/600E A.1.3
OIL TANK & WATER TANK INSTALLATION
A.2.2 DX-500E/600E
OIL TANK & WATER TANK INSTALLATION
1 54674221 Base (DX-600E) 1

- 54674239 Base (DX-500E) 1
2 54674247 Oil Tank (DX-600E) 1
- 54674254 Oil Tank (DX-500E) 1
3 59831594 Bolt 4 M12 x 30
5 54674262 Oil Tank Cap 1
6 59406603 O-ring 1
7 59832535 Bolt 3 M8 x 20
8 59831925 Spring Washer 3
9 54674270 Plug 1
10 54674288 Water Tank (DX-600E) 1
- 54674296 Water Tank (DX-500E) 1
11 54674304 Water Tank Band 2
13 54674312 Nut 4 M10
14 54674320 Water Tank Cap 1
15 54674338 Bolt 1 M12 x 35
16 59235796 Packing 1
17 59952473 Washer 1 12.5 x 25 x 3.2
18 54674346 Capnut 1 M12
19 54674353 Drain Cap CP (Includes Items 20 & 21) 1
20 54674361 -Drain Cap 1
21 54674379 -Packing 1
22 54674387 Lifting Hook 1
23 59952242 Bolt 4 M10 x 25
25 54674395 Stop Plate (A) 1
26 54674411 Stop Plate (B) 1
27 59952242 Bolt 4 M10 x 25
29 54674429 Rubber Stop 2
30 59832931 Nut 2 M10
31 54674437 Cover (A) (DX-600E) 1
- 54674445 Cover (A) DX-500E) 1
32 54674460 Cap 2
33 54674478 Bracket (DX-600E) 1
- 54674486 Bracket (DX-500E) 1
34 54674494 Bolt 2 M12 x 25
35 59235796 Packing 2
(Continued on next page)

DX-500E/600E A.2.3
OIL TANK & WATER TANK INSTALLATION (CONTINUED)
A.2.4 DX-500E/600E
OIL TANK & WATER TANK INSTALLATION (CONTINUED)
36 59831750 Nut 2 M12

38 59835330 Rubber Buffer (B) 4
39 59832931 Nut 4 M8
41 59838011 Washer 4 8.5 x 30 x 3.2
42 54674502 Capnut 4 M8
44 59832535 Bolt 1 M8 x 20
46 59838011 Washer 1 8.5 x 30 x 3.2
47 54674510 Sprinkler Pipe Bracket 4
48 59832535 Bolt 4
50 54674528 Washer 4 M8
51 54674536 Sprinkler Pipe (DX-600E) 2
- 54674544 Sprinkler Pipe (DX-500E) 2
52 59832170 Rubber Plug Assembly 4
53 59954123 Screw 4 M6 x 25
54 59954131 Washer 4
55 54674551 Bushing 2 3/8 x 1/4
56 59951764 Elbow 2
57 54674569 Hose Joint 2
58 59235770 Joint 2
59 54674577 Washer 2 M14
60 59235796 Packing 4
61 59235788 Nut 2 M14
62 54674585 Sprinkler Valve 2
63 54674593 Elbow 4
64 54674569 Hose Joint 2
65 54674601 Hose 1 12 x 18 x 1170
66 54674619 Hose (DX-600E) 1 12 x 18 x 600
- 54674627 Hose (DX-500E) 1 12 x 18 x 500
67 59832162 Band 4
68 54674635 Tank Set Plate (A) 1
69 54674643 Tank Set Plate (B) 1
DX-500E/600E A.2.5
OPERATING HANDLE INSTALLATION - FORWARD/REVERSE
A.3.2 DX-500E/600E
OPERATING HANDLE INSTALLATION - FORWARD/REVERSE
1 54677802 Operating Handle (DX-600E) 1

- 54677810 Operating Handle (DX-500E) 1
2 54677828 Bushing 2
3 54677828 Bushing 2
4 54677836 Bolt 2 M16 x 70
5 59235879 Washer 4 M16
6 54677844 Friction Spring 8
7 54677851 Nut 4 M16
8 54677869 Pin 1
9 59836221 Return Spring 1
10 54677877 Collar 1
11 54677885 Bracket 1
12 54677893 Socket Head Bolt 1 M8 x 15
14 54677901 Hook 1
15 59832535 Bolt 1 M8 x 20
17 59832766 Rubber Stop 2
18 59831750 Nut 2 M12
19 54677919 Lever Guide 1
20 59188144 Bolt 4 M8 x 15
22 54677927 Holder 1
23 59832535 Bolt 2 M8 x 20
25 54677935 Washer 2 8.5 x 20 x 3.2
26 54677943 Bushing 4
27 54677950 Rod 2
28 54677968 Bar 1
29 54677976 Bar 1
30 59188144 Bolt 4 M8 x 15
32 54677984 Forward/Reverse Lever 1
33 54677992 Bushing 1
34 54678008 Forward/Reverse Lever Knob 1
36 59831750 Nut 1 M12
37 54678016 Washer 1 13 x 25 x 3.2
DX-500E/600E A.3.3
OPERATING HANDLE INSTALLATION - FORWARD/REVERSE (CONTINUED)
A.3.4 DX-500E/600E
OPERATING HANDLE INSTALLATION - FORWARD/REVERSE (CONTINUED)

39 54678032 Forward/Reverse Cable 1
40 54678040 Bracket 2
41 54676465 Bolt 2 M6 x 15
43 59405514 Nut 2 M6
44 59954131 Washer 4 6.5 x 16 x 2.3
45 59839126 Bolt 2 M6 x 12
47 54678057 Rod End 2
48 59405514 Nut 2 M6
49 59953224 Bolt 2 M6 x 30
50 59954131 Washer 4 6.5 x 16 x 2.3
51 59833293 Sring Washer 2 M6
52 54678065 Nylon Nut 1 M6
53 59405514 Nut 1 M6
54 54678073 Clamp Set Plate 1
55 59952325 Bolt 2 M8 x 25
57 54678099 Washer 2 8.5 x 18 x 2.3
58 54678107 Collar 2
59 54676465 Bolt 2 M6 x 15
61 54678115 Spacer 2
62 54678123 Holder 1
63 59188144 Bolt 2 M8 x 15
DX-500E/600E A.3.5
OPERATING HANDLE INSTALLATION - NEUTRAL
A.4.2 DX-500E/600E
OPERATING HANDLE INSTALLATION - NEUTRAL
1 54678321 Handle Bracket 1

2 54677992 Bushing 2
4 54678149 Bolt 2 M12 x 55
5 59831750 Nut 2 M12
6 59952473 Washer 2 12.5 x 25 x 3.2
7 54678339 Handle 1
8 54678347 Bushing 2
9 59831792 Bolt 2 M10 x 35
10 59841106 Washer 2 M10
11 59832931 Nut 2 M10
12 54678354 Shaft Arm 1
13 54678362 Neutral Arm (A) 1
14 54678370 Bushing 1
15 54678388 Neutral Arm (B) 1
16 54678370 Bushing 1
17 54678396 Bushing 1
18 59840454 Nylon Nut 1 M12
20 59952473 Washer 2 12.5 x 25 x 3.2
21 59833103 Rod End 2
22 59952382 Bolt 2 M8 x 35
23 54678099 Washer 6 8.5 x 18 x 2.3
25 59832931 Nut 2 M8
26 54678412 Rod End 2
27 54678420 Rod 2
28 59832931 Nut 2 M8
29 54678446 Nut 2
30 54678453 Stop Guide 1
31 59952341 Bolt 1 M8 x 55
33 54678461 Spring 2
34 59952341 Bolt 1 M8 x 55
35 54678479 Bolt 1 M8 x 80
36 59832931 Nut 2 M8
DX-500E/600E A.4.3
VIBRATION LEVER/THROTTLE LEVER INSTALLATION
A.5.2 DX-500E/600E
VIBRATION LEVER/THROTTLE LEVER INSTALLATION
1 54678131 Vibration Holder 1

2 54677992 Bushing 1
3 54678149 Bolt 1 M12 x 55
4 59831750 Nut 1 M12
5 54678016 Washer 1 13 x 25 x 3.2
7 54678156 Vibration Lever 1
8 54678164 Bushing 2
9 54678008 Vibration Lever Knob 1
10 54678172 Bolt 1 M10 x 65
11 59832931 Nut 2 M10
12 59952291 Washer 2 10.5 x 25 x 3.2
14 54678198 Vibration Cable 1
15 54678057 Rod End 2
16 59405514 Nut 2 M6
17 54678206 Collar 1
18 54678214 Bolt 1 M6 x 40
19 59954131 Washer 2 6.5 x 16 x 2.3
21 54678065 Nylon Nut 1 M6
22 59952903 Bolt 1 M6 x 20
23 59954131 Washer 2 6.5 x 16 x 2.3
24 54678222 Bracket 1
25 59832535 Bolt 2 M8 x 20
27 54678230 Throttle Lever 1
28 59952192 Throttle Lever Knob 1
29 59405712 Bolt 1 M12 x 45
30 59831750 Nut 1 M12
31 54678016 Washer 1 13 x 25 x 3.2
32 54678024 Friction Sring 4
33 54678248 Throttle Cable 1
34 54678057 Rod End 1
35 59405514 Nut 1 M6
36 59953224 Bolt 1 M6 x 30
37 59954131 Washer 2 6.5 x 16 x 2.3
DX-500E/600E A.5.3
VIBRATION LEVER/THROTTLE LEVER INSTALLATION (CONTINUED)
A.5.4 DX-500E/600E
VIBRATION LEVER/THROTTLE LEVER INSTALLATION (CONTINUED)

39 54678065 Nylon Nut 1 M6
40 54678255 Collar 1
41 54678263 Bolt 1 M6 x 10
43 54678271 Spring 1
44 59839126 Bolt 1 M6 x 12
46 59832188 Washer 2 M6
47 54678214 Bolt 1 M6 x 40
48 59405514 Nut 1 M6
49 54678289 Collar 1
DX-500E/600E A.5.5
TOOL KIT & MANUALS
A.6.2 DX-500E/600E
TOOL KIT & MANUALS
1 54679204 Tool Kit (Includes Items 2 thru 7 1

2 59830018 -Double Ended Spanner 1 17 x 19
4 59838805 -Slotted Screwdriver 1
5 59840637 -Cross Slot Screwdriver 1
6 59839050 -Tool Bag 1
7 13164462 -Operation/Maintenance & Parts Manual 1
DX-500E/600E A.6.3
TRUCK HOOK ASSEMBLY - OPTIONAL
A.7.2 DX-500E/600E
TRUCK HOOK ASSEMBLY - OPTIONAL
1 54679212 Truck Hook Assembly 1

2 59958751 Hook 2
3 59834499 Bolt 6 M12 x 40
5 59840454 Nylon Nut 6 M12
6 59237305 Rubber Buffer 12
7 54679220 Washer (A) 8
8 54679238 Collar (A) 8
9 54679246 Pipe (A) 8
10 54679253 Bolt 8 M10 x 90
12 54679261 Collar (B) 4
14 54679287 Pipe (B) 4
15 54679295 Bolt 4 M12 x 90
DX-500E/600E A.7.3
DRUM INSTALLATION
B.1.2 DX-500E/600E
DRUM INSTALLATION
1 54676671 Roller Drum (DX-600E) 2

- 54676697 Roller Drum (DX-500E) 2
2 54676713 Shaft (DX-600E) 2
- 54676739 Shaft (DX-500E) 2
3 54676754 Ball Bearing 4
4 54676846 Snap Ring 2
5 54676861 Snap Ring 2
6 54676887 Gear 2
8 59831800 Lockwasher 12 M10
9 54676911 Case 2
10 54676937 Oil Seal 2
11 54676952 Front Bracket 1
12 54676960 Rear Bracket 1
13 54676978 Packing 2
14 59832287 Bolt 8 M10 x 30
16 54676986 Bolt 2 M20 x 55
19 54676994 Drive Motor Assembly 2
20 59832287 Bolt 4 M10 x 30
21 54674684 Bolt 4 M10 x 50
23 59952291 Washer 8 10.5 x 25 x 3.2
24 54677000 Pinion Gear 2
25 54677018 Gear Set Plate 2
26 59840835 Snap Ring 2
27 54677026 Seal Case 1
28 54677034 Brake Flange 1
29 54677042 Oil Seal 2
30 59832287 Bolt 12 M10 x 30
32 54677059 Front Bracket 1
33 54677067 Rear Bracket 1
34 54677075 Taper Collar 2
35 54677083 Washer 2
DX-500E/600E B.1.3
DRUM INSTALLATION (CONTINUED)
B.1.4 DX-500E/600E
DRUM INSTALLATION (CONTINUED)
36 54676986 Bolt 2 M20 x 55

38 54677091 Brake Pin 1
39 54677109 Brake Lever 1
40 54677117 Set Scrw 1 M6 x 8
41 59832535 Bolt 1 M8 x 20
43 59836221 Return Spring 1
44 54677125 Washer 1 17 x 32 x 2.6
45 59837039 Snap Ring 1
46 54677133 Plug 2
47 59832030 Bolt 16 M12 x 35
48 59831602 Lockwasher 16 M12
49 54674205 Washer 16 13 x 25 x 3.2
50 54677141 Seal Kit 1
DX-500E/600E B.1.5
ECCENTRIC CASE INSTALLATION
B.2.2 DX-500E/600E
ECCENTRIC CASE INSTALLATION
1 54677513 Eccentric Case (DX-600E) 1

- 54677521 Eccentric Case (DX-500E) 1
2 54677539 Seal Case 1
3 54677547 Oil Seal 1
4 54677554 O-ring 1
5 59832535 Bolt 4 M8 x 20
7 54677562 Bearing Cover 1
8 59838334 O-ring 1
9 59832535 Bolt 4 M8 x 20
11 54677570 Eccentric Shaft (DX-600E) 1
- 54677588 Eccentric Shaft (DX-500E) 1
12 54677596 Roller Bearing 1
13 54677604 Roller Bearing 1
14 54677612 Weight (DX-600E) 1
- 54677620 Weight (DX-500E) 1
16 59831602 Lockwasher 3 M12
17 54677646 Pulley (DX-600E) 1
- 54677653 Pulley (DX-500E) 1
18 59952242 Bolt 1 M10 x 25
20 54677661 Washer 1 11 x 38 x 6
21 54677679 Plug 1 3/8-19
22 54677687 Plug 1 3/8
23 54677695 Plug 3 1/4-19
24 59832030 Bolt 8 M12 x 35
25 59831602 Lockwasher 8 M12
26 54674205 Washer 8 13 x 25 x 3.2
27 54677703 Tension Arm 1
28 54677711 Bushing 1
29 54677729 Washer 1 20 x 34 x 3.2
30 59839456 Snap Ring 1
31 54677737 Tension Pulley 1
32 54677745 Ball Bearing 1
33 59837039 Snap Ring 1

DX-500E/600E B.2.3
ECCENTRIC CASE INSTALLATION (CONTINUED)
B.2.4 DX-500E/600E
ECCENTRIC CASE INSTALLATION (CONTINUED)
34 54677752 Snap Ring 1

35 54677760 Arm Shaft (DX-600E) 1
- 54677778 Arm Shaft (DX-500E) 1
36 59832287 Bolt 1 M10 x 30
38 54677786 Spring 1
39 59831552 Bolt 2 M8 x 16
41 54674528 Washer 2 M8
42 54677794 V-belt 1
DX-500E/600E B.2.5
ENGINE INSTALLATION
C.1.2 DX-500E/600E
ENGINE INSTALLATION
1 54674650 Engine Assembly 1 See Breakdown - I.1

2 54674668 Engine Base 1
3 54674676 Base Plate 2
4 54674684 Bolt 4 M10 x 50
6 54674171 Washer 4 M10
7 59832931 Nut 4 M10
9 59832287 Bolt 4 M10 x 30
11 54674692 Clutch Plate 1
12 13201223 Drive Clutch Assembly 1
13
14
15
16
17
18
19 59842708 Bolt 3 M10 x 40
23 54674809 Coupling Spacer (DX-600E) 1
24 54674817 Socket Head Bolt (DX-600E) 3 M8 x 45
25 59831560 Lockwasher (DX-600E) 3 M8
26 54674825 Coupling 1
28 54676242 Coupling Boss (DX-600E) 1
- 54676259 Coupling Boss (DX-500E) 1
29 54676267 Coupling Shaft (DX-600E) 1
- 54676275 Coupling Shaft (DX-500E) 1
30 59832931 Nut 1 M10
32 54676283 Pump Bracket 1
33 59832287 Bolt 4 M10 x 30
35 54676291 Pump Assembly 1
36 54676309 Nut 2 M10
38 59952291 Washer 2 10.5 x 25 x 3.2

DX-500E/600E C.1.3
ENGINE INSTALLATION (CONTINUED)
C.1.4 DX600E/600E
ENGINE INSTALLATION (CONTINUED)

39 12301231 Vibration Clutch Assembly 1
(Includes Items 40 thru 41)
40 13201249 Disc Complete 1
41 13201256 Plate Complete 1
42
43
44
45
46
47
48
49
50
51
52
53 59832535 Bolt 3 M8 x 20
55 54676457 Washer 1
56 54676465 Bolt 1 M6 x 15
58 54676473 Clutch Pulley 1
61 54676481 Pump Control Lever 1
62 59831792 Bolt 1 M10 x 35
64 54676499 Spring Pin 1 6 x 20
65 54676507 Plunger 1
66 54676515 Nut 1 M16
67 54676523 Ball Plate 1
68 54676531 Ball Spacer 1
69 54676549 Bolt 2 M6 x 35
71 54676564 Washer 2
72 54676572 Stopper 1
73 54676580 Bolt 2 M8 x 25
74 59832931 Nut 1 M8
75 54676598 Set Screw 2 M10 x 40
76 54676606 Oil Seal Kit 1
77 54676614 Charge Oil Seal 1
78 54676630 Flange Oil Seal 1
79 59370965 Trunnion Oil Seal 2
80 54676655 Charge O-ring 1
DX-500E/600E C.1.5
ELECTRICAL INSTALLATION
E.1.2 DX-500E/600E
ELECTRICAL INSTALLATION
1 54678818 Horn Bracket 1

2 59831552 Bolt 1 M8 x 16
4 54678834 Battery Case 1
5 59953331 Bolt 4 M8 x 50
7 54678842 Battery Pad 1
8 54678859 Battery 1
9 54678867 Battery Hold Down Plate Assembly 1
10 54678883 -Battery Plate 1
11 54678891 -Bolt 1
12 59405514 -Nut 2 M6
13 59954131 -Washer 2 6.5 x 16 x 2.3
14 59365387 -Wing Nut 2 M6
15 54678909 Battery Cable 1
16 54678925 Battery Terminal Cover 1
17 54678917 Battery Cable 1
18 59188144 Bolt 1 M8 x 15
20 54678933 Switch Panel Bracket 1
21 59832535 Bolt 2 M8 x 20
23 54678958 Switch Panel 1
24 59188144 Bolt 2 M8 x 15
26 59835371 Washer 2 M8
27 54678966 Horn 1
28 54676465 Bolt 1 M6 x 15
29 59832188 Washer 1 M6
31 54678974 Ground Cable 1
DX-500E/600E E.1.3
DECAL INSTALLATION
G.1.2 DX-500E/600E
DECAL INSTALLATION
1 54678990 Decal Kit (DX-500E)(Includes Items 2 thru 29) 1

- 54679006 Decal Kit (DX-600E) (Includes Items 2 thru 29) 1
2 59188011 -Name Plate 1
3 59839654 -Decal: Oil Feed 1
4 59839662 -Decal: Oil Gauge 1
5 59840306 -Decal: Drain 1
6 59486530 -Decal: Water 1
7 59484311 -Decal: Hydraulic Oil 1
8 59484329 -Decal: Oil Level 1
9 59484337 -Decal: Check Oil 1
10 59486555 -Decal: Check Parking 1
11 59486522 -Decal: Control Lever 1
12 54679014 -Decal: Engine RPM 1
13 54679022 -Decal: Caution 1
14 54679030 -Decal: Starter Switch 1
15 54679048 -Decal: Parking Brake 1
16 54679055 -Decal: Sprinkler 1
17 54679063 -Decal: Sprinkler 1
18 54679071 -Decal: Oil Level 1
19 54679089 -Decal: Caution 1
20 54679097 -Decal: Throttle 1
21 54679105 -Decal: Warning 1
26 54679154 -Decal: I-R Logo 1
27 54679162 -Decal: I-R Signature 2
28 54679170 -Decal: I-R Signature 1
29 54679188 -Decal: DX-500E 1
- 54679196 -Decal: DX-600E 1
30 13200829 -Decal: Noise 1
DX-500E/600E G.1.3
HYDRAULIC HOSING INSTALLATION
MOTOR
(FRONT)
PUMP
MOTOR
(REAR)
H.1.2 DX-500E/600E
HYDRAULIC HOSING INSTALLATION
1 54678487 Joint 2
2 59188144 Bolt 2 M8 x 15
4 54678495 Joint 1
5 59952242 Bolt 2 M10 x 25
7 54678503 Filter Cover 1
8 59838573 Nipple 1 3/4-16 UNF
9 59838581 Oil Filter 1
10 22070379 Hydraulic Tank Assembly 1
11 22070023 -Hydraulic Tank 1
12 22070387 -Hydraulic Tank Cap 1
13 22070072 -Hydraulic Tank Filter 1
14 22070098 -Band 1
15 22070080 -Return Hose 1
16 59952325 Bolt 3 M8 x 25
17 22070361 Rubber Washer 6
18 22069843 Plain Washer 3 8.5x25x3.2
19 22070007 Elbow 1
20
21
22
23
24
25
26
27
28
29
30
31
32
33 54678669 Nipple 1
34 59407221 Elbow 1
35 54678677 Elbow 1
36 54678685 Elbow 1
DX-500E/600E H.1.3
HYDRAULIC HOSING INSTALLATION (CONTINUED)
MOTOR
(FRONT)
PUMP
MOTOR
(REAR)
H.1.2 DX-500E/600E
HYDRAULIC HOSING INSTALLATION (CONTINUED)
37 54678693 Bushing 1
38 54678701 Hose 1
39 54678719 Elbow 1
40 54678693 Bushing 1
41 54678727 Elbow 1
42 59835595 Hose Joint 2
43 54678735 Hose 1
44 59832162 Band 2
45 54678750 Elbow 1
46 54678743 Elbow 1
47 54678768 Hose (A) 1
48 54678776 Hose (B) 1
49 54678792 Adapter 4
50 54678800 Hose (C) 2
DX-500E/600E H.1.5
KUBOTA ENGINE (54674650) - INTERNAL BREAKDOWN
SHEET 1 OF 34
I.1.2 DX-500E/600E
SHEET 1 OF 34
1 59238881 Crankcase Assembly (Includes Items 2 thru 8) 1

2 59333203 -Seal Plug 2
3 59333518 -Pin Plug 2
4 59333229 -Straight Pin 1
5 59333237 -Spring Pin 1
6 59333245 -Pipe Pin 1
7 59333252 -Pipe Pin 1
8 59333260 -O-ring 2
9 59333278 Cylinder Liner 1
10 59333286 O-ring 2
11 59333294 Crankcase Cover 1
12 59854273 Crankcase Cover Gasket 1
13 59333302 Bolt 2
14 59333310 Bolt 6
15 59238931 Flange Bolt 1
16 59239111 Regulator Assembly 1
17 59239012 Regulator Stay 1
19 59239095 Wire Harness Assembly 1
20 59333682 Cord Clamp 1
** 59236265 Overhaul Gasket Set 1
DX-500E/600E I.1.3
SHEET 2 OF 34
I.1.4 DX-500E/600E
SHEET 2 OF 34
1 59236315 Cylinder Head Assembly 1

2 59333419 -Expansion Plug 1
3 59333427 -Plug 1
4 59333435 -Spring Pin 1
5 59236281 -Inlet Valve Guide 1
6 59236299 -Exhaust Valve Guide 1
7 59333468 Cylinder Head Stud 6
8 59239236 Cyliinder Head Nut 6
10 59854265 Cylinder Head Gasket 1
11 59239285 Drain Cock 1
DX-500E/600E I.1.5
SHEET 3 OF 34
I.1.6 DX-500E/600E
SHEET 3 OF 34
1 59239053 Gear Case CP (Includes Items 2 thru 4 and 45) 1

2 59333518 -Pin Plug 2
3 59333526 -Idle Spring Pin 1
4 59333534 -Breather Joint 1
45 59239293 -Plug 1
5 59333542 Gear Case Gasket 1
6 59333302 Bolt 2
7 59333567 Bolt 9
8 59333575 Bolt 1
9 59239004 Breather Assembly (Includes Items 10, 11 & 12) 1
10 N.S.S. -Screw w/Washer 2
11 N.S.S. -Nut 2
12 59365924 -Screw w/Washer 2
13 59333625 Breather Gasket 1
14 59333633 Breather Inner Plate 1
15 59333641 Breather Oil Guard 1
16 59334524 Bolt 2
17 59335273 Fuel Pipe Assembly (Includes Item 20) 1
20 N.S.S. -Pipe Clip 2
18 59333682 Cord Clamp 1
19 59333690 Breather Oil Guard 1
DX-500E/600E I.1.7
SHEET 4 OF 34
I.1.8 DX-500E/600E
SHEET 4 OF 34
1 59334441 Cylinder Head Cover Assembly 1

2 59854323 Head Cover Gasket 1
3 59334458 Head Cover Nut 1
4 59334466 Head Cover Washer 1
5 59334474 Nut Gasket 1
6 59334482 Decompression Shaft 1
7 59334490 Decompression Bolt 1
8 59334508 Nut 1
9 59334516 Decompression Stopper 1
10 59334524 Bolt 1
11 59334540 Decompression Lever 1
12 59236505 O-ring 1
13 59334565 Decompression Spring 1
14 59334573 Nut 1
16 59334599 Decompression Hole Cover 1
17 59334607 Gasket 1
18 59334615 Bolt 2
DX-500E/600E I.1.9
SHEET 5 OF 34
I.1.10 DX-500E/600E
SHEET 5 OF 34
1 59333708 Oil Filter 1

2 59333716 O-ring 1
3 59333724 Oil Filter Plug 1
4 59333732 O-ring 1
5 59333807 Ball 1
6 59333815 Spring 1
7 59333823 Plug 1
8 59333831 Gasket 1
DX-500E/600E I.1.11
SHEET 6 OF 34
I.1.12 DX-500E/600E
SHEET 6 OF 34
1 59333799 Oil Gauge 1
DX-500E/600E I.1.13
SHEET 7 OF 34
I.1.14 DX-500E/600E
SHEET 7 OF 34
1 59333740 Oil Pump Rotor Assembly 1

2 59333757 Oil Pump Cover 1
3 59333765 O-ring 1
DX-500E/600E I.1.15
SHEET 8 OF 34
I.1.16 DX-500E/600E
SHEET 8 OF 34
1 59239103 Side Apron Assembly (Includes Item 2) 1

2 N.S.S. -Speed Label 1
3 59334524 Bolt 2
DX-500E/600E I.1.17
SHEET 9 OF 34
I.1.18 DX-500E/600E
SHEET 9 OF 34
1 59236422 Main Bearing Case Assembly 1

(Includes Item 2)
2 59236430 -Plug 1
3 59333765 O-ring 1
4 59334011 O-ring 1
6 59334037 Stud 2
7 59334045 Nut 2
9 59334086 Oil Seal 1
10 59334094 Internal Circlip 1
11 59334102 Oil Filter Ring 1
12 59334110 O-ring 2
DX-500E/600E I.1.19
SHEET 10 OF 34
I.1.20 DX-500E/600E
SHEET 10 OF 34
1 59334623 Tappet 2
2 59334631 Push Rod 2
3 59334649 Camshaft Assembly (Includes Items 4, 5 & 6) 1
4 N.S.S. -Camshaft 1
5 N.S.S. -Camshaft Gear 1
6 N.S.S. -Key 1
7 59334656 Camshaft Stopper 1
8 59334722 Bolt 2
9 59334672 Idle Gear Assembly (Includes Item 10) 1
10 N.S.S. -Idle Gear Bushing 2
11 59334680 Idle Gear 1 Collar 1
12 59334698 Idle Gear 2 Collar 1
13 59334706 Idle Gear Circlip 1
14 59334714 Idle Gear Shaft 1
15 59334722 Bolt 3
DX-500E/600E I.1.21
SHEET 11 OF 34
I.1.22 DX-500E/600E
SHEET 11 OF 34
1 59334904 Piston 1 Standard

- 59239202 Piston 1 Oversize 0.5
2 59854364 Piston Ring Assembly 1 Standard
- 59239194 Piston Ring Assembly 1 Oversize 0.5
3 59334912 Piston Pin 1
4 59334920 Internal Circlip 2
5 59334938 Connecting Rod Assembly 1
(Includes Items 6,7 & 8)
6 N.S.S. -Piston Pin Bushing 1
7 N.S.S. -Connecting Rod Bolt 2
8 N.S.S. -Crankpin Metal 2 Standard
- 59239319 -Crankpin Metal 1 Underssize 0.2
- 59239327 -Crankpin Metal 1 Undersize 0.4
9 59236539 Crankshaft Assembly (Includes Item 10) 1
10 N.S.S. -Plug 1
11 59334953 Main 1 Bearing 1
12 59236547 Main 2 Bearing 1
13 59236554 Bearing Stop 1
14 59236562 Bolt 2
15 59334995 Crankshaft Gear 1
16 59335000 Key 1
DX-500E/600E I.1.23
SHEET 12 OF 34
I.1.24 DX-500E/600E
SHEET 12 OF 34
1 59239269 Comp Flywheel (Includes Item 2) 1

2 59365692 -Ring Gear 1
4 59239186 Crankshaft Nut 1
5 59335042 Flywheel Washer 1
6 59239277 Flywheel Cover 1
7 59334615 Bolt 4
DX-500E/600E I.1.25
SHEET 13 OF 34
I.1.26 DX-500E/600E
SHEET 13 OF 34
1 59334797 Balancer 2
2 59334805 Balancer 1 Bearing 2
3 59334813 Balancer 2 Bearing 2
4 59334821 Balancer 1 Gear 1
7 59334854 Key 2
8 59334870 Bearing Retainer 1
9 59333773 Bolt 1
DX-500E/600E I.1.27
SHEET 14 OF 34
I.1.28 DX-500E/600E
SHEET 14 OF 34
1 59236356 Fuel Assembly 1

3 59236364 Capnut 1
4 59236372 Gasket 2
5 59239251 Cap 1
6 59239129 Stop Spring 1
7 59335687 Speed Control Lever Assembly (Includes Item 8) 1
8 N.S.S. -Bolt 1
9 59335695 Control Lever Shaft Assembly 1
10 59335703 Key 1
11 59335711 O-ring 1
12 59335729 Friction Plate 1
13 59335737 Nut 1
14 59334045 Nut 1
15 59335745 Washer 1
16 59336180 Washer 1
DX-500E/600E I.1.29
SHEET 15 OF 34
I.1.30 DX-500E/600E
SHEET 15 OF 34
1 59236679 Jet Start Assembly 1

2 59335497 Jet Start Bracket 1
3 59334722 Bolt 2
4 59239137 Cord Clamp 1
5 59236687 Overflow Pipe Assembly (Includes Item 6) 1
7 59335380 Shim 4 0.15mm
- 59236612 Shim 2 0.10mm
8 59335398 Shim 1 0.50mm
9 59236604 Injection Pump Assembly 1
10 59335406 Bolt 3
11 59236646 Injection Pipe 1
12 59335448 Pipe Clamp 1
DX-500E/600E I.1.31
SHEET 16 OF 34
I.1.32 DX-500E/600E
SHEET 16 OF 34
1 59236604 Injection Pump Assembly 1

2 59336396 -Control Rack 1
3 59336404 -Pump Plunger 1
4 59336412 -Delivery Valve 1
5 59239210 -Delivery Valve Bracket 1
6 59336438 -Delivery Valve Spring 1
7 59336446 -Delivery Valve Gasket 1
8 59336453 -O-ring 1
9 59336461 -Screw 1
10 59336479 -Gasket 2
11 59336487 -Control Sleeve 1
12 59336495 -Upper Spring Seat 1
13 59336503 -Plunger Spring 1
14 59336511 -Lower Spring Seat 1
15 59336529 -Shim Plate 1
16 59336537 -Tappet Assembly 1
17 59336545 -Tappet Guide Pin 1
18 59336552 -Clamp Pin 1
DX-500E/600E I.1.33
SHEET 17 OF 34
I.1.34 DX-500E/600E
SHEET 17 OF 34
1 59335562 Governor Weight Assembly 1

2 N.S.S. -Governor Weight Pin 2
3 N.S.S. -Washer 2
4 N.S.S. -Split Pin 2
5 59334615 Bolt 2
6 59335588 Governor Shaft 1
7 59335596 Governor Lever Assembly 1
9 59335604 Governor Lever Shaft 1
10 59335612 Screw w/Washer 1
11 59335620 Plug 1
12 59333393 Gasket 1
13 59335661 Governor Spring 1
14 59335653 Idle Spring 1
15 59335679 Ball 1
DX-500E/600E I.1.35
SHEET 18 OF 34
I.1.36 DX-500E/600E
SHEET 18 OF 34
1 59236703 Locknut 1
2 59236711 Cap 1
3 59335760 Bolt 1
4 59334573 Nut 1
5 59238907 Bolt 1
6 59239145 Throttle Bracket Assembly 1
Includes Items 7 thru 9)
7 N.S.S. -Throttle Wire Holder 1
8 59336180 -Washer 2
9 59238949 -Nut 2
DX-500E/600E I.1.37
SHEET 19 OF 34
I.1.38 DX-500E/600E
SHEET 19 OF 34
1 59236620 Nozzle Holder Assembly 1

2 59236638 Gasket 1
3 59236653 Heat Seal 1
4 59236661 Nozzle Holder Joint 1
5 59236323 Glow Plug 1
6 59238964 Flange Nut 1
7 59238899 Washer 1
DX-500E/600E I.1.39
SHEET 20 OF 34
I.1.40 DX-500E/600E
SHEET 20 OF 34
1 59236620 Nozzle Holder Assembly 1

2 59236919 -Nut 1
3 59236935 -Adjusting Washer 1
4 59236943 -Nozzle Spring 1
5 59236950 -Spacer 1
6 59236968 -Push Rod 1
7 59236976 -Nozzle Nut 1
8 59236927 -Washer 1
9 59236984 -Nozzle 1
10 59239228 -Adjustment Washer Assembly 1
(Includes Item 11)
11 N.S.S. -Washer 2 0.900-1.950mm
DX-500E/600E I.1.41
SHEET 21 OF 34
I.1.42 DX-500E/600E
SHEET 21 OF 34

5 59335281 Eye Joint 1
6 59365874 Air Vent Pipe Assembly (Includes Item 7) 1
8 59369876 Over Pipe Assembly (Includes Item 9) 1
10 59335307 Fuel Filter Assembly (Includes Items 11 thru 17) 1
11 59335315 -Filter Body Assembly 1
12 59854398 -Element Assembly 1
13 59335323 -Filter O-ring 1
14 59335331 -Filter Cup Assembly (Includes Items 15 & 16) 1
15 N.S.S. -Filter Cup 1
16 N.S.S. -Fuel Filter Label 1
17 59335349 -Retaining Ring 1
18 59335356 Filter O-ring 1
19 59335364 Bolt 1
20 59333682 Cord Clamp 2
DX-500E/600E I.1.43
SHEET 22 OF 34
I.1.44 DX-500E/600E
SHEET 22 OF 34
1 59365726 Fuel Tank Assembly (Includes Items 2 thru 6) 1

2 59365759 -Fuel Gauge 1
3 59335190 -Clip 2
4 59365775 -Filter 1
5 59239038 -Fuel Tank Cap (Includes Item 6) 1
6 59239046 -Tank Cap Gasket 1
7 59365783 Bolt 3
8 59238733 Washer 3
9 59335364 Bolt 1
10 59365809 Fuel Tank Support 1
11 59335406 Bolt 2
DX-500E/600E I.1.45
SHEET 23 OF 34
I.1.46 DX-500E/600E
SHEET 23 OF 34
1 59365437 Starter Assembly 1

2 59365700 Starter Support 1
3 59335257 Bolt 3
4 59365445 Bolt 2
5 59365718 Straight Pin 2
6 59238956 Nut 1
7 59333369 Spring Wsher 1
DX-500E/600E I.1.47
SHEET 24 OF 34
I.1.48 DX-500E/600E
SHEET 24 OF 34
1 59365437 Starter Assembly (Includes Items 2 thru 27) 1

2 59366096 -Starter Yoke Assembly 1
3 59366104 -Arm 1
4 59366112 -Clutch 1
5 59366120 -Frame Assembly (Includes Items 6 & 7) 1
6 59366138 -Starter Housing Bushing 1
7 59366146 -Expansion Plug 1
8 59366153 -End Frame Assembly (Includes Item 9) 1
9 59366161 -Bushing 1
11 59366187 -Brush Holder Assembly (Includes Item 12) 1
12 59366195 -Brush Spring 4
13 59366203 -Drive Lever 1
14 59366211 -Magnetic Switch (Includes Item 15) 1
15 59366229 -Cover 1
17 59366237 -Snap Pin 1
18 59366245 -Nut 1
19 59366252 -End Frame Cap 1
20 59366260 -Gasket 1
21 59366278 -Brake Spring 1
22 59366286 -Brake Shoe 1
23 59366294 -Bolt 2
24 59238923 -Screw w/Washer 2
25 59367201 -Nut 2
26 59336024 -Nut 1
27 59367219 -Washer 1
DX-500E/600E I.1.49
SHEET 25 OF 34
I.1.50 DX-500E/600E
SHEET 25 OF 34
1 59239020 Oil Switch 1

2 59333385 Oil Signal Holder 1
3 59333393 Gasket 1
DX-500E/600E I.1.51
SHEET 26 OF 34
I.1.52 DX-500E/600E
SHEET 26 OF 34
1 59236729 Radiator Assembly (Includes Item 2) 1

2 59335828 -Radiator Cap (Includes Item 25) 1
25 59236737 -Caution Label 1
3 59335836 Radiator Gasket 1
4 59335844 Stud 3
5 59334573 Nut 3
7 59335877 Radiator Base 1
8 59335885 Radiator Base Gasket 1
10 59336073 Bolt 5
11 59335927 Radiator Shroud 1
12 59335935 Knob Bolt 2
13 59365619 Radiator Cover 1
14 59334722 Bolt 1
15 59365601 Engine Hook 1
DX-500E/600E I.1.53
SHEET 27 OF 34
I.1.54 DX-500E/600E
SHEET 27 OF 34
1 59239061 Fan Assembly (Includes Items 2 thru 10) 1

2 59236752 -Fan Bracket Assembly 1
3 59239079 -Fan 1
4 59335984 -Fan Shaft 1
5 59335992 -Fan Washer 1
6 59330910 -Fan Pulley 1
7 59336040 -Fan Washer 2
8 59336016 -Fan Collar 1
9 59336024 -Nut 1
10 59336032 -Spring Washer 1
11 59334722 Bolt 2
12 59336073 Bolt 2
13 59336081 Fan Cover 1
14 59336099 Bolt 2
DX-500E/600E I.1.55
SHEET 28 OF 34
I.1.56 DX-500E/600E
SHEET 28 OF 34
1 59336115 Fan Drive Pulley 1

2 59333773 Bolt 3
4 59854414 V-belt 1
5 59336149 Tension Pulley Assembly 1
6 N.S.S. -Tension Pulley 1
7 N.S.S. -Tension Pulley Support 1
8 N.S.S. -Cap 1
9 N.S.S. -Nut 1
10 59333369 -Spring Washer 1
11 59336156 Reamer Bolt 1
12 59336164 Tension Pulley Arm 1
13 59336172 Joint Pin 1
14 59336180 Washer 1
15 59336198 Split Pin 1
16 59336206 Tension Bolt 1
17 59334573 Nut 1
18 59336222 Tension Bolt Guide 1
19 59334524 Bolt 2
DX-500E/600E I.1.57
SHEET 29 OF 34
I.1.58 DX-500E/600E
SHEET 29 OF 34
1 59236471 Inlet Valve 1

2 59236471 Exhaust Valve 1
3 59334359 Valve Spring 2
4 59236497 Valve Spring Retainer 2
5 59334375 Valve Spring Collet 4
6 59334383 Valve Cap 2
7 59334391 Rocker Arm Bracket Assembly 1
8 59334409 Stud 1
9 59334417 Nut 1
10 59334425 Washer 1
11 59334433 Rocker Arm Assembly (Includes Items 12 & 13) 2
12 N.S.S. -Adjusting Screw 2
13 N.S.S. -Nut 2
DX-500E/600E I.1.59
SHEET 30 OF 34
I.1.60 DX-500E/600E
SHEET 30 OF 34
1 59334128 Air Cleaner Assembly (Includes Items 2 thru 9) 1

2 59854315 -Air Cleaner Element 1
3 N.S.S. -Body - Complete 1
4 59334136 -O-ring 1
5 59334144 -Setting Bolt 1
6 59334151 -Gasket 1
7 N.S.S. -Case - Complete 1
8 59334169 -Grommet 1
9 59334177 -Wing Nut 1
10 59236455 Air Cleaner Flange 1
11 59334193 Flange Gasket 1
12 59335406 Bolt 1
13 59334219 Bolt 2
DX-500E/600E I.1.61
SHEET 31 OF 34
I.1.62 DX-500E/600E
SHEET 31 OF 34
1 59334227 Muffler 1
2 59334235 Muffler Gasket 1
3 59334243 Stud 3
4 59333351 Nut 3
5 59334268 Muffler Pipe 1
6 59334276 Pipe Band 1
7 59236463 Muffler Pipe Cover 1
8 59334334 Bolt 2
10 59334318 Muffler Flange Cover 1
11 59334334 Bolt 2
DX-500E/600E I.1.63
SHEET 32 OF 34
I.1.64 DX-500E/600E
SHEET 32 OF 34
1 59239160 Ignition Switch Assembly (Includes Items 2 & 3) 1

2 N.S.S. -Ignition Switch 1
3 59239178 -Ignition Key 2
5 59239301 Ignition Switch Cap 1
DX-500E/600E I.1.65
SHEET 33 OF 34
I.1.66 DX-500E/600E
SHEET 33 OF 34
1 59238998 Tool Kit (Includes Item 2 thru 4) 1

2 59239087 -Box Spanner 1
5 59239244 Instruction Manual 1
8 N.S.S. Spring 1
10 59336305 Engine Hook Bolt Assembly (Optional) 1
11 59333351 Nut (Optional) 1
DX-500E/600E I.1.67
SHEET 34 OF 34
I.1.68 DX-500E/600E
SHEET 34 OF 34
1 59236810 Decal: Engine Name 1

2 59236828 Decal: Instruction 1
3 59236844 Decal: Jet Start 1
4 59236786 Decal: Mark 1
5 59236851 Decal: Instruction 1
6 59236893 Decal: Fuel 1
7 59236869 Decal: Engine Hook 1
DX-500E/600E I.1.69
HOW TO USE THIS
INDEX
------------------------------------------------------------------------------------------------------------------------
When the Description is Known - Use the Word Index:
• Ingersoll-Rand’s Word Index makes any item easy to locate.
• Use any of the functional words in the item description to locate the desired
item. The items listed are in alphabetical order in the first column of the index
and may be repeated several times depending on their functional
descriptions.
If searching for the Air Cleaner Element, the first listing in the Word
Index is:
Air Cleaner Element
The item is also listed as:
Element, Air Cleaner
• The alpha-numeric listing in the second column of the index is the location of
the item in the manual. The location is identified as; the Functional Group,
Section Number, and Parts List Page Number. Example: I.1.61 would be
Functional Group I, Section 1, Page 61.
The index shows the filter will be found on page I.1.61 which is the Parts
List page number for the
Kubota Engine
WORD INDEX
A
Air Cleaner Assembly ____________________ I.1.61 Cable, Throttle __________________________ A.5.3
Air Cleaner Element ______________________ I.1.61 Cable, Vibration _________________________ A.5.3
Assembly, Air Cleaner ____________________ I.1.61 Camshaft Assembly _____________________ I.1.21
Assembly, Breather _______________________ I.1.7 Cap, Drain _____________________________ A.2.3
Assembly, Camshaft _____________________ I.1.21 Cap, Fuel Tank _________________________ I.1.45
Assembly, Connecting Rod ________________ I.1.23 Cap, Hydraulic Tank _____________________ H.1.3
Assembly, Control Lever Shaft _____________ I.1.29 Cap, Oil Tank ___________________________ A.2.3
Assembly, Crankcase _____________________ I.1.3 Cap, Radiator ___________________________ I.1.53
Assembly, Crankshaft ____________________ I.1.23 Cap, Water Tank ________________________ A.2.3
Assembly, Cylinder Head Cover _____________ I.1.9 Case, Gear _____________________________ I.1.7
Assembly, Cylinder Head __________________ I.1.5 Connecting Rod Assembly _________________ I.1.23
Assembly, Drive Clutch ___________________ C.1.3 Control Lever Shaft Assembly ______________ I.1.29
Assembly, Drive Motor ___________________ B.1.3 Control Lever, Pump _____________________ C.1.5
Assembly, Engine _______________________ C.1.3 Crankcase Assembly ______________________ I.1.3
Assembly, Fan _________________________ I.1.55 Crankshaft Assembly ____________________ I.1.23
Assembly, Fuel _________________________ I.1.29 Cylinder Head Assembly ___________________ I.1.5
Assembly, Fuel Filter _____________________ I.1.43 Cylinder Head Cover Assembly ______________ I.1.9
Assembly, Fuel Pipe ______________________ I.1.7
Assembly, Fuel Tank _____________________ I.1.45 D
Assembly, Governor Lever ________________ I.1.35 Decal Kit ______________________________ G.1.3
Assembly, Governor Weight _______________ I.1.35 Decal: Caution __________________________ G.1.3
Assembly, Hydraulic Tank _________________ H.1.3 Decal: Check Oil ________________________ G.1.3
Assembly, Idle Gear _____________________ I.1.21 Decal: Check Parking ____________________ G.1.3
Assembly, Injection Pump ___________ I.1.31, I.1.33 Decal: Control Lever _____________________ G.1.3
Assembly, Jet Start ______________________ I.1.31 Decal: Drain ____________________________ G.1.3
Assembly, Main Bearing Case ______________ I.1.19 Decal: DX-500E _________________________ G.1.3
Assembly, Oil Pump Rotor ________________ I.1.15 Decal: DX-600E _________________________ G.1.3
Assembly, Overflow Pipe _________________ I.1.31 Decal: Engine Hook ______________________ I.1.69
Assembly, Piston Ring ___________________ I.1.23 Decal: Engine Name _____________________ I.1.69
Assembly, Pump ________________________ C.1.3 Decal: Engine RPM ______________________ G.1.3
Assembly, Radiator ______________________ I.1.53 Decal: Fuel ____________________________ I.1.69
Assembly, Regulator ______________________ I.1.3 Decal: Hydraulic Oil ______________________ G.1.3
Assembly, Speed Control Lever ____________ I.1.29 Decal: Instruction ________________________ I.1.69
Assembly, Starter _________________ I.1.47, I.1.49 Decal: I-R Logo _________________________ G.1.3
Assembly, Throttle Bracket ________________ I.1.37 Decal: I-R Signature ______________________ G.1.3
Assembly, Truck Hook ___________________ A.7.3 Decal: Jet Start _________________________ I.1.69
Assembly, Vibration Clutch ________________ C.1.3 Decal: Mark ____________________________ I.1.69
Assembly, Wire Harness ___________________ I.1.3 Decal: Oil Feed _________________________ G.1.3
Decal: Oil Gauge ________________________ G.1.3
B Decal: Oil Level _________________________ G.1.3
Bag, Tool ______________________________ A.6.3 Decal: Parking Brake _____________________ G.1.3
Battery Cable ___________________________ E.1.3 Decal: Sprinkler _________________________ G.1.3
Battery ________________________________ E.1.3 Decal: Starter Switch _____________________ G.1.3
Battery ________________________________ E.1.3 Decal: Throttle __________________________ G.1.3
Brake Lever ____________________________ B.1.5 Decal: Warning _________________________ G.1.3
Breather Assembly _______________________ I.1.7 Decal: Water ___________________________ G.1.3
Drain Cap ______________________________ A.2.3
C Drive Clutch Assembly ___________________ C.1.3
Cable, Battery __________________________ E.1.3 Drive Motor Assembly ____________________ B.1.3
Cable, Forward/Reverse ___________________ A.3.5 Drum _________________________________ B.1.3
Cable, Ground __________________________ E.1.3
DX-500E/600E W.1.1
HOW TO USE THIS MANUAL
This Parts Manual applies to all DX-500E/600E Vibratory Compactors
----------------------------------------------------------------------------------------------------------------------------------
When the Comm. # is not Known - Use the Word Index:

• Ingersoll-Rand’s Word Index will make this item easy to locate. The Word Index is found in the
very back of the book. The items listed are in alphabetical order and may be repeated several
times depending on their functional descriptions.
• Let’s assume you need to replace the AIR CLEANER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the Air Cleaner Element in the Word Index is: Air Cleaner Element. The index shows the
component will be found on page I.1.61 which is the Parts List page number for the Kubota Engine.
A
Air Cleaner Assembly ____________________ I.1.61
Air Cleaner Element______________________ I.1.61
Assembly, Air Cleaner ___________________ I.1.61
Assembly, Breather ______________________ I.1.7
Assembly, Camshaft _____________________ I.1.21
Assembly, Connecting Rod ________________ I.1.23
Assembly, Control Lever Shaft _____________ I.1.29
Assembly, Crankcase _____________________ I.1.3
Assembly, Crankshaft ____________________ I.1.23
Assembly, Cylinder Head Cover _____________ I.1.9
Assembly, Cylinder Head __________________ I.1.5
• The item is also listed as:
Element, Air Cleaner
Using the Parts Identification Pages:

• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to
order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity
required to assemble one complete assembly, and any additional notes/ dimensions required to
help place your parts order.
• For the example: The Air Cleaner Element is listed as Item 2, and the Comm. Number for
the Element is 59854315, Quantity of 1.
When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the
major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Kubota Engine.
• See the sample Table of Contents shown below:
INTERNAL BREAKDOWNS
I
Kubota Engine (54674650) - Internal Breakdown ......................................................................................... I.1.2
Listed under the Functional Group of Internal Breakdowns are SECTIONS (identified by numbers
that describe major repairable components of that group. Find the listing that refers to the Kubota
Engine.
• Since the Air Cleaner Element is what needs to be replaced, refer to the parts listing for the
Engine. The Air Cleaner used on your machine is found in Functional Group I.; Section 1, this
makes up the first part of the page number. Turn to that section of the parts manual and find the
parts listing on page I.1.61 for the Air Cleaner Assembly (59334128).
When the Comm. # is Known - Use the Numerical Index:

• If you already know the Comm. Number (part number) for the item required, a NUMERICAL
INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired
and the Numerical Index will show the Functional Group, Section, and Page Number where
the item can be found.
For our Air Cleaner Element Example: The Comm. Number for the Air Cleaner Element 59854315 is
found in the Numerical Index, it shows that component will be found on page I.1.61.
WORD INDEX
E Knob, Forward/Reverse Lever ______________ A.3.3

Eccentric Shaft _________________________ B.2.3 Knob, Throttle Lever _____________________ A.5.3
Element, Air Cleaner _____________________ I.1.61 Knob, Vibration Lever ____________________ A.5.3
Engine Assembly ________________________ C.1.3
L
F Lever, Brake ___________________________ B.1.5
Fan Assembly __________________________ I.1.55 Lever, Forward/Reverse ___________________ A.3.3
Fan __________________________________ I.1.55 Lever, Throttle __________________________ A.5.3
Filter, Hydraulic Tank _____________________ H.1.3 Lever, Vibration _________________________ A.5.3
Filter, Oil _________________________ H.1.3, I.1.11
Forward/Reverse Cable ___________________ A.3.5
Forward/Reverse Lever Knob _______________ A.3.3 M
Forward/Reverse Lever ___________________ A.3.3 Main Bearing Case Assembly ______________ I.1.19
Frame ________________________________ A.1.3 Manual, Instruction ______________________ I.1.67
Fuel Assembly __________________________ I.1.29 Manual, Operation/Maintenance & Parts ______ A.6.3
Fuel Filter Assembly _____________________ I.1.43 Muffler ________________________________ I.1.63
Fuel Pipe Assembly _______________________ I.1.7
Fuel Tank Assembly _____________________ I.1.45 O
Fuel Tank Cap __________________________ I.1.45 Oil Filter __________________________ H.1.3, I.1.11
Oil Gauge _____________________________ I.1.13
G Oil Pump Rotor Assembly _________________ I.1.15
Gasket Set, Overhaul _____________________ I.1.3 Oil Switch _____________________________ I.1.51
Gauge, Oil _____________________________ I.1.13 Oil Tank Cap ___________________________ A.2.3
Gear Case ______________________________ I.1.7 Oil Tank _______________________________ A.2.3
Governor Lever Assembly _________________ I.1.35 Operating Handle ________________________ A.3.3
Governor Weight Assembly ________________ I.1.35 Operation/Maintenance & Parts Manual _______ A.6.3
Ground Cable ___________________________ E.1.3 Overflow Pipe Assembly __________________ I.1.31
Overhaul Gasket Set ______________________ I.1.3
H
Handle, Operating _______________________ A.3.3 P
Horn __________________________________ E.1.3 Pipe, Sprinkler __________________________ A.2.5
Hydraulic Tank Assembly _________________ H.1.3 Piston Ring Assembly ____________________ I.1.23
Hydraulic Tank Cap ______________________ H.1.3 Plate, Vibration A.4.3, A.5.3, A.6.3, B.2.3, E.1.3, H.1.3
Hydraulic Tank Filter _____________________ H.1.3 Pump Assembly ________________________ C.1.3
Hydraulic Tank __________________________ H.1.3 Pump Control Lever ______________________ C.1.5
I R
Idle Gear Assembly ______________________ I.1.21 Radiator Assembly ______________________ I.1.53
Ignition Key ____________________________ I.1.65 Radiator Cap ___________________________ I.1.53
Ignition Switch __________________________ I.1.65 Regulator Assembly _______________________ I.1.3
Injection Pump Assembly ___________ I.1.31, I.1.33
Instruction Manual _______________________ I.1.67 S
Scraper _______________________________ A.1.3
J Seal Kit __________________________ B.1.5, C.1.5
Jet Start Assembly ______________________ I.1.31 Shaft, Eccentric _________________________ B.2.3
Speed Control Lever Assembly _____________ I.1.29
K Sprinkler Pipe __________________________ A.2.5
Sprinkler Valve _________________________ A.2.5
Key, Ignition ___________________________ I.1.65
Starter Assembly __________________ I.1.47, I.1.49
Kit, Decal ______________________________ G.1.3
Switch, Ignition _________________________ I.1.65
Kit, Seal __________________________ B.1.5, C.1.5
Switch, Oil _____________________________ I.1.51
Kit, Tool _______________________________ I.1.67
W.1.2 DX-500E/600E
WORD INDEX
T
Tank, Hydraulic _________________________ H.1.3
Tank, Oil ______________________________ A.2.3
Tank, Water ____________________________ A.2.3
Throttle Bracket Assembly ________________ I.1.37
Throttle Cable __________________________ A.5.3
Throttle Lever Knob ______________________ A.5.3
Throttle Lever ___________________________ A.5.3
Tool Bag ______________________________ A.6.3
Tool Kit _______________________________ I.1.67
Truck Hook Assembly ____________________ A.7.3
V
Valve, Sprinkler _________________________ A.2.5
V-belt ____________________________ B.2.5, I.1.57
Vibration Cable _________________________ A.5.3
Vibration Clutch Assembly _________________ C.1.3
Vibration Lever Knob _____________________ A.5.3
Vibration Lever __________________________ A.5.3
Vibration Plate A.4.3, A.5.3, A.6.3, B.2.3, E.1.3, H.1.3
W
Water Tank Cap _________________________ A.2.3
Water Tank ____________________________ A.2.3
Weight ________________________________ B.2.3
Wire Harness Assembly ___________________ I.1.3
DX-500E/600E W.1.3
NUMERICAL INDEX
COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.
13164462 A.6.3 54674478 A.2.3 54676325 C.1.3 54676937 B.1.3

54674015 A.1.3 54674486 A.2.3 54676333 C.1.3 54676952 B.1.3
54674023 A.1.3 54674494 A.2.3 54676341 C.1.5 54676960 B.1.3
54674098 A.1.3 54674502 A.2.5 54676366 C.1.5 54676978 B.1.3
54674106 A.1.3 54674510 A.2.5 54676374 C.1.5 54676986 B.1.3
54674114 A.1.3 54674528 A.2.5 54676382 C.1.5 B.1.5
54674122 A.1.3 B.2.5 54676390 C.1.5 54676994 B.1.3
54674130 A.1.3 54674536 A.2.5 54676408 C.1.5 54677000 B.1.3
54674148 A.1.3 54674544 A.2.5 54676416 C.1.5 54677018 B.1.3
54674155 A.1.3 54674551 A.2.5 54676424 C.1.5 54677026 B.1.3
54674163 A.1.3 54674569 A.2.5 54676432 C.1.5 54677034 B.1.3
54674171 A.1.3 54674577 A.2.5 54676440 C.1.5 54677042 B.1.3
C.1.3 54674585 A.2.5 54676457 C.1.5 54677059 B.1.3
54674189 A.1.3 54674593 A.2.5 54676465 A.3.5 54677067 B.1.3
54674197 A.1.3 54674601 A.2.5 C.1.5 54677075 B.1.3
54674205 A.1.3 54674619 A.2.5 E.1.3 54677083 B.1.3
B.1.5 54674627 A.2.5 54676473 C.1.5 54677091 B.1.5
B.2.3 54674635 A.2.5 54676481 C.1.5 54677109 B.1.5
54674213 A.1.3 54674643 A.2.5 54676499 C.1.5 54677117 B.1.5
54674221 A.2.3 54674650 C.1.3 54676507 C.1.5 54677125 B.1.5
54674239 A.2.3 54674668 C.1.3 54676515 C.1.5 54677133 B.1.5
54674247 A.2.3 54674676 C.1.3 54676523 C.1.5 54677141 B.1.5
54674254 A.2.3 54674684 B.1.3 54676531 C.1.5 54677513 B.2.3
54674262 A.2.3 C.1.3 54676549 C.1.5 54677521 B.2.3
54674270 A.2.3 54674692 C.1.3 54676564 C.1.5 54677539 B.2.3
54674288 A.2.3 54674718 C.1.3 54676572 C.1.5 54677547 B.2.3
54674296 A.2.3 54674726 C.1.3 54676580 C.1.5 54677554 B.2.3
54674304 A.2.3 54674742 C.1.3 54676598 C.1.5 54677562 B.2.3
54674312 A.2.3 54674759 C.1.3 54676606 C.1.5 54677570 B.2.3
54674320 A.2.3 54674767 C.1.3 54676614 C.1.5 54677588 B.2.3
54674338 A.2.3 54674783 C.1.3 54676630 C.1.5 54677596 B.2.3
54674346 A.2.3 54674809 C.1.3 54676655 C.1.5 54677604 B.2.3
54674353 A.2.3 54674817 C.1.3 54676671 B.1.3 54677612 B.2.3
54674361 A.2.3 54674825 C.1.3 54676697 B.1.3 54677620 B.2.3
54674379 A.2.3 54674833 C.1.3 54676713 B.1.3 54677638 B.2.3
54674387 A.2.3 54676242 C.1.3 54676739 B.1.3 54677646 B.2.3
54674395 A.2.3 54676259 C.1.3 54676754 B.1.3 54677653 B.2.3
54674411 A.2.3 54676267 C.1.3 54676846 B.1.3 54677661 B.2.3
54674429 A.2.3 54676275 C.1.3 54676861 B.1.3 54677679 B.2.3
54674437 A.2.3 54676283 C.1.3 54676887 B.1.3 54677687 B.2.3
54674445 A.2.3 54676291 C.1.3 54676895 B.1.3 54677695 B.2.3
54674460 A.2.3 54676309 C.1.3 54676911 B.1.3 54677703 B.2.3
DX-500E/600E X.1.1
NUMERICAL INDEX
54677711 B.2.3 A.5.3 54678503 H.1.3 54678974 E.1.3

54677729 B.2.3 A.5.5 54678529 H.1.3 54678990 G.1.3
54677737 B.2.3 54678073 A.3.5 54678537 H.1.3 54679006 G.1.3
54677745 B.2.3 54678099 A.3.5 54678545 H.1.3 54679014 G.1.3
54677752 B.2.5 A.4.3 54678552 H.1.3 54679022 G.1.3
54677760 B.2.5 54678107 A.3.5 54678560 H.1.3 54679030 G.1.3
54677778 B.2.5 54678115 A.3.5 54678578 H.1.3 54679048 G.1.3
54677786 B.2.5 54678123 A.3.5 54678586 H.1.3 54679055 G.1.3
54677794 B.2.5 54678131 A.5.3 54678594 H.1.3 54679063 G.1.3
54677802 A.3.3 54678149 A.4.3 54678602 H.1.3 54679071 G.1.3
54677810 A.3.3 A.5.3 54678610 H.1.3 54679089 G.1.3
54677828 A.3.3 54678156 A.5.3 54678628 H.1.3 54679097 G.1.3
54677836 A.3.3 54678164 A.5.3 54678644 H.1.3 54679105 G.1.3
54677844 A.3.3 54678172 A.5.3 54678651 H.1.3 54679113 G.1.3
54677851 A.3.3 54678180 A.5.3 54678669 H.1.3 54679121 G.1.3
54677869 A.3.3 54678198 A.5.3 54678677 H.1.3 54679139 G.1.3
54677877 A.3.3 54678206 A.5.3 54678685 H.1.3 54679147 G.1.3
54677885 A.3.3 54678214 A.5.3 54678693 H.1.3 54679154 G.1.3
54677893 A.3.3 A.5.5 H.1.5 54679162 G.1.3
54677901 A.3.3 54678222 A.5.3 54678701 H.1.5 54679170 G.1.3
54677919 A.3.3 54678230 A.5.3 54678719 H.1.5 54679188 G.1.3
54677927 A.3.3 54678248 A.5.3 54678727 H.1.5 54679196 G.1.3
54677935 A.3.3 54678255 A.5.5 54678735 H.1.5 54679204 A.6.3
54677943 A.3.3 54678263 A.5.5 54678743 H.1.5 54679212 A.7.3
54677950 A.3.3 54678271 A.5.5 54678750 H.1.5 54679220 A.7.3
54677968 A.3.3 54678289 A.5.5 54678768 H.1.5 54679238 A.7.3
54677976 A.3.3 54678321 A.4.3 54678776 H.1.5 54679246 A.7.3
54677984 A.3.3 54678339 A.4.3 54678792 H.1.5 54679253 A.7.3
54677992 A.3.3 54678347 A.4.3 54678800 H.1.5 54679261 A.7.3
A.4.3 54678354 A.4.3 54678818 E.1.3 54679279 A.7.3
A.5.3 54678362 A.4.3 54678834 E.1.3 54679287 A.7.3
54678008 A.3.3 54678370 A.4.3 54678842 E.1.3 54679295 A.7.3
A.5.3 54678388 A.4.3 54678859 E.1.3 58836966 C.1.5
54678016 A.3.3 54678396 A.4.3 54678867 E.1.3 59188011 G.1.3
A.5.3 54678412 A.4.3 54678883 E.1.3 59188144 A.1.3
54678024 A.3.5 54678420 A.4.3 54678891 E.1.3 A.3.3
A.5.3 54678446 A.4.3 54678909 E.1.3 A.3.5
54678032 A.3.5 54678453 A.4.3 54678917 E.1.3 E.1.3
54678040 A.3.5 54678461 A.4.3 54678925 E.1.3 H.1.3
54678057 A.3.5 54678479 A.4.3 54678933 E.1.3 59235770 A.2.5
A.5.3 54678487 H.1.3 54678958 E.1.3 59235788 A.2.5
54678065 A.3.5 54678495 H.1.3 54678966 E.1.3 59235796 A.2.3
X.1.2 DX-500E/600E
NUMERICAL INDEX
A.2.5 59236828 I.1.69 I.1.7

59239160 I.1.65
59235879 A.3.3 59236844 I.1.69 59333526 I.1.7
59239178 I.1.65
59236265 I.1.3 59236851 I.1.69 59333534 I.1.7
59239186 I.1.25
59236281 I.1.5 59236869 I.1.69 59333542 I.1.7
59239194 I.1.23
59236299 I.1.5 59236893 I.1.69 59333567 I.1.7
59239202 I.1.23
59236315 I.1.5 59236919 I.1.41 59333575 I.1.7
59239210 I.1.33
59236323 I.1.39 59236927 I.1.41 59333625 I.1.7
59239228 I.1.41
59236356 I.1.29 59236935 I.1.41 59333633 I.1.7
59239236 I.1.5
59236364 I.1.29 59236943 I.1.41 59333641 I.1.7
59239244 I.1.67
59236372 I.1.29 59236950 I.1.41 59333682 I.1.3
59239251 I.1.29
59236422 I.1.19 59236968 I.1.41 I.1.7
59239269 I.1.25
59236430 I.1.19 59236976 I.1.41 I.1.43
59239277 I.1.25
59236448 I.1.3 59236984 I.1.41 59333690 I.1.7
59239285 I.1.5
I.1.19 59237305 A.7.3 59333708 I.1.11
59239293 I.1.7
59236455 I.1.61 59238733 I.1.45 59333716 I.1.11
59239301 I.1.65
59236463 I.1.63 59238881 I.1.3 59333724 I.1.11
59239319 I.1.23
59236471 I.1.59 59238899 I.1.39 59333732 I.1.11
59239327 I.1.23
59236497 I.1.59 59238907 I.1.37 59333740 I.1.15
59330910 I.1.55
59236505 I.1.9 59238915 I.1.15 59333757 I.1.15
59333203 I.1.3
59236539 I.1.23 59238923 I.1.49 59333765 I.1.15
59333229 I.1.3
59236547 I.1.23 59238931 I.1.3 I.1.19
59333237 I.1.3
59236554 I.1.23 59238949 I.1.37 59333773 I.1.27
59333245 I.1.3
59236562 I.1.23 59238956 I.1.47 I.1.57
59333252 I.1.3
59236596 I.1.31 59238964 I.1.39 59333799 I.1.13
59333260 I.1.3
59236604 I.1.31 59238972 I.1.67 59333807 I.1.11
59333278 I.1.3
I.1.33 59238980 I.1.67 59333815 I.1.11
59333286 I.1.3
59236612 I.1.31 59238998 I.1.67 59333823 I.1.11
59333294 I.1.3
59236620 I.1.39 59239004 I.1.7 59333831 I.1.11
59333302 I.1.3
I.1.41 59239012 I.1.3 59334011 I.1.19
I.1.7
59236638 I.1.39 59239020 I.1.51 59334037 I.1.19
59333310 I.1.3
59236646 I.1.31 59239038 I.1.45 59334045 I.1.19
59333351 I.1.63
59236653 I.1.39 59239046 I.1.45 I.1.29
I.1.67
59236661 I.1.39 59239053 I.1.7 59334086 I.1.19
59333369 I.1.47
59236679 I.1.31 59239061 I.1.55 59334094 I.1.19
I.1.57
59236687 I.1.31 59239079 I.1.55 59334102 I.1.19
59333385 I.1.51
59236703 I.1.37 59239087 I.1.67 59334110 I.1.19
59333393 I.1.35
59236711 I.1.37 59239095 I.1.3 59334128 I.1.61
I.1.51
59236729 I.1.53 59239103 I.1.17 59334136 I.1.61
59333419 I.1.5
59236737 I.1.53 59239111 I.1.3 59334144 I.1.61
59333427 I.1.5
59236752 I.1.55 59239129 I.1.29 59334151 I.1.61
59333435 I.1.5
59236786 I.1.69 59239137 I.1.31 59334169 I.1.61
59333468 I.1.5
59236810 I.1.69 59239145 I.1.37 59334177 I.1.61
59333518 I.1.3
DX-500E/600E X.1.3
NUMERICAL INDEX
59334193 I.1.61 59334607 I.1.9 59335349 I.1.43 59336040 I.1.55

59334219 I.1.61 59334615 I.1.9 59335356 I.1.43 59336073 I.1.53
59334227 I.1.63 I.1.25 59335364 I.1.43 I.1.55
59334235 I.1.63 I.1.35 I.1.45 59336081 I.1.55
59334243 I.1.63 59334623 I.1.21 59335380 I.1.31 59336099 I.1.55
59334268 I.1.63 59334631 I.1.21 59335398 I.1.31 59336115 I.1.57
59334276 I.1.63 59334649 I.1.21 59335406 I.1.31 59336149 I.1.57
59334318 I.1.63 59334656 I.1.21 I.1.45 59336156 I.1.57
59334334 I.1.63 59334672 I.1.21 I.1.61 59336164 I.1.57
59334359 I.1.59 59334680 I.1.21 59335448 I.1.31 59336172 I.1.57
59334375 I.1.59 59334698 I.1.21 59335497 I.1.31 59336180 I.1.29
59334383 I.1.59 59334706 I.1.21 59335562 I.1.35 I.1.37
59334391 I.1.59 59334714 I.1.21 59335588 I.1.35 I.1.57
59334409 I.1.59 59334722 I.1.21 59335596 I.1.35 59336198 I.1.57
59334417 I.1.59 I.1.31 59335604 I.1.35 59336206 I.1.57
59334425 I.1.59 I.1.53 59335612 I.1.35 59336222 I.1.57
59334433 I.1.59 I.1.55 59335620 I.1.35 59336305 I.1.67
59334441 I.1.9 59334797 I.1.27 59335653 I.1.35 59336396 I.1.33
59334458 I.1.9 59334805 I.1.27 59335661 I.1.35 59336404 I.1.33
59334466 I.1.9 59334813 I.1.27 59335679 I.1.35 59336412 I.1.33
59334474 I.1.9 59334821 I.1.27 59335687 I.1.29 59336438 I.1.33
59334482 I.1.9 59334839 I.1.27 59335695 I.1.29 59336446 I.1.33
59334490 I.1.9 59334847 I.1.27 59335703 I.1.29 59336453 I.1.33
59334508 I.1.9 59334854 I.1.27 59335711 I.1.29 59336461 I.1.33
59334516 I.1.9 59334870 I.1.27 59335729 I.1.29 59336479 I.1.33
59334524 I.1.7 59334904 I.1.23 59335737 I.1.29 59336487 I.1.33
I.1.9 59334912 I.1.23 59335745 I.1.29 59336495 I.1.33
I.1.17 59334920 I.1.23 59335760 I.1.37 59336503 I.1.33
I.1.57 59334938 I.1.23 59335828 I.1.53 59336511 I.1.33
59334532 I.1.9 59334953 I.1.23 59335836 I.1.53 59336529 I.1.33
I.1.19 59334995 I.1.23 59335844 I.1.53 59336537 I.1.33
I.1.27 59335000 I.1.23 59335877 I.1.53 59336545 I.1.33
I.1.53 59335042 I.1.25 59335885 I.1.53 59336552 I.1.33
I.1.57 59335190 I.1.45 59335893 I.1.53 59365387 E.1.3
I.1.63 59335257 I.1.47 59335927 I.1.53 59365411 I.1.25
59334540 I.1.9 59335273 I.1.7 59335935 I.1.53 59365437 I.1.47
59334565 I.1.9 I.1.43 59335984 I.1.55 I.1.49
59334573 I.1.9 59335281 I.1.43 59335992 I.1.55 59365445 I.1.47
I.1.37 59335307 I.1.43 59336016 I.1.55 59365601 I.1.53
I.1.53 59335315 I.1.43 59336024 I.1.49 59365619 I.1.53
I.1.57 59335323 I.1.43 I.1.55 59365692 I.1.25
59334599 I.1.9 59335331 I.1.43 59336032 I.1.55 59365700 I.1.47
X.1.4 DX-500E/600E
NUMERICAL INDEX
59365718 I.1.47 59406603 A.2.3 B.2.3 59835595 H.1.5

59365726 I.1.45 59407221 H.1.3 B.2.5 59836221 A.3.3
59365759 I.1.45 59484311 G.1.3 C.1.5 B.1.5
59365775 I.1.45 59484329 G.1.3 E.1.3 59837039 B.1.5
59365783 I.1.45 59484337 G.1.3 H.1.3 B.2.3
59365809 I.1.45 59486522 G.1.3 59832030 B.1.5 59837120 C.1.5
59365817 I.1.43 59486530 G.1.3 B.2.3 59838011 A.2.5
59365874 I.1.43 59486555 G.1.3 59832162 A.2.5 59838334 B.2.3
59365924 I.1.7 59830000 A.6.3 H.1.5 59838573 H.1.3
59366096 I.1.49 59830018 A.6.3 59832170 A.2.5 59838581 H.1.3
59366104 I.1.49 59831552 B.2.5 59832188 A.5.5 59838805 A.6.3
59366112 I.1.49 E.1.3 E.1.3 59839050 A.6.3
59366120 I.1.49 59831560 A.1.3 59832287 B.1.3 59839126 A.3.5
59366138 I.1.49 A.3.3 B.2.5 A.5.5
59366146 I.1.49 C.1.3 C.1.3 59839456 B.2.3
59366153 I.1.49 C.1.5 59832535 A.2.3 59839654 G.1.3
59366161 I.1.49 H.1.3 A.2.5 59839662 G.1.3
59366187 I.1.49 59831594 A.2.3 A.3.3 59840306 G.1.3
59366195 I.1.49 59831602 A.1.3 A.5.3 59840454 A.4.3
59366203 I.1.49 A.4.3 B.1.5 A.7.3
59366211 I.1.49 B.1.5 B.2.3 59840637 A.6.3
59366229 I.1.49 B.2.3 C.1.5 59840835 B.1.3
59366237 I.1.49 59831743 A.1.3 E.1.3 C.1.3
59366245 I.1.49 A.2.3 59832766 A.3.3 59841106 A.4.3
59366252 I.1.49 A.2.5 59832865 B.1.3 59841353 B.1.3
59366260 I.1.49 A.4.3 59832931 A.2.3 B.1.5
59366278 I.1.49 A.7.3 A.2.5 59842708 C.1.3
59366286 I.1.49 59831750 A.1.3 A.4.3 59854265 I.1.5
59366294 I.1.49 A.2.5 A.5.3 59854273 I.1.3
59367201 I.1.49 A.3.3 C.1.3 59854315 I.1.61
59367219 I.1.49 A.4.3 C.1.5 59854323 I.1.9
59369876 I.1.43 A.5.3 59833103 A.4.3 59854364 I.1.23
59370965 C.1.5 59831792 A.4.3 59833293 A.3.5 59854398 I.1.43
59405340 H.1.3 C.1.5 A.5.3 59854414 I.1.57
59405357 H.1.3 59831800 B.1.3 A.5.5 59921632 C.1.3
59405514 A.3.5 59831925 A.2.3 C.1.5 59951632 A.1.3
A.5.3 A.2.5 E.1.3 A.2.3
A.5.5 A.3.3 H.1.3 A.7.3
E.1.3 A.3.5 59833780 A.1.3 B.1.3
H.1.3 A.4.3 59834499 A.7.3 B.2.3
59405555 C.1.5 A.5.3 59835330 A.2.5 B.2.5
59405712 A.5.3 B.1.5 59835371 E.1.3 C.1.3
DX-500E/600E X.1.5
NUMERICAL INDEX
C.1.5
H.1.3
59951764 A.2.5
H.1.3
59952192 A.5.3
59952242 A.1.3
A.2.3
B.2.3
H.1.3
59952291 A.1.3
A.5.3
B.1.3
C.1.3
59952325 A.3.5
59952341 A.4.3
59952382 A.4.3
59952473 A.2.3
A.4.3
59952887 H.1.3
59952903 A.5.3
59953224 A.3.5
A.5.3
59953331 E.1.3
59954123 A.2.5
59954131 A.2.5
A.3.5
A.5.3
E.1.3
59956132 A.1.3
59958751 A.7.3
X.1.6 DX-500E/600E
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
www.doosanportablepower.com
©2009 Doosan Infracore International, Inc. Printed in the USA

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OPERATION, MAINTENANCE,

DOUBLE DRUM VIBRATORY ROLLERS

This manual contains important safety information.

Do not destroy this manual.

Doosan Infracore Portable Power

Book: 13164462 (02/01)

SAFETY PRECAUTIONS AND GUIDELINES 1

SYMBOL IDENTIFICATION AND METRIC

FUEL & LUBRICATION INSPECTION 6

INITIAL BREAK-IN MAINTENANCE 7

10 HOUR OR DAILY ROUTINE MAINTENANCE 8

50 HOURS OR WEEKLY ROUTINE MAINTENANCE 9

100 HOURS OR MONTHLY MAINTENANCE 10

300 HOURS OR QUARTERLY ROUTINE MAINTENANCE 11

500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE 12

1000 HOURS OR ANNUAL ROUTINE MAINTENANCE 13

MISCELLANEOUS AND OPTIONAL EQUIPMENT 15

Contents ____________________________________________________________________________________ Page

Observe all fire-warning and fire-fighting procedures. •

Always wear the prescribed ear protectors. •

Ensure that the maintenance area is adequately secured. •

Contents ____________________________________________________________________________________ Page

INTERNATIONAL MACHINE SYMBOLS ____________________________________________________________ 1

INTERNATIONAL MACHINE SYMBOLS

OIL PRESSURE LOW ENGINE RPM.

WATER TEMPERATURE BRAKE - PARK

BATTERY CAUTION - PRESSURIZED

AMMETER OR VOLTMETER GREASE

AIR PRESSURE OIL

ENGINE RPM HOURS

INTERNATIONAL HIGHWAY SYMBOLS

road bends uneven road

"end of priority" sign no entry for vehicles exceeding length

oncomig traffic has priority

priority over oncoming traffic pedestrian crossing

road leads onto quay or river bank light signals

other dangers no entry for vehicle axle weight exceeding

level crossing no u-turn

level crossing no turn direction shown

no entry no entry for power driven vehicles

closed to all vehicles in both

Intersection, user must give way

intersection user must give way

Intersection user must give way

"give way" sign

stop sign (new)

stop sign (old)

"priority road" sign

TO CONVERT INTO MULTIPLY BY

bar pound/sq.in 14.50

WATER SPRINKLER UNIT _______________________________________________________________________ 1

WATER SPRINKLER UNIT

SINGLE POINT HOISTING

SAFETY CHECKS ______________________________________________________________________________ 1

Improper maintenance can be hazardous.

SAFETY CHECKS - PRE-STARTING

READ this Instruction Manual and the Engine Manual.

Fuel is flammable. May cause injury and property damage.

4. DO NOT operate faulty equipment.

See Engine Manual for Engine Routine Adjustments