Manual MSR5 6
Manual MSR5 6
OVERVIEW ......................................................................................................................................................................... 1
PRE-START INSPECTION................................................................................................................................................. 1
OPERATING ....................................................................................................................................................................... 1
MAINTENANCE ................................................................................................................................................................. 2
OVERVIEW
Before you operate, maintain, or in any other way, use this machine, read and study this manual. Know how to safety use the
roller’s controls and what you must do for safe maintenance.
BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY, OPERATE THIS MACHINE:
READ and STUDY this manual. KNOW how to safely use the unit’s controls and what you must do for safe maintenance.
The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, its
use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material
property.
ALWAYS wear or use the proper safety items required for your personal protection.
For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jeweler -
such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.
If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANY
MEIWA DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK.
Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This also
applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.
PRE-START INSPECTION
INSPECT your machine. Have any malfunctioning, broken or missing parts corrected or replaced before use.
Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the
machine’s working behavior) to the competent organization/person immediately. If necessary, stop the machine immediately
and lock it.
Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.
Operate the machine only if all protective and safety oriented devices, such as removable safety devices, emergency shut-off
equipment, sound-proofing elements and exhausts, are in place and fully functional.
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SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES
The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connections
or scorched cables must be rectified immediately.
VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipment
on the roller.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.
CHECK for WARNING tags placed on the machine. DO NOT operate the equipment until repairs have been made and the
WARNING tags are removed by authorized personnel.
KNOW the location of the Emergency Shut-Down Control if the machine is so equipped.
OPERATING
In the event of safety-relevant modifications or changes in the behavior of the machine during operation, stop the machine
immediately and report the malfunction to the competent authority/person.
Always make sure that no person or obstruction is in your line of travel. Watch your step to avoid tripping.
USE extreme caution and be observant when working in close quarters or congested areas.
Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as obstacles in the
working and traveling area, the soil bearing capacity and any barriers separating the construction site from public roads.
When traveling on public roads, ways and places always observe the valid traffic regulations and, if necessary, make sure
beforehand that the machine is in a condition compatible with these regulations.
Always keep at a distance from the edges of building pits and slopes.
DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL.
DO NOT operate the roller on non-compactable material, such as concrete or hardened asphalt.
MAINTENANCE
Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only.
Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only.
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Any
defects found must be rectified without delay.
Always tighten any screwed connections that have been loosened during maintenance and repair.
Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon
completion of the maintenance and repair work.
1-2
SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES
Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact.
AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.
ALWAYS disconnect the spark plug before performing any work on the unit.
DO NOT alter the engine governor settings from that indicated in the engine manual.
ALWAYS replace damaged or lost decals. Refer to the Parts Manual for the proper location and part number of all decals.
Carry out welding, flame-cutting and grinding work on the machine only if this has been expressly authorized, as there may be
a risk of explosion and fire.
Before carrying out welding, flame-cutting and grinding operations clean the machine and its surroundings from dust and other
Inflammable substances and make sure that the premises are adequately ventilated (risk of explosion).
1-3
SECTION 2 - INTRODUCTION
EXCELLENT CHOICE! The MEIWA SEISAKUSHO MSR5KM / MSR6KM VIBRATORY DOUBLE DRUM ROLLER you have
chosen will give you many hours of maintenance free operation resulting in a faster return of your investment.
Safe operation depends on reliable equipment and the use of proper operating procedures. Performing the checks and services
described in this manual will help keep your machine in good condition. These recommended operation procedures will help you to
avoid unsafe practices.
Safety notes have been included throughout this manual to help you avoid injury and prevent damage to the equipment. These
notes are not intended to cover all eventualities; it is impossible to anticipate and evaluate all possible methods of operation.
Therefore, you are the only person who can guarantee safe operation and maintenance.
It is important that any procedure not specifically recommended in this manual be thoroughly evaluated from the standpoint of
safety before it is implemented.
Continuing improvement and advancement of product design may cause changes to your machine which may not be included in
this publication. Each publication is reviewed and revised, as required, to update and include these changes in later editions.
MEIWA SEISAKUSHO reserves the right to modify or make changes within a specific model group without notice and without
incurring any liability to retrofit units previously shipped from the factory. Contact your MEIWA SEISAKUSHO Distributor for
non-routine maintenance information that is not covered in this publication.
2-1
SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION
Contents Page
INTERNATIONAL MACHINE SYMBOLS ______________________________________________________________1
INTERNATIONAL HIGHWAY SYMBOLS ______________________________________________________________2
METRIC CONVERSIONS __________________________________________________________________________ 4
3-1
SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION
INTERNATIONAL HIGHWAY SYMBOLS
The following symbols may also appear in a yellow square instead of a red triangle.
3-2
SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION
3-3
SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION
3-4
SECTION 4 - OTHER EQUIPMENT
Contents Page
WATER SPRINKLER UNIT__________________________________________________________________________1
SINGLE POINT HOISTING__________________________________________________________________________1
OPERATING HANDLE _____________________________________________________________________________2
During compacting operation, compacting pressure of roller will be increased if water tank (1, Figure 3-1) is filled with water. By
operating the sprinkler cock (2, Figure 4-1) water can be distributed evenly for paving work.
Figure 4-1
Figure 4-2
4-1
SECTION 4 - OTHER EQUIPMENT
OPERATING HANDLE
Operating handle can be easily shifted from horizontal position to vertical position.
Accordingly, roller can be used in close quarters, close edge work, around obstacles even in reverse operation. It also saves floor
space when storing. To stand up the handle, pull fixed pin (1, Figure 4-3) and lift handle.
Figure 4-3
4-2
SECTION 5 - OPERATING INSTRUCTIONS
Contents Page
SAFETY CHECKS________________________________________________________________________________1
PRIOR TO OPERATION___________________________________________________________________________3
STARTING AND OPERATING______________________________________________________________________4
2. Inspect the entire unit for damaged or missing parts and repair or replace them as needed.
3. Check the fuel level. If necessary, fill the fuel tank with the proper fuel.
5-1
SECTION 5 - OPERATING INSTRUCTIONS
PRIOR TO OPERATIION
OPERATING LEVERS
When handling forward/reverse lever, avoid sudden position change from forward position to reverse position or from reverse to
forward. To change lever position, the lever must be moved to the neutral position first.
Sudden lever change may damage the power Transmission Mechanism.
When roller travels on hard surfaces (like concrete) do not engage vibrating operation. This will cause the roller to bounce
excessively. The vibration may damage the roller's body.
PARKING ON SLOPE
Avoid parking on a slope as much if possible.
However, if parking on a slope is unavoidable, shift the parking brake lever to “lock” position.
Chock the drums.
Be sure to release the parking brake before forward/reverse operation.
Figure 5-1
Do not remove the radiator cap while engine is running or when hot.
COOLANT
To fill the radiator with coolant remove radiator cap (2, Figure 5-1) and fill radiator. Secure the pressure cap after filling.
5-2
SECTION 5 - OPERATING INSTRUCTIONS
JET STARTER
If starting the engine is difficult because of the cold, use the jet starter.
1) Turn the jet starter cock (1, Figure 5-2) counterclockwise to open.
2) Push the starter knob (2, Figure 5-2) 4 or 5 times.
3) Close the cock completely.
4) Pull the decompression lever; turn on the starter switch, then set the lever free after the engine rotates.
Figure 5-2
STARTING ENGINE
Figure 5-3
5-3
SECTION 5 - OPERATING INSTRUCTIONS
OPERATION
1. Make sure the parking brake lever is positioned in “unlock”
2. Shift the throttle lever to “high” position.
3. Roller can now be moved forward, reverse, and stopped by the forward/reverse lever.
4. To vibrate the roller, shift the vibration lever to “on” position.
Note:
When first starting the engine is still cold and lubricating oil is not circulated sufficiently, allow the engine to operate without load for
about 5 minutes before running with full power.
PARKING BRAKE
1. Traveling: Shift the parking lever (1, Figure 5-4) to the “unlock” position, Figure 5-4 shows the unlocked position.
3. Parking: Shift the parking lever (1, Figure 5-4) to the “lock position.
Figure 5-4
5-4
SECTION 6 - FUEL & LUBRICATION SPECIFICATIONS
Contents Page
GENERAL INFORMATION ________________________________________________________________________ 1
FLUID CAPACITIES _____________________________________________________________________________ 1
GENERAL INFORMATION
Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants
are needed and some components in the unit require more frequent lubrication than others.
Specific recommendations of brand and grade of lubricants are not made here due to regional availability, operating conditions,
and the continual development of improved products. Where questions arise, refer to the requirements and specifications in the
engine manufacturer's manual.
All oil levels are to be checked with the machine parked on a level surface, and while the oil is cold, unless otherwise specified.
REGULAR MAINTENANCE
Please read the “Engine Instruction Manual” carefully for Engine Maintenance.
The best guarantee for long working life and constant readiness of the roller is correct and regular maintenance.
6-1
SECTION 7 - INITIAL BREAK-IN MAINTENANCE
Contents Page
ENGINE OIL ____________________________________________________________________________________ 1
MAIN BODY OIL _________________________________________________________________________________ 2
TABLE OF INSPECTION INTERVALS ________________________________________________________________ 2
Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.
Any new equipment requires an initial modification of the maintenance schedule to properly break-in the various systems and
component units. Perform this one time initial break-in maintenance at the times specified below IN ADDITION TO the 10 hour, 50
hour and 100 hour maintenance tasks, which are described on the following pages. After the initial phase, the regular intervals
should be followed.
ENGINE OIL
Drain the engine oil after the first 20 hours of operation. Fill with the correct amount of the recommended oil. Check the oil level
with the oil filler cap/dip stick. See Section 12 to change oil.
7-1
SECTION 7 - INITIAL BREAK-IN MAINTENANCE
1. Inspection of engine
Please refer to the inspection manual for Kubota engine.
2. Inspection of roller.
7-2
SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE
Contents Page
ENGINE OIL ___________________________________________________________________________________ 1
FUEL _________________________________________________________________________________________ 1
FASTING HARDWARE __________________________________________________________________________ 2
V-BLET _______________________________________________________________________________________ 2
AIR CLEANER _________________________________________________________________________________ 2
Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.
It is recommended that the following steps be performed at the beginning and end of each 8 to 10 hour shift or daily, whichever
comes first.
DAILY CHECK
Make the following daily checks without fail before starting.
1. Check engine oil level and refill as necessary.
2. Check air-cleaner.
3. Check engine coolant, refill if necessary.
4. Check fuel.
5. Check hydraulic oil level and refill if necessary.
6. Check for loose bolts and nuts.
7. Check for loose parts, damage and oil leaks.
8. Check abnormal exhaust gas, noise and vibration.
ENGINE OIL
Check the engine's oil level at the start of each day and maintain it to the full mark on the dipstick. Insert the dipstick and check the
full mark on the dipstick. Do not screw the gauge in first. See Section 12 to change engine oil.
8-1
SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE
FUEL
Shut down the engine, extinguish all open flames and do not smoke while filling the tank.
Clean around the fuel tank cap before removing and fill the tank with the recommended fuel per the specifications in SECTION 6 -
FUEL AND LUBRICATION SPECIFICATIONS of this manual.
FASTENING HARDWARE
Check all fastening hardware to ensure it is all adequately tightened and that none is missing or broken.
CHECKING V-BELT
Changing: Check V-belts to see if they are worn or damaged, replace them as needed.
8-2
SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE
Note
* See Engine Manual for Engine 50 Hour Maintenance Requirements *
9-1
SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE
Contents Page
AIR CLEANER _________________________________________________________________________________ 1
1. Remove dirt from dust cup and remove wing nut (1, Figure 10-1 form air cleaner (2, Figure 10-1).
2. Clean element by blowing air from inside or by lightly tapping the element.
If dust contains carbon, contact your Kubota dealer for the recommended cleaner.
PRECAUTIONS
1. Replace elements every year or after cleaning six times.
2. If the element is damaged, replace. Otherwise, the engine’s service life may be shortened.
Figure 10-1
10-1
SECTION 11 - 300 HOUR OR QUARTERLY ROUTINE MAINTENANCE
NOTE:
* No 300 Hour or Quarterly Routine Maintenance Required *
11-1, 11-2
SECTION 12 - 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE
Contents Page
HYDRAULIC OIL _______________________________________________________________________________ 1
ECCENTRIC SHAFT OIL _________________________________________________________________________ 1
ENGINE OIL ___________________________________________________________________________________ 2
Figure 12-1
Capacity:
DX-500E: 0.75 liters (0.79 Qts)
DX-600E: 0.9 liters (.095 Qts)
Hydraulic oil should be changed every year or every 500 working hours.
Figure 12-2
12-1
SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE
To drain hydraulic oil from system and add new oil, remove drain plug (1, Figure 12-3) until oil has completely drained. Secure
drain plug and add new hydraulic oil using oil supply port (1, Figure 12-2).
Figure 12-3
ENGINE OIL
Check the oil level with oil gauge (1, Figure 12-4). Add oil if necessary using the engine supply plug (2, Figure 12-4).
Care must be taken to keep correct oil level at all times.
To insure long life and durability of engine, use only a high quality oil (more than CB grade). Do not mix oil grades. Refer to Kubota
Engine Manual.
Using engine oil with a high degree of viscosity at low temperatures may make the engine difficult to start.
Figure 12-4
12-2
SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE
Contents Page
WATER TANK __________________________________________________________________________________ 1
NOTE
* No 1000 Hour or Annual Routine Maintenance is required. *
13-1
SECTION 14 - ROUTINE ADJUSTMENTS
NOTE
*See Engine Manual for Engine Routine Adjustments*
14-1
SECTION 15 - MISCELLANEOUS AND OPTIONAL EQUIPMENT
NOTE
* No Miscellaneous and Optional Equipment *
15-1
SECTION 16 - SCHEMATICS
NOTE
* No Schematics are necessary for this unit. *
16-1