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How To Use This Automatic Transaxle Repair Manual: General Information

This document provides instructions on how to use an automatic transaxle repair manual. It explains that the manual covers removal, installation, disassembly and adjustment procedures. It highlights important information like special tools required, torque specifications, and non-reusable parts. The procedures are presented in a step-by-step format with illustrations and text to clearly guide the user through each task. Specifications are provided in bold for easy reference, and service specifications can also be found in their own section.

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Dang Tien Phuc
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118 views

How To Use This Automatic Transaxle Repair Manual: General Information

This document provides instructions on how to use an automatic transaxle repair manual. It explains that the manual covers removal, installation, disassembly and adjustment procedures. It highlights important information like special tools required, torque specifications, and non-reusable parts. The procedures are presented in a step-by-step format with illustrations and text to clearly guide the user through each task. Specifications are provided in bold for easy reference, and service specifications can also be found in their own section.

Uploaded by

Dang Tien Phuc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTRODUCTION - HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR 01-1

MANUAL

HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR


MANUAL
0103A-09

GENERAL INFORMATION
1. GENERAL DESCRIPTION
(a) This manual is made in accordance with SAE J2008.
(b) Generally repair operations can be separated in the following 3 main processes:
1. Diagnosis
2. Removal and Installation, Replacement, Disassembly, Installation and Check, and Adjustment
3. Final Inspection
(c) This manual explains ”Removal and Installation, Replacement, Disassembly, Installation and Check,
and Adjustment”, but ”Final inspection” is omitted.
(d) The following essential operations are not written in this manual, however these operations must be
done in the practical situation.
(1) Operation with a jack or lift
(2) Cleaning of a removed part when necessary
(3) Visual check

cardiagn.com
2. INDEX
(a) An alphabetical INDEX section is provided at the end of the book as a reference to help find the item
to be repaired.
3. PREPARATION
(a) Use of special service tools (SST) and special service materials (SSM) may be required, depending
on the repairing condition. Be sure to use SST and SSM when they are required and follow the working
procedure properly. A list of SST and SSM is in the Preparation section of this manual.
4. REPAIR PROCEDURES
(a) A component illustration is placed under the title where necessary.
(b) Illustrations of the parts catalog are placed as the ”disassembled parts drawing” so that it enables you
to understand the fitting condition of the components.
(c) Non-reusable parts, grease applied parts, precoated parts and tightening torque are specified in the
component illustrations.
Example:

Stator Shaft Assy Oil Seal Ring

Oil Pump Drive Gear

 Oil Seal
x13

10 (100, 7)

Oil Pump Driven Gear

 O-ring
N·m (kgf·cm, ft·lbf) : Specified torque
 Non-reusable part
U250E A/T REPAIR MANUAL (RM1123U) D25697

Author: Date: 1
01-2 INTRODUCTION - HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL

(d) Tightening torque, oil applying position, and non-reusable parts are described as important points in
the procedure.
NOTICE:
There are cases where such information can only be indicated by an illustration. In these cases, all
the information such as torque, oil, etc. are described in the illustration.
(e) The installation procedures are the reverse order of the removal procedures. However, only installation
procedures requiring additional information are included.
(f) Only items with key points are described in the text. What to do and other details are placed in illustra-
tions next to the text. Both the text and illustrations are accompanied by standard values and notices.
(g) Illustrations of similar vehicle models are sometimes used. In these cases, specific details may be dif-
ferent from the actual vehicle.
(h) The procedures are presented in a step-by-step format:
(1) The illustration shows what to do and where to do.
(2) The task heading tells what to do.
(3) The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:

cardiagn.com
Illustration: Task heading: what to do
what to do and where
87. INSTALL FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING

(a) Using SST and a press, install the front differential case
tapered roller bearing front inner race to the differential
case.
SST 09316-60011 (09316-00011)
Detailed text:
how to do task

Set part No. Component part No.


D26831

HINT:
This format provides an experienced technician with a FAST TRACK to the necessary information. The task
heading can be read at a glance when necessary, and the text below provides detailed information. Impor-
tant specifications and warnings always stand out in bold type.
5. SERVICE SPECIFICATIONS
(a) Specifications are presented in bold type throughout the manual. The specifications are also found
in the Service Specifications section for quick reference.

6. TERMS DEFINITION
CAUTION Indicates the possibility of injury to you or other people.
NOTICE Indicates the possibility of damage to the components being repaired.
HINT Provides additional information to help you perform the repair efficiently.

U250E A/T REPAIR MANUAL (RM1123U)

Author: Date: 2

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