Summary of FAA Airworthiness Directives
Summary of FAA Airworthiness Directives
Summary of FAA Airworthiness Directives
2008-13-28 HC-ASB-61-297 Rev. 3 The FAA is adopting a new airworthiness directive (AD) for
Hartzell Propeller left-hand rotating ( )HC-( )(2,3)Y(K,R)-2 two-
and three-bladed, aluminum hub, ‘’compact’’ series propellers,
with hubs having a non-suffix serial number, and lubrication
holes located on the shoulder of the hub blade socket. These
propellers are installed on Lycoming Engines LIO-360 series
and LO-360 series reciprocating engines installed on Piper
Aircraft, Inc. Seneca PA-34-200 and Seminole PA-44-180, and
Hawker Beechcraft Corporation Model 76 Duchess, airplanes.
This AD requires initial and repetitive eddy current inspections
(ECI), of the area around the lubrication holes of the hub blade
sockets. This AD results from four reports of propeller hub cracks,
including two in-flight blade separation events. We are issuing
this AD to prevent failure of the propeller hub, which could result
in blade separation and loss of control of the airplane.
2006-24-07 The FAA is adopting a new airworthiness directive (AD) for certain
Hartzell Propeller Inc. HC, BHC, and PHC series propellers; and
McCauley Propeller Systems controllable propellers serviced
by Oxford Aviation Services Limited, doing business as CSE
Aviation, in the United Kingdom between September 1998
and October 2003. This AD requires inspecting the propeller
blades and other critical propeller parts for wear and mechanical
damage. This AD results from findings that CSE Aviation failed
to perform some specific inspections and repairs. We are issuing
this AD to detect unsafe conditions that could result in a propeller
blade separating from the hub and loss of control of the airplane.
2006-22-12 HC-SB-61-275 Rev. 2 The FAA is superseding an existing AD (AD 2004-22-12) for
certain Hartzell Propeller Inc. (formerly Hartzell Propeller
Products Division) Model HC-B5MP-3( )/M10282A( )+6 five
bladed propellers. That AD currently requires initial and repetitive
torque check inspections on the attach bolts on certain model
Hartzell HC-B5MP-3 five bladed propellers, and replacement of
attach bolts if necessary.
2006-18-15 Replaced by AD 2009-22-03
2005-18-12 The FAA is adopting a new airworthiness directive (AD) for certain
Hartzell Propeller Inc. propellers. This AD requires inspecting the
P, R, W, and Z shank propeller blades and other critical propeller
parts for corrosion and mechanical damage. This AD results from
two events where a ‘’Z-shank’’ blade failed and separated and
the results of teardown inspections that detected corrosion in
the blade bore. We are issuing this AD to detect corrosion and
mechanical damage that can cause failure of a propeller, which
could result in loss of control of the airplane. This AD requires
propeller disassembly and inspection in accordance with Hartzell
Service Bulletin HC-SB-61-136( ). Compliance with this AD is
based on the TSO of the propeller.
2005-14-12 HC-ASB-61-279 Rev. 4 The FAA is adopting a new airworthiness directive (AD) for
Hartzell ropeller Inc. models HC-B3TN-2, HC-B3TN-3,
HC-B3TN-5, HC-B3MN-3, HC-B4TN-3, HC-B4TN-5,
HCB4MN-5, HC-B4MP-3, HC-B4MP-5, and HC-B5MP-3
propellers, installed with propeller mounting bolts, part number
(P/N) B-3339. This AD requires initial and repetitive visual
inspections and torque checks of certain manufacture lot
numbers of propeller mounting bolts, P/N B-3339, and eventual
removal from service of those bolts. This AD results from the
discovery during routine propeller installation that a bolt from a
certain manufacture lot did not properly absorb the installation
torque. This AD also results from the discovery that other
bolts of the same part number from a different manufacture lot
had material surface pitting. We are issuing this AD to prevent
propeller attaching bolt failures or improperly secured propellers,
which could lead to separation of the propeller from the airplane.
2003-22-05 HC-ASB-61-265 The FAA is adopting a new airworthiness directive (AD) for
Hartzell Propeller Inc. model HC-A6A-3 series propellers with
A10460 series composite blades. This AD requires initial and
repetitive visual inspections of A10460 series composite blades
for cracks. This AD is prompted by reports of cracks in propeller
blades, including an in-flight separation of a blade that caused
damage to the airplane. We are issuing this AD to prevent
separation of the propeller blade due to possible fatigue failure,
which could result in damage to the airplane and possible loss of
control of the airplane.
2003-13-17 The FAA is adopting a new airworthiness directive (AD) for
certain Hartzell Propeller, Inc., McCauley Propeller Systems,
Sensenich Propeller Manufacturing Company, Inc., and Raytheon
Aircraft Company (formerly Beech Aircraft Corporation) propellers
returned to service by T and W Propellers, Inc., of Chino, CA.
This AD requires maintenance actions amounting to an overhaul
of the affected propellers. This AD is prompted by the results of
a National Transportation Safety Board (NTSB) investigation of
a failed propeller blade and subsequent inspections of various
propeller models returned to service by T and W Propellers, Inc.
2003-06-02 HC-ASB-61-251 This amendment adopts a new airworthiness directive (AD), that
is applicable to certain Hartzell Propeller Inc. model
HC-C2Y(K,R)-1BF/F8477-4 propellers with TKS (Aircraft Deicing)
Ltd. anti-ice boots that were installed by
SOCATA-Groupe AEROSPATIALE, the aircraft manufacturer,
using TKS Ltd. Procedure P232, Specification for the Attachment
of Propeller Overshoes. This amendment requires removal of
the anti-ice boots, inspection and rework of the antiice boot area
of the propeller blades, and installation of new anti-ice boots.
Compliance with this AD is required as indicated, unless already
done.
2003-04-23 HC-SB-61-250 Rev. 1 This amendment adopts a new airworthiness directive (AD), that
is applicable to Hartzell Propeller Inc. model
HC-B3TN-5() propellers, with blades part number (P/N)
T10176H(B,K)-5 or T10178H(B)-11(R) that are installed on
Mitsubishi Heavy Industries, Ltd, MU-2 series airplanes. This
amendment requires replacement of those blades with blades
of the latest design. This amendment is prompted by a report of
in-flight propeller blade separation that caused a severe out-of-
balance condition, damage to the airplane, and resulted in engine
shutdown and a safe landing.
2003-04-22 HD-SB-61-025 Rev. 1 This amendment adopts a new airworthiness directive (AD), that
is applicable to Hartzell Propeller Inc. model
HD-E6C-3B/E13890K propellers with certain serial numbers of
model D-1199-2 propeller control units (PCU’s) installed. These
propellers are installed on, but not limited to Fairchild Dornier
GmbH 328-100 series airplanes. This amendment requires initial
and repetitive inspections for below-limit propeller flight idle blade
angles, and, as a terminating action, removal of the affected
PCU’s from service and performance of a complete Major
Periodic Inspection (overhaul) when the applicable time-since-
new or time-since-overhaul limit is reached, or when any flight
idle blade angle is below limits. This amendment is prompted
by a review by Hartzell Propeller Inc. of the model D-1199-2
PCU overhaul procedures, that revealed several dimensional
checks and a nondestructive evaluation were not performed on
certain serial number PCU’s during a Major Periodic Inspection
(overhaul). The overhaul procedures are required to comply
with the Airworthiness Limitation PCU Major Periodic Inspection
(overhaul) directive.
2003-04-01 This amendment adopts a new airworthiness directive (AD),
that is applicable to Hartzell Propeller Inc. HD-E6C-3B/E13890K
propellers. This amendment requires the reduction of the original
hub certified service (fatigue) life from unlimited hours to 37,400
flight hours. This amendment is prompted by a reevaluation by
Hartzell Propeller Inc. of the D-5108-( ) original hub service life
certification calculations.
2003-03-20 This amendment adopts a new airworthiness directive (AD),
that is applicable to Hartzell Propeller Inc. model HC-C2YR-4CF
propellers with propeller hubs part number (P/N) D-6522-1or
D-2201-16 and propeller blades P/N FC8477A-4, installed on Sky
International Inc. (Pitts) S-2S and S-2B airplanes with Textron
Lycoming model AEIO-540-D4A5 engines. This amendment
requires the reduction of the original hub and blades certified
service (fatigue) life from unlimited hours to 2,000 hours. This
amendment is prompted by a reevaluation by Hartzell Propeller
Inc. of the original hub and blades service life certification
calculations.
2003-01-03 HC-ASB-61-259, Rev. 1 This amendment adopts a new airworthiness directive (AD) that
is applicable to Hartzell Propellers Inc. model
( )HC-( )2Y( )-( ) propellers with certain serial numbers (SN’s) of
two-bladed aluminum propeller hubs part numbers
(P/N’s) D-6522-1, D-6522-2, D-6529-1, and D-6559-3 installed.
This action requires removal from service of those certain SN’s
of two-bladed aluminum propeller hubs and replacement with
serviceable hubs. This amendment is prompted by a two-bladed
aluminum propeller hub manufacturing quality control problem.
97-18-02 R1 HC-SB-61-217 Rev. 3 This amendment revises an existing airworthiness directive (AD),
that is applicable to Hartzell Propeller Inc.
( )HC-( )(2,3)(X,V)( )-( ) series and HA-A2V20-1B series
propellers with aluminum blades. That AD currently requires initial
and repetitive dye penetrant and eddy current inspections of the
blade and an optical comparator inspection of the blade retention
area, and, if necessary, replacement with serviceable parts. In
addition, that AD currently requires initial and repetitive visual and
magnetic particle inspection of the blade clamp, dye penetrant
inspection of the blade internal bearing bore, and, if necessary,
replacement with serviceable parts. Also, for all
HC-(1,4,5,8)(2,3)(X,V)( )-( ) steel hub propellers, that AD currently
requires an additional initial and repetitive visual and magnetic
particle inspection of the hub, and, if necessary, replacement with
serviceable parts. This amendment revises that AD by permitting
the replacement of affected propellers with Hartzell Propeller Inc.
model ‘’MV’’ series propellers as an optional terminating action for
the initial and repetitive inspections of that AD. This amendment
is prompted by type certification approval of the Hartzell ‘’MV’’
series propellers that are direct replacements for the affected
propellers, and service bulletin approval to allow modification of
affected propellers to the ‘’MV’’ type design configuration.
96-18-14 HC-SB-61-261 Rev. 1 Affects all steel hubs used on turbine engine applications.
Replace hubs in accordance with schedule of hub serial number
vs. month/year.
96-15-04 HC-ASB-61-220 Affects a group of 485 blades, by serial number, of various blade
designs installed on Shorts Tucano, Pilatus PC-7/9/12, Shorts
SD3 (5 blade), Turbo Commander, Air Tractor & other aircraft.
Inspect for forging flaws, one time dye penetrant inspection of
shank within 10 hours or 60 hours depending on application.
95-11-08 SB 202 HC-92WK-( ), HC-92ZK-( ) (Beech 95 & others). Inspect for
broken clamp screws within 10 hours. Replace clamp screws and
penetrant inspect blade shanks: if <275 hr. since last
AD 73-02-01 inspection, perform SB 202 inspection upon
reaching 300 hr.; if >275 hr since last AD 73-02-01 inspection
perform SB 202 inspection within 25 hr; repeat every 500 hours.
95-03-03 HC-ASB-61-A196B Rev. 1 Beech A100 & A100A with HC-B4TN-3/T10173F-12.5. Inspect
hub and blade thickness. If > 3000 TT do it within
150 hours/12 months, if < 3000 TT do it upon reaching 3150
hours, repeat hub inspection every 600 hours or if new hub is
used repeat every 3000 hours.
95-01-02 HC-ASB-61-A182B Rev. 1, Mitsubishi MU-2-26A, -36A, -40, -60 (& STC modified) with our
HC-ASB-61-A183B Rev. 1, blade propellers with LT10282-5.3R blades. Replace all blades
HC-ASB-61-A188 Rev. 2 with “N” blades before further flight. Inspect blade tip thickness
HC-ASB-61-330 Rev. 1 (and rework inner stations & shot peen if necessary) if <2200
hours within 800 hours, 2200-2900 hours prior to 3000 hours,
>2900 hours within 100 hours; Shot peen “N” type blades at
overhaul (3000 hrs.). 10,000 hour life blade limit established.
Within 12 months of date of AD, install new rolled hub. If hub has
never been inspected, before further flight install new rolled hub.
If hub has been inspected per SB 182/183, install new rolled hub
within 750 hours since last inspection. Repeat inspect rolled hubs
every 3000 hours/60 months per SB 182/183. If hub is in ground
strike, before further flight install new rolled hub. If new rolled
hub has a ground strike, inspect hub, reinspect every 3000hr/60
months.
94-17-13 SB 165E Certain 3 blade “Y” shank hubs, repetitive visual/eddy current
inspection every 10 hours, others at 50 hours; alternative hub
chamfer good for 400 hours; replace critical hubs by
June 30, 1995. Lower risk models - AD says if chamfered, it can
go 400 hrs, then repeat at 400 hr. intervals whereas SB 165 says
it can go 400 hours, then repeat at 100 hr. intervals.
94-11-04 Mitsubishi MU-2 ground idle RPM changed to 76.5 to 78.5%
within 25 hours.
94-10-01 ASB A190 Beech 1900D, HC-E4A-3 s/n HJ 198 & lower. Requires pitch
change knob mounting hardware, preload plate and pitch change
knob bracket change.
94-03-11 ASB A186 Certain hub serial numbers installed on non-MU-2 aircraft that
have had previous usage on MU-2 aircraft. Requires a one-time
hub inspection, to be performed at the Hartzell Service Center.
Comply by 3300 hr or within 300 hr if over 3000 TT, O/H, or 24
mos. If the propeller was subjected to a ground strike, comply
with 100 hr.
93-16-14 Replaced by AD 94-17-13.
93-12-01 Replaced by AD 95-01-02.
93-09-04 Replaced by AD 95-01-02.
93-01-09 Replaced by AD 95-01-02.
90-02-23 Replaced by AD 2001-23-08
89-22-05 Replaced by AD 93-16-14.
88-24-15 Superseded by AD-2005-04-08
87-16-02 Superseded by AD 2004-07-25
87-15-05 R1 SB 140F Rev. 1 HC-B4TN-5( )L/LT10574 Dornier 228-100, -200. Inspect and
Replace LT10574(B) with LT10574A(B) or LT10574A(S)(B).
Inspect daily for blade cracks per SB 140C paragraph a, or every
100 hours or 4 days inspect blades per SB140C paragraph b.
Replace blades at overhaul (use LT10574FS, AD requires
only “A”).
87-15-04 SB 153 Rev. 1 HC-B4MN-5( ) CASA C-212-CC, -CF Replace Spring Assembly
B-831-54 with B-831-64 or B-831-43 with B-831-63 within 30
days.
Rev. 23, dated Jul 26/13 Page 9 of 12
Summary of FAA Airworthiness Directives
AD # Service Document(s) Effectivity/Compliance
59-01-03 HC-SB-61-064 Rev. 1 HC-12X20, HC-13X20, HC-82X, HC-83X Series. All split rings to
be replaced with rings that have “N” in part number.
Compliance required by 6/1/59.
58-09-02 SB 39 Rev. 1, HC-82XF-1, -1A, installed on Cessna 180. Change guide rods in
SB 47 Rev. 2 A-804 jack assembly. All should be in compliance. Replace prior
to 9/1/58.
58-07-01 HC-SB-61-058 Rev. 1 HC-12X20, HC-13X20, HC-82X, HC-83X series. Same as
AD 58-06-02 replace with A-159N split ring. Compliance required
at overhaul.
58-06-02 HC-SB-61-057 Rev. 3 HC-82XF/8833-0. Same as AD 58-07-01 replace with
A-159N split ring. Compliance required before next flight.
58-04-02 SB 55 Rev. 1 HC-93Z20-2C, -2B installed on Beech E-50, F-50; Cessna
T-50 with Lycoming R-680 engines; Mansdorf conversion
Grumman G-44 with Lycoming R-680 engines
(STC SA4-2). Replace A-1307 split ring with A-1331. All should
be in compliance. Compliance required before next flight.
57-08-04 SB 46 Rev. 1 HC-83X, HC-93Z on Aero Commander 520, 560, 560A, 560E,
680; Beech 50; Piaggio P.136. Replace the link pin screw with
longer screw and end of screw is to be peened over to eliminate
link pin screw from coming out. Compliance required before
5/15/57.
56-17-03 SB 38 HC-12X20 Reversing Propellers on Downer (Republic) RC-3
aircraft with B-55 Valve Assembly. All should be in compliance.
Compliance required every 100 hours.
55-03-02 Revoked by FAA June 1985.
53-15-03 SB 24 Rev. 1 Cessna 180, HC-82XF-1 Replace A-98 with A-98A. All should be
in compliance. Compliance required by 9/1/53.
53-06-02 Replaced by AD 59-26-01.
53-03-01 Navion:Vibration tests conducted subsequent to the initial tests
of the Hartzell HC-12 X20-8C/9333C-0 propeller installed on the
Lycoming GO-435 engine revealed vibration characteristics of a
hazardous nature. Therefore, to prevent possible blade cracks
and/or failures, the existing r.p.m. restriction placard should be
revised.
48-06-03 Navion: Removal of fillers previously used on blade Models:
8428, 8428C and 8428R (serial numbers below 61000).
47-47-13 Republic: Hub designation change depending on counter weight
application.
47-21-10 Navion: Propeller control piston guide pins, Hartzell
P/N A-11, require additional safetying in order to prevent
loosening and subsequent loss of engine oil.
47-11-02 Navion: Vibration tests of the Hartzell HC12X20-1 propeller with
these airplanes indicate that the propeller diameter should be
reduced from 86 inches to 84 inches.