wilkinsonstar.

com

MIG Series
MIG/MAG/MMA Separate wire feed welding machine
Order code ! JM-272S (MIG 270S)
! ! ! ! JM-352S (MIG 350S)
! ! ! ! JM-452S (MIG 450S)

OPERATOR MANUAL
Your new product

Thank you for selecting this Jasic Technology, Wilkinson Star product.

This product manual has been designed to ensure that you get the most from your new product. Please ensure that you are fully
conversant with the information provided paying particular attention to the safety precautions. The information will help protect
yourself and others against the potential hazards that you may come across.

Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation.

Wilkinson Star Limited are a leading supplier of equipment in the UK and our products are supported by our extensive service
network. Call your distributor in the unlikely event of a problem occurring. Please record below the details from your product as
these will be required for warranty purposes and to ensure you get the correct information should you require assistance or
spare parts.

Date purchased _____________________________________________________

From where _____________________________________________________

Serial Number _____________________________________________________

(The serial number will normally be located on the equipment data plate on the underside of the machine or on the rear panel)

Please note products are subject to continual development and may be subject to change without notice

i
1
Safety Precautions

These general safety norms cover both arc welding Insulate yourself from work and ground using dry insulating
machines and plasma cutting machines unless mats or covers big enough to prevent any physical contact
with the work ground.
otherwise noted.
Never touch the electrode if you are in contact with the work
The equipment must only be used for the purpose it was ground, or another electrode from a different machine.
designed for. Using it in any other way could result in
damage or injury and in breach of the safety rules. Do not wrap cables over your body.

Ensure that you take additional safety precautions when you

Only suitably trained and competent persons should use the
are welding in electrically hazardous conditions such as
equipment. Operators should respect the safety of other damp environments, wearing wet clothing, and metal
persons. structures. Try to avoid welding in cramped or restricted
positions.

Prevention against electric shock

Ensure that the equipment is well maintained. Repair or
replace damaged or defective parts immediately. Carry out
The equipment should be installed by a qualified person and any regular maintenance in accordance with the
in accordance with current standards in operation.It is the manufacturers instructions.
users responsibility to ensure that the equipment is
connected to a suitable power supply. Consult with your Safety against fumes and welding gases
utility supplier if required

If earth grounding of the work piece is required, ground it

Locate the equipment in a well-ventilated position.
directly with a separate cable.

Keep your head out of the fumes. Do not breathe the fumes.
Do not use the equipment with the covers removed.

Ensure the welding zone is in a well-ventilated area. If this is

Do not touch live electrical parts or parts which are
not possible provision should be made for suitable fume
electrically charged.
extraction.

Turn off all equipment when not in use.

If ventilation is poor, wear an approved respirator.

Cables (both primary supply and welding) should be

Read and understand the Material Safety Data Sheets
regularly checked for damage and overheating. Do not use
(MSDS’s) and the manufacturer’s instructions for metals,
worn, damaged, under sized, or poorly jointed cables.
consumable, coatings, cleaners, and de-greasers.

Ensure that you wear the correct protective clothing, gloves,

Do not weld in locations near any de-greasing, cleaning, or
head and eye protection.
spraying operations. Be aware that heat and rays of the arc
can react with vapours to form highly toxic and irritating
gases.

2
Do not weld on coated metals, unless the coating is Replace the coverings and protections and close all doors
removed from the weld area, the area is well ventilated, and when the intervention is finished, and before starting the
while wearing an air-supplied respirator. The coatings on equipment.
many metals can give off toxic fumes if welded.
Take care to avoid getting fingers trapped when loading and
Prevention against burns and radiation feeding wire during set up and operation.

Arc rays from the welding process produce intense, visible When feeding wire be careful to avoid pointing it at other
and invisible (ultraviolet and infrared) rays that can burn eyes people or toward your body.
and skin.
Always ensure machine covers and protective devices are in
Wear an approved welding helmet fitted with a proper shade operation.
of filter lens to protect your face and eyes when welding or
watching Precautions against fire and explosion

Wear approved safety glasses with side shields under your Avoid causing fires due to sparks and hot waste or molten
helmet. metal

Never use broken or faulty welding helmets. Ensure that appropriate fire safety devices are available near
the cutting / welding area.
Always ensure there are adequate protective screens or
barriers to protect others from flash, glare and sparks from Remove all flammable and combustible materials from the
the welding area. Ensure that there are adequate warnings cutting / welding zone and surrounding areas
that welding or cutting is taking place.
Do not cut/weld fuel and lubricant containers, even if empty.
Wear suitable protective flame resistant clothing. These must be carefully cleaned before they can be cut/
welded.
The sparks and spatter from welding, hot work pieces, and
hot equipment can cause fires and burns Always allow the cut/welded material to cool before touching
it or placing it in contact with combustible or flammable
Welding on closed containers, such as tanks, drums, or material.
pipes, can cause them to explode.
Do not work in atmospheres with high concentrations of
Accidental contact of electrode to metal objects can cause combustible fumes, flammable gases and dust.
arcs, explosion, overheating, or fire.
Always check the work area half an hour after cutting to
Check and be sure the area is safe and clear of inflammable make sure that no fires have begun.
material before carrying out any welding.
Risks due to magnetic fields
Protection against noise
The magnetic fields created by high currents may
Some welding and cutting operations may produce noise. affect the operation of pacemakers or electronically
controlled medical equipment.
Wear safety ear protection to protect your hearing.
Wearers of vital electronic equipment should consult their
Protection from moving parts physician before beginning any arc welding, cutting, gouging
or spot welding operations.

When the machine is in operation keep away from moving Do not go near welding equipment with any sensitive
parts such as motors and fans. Moving parts, such as the electronic equipment as the magnetic fields may cause
fan, may cut fingers and hands and snag garments. damage.

Protections and coverings may be removed for maintenance

and controls only by qualified personnel, after first
disconnecting the power supply cable.

3
RF Declaration Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
Equipment that complies with directive 2004/108/EC
concerning electromagnetic compatibility (EMC) and the Always secure the cylinder safely
technical requirements of EN60974-10 is designed for use in
industrial buildings and not those for domestic use where Never deface or alter any cylinder
electricity is provided via the low voltage public distribution
system. Difficulties may arise in assuring class A
electromagnetic compatibility for systems installed in
domestic locations due to conducted and radiated
emissions.

In the case of electromagnetic problems, it is the

responsibility of the user to resolve the situation. It may be
necessary to shield the equipment and fit suitable filters on
the mains supply.

LF Declaration

Consult the data plate on the equipment for the power

supply requirements.

Due to the elevated absorbance of the primary current from

the power supply network, high power systems affect the
quality of power provided by the network. Consequently,
connection restrictions or maximum impedance
requirements permitted by the network at the public network
connection point must be applied to these systems.

In this case the installer or the user is responsible for

ensuring the equipment can be connected, consulting the
electricity provider if necessary.

Materials and their disposal

The equipment is manufactured with materials, which do not

contain any toxic or poisonous materials dangerous to the
operator.

When the equipment is scrapped, it should be dismantled

separating components according to the type of materials.

Do not dispose of the equipment with normal waste. The

European Directive 2002/96/EC on Waste Electrical and
Electronic Equipment states the electrical equipment that
has reached its end of life must be collected separately and
returned to an environmentally compatible recycling facility.

Handling of Compressed gas cylinders and

regulators

All cylinders and pressure regulators used in welding

operations should be handled with care.

Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

4
2
Product Overview
The MIG Series is a range of single and three phase inverter
power sources with separate wire feed unit is a range that
can provide MIG, MMA and gas less self- shielded welding
welding options. With the wire feed interconnections it can
be used to weld in a wide radius.

The IGBT power devices with unique control mode provides

excellent reliability with a high duty cycle.

The system has a closed loop feedback control, constant

voltage output, which allows it to operate with a wide
tolerance to mains fluctuation, within ±15%.

They have continuously adjustable welding voltage and

current, to provide excellent welding characteristics.

Adopting a unique welding dynamic characteristic control

circuit in MIG, provides a stable arc, low spatter, excellent
weld appearance and high welding efficiency.

By removing the ball at the end of the wire after welding, a

high no-load voltage, and slow wire feed at the start
presents exceptional arc starting.

The machines also have a very stable welding current in

MMA, excellent arc ignition, and can be used with a wide
variety of welding electrodes.

Their high inverter frequency greatly reduces the volume

and weight of the welder and the great reduction in
magnetic and resistance loss obviously enhances the
welding efficiency and energy saving effect.

Switching frequency is beyond audio range, which almost

eliminates noise pollution.

5
3
Technical data

Model MIG 270S MIG 352S MIG 452S

Single phase 230V

Input Voltage 3-phase 415VAC, 50/60Hz
50/60Hz

Recommended Fuse (A) 60 40 45

MMA current range (A) 10-270 20-350 30-450A

MIG current range (A) 20-270 50-350 50-450

MIG voltage range (V) 11-29 15-38 15.5 - 40

No load voltage (V) 54 65 72

Wire speed range 0-16m/min 0-18m/min 1-18m/min

Rated duty cycle (400 C) 35 MMA - 80 MIG 100

Efficiency % 85 85 88.9

Power factor 0.75 0.93 0.91

Protection class IP21S

Insulation class F

Size (mm) 760×360×585

Weight 29 29 41

Wire diameter applicable (mm) Φ0.8/1.0/1.2/1.6

Reference standard EN 60974-1

Product design may vary due to customer requirements.

6
4
Controls

Front view 14 13

1. Digital ammeter

2. Current control (MMA)

1 12

3. Crater current control knob (4T MIG mode)

4. MIG/MMA switch 2 11

5. “+” output terminal 3 10

6. Interconnection socket
9
4
7. “-” output terminal
8
8. 2T/4T switch

9. Gas test switch

10. Crater voltage control knob (4T MIG mode)

11. Inductance control

12. Digital voltmeter

13. Power on lamp

14. Over temperature warning lamp

5 6 7

7
Rear View

1. Input power cable

2. Burn back control

3. Fuse

4. AC 220V outlet

5. 3-phase power switch

1
Wire feed control

1. Wire reel cover

2 7

2. Wire speed control

3
3. Wire inch button

4. Euro connector

5. Water supply

6. Water return 4 6

7. Voltage control 5

8. Handle

8
Internal component layout - Left side 1. Main control PCB

1. Wire feed PCB

!
! 2. Saturable inductor
2. IF transformer

3. Shunt
3. EMC board

4. Filter capacitor
4. Fan

5. Resonant capacitor
5. Secondary rectifier module
6. Filter inductor
6. Reactor

7. IGBT module
7. Power inductor

8. HF filter capacitor
8. Main transformer

9. 3-phase rectifier module

9. Blocking capacitor

10. IF transformer

11 Switch

Internal component layout - Right side

9
5
Installation
Unpacking MMA welding

Check the packaging for any signs of damage. Insert the cable plug with electrode
holder into the “+” socket on the
Carefully remove the machine and retain the packaging until front panel of the welding machine,
the installation is complete. and tighten it clockwise.

Location Insert the cable plug of the work

return lead into the “-” socket on
The machine should be located in a suitable position and the front panel of the welding
environment. Care should be taken to avoid moisture, dust, machine, and tighten it clockwise
steam, oil or corrosive gases
MIG Welding
Place on a secure level surface and ensure that there is
adequate clearance around the machine to ensure natural Insert the welding torch into the “Euro connector for torch in
airflow. MIG” output socket on the front panel of the wire feed unit,
and tighten it.
Input connection
Install the wire spool on the spindle adapter of the wire feed
Before connecting the machine you should ensure that the unit.
correct supply is available. Details of the machine
requirements can be found on the data plate of the machine Connect the cylinder equipped with the gas regulator to the
or in the technical parameters shown in the manual. gas inlet of the
interconnection cable
The equipment should be connected by a suitably qualified set.
competent person. Always ensure the equipment has a
proper grounding. Insert the cable plug
with work clamp into
Never connect the machine to the mains supply with the the “-” output terminal
panels removed. on the front panel of
the welding machine,
and tighten it
Output connections
clockwise.
Electrode polarity
Insert the quick plug
In general when using manual arc welding electrodes the of the interconnection
electrode holder is connected the the positive terminal and cable set into the “+”
the work return to the negative terminal. Always consult the output terminal of the
electrode manufacturer’s data sheet if you have any doubts. welding machine, and
tighten it clockwise. Connect the other end connection on
When using the machine for TIG welding the TIG torch the rear of the wire feed unit
should be connected to the negative terminal and the work
return to the positive terminal

10
Insert the multi pin plug of the interconnection cable set into
the control cable socket of the welding machine and connect
the other connection into the rear of the wire feed unit

Ensuring that the groove size in the feeding position on the

drive roll matches the contact tip size of the welding torch
and the wire size being used. Release the pressure arm of
the wire feeder to thread the wire through the guide tube,
and into the drive roll groove. Adjust the pressure arm,
ensuring no sliding of the wire. Too high pressure will lead to
wire distortion, which will affect wire feeding. Press the wire
inch button to thread the wire out of the torch contact tip.

TIG (Scratch start)

Insert the cable plug with work return clamp into the “+”
socket on the front panel of the welding machine, and
tighten it clockwise.

Insert the cable plug of the valve type TIG torch into the “-”
socket on the front panel of the welding machine, and
tighten it clockwise

Connect the gas hose of the valve type TIG torch to the
cylinder regulator. Open the cylinder valve to check for leaks.

Open the TIG torch valve to set the shield gas flow.

The gas type used for TIG welding is ARGON.

11
Operation
Before starting any welding activity ensure that you have wire feeder. When pushing the torch trigger again, the
suitable eye protection and protective clothing. Also take machine enters into crater welding, and at this time. Crate
the necessary steps to protect any persons within the parameters should be set by adjusting the crater/welding
area. current control knob and crater voltage control knob on
the front panel of the machine.
MMA
The actual current and voltage values are displayed on the
front panel of the machine. When the torch trigger is
After connecting the welding leads as detailed you will need released, welding ends. 2 seconds after welding ends, the
to switch on the machine. The power LED will be lit and the gas supply will be cut off.
fan running.
Gas selection
Switch the MMA/MIG switch to MMA.

Metal inert gas welding (MIG): Uses Argon (Ar), Helium (He)
Set the amperage on the machine using the MMA current or Ar-He mixtures as the shield gas, and it mainly used for
control knob to a value suitable for the electrode being used. welding aluminium and its alloys.
Please see below a guide to amperages required. Ensure
you check that you have the electrode polarity correct.
Inductance can be adjusted using the inductance control on Metal active gas welding (MAG): Uses Argon (Ar) mixed with
the front panel of the machine a certain amount of CO2 / O2 as the shield gas, and it usually
used in short circuit transfer and spray transfer. It can be
Electrode Diameter (mm) Recommended Welding Current (A) applicable to flat position welding, vertical position welding,
1.0 20~60 overhead position welding and all-position welding, and it
1.6 44~84 mainly used for welding carbon steel, high strength low alloy
2.0 60~100 steel and stainless steel. Welding robots mostly use the
2.5 80~120
MAG process.
3.2 108~148
4.0 140~180
5.0 180~220 CO2 (carbon dioxide) gas shielded arc welding (CO2
6.0 220~260 welding): It uses CO2 as the shield gas, and is usually used
in globular transfer and short circuit transfer to implement
MIG/MAG welding. It can be used to weld in different positions. As
compared with other welding methods, CO2 welding has
1) After being installed according as above, and the many advantages, though it produces more spatters, CO2
power switch on the back panel being switched on, the welding is widely used for general metal structure welding.
machine is started. At this time, the ammeter displays the
preset wire feed speed value, and the voltmeter displays the 1) Welding current setting
preset voltage value. Open the cylinder valve, and switch the
gas check switch to the “GAS CHECK” position. Adjust the
gas regulator to get the correct gas flow. After setting, switch
the gas check switch to the “Welding” position. Welding wire φ(mm) Applicable current (A) Optimal current (A)

0.8 50~120 70~100

2) Get the correct arc conditions by adjusting the
inductance control knob. Turn the knob counterclockwise to 1.0 70~180 80~120
get lower inductance and harder arc; turn it clockwise to get
higher inductance and softer arc. Generally, select harder arc 1.2 80~350 100~200
at lower current, while select softer arc at higher currents.

3) Select the correct welding current and welding Set the welding current after the above preparation. Short
voltage by adjusting the current control knob and voltage circuiting transfer is mainly fit for electrode wires of diameter
control knob on the wire feeder. 0.6~1.2mm. As a guide for short circuit welding set the
welding current according to the table below.
4) Select 2T or 4T operation mode. In 2T mode, arc is ignited
by pushing the torch trigger, and arc stops by releasing 2) Welding speed selecting
the torch trigger. In 4T mode, welding can be continued
when releasing the torch trigger after arc is ignited, and at The welding quality and productivity should be taken into
this time, welding instructions should be set by adjusting consideration for the selecting of welding speed. In the case
the current control knob and voltage control knob on the that the welding speed increases, it weakens the protection

12
effect and quickens the cooling. As a consequence, it is not
good for weld bead shaping. In the event that the speed is
too slow, the workpiece will be burned through, and a good
weld bead will be unavailable. In practical operation, the
welding speed should not exceed 50cm/min.

3) Wire Stick-out

The increase of the stick-out can improve the productivity,

but too long stick-out may lead to excessive spatter, wire
breaking and unstable welding. Generally, the stick-out
should be 10 times as the welding wire diameter.

4) Shield gas flow selection

The protection effect is the primary consideration. Besides,

the protection effect of inner-angle welding is better than

Welding with
Welding with Welding with thick wire
Welding mode
thin wire thick wire under high
current
Gas flow (L/min) 5~15 15~20 20~25

that of external-angel welding, so the gas flow in inner-angle

welding should be lower. Less or no shield gas is needed in
FCAW. Refer to the table below for the recommended gas
flow rates.

TIG Welding

Using valve type torch with no trigger

Scratch Arc ignition mode:

When TIG welding in scratch arc mode connect the valve

type torch as shown in the installation section.

Select the MMA position.

Open the regulator valve on the gas cylinder and open the
torch valve to set the gas flow.

The operator should bring the tungsten electrode into

contact with the workpiece.The arc will strike at the current
selected.

The arc is extinguished by drawing the torch away from the

work piece.

Turn of the torch gas valve

For welder training please visit our Academy website at

www.wilkinson-welding-academy.com

13
6
Maintenance and troubleshooting

The following operation requires sufficient professional Troubleshooting

knowledge on electric aspects and comprehensive
Before arc welding machines are dispatched from the
safety knowledge. Make sure the input cable of the
factory, they have already been checked thoroughly. The
machine is disconnected from the electricity supply and machine should not be tampered with or altered.
wait for 5 minutes before removing the machine covers.
Maintenance must be carried out carefully. If any wire
becomes loose or is misplaced, it maybe potential danger to
In order to guarantee that the arc welding machine works user!
efficiently and in safety, it must be maintained regularly.
Operators should understand the maintenance methods and Only professional maintenance personnel should repair the
means of arc welding machine operation. This guide should machine!
enable customers to carry on simple examination and
Ensure the power is disconnected before working on the
safeguarding by oneself, try to reduce the fault rate and
machine. Always wait 5 minutes after power switch off
repair times of the arc welding machine, so as to lengthen before opening the case.
service life of arc welding machine
Protection LED warnings
Period Maintenance item
Carry out a full visual inspection. Check
for any damage to the machine, leads, After connecting the machine to the mains power
cables and connections. Replace where supply and starting the machine, the power LED
Daily Power LED will be on. If the machine works normally with the
necessary.
examination power LED off, the power LED is damaged.
Replace it if necessary.
Switch on the machine and check for any
warning Led’s and general operation If the overload LED is on during welding, it
indicates that the main circuit is overheated and
Using the dry compressed air to clean the the machine will stop welding.time that welding.It is
inside of arc welding machine. Especially Overload LED
unnecessary to shut down the machine, but just
check for build up of dust / debris on wait for the overload LED to go out, and then
intake grills, main voltage transformer, welding can be continued.
Monthly inductance, IGBT module, the fast recover
examination diode and PCB, etc. Take care when
blowing electronic components and do not
dislodge any wiring connections
Check the security of output connections
and plugs. Replace if signs of overheating.
Carry out an annual service. Check earth
continuity and insulation resistance of the
Yearly machine at the relevant points.
examination PLEASE NOTE THIS WORK SHOULD
BE CARRIED OUT BY A TRAINED
COMPETENT PERSON.

14
 Malfunction phenomena Cause analysis Solution

The 3-phase power cord is not connected. Reconnect the 3-phase power cord.

The fan does not work or it works abnormally. Phase failure Solve the phase failure problem.

Welding can be carried out after the mains

The mains voltage is too low.
voltage recovers.
Welding can be carried out after the mains
The mains voltage is too low.
There is no no-load voltage. voltage recovers.
Phase failure Solve the phase failure problem.
There is no no-load voltage, and the overload It can recover automatically after the welding
Overload protection
LED is on. machine is cooled.

The welding torch is not well connected with the

Reconnect it.
wire feeder.
No response when pushing the torch trigger and
The control cable of the wire feeder is not well
the protection LED is off. Reconnect it.
connected with the welding power supply.

The torch trigger fails. Repair or replace the welding torch.

The earth cable is not well connected with the

Reconnect it.
workpiece.
When the torch trigger is pushed, there is gas
output and the wire feeder works, but there is no The wire feeder cable is not well connected. Reconnect it.
output current, and the protection LED is off.
The wire feeder or welding torch fails. Repair the wire feeder or welding torch.

The control cable of the wire feeder is broken. Get it repaired or replaced.

There is output current when pushing the torch The wire feeder is clogged. Unclog it.
trigger to feed gas, but the wire feeder does not
work. The wire feeder fails. Repair it.

The control PCB or wire-feeder power PCB inside

Replace it.
the machine fails.
The pressure arm on the wire feeder is not
Adjust it to get proper pressure.
properly adjusted.
The drive roll does not match the wire size being
Make sure they match with each other.
used.
The welding current is unstable. The contact tip of the welding torch is badly worn. Replace it.
The wire-feeding tube of the welding torch is
Replace it.
badly worn.
Replace it with welding wire of good
The welding wire is of poor quality.
quality.
The rated current of the electrode holder is lower
The electrode holder becomes very hot. Replace it with a higher rated current.
than its actual working current.

Other malfunction Contact the service centre

15
7
Electrical schematic

V1 V2 D1*2
SKM50GB12T4 SKM50GB12T4 MMF200ZB040DK1 41 39
Main transformer OUT+
22 C2 29
Air switch 23
3-phase retifier bridge 3 40n*2 3
EMC board
2*50uF/500VAC

R1 R2 C4 32
1 5 8 11 14
~ + 4 4
20uF/800VDC

G1 G3
MDS 100-14

17 C1
25D102K

60K/10W

2 6 9 12 15 5 PK-153 5 30
AC 400V ~ E1
PK-153
E3
20 24
3 7 10 13 16 18 C3 C5
~ - 1 1 20uF/800VDC
DZ47-63/3 L1 31
4 G2 6 G4 6 PH-118

PK-154
E2
PK-154 7 E4 7
21 25
1

2 2 L3 28 L4 34 37
33 OUT-
2

35 36
L2 C6
220

415

3A
380

0 27 26
FUSE1 C.S.B 4uF/500VAC
200:1
fan + -

Both SA3-1and SA3-2 belong to the SA3 switch

MMA Current control MIG/MMA Arc force Hot start

1

G1 E1 E2 G2 VR4 G3 E3 E4 G4 1K 470R
4.7K SA3-1 SA3-2
2
3

CN10-2

CN12-4
CN12-5
CN10-1

CN10-3

CN10-4

CN10-1
CN10-2
CN10-3

CN12-1
CN12-2
CN12-3

CN12-6

CN3-1

CN6-3
CN1-1

CN1-2

CN1-5

CN1-6

CN2-1

CN2-2

CN2-4

CN2-5

CN3-2

CN6-5

CN6-4

CN6-1

CN6-2

CN4-3
CN4-4

CN4-1
CN4-2
T1 CN13-1
220V 380V

3
0V 415V 19V VR5 Burnback adjustment
CN8-5 100K

2
0V
CN8-3
PK-260

1
380V 19V
CN8-4 CN13-2
socket 220V 9V
CN8-2 CN5-2

3
0V 0V VR1
CN8-1 33K
Arc characteristic
CN9-1
CN9-2

CN7-1
CN7-2
CN7-3
CN7-4
CN7-5
CN7-6
CN7-7

2
220V 36V
AC 220V

1
0V 0V CN5-1
KF2-111206-1

4 VR1 4.7K D1
2 1N4007
1 3
P6-8

P6-6
P6-5
P6-4
P6-3
P6-2
P6-1
P6-9

P6-7

JSY-5851 P1-3 Voltage control

19V
P8-1 VR2 4.7K D2
0V
P8-2 2 1N4007
1 3
19V P1-1
P8-3
380V 2 Current control

220R/3W
27V
P9-1 KA
R1

R2
0V P1-2
P9-2 PK-212 1 10K/3W KB
30V P10-3
P11-5
P10-4
P11-4
0V
0V
P10-1 5 YV
P10-2 P11-1
P10-5 3
30V Feed Motor
P11-2
P10-6
P4-4

P4-3

P4-2

P4-1

P2-1

P2-2

P2-4

P2-3

P3-6
P3-4
P3-2

P3-1
P3-3
P3-5

P5-1

P5-2

T2 P11-3
+

LED1 LED2
2

SA1 SA2 VR2 VR3 K2

4.7K 4.7K Wire Feeder Electrical Diagram
2

70℃ normally opened

4T 2T
1

1
1

Power LED Overload LED Gas check 2T/4T Crater current Crater voltage Thermal switch

16
JM MIG Series MIG/MAG/MMA WELDING
MACHINE Order code ! JM-272S (MIG 270S) !
! ! ! ! ! ! ! ! ! ! JM-352S (MIG 350S) !
! ! ! ! ! ! ! ! ! ! JM-452S (MIG 450S)

© Wilkinson Star Limited

Issue 1 June 2015

Product is subject to change without notice

xvii