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Operation Manual LC-10E

This document provides information on the LC-10E lock former machine, including: 1) It describes the machine's structure, which consists of a carriage workbench and transmission/forming parts with 9 pairs of upper and lower forming shafts. 2) It explains the machine is suitable for on-site processing of ventilation ducts using 380V power, and outlines adjustment, safety, and maintenance procedures. 3) It provides a list of optional shaping parts that can be replaced or configured for the machine according to different duct shapes and material thicknesses.

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Kevin Caballero
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0% found this document useful (0 votes)
77 views

Operation Manual LC-10E

This document provides information on the LC-10E lock former machine, including: 1) It describes the machine's structure, which consists of a carriage workbench and transmission/forming parts with 9 pairs of upper and lower forming shafts. 2) It explains the machine is suitable for on-site processing of ventilation ducts using 380V power, and outlines adjustment, safety, and maintenance procedures. 3) It provides a list of optional shaping parts that can be replaced or configured for the machine according to different duct shapes and material thicknesses.

Uploaded by

Kevin Caballero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

LC- 10 E L o c k f o r m e r

Operation manual

出厂日期

出厂编号
LC-10E model
Lock former 共 10 页 第 1 页

目 录

1. Ma ch in e pictu re -------------------------------------- 2

2. Mo de l an d det ails ----------------------------------- 2

3. Function----------------------------------------------------- 4

4. St ru ct ur e ------------------------------------------------- 5

5. Ad ju st me nt and use --------------------------------- 7

6. Sa fe ma in ten ance ------------------------------------- 8

7. Change parts------------------------------------------------ 8

8. Sp ar e pa rt list --------------------------------------- 8

9. Ee le ct ri c dia gram ----------------------------------- 9


LC-10E 型
Lock former 共 10 页 第 2 页

一、Machine picture

LC-10E model

二、Modl

model (mm) (kg) (L.W.H)


NO
(kw)
1513042 LC-10E 1.5 0.3~1.0 220 1200×600×950

The LC-10 type machine is a multi-functional duct sacrum machine. Now only a standard master machine can
be replaced or configured according to the following table. Please specify the number when ordering.
LC-10E 型
Lock former 共 10 页 第 3 页

Thisckess material size(mm)


NO Shpe 名 称
(mm) (mm)
东洋骨 0.3-1.0 25 12.8
19B1001
勾 骨 0.3-1.0 8 12.8
之字骨 0.3-1.0 2 13
19B1002
直角骨 0.3-1.0 6-12 12
19B1003 插 条 0.3-0.8 48 25
19B1004 插 条 0.3-0.8 54 28
19B1005 驳 骨 0.3-1.0 16 9
19B1006 驳 骨 0.3-1.0 4-8 4-8
19B1011 直 角 0.3-1.0 8 8
19B1007* 按扣骨 0.3-1.0 28 28
19B1008* 按扣骨 0.3-1.0 9 9
19B1012 圆插骨 0.3-0.5 12 12
19B1013 圆插骨 0.3-0.5 16 12

Third, the main purpose and performance of the machine


1) This machine is a special equipment for processing various square and rectangular
ventilation and exhaust ducts. The shape and thickness of the steel plate processed by each
type of duct sacrum machine are different.
2) This machine has the characteristics of small size, light weight, convenient movement, easy
adjustment, simple and reliable operation, and is especially suitable for on-site processing
of ventilation exhaust pipes of industrial and mining, enterprises, hotels, shopping malls.
3) The conventional power supply of this machine is 380V, 50Hz AC, see the electrical
schematic diagram (three-phase electrical diagram on page 9); use 415V or 220V power supply in
specific situations or special requirements.
Use case diagram:
LC-10E 型
Lock former 共 10 页 第 4 页

Third, the main purpose and performance of the machine

1) This machine is a special equipment for processing various square and rectangular
ventilation and exhaust ducts. The shape and thickness of the steel plate processed by
each type of duct sacrum machine are different.

2) This machine has the characteristics of small size, light weight, convenient movement,
easy adjustment, simple and reliable operation, and is especially suitable for on-site
processing of ventilation exhaust pipes of industrial and mining, enterprises, hotels,
shopping malls.

3) The conventional power supply of this machine is 380V, 50Hz AC, see the electrical
schematic diagram (three-phase electrical diagram on page 9); use 415V or 220V power
supply in specific situations or special requirements.

Use case diagram:




角铁法兰






结合例

(图示 1)
LC-10E 型
Lock former 共 10 页 第 5 页
Fourth, the structure of the duct tube sacrum
The sacrum machine is mainly composed of two parts: the car table, the transmission and the
forming part.

Note: 1) The upper side plate of the LC type sacrum machine is equipped with double studs
(4) and disc springs (4a). The pressed thick and thin plates can be adjusted automatically.
2) After the new factory-made patella machine has been accepted, you can move the feeding
plate (1) or (2) according to the picture above. Under normal circumstances, the four studs
(3) and (4) are not allowed to be moved.
1) Car case workbench:
The carriage is a welded shell, which is welded by angle steel and thin steel plate. A
workbench panel is fixed on the panel. The panel is equipped with import positioning plates
(1), (2) and four fixed import and export positioning plates. (See Figure 2).4a 4 6
313

314

Ⅰ上 Ⅱ上 Ⅲ上 Ⅳ上 Ⅴ上 Ⅵ上 Ⅶ上 Ⅷ上 Ⅸ上

Ⅰ下 Ⅱ下 Ⅲ下 Ⅳ下 Ⅴ下 Ⅵ下 Ⅶ下 Ⅷ下 Ⅸ下

(图 2)
LC-10E 型
Lock former 共 10 页 第 6 页
2) Transmission and forming
The entire transmission is

an opentransmission Moving gear

box. The motor and pulley pass

through the gear shaft(11)


、(12)

(13)
、(14)(16)
、(17)
、(18)Pass

to the forming part. The gear 18

drives the gear (35) of the

lower shaft V and the gear (35)

of the lower shaft IV, and then

drives the entire motion system

through a plurality of bridge

gears 36.

There are 9 pairs of upper

and lower forming shafts for

the LC-10E duct tube sacrum

machine. Each pair of shafts

is equipped with transmission

gears (35) and left and right

rows of rolling mills.

(图 3)传动系统
LC-10E 型
Lock former 共 10 页 第 7 页
Five, adjustment and use
1) This machine is formed by the overlap method and cannot be used as a
rolling machine. Therefore, there must be a certain gap between the
upper and lower cymbals during processing. The gap is about the
thickness of the plate that can be rolled by this model (see Table 1). )
Add 0.1-0.2mm. The clearance is adjusted before leaving the factory. The
user must not arbitrarily turn the countersunk head screws (3),
compression nuts (4), and butterfly springs (4a) (see Figure 2, Figure
4).

图 4)

When the screws (3), nuts (4) are deformed and loosened, or gaps change due

to other reasons, and adjustment is needed, first loosen the nuts (4), and place

a pair of clearance blocks of the same thickness as δ into the outer edge in

sequence. Between the four pairs of upper and lower corners of the corner, adjust

the limit screws (3) so that the gap between the four corners is substantially

parallel. Then tighten the nut (4) [δ = minimum plate thickness + 0.1-0.2]. If

the minimum plate thickness of this model has a gap, the plate can be loosened

slightly after it is placed.


LC-10E 型
Lock former 共 10 页 第 8 页
Six, safety maintenance
1) The sacrum machine uses 220V, 380V, 415V motors as the power source, so the
socket of the input power must have a good grounding line to ensure the safety of
the operator.
2) All patella machines use rolling bearings, which are filled with high-grade
grease during assembly, and generally do not require special maintenance. Before
starting up, a small amount of lubricant can be applied to the two inner sides of
the upper beam (6).
3) This machine adopts open transmission, and the surface of gear should be coated
with appropriate amount of grease.
4) Remove the iron filings on the gear and the upper and lower cymbals in time, and
add a small amount of lubricant to the cymbals.
5) The workpiece is gradually formed during the rolling process. When the forming
material exceeds the third row of forming bars, it is not allowed to drive backward.
If it is necessary to withdraw the material, loosen the nut (4), lift the upper beam
(6) straight, and then withdraw the material piece, otherwise the machine parts will
be damaged.
6) During the patella, add an appropriate amount of lubricant. No sand grains on the
steel plate on the construction site.

Seven, replacement of accessories


If the user needs to replace the parts, please specify the model, the year of
manufacture (or the year and month of purchase), and the search number of the part
found in the manual, you can go to our factory or our agent to obtain accessories.

八、Sapre part list:


No Name Specifica Remarks
tions
GB 11544-89 Ordinary V- A-1050
belt
GB 301-95 Thrust ball 51105 25×42×11
bearing
GB/T 5081-94 Needle 943/25 25×32×25
bearing
Needle RNA253720 25×37×20
bearing
Needle
注: 易损件不在保修范围内。 NK30/20 30×40×20
bearing
LC-10E 型
Lock former 共 10 页 第 9 页

Electrical schematic diagram (three-phase type):

R S T

W1

V W
U
QX1-13N1/5.5
PE

V1
U1

M QF Inverted QX1-13N1 1
3~ switch
PE No Name Model 数量
Y90L-4,1.5kw
LC-10E 型
Lock former 共 10 页 第 10 页

Electrical schematic (single phase):

L N

W1

V W
U
QX1-13N1/5.5
PE

V1
U1

QF Inverted QX1-13N1 1
switch
M No Name Model 数量

PE

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