Recovery of Valuable Metals From Lepidolite by Atmosphere Leaching and Kinetics On Dissolution of Lithium
Recovery of Valuable Metals From Lepidolite by Atmosphere Leaching and Kinetics On Dissolution of Lithium
Recovery of Valuable Metals From Lepidolite by Atmosphere Leaching and Kinetics On Dissolution of Lithium
Jin-lian LIU1, 2, Zhou-lan YIN1, Xin-hai LI3, Qi-yang HU3, Wei LIU1
1. School of Chemistry and Chemical Engineering, Central South University, Changsha 410083, China;
2. Jiangxi Yunwei New Material Company Limited, Yichun 336000, China;
3. School of Metallurgy and Environment, Central South University, Changsha 410083, China
Received 8 December 2017; accepted 16 November 2018
Abstract: The lepidolite located in Yichun, Jiangxi Province, China, was adopted to investigate the recovery of alkali metals and
leaching kinetics of lithium with sulphuric acid solution under atmospheric pressure. The results show that the recoveries of alkali
metals were achieved under the leaching conditions: mass ratio of lepidolite with particle size less than 180 μm to sulphuric acid 1.2,
leaching temperature 411 K, liquid−solid ratio 2.5׃1, and leaching time 10 h. Under the selected conditions for leaching experiment,
the leaching rates of lithium, potassium, rubidium and caesium are 94.18%, 93.70%, 91.81% and 89.22%, respectively. The X-ray
diffraction analysis for leaching residue indicates that no insoluble product forms during leaching. The chemical compositions of
leaching residue reveal that trace iron, manganese and calcium disappear after acid leaching. The kinetics of leaching process for
lithium follows shrinking core model of mixed control and the apparent activation energy is 17.21 kJ/mol. The reaction orders with
respect to sulphuric acid concentration and liquid−solid ratio are determined to be 2.85 and 1.66, respectively. A semi-empirical rate
equation was obtained to describe the leaching process. The kinetic analysis shows that the leaching process is controlled by
diffusion through the insoluble layer of the associated minerals.
Key words: kinetics; lepidolite; lithium; activation energy; leaching
Foundation item: Project (2015BAB06B01) supported by the National Key Technology R&D Program of China; Project (2014CB643406) supported by the
National Basic Research Program of China
Corresponding author: Zhou-lan YIN; E-mail: yzllxh@gmail.com
DOI: 10.1016/S1003-6326(19)64974-5
642 Jin-lian LIU, et al/Trans. Nonferrous Met. Soc. China 29(2019) 641−649
Several methods have been developed to obtain and inductively coupled plasma atomic emission
lithium from all solid lithium minerals. Partial processes spectroscopy (ICP−AES) method were also used to
used in the below mentioned reports are subjected to a interpret the results of leaching experiments.
two-stage (roasting and leaching) treatment with
aggressive media such as sulphuric acid, hydrochloric 2 Experimental
acid, lime, sodium and potassium salts and calcium
sulphate at elevated temperature to obtain a water- 2.1 Materials
soluble lithium salt [11,12]. However, the leaching The lepidolite was provided by Jiangxi Province of
process of lithium with pyrometallurgical methods China. It was ground in a ball mill and sieved to less than
consumed a large amount of energy, and SO2 emission 180 µm before it was used as the samples for the
has received considerable attention due to more stringent leaching tests. The chemical composition of the
environmental restrictions. These drawbacks of the lepidolite is listed in Table 1 and the XRD pattern is
roasting process limit their applications worldwide. Acid shown in Fig. 1. The lepidolite sample that can be used
leaching is suitable for the recovery of valuable metals in this investigation is a fairly pure crystal as indicated
from complexes, especially low-grade ores with high by 2.12% Li, 1.25% Na, 6.50% K, 1.21% Rb, 0.20% Cs,
contents of Si and waste rocks tailings [13−15]. The 14.26% Al, 4.46% F, 50.78% SiO2 and containing 0.24%
main advantage of the acid leaching is that the Mn, 0.14% Ca, 0.13% Fe as impurities. The raw material
production of SO2 can be avoided during the leaching contains primarily lepidolite (K(Li,Al)3(Si,Al)4O10-
process compared with the conventional method. (F,OH)2), albite (NaAlSi3O8) and quartz (SiO2). All
For the production of lithium carbonate from chemicals used in the experiments are analytical grade
lithium minerals, two main alternatives have been reagents. Deionized water was used to prepare solutions
proposed in recent years, including roasting leaching for the experimental procedures and also for all the
(RL) and acid leaching (AL) directly [16,17]. Compared
analytical tests.
with the AL process, the RL process has a shorter
roasting and leaching time. CHEN et al [18] reported that
Table 1 Chemical composition of raw ore (mass fraction, %)
the α-spodumene was roasted at elevated temperature of
Li Na K Rb Cs SiO2
1323 K for 30 min for crystal transformation and then
2.12 1.25 6.50 1.21 0.20 50.78
leached for 120 min to ensure lithium salts into the
Al F Fe Mn Ca
lixivium more efficiently. The leaching of lithium from
granite by using sulphuric acid was carried out in an 14.26 4.46 0.13 0.24 0.14
autoclave above 533 K [19]. The acid-roasting method
applied in lithium ores such as spodumene has been
reported during the past years [20].
The effects of heat treatment on the lithium leaching
rate have been intensively studied [21]. However, there is
a lack of detailed investigation about kinetic of lithium
recovery from lepidolite. Despite the hydrometallurgical
process has emerged as a promising technology for
lithium leaching from lepidolite, it has not been
commercialized worldwide. Leaching of lithium in
sulphuric acid is complicated and it is not surprising
that the reaction kinetic for the system has not been
reported [22].
The purpose of the present research is to
recommend results on the characterization and leaching Fig. 1 XRD pattern of lepidolite
of lepidolite by diluted sulphuric acid. The factors
studied were temperature, reaction time, acid 2.2 Experimental process
concentration, liquid−solid (L/S) ratio and particle size. The leaching experiments were implemented in a
Through analysis of the above factors, we established the 1000 mL three-neck flask glass reactor connected with a
controlling kinetic model of the reaction process. This condenser pipe and agitated by a mechanical stirrer. The
model can provide a scientific approach and a theoretic reaction temperature was maintained to be constant in an
basis for the mechanisms of leaching lithium from oil bath heated by an electric heater. All the experiments
lepidolite at optimal performance and reagent were conducted in batches with 200 g lepidolite. Firstly,
consumption. The X-ray diffraction (XRD) measurement a specific amount of diluted sulphuric acid solution was
Jin-lian LIU, et al/Trans. Nonferrous Met. Soc. China 29(2019) 641−649 643
added into the reactor. The solution was heated up to a Aluminium, iron, manganese and calcium exist in
specified temperature under stirring. Up to temperature lithium minerals of lepidolite. They will also react with
stabilization, a certain amount of lepidolite was added sulphuric acid in the leaching solution, and the reactions
into sulphuric acid solution to initiate the reaction. 2 mL are as follows:
of sample solution was withdrawn from leaching solution Al2O3(s)+3H2SO4(aq)=Al2(SO4)3(aq)+3H2O (3)
at specific time and filtered for analyzing the FeO, MnO, CaO(s)+3H2SO4(aq)=
concentrations of all valuable metals. After reaction, the (Fe,Mn)SO4(aq)+CaSO4(s)+3H2O (4)
slurry was separated by vacuum filtration and the
leaching residue was dried in an oven at 313 K. The most common process involves the leaching of
mixed alkali metals from the original minerals by
2.3 Analytical methods prolonged leaching time, and mixed alums are developed
The leaching process was followed by sampling of by reacting an aqueous solution of aluminium sulphate
solution at a chosen time interval, and then measured the and the corresponding Me2SO4 includes potassium,
concentrations of Li, K, Rb and Cs by an ICP−AES rubidium and caesium sulphates in a stoichiometric
method. Fluorine and aluminum were determined with a proportion partially, and then all the soluble mixed alums
fluoride ion selective electrode and titration, respectively. decrease with the increased atomic number [24].
Fluoride and aluminium were determined three times to Me2SO4(aq)+Al2(SO)3(aq)+24H2O=
obtain the average values. Relative standard deviations 2MeAl(SO4)2·12H2O(aq) (5)
were found to be within ±0.5%. The leaching rates of
Therefore, at the end of dissolution reaction, the
valuable metals were calculated using the following
leaching residue consists mainly of quartz and albite. All
volume correct formula [23]:
metallic elements are dissolved to form metallic sulphate
i −1 i −1
and mixed alums in the solution.
(V0 − Vi )cLi,i + Vi cLi,i
i =1 i =1
Xi = (1)
c 3.2 Effect of experimental parameters on leaching
m Li
100 process
As valuable metals and silica exist predominantly in
where V0 is the initial volume of the leaching solution
the lepidolite, all alkali metals, aluminium and trace of
(mL), Vi is the volume of the sample solution i (mL), cLi
iron, manganese, will dissolve into the leaching solution,
is the content of lithium in the lepidolite (mass
and thus the leaching rates of these metals will reflect the
fraction, %, dried solid), cLi,i is the concentration of
leaching extent of lepidolite.
lithium in sample i (g/L), and m is the initial mass of
3.2.1 Effect of initial acid concentration
lepidolite (g, dried solid).
The effects of initial acid concentration on the
leaching rates of alkali metals and aluminium were
3 Results and discussion
studied by varying mass ratio of acid to lepidolite over
the range of 0.6׃1−1.6׃1, maintaining the reaction
3.1 Chemical reactions during process leaching
temperature at 411 K, 2.5׃1 of L/S ratio, particle size less
Up to now, the mechanism of reduction dissolution
than 180 µm and 10 h of reaction time.
for lepidolite in sulphuric acid solution remains unclear.
As can be seen in Fig. 2, when the mass ratio of
The lepidolite is only partially dissolved and reacted with
acid to lepidolite is no more than 0.8׃1, the leaching rates
sulphuric acid to form alkali metal sulphate and
of alkali metals are less than 70%, which is due to lack of
aluminium sulphate during acid leaching, and the
sulphuric acid in the slurry. When the mass ratio
amounts of alkali metals and aluminium in the residue
increases from 0.8׃1 to 1.2׃1, the leaching rate of lithium
are very low. Only a trace of Fe and Mn in the minerals
increases significantly. The lithium leaching rate
are dissolved into the leaching solution, which have little
improves from 92.71% to 97.99% when the mass ratio
influence on the acid consumption, leaching rates of all
increases from 1.2׃1 to 1.6׃1. The leaching rate
valuable metals, lithium concentration in leaching
improvements of alkali metals and aluminium are
solution and the product composition. The effect of the
probably due to the increase of H+ activity that will result
recovery of lithium on the leaching kinetic plays a
in subsequent reaction of valuable metals in the residue.
significant role in the following discussion. The main
But higher mass ratio will increase the consumption of
chemical reactions during leaching may be expressed as
H2SO4 and reduce the concentration of valuable metals
follows:
in the resultant solution. Therefore, a mass ratio of 1.2׃1
Me2O(s)+H2SO4(aq)=Me2SO4(aq)+H2O (2) is employed in order to optimize the leaching process.
where Me are alkali metals, which can react with 3.2.2 Effect of L/S ratio
sulphuric, chlorine and nitric acids. The effects of L/S ratio in the range from 1.5׃1 to
644 Jin-lian LIU, et al/Trans. Nonferrous Met. Soc. China 29(2019) 641−649
rates of alkali metals and aluminium were investigated in
the temperature range of 351 to 421 K. During these
experiments, the L/S ratio was maintained to be 2.5׃1,
the mass ratio of acid to lepidolite was 1.2׃1, particle size
was less than 180 µm and reaction time was 10 h.
The results are shown in Fig. 4. It can be seen that
the leaching rates of valuable metals increase with
increasing temperature, alkali metals are readily leached
at 351 K or lower temperatures. With the increase in the
reaction temperature from 351 to 411 K, lithium leaching
rate increases from 59.13% to 94.18%. The economical
leaching rates of potassium, rubidium and caesium are
93.70%, 91.81% and 89.22% when the temperature is
411 K, respectively, and the leaching rates of all other
Fig. 2 Effect of initial acid concentration on leaching rates of alkali metals are lower than that of lithium. Also, it is
valuable metals (411 K, L/S ratio 2.5׃1, particle size less than clear that the maximum leaching rate of aluminium is
180 µm) 82.63% at 411 K, and then decreases with further
increasing temperature. The low dissolution of
4׃1 on the leaching rates of valuable metals were studied, aluminium at higher temperature is probably due to
maintaining the mass ratio of acid to lepidolite at 1.2׃1, precipitation of Al−F complexes. The fact that the
reaction temperature at 411 K, particle size less than leaching rates of alkali metals and aluminium increase
180 µm and 10 h of reaction time. with the temperature increasing may be attributed to the
As can be seen in Fig. 3, increasing the L/S ratio intensive diffusivity of sulphate.
from 1.5׃1 to 3׃1, an obvious increase in the leaching
rate of alkali metals is obtained. The leaching rate
increases from 80.08% to 92.72% for lithium and from
77.11% to 87.37% for other alkali metals, with the
increase of L/S ratio from 1.5׃1 to 2.5׃1, while the
recovery of aluminium increases by about 13.12%. When
L/S ratio of 4׃1 is used, a lithium leaching rate of 97.75%
can be obtained, as can be expected, a further increase in
L/S ratio from 2.5׃1 to 4.0׃1 has little impact on the
leaching rates of alkali metals. Therefore, the L/S ratio is
kept constant at 2.5׃1 for the subsequent experiments.
2 2/3
1 − 3 x − (1 − x) = kd t
(7)
2 M s DAeff
kd = cA
a ρs r02
锂云母矿中有价金属的常压提取及锂的溶出动力学
刘金练 1, 2,尹周澜 1,李新海 3,胡启阳 3,刘 伟 1
摘 要:研究产于江西省宜春市的锂云母矿在硫酸体系常压浸出过程中有价碱金属元素的提取,建立该反应过程
中锂的溶出动力学方程。结果表明:在粒径小于 180 μm 物料与硫酸质量比为 1.2׃1、温度为 411 K、液固比为 2.5׃1
的条件下浸出 10 h,锂、钾、铷和铯的浸出率分别为 94.18%、93.70%、91.81%和 89.22%。浸出矿渣的 X 射线衍
射分析结果表明,浸出过程中无不溶物产生,浸出渣化学组分表明矿相中微量的铁、锰、钙等随酸浸过程的进行
逐步消失。锂的浸出动力学行为符合混合控制的收缩核模型,反应的表观活化能为 17.21 kJ/mol,硫酸浓度和液
固比相应的反应级数分别为 2.85 和 1.66。得到半经验速率方程以描述整个浸出过程。动力学分析结果表 明,浸
出过程由伴生矿物的不溶层扩散控制。
关键词:动力学;锂云母;锂;活化能;浸出
(Edited by Wei-ping CHEN)