Technical Specifications: Zoomlion Zcc12500 Crawler Crane
Technical Specifications: Zoomlion Zcc12500 Crawler Crane
Technical Specifications: Zoomlion Zcc12500 Crawler Crane
TECHNICAL SPECIFICATIONS
ZCC12500CR/27Y
TECHNICAL SPECIFICATIONS
ZCC12500CR/27Y
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Item Parameters
Max. lifting moment t﹒m 16000
Max. lifting capacity × radius t×m 840×7
S/SL boom
S-boom length m 30-84
configuration
SL-boom length m 60-102
Max. lifting capacity × radius t×m 1250×11
SDB/SLDB boom
S-boom length m 42-102
configuration
SL-boom length m 90-150
D-derrick boom Length of derrick boom m 40
Max. lifting capacity × radius t×m 650/22
SFvDB boom
configuration FV-jib angle ° 12, 20
(used for lifting FV-jib length m 18
container)
S-boom length m 48-96
Max. lifting capacity × radius t×m 346×16
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Item Parameters
Single rope speed on outermost rope
55×2
layer m/min
Main boom derricking
winch (E) Rope diameter mm 32
Single rope force KN 226
Single rope speed on outermost rope
127
layer m/min
Superlift derricking
winch (W2) Rope diameter mm 32
Single rope force KN 226
Single rope speed on outermost rope
120
layer m/min
Luffing jib derricking
winch (W1) Rope diameter mm 32
Single rope force KN 226
Slewing speed rpm 1.0
Traveling speed km/h 1.0
Max. gradeability % 20
Ground pressure Mpa 0.153
Deadweight with basic boom t 790
Transport weights of basic machine t 47
Weight of suspended ballast t (radius: m) 500(15, 18, 21, 24)
Rear counterweight t 250
Central counterweight t 70
Type QSK23-C860
Engine Rated power / Rotational speed kw/rpm 641/2100
Max. output torque Nm 3776/1400
Distance between track center × crawler contact length × crawler
10500×14260×2000
width mm
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S SL SLHS SW
Crane operation without D and B
① S/SL/SLHS boom configurations
S-boom length: 30m-84m
SL-boom length: 60m-102m
HS-jib length: 7m
Length of main boom intermediate section: 6m, 12m
② SW boom configuration
S-boom length: 42m-54m
W-jib length: 30m-90m
Length of luffing jib intermediate section: 6m, 12m
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2 Lifting performance
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Unit: m
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Unit: m
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Unit: m
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Unit: m
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2.5 Lifting performance on SLDB boom
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Lifting capacity on SWDB boom (S-boom angle = 85°)
S-boom:54m Suspended ballast:500t Suspended ballast radius:24m
Rear counterweight: 250t Central counterweight:70t Unit: t
W-jib W-jib
30 36 42 48 54 60 66 72 78 84 90 96 102
length (m) length (m)
Radius (m) Radius (m)
18 532 500 18
20 521 490 441 20
22 510 478 437 373 22
24 496 465 430 370 322 24
26 472 452 420 367 320 286 26
28 432 436 405 362 316 284 251 220 28
30 392 403 388 353 312 280 249 218 194 30
32 348 360 368 342 305 275 245 216 193 170 32
34 304 323 340 328 299 268 241 214 191 169 151 34
36 256 289 310 309 291 262 236 212 189 168 149 134 36
38 257 283 289 281 256 231 208 186 165 147 132 117 38
40 225 257 267 268 249 225 205 183 163 144 130 115 40
42 192 234 246 252 240 219 201 180 161 142 128 113 42
44 211 225 234 229 213 197 177 159 140 126 111 44
46 187 208 215 216 206 192 174 157 138 123 109 46
48 189 197 200 198 186 171 155 136 121 107 48
50 172 186 189 189 181 168 152 133 118 103 50
52 154 173 176 178 175 163 149 130 115 100 52
54 159 162 166 168 158 144 127 112 96 54
56 144 150 155 159 153 140 123 109 92 56
58 129 138 145 150 148 136 120 106 88 58
60 128 135 140 139 132 117 102 84 60
62 116 127 130 132 127 113 98 79 62
64 105 117 123 124 121 109 95 76 64
66 107 115 116 116 105 92 73 66
68 97 106 110 111 100 89 72 68
70 87 98 102 106 96 86 70 70
72 90 96 99 92 82 68 72
74 82 89 93 88 79 66 74
76 75 84 88 84 76 64 76
78 77 82 78 72 60 78
80 70 76 73 68 57 80
82 64 71 68 64 55 82
84 66 63 59 52 84
86 59 57 54 49 86
88 53 53 50 45 88
90 48 46 42 90
92 43 43 38 92
94 39 36 94
96 36 34 96
98 33 31 98
100 29 100
102 27 102
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Lifting capacity on SWDB boom (S-boom angle = 75°)
S-boom:72m Suspended ballast:500t Suspended ballast radius:24m
Rear counterweight: 250t Central counterweight:70t Unit: t
W-jib W-jib
30 36 42 48 54 60 66 72 78 84 90 96 102
length (m) length (m)
Radius (m) Radius (m)
36 373 36
38 356 38
40 339 334 40
42 323 320 316 42
44 307 304 302 291 44
46 292 289 287 281 275 46
48 279 275 273 271 266 48
50 265 265 262 260 256 250 50
52 253 251 250 247 242 228 52
54 242 239 239 237 233 222 198 54
56 220 229 230 228 223 218 197 176 56
58 217 220 218 215 210 195 175 58
60 206 211 210 206 203 191 174 148 60
62 183 201 200 198 195 186 170 146 125 62
64 190 190 188 186 180 166 144 122 99 64
66 173 181 179 178 173 161 142 120 98 77 66
68 171 169 168 165 156 138 118 97 76 68
70 162 161 160 158 150 135 116 96 75 70
72 148 151 151 150 145 131 114 95 74 72
74 142 143 143 138 127 111 93 73 74
76 130 134 136 131 123 108 91 72 76
78 120 126 128 125 118 105 89 70 78
80 117 122 118 112 102 87 67 80
82 109 114 113 107 97 85 65 82
84 100 108 107 102 93 82 63 84
86 100 101 96 89 78 61 86
88 93 95 91 86 75 59 88
90 85 90 87 81 72 57 90
92 84 81 77 69 55 92
94 78 77 73 66 53 94
96 72 73 70 63 51 96
98 69 66 59 48 98
100 65 61 56 46 100
102 60 58 53 44 102
104 55 50 42 104
106 52 47 40 106
108 48 44 38 108
110 41 36 110
112 38 34 112
114 36 32 114
116 29 116
118 27 118
120 25 120
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Lifting capacity on SWDB boom (S-boom angle = 75°)
S-boom:78m Suspended ballast:500t Suspended ballast radius:24m
Rear counterweight: 250t Central counterweight:70t Unit: t
W-jib W-jib
30 36 42 48 54 60 66 72 78 84 90 96 102
length (m) length (m)
Radius (m) Radius (m)
38 352 38
40 334 330 40
42 318 313 42
44 302 300 300 44
46 288 286 284 281 46
48 275 272 270 269 257 48
50 265 260 257 256 250 233 50
52 254 249 247 245 242 230 52
54 238 236 235 233 225 207 54
56 229 227 226 224 219 205 183 56
58 218 216 214 212 203 182 162 58
60 210 208 206 203 200 181 161 142 60
62 201 199 197 196 194 179 160 141 62
64 192 190 188 186 176 159 140 122 64
66 184 182 180 179 173 157 139 121 99 66
68 171 175 173 172 168 155 137 119 98 76 68
70 167 165 164 162 151 133 117 97 75 70
72 159 156 157 156 145 130 114 95 74 72
74 145 148 149 148 140 127 112 93 73 74
76 139 141 142 135 123 109 91 72 76
78 129 132 135 129 119 106 89 70 78
80 118 123 127 123 114 103 87 68 80
82 114 121 117 110 99 85 66 82
84 106 114 112 106 95 83 64 84
86 97 108 107 102 91 80 61 86
88 101 101 96 88 77 59 88
90 93 96 92 84 74 57 90
92 85 91 87 80 71 55 92
94 85 82 76 68 53 94
96 78 76 72 65 51 96
98 72 72 68 61 49 98
100 68 64 58 47 100
102 63 59 55 45 102
104 59 55 52 42 104
106 52 49 40 106
108 49 46 38 108
110 46 42 36 110
112 39 34 112
114 36 32 114
116 30 116
118 28 118
120 25 120
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Unit: m
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3. Technical instructions
Hoisting winches
The crane is fitted with three hoisting winches: hoisting winch 1, hoisting winch 2 and hoisting
winch 3. All of them are composed of imported axial piston variable displacement motor,
reducer, normally closed brake as well as wire rope. And they are controlled independently.
The hoisting rope is a kind of rotation resistant wire rope imported from Germany.
For hoisting winches 1 and 2, maximum single rope speed on outermost rope layer can reach
133m/min.
Winch synchronization is fitted on the crane to synchronize the hoisting winch 1 and hoisting
winch 2.
For hoisting winch 3, maximum single rope speed on outermost rope layer can reach
133m/min.
Derricking winches
Main boom derricking winch, luffing jib derricking winch and superlift derricking winch are all
composed of imported axial piston variable displacement motor, reducer and normally closed
brake as well as wire rope.
The derricking rope is a kind of special wire rope imported from Germany.
Maximum single rope speed on outermost rope layer of main boom derricking winch reaches
55 × 2 m/min.
Maximum single rope speed on outermost rope layer of luffing jib derricking winch reaches
120 m/min.
Maximum single rope speed on outermost rope layer of superlift derricking winch reaches 127
m/min.
Slewing mechanism
Slewing mechanism of closed oil circuit, driven by three slewing gears, is composed of
constant displacement hydraulic motor, gear reducer, brake and pinion gear as well as
slewing ring.
Slewing mechanism has controllable free swing function which can reduce the impacts on the
crane and ensure that the slewing motions are initiated and stopped more stably.
Imported 3-row roller type, external-geared slewing ring is of strong load-bearing capacity and
high precision, which can ensure stable and accurate slewing motion.
Infinitely variable speed from 0 to 1.0 r/min
Travel gear
There are four hydraulic motors and four traveling reducers fitted in the travel gear. The
hydraulic motor and traveling reducer are all imported from Germany. The operator can use
hand levers or travel gear pedals to control the traveling movements, such as traveling
straight ahead / backwards, turning with a crawler, differential steering, turning on spot,
traveling with load. This kind of design enables the crane to have high maneuverability.
Traveling speed: 0 – 1.0 km/h
Max. gradeability: 20%
Through tension cylinder which is controlled by an individual pump, the tension degree of
crawler can be adjusted quickly and conveniently.
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A-frame erecting mechanism
A-frame erecting mechanism consists of A-frame, erection cylinder, auxiliary hydraulic system
and so on. It is mainly used for the assembly, dismantling or conversion of the machine on the
site. After the A-frame is erected over 90°, it can be used to connect anchoring rods,
assemble boom sections as well as fit crawler carrier assy.
Crawler carrier self-assembly & dismantling mechanism
Crawler carrier self-assembly & dismantling mechanism consists of folding brackets, support
cylinders, support cylinder control valves, crawler carrier connecting pin spindles and so on.
The support cylinders are the main load bearing components to raise the basic machine
during self-assembly & dismantling of crawler carrier.
The crawler carrier can be assembled and dismantled by the crane itself without the help of
auxiliary crane. The crawler carrier, which is lifted by A-frame and A-frame erecting
mechanism, can be connected to undercarriage central section via pin spindles, which are
driven by pin pulling device. Therefore, not only the working efficiency is improved and the
labor intensity is reduced, but also safe operation is guaranteed.
Hydraulic system
Hydraulic system is composed of main pump, hydraulic motor, auxiliary control valve,
hydraulic oil tank, oil cooler and so on.
The crane has hoisting hydraulic system, derricking hydraulic system, slewing hydraulic
system, traveling hydraulic system, servo-assisted hydraulic system, tilting-back support
hydraulic system, suspended ballast lifting hydraulic system, cooling system, auxiliary
hydraulic system and so on.
Main hydraulic elements are imported from Germany.
Application of closed pump-control hydraulic system has the advantages of high efficiency,
energy-saving, great reliability, smooth operation and quick reaction speed as well as long
service life.
Electro-hydraulic proportional control elements facilitate precise and intelligent control. In
addition, the hydraulic system is installed with different alarm functions to check if the
pressure of working mechanism is normal and the filter is clogged, so that the safety and
reliability of hydraulic system is improved greatly.
Electrical system
24 Volt DC, negative ground, two batteries
The electrical system of the crane includes power, engine start, engine shutdown, indicator
light, warning device, illumination device, fan, wiper, horn, hoisting limiter, hydraulic oil cooling
fan, digital display system, PLC controller, load moment limiter, engine preheating device,
safety equipment etc. which not only ensure safe operation of the crane but also provide a
good working environment.
CAN bus control technology applied in the crane can connect the engine, PLC controller, load
moment limiter and digital display efficiently, possessing fault detecting and self-diagnosis
functions. The crane is also fitted with GPS/GPRS and long-distance fault diagnosis system.
Crane engine
Imported Cummins electronic fuel injection engine with CAN bus interface
Rated output power: 641kw, 2100r/min
Maximum output torque: 3776Nm, 1400r/min
Exhaust emissions: U.S. EPA Tier 2 and EU Stage II
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Fuel tank has a great capacity of 1600 L, which can ensure long time working of engine.
Digital display system
The 10.4-inch LCD, having several language versions, can show various data collected by
PLC controller, such as engine speed, coolant temperature, engine oil pressure, pressure of
hydraulic pump, pressure of oil circuit, working status of winch, crane information during
operation and so on. In this way, it can monitor the working state of the crane at any time.
When abnormal conditions occur, the system will send out yellow or red warning signal.
Central lubricating system
There are three sets of central lubricating systems (one fitted on superstructure, two fitted on
undercarriage), which not only make the maintenance work convenient, but also reduce the
wear and tear of components.
Many safety devices, mechanical, electronic or hydraulic, are fitted on the crane to ensure
safe operation of crane.
Load moment limiter
Load moment limiter is composed of digital LCD, central unit, signal converter, sensor and so
on.
When actual load moment reaches 90% of the maximum permissible load moment, the
warning light will light up, and the buzzer will sound. When actual load moment approaches
the maximum permissible load moment, the dangerous movements will be cut off
automatically to avoid accidents caused by overloading of crane, and thus ensure normal and
safe crane operation.
The following data can be shown on the digital LCD:
Moment ratio
Main boom angle
Main boom length
Working radius
Actual load
Rated lifting load
Tension force sensor
Maximum permissible lifting height
Wind speed at the top of boom
Overflow valves in hydraulic system
The overflow valve fitted in hydraulic system can restrain the pressure in the oil circuit from
rising irregularly, thus protecting such hydraulic elements as hydraulic oil pump and hydraulic
motor against damage and preventing the hydraulic system from being overloaded.
Closed-circuit monitoring system
Monitor the winding condition of wire rope on crane winches, working status of suspended
ballast and its surrounding conditions.
Tricolor warning light
Remind conductor and crane operator of load status during operation in time.
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Tilting-back support devices
Both main boom and derrick boom are fitted with two tilting-back support cylinders. With the
application of intelligent control, the pressure of tilting-back support cylinder can be adjusted
automatically according to different boom angle, thus preventing the boom from tilting
backwards and allowing the movement “derricking boom up” to be carried out more stably.
Both luffing jib and luffing jib strut 2 are outfitted with a mechanical tilting-back support
mechanism.
Luffing jib strut 1 adopts advanced hydro-pneumatic tilting-back support cylinder. The
tilting-back supporting force can be changed automatically in line with luffing jib angle.
Lowering limiter
Hoisting limiter
Angle indicator
Derricking (luffing) limiter
Crane inclination sensor
Safety catch
Anemometer
Spacious, comfortable and all-steel construction cab is equipped with sun visor, adjustable
seat, wiper, electric control levers, display of load moment limiter, digital display, air
conditioning, fan, interior illumination, radio (CD player, mp3 player and DVD player are
optional), cigarette lighter and fire extinguisher etc.
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Rear section of slewing table with A-frame and main boom derricking winch
Weight: 31.2t
Width: 3300mm
Power unit
Weight: 18t
Width: 3420mm
Hoisting winches 1 and 2, luffing jib derricking winch and superlift derricking winch
Weight of hoisting winch 1: 13.1t
Weight of hoisting winch 2: 13.1t
Weight of luffing jib derricking winch: 10.3t
Weight of superlift derricking winch: 12.6t
Width of hoisting winch, luffing jib derricking winch and superlift derricking winch: 2300mm
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12m luffing jib intermediate section
Weight of 12m luffing jib intermediate section (heavy duty): 8.1t
Weight of 12m luffing jib intermediate section (standard): 7.6t
Width of 12m luffing jib intermediate section (heavy duty): 3220mm
Width of 12m luffing jib intermediate section (standard): 2920mm
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Wind plant jib and running wheel
Weight of wind plant jib: 4.4t
Weight of running wheel: 1.5t
Width of wind plant jib: 2900mm
Width of running wheel: 3300mm
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Note:
The dimensions and weights of crane main components are for reference only. They are subject to
the actual components we supply.
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