GSK DAT2030 User Manual
GSK DAT2030 User Manual
GSK DAT2030 User Manual
Preface
Your Excellency,
We are honored by your purchase of products from GSK CNC Equipment Co., Ltd.
This manual introduces property, installation, connection, debugging, operation and
maintenance of DAT Series AC Servo Driver in detail. To ensure safe and efficient work,
please read this manual carefully before installation and operation.
New products of DAT Series AC Servo Drive Unit include DAT2030, DAT2050,
DAT2075, DAT2100 and bus-type ones such as DAT2030C, DAT2050C, DAT2075C
and DAT2100C.
This manual applies to the software version: V1.05 of DAT2000 series and
V1.05 of DAT2000C series.
Please read the manual carefully before installation and using the product to
ensure it works safely, normally and efficiently.
To avoid operator and other personal injury and machine damage, please pay
special attention to the following warning label while you read the manual.
II
Cautions
Danger
III
DAT Series AC Servo Drive Unit User Manual
Note
The drive unit may startup when the power is
recovered, the user don’t operate the shaft Don’t prevent heat diffusion or put object
device of the servo motor. on radiator fan or radiator.
If the user does not obey the If the user does not obey the
instruction, it will cause instruction, it will cause
personal injury. damage or a fire.
Caution
IV
Cautions
Caution
V
DAT Series AC Servo Drive Unit User Manual
Safety responsibility
Manufacturer Responsibility
——Be responsible for the danger which should be eliminated and/or controlled on
design and configuration of the provided servo unit and accessories.
——Be responsible for the safety of the provided servo unit and accessories.
——Be responsible for the provided information and advice for the users.
User Responsibility
——Be trained with the safety operation of servo unit and familiar with the safety
operation procedures.
——Be responsible for the dangers caused by adding, changing or altering to the
original servo unit and the accessories.
——Be responsible for the failure to observe the provisions for operation, adjustment,
maintenance, installation and storage in the manual.
We are full of heartfelt gratitude to you for supporting us in the use of GSK’s
products.
VI
Contents
contents
CHAPTER 1 PRODUCT INTRODUCTION .........................................................................................1
VII
DAT Series AC Servo Drive Unit User Manual
4.1 Operation Panel.................................................................................................................54
4.2 Display Menu .....................................................................................................................54
4.3 State Monitoring.................................................................................................................55
4.4 Parameter Setting..............................................................................................................59
4.5 Parameter Management ....................................................................................................60
VIII
Chapter 1 Product Introduction
1
DAT Series AC Servo Drive Unit User Manual
setting
Feedback
check
Spindle servo drive equipment
2
Chapter 1 Product Introduction
z Closed loop control: The controlled quantity of the control system is detected by feedback
device and is output to the controller. This process affects the output of the controller and then
changes the controlled quantity. According to the detection point of the feedback device, the
closed loop control id divided into entirely closed loop control and semi closed loop control.
Entirely closed loop control (Fig. 1-4): The controlled quantity is detected directly by the feedback
device and it is used for feedback. Mechanical position is used as controlled quantity, grating
ruler fixed on the machine as position feedback device, and the encoder of the servo motor is
taken as a speed feedback device, realizing the entirely closed loop control of machine position.
If the grating ruler is not fixed, the encoder of the servo motor is used as speed feedback device
(Fig. 1-5), therefore, this is a semi-closed loop control of a mechanical position.
z PID Control: also called PID adjustment, is a common algorithm the controller adopted to
mathematically deal with input data (setting, feedback). P stands for proportional, which means
the input of the controller is to be linearly proportional to the output, the larger the adjustment
coefficient is, the more sensitive the system will react and smaller the error is (can not completely
eliminated), however, over larger adjustment coefficient will result in system oscillation and
instability. I stands for integral, means time integral of system input affects the output (input
gradually affects output), the larger the integration time constant is, the more stable the system
will be, which can eliminate steady-state error but slows system response at the same time. D
stands for differential, which means input differential (slope of input change) affects output,
differential control may predict deviation and produce advanced correction action to decrease
tracking error and improve dynamic performance; while over large differential coefficient will also
result in system oscillation and instability. Along with the adjustment of PID control coefficient at
specific control system, the proportional, integral and differential adjustment are mutually
affected to make a balance between system reaction speed, control accuracy and stability. As
differential adjustment is prone to produce impact and oscillation, the servo system introduced in
this manual adopts PI adjustment, that is, proportional and differential adjustment.
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DAT Series AC Servo Drive Unit User Manual
¾ Concepts of servo control
There are three basic control models in servo system: location control, speed control and
torque control. The system chart is shown in Fig. 1-6.
z Position control: set the direction and angle of motor rotation through digital pulse or data
communication, the motor rotor controlled by servo unit will rotate to the corresponding angle in
accordance with the preset direction. The rotary angle (position) and speed are both controllable.
z Speed control: set the direction and angle of motor rotation through analog voltage or data
communication, the motor rotor controlled by servo unit will rotate in accordance with the set
direction and speed.
z Torque control: set the value and direction of the motor output torque through analog
voltage or data communication, the servo unit controls the motor rotor’s rotation direction and the
value of output torque.
The servo device introduced in this manual does not receive signals set by torque at present
and the torque control operational mode is not available for the time being.
4
Chapter 1 Product Introduction
Rise time tr: the length of time of the speed quantity rise for the first time from zero to 90% of a stable
value R (t), which shows the rapidity of dynamic reaction.
Adjustment time ts: The minimum time needed to make the reaction curve reach but not exceed
error interval which is used to measure the whole adjustment tempo of the device. The allowed
interval refers to plus or minus 5% of the stable value proximal to the step reaction curve stable
value R (t).
Overshoot σ:The ratio between the maximum D-value that the rotation output quantity overpasses
the stable value(Rmax(t)- R (t))and the stable value R (t), which reflects the relative stability of
the servo device and expressed as percentages, i.e.:
Rmax (t ) − R(t )
σ (%) = × 100%
R(t )
Steady-state error: the difference between the expected output steady-state value and the practical
output value after the system rotation speed turned into stable.
Servo static performance: Stability is the most important issue of the servo control system. Servo
static performance index, mainly the position accuracy, refers to deviation degree between the
practical state and expected state when the system transient process comes to cease. Not only
errors from the position measurement device and from the system will affect servo steady-state
accuracy, but the internal structure and parameters of the system can also matter. Fig.1-8 shows
the position servo static curve.
Tracking error: The difference between the movable position of the workbench requested by the
command signals (commanding position) and the practical movable position, i.e., tracking error
equals to the value of commanding position minus the value of practical position.
Servo rigidity: servo system’s capability to resist the position deviation resulted from load
interference.
5
DAT Series AC Servo Drive Unit User Manual
Please promptly inspect the received goods in accordance with the following items, any question,
please feel free to contact suppliers or our company.
Check and confirm if the servo units Please check by the nameplates on the servo units
and servo motors are the ordered. and servo motors
1. Damaged AC servo unit or the ones without integrated parts can not be installed.
2. AC servo unit should be matched with servo motor with proper property.
Rated speed
Rated voltage and rated current
Servo motor model Rated torque
交流伺服电动机
U N:220V IN :10A S N
N: 2500r/min max: 3000 r/min
INS.CLASS: B IP65 M: 17 bit
S/N: 081016100D0000107H
Grade of protection
Product No.
Encoder lines
Class of Insulation Max speed
6
Chapter 1 Product Introduction
Nameplate examples:
Motor model corresponded to factory parameter of the drive unit
Drive unit order model
Tel.020-81986247 Fax.81993683
7
DAT Series AC Servo Drive Unit User Manual
Communications Mode:
C: GSKLink serial communications
None: No serial communications function
8
Chapter 1 Product Introduction
z Appearance of DAT2030C and DAT2050C
9
DAT Series AC Servo Drive Unit User Manual
z Appearance of DAT2075C,DAT2100C
10
Chapter 1 Product Introduction
Table 1-2 Principle Parameters of 110SJT Series, 130SJT Series Motor
Model
110SJT-M 110SJT-M 110SJT-M 110SJT-M 130SJT-M 130SJT-M
Project
040D(A□) 040E(A□) 060D(A□) 060E(A□) 040D(A□) 050D(A□)
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DAT Series AC Servo Drive Unit User Manual
Rated Rotary speed
2500 2500 1500 2500 1500 2500
(r/min)
Maximum Rotary speed
3000 3000 2000 3000 2000 3000
(r/min)
12
Chapter 1 Product Introduction
Mechanical Properties of Servo Motor
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DAT Series AC Servo Drive Unit User Manual
Rotary angle of servo motor is controlled according to the pulse quantity
of position command and the rotary speed determined by the pulse
frequency of position command.
Position command mode: pulse plus direction, CCW pulse/CW pulse,
A/B two phase orthogonal pulse
Maximum pulse frequency: 1MHz
Command pulse frequency multiplication ratio and frequency
demultiplication: 1~32767
1
Position command electric gear ratio ~50
50
With DAT2000 standard adaptive increment type encoder as the
position feedback input, A/B/Z/U/V/W differential signal , encoder
resolution ratio: 2500 pixels or 5000 pixels.
Position feedback input
With DAT2000C standard adaptive absolute encoder as the position
feedback input, i.e. 17bit absolute encoder, 12bit circles of power-down
memory。
Carry out frequency division processing to the pulse data from
electromotor encoder (PG or pulse generator) in drive unit and output
position feedback
them to upper computer through CN1 in accordance with the preset
output
pulse number so as to realize function such as the positional
closed-loop control of upper computer.
Communications bus GSKLink Bus(V1.0)
10 input points as servo enabling, alarming elimination, CCW
prohibition, CW prohibition, Zero-speed clamping, internal speed
Input signal
option1,internal speed option 2,CCW torque limitation, CW torque
limitation, general input etc.
7 output points as S-RDY, servo alarming, position arrival/speed arrival,
Output signal band-type brake release, zero-speed output, Z pulse(encoder zero
point), general output, etc.
With protection functions as overvoltage, undervoltage, overcurrent,
Protection function overload, overspeed, position deviation, drive abnormality, encoder
abnormality, etc.
4 buttons, manual operation, jog as well as parameter revision, setting,
writing-in and back-up are available.
Operation and display 6 LEDs which display information as rotary speed, current position,
pulse accumulation, position deviation, motor torque, motor current,
absolute rotor position, input & output signal states.
Dynamic braking, built-in braking resistor (DAT2100 or DAT2100C
braking mode
excluded) and can attach external braking resistor.
CCW indicates the main drive shaft of motor installation plane rotates counterclockwise
when you see it from the shaft extension direction (CCW-Counter Clockwise).
CW indicates the main drive shaft of motor installation plane rotates clockwise when you
see it from the shaft extension direction (CW- Clockwise).
14
Chapter 1 Product Introduction
Order model examples of adaptive SJT series servo motor are listed on the following chart:
15
DAT Series AC Servo Drive Unit User Manual
Principle motor parameters
Order model Rated Rated Zero-speed Rated
Encoder
Voltage Current Torque speed
5000p/r
DAT2075-38-175SJT-M300B(A2) 3.8kW 19 A 30 N·m 1500r/min
Incremental type
5000p/r
DAT2100-60-175SJT-M300D(A2) 6.0kW 27.5 A 30 N·m 2500r/min
Incremental type
DAT2030C-10-110SJT-M040D(A4I) 17bit multi-coil
1.0kW 4.5A 4N·m 2500r/min
DAT2030C-10-110SJT-MZ040D(A4I) absolute type
DAT2050C-15-110SJT-M060D(A4I) 17bit multi-coil
1.5kW 7A 6N·m 2500r/min
DAT2050C-15-110SJT-MZ060D(A4I) absolute type
DAT2030C-10-130SJT-M040D(A4I) 17bit Multi-coil
1.0kW 4A 4N·m 2500r/min
DAT2030C-10-130SJT-MZ040D(A4I) absolute type
DAT2030C-13-130SJT-M050D(A4I) 17bit Multi-coil
1.3kW 5A 5N·m 2500r/min
DAT2030C-13-130SJT-MZ050D(A4I) absolute type
17bit Multi-coil
DAT2050C-15-130SJT-M060D(A4I) 1.5kW 6A 6 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2050C-19B-130SJT-M075D(A4I) 1.9kW 7.5 A 7.5 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2050C-15-130SJT-M100B(A4I) 1.5kW 6A 10 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2050C-25B-130SJT-M100D(A4I) 2.5kW 10 A 10 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2050C-23B-130SJT-M150B(A4I) 2.3kW 8.5 A 15 N·m 1500r/min
absolute type
17bit Multi-coil
DAT2075C-39E-130SJT-M150D(A4I) 3.9kW 14.5 A 15 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2075C-28E-175SJT-M180B(A4I) 2.8kW 15 A 18 N·m 1500r/min
absolute type
17bitMulti-coil
DAT2075C-38E-175SJT-M180D(A4I) 3.8kW 16.5 A 18 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2075C-35-175SJT-M220B(A4I) 3.5kW 17.5 A 22 N·m 1500r/min
absolute type
17bit Multi-coil
DAT2075C-45-175SJT-M220D(A4I) 4.5kW 19 A 22 N·m 2500r/min
absolute type
17bit Multi-coil
DAT2075C-38-175SJT-M300B(A4I) 3.8kW 19 A 30 N·m 1500r/min
absolute type
17bit Multi-coil
DAT2100C-60-175SJT-M300D(A4I) 6.0kW 27.5 A 30 N·m 2500r/min
absolute type
16
Chapter 1 Product Introduction
Following list shows the standard products accessories which are allocated on the basis that
no special requirement asked by users. If users need other accessories not included in the list,
please contact salesperson or consult our technicians for further information.
DAT2000 series servo unit standard accessories list(allocated per each servo unit)
Order
Accessories Name Quantity Description Note
Type
44DB cellular type plug and 1set CN1 connection plug
plastic box
motor encoder wire 1strip standard length 3M
servo unit
motor wire 1strip standard length 3M welded cable wire
and servo
“Instruction Manual of DAT 1 PCS Accompanying are available
motor kit
Series AC Servo Drive Unit” technical document
RXLG-1500W-10ΩJ braking 1 PCS Only DAT2100 adaptive
resistor to this accessory
25DB pin-type plug and plastic 1 set CN2 connection plug CN1-CNC
Servo unit
box signals.
and CNC
“Instruction Manual of DAT 1PC Accompanying connection wires
Kit(without
Series AC Servo Drive Unit technical document are available
servo
RXLG-1500W-10ΩJ braking 1PC Only DAT2100 adaptive along with CNC
motor)
resistor to this accessory products
motor encoder wire 1strip standard length 3M
motor wire 1 strip standard length 3M CN1-CNC signals
Servo unit,
“Instruction Manual of DAT 1PC Accompanying connection wires
servo
Series AC Servo Drive Unit technical document are available
motor and
RXLG-1500W-10ΩJ braking 1PC Only DAT2100C along with CNC
CNC Kit
resistor adaptive to this products
accessory
Note: Please mark on the order if you need other length of wire except for the standard 3M.
17
DAT Series AC Servo Drive Unit User Manual
DAT2000C Series Servo Unit Standard Accessories List(allocated per each servo unit)
Order
Accessory Name Quantity Description Note
Type
26P high density plug and 1set CN2 connection plug
CN1-CNC,
Servo unit plastic box
GSKLinK signals
and CNC “Instruction Manual of DAT 1 pc Accompanied
connection wire and
Kit(without Series AC Servo Drive Unit technical document
terminal socket are
servo RXLG-1500W-10ΩJ braking 1 pc Only DAT2100C
available along with
motor) resistor adaptive to this
CNC products
accessory
motor encoder wire 1strip standard length 3M
CN1-CNC,
motor wire 1 strip standard length 3M
servo unit, GSKLinK signals
“Instruction Manual of DAT 1 pc Accompanied
servo connection wire and
Series AC Servo Drive Unit technical document
motor and terminal socket are
RXLG-1500W-10ΩJ braking 1 pc Only DAT2100C
CNC Kit available along with
resistor adaptive to this
CNC products
accessory
18
Chapter 2 Installation
CHAPTER 2 INSTALLATION
¾ For external dimensions and installation of 80SJT series motor, see figure 2-1, table 2-1.
Industrial (aviation)
Socket mount
Cable type
Fig. 2-1
Table 2-1
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DAT Series AC Servo Drive Unit User Manual
¾ For external dimensions of 110SJT series motor, see figure 2-2, table 2-2.
Fig. 2-2
Table 2-2
Type D(mm) N(mm) LB(mm) L(mm)
110SJT—M040D(A□) φ190-0.013 φ950-0.035 186 (237) 241 (292)
110SJT—M040E(A□) φ190-0.013 φ950-0.035 186 (237) 241 (292)
110SJT—M060D(A□) φ190-0.013 φ950-0.035 212 (263) 267 (318)
110SJT—M060E(A□) φ190-0.013 φ950-0.035 212 (263) 267 (318)
Note: LB, L values in the brackets are the length of corresponding motor that with safe brake.
¾ For external dimensions of 130SJT series motor, see figure 2-3, table 2-3.
Fig. 2-3
Table 2-3
Type D(mm) N(mm) LB(mm) L(mm)
130SJT—M040D(A□) φ220-0.013 φ1100-0.035 168 (227) 225 (284)
130SJT—M050D(A□) φ220-0.013 φ1100-0.035 168 (227) 225 (284)
130SJT—M060D(A□) φ220-0.013 φ1100-0.035 176 (235) 233 (292)
130SJT—M075D(A□) φ220-0.013 φ1100-0.035 188 (247) 245 (304)
130SJT—M100B(A□) φ220-0.013 φ1100-0.035 208 (267) 265 (324)
130SJT—M100D(A□) φ220-0.013 φ1100-0.035 208 (267) 265 (324)
130SJT—M150B(A□) φ220-0.013 φ1100-0.035 238 (297) 295 (354)
130SJT—M150D(A□) φ220-0.013 φ1100-0.035 248 (307) 305 (364)
Note: LB, L values in the brackets are the length of corresponding motor that with safe brake.
20
Chapter 2 Installation
¾ For external dimensions of 175SJT series motor, see figure 2-4, table 2-4.
Fig. 2-4
Table 2-4
Type D(mm) N(mm) LB(mm) L(mm)
175SJT—M150D(A□) φ350+0.01 φ114.30-0.025 224 (291) 303 (370)
175SJT—M180B(A□) φ350+0.01 φ114.30-0.025 244 (311) 323 (390)
175SJT—M180D(A□) φ350+0.01 φ114.30-0.025 244 (311) 323 (390)
175SJT—M220B(A□) φ350+0.01 φ114.30-0.025 279 (346) 358 (425)
175SJT—M220D(A□) φ350+0.01 φ114.30-0.025 279 (346) 358 (425)
175SJT—M300B(A□) φ350+0.01 φ114.30-0.025 309 (382) 388 (461)
175SJT—M300D(A□) φ350+0.01 φ114.30-0.025 309 (382) 388 (461)
175SJT—M380B(A□) φ350+0.01 φ114.30-0.025 359 (432) 438 (561)
Note: LB, L values in the brackets are the length of corresponding motor that with safe brake.
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DAT Series AC Servo Drive Unit User Manual
Attentions
1. When install the belt pulley, do not strike
the motor or the motor axis to avoid damage
to internal encoder. Spiral insert and pull
out tools should be used for dismounting.
2. The servo motor can not bear axial and
radial load. Spring coupling is recommended
to connect the load.
3. Stop washer should be used to fix the motor
to avoid motor loosening.
4. The motor mounting position should be protected
against water and oil. The cable will bring water and
oil to the motor if it immerses in water and oil.
Therefore, this situation should be prevented from happening.
The installation environment of the servo motor has direct effect on its functions and service life.
Please install it correctly under the instructions below.
22
Chapter 2 Installation
23
DAT Series AC Servo Drive Unit User Manual
Fig. 2-8 shows intervals between servo units, more space should leave in actual installation to
ensure well heat elimination.
24
Chapter 3 Connection
Chapter 3 CONNECTION
Please read the following notes carefully and follow it to get safe and smooth operations.
Attentions
Wiring can only be done by professional technical persons according to
corresponding instructions.
Do wiring and maintenance operation at least 5 minutes after the servo unit is
power off. Ensure the voltage that each main circuit terminal to ground is safe
voltage, or you will be electrocuted.
Please confirm that servo unit and servo motor are earthed correctly.
When you wiring, do not damage the cable by a sharp object, do not pull the
cable lustily, otherwise, it will cause electric shock or poor contact.
Do not cross the main return circuit and signal wire through the same pipe, and
do not tie them together. When wiring, the user separates or crosses the main
return circuit and signal wire, and leaves an interval of 30cm to prevent
interference (from high current wire to signal wire) that makes the servo unit
unable to work properly.
Do not switch on or off the servo unit frequently, because high capacitance in it
will generate high charging current when power on. Power on or off frequently
will decrease the performance of internal components of the servo unit.
Recommended power on or off interval is above 3 minutes.
Power capacity, surge absorber, radio noise filter and other devices should not
be installed at output side of the servo unit or between servo motors.
Keep the main return circuit wire and signal line away from heat abstractor and
motor to avoid insulation property decreasing by heat.
After connection of the main return circuit wire, the terminal protective cap is
covered to avoid electric shock.
25
DAT Series AC Servo Drive Unit User Manual
Servo unit must be equipped with some peripherals. Proper peripheral ensures the servo
unit works stably. Otherwise, service life will be shortened and even the servo unit will be
damaged.
26
Chapter 3 Connection
For circuit breaker, isolation transformer, AC wave filter, AC contactor selection, please refer to
appendix B.
27
DAT Series AC Servo Drive Unit User Manual
L1 L2 L3
3-phase AC 380V power
删除 取消
上档 输入
AC380V
AC220V
PE
U
V
W
R
S
T
Control circuit
For circuit breaker, isolation transformer, AC wave filter, AC contactor selection, please refer to
appendix B.
28
Chapter 3 Connection
L1 L2 L3
3-phase AC 380V power
Circuit breaker
(necessary)
CNC system
Braking resistor (optional)
上档 输入
AC380V
Transformer
(necessary
AC220V
Wave filter
(Optional)
PE
U
V
W
R
S
T
AC contactor
(necessary)
Protective earth wire
Control circuit
For circuit breaker, isolation transformer, AC wave filter, AC contactor selection, please refer to
appendix B.
29
DAT Series AC Servo Drive Unit User Manual
The following circuit diagram is recommended for connection of KM1 control circuit in Fig. 3-5:
30
Chapter 3 Connection
Section selection of main circuit wiring:
R S T PE U V W P B1 B
Current of Connection
Protective
the adapted Input terminal of terminal of
ground Power output end
motor AC current external, internal
end
brake resistor
≤6A 1.5 mm2 ≥1.5 mm2 1.5 mm2 1.5mm2
6A~10.5A 2.5 mm2 ≥2.5 mm2 2.5 mm2 2.5 mm2
11A~21A 4 mm2 ≥ 4 mm2 4 mm2 4 mm2
22A~28A 4 mm2 ≥ 4 mm2 4 mm2 4 mm2
10m m ~ 12m m
6m m ~ 8m m
31
DAT Series AC Servo Drive Unit User Manual
¾ Corresponding relationship between pins of motor power socket and output terminal of the
servo unit
z Pin1, Pin 2 is connected to DC24V, and their positive and negative poles are not distinguished,
pin 3 is earthed.
z For controlling of controlled contact KA, refer to section 6.2 :application of release signal of
band-type brake.
For motor with different power is adapted to the safe brake with different power. When selecting
24V switch power supply, please refer to the following technical parameters of arrester brakes
adapted to different motors.
Seat No. of Rated Supply Coil power of the brake at Release time
the motor torque voltage 20℃ (unit: W) (s)
110 4 24V DC 20 0.037
130 8 24V DC 25 0.042
175 32 24V DC 40 0.135
¾ For connection of pins of encoder signal socket, please refer to section 3.4.3.
32
Chapter 3 Connection
In the above figure, pins with the same name are connected and shorted in the inner
circuit board.
33
DAT Series AC Servo Drive Unit User Manual
¾ Control signal interface CN1 of DAT2000C series products is high-density socket with 50
cores (type: MDR50-10250-55H3JL, provided by 3M company), which pin layout is as
follows:
34
Chapter 3 Connection
Speed arrival
Servo be 6.6.2
16 SRDY- 40 COIN- +/ position
ready to 3.3.5 6.5.2
arrival+
output
17 SRDY+ 42 HOLD- Release
signal of safe 6.2
18 NC 43 HOLD+
brake output
19 NC 44 NC
20 ZSP- Motor 45 NC
zero-speed 3.3.5 Zero-point
21 ZSP+ 46 CZ-
output signal of
3.3.5
encode
22 ALM- 47 CZ+
Alarm output 3.3.5 output
23 ALM+ 48 0VA
24 VCMD+ Simulated 49 NC
command 3.3.2
25 VCMD- 50 NC
input
VCMD+/ VCMD- are input terminals of speed command input, which receives max. 10V DC
voltage signal, and its terminal input resistance is 20KΩ.
Note: The signal cable uses a shielded line, and the differential signal must use a twisted-pair line.
35
DAT Series AC Servo Drive Unit User Manual
36
Chapter 3 Connection
There are three kinds of position command input modes, which are set by parameter PA14, can
be received. See the table bellow, and arrow represents the counting edge.
37
DAT Series AC Servo Drive Unit User Manual
a. Input interface sequence diagram of pulse + symbol (max. pulse frequency 1MHz)
th tck
90%
PULS
10%
ts tl ts
trh trl
90%
SIGN
10%
CW trh CCW
trl CW
b. Input interface sequence diagram of CCW pulse/CW pulse (max. pulse frequency 1MHz)
c. Input interface sequence diagram of 2-phase command pulse (max. pulse frequency 1MHz)
Parameter tck th tl trh trl ts tqck tqh tql tqrh tqrl tqs
Differential
drive input >1 >0.3 >0.3 <0.2 <0.2 >2 >1 >0.3 >0.3 <0.2 <0.2 >0.2
(μs)
Single-end
drive input >5 >2.5 >2.5 <0.3 <0.3 >2.5 >10 >5 >5 <0.3 <0.3 >2.5
(μs)
38
Chapter 3 Connection
Two examples of wiring are provided bellow, Inx represents input point: (SON, ALRS, FSTP,
RSTP, SC1/CLE, SC2/INH, ZSL, FIL, RIL, GIN).
Example of external
switch value
Example of external
photocoupler
DC15V~24V power (above 1A) should be provided for servo unit. It is suggested the same
power with output circuit should be used.
Input coupler is on when Inx connects to 0V, and the signal is ON, input is active. Monitor window
can be used for judgment, when the input point is ON, corresponding LED lights up. When
the input point is OFF, corresponding LED is not work. This monitor window is used for debugging
and examining the control signal of the servo unit.
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DAT Series AC Servo Drive Unit User Manual
¾ Servo enable is operated when SON is ON. Check the monitor window and
is displayed.
Related Default Applicable
Meaning Unit
parameters value modes
When there is no external SON signal
input, motor enable is enforced in the
servo unit.
PA54=0:When external input signal
PA54 0 P,S
SON is ON, the motor is enabled.
PA54=1:Motor enable is enforced in the
servo unit, and the external SON signal
is not needed.
The motor is turned on when the servo unit works normally. If the servo unit has troubles,
the alarm code occurs. Please refer to chapter 8 troubles and troubleshooting.
¾ When ALRS is ON, alarms that smaller than No. 9 alarm are cleared by ALRS signal
after trouble clearing. Alarms that bigger than No. 9 alarm can only be cleared after trouble
clearing and power on again. When SON is ON, the function of alarm clearing is invalid.
¾ FSTP, RSTP: Drive prohibition signal is usually matched with stroke switch to avoid
over travel.
Input signal Operation
FSTP RSTP CCW CW
ON ON O O
ON OFF O Prohibited
OFF ON Prohibited O
OFF OFF Prohibited Prohibited
Note: O represents normal. When drive prohibition function is not used, PA20 is set to 1 to shield drive
prohibition function.
40
Chapter 3 Connection
¾ FIL: CCW torque limit. When FIL is ON, the maximum torque of the motor is limited by
the setting of PA36.
¾ RIL: CW torque limit. When RIL is ON, the maximum torque of the motor is limited by the
setting of PA37.
1. In DAT2000 series product, except signal HOLD, CZ, other output signals are
single-end transistor output. Emitter of the coupler has been connected to COM-.
OUTx represents output points (ALM, SRDY, ZSP, COIN, HOLD, CZ)
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DAT Series AC Servo Drive Unit User Manual
z Wiring diagram of double-end transistor output
External controller
External relay output
When OUTx is connected to COM- or OUTx+ is connected to OUTx, input point is ON.
Monitor window can be used for judgment, when input point is ON, corresponding
LED lights up. When input point is OFF, corresponding LED does not light.
¾ ALM of the servo unit is output when abnormity is detected. Output state is relevant to PA47.
42
Chapter 3 Connection
Power OFF ON
¾ SRDY represents servo unit is ready. SRDY signal output photo coupler is connected when
the motor power-on is excited.
¾ ZSP represents zero-speed output, i.e. when the speed of the motor is zero, photo coupler
of ZSP signal output is ON.
For absolute type encoder, AB-phase pulse number per circle is set by servo parameter, zero
point signal CZ is output at the same time.
¾ HOLD:Release signal of safe brake of the motor with a band-type brake. Refer to 6.2 for
output logic of this signal.
1. When output signal is open collector type, its maximum load current is 100mA, maximum
voltage of external DC current is 25V. If it exceeds the specific requirement or output end directly
connect to the power, servo unit will be damaged.
2. If the load is inductive load, freewheeling diode should be paralleled with two ends of the
load. If the freewheeling diode is connected reversely, the servo unit will be damaged.
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DAT Series AC Servo Drive Unit User Manual
The encoder interface CN2 of the motor of the DAT2000 servo unit is Pin 25 female. The
connector for making control wire is Pin 25 male (the type is G3150-44FBNS1X1, provided by
WIESON Company). See the following figure for the definition of the pins.
Pin
Name Meaning Pin No. Name Meaning
No.
1 0V 14 FG
Frame ground
2 0V 15 FG
Encoder power(-)
3 0V 16 0V Encoder power(-)
4 0V 17 5V
Encoder power(+)
5 5V 18 5V
Encoder power(+) Feedback of incremental
6 5V 19 W+
type encoder W+
Feedback of
Feedback of incremental
7 W- incremental type 20 V+
type encoder V+
encoder W-
Feedback of
Feedback of incremental
8 V- incremental type 21 U+
type encoder U+
encoder V-
Feedback of
Feedback of incremental
9 U- incremental type 22 Z+
type encoder Z+
encoder U-
Feedback of
Feedback of incremental
10 Z- incremental type 23 B+
type encoder B+
encoder Z-
Feedback of
Feedback of incremental
11 B- incremental type 24 A+
type encoder A+
encoder B-
Feedback of
12 A- incremental type 25 NC
encoder A-
44
Chapter 3 Connection
This interface is only applicable for feedback signal of incremental encoder. The signal wire uses
differential drive connection. The wiring diagram is shown below:
OH1(CN2-13)is used for connecting overheating detector in the servo motor, which makes the
servo unit have overheating protective function. Internal wiring diagram is shown below:
After connection, set PA 57 of the servo motor according to properties of overheating detector. If
the servo motor has no overheating detector, PA57 is set to 0 and the shielding alarm occurs, OH1,
0V can not be connected.
Feedback signal interface CN2 of the encoder of the DAT2000C series products are high-density
socket with 26 cores (type: MDR26-10226-55H3JL, provided by 3M company), which pin layout is
shown below:
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DAT Series AC Servo Drive Unit User Manual
1~13 pins combine CN2 interface of DAT2000 series products, which applies to feedback
signal of incremental encoder. Other pins apply to feedback signal of absolute encoder. OH1
(CN2-1)is used for connecting overheating detector in the servo motor, its connection is the
same that of DAT2000 series products.
The following diagram is a standard wiring of incremental encoder motor matched DAT2000
series products. When users use motors of other company or make encoder cable by
themselves, refer to the standard wiring bellow. (If the motor is with a thermostat, connect the
thermostat to OH1, 0V ports)
46
Chapter 3 Connection
OH1
null
motor
The following diagram is a standard wiring of absolute encoder motor matched DAT2000C
series products. When users use motors of other company or make encoder cable by
themselves, refer to the standard wiring bellow. (If the motor with a thermostat, connect the
thermostat to OH1, 0V ports)
Encoder signal socket of SJT series servo motor are all Pin15 male aviation socket, please
select Pin 15 female aviation plug to make signal cable. Exterior of aviation plug of the encoder
signal cable is as follows:
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DAT Series AC Servo Drive Unit User Manual
1. The length of power cable and feedback signal cable of the motor shall be within 20m, the
distance between two cables shall be more than 30cm. Two cables can not be crossed through the
same pipe or tied them together.
DAT2000C series servo unit has GSKLink serial communication function. Connect CN4 or CN5
interfaces to GSKLink to realize real-time communication of the CNC. The servo unit can manage
parameters through GSKLink (including parameter storage, parameter alteration, and parameter
backup) or monitor the position, speed, current, humidity and I/O state information.
There is a spare commnunication interface on the servo unit that is for GSKLink link.
Serial terminal is to connect a resistor matched with 120Ω/0.25W between CANL of the
interface and CHNH signal terminal.
48
Chapter 3 Connection
¾ Circuit diagram of bus interface CN4, CN5 of GSKLink is as follows:
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DAT Series AC Servo Drive Unit User Manual
50
Chapter 3 Connection
#5:The metal shell of CN1, CN2 interfaces are connected to PE of servo unit, which can be
taken as bonding point of shield line.
R 2
U
S 3
V M
T
W 4
16 OH 2
#1
CN 1 5 5V
External given DC15V ~ 24V
* COM + 38 6 5V
4 .1 k
* COM + 39 17 5V
SON * SON 23 18 5V
Alarm clear ALRS 8 1 0V
CCW drive prohibition 24
FSTP 2 0V
CW drive prohibition 9
RSTP 3 0V Vcc 2
CCW torque limitation FIL 25 4 0V GND 3
CW torque limitation RIL 10 24 A+ A+ 4
Pulse deviation clearing CLE 40 12 A-
A- 7
Pulse command prohibition INH 41 23 B+ 5
B+
GIN 1 11 11 B- B- 8
22 Z+ Z+ 6
#2
DG 32 10 Z- Z- 9
DG 33 21 U+ U+ 10
Ready SRDY 20 9 U- U- 13
Zero-speed output ZSP 19 11
20 V+ V+
Speed arrival COIN 35 8 14
V- V-
Alarm output ALM 5 19 W+ W+ 12
7 W- W- 15
14 FG FG 1
15 FG
CN 1
HOLD + 7 PE
Band-type brake
#4
signal output HOLD - 6
CZ + 37
Position feedback
output Z pulse CZ - 36
CN1
PE
27 PAO +
A
12 PAO -
CN 1
270 28 PBO +
PULS + 30 B
PULS - 15 13 PBO -
Pulse command input 270
SIGN + 29 42 PZO +
Z
SIGN - 14 43 PZO -
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DAT Series AC Servo Drive Unit User Manual
3 #
Servo motor
#4
# 1 CN1
External given DC15V ~24V 1 OH
* COM + 41 16
4 .1 k 0V
* COM + 39
SON
* SON 13
Alarm clear
ALRS 12
Zero-speed clamping
ZSL 34
CCW drive prohibition CN2
FSTP 11
CW drive prohibition
RSTP 10
CCW torque limitation FIL 33
CW torque limitation RIL 32
CN1
COM- 38
CN4 CNC
ALM+ 23
Alarm output
ALM- 22
SRDY+ 17
Servo ready
SRDY- 16
COIN+ 15
Speed arrival DAT series
COIN- 40 drive unit
CN5
ZSP+ 21
Zero-speed output
ZSP- 20
PE
CN1
* VCMD+ 24
DC
* VCMD- 25
Analog command inPut
-10V~+10V or 0V~+10V OVA
52
Chapter 3 Connection
#2
Servo motor
Single or three phase
AC 220V P B1 B
R 2
U
S MS
V 3
T 3~
W 4
Power earth PE PE 1
wire AC servo drive unit
#3
#1 CN1
External given DC15V~24V 1 OH
* COM+ 41 16 0V
4 .1 k
* COM+ 39
SON * SON 13
Alarm clear ALRS 12
Zero-speed clamping ZSL 34
CN2
CCW drive prohibition FSTP 11
CW drive prohibition RSTP 10
CCW torque limitation FIL 33
COM- 38
ALM+ 23
Alarm output
ALM- 22
SRDY+ 17 CN4 CNC
Servo ready
SRDY- 16
COIN+ 15
position arrival
COIN- 40
ZSP+ 21
Zero-speed output
ZSP- 20
DAT series
Band-type brake HOLD+ 43 CN5 drive unit
releasing signal output HOLD- 42
CZ+ 47
Motor zero point signal
CZ- 46 PE
PE
CN1
270
PULS + 6
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DAT Series AC Servo Drive Unit User Manual
When modifying the parameter, decimal light in the lower right corner of 6-section LED
lights up, which indicates the value is confirmed to valid, and it can be turned off by
pressing . If exit by pressing when the decimal light is not off, the setting of
parameter is invalid .
6-section LED is composed of monitor window of DAT series products. Manage the contents
with the form of menu.
First level menu comprises condition monitoring, parameter setting, manual operation, jog
operation. See Fig. 4-1 for the selection and operation of the first level menu.
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Chapter 4 Display and Operation
is state monitoring, and the user can select different monitor state on this menu.
Set value of parameter PA03 here or set initial monitoring state when power on.
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DAT Series AC Servo Drive Unit User Manual
PA3=9 Reserve
PA3=14 Reserve
PA3=17 Reserve
PA3=20 Reserve
56
Chapter 4 Display and Operation
【1】In , r is motor speed code, 1000 indicates that CCW speed of the motor is
1000r/min. If it rotates in CW direction, negative rotational speed is displayed. Unit: r/min.
【2】Feedback position value of the motor encoder consists of two parts: POS.(higher-five-order)
+POS(lower-five-order).
Example: × 100000 + =1845806 pulses
As the same principle, pulse value of the position command is composed of two parts:
CPO.(higher-five-order)+CPO (lower-five-order).
Example: × 100000 + =1845810 pulses
Relationship between CPO and POS:
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DAT Series AC Servo Drive Unit User Manual
- =
- =
【3】When 17-digit absolute encoder is used, displays the position of motor rotor at
each rev, the display scope is 0~131071. If multi-coil absolute encoder (if 12-17 digit absolute
encoder) is selected, that is, the counting scope of each rev is 17-digit (0~131071),coil counting is
12-digit (0~4095). The motor position includes two parts + during rotation,
displayed value scope is 0~536870911.
【4】Refer to section 3.3.4 for states of input terminal, section 3.3.5 for states of output terminal.
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Chapter 4 Display and Operation
Default value: After set PA1 according to motor type, and execute operation ,
corresponding value becomes the default value.
Press 2 times
1. 385 is specific code for setting default parameter of the motor. PA1 can be altered
when PA0=385.
2. User can evaluate whether the default parameter of the servo unit is suitable for the
motor through the operation of setting motor default parameter and related parameters
that are written into default value or PA1 parameter value (see appendix A). If PA1
parameter value without a corresponding motor type code, the motor may not work
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DAT Series AC Servo Drive Unit User Manual
normally.
3. Press key to validate the parameter after alteration. Now, the altered value is
reflected on the controller. If you are not satisfy with the parameters that is being altered,
don’t press key, press key to exit, and the parameter value is restored to the
one before alteration. If you hope the altered parameter is valid after power off, please
execute parameter writing operation.
This part introduced operations for parameter write, reading, backup, recovery and default
value recovery of DAT series servo unit in details. See the following figure for data storage
relationship of parameter management.
Parameter :
write-in Memory EEPROM parameter area
Parameter Memory
: EEPROM parameter area
read
Parameter
backup
: Memory EEPROM backup area
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Chapter 4 Display and Operation
parameter write operation is used. Write parameter in the memory to EEPROM parameter area,
and the altered value will be used after power on again.
¾ EE-rd Parameter reading indicates that read data from EEPROM parameter area into memory.
This process will be done once after power on. At the beginning, parameter values in the
memory are the same as the ones in the EEPROM parameter areas. Parameter value in the
memory will be changed after altering the parameter. If user is not satisfy with the altered
parameter or the parameter is disarrayed, execute parameter reading operation. Read the data
from EEPROM parameter area into memory again, recover original parameter at power on.
¾ EE-bA Parameter backup. Write parameter in the memory to EEPROM backup area. This
function used to prevent incorrect alteration and the original parameter can not be recovered.
¾ EE-rS Backup recovery. Read parameters from EEPROM backup area to the memory. Write
operation is needed, otherwise, the parameter will not change after power on.
¾ EE-dEF Default value recovery. It indicates that default value of corresponding parameter is
read to the memory, and it is written to parameter area of EEPROM. The default parameter of
the motor will be used at power on again. (See section 4.4 for parameter setting)
Parameter
write-in
Backup
recovery
Default
recovery
Modification
The data is modified and the
0 bit is always lighted up.
1s
The data modification is
Point flash is modified affirmed and the 0 bit
at the 0 bit position indicator is turned off.
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DAT Series AC Servo Drive Unit User Manual
Attention: When using the servo unit first time, users should page out the monitoring
window of motor current after the first power on. Once SON turns into ON, please monitor in time
the amount of motor current. If the current exceeds the rated amount, cut off the power
immediately and check the parameter setting of the wiring and servo unit, or the motor is very
likely to be damaged.
Debugging and operation modes will be introduced in this chapter in accordance with the values
of PA4 parameter.
There are normally the following four steps in the operation of a new servo unit.
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Chapter 5 Debugging run
The first three steps will be illustrated to facilitate users for a faster operation of the servo
drive device. Users with different requirements may refer to “Function Debugging” of Chapter Six
for detailed information.
z When using the servo unit first time, manual operation or JOG operation without
connected load is recommended. Make sure the servo unit and motor function
normally after moving, oscillating or assembling.
z After confirming the drive device work properly without connected load, users
connect CN1 control signal and proceed debugging and operating in speed mode or
position mode according to users’ practical needs.
z After the debugging of signal connection, parameter setting and motor operation run
regularly, connect the load for loaded operation.
First of all, wire correctly according to the following figure, do NOT connect motor load.
The following schematic diagram is recommended to wire the control circuit of KMI.
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DAT Series AC Servo Drive Unit User Manual
After wire correctly, check according to the following illustrations before power on:
Major loop terminal screw fixed firmly or not. Check if any loose with screwdriver.
Make sure connect normally, and then turn on the power as the following time sequence.
After the servo unit turned on, will show as in normal condition; if the servo unit
is out-of-action, alarming code will show, in this condition please refer to Chapter
Eight (Abnormal and Managing) for solution.
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Chapter 5 Debugging run
Steps of manual operation (PA4=3) as follows:
1. Just after the servo unit is turned on, will show, it’s the
monitoring window of motor operation speed.
2. Check if PA1 corresponds to the right motor (refer to Appendix A), if
PA1 is correct, the step is skipped, otherwise the user output the default
Press 2
times
parameters which corresponds to the servo motor of the servo unit (see
section 4.4 for operation methods ).
keep pressing , and motor begins decelerating till zero speed, the
motor will reverse-accelerate.
After the servo unit is turned on, will show as in normal condition; if the servo
unit is out-of-action, alarming code will show, in this condition please refer to
Chapter Eight (Abnormal and Managing) for solution.
Like manual operation, Jog operation also proceeds through operation panel.
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DAT Series AC Servo Drive Unit User Manual
Steps of Jog operation (PA4=4) as follows:
1. Just after the servo unit turned on, will show, it’s the
monitoring window of motor operation speed.
2. Check if PA1 corresponds to the right motor (refer to Appendix A), if
PA1 is correct, the step is skip, otherwise the user outputs the default
parameters which corresponds to the servo motor of the servo unit (see
section 4.4 for operation methods ).
3. Set PA4=4 and choose the Jog operation mode.
Set PA21=500, Jog speed: 500 r/min.
4. Set PA54=1, interior enabling (before enabling, make sure no danger
to rotate the motor shaft); (If the user wants to cancel interior enabling,
set PA54=0)
5. Enter manual operation manual per the left operation drawing.
(previous parameter setting omitted)
keep pressing , motor will reverse-operate per the speed set per
PA21. Release the button, motor stops rotating and remains
zero-speed.
① First, refer to the wiring diagrams in section 3.61 (DAT 2000 series) or section 3.6.3
(DAT2000C series) for correct wiring, and pay attention to the essential input signals in the following
chart which must be connected to.
②,After correct connection, all of the input signals must be OFF, the power is turned on and the
essential parameters are set .
Essential
Parameter illustration
parameter
PA4 PA4=1 Choose external analog voltage command speed mode
Voltage range of analog control signal under speed mode:
PA46= 0:(-10V~+10V)effective, voltage command is positive, motor CCW
PA46
rotates; Voltage command is negative, motor CW rotates.
PA46= 1:(0~+10V)Effective, SC1, SC2 are the rotating start signals of CCW,
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Chapter 5 Debugging run
CW respectively.
PA46= 0:(-10V~+10V)effective:
PA19= 0:Motor CCW rotates when voltage command is positive.
PA19= 1:Motor CW rotates when voltage command is positive.
PA46= 1:(0~+10V)effective:
PA19
PA19= 0:Motor CCW rotates when SC1 is ON, or motor CW rotates
when SC2 is ON.
PA19= 1:Motor CW rotates when SC1 is ON,or motor CCW rotates
when SC2 is ON.
1. After the essential parameters is set completely, the user enters into the step of
parameter-read-in operation. (Refer to Section 4.5 for the operation illustration of on
parameter management)
2. Set a minor analog command to make the input signal SON turns ON, the motor will rotates
following the command.
¾ PA46=0, analog command -10V~+10V effective; take the following diagram for example:
input analog command n(r/min), the on-off control motor of SON will operate or stop; Command
unchanged, if the motor direction reverse, the value of parameter PA19 will change.
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DAT Series AC Servo Drive Unit User Manual
¾ PA46=1, analog command 0~10V effective, set SC1, SC2 as the positive-and-negative
rotating signals. If analog voltage turns to be negative, the motor will not function.
r/min
n
Analog
0
command
t
SC 1
OFF ON OFF ON OFF
SC 2
OFF ON OFF ON OFF
The rotation
speed when n
PA19=0 (r/min) 0
t1 t2
The rotation
speed when 0
PA19=1 (r/min)
-n
t1, t2 represents the accelerating and decelerating time of motor respectively, the
larger the motor load inertia is, the longer the accelerating & decelerating time will be.
3. Gently increase the analog command to fasten the operation speed of motor. Meanwhile
monitor the motor’s operation condition and check if oscillation or noise occurs, the speed is stable as
well as motor current exceed the rated value. Observe the value of motor current by
monitoring . In normal condition, the displayed current value won’t exceed the rated one.
4. If the motor rotates from zero-speed to the maximum positive rotating speed, or from the
maximum negative rotating speed to the maximum positive speed in normal condition, users can
proceed the debugging of other functions.
Troubleshooting of abnormal often met during the operation when the analog command speed
68
Chapter 5 Debugging run
mode are introduced in the following chart:
Abnormality during the debugging
Number Troubleshooting
operation
Motor rotating direction is Refer to Chapter 6.3 for the switchover of
1
inconsistent; motor rotating direction
1. Check if the shielding wire is connected
correctly.
2 Oscillation or noise occur in motor 2. Refer to Chapter 6.1 for debugging
illustration of fundamental performance
parameters.
1. Inspect the command source mode, and
test the setting of PA46, PA19;
3 Motor can only run in one direction;
2. Check if the analog command input wire
connected reversely.
Set OV command, motor will still Refer to Chapter 6.6.1 for offset
4
move slightly; adjustment.
*COM+ The input point common terminal is the control supply input terminal.
②,Confirm the connection is correct, all input signals must be OFF, the power supply is turned
on and the essential parameter must be set.
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DAT Series AC Servo Drive Unit User Manual
③ Basic debugging operation
1. After the essential parameters is set completely, the drive unit enters into the step of
parameter-read-in operation. (Refer to Section 4.5 for the operation illustration of on
parameter management)
2. Set input signal SC1 and SC2 turn OFF, the motor will rotate at the internal speed, i.e.
500.0r/min when SON turns ON. Observe the value of motor current by monitoring . In
normal condition, the displayed current value won’t exceed the rated one.
3. Switch over the four different internal speeds by changing the combination status of SC1 and
SC2. Meanwhile monitor the motor’s operation condition and check if oscillation or noise occurs, the
speed is stable as well as motor current exceed the rated value. Following figure shows the
successive switch-over time sequence of the four speeds.
Motor speed
2000r / min
500 r / min
PA 24 PA 25 PA 26 PA 27
0 r / min
-1000 r / min
-1500 r / min
SC2 OFF ON
4. When motor operates normally at the four-phase internal speed, users can proceed the
debugging of other functions.
Troubleshooting of abnormality during the operation under the internal speed command mode
introduced in the following chart:
70
Chapter 5 Debugging run
① First, refer to the wiring diagrams in section 3.61 (DAT 2000 series) or section 3.6.3
(DAT2000C series) for correct wiring, and pay attention to the essential input signals in the following
chart which
② After correct connection, all of the input signals must be OFF, the power supply is turned on
and the essential parameters must be set.
Essential
Parameter illustration
parameter
PA4 Choose position mode
Position command E-gear function:
PA12 is the pulse command multiplying factor
PA13 is the pulse command frequency-division factor
Set the E-gear ratio of position command to match various pulse commands.
PA12 The calculating formula of E-gear ratio is as follows:
PA13
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DAT Series AC Servo Drive Unit User Manual
③ Basic debugging operation
1. After the essential parameters is set completely, the motor enters into the step of
parameter-read-in operation. (Refer to Section 4.5 for the operation illustration of on
parameter management)
2. Turn SON to ON and keep zero-speed, set the position pulse command with small frequency
and then the motor will run. Observe the value of motor current by monitoring . In normal
condition, the displayed current value won’t exceed the rated one:
3. Gently increase the analog command to fasten the operation speed of motor. Meanwhile
monitor the motor’s operation condition and check if oscillation or noise occurs, the speed is stable as
well as motor current exceed the rated value.
4. When the motor can operate along with command within the rated rotating speed, and that the
PA12
number of position command pulse showed equals to the ones that ×
PA13
showed, users can proceed debugging of other functions.
Troubleshooting of abnormality during the operation under the position command mode are
introduced in the following chart:
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Chapter 6 Function Debugging
When debugging motor parameters, users can first output the default parameters according to
the corresponding motor model codes in Appendix A. If abnormal situations, such as oscillation, noise,
creeping or insufficient force, occur during the operation, and the fundamental performance
parameters need to be adjusted. Generally speaking, parameters in above diagram should first be
adjusted in the inner-ring speed loop, and then the out-ring speed loop.
74
Chapter 6 Function Debugging
the smaller the value is, the slower the response will be and tracking error will thereby increase. The
user can add or decrease 5o each time on the basis of the default values for adjustment, and observe
the effect. Please note Please note the general value range of PA9 is 25~60.
In order to lock the vertical or tilting workbench linked with motor shaft and prevent the falling off
of the table if the servo warning or power absent, the servo motor with electricity-breaking brake, i.e.
brake servo, is usually used. To effectively control the motion of brake motor, brake releasing signal
(HOLD) is furnished in this servo unit.
Electricity-breaking brake can only be used to maintain workbench, definitely can not to
1. Correctly wire according to fig.6-3, and note the prerequisite connection of essential input
signal in the following chart.
Figure 6-3 shows the wiring theory of practical application of brake releasing signal controlling
brake servo. Users offer 24V power and pay attention to the polarity of leading power when
75
DAT Series AC Servo Drive Unit User Manual
connecting brake releasing signal (HOLD±). See the detailed wiring in the diagram below.
24 V power
CN1
HOLD+ 43
HOLD- 42
Electricity-breaking brake
Motors with different power will be configured with the electricity-breaking brakes with different
power. So users can refer to the following chart listing the technical parameters of brakes configured
to motors of different specifications when choosing 24V power.
2. After correctly wiring, switch on the power and set the essential parameters. Considering the
time sequence of HOLD signal, please use the following parameters related to braking action to
adjust the time if there is some tiny movement of the machine or workbench because of the gravity.
Generally, when HOLD is turned off, the servo unit will turned off at the same time. Users can
adjust PA52 to delay the turned-off of servo unit to avoid tiny movement that machine or workbench
occurs due to the gravity.
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Chapter 6 Function Debugging
When the servo is turned off, the energy will be released through dynamic braking circuit
in a short time. So if the value of PA52 is set big, the practical servo locking delay time will
not exceed the time released by energy.
Situation 2: the motor is in operation, the servo unit is turned off suddenly.
Do not brake suddenly when the servo unit runs at a high speed, otherwise the brake will
be damaged easily. The HOLD brake releasing signal should be shut off at the right time.
PA51, PA53 should be properly adjusted first to decelerate the motor and then brake.
PA53 is recommended to be set at 30r/min. The value of PA51 should be set according to
the practical machinery movement.
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DAT Series AC Servo Drive Unit User Manual
KM1 AC contactor is a control switch connected with servo unit power. A normally-open contacts
of KM1 is connected to circuit of brake releasing signal, and when the power supply is turned off
manually or suddenly, KM1 is turn off first and the normally-open contact is shut off thereby, then the
brake of motor loses power and brake immediately to eliminate the delay of other source and to
further guarantee that there is no movement of machinery or workbench.
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Chapter 6 Function Debugging
Standard mode
When all of the parameters of servo unit are set to be the default values, the relationship
between speed/position command and motor rotating direction is the standard mode.
Reversal mode
If the servo motor wiring and speed/position command are unchanged, there is a “reversal
mode” on servo unit which can make the servo motor rotate reversely.
1. Position mode
Related Parameter Default Application
Name Unit
parameter range value mode
Reverse position command
0~1 0 P
direction
PA15
PA15=0:remain the original command direction
PA15=1:reverse input pulse command
CCW
command
CW CCW
CW
command
2. Speed mode
Related Parameter Default Application
Name Unit
parameter range value mode
Reverse analog
command/reverse rotation 0~1 0 S
start of CCW, CW
1. If analog command is -10V~+10V: (PA46=0)
PA19=0: analog command positive,motor CCW rotates,analog command
negative,motor CW rotates;
PA19 PA19=1: analog command positive,motor CW rotates,analog command
negative,motor CCW rotates;
2. If analog command is: 0~10V (PA46=1)
PA19=0,Set the CCW rotating start signal,motor CCW rotates, Set the CW
rotating start signal,motor CW rotates
PA19=1,Set the CW rotating start signal,motor CW rotates, Set the CCW
rotating start signal,motor CCW rotates
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DAT Series AC Servo Drive Unit User Manual
(PA46=1)
CCW command
(PA46=1)
CW command
(PA46=1)
Positive voltage
(PA46=0)
Negative
voltage
(PA46=0)
Position feedback signal is to conduct within the servo unit frequency division with the pulse
data from motor encoder (PG) and output them to upper computer through CN1 according to the
preset shift pulses to achieve the functions as upper computer position closed loop control.
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Chapter 6 Function Debugging
The pulse number of position feedback signal is set by the parameters of drive unit. Set the
parameters as the following chart and according to the different types of encoders corresponding to
the servo motors driven by drive unit (refer to this manual Section 1.2.1 to check the encoder types).
Motor Related
Illustration
encoder type parameter
Incremental PA30 Position feedback output pulse gear ratio should be set in
type PA31 PA31≥PA30, if PA31<PA30, it will output per PA31=PA3.
PA22 The setting will not effect unless they are saved and re-power on
after PA30,PA31 well set each time.
E.g.: as the figure shows, when PA30:PA31= 4:5, the
corresponding pulse number is
Absolute type PA32 PA32:Position feedback signal frequency division ratio. Set the
PA22 pulse number that drive unit feedback to upper computer each circle
the motor rotates.
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DAT Series AC Servo Drive Unit User Manual
Based on the relative machinery change gear, E-gear function refers to the function that can set
the amount of motor movement which equals to the input command as any value through the
adjustment of servo parameter in the controlling process, without any considering to the machinery
reduction ratio or the encoder wiring.
Set the parameter of PA12 and PA13, it’ll be convenient to match various pulse sources and
achieve the expected control resolution (i.e. mm/pulse)
The practical load speed=command pulse speed ×G× machinery reduction ratio
The practical minimum displace =minimum command pulse route ×G× machinery reduction ratio
If E-gear ratio G is not 1, the result of division may have remainder, and there will be
position deviation, the maximum deviation is the motor’s minimum rotating amount
(the minimum resolution).
Below is the formula of position command E-gear ratio adapting to absolute-type encoder motor
【e.g.】: Machine system: GSK988T, the motor directly connect with X-axis screw rod, the screw
rod lead: 6mm, motor encoder: 17 bit absolute, leave out the system’s command multiplying and
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Chapter 6 Function Debugging
frequency division factors, what is the E-gear ratio of the servo unit.
Solution: As the motor directly connect with X-axis screw rod, then ZM :ZD=1; as a rule, S=1
and the command displacement equals to the practical displacement; also, if system GSK988T
chooses0.1μ as its machine accuracy,in the diameter programming, the minimum output command
0.0001
unit of the X-axis, δ = 2 mm , substitute “δ” into the formula and get:
1: Command speed
2: Motor speed
Position deviation
PA16
COIN ON OFF ON
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DAT Series AC Servo Drive Unit User Manual
CLE is the signal of pulse deviation zero clearing, if it displays ON under position mode, the
pulse remained in the position deviation counter of the servo unit will be cleared.
INH is the signal of pulse command inhibition, if it displays ON under position mode, servo unit
inhibits receiving pulse command.
The following parameters should be adjusted if the speed commands inconsistent with practical
motor rotating speed.
Parameter Name Unit Parameter range Default
Analog command null
-30000~30000 0 S
shift compensation
r/min
If command voltage is “0V”, the motor 2500
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Chapter 6 Function Debugging
If the motor excurse to CW, increase the value to PA43 till the motor get zero speed
If the absolute value of practical speed equals to or greater than the setting, COIN signal outputs
optocoupler conducts.
e.g.: Set PA28=50, refers to the output speed arrival signal (COIN) when the practical speed
greater than or equals to 50r/min.
As the diagram below: speed greater than 50r/min, output COIN signal.
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DAT Series AC Servo Drive Unit User Manual
When the upper computer controls servo unit by analog voltage command, the zero speed
clamping function can be used if the analog voltage command is required not to be “0V”, the motor
should be stopped and the servo being locked.
Under speed mode, speed command is not 0 and ZSL displays ON to lock the motor.
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Chapter 7 Parameters
CHAPTER 7 PARAMETERS
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DAT Series AC Servo Drive Unit User Manual
Default Applicable
No. Name Range Unit
Value Mode
PA27 Internal speed 4 -3000~3000 -1500 r/min S
Speed arrival signal output valve
PA28 0~3000 50 r/min S
value
PA29 Analog input gain 0~400 250 P, S
Position output pulse multiplying
PA30 1~32 1
ratio
Position output pulse frequency
PA31 1~32 1
division ratio
Position feedback signal frequency Pulses
PA32 16~32767 20000 P, S
division ratio
PA33 Reserved
PA34 Internal CCW torque limit 0~300 300 % P, S
PA35 Internal CW torque limit -300~0 -300 % P, S
PA36 External CCW torque limit 0~300 100 % P, S
PA37 External CW torque limit -300~0 -100 % P, S
Manual operation, JOG running
PA38 0~300 100 % S
torque limit
PA39 Reserved
PA40 Reserved
PA41 Reserved
PA42 Reserved S
Analog command zero drift -30000~
PA43 0 0.1r/min S
compensation 30000
PA44 Reserved
PA45 Reserved S
PA46 Analog command mode selection 0~1 0 S
PA47 Alarm output inverted 0~1 0 P, S
PA48 Reserved
PA49 Reserved
PA50 Analog command filter coefficient 1~3000 1000 S
The maximum deceleration time
PA51 0~30000 50 ms P, S
before the safety brake enabled
PA52 Servo lock delay time 0~30000 50 ms P, S
Motor speed when safety brake is
PA53 5~3000 30 r/min P, S
enabled
PA54 Inner enable 0~1 0 P, S
PA55 Reserved
PA56 Reserved
PA57 Motor overheat alarm shielded 0~2 0 P, S
PA58 GSKLINK servo axis number 1~5 1 P, S
GSKLINK communication baudrate
PA59 0~4 1 P, S
selection
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Chapter 7 Parameters
The default settings of shaded parameter are related to the motor models; therefore, the
default values vary with motors.
Default Applicable
Para. Name Range Unit
Value Mode
Password 0~9999 315 P, S
PA0 When PA=315, parameters other than PA1,PA2 are modifiable; To modify PA1, it is
needed to set PA0 to 385.
Motor model code 0~185 0 P, S
PA1 Set the model code of the drive motor according to Motor Model Code List (see APPENDIX
A for details), then the default values of the motor can be restored.
Do not modify this default value in general condition.
PA2 Software version (read only) \ 105 P, S
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DAT Series AC Servo Drive Unit User Manual
The shaded items in this table are just for the motor with absolute encoder.
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Chapter 7 Parameters
Continued:
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
Working mode selection 0~6 0 P, S
PA4=0: position mode (mode 1);
Digital pulses determine the rotation direction and angle. The servo unit makes the
rotor rotates in the determined direction and at specified angle. In position mode,
the rotation angle (position) and speed are controllable.
PA4=1: External analog voltage specifies speed (mode 2);
The rotation direction and speed are determined by the analog voltage. The servo
unit makes the rotor rotates in the determined direction and speed. This mode not
only improves the motor response capability, but also enhances the capability of
anti-disturbance.
PA4=2: Internal digit specifies speed (mode 3);
PA4 The values of PA24~PA27 set by user are used as speed command. The motor
running speed is selected through the combination of input point SC1 and SC2’
status.
PA4=3: Manual mode (mode 4)
It is operated in Sr— menu. Acceleration/deceleration can be performed through
keys or .
PA4=4: JOG mode (mode 5);
It is operated in Jr—menu. The motor works at the JOG speed set by parameter.
PA5 The bigger the speed loop proportional gain, the greater the servo rigidity is.
However, excessive value may easily lead to vibration (abnormal sound in the
motor) during motor start or stop. The smaller the value is, the slower response is.
Speed loop integral time
50~4000 100 P, S
coefficient
The greater the speed loop integral time constant value is, the quicker the system
PA6
responds. However, excessive value may lead to instability of the system, or even
cause vibration. Smaller value results in slower response, so, set the value as great
as possible on condition that no vibration is generated.
Current command low pass
1~4000 1000 ms P, S
filter
PA7
It is used to limit the current command belt, and avoid current rush and vibration.
Set the value as great as possible on condition that on vibration is generated.
Speed feedback filter
10~4000 1000 P, S
coefficient
PA8 The greater the speed feedback filter coefficient is, the quicker the speed feedback
responds. However, excessive value may lead to electromagnetic noise. Smaller
value results in slower response, larger speed fluctuation, or even vibration.
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DAT Series AC Servo Drive Unit User Manual
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
Position loop proportional
20~1000 40 1/s P
gain
The greater the position loop proportional gain is, the quicker the response is and
PA9
the greater the rigidity is. However, excessive value may lead to vibration during the
motor start or stop. Smaller value results in slower response and greater following
error.
Position loop feedforward
0~100 0 % P
gain
Position loop feedforward gain is to adjust the speed loop according to the speed
PA10 information of position command. The greater the value is, the quicker the response
is, and the smaller the following error is. However, excessive setting value may lead
to instantaneous overshoot and vibration. When PA10 is set to 0, the position
feedforward function is invalid.
Position loop feedforward
10~3000 2000 Hz P
filter coefficient
Position loop feedforward filter coefficient is used in the smoothing process of
PA11
position command feedforward control. The greater the value is, the quicker the
step response is, which will suppress the overshoot and vibration caused by
sudden speed change. It is valid when PA10 is not set to 0.
Position pulse command
PA12 1~32767 1 P
multiplying ratio
Position pulse command
1~32767 1 P
PA13 frequency division ratio
Refer to section 6.4.1 Electronic Gear Ratio for details.
Position command mode
0~2 0 P, S
selection
Position command pulse input mode:
PA14 PA14=0: pulse + direction
PA14=1: CCW /CW pulse input
PA14=2: AB phase orthogonal pulse input;
Refer to section 3.3.3 Position Command Input for details.
Position command direction
0~1 0 P
reversed
PA15
PA15=0: remains the original commanded direction;
PA15=0: the input pulse direction is reversed.
PA16 Position reach range 0~30000 20 Pulses P
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Chapter 7 Parameters
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
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DAT Series AC Servo Drive Unit User Manual
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
PA22=0: maintain the original relationship in CN1 position feedback output signal;
PA22=1: invert the relationship between phases PA, PB in position feedback output
signal. Shown is the following figure:
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Chapter 7 Parameters
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
Position feedback
signal frequency 16~32767 20000 P,S
PA32 division ratio
When the absolute encoder is used, it sets the pulses feedbacked from the drive
unit to PC per circle the motor rotates. Refer to section 6.4 for details.
Internal CCW torque
0~300 300 % P,S
limit
It sets the internal torque limit when the servo motor performs CCW rotation. The
PA34 setting value is the percentage of the rated torque. In any working mode, both two
torque limit are valid. When the setting value exceeds the system permitted
overload capacity, the actual torque limit is the magnification of permitted maximum
overload.
Internal CW torque limit -300~0 -300 % P,S
It sets the internal torque limit when the servo motor performs CW rotation. The
PA35 setting value is the percentage of the rated torque. In any working mode, both two
torque limit are valid. When the setting value exceeds the maximum overload
capacity, the actual torque limit is the permitted maximum overload magnification.
External CCW torque limit 0~300 100 % P,S
It sets the external torque limit when the servo motor performs CCW rotation. PA36
PA36 is valid only when the input point FIL is ON; When the setting value exceeds the
maximum overload capacity, the actual torque limit is the permitted maximum
overload capacity.
External CW torque limit -300~0 -100 % P,S
It sets the external torque limit when the servo motor performs CW rotation. PA37 is
PA37 valid only when the input point RIL is ON; When the setting value exceeds the
maximum overload capacity, the actual torque limit is the permitted maximum
overload capacity.
Torque limit in MANUAL,
0~300 100 % S
JOG mode
PA38 It sets the torque limit when the servo is in MANUAL or JOG mode. When the
setting value exceeds the maximum overload capacity, the actual torque limit is the
permitted maximum overload capacity.
Analog command zero
-30000~30000 0 0.1r/min S
drift compensation
Sometimes, when the command voltage is 0V, the motor still rotates at slowest
PA43
speed. This is due to the slight “drift” of the PC or external command voltage. If
zero-drift phenomenon occurs on a motor, count in the reversed voltage value in
PA43.
Analog command mode
0~1 0 S
selection
PA46 PA46=0: When PA4=1 (external analog voltage speed control mode), and the input
analog range is -10V~10V, positive voltage corresponds to motor CCW rotation,
negative voltage corresponds to motor CW rotation.
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DAT Series AC Servo Drive Unit User Manual
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
PA46=1: When PA4=1 (external analog voltage speed control mode), and the input
analog range is 0V~10V, the input points SC1, SC2 are for the CCW, CW rotation
respectively.
PA47=0: when servo unit is faulty, the alarm signal ALM output opto-coupler is
PA47
disconnected.
PA47=0: when the servo unit is faulty, the alarm signal ALM output opto-coupler is
connected.
Analog command filter
1~3000 1000 HZ
coefficient
The smaller the analog command filter coefficient value is, the stronger the
PA50
anti-disturbance capability is. However, when the value is too small, the response
to the speed command will be slower; the greater the value is, the weaker the
anti-disturbance capability is, and the quicker the response is.
The maximum deceleration
time before the safety brake 0~30000 50 ms P,S
enabled
PA51 When it is needed to lock a running motor through safety brake, deceleration should
be performed in advance. The deceleration time is set by PA51. If the motor speed
exceeds the speed set by PA53 when the time ends, the motor axis is locked by
force. Refer to section 6.2 for details.
Servo lock delay time 0~30000 50 ms P,S
When the safety brake is needed to lock the motor, the SON signal should be
PA52 turned OFF after the motor stops. In the process of status transition from servo lock
to safety brake lock, the safety brake is enabled only after the delay time set by
PA52 ends. The position of motor axis does not change. Refer to section 6.2.
Motor speed when safety
5~3000 30 r/min P,S
brake is enabled
PA53
The maximum rotation speed when the safety brake is enabled; Refer to section
6.2.
Inner enable 0~1 0 P, S
PA54 When there is no SON signal, the motor is enabled through the servo inner.
PA54=0: when the external input signal SON is ON, the motor is enabled.
PA54=1: the motor is enabled through the servo inner rather than signal SON.
Motor overheat alarm
0~2 0 P,S
shielded
PA57=0: shield alarm
PA57 PA57=1: comply with the alarm logic, namely, the motor temperature detection
switch is normally-closed switch
PA57=2: comply with the alarm logic, namely, the motor temperature detection
switch is normally-open switch
PA58 GSKLINK servo axis number 1~5 1 P,S
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Chapter 7 Parameters
Relevant Default Applicable
Name Range Unit
Parameter Value Mode
The servo unit which sets up serial communication with CNC system is more than
one. Set the servo axis number corresponding to CNC system. The number should
not be repeated.
GSKLINK communication
0~4 1 P,S
baudrate selection
Set the communication baudrate of servo drive unit and PC. Only when the
baudrates are consistent, can the communication be performed.
PA59=0: Shield GSKLink communication;
PA59
PA59=1: baudrate is set to 500k;
PA59=2: baudrate is set to 600k;
PA59=3: baudrate is set to 800k;
PA59=4: baudrate is set to 1M.
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DAT Series AC Servo Drive Unit User Manual
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Chapter 8 Abnormalities and Remedies
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DAT Series AC Servo Drive Unit User Manual
The servo drive unit is provided with multiple protection functions. When a fault is detected after
power-on, the servo will stop the motor, and will be displayed on the operation panel.
The alarm code can also be viewed under menu . This section also offers remedies for
troubleshooting.
Err-2 Main circuit DC bus 1. Braking resistor is disconnected Check braking resistor and its
voltage excessive or damaged. connection.
2, Braking resistor is unmatched A, Change to a new braking
(resistance value is excessive) resistor whose resistance is
Note: Smaller resistance means matched with the power.
greater current, which will easily B, Reduce the ON/OFF
cause damage to the braking pipe frequency according to actual
of the braking circuit. usage.
3, Power supply voltage instable; Check the power supply.
Err-3 Main circuit DC bus 1.If it occurs when the motor is Check the input power line
voltage too low running, the line of input power is
cut off or the connection is
improper.
2. If it occurs when the motor is Check the power voltage
running, it means the input power
voltage is lower than AC130V.
3. If it occurs when the power is Change the drive unit
turned ON, it means the braking
transistor of drive unit is damaged.
Err-4 The value in position 1. The pulse command frequency is Check the command frequency
difference counter too high or the electronic gear ratio of principal PC; check the
exceeds the setting is too large. electronic gear ratio set by
value (refer to the PA12/PA13.
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Chapter 8 Abnormalities and Remedies
5. position loop or speed loop gain Adjust the speed loop or position
setting is too small (refer to loop gain.
parameter PA5, PA6, PA9)
6. The valid range of position Set the PA17 correctly.
difference is set too small.
Err-5 Motor overheat alarm; 1. No temperature detection device Set PA57=0, shield the motor
the drive unit detects in the motor. overheat alarm.
the overheat alarm 2. The temperature detection Set the temperature detection
signal output by the device type is different with the one device type correctly by PA57.
motor. (when set by parameter PA57.
PA57=0, the motor 3. Overload leads to severe heat of Increase the power of drive unit
overheat alarm is not the motor. or reduce the load.
detected) 4. In case of severe load, the Reduce the start/stop frequency,
start/stop frequency is too high. and improve the heat radiation
condition.
5. The temperature detection Change the AC servo motor.
device in the motor is damaged, or
the motor inner fault occurs.
6. If the motor temperature Change the drive unit.
detection signal is normal, the drive
unit is faulty.
Err-6 Speed amplifier 1. Insufficient motor rigidness due Increase the toque limitation
saturation fault to small torque limitation. value so as to increase the
rigidness.
2. In speed mode, U, V, W phase Connect the U, V, W correctly.
sequence is reversed.
Err-7 Drive prohibition The drive prohibition input terminal A. Check the connection and the
abnormal terminals FSTP, RSTP are cut 24V power of input point.
OFF.
Err-9 Motor encoder signal 1. Then motor encoder signal is Check the connection and signal
feedback abnormal poor connectedly or the connection line welding status.
is wrong.
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DAT Series AC Servo Drive Unit User Manual
Err-11 Drive unit inner IPM 1. It occurs when the power is ON, Remedy for reason A is to
module fault and the drive unit is not enabled. It change to a new drive unit.
cannot be removed after power-on. Remedy for reason B is to check
A, drive unit fault the correct the braking resistor
B, Short circuit occurs when connection.
braking resistor terminal is
grounding
2. It occurs when the power is ON, It may be caused by external
and the drive unit is not enabled. It interference or poor grounding.
is removed after power-on again. Check the grounding status and
interference source.
3. It occurs when the power is The remedy for reason A is to
turned ON, and the drive unit is change the motor line or the
enabled. It cannot be removed after motor.
power-on. The remedy for reasons B, C is
A. short circuit occurs among motor to change the drive unit.
power line U, V, W, or between U,
V, W and PE.
B. Drive unit IPM module is
damaged.
C. Current sampling circuit of drive
unit is cut off.
4. It occurs when the motor is The remedy for reason A is to
starting or stopping and it can be recover the motor default
removed after power-on. parameter.
A, The default parameter of the The remedy for reason B is to
motor set by drive unit is wrong. increase the
B. Then load inertial is too large, acceleration/deceleration time,
the commanded accelerated speed lower down the accelerated
is too large when starting or speed or load inertial.
stopping.
Err-12 Overcurrent alarm 1. The motor is running with Reduce the load or change a
excessive torque for a long time. higher power motor.
2. Poor grounding status Make sure the grounding
resistance is less than 10Ω.
3. The insulation is faulty. Change a new motor.
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Chapter 8 Abnormalities and Remedies
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Chapter 8 Abnormalities and Remedies
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DAT Series AC Servo Drive Unit User Manual
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Appendix A
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DAT Series AC Servo Drive Unit User Manual
108
Appendix B
Circuit breaker and contactor should be installed between input power and AC servo unit. They
are not just the power switch of servo unit but also a protection method of the power.
z Circuit breaker is a protection switch which can cut off the faulty circuit automatically. It can
protect the circuit in case of overload, short circuit or undervoltage. To fully exert the servo
unit overload capability, it is advised to choose the power distribution protection circuit
breaker.
z AC contactor is to control the ON/OFF of the drive unit through electric protection circuit. It
can cut off the power once a system fault is detected, so as to prevent the fault from
expanding.
The following technical data table is for your consideration.
Servo Unit DAT2030C DAT2050C DAT2075C DAT2100C
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DAT Series AC Servo Drive Unit User Manual
It is used to reduce interference of power and electromagnetic field. The type should be selected
according to the rated capacity, load rate and duty cycle.
①. When servo motor power ≥1kW, three-phase isolation transformer should be adopted;
When single axis is used, it is advised to select the capacity of isolation transformer ≥ servo motor
power × 80%(70%~100% are available).
②. When more than two axes are used, it is advised to select the capacity of isolation transformer ≥
servo motor power × 70% (60%~80% are available).
BS-120 1.2
BS-200 2.0
Three-phase
BS-300 3.0
380 220
BS-400 4.0
BD-80 0.8
Single-phase
BD-120 1.2
The following drawings show the dimensions of isolation transformer. (unit: mm)
110
Appendix B
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112
Appendix B
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DAT Series AC Servo Drive Unit User Manual
The parameters described in this manual can be applied for DAT2000 Series V1.05 Version and
DAT 2000C Series V1.01 Version (version can be viewed through PA2). The DAT2000 Series V1.05
is issued for the first time; DAT2000C Series V1.05 is adjusted version based on DAT2000C V1.03.
80SJT-M024C(A4I) 4 104
80SJT-M024C(A4SI) 5 105
80SJT-M024E(A4I) 6 106
80SJT-M024E(A4SI) 7 107
80SJT-M032C(A4I) 8 108
80SJT-M032C(A4SI) 9 109
80SJT-M032E(A4I) 10 110
80SJT-M032E(A4SI) 11 111
114
Appendix C
130SJT-M040D(A4I) 40 140
130SJT-M040D(A4SI) 41 141
130SJT-M050D(A4I) 42 142
130SJT-M050D(A4SI) 43 143
130SJT-M060D(A4I) 44 144
130SJT-M060D(A4SI) 45 145
130SJT-M075D(A4I) 46 146
130SJT-M075D(A4SI) 47 147
130SJT-M100B(A4I) 48 148
130SJT-M100B(A4SI) 49 149
130SJT-M100D(A4I) 50 150
130SJT-M100D(A4SI) 51 151
130SJT-M150B(A4I) 52 152
130SJT-M150B(A4SI) 53 153
130SJT-M150D(A4I) 54 154
130SJT-M150D(A4SI) 55 155
175SJT-M150D(A4I) 68 168
175SJT-M150D(A4SI) 69 169
175SJT-M180B(A4I) 70 170
175SJT-M180B(A4SI) 71 171
175SJT-M180D(A4I) 72 172
175SJT-M180D(A4SI) 73 173
175SJT-M220B(A4I) 74 174
175SJT-M220B(A4SI) 75 175
175SJT-M220D(A4I) 76 176
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