Magic64 Connection Manual (ENG) BNP-B2203

CNC
MAGIC 64
CONNECTION MANUAL
BNP-B2203*(ENG)
MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation.
Microsoft and MS-DOS are registered trademarks of Microsoft Corporation U.S.A.
Windows is a registered trademark of Microsoft Corporation U.S.A.
IBM is a registered trademark of International Business Machines Corporation U.S.A.
Other company and product names are trademarks or registered trademarks of the
respective companies.
i
Introduction
This manual is the MELDASMAGIC 64 Connection Manual.
MELDASMAGIC 64 installation and connection methods are explained centered on the NC card.
Refer to the materials below for explanations concerning functions.
Setup Instruction Manual (BNP-B2191)

MELDASMAGIC 64 Specification Manual (BNP-B2190)
MELDAS AC Servo and Spindle MDS-A MDS-B Series Specification Manual (BNP-B3759)
MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual (BNP-B3937)
General items
(1) Read this manual carefully before using MELDASMAGIC 64. Please have a full understanding of
product functions and performance, and use this product correctly.
(2) All efforts possible have been made to describe any special handling in this manual. Items not
described in this manual must be interpreted as "Not Possible".
(3) When the details described in this instruction manual change, the sub-No. of the cover page
instruction manual No. (*, A, B, ) will be changed.
(4) The details described in this manual may change without notice. Mitsubishi may not be held
responsible for errors in the contents described.
About MELDASMAGIC 64
(1) By installing the NC card supplied by Mitsubishi in the expansion slot (ISA bus) of a computer
selected by the user, it is presumed that MELDASMAGIC 64 will configure an NC unit custom made
by the user.
(2) The NC card supplied by Mitsubishi realizes the equivalent environmental resistance (ambient
temperature, noise resistance and vibration resistance) as conventional NC units. However, some
environmental resistance equivalent to conventional NC units is not always guaranteed regarding
personal computers presumed to be normally used in an office. Therefore, when selecting a
personal computer, study this manual well and select an appropriate model responding to the
required uses and applications. When required, execute the appropriate countermeasures.
(3) Select a computer model for MELDASMAGIC 64 application that meets the following conditions:
IBM AT compatible, CPU Pentium 1000MHz or more, 16MB or more of main memory, 20MB or
more of hard disk empty capacity, ISA bus equipped.
ii
Precautions for Safety
Always read the specifications issued by the machine maker, this manual, related
manuals and enclosed documents before starting installation, operation, programming,
maintenance or inspection to ensure correct usage. Thoroughly understand the basics,
safety information and precautions of this numerical controller before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
When there is a great risk that the user could be subject to
DANGER fatalities or serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious injuries if

WARNING handling is mistaken.
When the user could be subject to injuries or when physical

CAUTION damage
could occur if handling is mistaken.
Note that even if the items is ranked as " CAUTION", incorrect handling could lead to
serious results. Important information is described in all cases, so please observe the items.
DANGER
Not applicable in this manual.
WARNING
1. Items related to prevention of electric shocks
Do not operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the
cables, as this may lead to electric shocks.
iii
CAUTION
1. Items related to noise
Always treat the shield cables indicated in this manual with grounding measures
such as cable clamps.
Separate the signal wire from the drive line/power line when wiring.
2. Items related to installation
Install each unit on noncombustible material. Installation directly on or near

combustible material may lead to fires.
Always observe the installation direction.
Do not install or operate any unit that is damaged or that has missing parts.
Do not allow conductive foreign matter such as screws or metal chips or combustible
foreign matter such as oil enter any unit.
These units are precision devices so do not drop or apply strong impacts on them.
3. Items related to connection

Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the
specified connectors.
When using an inductive load such as relays, always connect a diode in parallel to
the load as a noise measure.
When using a capacitive load such as a lamp, always connect a protective resistor
serially to the load to suppress rush currents.
Do not connect or disconnect the connection cables between each unit while the
power is ON.
iv
CONTENTS
Chapter 1 Outline 1 ...................................................................................................... 1
Chapter 2 Configuration.............................................................................................. 2
2.1 System Configuration.......................................................................................... 2
2.2 List of Configuration Units................................................................................... 3
Chapter 3 Installation .................................................................................................. 5

3.1 General Specifications........................................................................................ 5
3.2 General System Diagram.................................................................................... 6
3.3 Installation........................................................................................................... 8
3.3.1 Installation Direction and Spacing............................................................... 8
3.3.2 Prevention of Foreign Matter Entry ............................................................. 9
3.3.3 Heat Radiation Countermeasures .............................................................. 10
3.3.4 Noise Countermeasures.............................................................................. 12
Chapter 4 NC Card Connection .................................................................................. 15

4.1 NC Card Connection System Diagram ............................................................... 15
4.2 NC Card Part Names .......................................................................................... 16
4.3 Control Unit Connector Pin Assignment ............................................................. 17
4.4 NC Card Mounting .............................................................................................. 19
4.4.1 Before Mounting the NC Card (confirmation items) .................................... 19
4.4.2 NC Card Mounting Procedure ..................................................................... 20
Chapter 5 Base I/O Unit (FCU6-DX2**/3**/4**) Connection................................... 23

5.1 Base I/O Unit Outline .......................................................................................... 23
5.2 Base I/O Connection System Drawing................................................................ 24
5.3 Base I/O Unit Part Names................................................................................... 25
5.4 Base I/O Unit Connector Pin Assignment........................................................... 27
5.5 Base I/O Unit Input/Output Specifications .......................................................... 30
5.5.1 Rotary Switch (CS1 and CS2) Settings ....................................................... 30
5.5.2 RIO1 Terminator.......................................................................................... 30
5.5.3 CF31, CF32 Input Circuit............................................................................. 31
5.5.4 CF33, CF34 Output Circuit .......................................................................... 31
5.5.5 Specifications of ADD ON PCB Connected to CR31 .................................. 31
5.5.6 Connection of Base I/O Unit Power Supply................................................. 32
5.5.7 Examples of DI/DO Connection .................................................................. 33
5.5.8 Connection of the Servo Drive Unit............................................................. 34
5.5.9 Connection of Encoder................................................................................ 34
5.5.10 Connection of Sensor Signal (skip)........................................................... 35
Chapter 6 Relay Card (HR82) Connection ................................................................. 36

6.1 Relay Card Outline.............................................................................................. 36
6.2 Relay Card Connection System Diagram ........................................................... 36
6.3 Relay Card Part Names ...................................................................................... 37
6.4 Relay Card Connector Pin Assignment .............................................................. 38
6.5 Relay Card Input/Output Specifications.............................................................. 40
6.5.1 Relay Card Power Connection .................................................................... 40
6.5.2 Emergency Stop Connection....................................................................... 40
6.5.3 Encoder Connection.................................................................................... 41
6.5.4 Manual Pulse Generator Connection .......................................................... 41
6.5.5 RS-232-C Device Connection ..................................................................... 41
6.6 Installation on the Base I/O Unit ......................................................................... 42
v
Chapter 7 Remote I/O Unit Connection (FCUA-DX1**) ............................................ 43
7.1 Outline of Remote I/O Unit.................................................................................. 43
7.2 Names of Each Remote I/O Unit Section ........................................................... 44
7.3 Connection of Remote I/O Power ....................................................................... 45
7.4 Outline of Digital Signal Input Circuit .................................................................. 46
7.5 Outline of Digital Signal Output Circuit ............................................................... 48
7.6 Outline of Analog Signal Output Circuit .............................................................. 49
7.7 Outline of Analog Signal Input Circuit ................................................................. 50
7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal.............. 51
7.9 Connection of FCUA-DX11* Unit and Machine Control Signal........................... 53
7.10 Connection of FCUA-DX12* Unit and Machine Control Signal......................... 55
7.11 Connection of FCUA-DX13* Unit and Handle................................................... 57
7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit .............................................. 58
7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal................... 59
7.14 Setting of Channel No. when Using Multiple Remote I/O Units ........................ 60
7.15 Remote I/O Unit Input/Output Signal Cables .................................................... 62
Appendix 1 Outline Drawings ..................................................................................... 63

Appendix 1.1 NC Card Outline Drawing.................................................................... 63
Appendix 1.2 Base I/O Unit Outline Drawing ............................................................ 64
Appendix 1.3 Relay Card (independent installation) Outline Drawing ...................... 65
Appendix 1.4 Base I/O Unit + Relay Card (add-on) Outline Drawing........................ 66
Appendix 1.5 Remote I/O Unit Outline Drawing........................................................ 67
Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing .............................. 68
Appendix 1.7 Encoder (OSE-1024-3-15-68) Outline Drawing................................... 69
Appendix 1.8 Grounding Plate and Clamp Fitting Outline Drawings ........................ 70
Appendix 2 Cable Manufacturing Drawings.............................................................. 71

Appendix 2.1 Servo drive unit................................................................................... 73
Appendix 2.2 Remote I/O unit................................................................................... 74
Appendix 2.3 Analog signal input/output .................................................................. 75
Appendix 2.4 Manual pulse generator ...................................................................... 76
Appendix 2.5 Manual pulse generator ...................................................................... 77
Appendix 2.6 Remote I/O unit .................................................................................. 78
Appendix 2.7 +24V supply ........................................................................................ 79
Appendix 2.8 Machine power distribution panel connection ..................................... 80
Appendix 2.9 Machine power distribution panel connection ..................................... 81
Appendix 2.10 NC card............................................................................................. 82
Appendix 2.11 NC card............................................................................................. 83
Appendix 2.12 Manual pulse generator ................................................................... 84
Appendix 2.15 Spindle encoder................................................................................ 87
Appendix 2.16 Spindle encoder................................................................................ 88
Appendix 2.17 +24V supply ...................................................................................... 89
Appendix 2.18 Spindle drive unit ............................................................................. 90
Appendix 2.19 Table of Connector Sets .................................................................. 91
vi
Chapter 1 Outline
Chapter 1 Outline
Chapter 1 Outline
This manual explains MELDASMAGIC 64 installation and connection methods centered on the NC card.
By installing this NC card in a personal computer expansion slot (ISA bus), and connecting a servo drive
unit, servomotor, etc., a custom-made NC unit can be constructed.
This manual assumes that all functions are added, but the actually delivered device may not have all
functions.
Refer to the following documents for explanations on the functions.
Setup Instruction Manual (BNP-B2191)

MELDASMAGIC 64 Specification Manual (BNP-B2190)
MELDAS AC Servo and Spindle MDS-A MDS-B Series Specification Manual (BNP-B3759)
MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual (BNP-B3937)
1
Chapter 2 Configuration
2.1 System Configuration
2.1 System Configuration
Prepared by machine tool maker

NC CARD
Desktop personal computer Panel personal computer
or
Prepared by machine tool maker
Mouse
Keyboard
RD
CA
NC
Floppy disk drive

NC card
(HR621)
Base I/O unit

(FCU6-DX2**, 3**, 4**) External power
(24VDC supply)
F010 cable F070 cable

(R220 cable)
F011 cable
SH21 cable
SH41 cable
External power (R211 cable)
(24VDC supply) MDS-B-V1/V2
F070 cable MDS-B-SVJ2
Relay card
(R220 cable)
Servo drive unit/
MDS-B-SP
(HR682)
spindle drive unit MDS-B-SPJ2
R300/R301
cable
F020 cable/F021/F022
cable
F070 cable Remote I/O unit
(R220 cable)
Manual pulse generator Machine power distribution
control panel
#1 #2 #3
External emergency stop switch
RS-232-C device
(Note) Only the DC code (X ON/OFF)
method handshake is possible.
(Note) Refer to "Chapter 3 Installation" for connection details. Servomotor/spindle motor
2
2.2 List of Configuration Units

1. NC card
Type Configuration Details
elements
HR621 NC card installed in an ISA bus HR621 CPU PCB
personal computer
2. I/O unit (1)

Type Configuration Details
elements
HR682 HANDLE, ENC, RS-232-C, HR682 With metal spacers. Add-on to FCU6-DX2**
emergency stop switch input I/F possible.
RS-232-C uses only the DC code (X
ON/OFF) method handshake.
FCU6-DX210 DI (sink/source)/DO (sink) = 48/48 HR325
With servo, RIO, SKIP, ENC I/F Aluminum die cast
FCU6-DX310 DI (sink/source)/DO (sink) = 80/64 HR325 Base PCB: DI (sink/source)/DO (sink) = 48/48
With servo, RIO, SKIP, ENC I/F RX323-1 Add-on PCB: DI (sink/source)/DO (sink) = 32/16
Aluminum die cast
With servo, RIO, SKIP, ENC I/F RX323 Add-on PCB: DI (sink/source)/DO (sink) = 32/16
Analog output 1 point Aluminum die cast Analog output 1 point
With servo, RIO, SKIP, ENC I/F RX331 Add-on PCB: Manual pulse generator 2ch
Manual pulse 2ch Aluminum die cast
With servo, RIO, SKIP, ENC I/F RX341 Add-on PCB: Analog input 4 points,
Analog input 4 points, analog output 1 Aluminum die cast analog output 1 point
point
Aluminum die cast
point
Aluminum die cast
point
Aluminum die cast
point
3
2. I/O unit (2)

Configuration
Type Details
elements
RX323-1 DI (sink/source)/DO (sink)=32/16 RX323-1 Add-on PCB
RX323 DI (sink/source)/DO (sink)=32/16 RX323 Add-on PCB
Analog output 1 point
RX324-1 DI (sink/source)/DO RX324-1 Add-on PCB
(source)=32/16
RX324 DI (sink/source)/DO RX324 Add-on PCB
(source)=32/16
RX331 Manual pulse generator 2ch RX331 Add-on PCB
RX341 Analog input 4 points, RX341 Add-on PCB
FCUA-DX100 DI (sink/source)/DO (sink)=32/32 RX311B Base PCB: DI (sink/source)/DO (sink)=32/32
Case
RX321B-1 Add-on PCB: DI (sink/source)/ DO (sink)=32/16
Case
Analog output 1 point RX321B Add-on PCB: DI (sink/source)/ DO (sink)=32/16
Case
Manual pulse 2ch RX331B Add-on PCB: Manual pulse generator 2ch
Case
Analog input 4 points, RX341B Add-on PCB: Analog input 4 points,
Analog output 1 point Analog output 1 point
Case
FCUA-DX101 DI (sink/source)/ RX312B Base PCB: DI (sink/source)/DO (source)=32/32
DO (source)=32/32
Case
DO (source)=64/48 RX322B-1 Add-on PCB: DI (sink/source)/ DO (source)=32/16
Case
DO (source)=64/48 RX322B Add-on PCB: DI (sink/source)/ DO (source)=32/16
Analog output 1 point Analog output 1 point
Case
DO (source)=32/32 RX331B Add-on PCB: Manual pulse generator 2ch
Manual pulse 2ch
Case
DO (source)=32/32 RX341B Add-on PCB: Analog input 4 points,
Analog input 4 points, Analog output 1 point
Case
3. Peripheral devices
Configuration
Type Details
elements
HD60B Manual pulse generator With MELDAS logo
HD60B-1 Manual pulse generator Without MELDAS logo
Grounding plate D Grounding plate D set
Grounding plate E Grounding plate E set
4
Chapter 3 Installation
3.1 General Specifications
3.1 General Specifications
Environmental conditions in electric cabinet
Type name HR621 HR682
Unit name NC card Relay card
Ambient During operation 0~55°C
specifications
temperature During storage -20~60°C

General
Ambient During operation 40~75% RH (with no dew condensation)

humidity During storage 40~75% RH (with no dew condensation)
Working atmosphere No corrosive gas or dust
5VDC±2% 24VDC±5%
Power voltage
specifications
12VDC±2% Ripple ±5% (P-P)

Power
5V 2.5A (max)
Current consumption 12V 0.5A (max)
24V 0.5A (max)
Power fall characteristics Personal computer 5V: 4.5V -> 4.0V is 1ms or more (*1)
Heating value 19W 12W
Unit size 248.9 x 107.6 x 20 (mm) 115 x 156 x 30 (mm) (*2)
(Note) The specifications above are for the NC card unit only. Because the NC card will be used
mounted on a personal computer main unit, it will be limited by the personal computer
specifications in the actual environmental conditions.
(*1) If these characteristics are not satisfied, the NC cannot back up the absolute position
information of the machine position when the power is turned OFF.
(*2) Excluding spacers
Type name FCU6-DX210, FCU6-DX211 FCU6-DX220, FCU6-DX221

Unit name Base I/O unit
specifications General specifications
Ambient During operation 0~55°C

temperature During storage -20~60°C
Ambient During operation 45~75% RH (with no dew condensation)
humidity During storage 45~80% RH (with no dew condensation)
Vibration resistance 0.5G or less (during operation)
Shock resistance 3G or less (during operation)
Working atmosphere No corrosive gas or dust
24VDC±5%
Power
Power voltage Ripple ±5% (P-P)
Current consumption 5V 1A (max), 24V 3.6A (max) 5V 1A (max), 24V 4.8A (max)
(*3) (*3)
Heating value 90W (*3) 110W (*3)
Weight 2.0kg
Unit size 220 x 168 x 35 (mm)
(*3) When all DO points are ON
5
3.2 General System Diagram
RS T Key
3-phase 200V~230VAC
No fuse breaker (NFB) : User-prepared parts
ON
OFF
MC
MC Display unit
Transformer
MC AC200V : AC100V Noise filter
Stabilized DC24V(+)
power supply FG
FG
Keyboard
Pointing device
Personal computer Relay card

Note) Only the DC code (X ON/OFF) method
HR682 handshake is possible.
F011
CF61 CF61
NC Card F040/F041
ENC#2
HR621 F010
CF10
RS232C
F020/F021/F022
HANDLE 2nd spindle encoder
DCIN EMG1
Manual pulse generator (max. 3 channels)
F070
(FCUA-R220)
DC24V
F070
(FCUA-R220)
DC24V
Emergency stop switch
CF10 R301 DI
CF31
R301 DI
CF32
R301 DO Electric cabinet
Base I/O unit CF33
R301 DO
CF34
F070 FCU6-DX2**
(FCUA-R220) F040/F041
DC24V DCIN (DX3**) ENC1
1st spindle encoder
(DX4**) SKIP Sensor contact
Max. 8 points
SV1SV2 RIO1
RIO RIO2
(for expansion)
Cable clamp
Machine control
Terminator relay/contact
FG R-TM Remote I/O
FCUA-DX1** R
SH21
DCIN RIO1 RIO2 R
NC servo/spindle drive unit
MDS-B-V1/V2
MDS-B-SVJ2 SH41(FCUA-R211) SH41 To next
MDS-B-SP remote I/O unit
MDS-B-SPJ2 (FCUA-R211)
F070
(FCUA-R220) Terminator
R-TM
DC24V
SH21 (Note) The remote I/O unit can be extended up to six stations.
Peripheral axis
MR-J2-CT Note that when an add-on PCB is mounted
(DX3**, DX4**), the remote I/O unit can be
extended up to 5 stations.
(Note) Refer to "2.2 List of Configuration Units" for types of base I/O units and remote I/O units.
6
Example of connection when using V1/V2 in the drive section
RS T
Connection to base I/O unit

SV1 and SV2
Note (1)
Servo drive unit Servo drive unit Terminator

MDS-B* Series MDS-B* Series A-TM
Note (2)
SH21 cable SH21 cable Battery
CN1A CN1B CN1A CN1B unit
CN4 CN4
MDS-B-BT-4(4 axes)
P P
MDS-B-BT-2(2 axes)
N N
R0 R0
S0 S0
MC1
AC servomotor AC servomotor
U U
V V Power supply
SM SM
W W unit
E E
PG CN2 PG CN2
R S T E
Motor end detector Motor end detector
MC
B-AL
(Note) (1) Drive section connections differ according to the configuration of the servo drive unit and
motor used.
(2) When connecting the spindle amplifier, set the axis No. to the value before the last servo
axis.
(3) Connect the last axis (the axis to be connected to the battery unit) to the power supply unit.
(4) When using a terminator, connect to the last axis.
CAUTION
Separate the signal lines and power lines when wiring.
7
3.3 Installation
3.3 Installation
3.3.1 Installation Direction and Spacing
Each unit is installed in a sealed structure cabinet as a principle. Observe the following points when
installing into the cabinet.
(1) Install each unit vertically, so that it is visible from the front.
(2) Consider the heat radiation and wiring of each unit. Refer to the following drawing, and secure
space for ventilation.
(3) Install the personal computer main unit paying particular attention to the specification conditions of
the selected personal computer.
Top
100mm or more
(heat radiation space) Spindle drive unit
Remote I/O unit Servo drive unit
Relay card Base I/O unit MI TSUB I SHI

MI TSUBI SHI
0 0
30mm or more
ENC1
SKIP
DCIN CF10 SV2
SV1
CR31
CF31 CF32
CF33 CF34
HANDLE RI02 DCIN
RI01
EM G2
CF61
EMG1
RS232C
ENC#2
10mm 10mm
10mm
or more or more
or more
150mm or more
10mm or more (heat radiation and 15mm or more
10mm or more 15mm or more
wiring space) (wiring space) (wiring space)
Bottom
(Note) The relay card can be added on to the base I/O unit. Refer to "6.6 Installation to the Base I/O
Unit" for the installation method when adding on.
CAUTION
Always observe the direction of installation.
8
3.3 Installation
3.3.2 Prevention of Foreign Matter Entry
(1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed
structure cabinet, and execute the following measures.
Ÿ Carry out dust-proofing and oil-proofing measures such as sealing the cable inlets with packing.
Ÿ Be particularly careful that outside air does not enter the cabinet through heat radiation holes, etc.
Ÿ Seal all gaps.
Ÿ Securely install the door packing.
Ÿ Always install packing around any back cover (when present).
Ÿ Oil can easily accumulate in screw holes on top of the cabinet and penetrate into the cabinet.
Therefore, carry out special countermeasures such as using oil-proof packing.
Metal fittings
Cable
Packing
Cable inlet (example)
(2) After installing each unit, avoid any tool machining in the area surrounding those units. Cutting
chips, etc., may adhere to electronic parts and cause a failure.
(3) Design the cabinet so the internal temperature will rise no more than 10°C (no more than 5°C if
possible) over the outside air, and will stay within the temperature conditions of the personal
computer, NC card, etc. (Refer to "3.3.3 Heat Radiation Countermeasures" for details.)
Use a panel cooler when required.
(4) The personal computer display unit may not operate normally due to external magnetic fields.
Separate magnetism producing sources (transformers, fans, magnetic switches, solenoid relays,
magnet stands, magnetic workpieces, power lines flowing a large current, etc.) from the display unit
by 200mm or more.
Note that the magnetism produced by these magnetism producing sources differs individually, and
will also differ according to the installation direction, etc. Therefore, the display unit may not operate
properly even when separated by 200mm or more from the these sources. When determining the
layout of magnetism producing sources, also consider the direction, etc., of the magnetism
produced, and finally confirm by actual operation of the machine.
CAUTION
Make sure that conductive foreign matter (screws, metal pieces, etc.) and flammable
foreign matter (oil, etc.) does not enter inside any unit.
9
3.3 Installation
3.3.3 Heat Radiation Countermeasures
In normal NC units, the cabinet thermal design is so the cabinet ambient temperature is a 0 to 45°C
usage condition, and the cabinet internal temperature rise is 10°C. However, these conditions do not
necessarily apply in MELDASMAGIC 64.
This is because the operation of all Mitsubishi-supplied units, including the NC card, is guaranteed up to
55°C, but the operation of the personal computer is not necessarily guaranteed up to 55°C.
Thus, the panel ambient temperature must first be determined as shown below.
(1) Determine the panel ambient temperature Ta.
Ex. 0 to 35°C
(2) Determine the internal temperature rise delta-T.

Ex. 5°C
(3) Select a personal computer.

When Ta max. = 35°C and delta-T = 5°C, the personal computer must have a guaranteed operating
temperature of 40°C or more (45°C or more for a margin of safety).
(4) In this example, the average temperature in the panel will be 40°C or less according to (1) and (2).
(Note) 1. When heat accumulates in upper areas, etc., of the unit, circulate the air inside the cabinet
using a circulation fan.
2. Use a panel cooler when required.
Use a panel cooler type that does not take outside air into the cabinet.
10
3.3 Installation
Please refer to following method for heat radiation countermeasures method.
Example of heat radiation countermeasures
<Hypothetical conditions>
(1) Cabinet peripheral temperature : Ta
(2) Internal temperature rise value : delta-Td
(This was 10°C in conventional-type NC units. Set to a lower value in MELDASMAGIC.)
(3) Average temperature in cabinet : Ta + delta-Td
<Supplement>
Procedures for heat design and verification (1) Refer to "3.1 General Specifications" for
the heat generated by each unit.
Calculate total heat generation of each (2) Enclosed cabinet (thin steel plate)
mounted unit (W) cooling capacity calculation equation
W1 = U x A 2x delta-Td
Calculate cabinet’s cooling capacity (W1) U : 6W/m x °C
... with
2
internal circulation fan
4W/m x °C
W<=W1 ... without internal circulation fan
2
Comparison of W and W1 A : Effective heat radiation area (m )
(Area where heat can be radiated from
W >W1 cabinet)
Selection of heat exchanger
<Caution>
When calculating the effective heat
radiation area, do not include the parts
Mounting design that contact other objects.
(3) Points of caution for heat radiation
countermeasures when designing
Collection of internal temperature rise mounting state
distribution data
*Consider convection in cabinet
(eliminate heat spots)
*Collect hot air at suction port in heat
delta-T<=delta-Td exchanger panel.
Evaluation
(4) Evaluation standards for internal
temperature rise distribution data
delta-T>delta-Td delta-Tm (average value)<=delta-Td
Improvements delta-Tm max (maximum value)<=
(delta-Td+5) °C
R (inconsistency delta-Tmmax - delta-Tmmin)
<=6°C
Completion (Evaluate existence of heat spots)
delta-Tm: Internal temperature rise
measurement value
Mounting example and introduction to temperature (delta-T) measurement locations

(reference)
: Temperature rise measurement

points (example)
Relay panel, etc. Internal
air flow
Air inlet M ITSUBISHI

M ITSUBISHI M IT SUBISHI
Heat exchanger
External
air flow
Air outlet
11
3.3 Installation
3.3.4 Noise Countermeasures
(1) Connection of frame ground (FG)

The frame should basically be grounded at one earth point. Connect the base I/O unit and relay
card power FG with the FG on the 24VDC power side. The NC card FG is connected to the personal
computer cabinet with card installation metal fittings.
Personal computer and NC card
Connection with card installation metal fittings

AC200V
CF61 (Relay card: HR682)
CF10 (Base I/O unit: FCU6-DX2**)
GND Grounding
(LG and RG are the same)
plate
FG or grounding plate
: Personal computer cabinet
Base I/O unit (FCU6-DX2**)

DCIN
+24V
GND RI01 (Remote I/O unit)
NC
RI01 (Remote I/O unit)
CF10 (I/O INTERFACE1)
SV1 (Servo drive unit)
SV2 (Servo drive unit)
GND SKIP (Skip input)
(LG and RG are the same)
ENC1 (Spindle encoder)
: Terminal block
FG cable
+24V
RG
FG
24VDC Power supply
FG cable
DCIN Relay card (HR682)

+24V
GND
NC
CF61 (I/O INTERFACE2)
ENC#2 (Spindle encoder)
HANDLE (Manual pulse generator x 3)
+24V
RS232C (RS-232-C device)
: Terminal block
EMG
FG cable
Emergency stop button
+24V
RG
FG
24VDC Power supply
FG cable
: This shows that the metal cover of connectors is connected with

FG terminal block by FG pattern lines in the printed circuit board.
12
3.3 Installation
(2) Shield clamping of cables

The shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be
connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise.
The shield can be connected to the grounding plate with lead wires or clamp fittings. Refer to the
following drawings to treat the shield cable.
Example of connection with lead wire
Soldering
Unit
Cable
Shield Cable
Example of lead wire treatment Lead wire
Example of connection with clamp fitting
Shield Cable
Clamp fitting Unit

Grounding plate
Cable
Less than 0.8m

Shield
(1) Peel part of the cable sheath and expose Clam p

the shield as shown in the drawing. fitting
Press the exposed part against the grounding Grounding
plate with the cable clamp fittings. plate
(2) If the cable is thin, clamp several together
in a bunch.
(3) Use adequate force when tightening the cable
so that the wire material is not damaged.
(4) Connect each grounding plate together and
ground them at one point.
When manufacturing the clamp fittings and grounding plate, refer to "Appendix 1.8 Grounding Plate and
Clamp Fitting Outline Drawings" These can also be ordered from Mitsubishi.
CAUTION
Execute ground treatment by cable clamps, etc., for the shielded cable indicated in this
instruction manual.
13
3.3 Installation
Cables which require shield clamp with a connector cases are shown following table.
<Shield clamp method>

Fold the wire material shield over the sheath, and wrap copper foil tape over it. Clamp with the connector
case GND plate.
Cable end treatment

Connector
Unit name Destination Connection
name Connection source
destination
NC card CF10 Base I/O unit (NC card) Not required Not required
CF61 Relay card (NC card) Not required Not required
Base I/O unit CF10 NC card (Base I/O unit) Not required Not required
(FCU6-DX2**) SV1 Servo drive unit (Base I/O unit) Required Not required
SV2 Servo drive unit (Base I/O unit) Required Not required
ENC1 Spindle encoder (Base I/O unit) Required Not required
SKIP Skip (Base I/O unit) Required Not required
RI01 Remote I/O unit (Base I/O unit) Required Not required
RI02 Remote I/O unit (Base I/O unit) Required Not required
Relay card CF61 NC card (Relay card) Not required Not required
(HR682) ENC#2 Spindle encoder (Relay card) Required Not required
HANDLE Manual pulse generator (Relay card) Required Not required
RS232C RS-232-C (I/O device) (Relay card) Required Not required
(Note)
(Note) RS-232-C uses only the DC code (X ON/OFF) method handshake.
(3) Connecting Spark Killers

Connect a spark killer on the coil or relay contact in parallel for noise countermeasures.
Use spark killers which are 0.033~0.1µF, 10~120ohm.
Contact
SK
SK
Coil
E
14
Chapter 4 NC Card Connection
4.1 NC Card Connection System Diagram
Chapter 4 NC Card (HR621) Connection

4.1 NC Card Connection System Diagram
The NC card is connected to the personal computer by an ISA bus. It is also connected to the base I/O
unit and relay card.
Base I/O unit

(FCU6-DX2**/3**/4**)
Personal computer NC card F010 cable

(HR621) CF10 CF10
ISABUS ISABUS
Relay card
(HR682)
F011 cable
CF61 CF61
15
4.2 NC Card Part Names
4.2 NC Card Part Names
ISP
CF62 TEST BAT (1)
(6) (13) NCLED CIO SEMG
(7) (5)
CF61
(8)
CF61
(14)
(4)
(15) RWDG DPADRIOPADR
(11)
(2)
(10)
CF10
IRQ
CF10
(12)
S.O.DIMM2 S.O.DIMM1
(3)
(9)
ISABUS ISABUS
List of connectors
No. Name Function details
(1) CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected.
(2) CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**). An F010 cable is connected.
(3) ISABUS This is connected to the personal computer expansion slot (ISA bus).
(4) BAT This is the MAGIC 64 battery holder. A Toshiba battery CR2450 is installed.
(5) CI0 This is a connector for expansion.
(6) ISP Cannot be used.
(7) TEST Cannot be used.
(8) CF62 Cannot be used.
(9) S.O. DIMM1, 2 This is the MAGIC 64 memory module connector. Do not remove the memory module.
List of rotary switches

(10) DPADR This is used in the address assignment setting of the personal computer expansion region.
(11) IOPADR This is used in the address assignment setting of the personal computer I/O port region.
(12) IRQ This is used in the level setting of the interrupt request signal to the personal computer CPU.
(Note) Refer to "4.4 NC Card Mounting" for details on setting rotary switches.
LED list
This is the 7-segment LED for the NC status display. This LED changes when at startup, during
(13) NCLED
alarms, etc.
This is the chip LED for the NC system When lit (red) : System in emergency stop.
(14) SEMG
emergency stop display. When not lit : Normal
This is the chip LED for the remote When lit (red) : Watchdog alarm.
(15) RWDG
communication watchdog display. When not lit : Normal
CAUTION
Do not apply voltages on the connector other than those indicated in this manual. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not connect or disconnect the connection cables between each unit while the power
is ON.
Do not connect or disconnect any PCB while the power is ON.
16
4.3 Control Unit Connector Pin Assignment
Base I/O unit 1 I/O TXRX1 26 I/O TXRX1* RIO1

2 I/O TXRX2 27 I/O TXRX2* RIO2
CF10 3 GND 28 GND
25 1 4 I SKIP1 29 I SKIP1*
5 I SKIP2 30 I SKIP2*
7 I SKIP4 32 I SKIP4* SKIP
50 26 34
9 I SKIP6 I SKIP6*
12 GND 37 GND
13 I ENC1B 38 I ENC1B*
14 I ENC1B 39 ENC1
I ENC1B*
15 I ENC1Z 40
<Cable side connector type> I ENC1Z*
16 GND 41
Plug : 10150-6000EL GND
17 O SVTXD2 42 O SVTXD2*
Shell: 10350-3210-000 43
18 I SVALM2 I SVALM2*
Recommended maker: Sumitomo 3M 19 I SVRXD2 44
SV2
I SVRXD2*
20 O SVEMG2 45 O SVEMG2*
21 GND 46 GND
23 I SVALM1 48 I SVALM1* SV1
24 I SVRXD1 49 I SVRXD1*
(Note) I/O in the table is from the viewpoint of the

NC card.
Relay card
CF61
1 O TD0 14 I RD0 RS232C
2 O LED1 15 O LED2 LED (for debugging)
3 O LED3 16 O EMGOUT*
13 1 Emergency stop
4 I EMGIN 17 I EMGIN*
5 GND 18 GND
6 I HA1A 19 I HA1B
7 I HA2A 20 I HA2B HBNDLE
26 8 I HA3A 21 I HA3B
14
9 O DR0 22 I DC0 RS232C
10 GND 23 GND
11 I EN2B 24 I EN2B*
12 I EN2B 25 I EN2B* ENC#2
13 I EN2Z 26 I EN2Z*
<Cable side connector type> (Note) I/O in the table is from the viewpoint of the
Plug : 10150-6000EL NC card.
Shell: 10350-3210-000
Recommended maker: Sumitomo 3M
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
connectors.
17
ISA bus (NC card side)
18C 1C 31A 1A
(18D) (1D) (31B) (1B)
*Pin Nos. inside the ( ) are rear side pin Nos.
1A NC 1B GND 1C I/O SBHE* 1D I MEMCS16*

2A I/O SD7 2B O RSTDRV 2C I/O LA23 2D NC
3A I/O SD6 3B +5V 3C I/O LA22 3D I IRQ10
4A I/O SD5 4B I IRQ9 4C I/O LA21 4D NC
5A I/O SD4 5B NC 5C I/O LA20 5D NC
9A I/O SD0 9B +12V 9C I/O MEMR* 9D NC
10A I IOCHRDY 10B GND 10C I/O MEMW* 10D NC
11A I/O AEN* 11B NC 11C I/O SD8 11D NC
12A NC 12B NC 12C I/O SD9 12D NC
13A NC 13B I/O IOW* 13C I/O SD10 13D NC
14A NC 14B I/O IOR* 14C I/O SD11 14D NC
15A I/O SA16 15B NC 15C I/O SD12 15D NC
16A I/O SA15 16B NC 16C I/O SD13 16D +5V
17A I/O SA14 17B NC 17C I/O SD14 17D NC
18A I/O SA13 18B NC 18C I/O SD15 18D GND
19A I/O SA12 19B NC
20A I/O SA11 20B NC
21A I/O SA10 21B I IRQ7
22A I/O SA9 22B NC
23A I/O SA8 23B I IRQ5
24A I/O SA7 24B NC
25A I/O SA6 25B NC
26A I/O SA5 26B NC
27A I/O SA4 27B NC
28A I/O SA3 28B O BALE
29A I/O SA2 29B +5V
30A I/O SA1 30B NC
31A I/O SA0 31B GND
(Note) I/O in the table is from the viewpoint of the

NC card.
18
4.4 NC Card Mounting
4.4.1 Before Mounting the NC Card (confirmation items)
Before mounting the NC card, confirm that the control section items below are present.
Ÿ HR621 card (ISA bus-compatible NC card): 1 pc.
Ÿ FCU6-DX2**, DX3** or DX4** unit
(Base I/O unit: with aluminum die cast): 1 pc.
Ÿ HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc.
Ÿ CR2450 (Toshiba button battery): 1 pc.
Ÿ F010 cable (half-pitch 50-pole shielded cable): 1 pc.
Ÿ F011 cable (half-pitch 26-pole shielded cable): 1 pc.
Next, the three rotary switches on the NC card must be set.

Confirm the locations.
NC card NC card NC card
DPADR IOPADR IRQ
Roles of each rotary switch

Ÿ DPADR : This is used in the address setting of the personal computer expansion region.
Refer to the following table for details.
Ÿ IOPADR : This is used in the address setting of the personal computer I/O port region.
Ÿ IRQ : This is used in the level setting of the interrupt request signal to the personal computer CPU.
19
4.4.2 NC Card Mounting Procedure
1. Install the MELDASMAGIC 64 software in the personal computer when the NC card is not
mounted.
(Note) The personal computer expansion region, I/O port region and interrupt request signal (IRQ
signal) will be designated during installation, so confirm at that time.
Execute the software installation procedure following the Setup Manual (BNP-B2191).
2. Set the personal computer expansion region, I/O port region and interrupt request signal (IRQ
signal) as indicated in mounting step 1. The personal computer expansion region, I/O port region
and interrupt request signal settings are respectively set with the DPADR, IOPADR and IRQ rotary
switches on the NC card.
(Note) Before touching the NC card, touch an exposed metal section of the personal computer to
discharge any static electricity.
Try not to touch the NC card, personal computer chip or circuit.
DPADR setting IOPADR setting IRQ setting
Interrupt
Switch Expansion region Switch I/O port region Switch
request signal
0 h0D_8000~h0D_FFFF 0 h0120-h0123 0 None
1 h0D_0000~h0D_7FFF 1 h0140-h0143 1 IRQ5
2 h0C_8000~h0C_FFFF 2 h0160-h0163 2 IRQ7
3 h0C_0000~h0C_7FFF 3 h0180-h0183 4 IRQ9
4 RESERVE 4 h01A0-h01A3 8 IRQ10
5 RESERVE 5 h01C0-h01C3
6 RESERVE 6 h01E0-h01E3
7 RESERVE 7 h0200-h0203
8 RESERVE 8 h0220-h0223
9 RESERVE 9 h0240-h0243
A RESERVE A h0260-h0263
B RESERVE B h0280-h0283
C RESERVE C h02A0-h02A3
D RESERVE D h02C0-h02C3
E RESERVE E h02E0-h02E3
F RESERVE F h0300-h0303
3. Insert the NC card battery as shown below.
+ 45 C
- Insert at a 45 C angle. Battery holder
The positive (+) polarity side
should face up. Insert in the direction
of the arrow.
Press in horizontally.
The insertion should complete
smoothly.
Do not press in from above.
A reverse insertion prevention

function is attached so the battery NC card
can only be inserted with the proper
polarity in the holder.
CAUTION
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

Dispose of the spent battery according to local laws.
20
4. Following the instructions in the personal computer manual, remove the personal computer cover.
(Note) Follow the precautions indicated by the personal computer maker. Confirm that the
personal computer power is OFF, and that the power cable is disconnected.
5. After confirming that there is a vacant ISA bus slot, remove the slot cover of the selected ISA bus
slot.
(Note) Save the slot cover screw. It will be used when fixing the NC card to the personal
computer.
6. Holding the card installation metal fittings and the ends of the NC card, so as to push in the NC
card upper end, insert the card all the way into the personal computer ISA bus slot.
(Note) Insert so that the NC card installation metal fittings come to the original location of the slot
cover removed in mounting step 5.
Press in Press in
NC card
Personal computer ISA bus slot

7. Using the fixing screw of the slot cover removed in mounting step 5, fix the NC card to the personal
computer.
(Note) Securely tighten the screw.
Screw
NC ca
rd
21
8. Following the instructions in the personal computer manual, install the personal computer cover
removed in mounting step 4.
9. Reconnect the personal computer power cables.

(Note) Do not turn the personal computer ON yet.
10. Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the
card installation metal fitting section of the NC card.
(Note) Connect the F010 cable to the CF10 connector, and the F011 cable to the CF61
connector.
11. Connect the F010 and F011 cables to the base I/O unit and relay card.
(Note) Connect the F010 cable to the CF10 connector on the base I/O unit, and the F011 cable
to the CF61 connector on the relay card.
This completes the NC card (HR621) mounting.
22
Chapter 5 Base I/O Unit Connection
5.1 Base I/O Unit Outline
Chapter 5 Base I/O Unit (FCU6-DX2**/3**/4**) Connection

5.1 Base I/O Unit Outline
The base I/O unit is used in the connection of the machine input/output (DI/DO) servo drive unit,
spindle encoder, skip and remote I/O unit. There must be one base I/O unit for each NC card.
Depending on the type, connection is possible with analog input, analog output and a manual pulse
generator.
The following shows a list of base I/O units and add-on PCBs.
No. of machine input/

Name Type Other interfaces
output points
Base I/O FCU6-DX210 DI (sink/source)/DO (sink)=48/48 SV1, SV2, ENC1, SKIP, RIO1, RIO2,
unit FCU6-DX211 DI (sink/source)/DO (source)=48/48 CR31
(for add-on PCB).
FCU6-DX220 DI (sink/source)/DO (sink)=64/64
FCU6-DX221 DI (sink/source)/DO (source)=64/64
FCU6-DX310 DI (sink/source)/DO (sink)=80/64 SV1, SV2, ENC1, SKIP, RIO1, RIO2,
FCU6-DX311 DI (sink/source)/DO (source)=80/64 Add-on PCB: RX323-1
(DO is sink type)
FCU6-DX410 DI (sink/source)/DO (sink)=96/80 : RX324-1
FCU6-DX411 DI (sink/source)/DO (source)=96/80 (DO is source type)
FCU6-DX321 DI (sink/source)/DO (source)=80/64 Add-on PCB: RX323
FCU6-DX420 DI (sink/source)/DO (sink)=96/80 (DO is sink type)
: RX324
FCU6-DX421 DI (sink/source)/DO (source)=96/80 (DO is source type)
FCU6-DX331 DI (sink/source)/DO (source)=48/48 HANDLE2ch
Add-on PCB: RX331
FCU6-DX341 DI (sink/source)/DO (source)=48/48 Analog input 4 points, analog output
1 point
Add-on PCB: RX341
Add-on RX323-1 DI (sink/source)/DO (sink)=32/16 None
PCB RX323 DI (sink/source)/DO (sink)=32/16 Analog output 1 point
RX324-1 DI (sink/source)/DO (source)=32/16 None
RX324 DI (sink/source)/DO (source)=32/16 Analog output 1 point
RX331 None HANDLE2ch
RX341 None Analog input 4 points, analog output
1 point
(Note) Refer to "Chapter 6 Remote I/O Unit Connection" for add-on PCB connections.
23
5.2 Base I/O Connection System Drawing
5.2 Base I/O Connection System Drawing

Base I/O unit
NC card SH21 cable
F010 cable SV1 Servo drive unit
CF10 CF10 SH21 cable (spindle and NC servo axis)
SV2 Servo drive unit
F040 cable (peripheral axes)
ENC1 Encoder 1ch
(1st spindle encoder)
SKIP Sensor signal (skip)
SH41 (FCUA-R211) cable
RIO1 Remote I/O unit, system 1
SH41 (FCUA-R211) cable Remote I/O unit, system 2
RIO2
(future expansion)
CF31 R301 cable DI (machine input)
CF32
R301 cable
DI (machine input)
CF33
R301 cable
DO (machine output)
CF34
R301 cable
DO (machine output)
CR31
Enclosed cable
Add-on PCB
SW1 SW2
F070 (FCUA-R220) cable
DCIN External power (24VDC)
0 1
(Note) Refer to "Chapter 6 Remote I/O Unit Connection" for add-on PCB connections.
24
5.3 Base I/O Unit Part Names
(15)
CS2 CS1
F 0 1 F 0 1
2
2
E
E
(14)
3
D
C D
4
C
B
B
5
56
6
A
A
9 7 9 7 8
8
ENC1
(5) (4)
SKIP
(1)
CF10 SV2 SV 1
(12) (3) (2)
CR31
(8) (9)
CF31 CF32
CF33 CF34
(7)
(10) (11) RI02 RI01 DCIN
24IN (13)
(6) RAL1
5OUT (16)
RAL2
(17)
List of connectors
Unit name
FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221
No. Name Function
(1) CF10 This is used in the connection with the NC card (HR621). An F010 cable is connected.
(2) SV1 This is connected to the servo drive unit System 1 (for spindles and NC servo axes).
(3) SV2 This is connected to the servo drive unit System 2 (for peripheral axes).
(4) ENC1 This is connected to the encoder 1st channel (1st spindle encoder).
(5) SKIP This is the sensor signal (skip) input connection. Up to eight points can be used.
This is connected to the remote I/O unit System 1. The max. No. of occupied stations is eight. Because two stations are occupied
(6) RIO1 in the base I/O unit, the remaining six occupied stations can be used. Note that when an add-on PCB is used, the remaining five
occupied stations can be used.
This is connected to the remote I/O unit System 2. The max. No. of occupied stations is eight. Eight occupied stations can be
(7) RIO2
used. For future expansion.
This is used in the connection of the station No. (normally station No. 0) machine input signal set by the CS1 rotary switch.
(8) CF31
DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)
This is used in the connection of the station No. (normally station No. 1) machine input signal set by the CS2 rotary switch.
(9) CF32
DI: 16 (sink/source) DI: 16 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)
This is used in the connection of the station No. (normally station No. 0) machine output signal set by the CS1 rotary switch.
(10) CF33
DO: 32 (sink type) DO: 32 (source type) DO: 32 (sink type) DO: 32 (source type)
This is used in the connection of the station No. (normally station No. 1) machine output signal set by the CS2 rotary switch.
(11) CF34
DO: 16 (sink type) DO: 16 (source type) DO: 32 (sink type) DO: 32 (source type)
(12) CR31 This is a connector for an add-on PCB. It cannot be used unless using an add-on PCB.
(13) DCIN 24VDC must be supplied by external power. Refer to "3.1 General Specifications" for power specifications.
CAUTION
connectors.
is ON.
25
List of rotary switches

No. Name Function
(14) CS1 This is used in the station No. setting of the CF31 and CF33 machine input/output signals.
(15) CS2 This is used in the station No. setting of the CF32 and CF34 machine input/output signals.
Rotary switch Station Device assignment

setting value No. DI DO
0 0 X00~X1F Y00~Y1F
1 1 X20~X3F Y20~Y3F
2 2 X40~X5F Y40~Y5F
3 3 X60~X7F Y60~Y7F
4 4 X80~X9F Y80~Y9F
5 5 XA0~XBF YA0~YBF
6 6 XC0~XDF YC0~YDF
7 7 XE0~XFF YE0~YFF
8~F Cannot be used
LED list
No. Name Function
When lit (green): 24VDC being supplied.
24IN This is the LED for the 24VDC input display.
When not lit: 24VDC supply OFF.
(16) This is the LED for the onboard remote I/O 1st
When lit (red): Communication alarm.
RAL1 station (CS1 setting station No.) communication
When not lit: Normal
alarm display.
This is the LED for the circuit power 5VDC output When lit (green): Outputting 5VDC. When not lit: 5VDC
5OUT
display. output OFF.
(17) This is the LED for the onboard remote I/O 2nd
When lit (red): Communication alarm. When not lit:
RAL2 station (CS2 setting station No.) communication
Normal
alarm display.
26
5.4 Base I/O Unit Connector Pin Assignment
NC card
25 1
CF10
Connector pin assignment:

<50 Refer to "4.3 NC Card Connector Pin
26 Assignment" (Base I/O unit: CF10).
Cable side connector type>

Plug : 10150-6000EL
Shell : 10350-3210-000
Servo drive unit 1 GND 11 GND

SV1 3 I SVALM1 13 I SVALM1*
10 1 4 I SVRXD1 14 I SVRXD1*
5 GND 15 GND
6 16
8 18
20 11
9 19
<Cable side connector type> 10 O +5V 20
Plug : 10120-6000EL
Shell : 10320-3210-000 (Note) I/O in the table is from the viewpoint of
the base I/O unit.
Servo drive unit

1 GND 11 GND
SV2 2 O SVTXD2 12 O SVTXD2*
10 1 3 I SVALM2 13 I SVALM2*
4 I SVRXD2 14 I SVRXD2*
5 GND 15 GND
6 16
20 11 8 18
9 19
<Cable side connector type>
10 O +5V 20
Plug : 10120-6000EL
Shell : 10320-3210-000 (Note) I/O in the table is from the viewpoint of
Recommended maker: Sumitomo 3M the base I/O unit.
Encoder
ENC1
5 1
1 I ENC1A
6 I ENC1A*
2 I ENC1B
7 I ENC1B*
3 I ENC1Z
9 6 8 I ENC1Z*
4 GND
9 O +5V
5 GND
Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH (Note) I/O in the table is from the viewpoint of
Recommended maker: Hirose Denki the base I/O unit.
27
Skip
SKIP
8 1
1 GND
9 GND
2 I SKIP IN1
10 I SKIP IN2
3 I SKIP IN3
11 I SKIP IN4
4
15 12
9 5 I SKIP IN5
13 I SKIP IN6
6 I SKIP IN7
<Cable side connector type> 14 I SKIP IN8
7
Connector : CDA-15P 8 GND
15 GND
Contact : CD-PC-111
Case : HDA-CTH
(Note) I/O in the table is from the viewpoint of
Recommended maker: Hirose Denki the base I/O unit.
Remote I/O unit 1 I/O TXRX1

1 2 3 <Cable side connector type> 2 I/O TXRX1*
RIO1 Connector : 1-178288-3 3 GND
Contact : 1-175218-5
Recommended maker: Japan AMP
the base I/O unit.
Remote I/O unit

RIO2 1 2 3 Connector : 1-178288-3 1 I/O TXRX2
Contact : 1-175218-5 2 I/O TXRX2*
Recommended maker: Japan AMP 3 GND

the base I/O unit.

+24V input
1 2 3 Connector : 2-178288-3 1 I +24V
DCIN Contact : 1-175218-5 2 GND
Recommended maker: Japan AMP 3 FG

the base I/O unit.
CAUTION
connectors.
28
DI/DO A20 A1
CF31, 32, 33, 34
B20 B1

Connector : 7940-6500SC
CF31 CF32
B A B A
20 I X0 20 I X10 20 I X20 20 I (X30)
19 I X1 19 I X11 19 I X21 19 I (X31)
18 I X2 18 I X12 18 I X22 18 I (X32)
17 I X3 17 I X13 17 I X23 17 I (X33)
16 I X4 16 I X14 16 I X24 16 I (X34)
15 I X5 15 I X15 15 I X25 15 I (X35)
14 I X6 14 I X16 14 I X26 14 I (X36)
13 I X7 13 I X17 13 I X27 13 I (X37)
12 I X8 12 I X18 12 I X28 12 I (X38)
11 I X9 11 I X19 11 I X29 11 I (X39)
10 I XA 10 I X1A 10 I X2A 10 I (X3A)
9 I XB 9 I X1B 9 I X2B 9 I (X3B)
8 I XC 8 I X1C 8 I X2C 8 I (X3C)
7 I XD 7 I X1D 7 I X2D 7 I (X3D)
6 I XE 6 I X1E 6 I X2E 6 I (X3E)
5 I XF 5 I X1F 5 I X2F 5 I (X3F)
4 4 4 4
3 I COM 3 I COM 3 I COM 3 I COM
2 I +24V 2 GND 2 I +24V 2 GND
1 I +24V 1 GND 1 I +24V 1 GND
The values in parentheses are used

only for DX220 and DX221.
CF33 CF34
B A B A
20 O Y0 20 O Y10 20 O Y20 20 O (Y30)
19 O Y1 19 O Y11 19 O Y21 19 O (Y31)
18 O Y2 18 O Y12 18 O Y22 18 O (Y32)
17 O Y3 17 O Y13 17 O Y23 17 O (Y33)
16 O Y4 16 O Y14 16 O Y24 16 O (Y34)
15 O Y5 15 O Y15 15 O Y25 15 O (Y35)
14 O Y6 14 O Y16 14 O Y26 14 O (Y36)
13 O Y7 13 O Y17 13 O Y27 13 O (Y37)
12 O Y8 12 O Y18 12 O Y28 12 O (Y38)
11 O Y9 11 O Y19 11 O Y29 11 O (Y39)
10 O YA 10 O Y1A 10 O Y2A 10 O (Y3A)
9 O YB 9 O Y1B 9 O Y2B 9 O (Y3B)
8 O YC 8 O Y1C 8 O Y2C 8 O (Y3C)
7 O YD 7 O Y1D 7 O Y2D 7 O (Y3D)
6 O YE 6 O Y1E 6 O Y2E 6 O (Y3E)
5 O YF 5 O Y1F 5 O Y2F 5 O (Y3F)
4 4 4 4
3 3 3 3
2 I +24V 2 I GND 2 I +24V 2 I GND
1 I +24V 1 I GND 1 I +24V 1 I GND
The values in parentheses are used

only for DX220 and DX221.
the base I/O unit.
29
5.5 Base I/O Unit Input/Output Specifications
5.5.1 Rotary Switch (CS1 and CS2) Settings
Ÿ Normal settings
CS1 0
CS2 1
The base I/O unit No. of occupied stations is two (when an add-on PCB is not used).
(Note) Also refer to "6.14 Station No. Settings When Using More Than One Remote I/O Unit" for
rotary switch (CS1 and CS2) settings of the base I/O unit.
Ÿ Relation between rotary switches and DI/DO connectors

CS1 DI: CF31, DO: CF33
CS2 DI: CF32, DO: CF34
Ÿ Relation between rotary switches and device assignments

Setting Station Device assignment No. of I/O
value No. DI DO points (max)
0 0 X00~X1F Y00~Y1F 32 points
5 5 XA0~XBF YA0~YBF 32 points
6 6 XC0~XDF YC0~YDF 32 points
7 7 XE0~XFF YE0~YFF 32 points
8~F Cannot be used
Ÿ Station No. settings of add-on PCBs

When using an add-on PCB, set the station No. using the rotary switch on the add-on PCB. This
rotary switch corresponds to connectors CR21 and CR22 of the add-on PCB.
The setting values, station Nos. and device assignments are as shown in the table above.
(Note) Refer to "5.1 Base I/O Unit Outline" for types of add-on PCBs.
One station is occupied when using RX331 (handle) and RX341 (analog input/output) also.
5.5.2 RIO1 Terminator
Connect a terminator to the final end of the remote I/O unit connected to the RIO1.
When not using any remote I/O unit, connect a terminator to the base I/O unit RIO1.
Terminator type: R-TM
Maker: Japan AMP
X AMP
D-3
30
5.5.3 CF31, CF32 Input Circuit
Refer to 6.4 Outline of digital signal input circuit for the base I/O unit CF31 and CF32 input circuits.
1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221

2 Card name HR325 HR335 HR327 HR337
3 Input type Sink/source Sink/source Sink/source Sink/source
4 COM pin connection +24V/GND +24V/GND +24V/GND +24V/GND
5 No. of input points 48 points 48 points 64 points 64 points
6 Pin used for input X00~X2F X00~X2F X00~X3F X00~X3F
5.5.4 CF33, CF34 Output Circuit
Refer to 6.5 Outline of digital signal output circuit for the base I/O unit CF33 and CF34 output circuits.
1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221

2 Card name HR325 HR335 HR327 HR337
3 Output type Sink type Source type Sink type Source type
4 Output current 60mA/point 60mA/point 60mA/point 60mA/point
5 No. of output points 48 points 48 points 64 points 64 points
6 Pin used for output Y00~Y2F Y00~Y2F Y00~Y3F Y00~Y3F
5.5.5 Specifications of ADD ON PCB Connected to CR31
Refer to "Chapter 6 Remote I/O Unit Connection" for add-on PCB specifications. One add-on PCB can
be installed on the base I/O unit, and it occupies one station. Reference items are as in the following
table.
Name Reference item Reference connector name

6.9 Connection of FCUA-DX11* unit and
1 RX323-1 FCUA-DX110: DI-R, DO-R
machine control signal
2 RX323 FCUA-DX120: DI-R, DO-R
3 RX324-1 FCUA-DX111: DI-R, DO-R
4 RX324 FCUA-DX121: DI-R, DO-R
5 RX331 FCUA-DX13*: HANDLE
handle
6 RX341 FCUA-DX14*: AIO
analog input/output signal
Refer to 6.6 Outline of analog signal output circuit for the analog output specifications.
Refer to 6.7 Outline of analog signal input circuit for the analog input specifications.
31
5.5.6 Connection of Base I/O Unit Power Supply
Supply the +24V power to the base I/O unit from the DCIN connector.
Base I/O unit
Stabilized power
D CIN
+24V
+24V
GND
GND
NC
(Prepare separately.)
(Note) A +24V power supply must be input for both the sink type and source type.
CAUTION
connectors.
32
5.5.7 Examples of DI/DO Connection
There are two types of MELDASMAGIC 64 DI/DO; the base I/O unit and remote I/O unit. Normally, one
base I/O unit is used, a remote I/O unit is connected to RIO1 or RIO 2 (for future expansion), and the
No. of I/O points is configured in combination with the user specifications.
Refer to "Chapter 6 Remote I/O Unit Connection" for information about remote I/O units.
<Connection example 1> When not using an add-on PCB
SH41(FCUA-R211)
RIO1 cable
Base I/O unit Maximum configuration

FCU6-DX2** Remote I/O unit : FCUA-DX11*/12*/13*/14* x 3 units
No. of occupied No. of occupied No. of occupied
No. of occupied stations: 2 stations: 2 stations: 2
Total No. of occupied stations (RIO1): Base I/O unit (2 stations) + 3 remote I/O units
stations: 2 (2 stations + 2 stations + 2 stations) = 8 stations
(dependent on RIO1)
SH41(FCUA-R211) (For future expansion)
cable
RIO2
Maximum
configuration
Remote I/O unit : FCUA-DX11*/12*/13*/14* x 3 units

No. of occupied No. of occupied No. of occupied No. of occupied
stations: 2 stations: 2 stations: 2 stations: 2
Total No. of occupied stations (RIO2): Remote I/O unit (2 stations + 2 stations
+ 2 stations + 2 stations) = 8 stations
<Connection example 2> When using an add-on PCB
SH41(FCUA-R211)
RIO1 cable
Base I/O unit Maximum configuration

FCU6-DX3** /4** Remote I/O unit : FCUA-DX10* x 1 unit + Remote I/O unit: FCUA-DX11*/12*/13*/14*
No. of occupied No. of occupied No. of occupied x 2 units
No. of occupied stations: 1 stations: 2 stations: 2
Total No. of occupied stations (RIO1): Base I/O unit (3 stations) + remote I/O unit
stations: 3 (1 stations + 2 stations + 2 stations) = 8 stations
(dependent on RIO1)
SH41(FCUA-R211) (For future expansion)
cable
RIO2
Maximum
configuration
Remote I/O unit : FCUA-DX11*/12*/13*/14* x 4 units

No. of occupied No. of occupied No. of occupied No. of occupied
stations: 2 stations: 2 stations: 2 stations: 2
Total No. of occupied stations (RIO2): Remote I/O unit (2 stations + 2 stations
+ 2 stations + 2 stations) = 8 stations
CAUTION
connectors.
33
5.5.8 Connection of the Servo Drive Unit
Connect the servo drive unit to the base I/O unit SV1 (for spindles and NC servo axes) and SV2 (for
peripheral axes).
Base I/O unit Servo drive unit
SH21 cable
SV1 CN1A
Servo drive unit
SV2 SH21 cable

CN1A
(Spindles and
NC servo axes)
(For peripheral axes)
Refer to MELDAS AC Servo and Spindle MDS-A Series MDS-B Series Specification Manual (BNP-
B3759) for servo drive unit details.
<Related items>
Cable manufacturing drawing: Appendix 2.1 SH21 cable
Connector pin assignment: 5.4 Base I/O unit connector pin assignment - servo drive unit (SV1, SV2)
5.5.9 Connection of Encoder
Connect the encoder to ENC1 on the base I/O unit. When connecting two channels, connect the
second channel to ENC#2 on the relay card (HR682).
(Channel 1)
Base I/O unit
1st spindle encoder
F040/F041 cable
ENC1
(Channel 2)
Relay card
1st spindle encoder
F040/F041 cable
ENC#2
<Related items>
Outline drawing: Appendix 1
Cable manufacturing drawing: Appendix 2.15 F040 cable, Appendix 2.16 F041 cable
Connector pin assignment: 5.4 Base I/O unit connector pin assignment - encoder (ENC1)
6.4 Relay card connector pin assignment - encoder (ENC#2)
34
5.5.10 Connection of Sensor Signal (skip)
Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing
the high-speed signals. Always shield the cable.
(1) Sensor signal (skip) cable

Base I/O unit
SKIP
2
SKIP IN1
2.2k
10
SKIP IN2
2.2k
3
SKIP IN3
2.2k
11
SKIP IN4
2.2k
5
SKIP IN5
2.2k
13
SKIP IN6
2.2k
6
SKIP IN7
Stabilized power 2.2k
14
+24V SKIP IN8
FG 2.2k
1,8,9,15
GND Control circuit
(2) Input conditions
Use the input signal within the following condition range.
1 Input voltage when external contact is ON 18V or more

2 Input current when external contact is ON 4mA or more
3 Input voltage when external contact is OFF 4V or less Ton
+24V
4 Input current when external contact is OFF 1mA or less
5 Input signal hold time (Ton) 2ms or more
6 Internal response time 0.08ms or less GND
+30V or more, t
7 Machine side contact capacity
16mA or more
Ton >= 2ms
<Related item>
Connector pin assignment: 5.4 Base I/O unit connector pin assignment - skip (SKIP)
CAUTION
connectors.
35
Chapter 6 Relay Card Connection
6.1 Relay Card Outline
Chapter 6 Relay Card (HR682) Connection

6.1 Relay Card Outline
The relay card is used in the connection of the spindle encoder, manual pulse generator, RS-232-C
and external emergency stop.
There must be one relay card for each NC card.
No. of machine input/

Name Type Other interfaces
output points
Relay HR682 No DI/DO EMG, ENC#2, Handle 3ch and RS-
card 232-C have common specifications.
With metal spacers. Add-On to
FCU6-DX2** possible.
RS-232-C uses only the DC code
(X ON/OFF) method handshake.
6.2 Relay Card Connection System Diagram

Relay card
NC card
F011 cable F040 cable
CF61 CF61 ENC#2 Encoder 2ch (2nd spindle encoder)
F020 cable
HANDLE Manual pulse generator
RS232C RS232-C 1ch
F070 cable
EMG1 Emergency stop switch
F070 cable
DCIN External power (24VDC)
(Note) RS-232-C uses only the DC code (X ON/OFF) method handshake.
36
6.3 Relay Card Part Names
6.3 Relay Card Part Names
DCIN
(7)
EMG LED2 5VON

(8)
LED3 LED1
(9)
(6)
(10) HANDLE
(3)
(11)
(5)
CF61
EMG1 (1)
Card
RS232C
ENC#2 (2)
(4)
List of connectors
(1) CF61 This is used in the connection with the NC card (HR621). An F011 cable is connected.
(2) ENC#2 This is connected to the encoder 2nd channel (2nd spindle encoder).
(3) HANDLE This is connected to the manual pulse generator. Up to 3 channels can be connected.
This is connected to the RS-232-C. One channel can be connected. Note that only the DC code (X ON/OFF)
(4) RS232C
method handshake is possible.
(5) EMG1 This is connected to the external emergency stop switch.
(6) DCIN 24VDC is supplied by external power. Refer to "3.1 General Specifications" for power specifications.
LED list
This is the LED for the circuit power
(7) 5VON When lit (green): Outputting 5VDC. When not lit: 5VDC output OFF.
5VDC output display.
(8) LED1 Not in use
(9) LED2 Not in use
(10) LED3 Not in use
This is the LED for the NC system
(11) EMG When lit (red): System in emergency stop When not lit: Normal
emergency stop display.
CAUTION
connectors.
is ON.
37
6.4 Relay Card Connector Pin Assignment
NC card 13 1
CF61
Connector pin assignment: Refer to "4.3 NC

26 card connector pin assignment" (Relay card:
14
CF61).

Plug : 10126-6000EL
Shell : 10326-3210-000
Encoder
5 1
ENC#2 1 I ENC2A
6 I ENC2A*
2 I ENC2B
7 I ENC2B*
3 I ENC2Z
8 I ENC2Z*
9 6 4 GND
9 O +5V
5 GND

Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH
Recommended maker: Hirose Denki (Note) I/O in the table is from the viewpoint of
the relay card.
Manual pulse generator

8 1 1 I HA1A
HANDLE 9 GND
2 I HA1B
10 +12V
3 I HA2A
11 GND
4 I HA2B
12 +12V
15 9 5 I HA3A
13 GND
6 I HA3B
14 +12V
7
15
<Cable side connector type> 8
Connector : CDA-15P
Contact : CD-PC-111
Case : HDE-CTH
Recommended maker: Hirose Denki
the relay card.
38
RS-232-C device 1 FG
13 1 14
2 O TD
RS232C 15
3 I RD
16
4
17
5
25 14 18
6 O DR
19
7 GND
20 I DC
8
<Cable side connector type> 9
21
Connector : CDA-25P 10
22
Contact : CD-PC-111 11
23
24
Case : HDA-CTH 12
25
Recommended maker: Hirose Denki 13

the relay card.
DC + 24V input 1 2 3
DCIN 1 I +24V
2 GND
3 FG
Connector : 2-178288-3
Contact : 1-175218-5 (Note) I/O in the table is from the viewpoint of
Recommended maker: Japan AMP the relay card.
1 2 3
Emergency stop
EMG1 1 I +24V
2 GND
3 FG

Connector : 2-178288-3
Contact : 1-175218-5 (Note) I/O in the table is from the viewpoint of
Recommended maker: Japan AMP the relay card.
CAUTION
connectors.
39
6.5 Relay Card Input/Output Specifications
6.5.1 Relay Card Power Connection
Supply the external power (24VDC) input by the DC IN connector.
Relay card
Stabilized power supply

DCIN
+24V +24V
GND GND
NC
(Prepare separately)
6.5.2 Emergency Stop Connection
The emergency stop input is connected to the EMG 1 connector.

Stabilized power supply
EMG1 Emergency stop switch
2.2kohm
R +24V
GND
(Prepare separately)
FG
Ÿ Input conditions
Input voltage when external contact is ON 18V or more
Input current when external contact is ON 9mA or more Tson
+24V
Input voltage when external contact is OFF 4V or more
Input current when external contact is OFF 1mA or more
Input signal hold time (Tson) 40ms or more
GND
+30V or more, t
Machine side contact capacity
16mA or more
Tson >= 40ms
CAUTION
connectors.
40
6.5.3 Encoder Connection
Refer to "5.5.9 Encoder connection" for details.
6.5.4 Manual Pulse Generator Connection
Connect the manual pulse generator to the relay card HANDLE connector. The manual pulse
generator can be connected to a max. of three channels.
Relay card
F020/F021/F022 cable
HANDLE (Channel 1)
F021/F022 cable
(Channel 2)
F022 cable
(Channel 3)
Ÿ Manual pulse generator connection cables

Channel
Cable name
1 2 3
F020 cable O
F021 cable O O
F022 cable O O O
O: Connection possible
<Related items>
Outline drawing: "Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing"
Cable manufacturing drawing: "Appendix 2.12 F020 Cable", "Appendix 2.13 F021 Cable" and
"Appendix 2.14 F022 Cable"
Connector pin assignment: "6.4 Relay Card Connector Pin Assignment"
- Manual Pulse Generator (Handle)
6.5.5 RS-232-C Device Connection
Connect the RS-232-C device to the relay card RS-232-C connector.

Note that only the DC code (X ON/OFF) method handshake is possible.
CAUTION
connectors.
41
6.6 Installation on the Base I/O Unit
6.6 Installation on the Base I/O Unit

A relay card (HR682) can be added on to the base I/O unit. When adding on, install the card using the
following procedure.
Adding on is only possible with the FCU6-DX2 base I/O unit.
Note that adding on is not possible with the FCU6-DX3** and 4**.
1. Remove screw 1 from the base I/O unit. (Fig. 1)

2. Remove screw 2 of the relay card and spacer 1 (screw holes at both ends are female). (Fig. 2)
3. Install the attached spacer 2 (screw holes on one side are male) to the hole of screw 1 that was
removed from the base I/O unit. (Fig. 3)
4. Mount the relay card on the base I/O unit, and fix with screw 1 that was removed in step 1. (Fig. 4)
5. Turn the unit over, and fix the screws at the three holes to the three spacer locations. (Fig. 5)
This completes the installation of the relay card to the base I/O unit.
0 0
CF31 CF32
CF
3 C
F34
Remove screw 2
Remove screw 1. and spacer 1.
Fig. 1 Fig. 2
0 0
0 0
CF31 CF32
Install spacer 2. CF31
C
F3
CF32
CF34
CF
3 C
F34
Install screw 1.
Fig. 3 Fig. 4
Turn the unit over,

and fix the screws
at the three locations.
Fig. 5
42
Chapter 7 Remote I/O Unit Connection
7.1 Outline of Remote I/O Unit
Chapter 7 Remote I/O Unit Connection (FCUA-DX1**)

7.1 Outline of Remote I/O Unit
The eight types of signals that can be input/output from the remote I/O unit (FCUA-DX1**) are shown
below according to the type and No. of contacts. Use with serial link connections (MC link B) to the NC
card.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total
No. of occupied stations (channels) is within 8 channels. (Refer to "7.14 Station No. Settings When
Using More Than One Remote I/O Unit" for station No. setting details.)
No. of occupied
Unit name Machine control signals that can be input/output
serial link channels
Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
FCUA-DX100 1
Digital output signal (DO) : 32 points (non-insulation) sink type
FCUA-DX101 1
Digital output signal (DO) : 32 points (non-insulation) source type
FCUA-DX110 2
Digital input signal (DI) : F64 points (photo coupler insulation) sink/source type
FCUA-DX111 2
FCUA-DX120 Digital output signal (DO) : 48 points (non-insulation) sink type 2
Analog output (AO) : 1 point
FCUA-DX121 Digital output signal (DO) : 48 points (non-insulation) source type 2
FCUA-DX130 Digital output signal (DO) : 32 points (non-insulation) sink type 2
Handle input (AO) : 2 channels
FCUA-DX131 Digital output signal (DO) : 32 points (non-insulation) source type 2
Handle input (AO) : 2 pieces
FCUA-DX140 2
Analog input (AI) : 4 points
Analog output (AO) : 2 channels
FCUA-DX141 2
Analog input (AI) : 4 points
43
7.2 Names of Each Remote I/O Unit Section
7.2 Names of Each Remote I/O Unit Section
Front view Front view Front view Front view
(1) (1) (8) (1) (10) (1) (11)
(2) (2) (2) (2)

(3) (3) (3)
(3) (3) (3) (3)
(4) (4) (9) (4) (4)
(Front) (Front) (Front) (Front)
(5) (5) (5) (5)
(6) Bottom (6) Bottom Bottom Bottom

view view (6) view
(6)
view
(7) (7) (7) (7)
(Rear) (Rear) (Rear) (Rear)
( 1) DI-L (machine input signal connector) For changeover of transfer speed.

Normally set to left side.
( 2) DS (transfer speed changeover switch) DS
Not used
( 3) CS (channel No. changeover switch) 3 4 5
6
F 0 1 2
7 8 9 A
( 4) DO-L (machine output signal connector) CS Selection of channel No.

E
B C D
( 5) RIO1 (serial connection connector #1)

( 6) RIO2 (serial connection connector #2) Enlarged drawing of DS and CS
( 7) DCIN (+24VDC power input connector) (Note) Baud rate changeover
Left side: 2.8Mbps
( 8) DI-R (machine input signal connector)
Right side: 1.4Mbps
( 9) DO-R (machine output signal connector)
(10) HANDLE (manual pulse generator signal
input connector)
(11) AIO (analog signal input/output connector)
44
7.3 Connection of Remote I/O Power
7.3 Connection of Remote I/O Power

+24 VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the
following conditions.
Output voltage +24V±5%

Ripple ±5% (P-P)
Max. output FCUA-DX10* 2.4A or more
current FCUA-DX11* 3.8A or more
FCUA-DX12* 3.8A or more
The +24VDC power for the control circuit is supplied from the connector DCIN on the bottom of the
unit or from connectors DI-L, DI-R, DO-L or DO-R on the front. When supplying from the front
connector, supply to all corresponding pins.
When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end),
and when manufacturing the R301 cable, use the connector set CS301 (optional, with two ends).
Machine side control, Front <Connection outline>

power distribution
panel, etc. Remote I/O unit
R300 cable DI-L DI-R DI-L DI-R
or R301
cable B1 B1
B2 B2
A1 A1
A2 A2
+24VDC B1 B1
RA
B2 B2
0V A1 A1
PL A2
A2
DO-L DO-R
DO-L DO-R
(Front)
Supply to either method
DC IN
Y
Base
R220 cable 1 +24VDC
+24VDC(+)
Y
2 0V
0V 3 FG
FG
Stabilized power (Rear)

(prepare separately)
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
45
7.4 Outline of Digital Signal Input Circuit

The input circuit can be selected from sink type or source type in card units.
Input circuit
(Machine side)
DI-R/DI-L
2.2k
0V
2.2k
0V
2.2k
0V
2.2k
0V
2.2k
0V Control
circuit
+24VDC
A3,B3 COM
Sink type
(Machine side)
DI-R/DI-L
+24VDC 2.2k
+24VDC
2.2k
+24VDC 2.2k
+24VDC 2.2k
+24VDC 2.2k
Control
circuit
A3,B3 COM
0V
Source type
Input conditions
46
The input signals must be used within the following condition ranges.
Sink type
Input voltage at external contact ON 6V or less
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 20V or more
Input current at external contact OFF 2mA or less
Tolerable chattering time (T1) 3ms or less
Input signal hold time (T2) 40ms or more
Input circuit operation delay time (T3, T4) 3ms to 20ms
Machine side contact capacity +30V or more, 16mA or more
Source type
Input voltage at external contact ON 18V or more
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 4V or less
Input current at external contact OFF 2mA or less
Tolerable chattering time (T1) 3ms or less
Input signal hold time (T2) 40ms or more
Input circuit operation delay time (T3, T4) 3ms to 20ms
Machine side contact capacity +30V or more, 16mA or more
T2 T2
T1 T1 T1 T1
T3 T4 T3 T4
47
7.5 Outline of Digital Signal Output Circuit
7.5 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the
specification ranges shown below.
Output circuit
(Machine side)
DO-R/DO-L
24VDC(+)
RA
Control
R circuit
PL
Sink type (DX1*0)
DO-R/DO-L
(Machine side)
24VDC(+)
RA
Control
circuit
R
PL
Source type (DX1*1)

Output conditions
Insulation method Non-insulation

Rated load voltage +24VDC
Max. output current 60mA/1 point (fixed value)
Output delay time 40µsec
(Note) An output voltage of more than 60mA per point cannot be flowed.
<CAUTION>
* When using an inductive load such as a relay, always connect a diode (voltage
resistance 100 V or more, 100 mA or more) in parallel to the load.
* When using a capacity load such as a ramp, always connect a protective resistor
(R=150ohm) serially to the load to suppress rush currents. (Make sure that the
current is less than the above tolerable current including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the
load.
When using a capacity load such as a ramp, always connect a protective resistor serially
to the load to suppress rush currents.
48
7.6 Outline of Analog Signal Output Circuit
7.6 Outline of Analog Signal Output Circuit

The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
Output circuit
R
220ohm DAC
AO
AO*
Output conditions
Output voltage 0V~±10V (±5%)

Resolution
13 bit (±10V x n/4096) (Note)
(polarity included)
Load conditions 10k ohm load resistance
Output impedance 220 ohm
0 11
(Note) n = (2 to 2 )
49
7.7 Outline of Analog Signal Input Circuit
7.7 Outline of Analog Signal Input Circuit

The analog signal output circuit can be used only for the FCUA-DX140/DX141.
Input circuit
150ohm
ADC
AO
A0*
Input conditions
Max. input voltage rating ±15V

Resolution(polarity included) 12 bit (±10V x n/2048) (Note)
Precision Within ±25mV
AD input sampling time (conversion delay) 14.2ms (AI0)/42.6ms (AI1~3)
0 11
(Note) n = (2 to 2 )
50
7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal
Type of machine input/output Input Output

signal and No. of points 32 points 32 points
FCUA-DX10*
R300 cable/ or
R301 cable FCUA-DX13*
DI-L or
Machine signal FCUA-DX14*
R300 cable/
R301 cable
DO-L DC IN
Machine signal RIO2
RIO1
The single-end connector CN300 (optional, with one end) includes the DI-L and DO-L connectors. The
connector set CS301 (optional) includes the DI-L and DO-L connectors, and two connectors for
∗)
connection with the terminal block .
∗ ) Izumi Denki I/O terminal BX1F-T40 Tel. : 052-262-6946
<Outline of connection>
DI-L FCUA-DX100/130/140 DI-L FCUA-DX101/131/141

COM COM
A3 A3
+24VDC
24VDC(+) B3 0V B3
Input circuit +24VDC
24VDC(+) Input circuit
2.2k 2.2k
0V sink type source type
B1 B1
B2 B2
A1 A1
A2 A2
+24VDC
24VDC(+)
DO-L DO-L
RA RA
Output circuit
source type
Output circuit
PL
sink type PL
B1 B1
B2 Control 0V B2 Control
A1 circuit A1 circuit
Machine A2 A2
control panel Machine
control panel
RIO1 RIO2 DCIN RIO1 RIO2 D CIN
1 2 3
1 2 3
Stabilized power +24VDC

24VDC(+)0V FG Stabilized power +24VDC
24VDC(+)0V FG
CAUTION
is ON.
51
<Signal assignment table>
FCUA-DX10*/13*/14*
< CAUTION >
DI-L
When using more than one remote
I/O unit, the signal assignments will
B A
Machine side change. Refer to the "PLC Interface X00 X10 20
control panel, etc. Instruction Manual" for details. X01 X11 19

X02 X12 18
X03 X13 17
X04 X14 16
X05 X15 15
X06 X16 14
+24VDC DI-L X07 X17 13
X08 X18 12
X09 X19 11
X0A X1A 10
X0B X1B 9
X0C X1C 8
0V X0D X1D 7
X0E X1E 6
X0F X1F 5
4
COM COM 3
+24V 0V 2
+24V 0V 1
B A
DO-L
B A
Y00 Y10 20
Y01 Y11 19
Y02 Y12 18
Y03 Y13 17
Y04 Y14 16
+24VDC Y05 Y15

Y16
15
14
Y06
Y07 Y17 13
RA DO-L Y08 Y18 12
Y09
DO-LY19 11
Y0 A Y1 A 10
Y0 B Y1 B 9
PL
Y0 C Y1 C 8
Y0 D Y1 D 7
Y0 E Y1 E 6
0V Y0F Y1F 5
4
3
+24V 0V 2
+{24V 0V 1
B A
Base I/O unit
RI01 RI02 DCIN
1 2 3 1 2 3 1 2 3
T X RX T X RX * LG T XRX T X RX * LG +24V 0V FG
+24VDC
X X Y AMP
A M P AM P
D-3
D-3
0V D -3
R-TM
Remote I/O unit
< Adaptive connection >
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L(CN300) Terminator (R-TM)

Crimp type connector:
Connector: 2-178288-3 Connector: 1-178288-3 X
7940-6500SC D- 3 A M P
Contact : 1-175218-5 Contact : 1-175218-2

Maker : Japan AMP Maker : Japan AMP Maker: Sumitomo 3M Maker: Japan AMP
52
7.9 Connection of FCUA-DX11* Unit and Machine Control Signal

signal and No. of points 64 points 48 points
FCUA-DX11*
R300 cable/
R301 cable
Machine signal
R300 cable/
R301 cable
Machine signal
The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R)
connectors. The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) connectors,
∗)
and two connectors for connection with the terminal block .
∗) Izumi Denki I/O terminal BX1F-T40 Tel. : 052-262-6946
(+)24VDC
Input circuit (+)24VDC

Input circuit
sink type source type
(+)24VDC
Output circuit
source type
Output circuit
sink type
Control Control
Machine circuit circuit
control panel
Machine
control panel
Stabilized power (+)24VDC Stabilized power (+)24VDC
CAUTION
is ON.
53
<CAUTION>
When using two or more remote I/O
units or when connecting to the
communication terminal, the signal
allocation will differ. Refer to the
"PLC interface manual" for details.
Machine side
control panel, etc.
(+)24VDC
(+)24VDC
(+)24VDC
(+)24VDC
(+)24VDC
Base I/O unit
Remote I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Connector : 2-178288-3 Connector : 1-178288-3 Crimp type connector:

Contact : 1-175218-5 Contact : 1-175218-2 7940-6500SC
Maker : Japan AMP Maker : Japan AMP Maker: Sumitomo 3M
Maker: Japan AMP
54

Analog
output
signal and No. of points
64 points 48 points 1 point
FCUA-DX12*
R300 cable/
R301 cable
Machine signal
R300 cable/
R301 cable
Machine signal
The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors. The
connector set CS301 (optional) includes
∗)
the DI-L (DI-R) and DO-L (DO-R) connectors, and two connectors for
connection with the terminal block .
∗) Izumi Denki I/O terminal BX1F-T40 Tel. : 052-262-6946
(+)24VDC
Input circuit (+)24VDC

Input circuit
sink type source type
(+)24VDC
Output circuit
source type
Output circuit
sink type
Control Control
circuit circuit
Machine
control panel
Machine
control panel
Analog out Analog out
Stabilized power (+)24VDC Stabilized power (+)24VDC
CAUTION
is ON.
55
<CAUTION>
When using two or more remote I/O
units or when connecting to the
communication terminal, the signal
allocation will differ. Refer to the "PLC
interface manual" for details.
Machine side
control panel, etc.
(+)24VDC
(+)24VDC
(+)24VDC
(+)24VDC
(+)24VDC
Base I/O unit
Remote I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Connector : 2-178288-3 Connector : 1-178288-3 Crimp type connector:

Contact : 1-175218-5 Contact : 1-175218-2 7940-6500SC
Maker : Japan AMP Maker : Japan AMP Maker: Sumitomo 3M Maker: Japan AMP
56
7. 11 Connection of FCUA-DX13* Unit and Handle
7.11 Connection of FCUA-DX13* Unit and Handle

To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two
manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the
connector set CS000 (optional, with two ends). (Refer to Appendix 2.4 R041 Cable, and Appendix 2.5
R042 Cable for cable details.)
To Connect one manual pulse generator

Manual pulse generator
FCUA-HD60 FCUA-DX13*
Rear view
NO.1
HANDLE
12V 0V A B
4-M3
R041 cable
20 10
To connect two manual pulse generators
Manual pulse generator 11 1
FCUA-HD60 Pin No.
Rear view
NO.2 NO.1
12V 0V A B 12V 0V A B
HANDLE
4-M3
R042 cable
SEL*
FCUA-DX13*
When connecting the second manual pulse generator, connect the SEL* signal to the No. 1's 0V.
CAUTION
is ON.
57
7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit
7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit

When connecting a device (pulse generator) other than the manual pulse generator to the
FCUA-DX13* unit, use within the following specifications.
Input/output conditions
Input pulse signal format 2signals of A-phase and B-phase potential

difference 90 deg.
(Refer to waveform below)
Input voltage H level 3.5 V or more, L level 1.0 V or less
Max. frequency of input pulse 100kHz
Output voltage 12V ± 10%
Max. output current 300mA
Input waveform
The difference of the input waveform potential must be ±45 deg. or less.
A(B) phase
e: Rising edge potential difference of A-phase
or B-phase
B(A) phase
T: A or B-phase cycle (min. 10µs)
e
T
Input/output circuit
FCUA-DX13*
Connector pin No. +5V

470
HA2 3
220 4700P
+5V
470
HB2 13
220 4700P
Input
+5V
470
Control
HA1 4
4700P circuit
220
+5V
470
HB1 14
220 4700P
HC14 phase
or equivalent
+12V 6
Output
0V 1
The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
58
7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal
7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal

For the analog input/output signal, the R031 cable is connected to "AI0". Up to four input points and
one output point of the analog input/output signal can be connected. When manufacturing the R031,
use the connector set CS000 (optional, with two ends). (Refer to the Appendix 2.3. R031 cable.)
FCUA-DX14*
AIO
R031 cable
20 10
11 1
Input/output circuit Pin No.
FCUA-DX14*
Connector pin No.

150 ohm
A10 2
150 ohm
A11 12
Input 150 ohm ADC
A12 3
150 ohm
A13 13
R
R
220 ohm DAC
A0 7
Output
GND 1
GND 11
GND 5
GND 15
CAUTION
is ON.
59
7.14 Setting of Channel No. when Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long
as the total No. of occupied channels is within 8 channels.
Unit name No. of occupied serial

link channels
FCUA-DX10* 1
FCUA-DX11* 2
FCUA-DX12* 2
FCUA-DX13* 2
FCUA-DX14* 2
When using multiple remote I/O units, a characteristic channel No. must be set for each unit. The
FCUA-DX10* unit has one channel No. setting switch, and FCUA-DX11*, DX12*, DX13* and DX14*
unit have two switches. Each of these switches must be set to a characteristic channel No.
The device address in each unit is determined according to the station No. Use the station No. setting
switch to set the device address.
Ÿ Relation between rotary switches and device assignments

Setting Station Device assignment No. of I/O
value No. DI DO points (max)
5 5 XA0~XBF YA0~YBF 32 points
6 6 XC0~XDF YC0~YDF 32 points
7 7 XE0~XFF YE0~YFF 32 points
8~F Cannot be used
<Device assignment example 1>

0 0 X00~X1F Y00~Y1F
1 1 X20~X3F Y20~Y3F
2 2 X40~X5F Y40~Y5F
3 3 X60~X7F Y60~Y7F
4 4 X80~X9F Y80~Y9F
<Device assignment example 2>

0 0 X00~X1F Y00~Y1F
1 1 X20~X3F Y20~Y3F
2 2 X40~X5F Y40~Y5F
3 3 X60~X7F Y60~Y7F
4 4 X80~X9F Y80~Y9F
5 5 XA0~XBF YA0~YBF
6 6 XC0~XDF YC0~YDF
7 7 XE0~XFF YE0~YFF
(Note) Refer to the next page for a configuration example.
60
Configuration for <Device assignment example 1> on the previous page
FCU6-DX22* unit FCUA-DX11* unit

CS2 CS1 or
FCUA-DX10* unit FCUA-DX12* unit
1 0
2 3 4
No. of occupied channels: 2 No. of occupied channels: 2 No. of occupied channels: 2

Total No. of occupied cannels: 3
Configuration for <Device assignment example 2> on the previous page
FCU6-DX21* unit FCUA-DX11* unit or FCUA-DX12* unit 3 units
+ + +
0 1 2 3 4 5 6 7
No. of occupied No. of occupied No. of occupied No. of occupied Total No. of occupied channels: 8
channels: 2 channels: 2 channels: 2 channels: 2 (Max. configuration)
(Note) In MELDASMAGIC 64, the base I/O unit normally

occupies
station Nos. 0 and 1.
Both of the examples above are configuration examples
when connected to RIO1 (System 1) connectors.
61
7.15 Remote I/O Unit Input/Output Signal Cables
7.15 Remote I/O Unit Input/Output Signal Cables

There are two types of remote I/O unit digital input/output signal cables; the R300 and R301. The
R300 cable has one end cut off. The R301 cable is a cable for connecting to the terminal block*.
If a cable longer than 3m is required, use the connector set CN300 or CS301.
The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
For the analog input/output cable, the R031 cable must be manufactured by the user.
∗) Izumi Denki I/O terminal BX1F-T40A Tel. : 052-262-6946
Machine control panel,

power distribution
panel, etc. R300 cable
1
2
RA
IDEC
3
BX1 F-T4 0A
4
5 7
6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
R301 cable
PL
Connector pin correspondence table
Terminal Terminal
block DX1** block DX1**
BX1F BX1F
1 A1 2 B1
3 A2 4 B2
5 A3 6 B3
7 A4 8 B4
9 A5 10 B5
11 A6 12 B6
13 A7 14 B7
15 A8 16 B8
17 A9 18 B9
19 A10 20 B10
21 A11 22 B11
23 A12 24 B12
25 A13 26 B13
27 A14 28 B14
29 A15 30 B15
31 A16 32 B16
33 A17 34 B17
35 A18 36 B18
37 A19 38 B19
39 A20 40 B20
62
Appendix 1 Outline Drawings
Appendix 1.1 NC Card Outline Drawing

Appendix 1.1 NC Card Outline Drawing
248.9
BAT CIO
NCLED
CF61
CF61
100
DPADR IOPADR
120
CF10
IRQ
CF10
ISABUS ISABUS
63
Appendix 1.2 Base I/O Unit Outline Drawing
Appendix 1.2 Base I/O Unit Outline Drawing
4-M5 screw hole
6
1
F
0 01
F
C
D
D
AB
AB
E
E
78 79
8
324
324
9
56
56
ENC1
SKIP
CF10 SV2 SV1
CR31
CF31 CF32
168
156
CF33 CF34
RIO2 RIO1DCIN
6
6 208 6
220
Add-on PCB
64
Appendix 1.3 Relay Card (independent installation) Outline Drawing
Appendix 1.3 Relay Card (independent installation) Outline Drawing
70
19 51
5
4-M3 screw hole
73
90
DCIN
156
146
HANDLE
17
EMG1
CF61
46
46
RS232C
ENC#2
10
5 10
91
19 91 5
115
Spacer
Screw diameter: M3 x 0.5

Outline diameter : ø8 or less
Length : 6mm or more
65
Appendix 1.4 Base I/O Unit + Relay Card (add-on) Outline Drawing
Appendix 1.4 Base I/O Unit + Relay Card (add-on) Outline Drawing
4-M5 screw hole
6
01
F 01
F
D
AC
C
B
AB
E
E
8
79 8
79
23456
23456
ENC1
DCIN SKIP
CF10 SV2 SV1
CR31
CF31 CF32
168
156
CF33 CF34 HANDLE
RIO2 RIO1DCIN
EMG1 CF61
RS232C
ENC#2
6
208 6
220
66
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.5 Remote I/O Unit Outline Drawing
Appendix 1.5 Remote I/O Unit Outline Drawing

Top
Heat dissipation
100
allowance
135
168
6
40
Heat dissipation,
wiring allowance
70
150
Wiring allowance
Bottom
135
Installation hole
2 - M5 - 0.8 screw
6
DX***
156
6
34 6
67
Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing
Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing
3-M4 stud bolts L10
3.6
Rubber shield t2.0
0.5
0.5
0.5
1
80
60
12V0V
+12V A BB
0V A
77
60
Installation other than

8.89 7.60 M3 x 6 not possible
16 24 27 0.5
3- 4.8 hole
n)
t io Uniform
is ec
( Tr
+2
62
0
0
12
72 0.2
Panel cut drawing
68
Appendix 1.7 Encoder (OSE-1024-3-15-68) Outline Drawing
Appendix 1.7 Encoder (OSE-1024-3-15-68) Outline Drawing

68
Caution plate Detector (1024P/rev) 56
50 -0.009
-0.025
68
68
56
4- 5.4 hole
20
2 28
5 3
19.5
102 33
135
Encoder side 97F3102E20-29P (or equivalent)

Applicable cable side MS3106A20-29S
14.3 -0.11
0
-0.012
2 5
-0.042
-0.006
15 -0.017
-0.009
50 -0.025
+0.1
16
3 0
+0.14 +0.14
1.150 1.15 0 Cross-section BB
26
The effective depth of the key way is 21mm
2
A 1chA K 0V
Enlarged view of key
B 2chZ L
C 3chB M
D N 1chA
Case
E grounding P 2chZ
F R 3chB
G S
H +5V T
J
69
Appendix 1.13 Grounding Plate and Clamp Fitting Outline Drawings
Appendix 1.8 Grounding Plate and Clamp Fitting Outline Drawings

The shield wire generally only needs to
be grounded to the connector's case Cable
frame. However, the effect can be
improved by directly grounding to the Presser
grounding plate as shown on the right.
Clamp fitting Grounding plate
Install the grounding plate near each
(Fitting A,B)
unit. Peel part of the cable sheath as
shown on the right to expose the shield
sheath. Press that section against the
grounding plate with the clamp fitting.
Note that if the cable is thin, several
40
can be clamped together.
Install the grounding plate directly onto
the cabinet or connect a grounding wire
so that sufficient frame grounding is
achieved.
If the AERSBAN-*SET, containing the Shield sheath
grounding plate and clamp fitting, is
required, please contact Mitsubishi.
Clamp section drawing
• Outline drawing
Clamp outline drawing
Grounding plate 17.5
2- 5 hole 0
24
Installation hole -0.2
7
12
3
20 +0.3
B 0.3
0
C
A
-0.2
0
24
29
35
6
3
7
6 22 Clamp metal fitting outline drawing

Note 1 M4 screw
35
30
11
MAX L 10
24+0.3
0
Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm
A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70
AERSBAN-ESET 70 56 - One clamp fitting B Clamp fitting B 45
(Note) A, B and C in the table are symbols in the outline drawing of (Note) L in the table is a
the grounding plate. symbol in the
outline drawing
of the clamp
metal fittings.
70
Appendix 2 Cable Manufacturing Drawings

Cable type name table
No. Appendix No. Cable type Application Max. length Remarks
1 Appendix 2.1 SH21 cable Servo drive unit *30m
2 Appendix 2.2 SH41 cable Remote I/O *50m
3 Appendix 2.3 R301 cable Analog input/output 30m
4 Appendix 2.4 R041 cable Manual pulse generator: 1ch 50m
5 Appendix 2.5 R042 cable Manual pulse generator: 2ch 50m
6 Appendix 2.6 R211 cable Remote I/O *50m
7 Appendix 2.7 R220 cable DC +24V input, emergency stop 30m
8 Appendix 2.8 R300 cable DI/DO: Single-end connector 50m
9 Appendix 2.9 R301 cable DI/DO: Double-end connector 50m
10 Appendix 2.10 F010 cable I/O interface: Base I/O unit 20m
11 Appendix 2.11 F011 cable I/O interface: Relay card 15m
12 Appendix 2.12 F020 cable Manual pulse generator: 1ch 50m
15 Appendix 2.15 F040 cable Spindle encoder: Straight *50m
16 Appendix 2.16 F041 cable Spindle encoder: Right angle *50m
17 Appendix 2.17 F070 cable DC +24V input, emergency stop 3m
18 Appendix 2.18 ENC-SP1 cable Spindle drive unit 50m
*For the cables marked with * in the Max. length column:

The cable length (L1) is the length from the NC card to the base I/O unit and relay card. The cable
length (L2) is the length from the base I/O unit and relay card to each unit. Keep the total cable
length (L1 + L2) within the maximum cable length.
Maximum cable length
L1 L2
Base I/O unit
SV1 SH21
Servo drive unit
SV2 SH41
F010 (R211)
NC card RIO1 Remote I/O unit
RIO2
F040/041 Spindle encoder
ENC1
Relay card
F011 F040/041
ENC#2 Spindle encoder
(Note 2) Symbols for writing cable manufacturing drawing

The following symbols are used in the cable manufacturing drawing.
1. indicates twist.
2. indicates the shield sheath.
3. indicates shield clamping to the ground plate.
4. In the cable manufacturing drawings, the partner of the twisted pair cable is given a priority, so the pin Nos. of the
connectors at both end are not necessary in number of order.
5. Equivalent parts can be used for the connector, contact and wire material.
71
As a rule, most cables used with this product not sold by Mitsubishi. Thus, manufacture the required
cables using the cable manufacturing drawings on the following pages as a reference. Note that the
cable-compatible connectors can be purchased from Mitsubishi.
If crimp tools are not available when manufacturing the power supply cable (F070, R220) and RIO
communication cable (SH41, R211), the cables can be manufactured by soldering a wire and
connector as shown in the following procedure.
1. Carry out preparatory soldering. 2. Insert the wire into the contact.
(Remove 3.5mm of the sheath.) Hold the sheath keep.
Soldering iron
Contact
Wire
Solder
3. Lightly press down one side of 4. Firmly press down the other side of the
the wire barrel using radio pliers. wire barrel.
(Press firmly enough that the wire will
This is a barrier to prevent not come out when pulled lightly.)
Wire barrel
mis-insertion. Do not bend.
Radio pliers
5. Firmly press down the sheath

6. Apply the soldering iron, and melt
keeps in the same manner
the preparatory solder inside.
as the wire barrel.
Better results will be achieved if an
additional, small amount of solder is
Sheath keep
applied then.
Soldering iron
Contact section
7. Lastly, insert the soldered contact
into the housing. Be careful that the solder does
not flow into the contact section.
Pay attention to the

insertion direction.
72
Cable type name: SH21 cable Appendix 2.1
Application: Base I/O unit - Servo drive unit connection

Servo drive unit - Servo drive unit connection, etc.
Assembly drawing List of parts used

No. Part name Recommended part type Qty
(1)(2) (1)(2)
Sumitomo 3M
1 Plug 2
(3) 10120-6000EL
Sumitomo 3M
2 Shell 2
10320-321-000
Wire Toyokuni Densen
3 (1)
SH21 material UL20276 AWG28 x 10P
SH21
Connection diagram
Maximum cable length: 30m
1 1
11 11
2 2
12 12
3 3
13 13
4 4
14 14
5 5
15 15
6 6
16 16
7 7
17 17
8 8
18 18
9 9
19 19
10 10
20 20
Case frame Case frame

FG FG
Manufacturing precautions
(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL20276 Standard
2
AWG28 (0.08mm ).
(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used
providing they are compatible with the specifications.
(3) Attach the nameplate (with protective cover stamped with the cable name) in the position
designated in the assembly drawing.
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the
copper foil tape wrapped around the sheath to a connector GND plate.
(5) Part No. 1 (plug) and part No. 2 (shell) are solderless types. If soldering types are required,
use parts equivalent to 10120-3000VE for the plug and 10320-52FO-008 for the shell (both
parts manufactured by Sumitomo 3M).
73
Cable type name: SH41 cable Appendix 2.2
Application: Base I/O unit - Remote I/O unit connection

Servo drive unit - Remote I/O unit connection
Assembly drawing
List of parts used
(1)(2) (1)(2) No. Part name Recommended part type Qty
(3) Japan AMP
1 Connector 2
1-178288-3
Japan AMP
2 Contact 6
X
SH41 1-175218-5
Takeuchi Densen
Wire
3 MVVS 3C x 0.3SQ (1)
material
(MIC 3C x 0.3SQ)
SH41
Connection diagram
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
GND 3 3 GND
2
(1) The wire material shall be a shielded, 3-core cable equivalent to AWG22 (0.3mm ).
(4) Protect both ends of the wire with an insulating bush.
74
Cable type name: R031 cable Appendix 2.3
Application: Analog signal input/output

Option (compatible connector set)
FCUA-CS000
Assembly drawing (Note that this is only compatible with the
remote I/O unit side.)
Remote I/O unit side
Analog input/output signal List of parts used
(1)(2)
(4) No. Part name Recommended part type Qty
(3)
Sumitomo 3M
1 Plug 1
10120-3000VE
Sumitomo 3M
2 Shell 1
10320-52F0-008
R031
Wire UL1061-2464
3 (1)
material AWG22 x 6P
Crimp Japan Solderless
4 10
terminal V1.25-4
R031
Connection diagram
Remote I/O unit side Analog input/output signal

2 AI0
1 GND
12 AI1
11 GND
3 AI2
5 GND
13 AI3
15 GND
7 AO
GND
Case frame
FG
(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL1061-2464
2
Standard AWG22 (0.3mm ).
(4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil
tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND
plate.
(5) Stamp the name of each signal on the crimp terminal side mark tube and install.
(6) Insulate the crimp terminals of unused signal wires with vinyl tape, etc.
2
(7) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm ) or less in the catalog
2
specifications, but AWG 22 (0.3mm ) can also be used.
75
Application: Remote I/O unit - Manual pulse generator connection

(when one manual pulse generator is connected)
Assembly drawing Option (compatible connector set)

FCUA-CS000
Remote I/O unit side (Note that this is only compatible with the
Manual pulse generator side
(1)(2) remote I/O unit side.)
(4)
(3) List of parts used
Sumitomo 3M
1 Plug 1
R041 10120-3000VE
Sumitomo 3M
2 Shell 1
10320-52F0-008
Wire UL1061-2464
3 (1)
material AWG22 x 6P
R041 4
terminal V1.25-4
5
Connection diagram
Remote I/O unit side Manual pulse generator side
1 GND
11
4 HA1
14 HB1
5 GND
15
6 +12V
16
Case frame
FG
2
plate.
2
2
76
Application: Remote I/O unit - Manual pulse generator connection

(when two manual pulse generator is connected)

FCUA-CS000
Manual pulse generator side (Note that this is only compatible with the
(4)
remote I/O unit side.)
Remote I/O unit side
(1)(2)
List of parts used
(3) No. Part name Recommended part type Qty
Sumitomo 3M
1 Plug 1
10120-3000VE
Sumitomo 3M
R042 2 Shell 1
10320-52F0-008
Wire material
Wire
3 UL1061-2464 (1)
material
AWG22 x 6P
4 9
R042 terminal V1.25-4
Connection diagram
Remote I/O unit side Manual pulse generator side
1 GND
11
2 SEL*
3 HA2
13 HB2 Channel 2
4 HA1
14 HB1
Channel 1
5 GND
15
6 +12V
16
Case frame
FG
(When using channel 2, connect the SEL * signal to the GND.)
2
plate.
2
2
77
Application: Base I/O unit - Remote I/O unit connection

Servo drive unit - Remote I/O unit connection

FCUA-CN211
(1)(2) (1)(2) (Note that there is a single-end connector
(3) and contact, with no crimp terminal.)
List of parts used
X
R211
Japan AMP
1 Connector 2
1-178288-3
Japan AMP
2 Contact 6
1-175218-5
(5)
R211 (4)
Wire
Takeuchi Densen
3 MVVS 3C x 0.5SQ (1)
material
(MIC 3C x 0.5SQ)
4 1
terminal V1.25-3
5 1
terminal V1.25-3
Connection diagram
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
GND 3 3 GND
FG FG
2
(1) The wire material shall be a shielded, 3-core cable equivalent to AWG20 (0.5mm ).
(5) Connect the crimp terminal attached to the shield to the frame ground of the base I/O unit or
remote I/O unit.
Note that for noise resistance improvement, in some cases only one end is connected, both
ends are connected or neither end is connected.
78
Application: +24V supply to the base I/O unit, relay card and remote I/O unit
Input of emergency stop signal to the relay card

FCUA-CN220
(1)(2) (4) (Note that this is only compatible with the
(3) base I/O unit, relay card and remote I/O unit
side connectors.)
R220 List of parts used

Y

Japan AMP
1 Connector 1
1-178288-3
Japan AMP
R220 2 Contact 3
1-175218-5
Wire DDK
3 (1)
material JPVV-SB 1P x 0.5SQ
4 1
terminal V1.25-3
Connection diagram
+24V 1 +24V
GND 2 GND
FG 3 FG
2
(1) The wire material shall be a shielded, 1-pair stranded cable equivalent to AWG20 (0.5mm ).
2
(6) Use shield processing wire material equivalent to AWG18 (0.75mm ).
79
Application: Base I/O unit and remote I/O unit

- Machine power distribution panel connection

FCUA-CN300
(Note that this is only compatible with the
base I/O unit and remote I/O unit side
connectors.)
List of parts used

Sumitomo 3M
1 Connector 1
7940-6500SC
Wire Oki Densen
2 (1)
material B40-S
Assembly drawing

The No.1 pin cable is colored.
Base I/O unit and (2)

remote I/O unit side (1)
Machine power distribution panel side
R300
R300
80
Application: Base I/O unit and remote I/O unit

- Recommended terminal block

FCUA-CS301
List of parts used

Sumitomo 3M
1 Connector 2
7940-6500SC
Wire Oki Densen
2 (1)
material B40-S
Sumitomo 3M
3 Strain relief 1
3448-7940
Assembly drawing

The No.1 pin cable is colored.
(2) (1)(3)
Base I/O unit and (1)
remote I/O unit side Recommended terminal block side
R301
R301
(3) The recommended terminal block is the Izumi Denki I/O terminal BX1F-T40.
81
Cable type name: F010 cable Appendix 2.10
Application: NC card - Base I/O unit connection

Assembly drawing
(1)(2) (1)(2)
(3) List of parts used
Sumitomo 3M
1 Plug 2
10150-6000EL
F010
Sumitomo 3M
2 Shell 2
10350-321-000
3 (1)
material UL20276 AWG28 x 25P
F010
Connection diagram
TXRX1 1 1
TXRX1* 26 26
TXRX2 2 2
TXRX2* 27 27
GND 3 3
GND 28 28
SKIP1 4 4
SKIP1* 29 29
SKIP2 5 5
SKIP2* 30 30
SKIP3 6 6
SKIP3* 31 31
SKIP4 7 7
SKIP4* 32 32
SKIP5 8 8
SKIP5* 33 33
SKIP6 9 9
SKIP6* 34 34
SKIP7
SKIP7*
10
35
10
35
SKIP8
(1) The wire material shall be a shielded,
11 11
SKIP8* 36 36 25-pair stranded cable equivalent to
GND 12 12 UL20276 Standard AWG28
GND 37 37 2
(0.08mm ).
ENC1A 13 13
ENC1A* 38 38 (2) The parts used shall be Mitsubishi
ENC1B 14 14 recommended parts. Equivalent parts
ENC1B* 39 39
may be used providing they are
ENC1Z 15 15
ENC1Z* 40 40 compatible with the specifications.
GND 16 16
(3) Attach the nameplate (with protective
GND 41 41 cover stamped with the cable name)
SVTXD2 17
SVTXD2* 42
17
42
in the position designated in the
SVALM2 18 18
assembly drawing.
SVALM2* 43 43 (4) Fold the wire material shield over the
SVRXD2 19 19 sheath, and wrap copper foil tape
SVRXD2* 44 44
over it. Connect the copper foil tape
SVEMG2 20 20
SVEMG2* 45 45 wrapped around the sheath to a
GND 21 21 connector GND plate.
GND 46 46
(5) Part No. 1 (plug) and part No. 2 (shell)
SVTXD1 22 22
SVTXD1* 47 47 are solderless types. If soldering
SVALM1 23 23 types are required, use parts
SVALM1* 48 48 equivalent to 10150-3000VE for the
SVRXD1 24
SVRXD1* 49
24
49
plug and 10350-52FO-008 for the
SVEMG1 25 25
shell (both parts manufactured by
SVEMG1* 50 50 Sumitomo 3M).
FG Case frame Case frame FG
82
Application: NC card - Relay card connection

(1)(2) (1)(2) No. Part name Recommended part type Qty
(3)
Sumitomo 3M
1 Plug 2
10126-6000EL
Sumitomo 3M
2 Shell 2
10326-321-000
F011
3 (1)
material UL20276 AWG28 x 15P
F011
Connection diagram
TD0 Maximum cable length: 15m
1 1
RD0 14 14
LED1 2 2
LED2 15 15
LED3 3 3
EMGOUT* 16 16
EMGIN 4 4
EMGIN* 17 17
GND 5 5
GND 18 18
HA1A 6 6
HA1B 19 19
HA2A 7 7
HA2B 20 20
HA3A 8 8
HA3B 21 21
DR0 9 9
DC0 22 22
GND 10 10
GND 23 23
EN2A 11 11
EN2A* 24 24
EN2B 12 12
EN2B* 25 25
EN2Z 13 13
EN2Z* 26 26
Case frame Case frame

FG FG
(1) The wire material shall be a shielded, 15-pair stranded cable equivalent to UL20276 Standard
2
AWG28 (0.08mm ).
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the
copper foil tape wrapped around the sheath to a connector GND plate.
83
Application: Relay card - Manual pulse generator connection

(when one manual pulse generator is connected)

Relay card side (4) Hirose Denki
1 Connector 1
Manual pulse generator side CDA-15P
Hirose Denki
2 Contact 4
F020
CD-PC-111
Connector Hirose Denki
3 1
case HAD-CTH
Wire Sumitomo
(5) 4 (2)
material B-22 (19) U x 2SJ-1 x 9
(1)(2)(3) Crimp Japan Solderless
F020 5
terminal V1.25-3
4
Connection diagram
Relay card side Manual pulse generator sie
1HA 1
1HB 2
1ch
+12V 10
GND 9
Case frame
FG
2
(4) Fold the wire material shield on the relay card side over the sheath, and wrap copper foil tape
over it. Connect the copper foil tape wrapped around the sheath to a connector GND plate.
84

(when two manual pulse generators are connected)

(4) Hirose Denki
Relay card side 1 Connector 1
Hirose Denki
2 Contact 8
CD-PC-111
F021
3 1
case HAD-CTH
Wire Sumitomo
4 (4)
F021 material B-22 (19) U x 2SJ-1 x 9
(1)(2)(3) 5 8
terminal V1.25-3
F021 (5)
Connection diagram
Relay card side Manual pulse generator side

1HA 1
1HB 2
1ch
+12V 10
GND 9
2HA 3
2HB 4
+12V 12 2ch
GND 11
Case frame
FG
2
85

(when three manual pulse generators are connected)

(4) Hirose Denki
Relay card side 1 Connector 1
Hirose Denki
2 Contact 12
CD-PC-111
F022
3 1
case HAD-CTH
Wire Sumitomo
4 (6)
F022 material B-22 (19) U x 2SJ-1 x 9
(1)(2)(3) 5 12
terminal V1.25-3
F022
F022
(5)
Connection diagram

Relay card side Manual pulse generator side
1HA 1
1HB 2
1ch
+12V 10
GND 9
2HA 3
2HB 4
2ch
+12V 12
GND 11
3HA 5
3HB 6
+12V 14 3ch
GND 13
Case frame
FG
2
86
Application: Base I/O unit - Spindle encoder (straight) connection

Relay card - Spindle encoder (straight) connection

Base I/O unit and (4) Hirose Denki
relay card side 1 Connector 1
Spindle encoder (straight) side CDE-9PF
Hirose Denki
2 Contact 9
CD-PC-111
F040
3 1
case HDE-CTH
Wire DDK
4 (1)
material DPVVSB 6P x 0.2SQ
(5)(6) ITT Canon
(1)(2)(3) F040 5 Connector 1
MS3106B20-29S
Cable ITT Canon
6 1
clamp MS3057-12A
Connection diagram

Base I/O unit and
relay card side Manual pulse generator side (straight)
ENC1A (ENC2A) 1 A
ENC1A*(ENC2A*) 6 N
ENC1B (ENC2B) 2 C
ENC1B*(ENC2B*) 7 R
ENC1Z (ENC2Z) 3 B
ENC1Z*(ENC2Z*) 8 P
GND 4 K
GND 5
+5V 9 H
(Note) Signal names in parentheses
are equivalent to the channel
2 signal names.
Case frame
FG
2
(4) Fold the wire material shield on the base I/O unit and relay card side over the sheath, and
wrap copper foil tape over it.
87
Application: Base I/O unit - Spindle encoder (right angle) connection

Relay card - Spindle encoder (right angle) connection

relay card side Spindle encoder 1 Connector 1
CDE-9PF
(right angle) side Hirose Denki
2 Contact 9
CD-PC-111
F041
3 1
case HDE-CTH
Wire DDK
4 (1)
ITT Canon
(1)(2)(3) (5)(6) 5 Connector 1
F041 MS3108B20-29S
Cable ITT Canon
6 1
clamp MS3057-12A
Connection diagram
Base I/O unit, Maximum cable length: 50m

Relay card side Manual pulse generator side (right angle)
ENC1A (ENC2A) 1 A
ENC1A*(ENC2A*) 6 N
ENC1B (ENC2B) 2 C
ENC1B*(ENC2B*) 7 R
ENC1Z (ENC2Z) 3 B
ENC1Z*(ENC2Z*) 8 P
GND 4 K
GND 5
(Note) Signal names in parentheses
+5V 9 H 2 signal names.
Case frame
FG
2
88
Application: +24V supply to the base I/O unit, relay card and remote I/O unit
Input of emergency stop signal to the relay card

FCUA-CN220
(1)(2) (Note that this is only compatible with the
(3) (4) base I/O unit, relay card and remote I/O unit
side connectors.)
F070 List of parts used

Y

Japan AMP
1 Connector 1
1-178288-3
Japan AMP
2 Contact 2
F070 1-175218-5
Wire Sumitomo
3 (1)
material B-18 (19) U x 2SJ-1 x 9
4 2
terminal V1.25-3
Connection diagram
+24V 1 +24V
GND 2 GND
3
2
2
(6) Use shield processing wire material equivalent to AWG18 (0.75mm ).
89
Cable type name: ENC-SP1 cable Appendix 2.18
Application: Base I/O unit - Spindle drive unit connection

Relay card - Spindle drive unit connection

Spindle drive unit side 1 Connector 1
relay card side CDE-9PF
Hirose Denki
2 Contact 8
CD-PC-111
ENC-SP1
3 1
case HDE-CTH
Wire DDK
4 (1)
(1)(2)(3) (5)(6) 5 Plug

Sumitomo
1
3M 10120-6000EL
ENC-SP1 Sumitomo
6 Shell 1
3M 10320-3210-000
Connection diagram

Base I/O unit,
Relay card side Spindle drive unit side
ENC1A (ENC2A) 1 2
ENC1A*(ENC2A*) 6 12
ENC1B (ENC2B) 2 3
ENC1B*(ENC2B*) 7 13
ENC1Z (ENC2Z) 3 4
ENC1Z*(ENC2Z*) 8 14
GND 4 1
GND 5 5
+5V (Note) Signal names in parentheses
9
2 signal names.
Case frame
FG
2
(6) Do not connect a +5V power supply.
90
Appendix 2.19 Table of Connector Sets
Connector type Application Packing details

Double-ended:
Base I/O unit - Servo drive unit Plug (Sumitomo 3M) Shell (Sumitomo 3M)
Servo drive unit - Servo drive unit 10120-3000VE x 2pcs. 10320-52F0-008 x 2pcs.
Single-ended:
FCUA-CS000
Remote I/O unit (*) - Analog input/output 3M 3M
Remote I/O unit (*) - Manual pulse generator

Base I/O unit - Spindle drive unit (*)
Relay card - Spindle drive unit (*)
Connector (Sumitomo 3M) Strain relief
7940-6500SC x 4pcs. (Sumitomo 3M)
3448-7940 x 2pcs.
Remote I/O unit terminal block
FCUA-CS301
Base I/O unit terminal block
Connector (Japan AMP) Metal contact (Japan AMP)

1-178288-3 x 1pc. 1-175218-2 x 3pcs.
Base I/O unit - remote I/O unit
FCUA-CN211
Remote I/O unit - remote I/O unit
X
Connector (Japan AMP) Tin contact (Japan AMP)
1-178288-3 x 1pc. 1-175218-5 x 3pcs.
24VDC power input
FCUA-CN300
External emergency stop input
Y
Connector (Sumitomo 3M)

7940-6500 x 2pcs.
Base I/O unit - Machine power distribution panel
FCUA-CN300
Remote I/O unit - Machine power distribution panel
91
Revision History
Sub-No. Date of revision Revision details
* February, 1998 First edition created.
Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some unavoidable
cases simultaneous revision is not possible.
Please contact a Mitsubishi business office with any questions or comments regarding the
use of this product.
Mitsubishi Electric Corp. Nagoya Works NC System Section
Duplication Prohibited
This instruction manual may not be reproduced in any form, in part or in whole, without
written permission from Mitsubishi Electric Corporation.
© 1997 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED

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CNC

Setup Instruction Manual (BNP-B2191)

When the user could be subject to fatalities or serious injuries if

When the user could be subject to injuries or when physical

2. Items related to installation

Install each unit on noncombustible material. Installation directly on or near

3. Items related to connection

Chapter 3 Installation .................................................................................................. 5

Chapter 4 NC Card Connection .................................................................................. 15

Chapter 5 Base I/O Unit (FCU6-DX2**/3**/4**) Connection................................... 23

Chapter 6 Relay Card (HR82) Connection ................................................................. 36

Appendix 1 Outline Drawings ..................................................................................... 63

Appendix 2 Cable Manufacturing Drawings.............................................................. 71

Setup Instruction Manual (BNP-B2191)

Prepared by machine tool maker

Desktop personal computer Panel personal computer

Prepared by machine tool maker

Floppy disk drive

Base I/O unit

F010 cable F070 cable

External emergency stop switch

(Note) Refer to "Chapter 3 Installation" for connection details. Servomotor/spindle motor

2.2 List of Configuration Units

2. I/O unit (1)

2. I/O unit (2)

temperature During storage -20~60°C

Ambient During operation 40~75% RH (with no dew condensation)

12VDC±2% Ripple ±5% (P-P)

Type name FCU6-DX210, FCU6-DX211 FCU6-DX220, FCU6-DX221

Ambient During operation 0~55°C

Power voltage Ripple ±5% (P-P)

(*3) When all DO points are ON

3.2 General System Diagram

No fuse breaker (NFB) : User-prepared parts

Personal computer Relay card

Emergency stop switch

Example of connection when using V1/V2 in the drive section

Connection to base I/O unit

Servo drive unit Servo drive unit Terminator

Separate the signal lines and power lines when wiring.

3.3.1 Installation Direction and Spacing

Relay card Base I/O unit MI TSUB I SHI

Always observe the direction of installation.

3.3.2 Prevention of Foreign Matter Entry

Cable inlet (example)

3.3.3 Heat Radiation Countermeasures

(2) Determine the internal temperature rise delta-T.

(3) Select a personal computer.

Please refer to following method for heat radiation countermeasures method.

Example of heat radiation countermeasures

Mounting example and introduction to temperature (delta-T) measurement locations

: Temperature rise measurement

Air inlet M ITSUBISHI

3.3.4 Noise Countermeasures

(1) Connection of frame ground (FG)

Personal computer and NC card

Connection with card installation metal fittings

CF10 (Base I/O unit: FCU6-DX2**)

Base I/O unit (FCU6-DX2**)

DCIN Relay card (HR682)

Chapter 5 Base I/O Unit (FCU6-DX2/3/4**) Connection................................... 23

Chapter 5 Base I/O Unit (FCU6-DX2/3/4**) Connection