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MECA 332 Mechatronics Component Design: Week 8 Ps - Iv

1) A hemispherical window experiences a pressure of 0.5 MPa which results in a total force of 1000 kN on the window. 2) With a yield strength of 150 MPa for the bolts and a cross sectional area per bolt of π×10×10^-3 m^2, 22 bolts would be required to support the 1000 kN force within the allowable stress. 3) 22 bolts is calculated to be the minimum integer number of bolts required to attach the hemispherical window to the wall within the yield strength of the bolts.

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84 views

MECA 332 Mechatronics Component Design: Week 8 Ps - Iv

1) A hemispherical window experiences a pressure of 0.5 MPa which results in a total force of 1000 kN on the window. 2) With a yield strength of 150 MPa for the bolts and a cross sectional area per bolt of π×10×10^-3 m^2, 22 bolts would be required to support the 1000 kN force within the allowable stress. 3) 22 bolts is calculated to be the minimum integer number of bolts required to attach the hemispherical window to the wall within the yield strength of the bolts.

Uploaded by

Arda Gunay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MECA 332

Mechatronics Component
Design
Week 8
PS - IV
Problem 1
• The rectangular bar shown is
exposed to a fluctuating force F.
• The yield and ultimate tensile
strengths of the bar material are
Sy = 150 MPa and Sut = 400 MPa,
respectively.
• The corrected endurance limit of
the part is Se = 100 MPa.
S-N Graph

• 𝑁 = 106
• 𝑆𝑓 = 𝑆𝑒 = 100 𝑀𝑃𝑎

• 𝑁 = 103
• 𝑆𝑓 = 0.8 × 𝑆𝑢𝑡 = 0.8 × 400
= 320 𝑀𝑃𝑎
Fatigue Strength
• 𝑆𝑓 = 𝑎𝑁 𝑏 • log 𝑎 = 2.5 − 3 −0.167
• 100 = 𝑎 103 𝑏 • log 𝑎 = 3
• 320 = 𝑎 106 𝑏 • 𝑎 = 1000

• log 100 = log 𝑎 + 3𝑏 log 10


• log 320 = log 𝑎 + 6𝑏 log 10 • 𝑆𝑓 = 1000(𝑁)−0.167

2 = log 𝑎 + 3b
• ൠ 0.5 = −3b
2.5 = log 𝑎 + 6b

• b= −0.167
Fatigue Strength

𝑵 = 𝟏𝟎𝟓 Safety Factor


𝑆𝑓
• 𝑆𝑓 = 1000(𝑁)−0.167 •𝑁= =
146.8
= 2.94
𝜎𝑎𝑙𝑡 50
= 1000 105 −0.167
= 146.8 𝑀𝑃𝑎

• 𝜎𝑚𝑒𝑎𝑛 = 0 𝑀𝑝𝑎

𝐹 10×103
• 𝜎alt = = = 50 𝑀𝑝𝑎
𝐴 2×10−4
Problem 1 - b
• Calculate the safety factor of the • For infinite life use 𝑆𝑒
design for infinite life if the
magnitude of the force F varies 𝑆𝑒 100
between -10 kN and 10 kN. •𝑁= = =2
𝜎𝑎𝑙𝑡 50
Problem 1 - c
• Calculate the safety factor of the
design for N = 105 cycles if the
magnitude of the force F varies
between 0 kN and 20 kN.
Completely reversed sinusoidal stress Repeated stress
Modified-Goodman

𝝈𝒂𝒍𝒕 Loading
Failure due to
Line
yield!

(𝑺𝒚 ) 150
(𝑺𝒇 ) 149

𝟓𝟎

𝝈𝒎
𝟓𝟎 𝟏𝟓𝟎 𝟒𝟎𝟎
Yield Fatigue
(𝑺𝒚 ) (𝑺𝒖𝒕 )
Line Line
Factor of Safety
𝜎𝑚 𝜎𝑎𝑙𝑡 1
+ =
𝑆𝑦 𝑆𝑦 𝑁

50 50 1
+ =
150 150 𝑁

𝑁 = 1.5
Problem 2
• Four preloaded bolts (M10, Class
5.8).
• P = 400 kPa
• Dvessel = 60 cm
• C = 0.1
• Calculate the safety factor of
bolts for yielding
• Hint: Fasteners are preloaded up
to 90% of their proof strength in
static loading
Proof Strength
• 𝑆𝑝 = 380 𝑀𝑃𝑎
• 𝑆𝑦 = 420 𝑀𝑃𝑎
Preload
M10 => “metric 10”
• Where 10 is the major diameter

• 𝐹𝑖 = 𝑘 × 𝑆𝑝 × 𝐴𝑡
= 0.9 × 380 𝑀𝑃𝑎
× 61.20 × 10−6 𝑚2
= 20.93 𝑘𝑁
External Load
2
𝜋×𝐷𝑣𝑒𝑠𝑠𝑒𝑙 𝜋× 0.6 2
• 𝐴𝑣𝑒𝑠𝑠𝑒𝑙 = =
4 4
= 0.287 𝑚2
• 𝑃𝑡𝑜𝑡𝑎𝑙 = 𝑃 × 𝐴𝑣𝑒𝑠𝑠𝑒𝑙
= 400 × 103 0.287
= 114.8 𝑘𝑁
𝑃𝑡𝑜𝑡𝑎𝑙 114.8
•𝑃= = = 28.7 𝑘𝑁
4 4
Solution
1) Portion of P taken by bolt: 3) Total stress on the bolt:
• 𝑃𝑏 = 𝑐 × 𝑃 = 0.1 × 28.7 𝐹𝑏 23.8
• 𝜎𝑏 = =
= 2.87 𝑘𝑁 𝐴𝑡 61.20×10−6
= 388.89 𝑀𝑝𝑎

2) Resultant bolt load


4) Safety factor:
• 𝐹𝑏 = 𝐹𝑖 + 𝑃𝑏 = 20.93 + 2.87 𝑆𝑦 420
= 23.8 𝑘𝑁 •𝑁= = = 1.08
𝜎𝑏 388.89
Problem 3
• A hemispherical window:
• 𝑟ℎ𝑒𝑚𝑖𝑠𝑝ℎ𝑒𝑟𝑒 = 80 𝑐𝑚
• 𝑡 = 1 𝑐𝑚
• Calculate the number of bolts
required to attach the window
to the wall of the chamber if:
• 𝑟𝑏𝑜𝑙𝑡 = 1 𝑐𝑚
• 𝑆𝑦 = 150 𝑀𝑝𝑎
Thin or Thick walled?
𝑟 < 10, 𝑇ℎ𝑖𝑐𝑘 𝑤𝑎𝑙𝑙𝑒𝑑 Two assumptions:
• =ቊ
𝑡 ≥ 10, 𝑇ℎ𝑖𝑛 𝑤𝑎𝑙𝑙𝑒𝑑 1. 𝜎𝑟 = 0
• 𝑟 = 80 𝑐𝑚 2. 𝜎𝑡 = 𝜎𝑎
• 𝑡 = 1 𝑐𝑚
From Mohr’s circle:
1. 𝜎3 = 𝜎𝑟 = 0
2. 𝜎1 = 𝜎2 = 𝜎𝑡 = 𝜎𝑎 = 20 𝑀𝑃𝑎
Pressure & Total force acting on the wall

Pressure Total Force


𝑃×𝑟
•𝜎= • 𝐹𝑡𝑜𝑡𝑎𝑙 = 𝜋𝑟𝑖2 𝑃
2𝑡

𝑃 × 80 = 𝜋 80 × 10−2 2 × 0.5 × 106


6
→ 20 × 10 =
2×1
= 1 × 106
𝑃 = 0.5 𝑀𝑃𝑎
= 1000 𝑘𝑁
Total number of bolts
𝐹𝑡𝑜𝑡𝑎𝑙
•𝑁=
𝜎𝑎𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 ×𝐴𝑏𝑜𝑙𝑡
1000×103
=
150×106 𝜋×10×10−3 2
= 21.22

• 𝑁 should be integer!

• 𝑁 = 22

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