Method Statement & Itp For Waterproofing Work

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ZAFA BINA SDN

BHD
PROJECT: CADANGAN MEMBINA DAN MENYIAPKAN BANGUNAN BARU BENGKEL
KEJURUTERAAN MEKANIKAL DAN PEMBUATAN, BENGKEL KEJURUTERAAN
ELEKTRIK DAN ELEKTRONIK, BENGKEL KEJURUTERAAN AWAM DAN LAIN – LAIN
KEMUDAHAN DI KOLEJ VOKASIONAL KLUANG, KLUANG, JOHOR ( PROGRAM
CONVERSION SMV KE KOLEJ VOKASIONAL 7 KOLEJ RINTIS )( TAWARAN
SEMULA )

METHOD STATEMENT

FOR

WATER PROOFING SYSTEM


ZAFA BINA SDN
BHD
PROJECT: CADANGAN MEMBINA DAN MENYIAPKAN BANGUNAN BARU BENGKEL
KEJURUTERAAN MEKANIKAL DAN PEMBUATAN, BENGKEL KEJURUTERAAN
ELEKTRIK DAN ELEKTRONIK, BENGKEL KEJURUTERAAN AWAM DAN LAIN – LAIN
KEMUDAHAN DI KOLEJ VOKASIONAL KLUANG, KLUANG, JOHOR ( PROGRAM
CONVERSION SMV KE KOLEJ VOKASIONAL 7 KOLEJ RINTIS )( TAWARAN
SEMULA )

Step 1: Surface preparation:

Post completion of masonry walls, chasing and installation of concealed electrical conduit pipe
and plumbing pipe, check for leakage by pressure – 10 kg/cm 2 ,for any leakages. Plaster the wall
and post curing of 07 days, take the entire area for waterproofing.
Difference in the levels of toilet slab and floor slab is usually called as sunk. Generally, a sunk of
150mm to 200mm is provided to the slab of toilets blocks. The sunk is required for laying
drainage pipes (usually 110 mm dia PVC) and floor shower, wash basin, bath tub etc.
The first step would be surface preparation to receive waterproof built up, slab sunk surface
should be cleaned to remove dirt, dust, laitance, soft mortar and all loosely adhered particles.

 
Step 2: Testing the substrate – Water ponding
For best results, It is always advisable to check the condition of  Concrete slab as it’s the substrate
for receiving waterproofing built up.
The cleaned concrete surface is subjected to water ponding by allowing water to stand (for 48 hrs)
on the prepared area. The surface is inspected for any leakages, dampness, dripping, if the same is
observed it need to be rectified by crack filling the visible cracks on slab.

Step 3: Water proofing Built up


a) Plumbing/Pipe Insertions:
ZAFA BINA SDN
BHD
PROJECT: CADANGAN MEMBINA DAN MENYIAPKAN BANGUNAN BARU BENGKEL
KEJURUTERAAN MEKANIKAL DAN PEMBUATAN, BENGKEL KEJURUTERAAN
ELEKTRIK DAN ELEKTRONIK, BENGKEL KEJURUTERAAN AWAM DAN LAIN – LAIN
KEMUDAHAN DI KOLEJ VOKASIONAL KLUANG, KLUANG, JOHOR ( PROGRAM
CONVERSION SMV KE KOLEJ VOKASIONAL 7 KOLEJ RINTIS )( TAWARAN
SEMULA )
All Pipe inserts must be installed prior to the application of waterproofing system on the sunken
slab. The opening on punctured walls around the pipes should be packed using with a mix of
Cement and Sand (1:3) mix with Styrene Butadiene Bonding emulsion, at least 48 hours prior to
application of waterproofing.

Plumbing pipes and inserts placed before waterproofing


b) The slab should be Pre-wetted to make it saturated and free water to be drained using a dry
cloth.
c) Application of base coat
Applying a coat of cement slurry with waterproofing compound (proportion as per manufacturer).
The coat has to be extended on the masonry wall at least 2’ above sunk (this will protect common
wall against dampness due to capillary action).
Apply another coat of cement slurry with waterproofing compound (second coat) after 06 hrs of
first coat.
ZAFA BINA SDN
BHD
PROJECT: CADANGAN MEMBINA DAN MENYIAPKAN BANGUNAN BARU BENGKEL
KEJURUTERAAN MEKANIKAL DAN PEMBUATAN, BENGKEL KEJURUTERAAN
ELEKTRIK DAN ELEKTRONIK, BENGKEL KEJURUTERAAN AWAM DAN LAIN – LAIN
KEMUDAHAN DI KOLEJ VOKASIONAL KLUANG, KLUANG, JOHOR ( PROGRAM
CONVERSION SMV KE KOLEJ VOKASIONAL 7 KOLEJ RINTIS )( TAWARAN
SEMULA )

Application of Waterproofing Base Coat


Protect the base coat with 1/2” thick mortar (1:4, admixed with waterproofing compound) to
protect the base coat against any puncture while building successive layers. Once the base coat is
protected, the layer should be tested for any leakage by water ponding test for 72 hrs.
If no leakages are observed, then you can proceed with sunk filling by brick bat. In case leakage is
observed, the entire base coat has to re-done. Go for water ponding test, check for any leakages.
Cure the top finish layer for a minimum of 7 days

Waterponding Test
ZAFA BINA SDN
BHD
PROJECT: CADANGAN MEMBINA DAN MENYIAPKAN BANGUNAN BARU BENGKEL
KEJURUTERAAN MEKANIKAL DAN PEMBUATAN, BENGKEL KEJURUTERAAN
ELEKTRIK DAN ELEKTRONIK, BENGKEL KEJURUTERAAN AWAM DAN LAIN – LAIN
KEMUDAHAN DI KOLEJ VOKASIONAL KLUANG, KLUANG, JOHOR ( PROGRAM
CONVERSION SMV KE KOLEJ VOKASIONAL 7 KOLEJ RINTIS )( TAWARAN
SEMULA )

INSPECTION AND TESTING PLAN

FOR

WATER PROOFING SYSTEM


CONSTRUCTION MANUAL
SOP

Issue / Revision: 01/00


ZAFA BINA SDN BHD PROJECT QUALITY PLAN
Effective Date :

INSPECTION TEST PLAN - SEALANT WATER PROOFING TO FLAT ROOF, WALL & WET AREA

VERIFICATION
INSPECTION / TEST METHOD
ACCEPTANCE
ITEM ACTIVITIES STANDARD, WORK PROCEDURE FREQUENCY RECORD
CRITERIA
OR SPECIFICATION MAIN VERIFICATION
CONSULTANT
CONTRACTOR CARRIED OUT BY

Submit sample or material Suitability of the material as H


1 Approval of Material Before Start N JKR Approved Sample
specification specification (on initial approval only)

Method of Statement for Appropriate work procedure and H Approved Method


2 Before Start To specification N JKR
application resources (on initial approval only) Statement

To construction drawing and


3 Control of Application Work Checklist During Work Execution N H JKR Checklist
specification

4 Testing for Water Leakage Checklist On Completion of Installation To requirement N H JKR Checklist

5 Final Inspection Conformance On Completion To specification N H JKR Handling over Checklist

Legend:

Consultant - Consultant Verification

H - Hold point

N - Notification

N/A - Not applicable


CONSTRUCTION MANUAL
SOP

Issue / Revision: 01/00


ZAFA BINA SDN BHD PROJECT QUALITY PLAN
Effective Date :

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