LTM 1080/1 - Superstructure OW-13

Telescopic boom electrics

Table of contents

Abbreviations ................................................................................................................... 1
Identifications of LSB sensors .......................................................................................... 2
Signal commutation of the sensors on LSB 2, ZE1, EP1 .................................................. 3
Signal commutation of the sensors on LSB 3, ZE2, EP2 .................................................. 4
Inductive sensors of the telescoping mechanism ...................................................... 5
Important indications ........................................................................................................ 5
Additional sensor (no bus sensor) for the control of the gripper position ............................ 5
Outline of components ...................................................................................................... 6
Replacement and addressing of the inductive sensors (IG) ............................................... 7
Replacement and addressing of the inductive sensors (IG) ............................................... 8
Inspection of the switching intervals or checkback values and correction ......................... 10
Sensor installation (outline) ............................................................................................. 11
Length sensor ............................................................................................................. 12
Important indications ...................................................................................................... 12
Outline of components .................................................................................................... 13
Inspection of the length sensor ........................................................................................ 14
Replacement of length sensor rope ................................................................................ 15
Zero setting of length sensor without day code ................................................................ 16
Zero setting of length sensor with day code .................................................................... 17
Zero setting of length sensor with day code .................................................................... 18
Replacement of length sensor, addressing and zero setting with day code ...................... 19

Abbreviations

IG inductive sensor
LSB Liebherr System Bus
LG length sensor
i.O. in order
n.i.O. not in order
T telescope interlocking
ZL gripper left
ZR gripper right

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Identification of LSB sensors
Sensors on LSB 2, ZE1, EP1:
Telescoping mechanism: Inductive sensors, analog (IA), digital (ID)
IA Tele Switch address
• Id. no.: 6923 087 08
• (IFL 5-18-LSB-St) Tele I =A+A-S51 ADR:10
• Similar dimensions as IG Tele II =A+A-S52 ADR:11
• Are supplied to Liebherr Tele III =A+A-S53 ADR:12
with the address ADR:00
Tele IV =A+A-S54 ADR:13
• Have to be re-addressed
upon the installation into Tele V =A+A-S55 ADR:14
the LICCON test system
IA gripper switch address
• Can be employed as IA or
ID dependent of operating L locked =A+A-S32 ADR:18
mode L unlocked =A+A-S34 ADR:19
• IA: Analog for measure of R unlocked =A+A-S35 ADR:21
operating distance with R locked =A+A-S33 ADR:20
display in test system
• Temperature measure and IA Tele interlock switch address
display possible
locked =A+A-S38 ADR:16
unlocked =A+A-S39 ADR:17
Length sensor (LG):
• Id. no.: 6923 086 08 mounted LG address
• Measuring range: 10 m base section =A+A-B7 ADR:30

Angle sensor, base section (WG):

• Id. no.: 6923 088 08
• Measuring range: 90° mounted WG address
base section =A+A-B4 ADR:29

Sensors on LSB 3, ZE2, EP2:

Angle sensor, pulley head (WG):
• Id. no.: 6923 088 08
mounted WG address
• Measuring range: 90°
pulley head =A+A5-B6 ADR:23

Hoist limit switch: • identical type but

different
cable lengths
mounted switch address Id.No.
T =A+A5-S25 ADR:28 6060 524 08
KS =A+A10-S30 ADR:27 6060 530 08
DKS =A+A11-S40 ADR:26 6060 526 08

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Signal flow of the sensors on LSB 2, ZE1, EP1
=A+A-B4: =A+A-B7:
ADR:29 ADR:30 inductive sensor
angle sensor length sensor (10m) telescoping mecanism:
base section =A+A-X643
=A+A-X602
Bez. BMKADR
Tele1 -S51 10
Tele2 -S52 11
Tele3 -S53 12
Tele4 -S54 13
Tele5 -S55 14
ZLverb. -S32 18
ZLentb. -S34 19
ZRverb. -S35 21
ZRentb. -S33 20
T,verb. -S38 16
T,entb. -S39 17

=A+A-X456A:
circuit plug

=F+F1-N1:
cable drum
(energy supply
telesc. mecanism)
W602

W643

W456

=A+A-X13:
terminal box
base section
W632

input board1
check-back LED on bus board:
LSB2 board
• LED OFF → no signal trans-
current source
mission by bus
• LED ON → bus failure
• LED blinking → bus is o.k.

LSB2 interface
=S20+S20-X919:4

ZE1 on ZE0 LICCON-monitor

EP 0 • Test system

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Signal flow of the sensors on LSB 3, ZE2, EP2
=A+A5-B6:
=A+A5-S25 =A+A10-S30 =A+A11-S40 =Z84+A11-B1
ADR: 23
ADR: 28 ADR: 27 ADR: 26 wind sensor
angle sensor
hoist limit hoist limit hoist limit =A+(A)-X556
pulley head
switch T switch KS switch DKS
=A+A5-X609

-X500 -X501 -X505 -X556

-X556 -X556

=A+A5-X17:
terminal box
W609

W451

pulley head
W551

=A+A-N2:
cable drum
(energy supply
pulley head)

=A+A-X13:
terminal box
base section
W550

W632 check-back LED on bus board:

input board 2 • LED OFF → no signal trans-
mission by bus
• LED ON → bus failure
• LED blinking → bus is o.k.
LSB3 board
LSB3 interface
=S20+S20-X929.4

ZE2 on ZE0 LICCON-monitor

EP 0 • Test system
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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Inductive sensors of the telescoping mechanism
Important indications
Inductive sensors
• Error message: LSB 2, ZE1, EP1:
• On respective error message (LEC error code) in the
operating picture Bez. BMKADR
or Tele1 -S51 10
• on error message (+E 03 00 59) “tele status inverted” Tele2 -S52 11
replace inductive sensor Tele3 -S53 12
Tele4 -S54 13
• Procedure:
Tele5 -S55 14
• Select operating mode manually and
ZLverb. -S32 18
operate LMB bypass switch
ZLentb. -S34 19
(WARNING: Perform load reducing motions only!)
ZRverb. -S33 20
• Retract boom entirely
ZRentb. -S35 21
• Extend tele 1 to 46% and lock it
T,verb. -S38 16
• Retract gripper to 0%
T,entb. -S39 17
• Dismantle cover from mounting hole of boom
• Dismount defective inductive sensor and remount new IG (see
also outline of components, page 6 and sensor installation,
page 11!)

Additional sensor (no bus sensor) for the control of the gripper position
• Installed from series 08 (from crane no. 23 851) pilot lamp in
• Additional operating flags installed in all 5 crane cabin: 12.3
telescopes to indicate precise position of unlocking tele
gripper in front of the locking holes tumbler switch for
• Pilot lamp in crane cabin operating mode:
(not operated by Liccon control) manual telescoping
EMERGENCY MODE unlocking gripper
TeleIV,
sliding block, left
=A+A-S54,
12.1 (=A+A-X54), 12.2 sliding block,
ADR:13 left,
inside
TeleV,
=A+A-S55,
(=A+A-X55),
ADR:14
additional
inductive sensor
=A+A-S56

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Inductive sensors of the telescoping mechanism
Outline of components
• Inductive sensors, analog (IA), LSB 2
• Locking of gripper and locking of tele hydraulic

Indications on the
installation of 12.4
inductive sensors:
The operating
distance is fixed by
the damping sleeve. telescoping
(Screw damping ram with
sleeve on inductive locking
sensor and insert into device
pin recess, tighten
with nut and lock
with lock nut. Check
of operating distance
in Liccon test system)

TeleV, T locked, T unlocked,

=A+A-S55, =A+A-S38, =A+A-S39,
(=A+A-X55), (=A+A-X38), (=A+A-X39),
ADR:14 ADR:16 ADR:17

Tele I,
=A+A-S51,
(=A+A-X51),
ADR:10
Tele II,
=A+A-S52,
(=A+A-X52),
ADR:11
Tele III,
=A+A-S53,
12.5 (=A+A-X53), 12.6
ADR:12

TeleIV,
=A+A-S54, R-unlocked,
L-unlocked,
(=A+A-X54), =A+A-X35,
=A+A-X34,
ADR:13 (=A+A-S35),
(=A+A-S34),
ADR:21
REMARK: ADR:19
From crane no.:
23851, L- locked,
=A+A-X32, R- locked,
additional =A+A-X33,
inductive (=A+A-S32),
ADR:18 (=A+A-S33),
sensor ADR:20
installed
(see
page 5) view from
“below” 12.7

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics

Inductive sensors of the telescoping mechanism

Replacement and addressing of the inductive sensors (IG)

WARNING!
Replacement and addressing the inductive sensors
may be performed only by authorized persons!

This requires the day code!

Liebherr-Werk Ehingen GmbH do not assume responsibility for damages!

DANGER!

Important:
When addressing the inductive sensors (or all bus sensors), only one user (sensor) can always be
addressed.
If two or more users of the bus are unknown, those have to be addressed one after another.
Always put only one bus pin on an unknown bus user and address it subsequently.
All sensors are supplied to Liebherr with the address 0.

• press simultan. + in operating picture

• enter day code number: - - -
• operate key „modifiy“
• operate key for test system
• operate key for “access”
• enter access number + +
12.8
• operate twice key „end“
• operate key for “transfer” cursor
• change from operating picture to test system:
addit-
operate key
ional
• operate key to select ZE1 (LSB2) sensor (+)
with address 0
• operate key „LSB“
• new sensor (+) represented in LSB picture with
address 0 (fig. 12.8) sensor with
• sensor with set-point address missing (0) address 16
missing (0)
• with cursor keys - place cursor (*) on
sensor with address (00) (fig. 12.8)

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Inductive sensors of the telescoping mechanism
Replacement and addressing of the inductive sensors (IG)

• Initiate parameter picture (fig. 12.9):

operate key feedback values and
operating distance 12.9
• address new
user:
operate key „LSB-
address“

• enter LSB-address
+ +
(e.g. address 16 of
replaced sensor)
SET-POINT – ACTUAL
• acknowledge with VALUE
type marking of sensor
• LSB picture is redisplayed

• If, in the LSB picture, an “X”

is shown at the block
symbol, the default values
have to be transferred, or the
type marking of the set-point
and actual values differs.
• with cursor keys - place
cursor (*) on sensor with marking “X” (fig.
12.10) 12.10
• acknowledge with

• operate key “default values”

and transfer values from “set-point” to
“actual”
• operate key “return” or to
return into LSB picture

sensor with incorrect

configuration

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics

Inductive sensors of the telescoping mechanism

Replacement and addressing of the inductive sensors (IG)

• sensor is shown without marking as block

12.11
symbol like on fig. 12.11

Functional test of the IG on the LSB parameter picture:

• operate key “LSB”

• functional test of the IG by approaching or removing

a metallic object (switch on or off the IG, 1 or 0)

Correction of operating distance:

• check operating distance on the LSB parameter picture

• “RETURN” to return to LSB picture

• “RETURN” to return to test system
• “END” to return to operating picture

Functional test during telescoping:

• interlock gripper with tele 5

• change over to operating mode “automatic telescoping”

• telescope boom and watch the correct functioning on the telescoping picture

Remark:

• State of software:
The software state of the sensor software is always upward compatible, i.e. the actual value of the sensor
should be equal to or of a higher order than the set-point value of the sensor.

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Inductive sensors of the telescoping mechanism
Verification of the operating distances, feedback values and correction
• Set-up: The inductive sensors (IG) are block-mounted within a damping
effective distance
sleeve to produce a defined predamping without major setting
work.
Further advantage:
• The predamping can be checked by the feedback values. Thus,
the position of the IG can be checked.
• A non-existence of the predamping or of the damping sleeve is
called “undamped”.
IG ⇒ IG worked loose mechanically
⇒ predamping missing
operating damping ⇒ error message
flag sleeve

• Function with sleeve or edge (predamping):

The operating point “digital 1” switches ON when the operating flag has attained a distance of <2.6 mm.
⇒ That is called “damped”.
The operating point “digital 0” switches OFF when the operating flag has attained a distance of >2.9 mm.
⇒ That is called “predamped”.

• Operating mode
All IGs of the telescoping mechanism are running in the analog mode “IA”, i.e. the operating distance is
shown on the LSB parameter picture. (see fig. 12.9)

IMPORTANT:
The feedback values or the ope-rating distances of the inductive sen-sors have to be checked upon their
addressing (see fig. 12.9).

•Correctable inductive sensors on the tele locking device:

Correction of the sleeve seat if required.
Verification of the operating distance on the
LSB parameter picture (see addres-sing).
Glue screws with Loctite, medium strength,
262, ID 8112 011 08.
-S38, ADR:16
Damping sleeves of steel on the teles-
coping mechanism (up to crane no. 23
834) can be replaced by sleeves of
stainless steel (see page 11).
-S39, ADR:17 From crane no. 23 835, V2A sleeves.

sleeve seat
12.12

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics

Inductive sensors of the telescoping mechanism

Sensor installation (outline) -S51
Tele I
• Gripper position:
(W481)
(ADR:10)
-S55
detail (X)
Tele V -S52
(W485) Tele II
(ADR:14) (W482)
(ADR:11)

15.8 H7
-S54 -S53
Tele IV Tele III
(W484) (W483)
(ADR:13) (ADR:12)
0.6

damping sleeve
• Locking of gripper: ID 9556 000 08
(X 12 Cr Ni S 18 8)

detail (X)

0.9
0.3

-S32 -S34 -S35 -S33 damping sleeve

gripper left gripper left gripper right gripper right
locked
ID 9559 179 08
locked unlocked unlocked
(ADR:20) (X 12 Cr Ni S 18 8)
(ADR:18) (ADR:19) (ADR:21)
• Locking of gripper:

-S38 detail (Y)

tele locked
(ADR:16) 1.6

-S39 damping sleeve

tele unlocked ID 9559 180 08
(ADR:17) (X 12 Cr Ni S 18 8)

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Important indications

• Error message:
• In case of error message (+E 03 00 59), “tele status inversed”
or

• in case of error message (+B 03 01 50), “inadmissible length/angle position”

or

• in case of respective error messages (LEC error code) on operating picture

check length sensor on plausible values.

• in case of broken length sensor cable, replace the cable.

• Procedure:

• retract telescope entirely

• if necessary, operate LMB bypass switch

(WARNING: Perform load reducing motions only!)

• select operating mode “manual telescoping”

• unlock gripper and retract it to limit stop (0%)

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Outline of components
length sensor:
12.13
• LSB 2, ZE1, EP1
• ADR: 30
• ID: 6923 086 08
• BMK: =A+A-B7
• SL3010-XA14-LSB/GS130/01
• measuring range: 10 m

rating plates:
12.15

• length sensor installed,

(mounting cover open)

12.16

12.14

12.17
length sensor
=A+A-B7

• length sensor installed, pilot

(mounting cover open) LED

length sensor:
64 r.p.m. of the sensor shaft
correspond to 14-bit-code or to a
resolution of 16384 parts.

12.18

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Verification of the length sensor

• Change from operating picture to test system:

• operate key
• operate key to select respective ZE
• operate key “LSB”
• with cursor keys - , place cursor (*) on
length sensor with the address (30)

• Initiate parameter picture:

• operate key and initiate parameter picture

• Check value of the length sensor:

When the gripper is on 0 %, the value should be 0 cm.

• i.O. → change to telescoping picture

• n.i.O.→ check functioning of length sensor rope, length sensor:
replace it if necessary (see page 15) ADR:30
• i.O. → set sensor to zero (see page 16 resp. 17)

• with key “return”, return to LSB picture Remark:

When locking the ram in tele
• with key “return”, to operating picture 5, the tele status is restored.
Telescoping is possible again
• with key , change to telescoping picture
if the length sensor does not
indicate any error!
• in operating mode “manual telescoping”,
extend ram to tele 5 and lock it

• length indication of ram should be “12%”

• select operating mode

“automatic telescoping”

• extend telescope and

perform functional check
on telescoping picture

Type no. of
all LSB
length sensors

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Replacement of length sensor cable:

1. Dismount length sensor cable from mounting housing on base section.

2. Loosen spring box A, (4 hexagon socket screws SW5).

Warning! In case of jammed cable rests, the spring can still be tensioned.
Press spring box against housing, retain it and detension it slowly. A release can damage
the spring drive!

3. Dismount the deflection pulley B, (3 hexagon socket screws SW 2.5).

Unscrew flange C of the deflection pulley, (2 hexagon socket screws SW 2.5).

4. Unscrew cable lead-in D, (fork wrench SW 10).

5. Remove spring box A and pull off spring drive E from shaft F.

6. Remove the 2 Woodruff keys G from the shaft spline, (not applicable for polygonal shaft).

7. Remove locking ring H with Seeger circlip-ring-pliers. Remove adjusting washers I.

8. Unscrew cover J (4 hexagon socket screws SW 3) and remove cable drive.

9. Remove rests of defective measuring rope completely.

10. Unscrew the cable drum K on the shaft to ensure the edge of the multiteeth shaft L to protrude approx.
0.5 mm over the driver sleeve M.

11. Pass cable end with plumbing through

the bore of the housing and nest it in O
the cable drum.

12. Insert cable drive into housing.

Thereby repull the measuring E
H, I
cable to prevent kinks.
Screw down the cable drive.
F
13. Remount locking ring H, G
adjusting washers I and
Woodroff keys G.

14. Slip on spring drive E and

mount spring box A. J
C,(D)
A
15. Mount cable lead-in D and carefully
clamp it in front of the cable lead-in. B
(Do not squeeze it!)

16. To tighten the spring, turn down spring 0.5

housing A to the limit stop. (up to 50 turns)

17. Return spring box A by approx. 2 turns

L
and screw it down.

18. Loosen clamped measuring rope and let it

slowly wind up on the cable drum.
Watch cable motion via checking screw O
(hexagon socket SW 5).
Upon winding up, screw down checking screw.
M
19. Remount flange C and deflection pulley B.
K
20. Fasten length sensor to the mounting plate, nest cable
in telescoping mechan., (telesc. ram should be in
zero position), set sensor to zero via Liccon.

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor

Zero setting of length sensor without day code

Remark: Numbering corresponds to fig. number.

1. Let length sensor be plugged in (supply!).

2. Dismount length sensor (only in case of major

deviations, more than +/- 10 cm), 4 hexagon socket 2
screws SW 3.

3. Turn input shaft of the length sensor to

attain the zero point (up to 64 turns maximum),
i.e. pilot LED changing from red to green.

4. Check parameter picture of length sensor on

Liccon display screen. (see also page 14)

5. When zero point has been attained, position 3

length sensor on housing, attach sensor to the
housing with the 4 clips and hexagon socket screws
(SW 3).

6. Erect boom according to operating instructions

(approx. 80°) so that pilot LED is visible. 3b 3a

7. Turn length sensor at the housing to ensure

that the zero point is precisely fixed.

8. Lock 4 hexagon socket screws SW 3.

telescoping
Installation in end piece base section
mecanism
ram to
limit stop
5
centre pin gripper locking

boom erected
ram to limit stop

to approx. 80°:
view base
section end
piece from
below

pilot LED

length sensor
pilot LED: 6
end piece
base section

turn
length sensor
6 7

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Zero setting of length sensor with day code

WARNING!
Zero setting and adressing the length sensor by means of the Liccon
may be performed only by authorized persons!

This requires the day code!

Liebherr-Werk Ehingen GmbH do not assume responsibility for damages!

DANGER!

• in operating picture, press simultan. +

• enter day code number - - -
• operate key “modify”
• operate key for test system
• operate key for “access”
• enter access number - -
• operate twice key “end”
• operate key for “transfer”
• change from operat. picture to test system: operate key
• press key to select ZE1 (LSB2)

Remark: In case of an incorrect ZE setting, it is possible to

change to an other ZE in order to obtain the
respective ZE on the respective bus. length sensor
ADR:30
• key , select “GRP/ZE: (cursor blinking in the display on top at the right)
• key , or to select respective ZE, and acknowledge with
• key “return”

• operate key “LSB”

• with cursor keys - , place cursor (*) on length sensor with address (30)

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Zero setting of length sensor with day code

• Initiate parameter picture: If the value displayed

of the sensor is 0 and,
• operate key and initiate parameter picture in spite of it, error
• with key “zero setting”, length sensor to zero messages are issued,
replace the length
• with key “return”, return to LSB picture sensor.
• with key “return” to operating picture
• with key change to telescoping picture

• In operating mode “manual telescoping”,

move ram into tele 5 and lock it

• Length display of ram should be “12%”.

(The magnific. factor of the length sensor is o.k.)

Remark: When interlocking the ram with tele 5, the tele status
is restored. It is possible to retelescope if the length
sensor does not indicate any error!

• select operating mode “automatic telescoping”

• extend telescope and perform functional check in the telescoping

picture

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LTM 1080/1 - Superstructure OW-13
Telescopic boom electrics
Length sensor
Replacement of length sensor, addressing and zero setting with day code
• Replacement of length sensor:
• dismount length sensor and install new length sensor
• in operating picture, press simultaneously +
• enter day code number: - - -
• operate key “modify”
• operate key for test system
• operate key for “access”
• enter access number - -
• operate twice key “end”
• operate key for “transfer”
• change operat. picture to test system: operate key
• operate key to select ZE1 (LSB2) replaced
length sensor
• operate key “LSB” mit ADR:00
• with cursor keys - , place cursor (*) on the
length sensor with address (00)

• address sensor, initiate parameter picture:

• operate key and intiate parameter picture REMARK:

• operate key “LSB address” When pressing key

“default values” and
• enter LSB address - - acknowledged with
(e.g. address 30 of sensor replaced) , the parameters
of “set-point” are transferred,
• acknowledge with the sensor is not set to zero.

• Zero setting of sensor:

• with key “zero setting”, length sensor to zero
• with key “return”, return to LSB picture
• with key “return” to operating picture
• with key change to telescoping picture

• In operating mode “manual telescoping”,

move ram into tele 5 and lock it
length sensor
• Length display of ram should be “12%” (see remark page 14) relocated to
ADR: 30
• select operating mode “automatic telescoping”

• extend telescope and perform functional check in telescoping picture

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