User Manual: Fx-Series & Wx-Series Frontliners

USER MANUAL
FX-SERIES & WX-SERIES FRONTLINERS

EN | Original RESQTEC user manual
WWW.RESQTEC.COM
USER MANUAL FX-SERIES & WX-SERIES FRONTLINERS
1. INTRODUCTION: SAFETY FIRST 03

1.1. Safety messages 03
1.2. General safety information 03
1.3. Safety information 04
1.4. Product identification 04
1.5. Applicable types 05
2. PRODUCT SUMMARY 06
2.1. Introduction 06
2.2. Product description 06
2.3. Component identification 06
3. PRODUCT RANGE 09
3.1. Products & Accessories 09
4. GENERAL OPERATING INSTRUCTIONS 11

4.1. Initial use 11
4.2. Preparation before use 11
4.3. Operation 12
4.4. Optimized 350 bar 12
4.5. Quick action couplers 13
4.6. Connecting the Resqtec NEO1 coupler 13
4.7. Disconnecting the Resqtec NEO1 coupler 14
4.8. Connecting the Resqtec STD coupler 15
4.9. Disconnecting the Resqtec STD coupler 15
4.10. Using the pressure release 16
4.11. Operating the product 17
4.12. Removing & placing the FX2 Spreading Jaws 18
4.13. Attaching & Detaching Pulling Jaws & Chains and Shackles 19
4.13.1 FX2 19
4.13.2 Fx4-Fj / FX6-Fj / G4WX 20
5. SPECIFICATIONS 23
5.1. Technical specifications 23
5.1.1 SI-system data 23
5.1.2 Imperial system data 25
5.2. Cutting Capabilities 27
5.3. Technical drawings 27
5.3.1 Si-System Data 27
5.3.2 Imperial System Data 29
6. MAINTENANCE & STORAGE 30

6.1. Maintenance after use 30
6.2. Regular maintenance 32
6.3. Annual maintenance 33
6.4. Recommended storage 33
6.5. Decommissioning & recycling 33
7. WARNINGS & LIMITATIONS 34

7.1. General instruction 34
7.2. Twisting of blades 34
8. TROUBLESHOOTING 35
9. WARRANTY 36
10. DISCLOSURE 37
11. CONTACT 38
2 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

1. INTRODUCTION: SAFETY FIRST

1.1. SAFETY MESSAGES
This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage the
equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert symbol
as shown on the left:
The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage.
Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your
attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier.
1.2 GENERAL SAFETY INFORMATION
The Resqtec equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions
and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and
using the equipment for its intended purposes only. The following safety precautions must be observed at all times:
UNTRAINED USE OF RESQTEC RESCUE EQUIPMENT AND ITS ACCESSORIES MAY RESULT IN VERY DANGEROUS AND
POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!
• Resqtec rescue equipment must only be operated by people authorized and qualified by the Authority having jurisdiction.
• Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this
specific piece of equipment, and the user should already be trained in and qualified for using rescue equipment.
• Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include
gloves, helmet, eye protection and body protection — such as turnout gear.
• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment.
• Stay alert. Do not operate the system when tired.
• Use only Resqtec authorized service parts.
• This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result
in unpredictable and unreliable product operation and is therefore prohibited.

1.3. SAFETY INFORMATION
Before using the equipment and its related products and accessories, conduct an overall size-up of the intended use and safeguard against
potential hazards before installing the product. Read and understand this manual before using the equipment.
The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use.
Should they become damaged or unreadable, contact the manufacturer to obtain a replacement.
BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:

• Make sure that no kink will form in any of the hoses during use. Make sure that the hose provides a free flow at all times.
Failing to do so may result in damage to the hose assembly and malfunction of your Resqtec system.
• Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings,
the situation you and the people around you are in, and what the consequences of the use of the Resqtec system are.
• When in use hold the product by the handles.
• NEVER, when in use, hold the product by any of its moving parts. Doing so can result in serious injury.
• NEVER, when in use, place your hands or any other body parts between the moving parts or between the blades and a
(stationary) object. Doing so can result in serious personal injury.
• When using a Resqtec product always ensure that the object is stable or stabilized by proper cribbing and/or shoring methods.
• NEVER pull a Resqtec product towards you by the hoses. Pick up the product by the handles instead, as intended.
• NEVER pull a hose to try to untangle it or to free a hose from an obstacle. Always direct your full attention to the problem;
clear the hose from the obstacle or untangle the hose before proceeding.
1.4. PRODUCT IDENTIFICATION
Product identification is to make sure that this manual comes with a specific product and that this manual should always be available as a
reference guide to that equipment. It is mandatory that this manual is not separated from the product specified below during its service life.
This manual comes with Resqtec product type:
FX/WX With serial number: Hydraulic fluid used in tool: RESQTEC OPTI-GREEN HF-15 BIODEGRADABLE
RESQTEC OPTI-GREEN HF-46 BIODEGRADABLE

SKYDROL (PHOSPHATE ESTER MCS 2361)
Distributor/Supplier information:
IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE.

1.5 APPLICABLE TYPES
This manual covers the following product types:
Article number Item description

4220.0000.** FX2
5245.0200.** FX4-Fj
5265.0200.** FX6-Fj
5243.0100.** G4WX

2. PRODUCT SUMMARY
2.1 INTRODUCTION
Thank you for choosing Resqtec. We are confident that we live up to your expectations. This manual has been compiled carefully to supply the
reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product.
These instructions contain aspects relevant to safe and optimal use of the product.
The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at
www.resqtec.com.
2.2 PRODUCT DESCRIPTION
The Frontliners have been designed and engineered to assist firefighters, USAR-teams and other rescue workers with the various rescue
applications they encounter. We are confident that the design of this product will enable those working in these environments to not only
negotiate the obstacles they encounter, but to perform their work more safely.
The Frontliners are double-acting hydraulic tools designed to be driven by a Resqtec hydraulic pump. The products operate with hydraulic oil
and 350 bar/5,075 PSI allowable pressure. To see which specific hydraulic fluid your product uses, see chapter 1.4 of this manual, or look on
the product label. Further information regarding the hydraulic fluid in your system can be found in the “Material Safety Data Sheet” or “MSDS”
which came with your product.
2.3 COMPONENT IDENTIFICATION
2.3.1 FX2 FRONTLINER

CONTROL HANDLE
CARRYING HANDLE
NEO1 (MALE) COUPLER
PROTECTION COVERS
LOCKING PIN
DETACHABLE SPREADER JAW

2.3.2 FX4-FJ / FX6-FJ FRONTLINER
CARRYING HANDLE
CONTROL HANDLE
PROTECTION COVERS
NEO1 (MALE) COUPLER
FIXED SPREADER JAW

FRONTLINER BLADE
PULLING JAW SLOT

2.3.2 G4WX FRONTLINER
CARRYING HANDLE
CONTROL HANDLE
PROTECTION COVERS
NEO1 (MALE) COUPLER
FIXED SPREADER JAW
FRONTLINER BLADE

3. PRODUCT RANGE
3.1 PRODUCTS & ACCESSORIES
Article number Item description Picture Usage & Restrictions
4220.0000.** FX2
5245.0200.** FX4-Fj
5265.0200.** FX6-Fj
5243.0100.XX G4wx

Article number Item description Picture Usage & Restrictions
NOT COMPATIBLE WITH

SET OF 2 PULLING FX4-FJ/FX6-FJ
2130.4280
JAWS FX2
NOT COMPATIBLE WITH

FX4-FJ/FX6-FJ
CHAIN & SHACKLE
2305.5000
SET FX2
NOT COMPATIBLE WITH

CHAIN & SHACKLE FX2/FX6-FJ
2305.5100
SET FX4-Fj
NOT COMPATIBLE WITH

CHAIN & SHACKLE FX2/FX4-FJ
2305.5200
SET FX6-Fj

4. GENERAL OPERATING INSTRUCTIONS
4.1 INITIAL USE
When receiving your equipment check for any sign of damage to the box, and report it to your supplier as damage could have occurred during
shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your specifications, check the
product details on the label on the cylinder of the equipment.
CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY THE SUPPLIER IMMEDIATELY IF ANY DAMAGE IS FOUND.
DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!
In general we distinguish a couple of different types of operations;

• Connecting the Resqtec NEO1 coupler
• Disconnecting the Resqtec NEO1 coupler
• Connecting the Resqtec STD coupler
• Disconnecting the Resqtec STD coupler
• Using the pressure release
• Operating the product
• Removing & placing the spreading jaws
• Attaching pulling jaws & chains and shackles
4.2 PREPARATION BEFORE USE
• Check the blades, jaws and pins. Do not use if they exhibit major • See chapter 6 for further information.
damage and/or do not function as intended.
• Check the operation of the dead-man’s valve. It should return to • See chapter 6 for further information.
its neutral position when released.
• Check the carrying handle. It must be firmly fixed. • See chapter 6 for further information.
• Check the protection covers. They must be present and undamaged. • See chapter 6 for further information.

4.3 OPERATION
The product is operated by the dead-man’s control handle:

• Rotating the control handle leftward will make the Frontliner blades open up.
• Rotating the control handle rightward will make the Frontliner blades close.
To keep extending or retracting keep the control handle rotated. Adjust the speed by rotating more or less.
By releasing the control handle the dead-man’s control will make the control handle return to neutral position.
The pressure will remain due to the DIN-valve. The Frontliner blades cannot be moved by external forces.

NEUTRAL
LEFT RIGHT
4.4 OPTIMIZED 350 BAR
Resqtec products operate at 350 bar/5,075 PSI allowable pressure (Optimized 350 bar) which allows a smooth and more controlled operation.
To support interoperability, Resqtec can also provide means to connect the products to other brands’ system components.
Contact your distributor/supplier for information about parts (couplings e.g.) to make your equipment ready for interoperability.
ALWAYS BE AWARE THAT TO CONNECT A RESQTEC PRODUCT TO ANY PUMP, THE SAME HYDRAULIC FLUID
AND COUPLERS NEED TO BE USED.
Your product can be supplied with the requested coupler(s) or can be changed in a later stadium by your distributor/
supplier. It is also possible to purchase an adaptor kit between different connectors. Contact your distributor/supplier
if you want to connect to another pump and change the fluid and/or coupler if necessary.
In this manual the Resqtec NEO1 couplers and the Resqtec STD couplers are described; follow the instructions of your current couplers only.

4.5 QUICK ACTION COUPLERS
The Resqtec products are standard equipped with NEO1 quick action automatic by-pass couplers. This makes it possible to connect and
disconnect both pressure and return in one simple motion. It also allows you to connect and disconnect under full pump free flow pressure. If
your product is supplied with STD connectors, the connectors for pressure and return are separated. Make sure the pump is switched to neutral
when connecting or disconnecting these STD connectors. If your product is modified on your request with other couplers, please also refer to
that coupler supplier’s manual for proper additional instruction.
BEFORE USAGE, MAKE SURE TO CHECK THE FOLLOWING:
• Make sure connectors (and pins) are clean to ensure proper operation.
• Pull both couplers to check whether the couplers are properly connected.
• If couplers do not have auto lock mechanism on the product, rotate collar of female coupler to lock and prevent accidental release.
• Unroll hose reels to their full extend. Make sure that no pressure is applied before unrolling.
4.6 CONNECTING THE RESQTEC NEO1 COUPLER
1
Make sure the dust caps are removed from both the coupler
(male & female):
• Female dust cap releases when female coupler is released
(rotate and pull back).
• Male dust cap releases by simply pulling it.
Align the NEO1 female coupler located on the hose with the
NEO1 male coupler located on the product.
Push to connect in one swift motion (if difficult to connect refer

to chapter 4.10 for pressure release).

4.7 DISCONNECTING THE RESQTEC NEO1 COUPLER
1
Rotate the NEO1 female coupler unlock ring in the direction of the arrow
and pull backwards.
Make sure the control handle of the tool is not engaged

when disconnecting (neutral position).
2
The NEO1 female coupler on the hose ejects automatically.
A few drops of fluid discharge is normal.
Make sure the dust caps are placed back on both couplers
(male & female).

4.8 CONNECTING THE RESQTEC STD COUPLER
1
Check whether the pump relief valve is in its neutral/release pressure relief position (with exception of NEO1).
NEVER CONNECT THE COUPLERS IF THE PUMP IS SWITCHED TO OPERATION.
2
Remove the dust caps from the couplers.
3
Align the STD coupler and push the male and female part firmly
into each other.
4.9 ISCONNECTING THE RESQTEC STD COUPLER
1
Rotate the collar on the STD coupler until the cutout on the collar is in
front of the ball. Then push the collar towards the female connector.
The male connector will be ejected automatically.
2
Place the dust caps on both couplers.

4.10 USING THE PRESSURE RELEASE
In some situations, pressure may build-up in the product, making it difficult to connect.
This pressure can easily be released.
1
Take the NEO1 male dust cap and turn it around. The opposite side of
the dust cap contains the pressure release activator. Align the backside
of the NEO1 male dust cap with the NEO1 male coupler.
2
Push the pressure release activator pin, located on the backside of the
NEO1 male dust cap, onto the NEO1 male coupler which contains the
pressure release valve.
NOTE THAT A SLIGHT AMOUNT OF HYDRAULIC FLUID

WILL EJECT AT THIS POINT!
MAKE SURE TO WEAR PROTECTIVE CLOTHING.
For STD couplers a separate pressure release tool is available. Contact your distributor/supplier for details.

4.11 OPERATING THE PRODUCT
1
Connect a hydraulic hose to the product See chapter 4.6. or 4.8
and power unit.
2
Start the hydraulic power unit Please refer to the power unit’s user manual for
(and open the valve). additional information.
3
Rotate the control handle to the left to open
the blades. Keep the handle to the left.
4
Rotate the control handle to the right to
close the blades. Keep the handle to the right.
BEFORE STORING THE PRODUCT IT IS RECOMMENDED TO DEPRESSURIZE THE CYLINDER. TO DO THIS, OPEN THE
BLADES TO THE POINT WHERE ONLY THE TIPS TOUCH EACH OTHER.


4.12 REMOVING & PLACING THE FX2 SPREADING JAWS
REMOVING THE TIPS
Push/pull the pin out.
Remove the spreader tip/jaw.
PLACING THE TIPS
Place the spreader tip/jaw on the blades.
Push the pin back in its slot to secure the jaw.

4.13 ATTACHING & DETACHING PULLING JAWS & CHAINS AND SHACKLES
4.13.1 FX2
Take off the spreader tips according to

chapter 4.12.
Attach the dedicated pulling jaws.
Push the pin into its slot to secure the

pulling jaws.
Attach the chain shortners from the chain

and shackle set to the pulling jaws with
the supplied pins.

4.13.2 FX4-FJ & FX6-FJ
ATTACHING
Take out the pin from the pulling jaw.
Before aligning the pulling jaw with the pulling

jaw slot, make sure the direction indicator is
aimed towards the fixed spreader jaw.
Align the pulling jaw with the pulling jaw slot.
Push the pin into its slot to secure the pulling jaw.

The pulling jaw is now attached.
Push the knob to unlock, and align and fixate the

chain in the pulling jaw’s chain recess.

DETACHING
Pull the pin from the pulling jaw slot to

release the pulling jaw.
Remove the pulling jaw and push the pin back,

to prevent losing it. The chain doesn’t have to
be removed.
The pulling jaw is now detached.

5. SPECIFICATIONS
The hydraulic Frontliners FX-series have been engineered and tested to be able to cut through and spread open a wide
variety of steel and other materials. An overview of the capacities and other specifications is given below.
5.1 TECHNICAL SPECIFICATIONS
5.1.1 SI-SYSTEM DATA
FX2 FRONTLINER NEO1-coupler STD-coupler

Nominal pressure Optimized 350 bar
Tailhose safety factor - 8:1 (2,800 bar)
Dimensions (L x W x H) 679 x 224 x 246 mm
Operational weight 10.4 kg 11.1 kg
Max. cutting opening 195 mm
Max. cutting opening reach 96 mm
Max. cutting force 340 kN / 34.7 ton
Max. spreading opening 271 mm
Spreading force at base of the jaw 53.8 – 94.7 kN /
5.5 – 9.7 ton
Spreading force 25 mm from the tips 18.3 – 33.2 kN /
1.9 – 3.4 ton
Max. pulling opening 273 mm
Pulling force 24.4 – 41.4 kN /
2.5 – 4.2 ton
EN 13204 AK18-271F-10.4 AK18-271F-11.1
NFPA 1936 A5 B6 C6 D7 E6
FX4-Fj FRONTLINER NEO1-coupler STD-coupler

Operational weight 11.4 kg (±0.2kg) 12.6 kg (±0.2kg)
Reach 124 mm
Max. cutting force1 809 kN / 82.5 ton
EN 13204 cutting capability 1I 2H 3I 4J 5I (H-class)
NFPA 1936 cutting capability A6 B7 C6 D7 E6
Round bar capability (S235 acc. to EN 13204) 36 mm
Spreading force at base of blade (last tooth)¹ 103 - 330 kN / 10.5 -33.6 ton
Spreading force 25 mm from tips 36.3 - 41.0 kN / 3.7 - 4.2 ton
NFPA HSF 36.1 kN – 3.7 ton
NFPA LSF 32.1 kN – 3.3 ton
Pulling force (in pulling eyes) 59.4 - 70.7 kN / 6.0 - 7.2 ton
Squeezing force 25mm from tips 43.3 - 48.7 kN / 4.4 - 5.0 ton
NFPA HPF 43.9 kN – 4.5 ton
NFPA LPF 39.0 kN – 4.0 ton
EN 13204 classification CK36.3-352I-11.4 CK36.3-352I-12.6


Reach 119 mm
Max. cutting force1 1,350 kN / 137.7 ton
EN 13204 cutting capability 1J 2K 3J 4K 5K (J-class)
Round bar capability (S235 acc. to EN 13204) 40mm
Spreading force at base of blade (last tooth)¹ 107 - 435 kN / 10.9 - 44.3 ton
Spreading force 25 mm from tips 44.7 – 51.8 kN / 4.6 – 5.3 ton
Pulling force (in pulling eyes) 80.4 – 100 kN / 8.2 – 10.2 ton
Squeezing force 25mm from tips 57.5 – 67.3 kN / 5.9 – 6.9 ton
EN 13204 classification CK44.7-434K-15.8 CK44.7-434K-17.0
G4WX FRONTLINER NEO1-coupler STD-coupler

Reach 128 mm
Max. cutting force1 623 kN / 63.5 ton
EN 13204 cutting capability 1H 2G 3G 4F 5G (F-class)
Round bar capability (S235 acc. to EN 13204) 30 mm
Spreading force at base of blade (last tooth)¹ 75.6 - 485 kN / 7.7 – 49.4 ton
Spreading force 25 mm from tips 33.8 - 40.2 kN / 3.4 - 4.1 ton
Max. pulling opening n/a
Pulling force (in pulling eyes) n/a
Squeezing force 25mm from tips 41.4 - 47.5 kN / 4.2 - 4.8 ton
EN 13204 classification BK33.8-367F-11.3 BK33.8-367F-12.5

5.1.2 IMPERIAL SYSTEM DATA
FX2 FRONTLINER NEO1-coupler STD-coupler

Nominal pressure Optimized 5,075 PSI
Tailhose safety factor - 8:1 (40,600 PSI)
Dimensions (L x W x H) 26 3/4’’ x 8 3/4’’ x 9 3/4’’
Operational weight 22.9 lbs 24.5 lbs
Max. cutting opening 7 3/4’’
Max. cutting opening reach 3 3/4’’
Max. cutting force 340 kN / 76,435 lbf
Max. spreading opening 10 5/8’’
Spreading force at base of the jaw 53.8 - 94.7 kN / 8,048 – 21,289 lbf
Spreading force 25 mm from the tips 18.3 - 33.2 kN / 4,114 – 7,463 lbf
Max. pulling opening 10 3/4’’
Pulling force 24.4 - 41.4 kN / 5,485 – 9,307 lbf
EN 13204 AK18-271F-10.4 AK18-271F-11.1
NFPA 1936 A5 B6 C6 D7 E6

Dimensions (L x W x H) 30’’ x 9 1/4’’ x 8 3/4’’
Operational weight 25.1 lbs (±0.4 lbs) 27.8 lbs (±0.4 lbs)
Reach 4 7/8’’
Max. cutting force1 809 kN / 181,870 lbf
EN 13204 cutting capability 1J 2I 3I 4K 5J (I-class)
Round bar capability (S235 acc. to EN 13204) 1 27/64”
Spreading force at base of blade (last tooth)¹ 103 - 330 kN / 23,155 - 74,187 lbf
Spreading force 25 mm from tips 36.3 - 41.0 kN / 8,161 – 9,217 lbf
NFPA HSF 36.1 kN – 8,116 lbf
NFPA LSF 32.1 kN – 7,216 lbf
Max. pulling opening 10 5/8’’
Pulling force (in pulling eyes) 59.4 - 70.7 kN / 13,354 – 15,894 lbf
Squeezing force 25mm from tips 43.3 - 48.7 kN / 9,734 – 10,948 lbf
NFPA HPF 43.9 kN – 9,869 lbf
NFPA LPF 39.0 kN – 8,767 lbf
EN 13204 classification CK36.3-352I-11.4 CK36.3-352I-12.6


Tailhose safety factor 8:1 (40,600 PSI) 8:1 (40,600 PSI)
Dimensions (L x W x H) 33 3/4’’ x 10 5/8’’ x 9 1/4’’
Reach 4 5/8’’
Max. cutting force1 1,350 kN / 303,492 lbf
EN 13204 cutting capability 1J 2K 3J 4K 5K (J-class)
Spreading force at base of blade (last tooth)¹ 107 - 435 kN / 24,055 - 97,792 lbf
Spreading force 25 mm from tips 44.7 - 51.8 kN / 10,049 - 11,645 lbf
NFPA HSF 46.3 kN - 10,409 lbf
NFPA LSF 39.5 kN - 8,880 lbf
Max. pulling opening 13’’
Pulling force (in pulling eyes) 80.4 - 100 kN / 18,075 - 22,481 lbf
Squeezing force 25mm from tips 57.5 - 67.3 kN / 12,927 - 15,130 lbf
NFPA HPF 61.5 kN - 13,826 lbf
NFPA LPF 52.5 kN - 11,802 lbf
EN 13204 classification CK44.7-434J-15.8 CK44.7-434J-17.0
G4WX FRONTLINER NEO1-coupler STD-coupler

Dimensions (L x W x H) 29’’ x 9 1/4’’ x 9’’
Max. cutting opening 6’’
Reach 5’’
Max. cutting force1 623 kN / 140,056 lbf
EN 13204 cutting capability 1H 2G 3G 4F 5G (F-class)
Max. spreading opening 14 1/2”
Spreading force at base of blade (last tooth)¹ 75.6 - 485 kN / 16,996 – 109,032 lbf
Spreading force 25 mm from tips 33.8 - 40.2 kN / 7,599 – 9,037 lbf
NFPA HSF 35.2 kN – 7,913 lbf
NFPA LSF 29.8 kN – 6,699 lbf
Max. pulling opening n/a
Pulling force (in pulling eyes) n/a
Squeezing force 25mm from tips 41.4 - 47.5 kN / 944 – 1,079 lbf
NFPA HPF 42.8 kN – 989 lbf
NFPA LPF 36.2 kN – 832 lbf
EN 13204 classification BK33.8-367F-11.3 BK33.8-367F-12.5

5.2 CUTTING CAPABILITIES
Resqtec cutting tools are designed and manufactured in accordance with EN- and NFPA-certifications
and classifications. The following tables represent the EN- and NFPA-classification system:
Categorizing according to EN 13204 – Metric system

ROUND HOT FLAT SHEET METAL TUBE SQUARE HOLLOW RECTANGULAR
CATEGORY LETTER ROLLED BAR TUBE HOLLOW TUBE
mm mm mm mm mm
A Ø 14 30 X 5 Ø 21.3 x 2.3
B Ø 16 40 X 5 Ø 26.4 x 2.3
C Ø 18 50 x 5 Ø 33.7 x 2.6 35 x 4
D Ø 20 60 x 5 Ø 42.6 x 2.6 40 x 4 50 x 25 x 2.5
E Ø 22 80 x 5 Ø 48.3 x 2.9 45 x 4 50 x 30 x 3.0
F Ø 24 80 x 10 Ø 60.3 x 2.9 50 x 4 60 x 40 x 3.0
G Ø 26 100 x 10 Ø 76.1 x 3.2 55 x 4 80 x 40 x 3.0
H Ø 28 110 x 10 Ø 76.1 x 4.0 60 x 4 80 x 40 x 4.0
I Ø 32 120 x 10 88.9 x 4.0 60 x 5 80 x 40 x 5.0
J Ø 36 130 x 10 88.9 x 5.0 70 x 4 100 x 50 x 4.0
K Ø 40 140 x 10 101.6 x 4.0 70 x 5 100 x 50 x 5.0
Categorizing according to NFPA1936 – Imperial system
ROUND HOT FLAT SHEET METAL TUBE SQUARE HOLLOW ANGLE IRON
CATEGORY LETTER ROLLED BAR TUBE
Inch Inch Inch Inch Inch
1 Ø 3/8 1/4 x 1/2 3/8 0.68 x 0.09 1/2 x 0.06 1/2 x 1/8
2 Ø 1/2 1/4 x 1 3/4 1.05 x 0.11 1 3/4 x 0.06 1 x 1/8
3 Ø 5/8 1/4 x 2 1 1.32 x 0.13 1 x 0.08 1 1/4 x 3/16
4 Ø 3/4 1/4 x 3 1 1/4 1.66 x 0.14 1 1/4 x 0.12 1 1/2 x 3/16
5 Ø 7/8 1/4 x 4 1 1/2 1.90 x 0.15 1 1/2 x 0.12 1 1/2 x 1/4
6 Ø1 3/8 x 3 2 2.38 x 0.15 1 3/4 x 0.12 1 3/4 x 1/4
7 Ø 1 1/4 3/8 x 4 2 1/2 2.88 x 0.20 2 x 0.15 1 1/2 x 3/8
8 Ø 1 1/2 3/8 x 5 3 3.50 x 0.22 2 1/2 x 0.19 2 x 3/8
9 Ø 1 3/4 3/8 x 6 3 1/2 4.00 x 0.23 3 x 0.19 2 1/2 x 3/8

5.3 TECHNICAL DRAWINGS
The technical drawings in this chapter only present actual product dimensions. Coupler dimensions are excluded
from these drawings.
5.3.1 SI-SYSTEM DATA
FX2 FX4-Fj
FX6-Fj G4WX

5.3.2 IMPERIAL SYSTEM DATA
FX2 FX4-Fj
FX6-Fj G4WX

6. MAINTENANCE AND STORAGE
Generally speaking it is most important is to keep your equipment clean. Clean equipment will not wear down as fast;
hence a longer service life can be achieved.
WEAR PERSONAL PROTECTION EQUIPMENT DURING MAINTENANCE. ENSURE THAT THE USED HYDRAULIC OIL
IS COLLECTED AND DISPOSED OF IN A RESPONSIBLE MANNER.
6.1 MAINTENANCE AFTER USE
ACTION EXPLANATION ADDITIONAL INFORMATION
• Visually check for damage. If structural damage to the

1 Check the product and hoses for any product is discovered,
damage. • Check the unit for excessive oil leakage. contact your Resqtec
distributor/supplier.
• Check the blades for excessive wear.
If the dead-man’s handle is

2 Check the dead-man’s handle. • Check whether it automatically returns to its not functioning properly,
neutral position after the handle is turned contact your Resqtec
and released. distributor/supplier.
3 Clean and dry the product before • Preferably use dry, clean paper cloth. Do NOT use any oil.
storage.
• Mild soapy water can be used if necessary. Dry thoroughly after using
water.
4 Clean and dry the hoses used before • Preferably use dry, clean paper cloth. Do NOT use any oil.
storage.
• Mild soapy water can be used if necessary. Dry thoroughly after using
water.
5 Check the couplers and dust caps for • Use dry, paper cloth. Do NOT use any oil.
dirt. Clean if necessary.

6 Check coupler functioning after clean- • Connect and disconnect the coupler at least If the coupler is not
ing. Place the dust caps when finished. 3 times. functioning properly,
contact your Resqtec
distributor/supplier.
7 After heavy use, CRC SP 400 can be • Only apply on the blades and protection plates
used to ensure the cutter’s blades are
protected against corrosion. • Spray and clean with dry paper cloth. Read instructions carefully
before using CRC SP 400
• Clean any other parts that may have attracted
some coating in the process.
ATTENTION! IF YOU DECIDE THE BLADES AND PROTECTION PLATES NEED TO BE COATED FOR ANTI-CORROSION
PURPOSES, ONLY USE CRC SP 400. OTHER PRODUCTS ARE KNOWN TO HAVE NEGATIVE EFFECTS ON THE LUBRICANT
USED IN YOUR EQUIPMENT. OTHER PRODUCTS ALSO DO NOT HAVE THE HIGH PROTECTION GRADE THAT CRC SP 400
PROVIDES.

6.2 REGULAR MAINTENANCE
It is advisable to carry out regular maintenance; depending on the use at least every 3 months or 25 operating hours.
When carrying out regular maintenance one should, in addition to the steps described in chapter 6.1, pay extra attention to the following:
MAINTENANCE ON FRONTLINERS
• Check for cracks in the blades. Do not use the tool if the blades exhibit
1 Check the blades for major damage. major damage.
• Check for damage to the central bolt.
2 Check if the blades are perfectly • The blades must be completely Do not use the tool if the blades are not
aligned. parallel to each other, with a minimal aligned.
opening between them.
MAINTENANCE ON COUPLERS
• Preferably use dry, clean paper cloth.
1 Check and clean the couplers • Mild soapy water can be used Do not use any additional means of
thoroughly. if necessary. lubrication, as some products might
have a negative effect on the connector.
• Verify smooth operation by connecting
and disconnecting al couplers at least
three times.
The standard Quick Action Couplers are lubricated by the hydraulic fluid.
Clean, good working couplers therefore need not other means of lubrication.
IF APPLICABLE; CHECK ADDITIONAL INSTRUCTIONS IN TYPE SPECIFIC QUICK REFERENCE GUIDE.
INSPECTION ON HOSE ASSEMBLIES
All but the smallest anomalies

1 Thoroughly check the hoses for any wear, • Visually check for damage. should be subjected to further
cuts or bruises. inspection by an authorized
• Check the hose assemblies for oil person. When in doubt ALWAYS
leakage. replace the hose
2 Connect all components and test all functions. • All products should make at least two
complete cycles.
DO NOT TAKE UNNECESSARY RISK BY UTILIZING FAULTY HOSES. WORN OR DAMAGED HOSES CAN CAUSE SERIOUS
INJURY AND/OR DAMAGE TO THE RESQTEC SYSTEM AND OTHER PROPERTY.

6.3 ANNUAL MAINTENANCE
Many years of safe use is guaranteed if the product is properly cared for and maintained. To this end the product must be
inspected at least once a year. This must be carried out by a service technician trained by Resqtec who possesses the
necessary tools and testing equipment.
It is also possible for you, the user, to carry out maintenance yourself. In the context of your own safety and the product liability it is necessary
that appropriate training should be undertaken first. Your distributor/supplier can advise you on this and/or attend to the annual maintenance on
a contract basis, if desired.
STRUCTURALLY DAMAGED AND/OR BROKEN EQUIPMENT MUST NEVER BE USED DURING RESCUE OPERATIONS. THIS
MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!
If structural damage and/or broken equipment or parts are discovered, immediately contact your distributor/supplier or the manufacturer.
DO NOT REPAIR ANY BROKEN EQUIPMENT AND/OR PARTS. ALWAYS CONTACT YOUR DISTRIBUTOR/SUPPLIER OR THE
MANUFACTURER.
Repairing equipment and/or parts causes your warranty to expire. Always contact your distributor/supplier or the manufacturer when broken
parts and/or equipment are discovered. Broken equipment and/or parts can then be sent to certified service centers
6.4 RECOMMENDED STORAGE
The following storage recommendations count for all Frontliner and its accessories:
• Do not close the blades of the Frontliner completely, otherwise excessive pressure might develop
• Ensure that the equipment is completely depressurized
• If needed, apply an anti-corrosion layer on the blades and protection plates as described in chapter 6.1
• Store out of direct sunlight
• Store the equipment in a dry, well-ventilated area:
Recommended storage temperature range 10 ˚C – 30 ˚C / 50 °F – 86 °F

Recommended storage relative humidity 0 – 60%
6.5 DECOMISSIONING AND RECYCLING
The various parts can be re-used at the end of their service life. Collect the hydraulic oil and dispose of it separately. Refer to the MSDS that
was supplied with your product and/or follow local regulations on disposal.
The product consists of steel, aluminum, neoprene (seals) and plastic. The product does not contain any pressurized components.
Consult your supplier for further information on recycling.

7. WARNINGS AND LIMITATIONS

7.1. GENERAL INSTRUCTIONS
BEFORE USING THE PRODUCT, BE AWARE OF THE FOLLOWING:

• Resqtec equipment is designed for rescue/salvage operations only and may not be used for industrial purposes.
• Do not try to perform tasks that exceed the specifications of the particular product. The specifications clearly define the product
capabilities. Use a more powerful product from the Resqtec series if the situation occurs.
• Do not cut or try to cut hardened steel such as steering columns, door hinge pins, seatbelt bolts, lock hasps, etc. The blades are not
designed to be used on hardened steel and can deform and/or break when attempted.
• Furthermore, avoid cutting the following items:
• Gear sticks;
• Door locking pins;
• Gas struts;
• Seat-belt mounting bolts;
• Hinge pins;
• Track rod ends.
MISUSE OF RESQTEC EQUIPMENT IN THIS WAY MAY RESULT IN SERIOUS INJURY AND/ OR DAMAGE
TO THE SYSTEM AND/OR PROPERTY.
The warranty will void if these restrictions are disregarded.
7.2. TWISTING OF BLADES
Straight blades have a tendency to twist when cutting in certain structures. Whilst cutting, mind the following:
DURING CUTTING, STOP WHENEVER YOU NOTICE THAT BLADES ARE TWISTING. WHEN TWISTING, THE OPENING EX-
CEEDS 8MM / 5/16” (MEASURED AT THE TIP). THIS INCUBATES A POTENTIALLY HAZARDOUS SITUATION FOR YOU AND
YOUR SURROUNDINGS.
If blades start to twist, make sure to open up the blades again and make a different cut.

8. TROUBLESHOOTING
If you encounter any problems whilst using a Frontliner, please advise the following table:
Symptom Solution
Couplers cannot be connected to the product. • Use the pressure release button. See chapter 4.10 for detailed information.
• Make sure the product is properly connected to the power unit.
The product is connected to a power unit, but the • Make sure the right valves on the power unit are opened.
blades will not open or close.
• Make sure there is enough hydraulic oil and gasoline in the power unit.
IF YOU CANNOT FIND THE PROBLEM THAT OCCURRED, OR IF THE PROVIDED SOLUTION DID NOT RESOLVE THE
PROBLEM, STOP USING THE PRODUCT IMMEDIATELY AND CONTACT A CERTIFIED DISTRIBUTOR/SUPPLIER OR ONE OF
THE RESQTEC OFFICES.

9. WARRANTY
Resqtec offers two years warranty upon the purchase of this product. For extending your warranty or information about the Resqtec service
program, please contact your Resqtec distributor/supplier.
WARRANTY IS ONLY VALID IF THE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL
APPLICABLE ON THE USED PRODUCT(S), ARE UNDERSTOOD AND FOLLOWED, AND IF THE MAINTENANCE AS ADVISED
IN THE USER MANUAL IS DONE BY AN AUTHORIZED RESQTEC TECHNICIAN. DISREGARDING ANY OF THE APPLICABLE
REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S),
WILL CAUSE THE WARRANTY TO VOID.

11. CONTACT
ADDRESSES RESQTEC OFFICES

European office USA office Asia office
Meer en Duin 82 300 Forge Way, Suite 2 Lot 5, Jalan Delima 1/1
2163 HC Lisse, the Netherlands Rockaway, New Jersey, 07866 Subang Hi-Tech Industrial Park
T +31 (0)252 419002 T: +1 973 627 4646 47 500 Selangor, Malaysia
F +31 (0)252 411794 F: +1 973 627 4622 T +603 5621 5298
F +603 5621 2895
E info@resqtec.com
I www.resqtec.com

RESQTEC Zumro B.V.
Meer en Duin 82 2163 HC Lisse, the Netherlands
T +31 (0)252 419002 F +31 (0)252 411794 E info@resqtec.com

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USER MANUAL

FX-SERIES & WX-SERIES FRONTLINERS

1. INTRODUCTION: SAFETY FIRST 03

4. GENERAL OPERATING INSTRUCTIONS 11

6. MAINTENANCE & STORAGE 30

7. WARNINGS & LIMITATIONS 34

2 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

1. INTRODUCTION: SAFETY FIRST

1.2 GENERAL SAFETY INFORMATION

3 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

1.3. SAFETY INFORMATION

BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:

1.4. PRODUCT IDENTIFICATION

RESQTEC OPTI-GREEN HF-46 BIODEGRADABLE

4 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

1.5 APPLICABLE TYPES

This manual covers the following product types:

Article number Item description

5 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

2.2 PRODUCT DESCRIPTION

2.3 COMPONENT IDENTIFICATION

2.3.1 FX2 FRONTLINER

NEO1 (MALE) COUPLER

DETACHABLE SPREADER JAW

6 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

2.3.2 FX4-FJ / FX6-FJ FRONTLINER

NEO1 (MALE) COUPLER

FIXED SPREADER JAW

PULLING JAW SLOT

7 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

2.3.2 G4WX FRONTLINER

NEO1 (MALE) COUPLER

FIXED SPREADER JAW

8 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

3.1 PRODUCTS & ACCESSORIES

Article number Item description Picture Usage & Restrictions

9 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

Article number Item description Picture Usage & Restrictions

NOT COMPATIBLE WITH

NOT COMPATIBLE WITH

NOT COMPATIBLE WITH

NOT COMPATIBLE WITH

10 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

4. GENERAL OPERATING INSTRUCTIONS

4.1 INITIAL USE

In general we distinguish a couple of different types of operations;

4.2 PREPARATION BEFORE USE

11 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

The product is operated by the dead-man’s control handle:

4.4 OPTIMIZED 350 BAR

12 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

4.5 QUICK ACTION COUPLERS

BEFORE USAGE, MAKE SURE TO CHECK THE FOLLOWING:

4.6 CONNECTING THE RESQTEC NEO1 COUPLER

Push to connect in one swift motion (if difficult to connect refer

13 RESQTEC Manual FRONTLINER FX-Series (DM003K14)

4.7 DISCONNECTING THE RESQTEC NEO1 COUPLER

Make sure the control handle of the tool is not engaged