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PPC Controller Rexroth PDF

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0% found this document useful (0 votes)
291 views64 pages

PPC Controller Rexroth PDF

Uploaded by

Oswaldo Alvarez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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$#,-#$$(-#,

!"##$%!"##
&$'()*+

MTC200
CNC Controller
MTC200-R
Configuration

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P

280757 .#/("!"*
About this Document CNC Controller MTC200-R

Title CNC Controller MTC200-R

Type of document Configuration

Document code DOK-MTC200-MTS*R+MTC*R-PR01-EN-P

Internal file reference • Folder 4 / MTC200


• Drawing number: 120-1700-B304-01-EN

Purpose of the document This document is used for


• describing the hardware function of the MTC200-R unit
• configuring the MTC200-R unit

Configuration control Documentation identification Release Comment


of previous releases date
120-1700-B304-01-EN 02.99 First issue

Copyright © INDRAMAT GmbH, 1999


Copying this document and giving it to others and the use or
communication of the contents thereof without express authority are
forbidden. Offenders are liable for the payment of damages. All rights are
reserved in the event of the grant of a patent or the registration if a utility
model or design. (DIN 34-1)

Validity All rights are reserved with respect to the content of this documentation
and the availability of the product.

Published by INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main


Phone 09352/40-0 • Tx 689421 • Fax 09352/40-4885

Dept. ESM (JA)

Note This document is printed on paper bleached without chlorine.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Contents I

Contents
1 System Description 1-1
1.1 Brief Description................................................................................................................................... 1-1
1.2 Versions ............................................................................................................................................... 1-1
SPS module .................................................................................................................................. 1-1
NC module .................................................................................................................................... 1-2
1.3 Communication .................................................................................................................................... 1-3
with external peripherals ............................................................................................................... 1-3
with the drives ............................................................................................................................... 1-3
1.4 Power Supply ....................................................................................................................................... 1-3
1.5 Rechargeable Battery .......................................................................................................................... 1-4
1.6 Installation and Expansion of the Racks .............................................................................................. 1-4
Installing the racks ........................................................................................................................ 1-4
Expansion...................................................................................................................................... 1-5
Slot addressing of the racks.......................................................................................................... 1-5
Configuration limits and typical configurations .............................................................................. 1-6
Installing the modules ................................................................................................................... 1-7
Typical application......................................................................................................................... 1-8

2 MTC200-R Dimensions 2-1


2.1 Dimensions of the SPS Module MTS-R01........................................................................................... 2-1
2.2 Dimensions of the SPS Module MTS-R02........................................................................................... 2-1
2.3 Dimensions of the CNC Module MTC-R01 .......................................................................................... 2-2
2.4 Dimensions of the CNC Module MTC-R02 .......................................................................................... 2-2
2.5 Dimensions of the RMB02.2-0 Rack2.................................................................................................. 2-3
2.6 Dimensions of the RMB02.2-04 Rack.................................................................................................. 2-3
2.7 Installing Several Racks Side by Side.................................................................................................. 2-4
2.8 Installation Depth of CNC/SPS Controller and Rack ........................................................................... 2-4

3 Specifications 3-1
3.1 General Specifications ......................................................................................................................... 3-1
3.2 Supply Voltage ..................................................................................................................................... 3-1
3.3 Specifications MTS-R .......................................................................................................................... 3-1
3.4 Specifications MTC-R .......................................................................................................................... 3-2
3.5 Specifications RMB02.2....................................................................................................................... 3-2

4 Electrical Connections 4-1


4.1 X1 Connector - Supply Voltage and Watchdog ................................................................................... 4-1
4.2 Grounding ............................................................................................................................................ 4-1

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
II Contents CNC Controller MTC200-R

4.3 SPS Module MTS-R............................................................................................................................. 4-2


Connector Locations ..................................................................................................................... 4-2
PROG interface X3 ....................................................................................................................... 4-4
COM interface ............................................................................................................................... 4-5
Status displays and fault diagnosis ............................................................................................... 4-6
4.4 CNC Module MTC-R............................................................................................................................ 4-7
Connector locations ...................................................................................................................... 4-7
SERCOS fiber optics loop............................................................................................................. 4-7
Status displays and fault diagnosis ............................................................................................... 4-9

5 Modules for SPS Module MTS-R 5-1


5.1 INTERBUS Master Interface................................................................................................................ 5-1
Brief description of the IBM 2 card ................................................................................................ 5-1
Setting the I/O address ................................................................................................................. 5-2
Interface pin assignments ............................................................................................................. 5-2
5.2 Profibus-DP Interfaces......................................................................................................................... 5-3
Brief description of the Profibus master and slave interfaces ....................................................... 5-3
Setting the I/O addresses.............................................................................................................. 5-4
Status and diagnosis indicators .................................................................................................... 5-4
Specifications ................................................................................................................................ 5-5
Interface pin assignments ............................................................................................................. 5-5
5.3 Serial Interfaces ................................................................................................................................... 5-6
Brief description of the serial interface module ............................................................................. 5-6
Addresses and interrupt selection................................................................................................. 5-7
Function blocks ............................................................................................................................. 5-7
Specifications ................................................................................................................................ 5-8
Interface pin assignments ............................................................................................................. 5-8

6 Module for CNC Module MTC-R 6-1


6.1 Brief Description of the Axis Processor Module................................................................................... 6-1
6.2 Setting the I/O Address........................................................................................................................ 6-2
6.3 SERCOS Interface............................................................................................................................... 6-2
Specifications of the fiber optics interface..................................................................................... 6-2
Fiber optics cables ........................................................................................................................ 6-2
Accessories ................................................................................................................................... 6-4
Specifications of the fiber optics cables ........................................................................................ 6-5
General safety instructions............................................................................................................ 6-5

7 Interconnecting Several Controllers via the PROG Interface 7-1


7.1 Network Connections with BTV20/30 .................................................................................................. 7-2
7.2 Network Connections with W&T RS485 ISA Bus Interface Card for Use with Industry PC (MN: 282
484) ............................................................................................................................................................ 7-2
Settings on the RS485 interface card ........................................................................................... 7-3

8 Type code 8-1


8.1 MTS-R.................................................................................................................................................. 8-1
8.2 MTS-R.................................................................................................................................................. 8-1

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Contents III

8.3 MTC-R ................................................................................................................................................. 8-2


8.4 MTC-R ................................................................................................................................................. 8-2

9 SUP-E0*-MTC200-R Accessories 9-1


9.1 Brief Description................................................................................................................................... 9-1
9.2 Versions ............................................................................................................................................... 9-1
9.3 Selection Criterion................................................................................................................................ 9-1
9.4 Installation Notes.................................................................................................................................. 9-2

10 List of Connectors and Cable Sets 10-1

11 Figures 11-1

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
IV Contents CNC Controller MTC200-R

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-1

1 System Description

1.1 Brief Description


The MTC200-R unit is a powerful CNC controller in IP 20 rating. Together
with the RMB02.2 rack, it can be installed in a switchgear cabinet. The
unit consists of the SPS module MTS-R0*.1 and the NC module MTC-
R0*.1. The modules communicate with each other via a separate internal
local bus that has been implemented on an adapter board. (see
accessories in Chapter 9).
Together, these components provide a compact solution for a classical
machine tool controller.
The largest configuration permits up to 32 drives to be controlled that can
be distributed among as many as seven processes. The controller is of a
modular structure and expandable. This permits its optimum adaptation to
the individual tasks.

Figure 1-1: Typical configuration of MTS-R02 + MTC-R01 with I/O modules

1.2 Versions

SPS module

MTS-R01 The MTS-R01 is a powerful miniature SPS with an additional module


location U1 that can optionally be equipped.
MTS-R02 The MTS-R02 is a powerful miniature SPS with three additional module
locations U1, U2, U3, that can optionally be equipped with the open field
bus interfaces INTERBUS, PROFIBUS-DP, or a serial interface module (
2 x RS232 and 2 x RS422).

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-2 System Description CNC Controller MTC200-R

The following modules are currently available as an expansion option for


the U1, U2, U3 slots:
• INTERBUS master module
• PROFIBUS-DP master module
• PROFIBUS-DP slave module
• serial interface module ( 2 x RS232 and 2 x RS422)

Note: The optional INTERBUS field bus interface permits distributed


I/O of a maximum of 4096 inputs and 4096 outputs to be
connected.

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NC module

MTC-R01 The MTC-R01 consists of a base unit that contains the CNC processor
system and an integrated axis processor to which a maximum of 8 drives
can be connected. An additional module (in slot U1), that contains
another axis processor, permits another 8 drives to be controlled.
MTC-R02 The MTC-R02 consists of a base unit that contains the CNC processor
system and an integrated axis processor to which a maximum of 8 drives
can be connected. Three additional modules (in the slots U1, U2, U3),
each containing another axis processor, permit another 8 drives to be
connected to each module. Thus, the largest configuration is able to
control a maximum of 32 drives.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-3

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1.3 Communication

with external peripherals

The programming interfaces in the RS-232/RS-485 format permit several


SPS controllers to be interconnected in a network, and a programmer or
PC to be connected. Each SPS has its own device number between 0
and 15 assigned so that each MTS-R can directly be addressed from the
PC.
Another free serial interface (RS-232/RS-422/RS485) is available for
connecting a printer, read-write memory, or visualization unit (e.g.
BTV04/05).

with the drives

Communication with the drives takes place via the SERCOS interface
using fiber optics. Up to 8 drives can be connected to a fiber optics loop.
The maximum configuration requires four fiber optics loops that are able
to control up to 32 drives.

1.4 Power Supply


The 24-VDC power supply connects to a screwed connector on the front
panel.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-4 System Description CNC Controller MTC200-R

1.5 Rechargeable Battery


User data may be lost if an MTS-R or MTC-R module is stored for more
than 6 month without being used.

Data concerned in MTS-R • SPS user program


• Retentive data

Data concerned in MTC-R • Machine parameters


• Machine data
• Tool data
• NC program packages
• NC cycle packages
• Zero offsets
• Variables, events, D corrections

Battery loading time Charging of the rechargeable battery begins when the module is put back
into operation. The following charging times are required for a completely
discharged battery.
Charging time: 1 h -> approximately 100 h backup time
fully charged: 50 h -> approximately 5000 h backup time (full battery)

Battery service life Provided that the ambient conditions specified for the unit are adhered to,
the typical service life of the rechargeable battery is between 7 and 10
years.

1.6 Installation and Expansion of the Racks


The CNC controller MTC-R and the SPS controller MTS-R are installed
together on the RMB02.2 rack.
The rack is available in two different versions:
• As RMB02.2-02 with two slots
• As RMB02.2-04 with four slots

Installing the racks

The RMB02.2-02 and RMB02.2-04 racks are latched onto a TS 35x27x15


DIN rail and secured by a screw. Alternatively, they can be installed
directly onto the mounting plate in the switchgear cabinet, using the holes
provided in the rack (see Figure 2-14: RMB02.2-04 dimensions).

Note: MTC-R01 and MTS-R01 require one slot each. MTC-R02 and
MTS-R02 require two slots each.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-5

Expansion

One RMB02.2-02 and / or up to 4 RMB02.2-04 can be mounted side by


side. Slot addressing requires the DIP switches on the bus boards of the
RMB02.2-04 racks to be configured (see Figure 1-4: Setting the slot
addresses).

Note: There is no addressing switch on the RMB02.2-02 rack. This


means that bus couplers or I/O modules must not be installed
in this rack. Due to the lack of slot addressing, these modules
cannot be addressed specifically.

Slot addressing of the racks

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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-6 System Description CNC Controller MTC200-R

There is a DIP switch on the bus board of the racks that permits the
maximum of four module racks to be addressed specifically. This DIP
switch must be set according to the module concerned (Slot 00-03, see
Figure 1-4: Setting the slot addresses). Each slot may only be selected
once.

Configuration limits and typical configurations

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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-7

Installing the modules

Starting with an MTS-R in slot 1 (left-hand side), the modules are installed
in the RMB02.2-04 rack. Each module is secured with two screws. The
I/O modules are installed in the slots 1 through 15 to the right of MTS-R or
MTC-R. You may leave gaps between the modules in order to be able to
install additional modules later.
When you use the RMB02.2-02 rack, module installation must, in contrast
to the RMB02.2-04 rack, be started from the right-hand side. The
following combinations are possible:

Slot 1 Slot 2
MTS-R01.1 MTC-R01.1
Gateway MTS-R01.1
empty MTS-R01.1
MTS-R02.1
Figure 1-7: RMB02.2-02 configuration variants

Note: In order to prevent the connectors from getting loose by lateral


movements of the modules, you must tighten the retaining
screws of the rack before you start commissioning. (Location
of the screws Figure 2-14: RMB02.2-04 dimensions). The
modules must also be screwed to the rack.
Never insert or remove a connector when power is applied to
the unit.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-8 System Description CNC Controller MTC200-R

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62 , 62 , + BC>->3 + !C>->3 + !C>->3 + BC>->3 + BC>->3
3 3 ? BC>->+ ? !C>->+ ? !C>->+ ? BC>->+ ? BC>->+
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Figure 1-8: Typical application with MTC200-R

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R MTC200-R Dimensions 2-1

2 MTC200-R Dimensions

2.1 Dimensions of the SPS Module MTS-R01


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Figure 2-9: MTS-R01 dimensions

2.2 Dimensions of the SPS Module MTS-R02


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Figure 2-10: MTS-R02 dimensions

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
2-2 MTC200-R Dimensions CNC Controller MTC200-R

2.3 Dimensions of the CNC Module MTC-R01


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Figure 2-11: MTC-R01 dimensions

2.4 Dimensions of the CNC Module MTC-R02


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Figure 2-12: MTC-R02 dimensions

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R MTC200-R Dimensions 2-3

2.5 Dimensions of the RMB02.2-0 Rack2

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Figure 2-13: RMB02.2-02 dimensions

2.6 Dimensions of the RMB02.2-04 Rack

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Figure 2-14: RMB02.2-04 dimensions

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
2-4 MTC200-R Dimensions CNC Controller MTC200-R

2.7 Installing Several Racks Side by Side


The RMB02.2-02 rack (2 slots) can only be installed at the left end. It
accommodates the CNC controller MTC-R01 and/or the SPS controller
MTR-R01. Furthermore, up to a maximum of four RMB02.2-04 racks (4
slots) can be mounted.

42 98 121 61 121
42
47
217

120

2 98 182 189

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Figure 2-15: Installing several racks side by side

2.8 Installation Depth of CNC/SPS Controller and Rack


The following installation depth dimensions result when a CNC controller
and an SPS controller are installed in a rack.

:176*)-

"*( ""'
88

XKS631<$
B!+-6Y*86Y"-

FSFN!R!CDAMN!0<&070U#

Figure 2-16: Installation depth of CNC/SPS controller and rack

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Specifications 3-1

3 Specifications

3.1 General Specifications


Permissible cable cross-section for max. 1.5 mm²
supply voltage:
Installation in the switchgear cabinet: Using RMB02.2 racks on TS 35 x 27 x 15 DIN rail
Protection rating: IP 20, DIN VDE 0470, EN 60529
Humidity: 75 %, no condensation (operation)
95%, no condensation (transport)
DIN 40 040 Class F
Air pressure: from 860 to 1080 hPa, 1500 m (operation)
from 660 to 1080 hPa, 3500 m (transport)
Maximum ambient temperature:
Operation: from 0°C to 55°C, DIN 40 040 Class KV
Storage/transport from -25°C to 70°C
Color: RAL 7035 light gray
Figure 3-17: General specifications

3.2 Supply Voltage


Nominal value: 24 VDC
Permissible ripples: 4 Vpp within the permissible voltage range
Permissible voltage range: 18 ... 28 VDC, including ripples
Max. current consumption MTC200-R: 1.6 A (+ supply voltage for I/O modules with up to 3.5 A)
Figure 3-18: Specifications - supply voltage

3.3 Specifications MTS-R


Max. heat loss:
MTS-R01.1: 12.6 W
MTS-R02.1: 19.6 W
Max. current consumption:
MTS-R01.1: 450 mA
MTS-R02.1: 700 mA
Weight:
MTS-R01.1: 1.00 kg
MTS-R02.1: 1.65 kg
Enclosure dimensions (W x H x D):
MTS-R01.1: 41.5 x 192 x 156
MTS-R02.1: 83.7 x 192 x 156
Interfaces:
Programming interface (PROG) RS-232/RS-485 (D-SUB, 15-way female)
General serial interface (COM) RS-232/RS-422 (D-SUB, 15-way female)
Optional interfaces: INTERBUS (D-SUB, 9-way female)
Profibus-DP (D-SUB, 9-way female)
2 x RS-232 and 2 x RS-422 (D-SUB, 9-way male)
Figure 3-19: Specifications - MTS-R

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
3-2 Specifications CNC Controller MTC200-R

3.4 Specifications MTC-R


Max. heat loss:
MTC-R01.1: 14.3 W
MTC-R02.1: 26 W
Max. current consumption:
MTC-R01.1: 510 mA
MTC-R02.1: 930 mA
Weight:
MTC-R01.1: 1.00 kg
MTC-R02.1: 1.65 kg
Enclosure dimensions (W x H x D):
MTC-R01.1: 41.5 x 192 x 152 mm
MTC-R02.1: 83.7 x 192 x 152 mm
Figure 3-20: Specifications - MTC-R

3.5 Specifications RMB02.2


Weight:
RMB02.2-02: 210 g
RMB02.2-04: 360 g
Space required (W x H)
RMB02.2-02: 107 x 217 mm
RMB02.2-04: 191 x 217 mm
Figure 3-21: Specifications - RMB02.2

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-1

4 Electrical Connections

4.1 X1 Connector - Supply Voltage and Watchdog


Faultless operation of the MTC200-R requires the supply voltage to fulfill
the following requirements:
• The Supply voltage must never drop below +18 VDC. The POWER-
FAIL signal would respond in this case, and the SPS operating
program would be stopped.

Note: The power supply unit of the MTC200-R is a switched-mode


power supply that can produce inrush currents of up to 20 A.
You should therefore never connect another MTC200-R unit to
the same supply voltage during operation. The high inrush
current may cause the supply voltage to drop and,
consequently, the power fail signal to respond.

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Figure 4-22: Connecting the X1 power supply connector to the MTS-R

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Figure 4-23: Connecting the X1 power supply connector to the MTC-R

Note: Connectors may only be removed or inserted after the power


has been switched off.

4.2 Grounding
To ground the controller and to screen the electronics, connect a wire of a
2
minimum cross-section of 6 mm between the grounding stud and the
central grounding point of the machine.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-2 Electrical Connections CNC Controller MTC200-R

4.3 SPS Module MTS-R

Connector Locations

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Figure 4-24: MTS-R01 front view

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-3

The two interfaces COM (X2) and PROG (X3) have the following pin
assignments:
Pin Signal name Pin Signal name
1 Protected Ground 2 Transmit Data (RS232)
3 Receive Data (RS232) 4 RS485+ or RxD+ (RS422)
5 RS485- or RxD- (RS422) 6 Data Set Ready (Modem)
7 Signal Ground 8 Data Carrier Detected (Mod.)
9 TxD+ (RS422) 10 GND
11 TxD- (RS422) 12 + 5V
13 Request To Send (Modem) 14 Clear To Send (Modem)
15 Data Terminal Ready (Mod.)
Figure 4-25: Connector pin assignments of PROG interface X3 and COM
interface X2

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-4 Electrical Connections CNC Controller MTC200-R

PROG interface X3
The PROG interface of the MTS-R can be used either for point-to-point
connections (RS232) or for bus connections (RS485). The INS0619
connector is available for setting up bus operation. The connector pin
assignments are shown in the following diagram (Figure 4-26: RS485
connection with INS0619 connector).

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Figure 4-26: RS485 connection with INS0619 connector

Setting the parameters

Inside the enclosure, there is a DIP switch at the top that permits the
parameter values of the PROG interface on the MTS-R to be assigned
(see Figure 4-27: DIP switch for the parameter value assignment of the
PROG interface). Using a pointed tool (small screwdriver, etc.), this DIP
switch can be reached even when the enclosure is closed.
If this proves difficult when the box is closed, you may open the enclosure
completely. It consists of two half-shells that come easily apart when you
remove the two screws from the rear of the enclosure and detach the
locking element. The locking elements can be detached manually or
using a screwdriver.

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Figure 4-27: DIP switch for the parameter value assignment of the PROG
interface

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-5

The following table shows the possible settings and the related DIP switch
configurations.
Influenced parameters 1 2 3 4 5 6 7 8
Baud rate 9600 ON ON ON X X X X X
Baud rate 19200 OFF OFF OFF X X X X X
Baud rate 38400 ON OFF OFF X X X X X
Baud rate 57600 OFF ON OFF X X X X X
Baud rate 115200 ON ON OFF X X X X X
No Parity X X X OFF X X X X
Even Parity X X X ON X X X X
RS 232 X X X X OFF OFF X X
RS 485 X X X X ON OFF X X
RS 422 X X X X OFF ON X X
Boot lock OFF X X X X X X X OFF
Boot lock ON X X X X X X X ON
Figure 4-28: DIP switch settings for MTS-R01.1 and MTS-R02.1

COM interface
The COM interface can only be used as a point-to-point connection
(RS422/RS485). A connector (Figure 4-29: RS422 connection with
INS0645 connector) is available that can be used for producing an RS422
connection. RS485 operation with BTV04/05 and BTC06 via the COM
interface is only possible in conjunction with the „BTXX“ function block.

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Figure 4-29: RS422 connection with INS0645 connector

Setting the parameters

In contrast to the PROG interface, the parameter values of the COM


interface cannot be assigned via the hardware. Parameter value
assignment is done using the COM data type in conjunction with the
OPEN_COM or CLOS_COM function blocks, and via the SPS user
program. Please refer to the SPS Programming Instructions for details.

Note: In RS422 and RS485 mode of the PROG and COM interface,
the distance between the first and the last device can be up to
400 m.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-6 Electrical Connections CNC Controller MTC200-R

Status displays and fault diagnosis


Operating state display

The diagnosis display shows the state of the SPS. The following states
are displayed as a single-digit code.

Status codes Code Meaning/brief description


b Operational (SPS is running)

0. Power-on state (reset test)

F. Firmware in Flash EPROM invalid

J. Boot lock for firmware active

P. Local bus is not connected


Figure 4-30: Operating states of the MTC200-R

Note: Please notify Service immediately if any other single-digit


code with a dot is displayed.

Error indication

A three-digit decimal number that flashes in succession is used for


diagnosing error states. The shown error codes correspond to the system
error messages of the user interface (GUI/MUI).

Error codes Code Meaning/brief description


007 Software version error

008 Self-test failed

052 Invalid SPS program

055 Maximum SPS cycle time exceeded

071 SPS operating voltage is low

081 Time-out 2 ms implementation

082 Interbus malfunction

083 Interbus memory overflow

084 Interbus configuration error

085 Interbus bus error

086 Interbus hardware / firmware error

087 Interbus I/O bus module error

088 Interbus not ready

089 Interbus general generation 4 error


Figure 4-31: Error codes MTC200-R

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-7

4.4 CNC Module MTC-R

Connector locations

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Figure 4-32: MTC-R01 front view

SERCOS fiber optics loop

The MTC-R controller permits drives to be used that are compatible with
the SERCOS interface. The connection between the controller (MTC-R)
and the digital drives (such as DIAX04) is established via fiber optics
cables.
The employed topology is a loop structure according to the SERCOS
specification (IEC 1491). Up to 8 drives can be connected to a loop.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-8 Electrical Connections CNC Controller MTC200-R

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Figure 4-33: SERCOS fiber optics loop

The loop begins and ends at the controller. The optical output of the
controller (TX) is connected to the optical input of the first drive (RX). The
output of the first drive is connected to the input of the next drive, etc..
The output of the last drive is connected with the controller input.
Drive address Each drive has its unique drive address. This address can be selected
independently of the position in the fiber optics loop. Rotary switches at
the drive are used for setting the drive address.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-9

Status displays and fault diagnosis


Arrangement of the diagnosis display

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ABFNXKOG7?J8

Figure 4-34: Diagnosis display

„H1" diagnosis display“

The MTC-R controller is equipped with a diagnosis system that permits


diagnoses of all operating states and malfunctions to be made.

Note: The H1 diagnosis display (a single-digit 7-segment display) is


located on the controller’s front panel.

„DIAG“ diagnosis button

The MTC-R controller is equipped with a diagnosis button. As long as this


diagnosis button is pressed, the diagnosis of the integrated axis
processor is activated instead of the CNC processor diagnosis.

Note: Any additionally installed axis processor modules (slots U1


through U3) are diagnosed by their own error and status
displays (H1).

Operating state display

The H1 status display shows the state of the controller. The following
states are displayed as a single-digit code.

Status codes Code Meaning/brief description


b Operational

0. Power-on state (reset test)

F. Firmware in Flash EPROM invalid

J. Boot lock for firmware active


Figure 4-35: Status codes

Note: Please notify Service immediately if any other single-digit


code with a dot is displayed.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-10 Electrical Connections CNC Controller MTC200-R

Error indication

A three-digit decimal number whose digits flash in succession is used for


diagnosing error states. The shown error codes correspond to the system
error messages of the user interface (GUI/MUI).

Error codes Code Meaning/brief description


007 Software version error

008 Self-test failed

017 Invalid data memory in the CNC

019 CNC battery is low

023 Incomplete CNC parameter set

024 Invalid data memory in the CNC

028 Invalid parameter revision

029 Data memory is full

030 The controller supports a maximum of four axes

033 Error in the axis processor module initialization

034 Axis processor module - watchdog function

035 The axis processor cannot be addressed

036 Axis processor in slot ? is missing

049 Error during SPS initialization

050 The SPS processor cannot be addressed

051 SPS watchdog function

052 Invalid SPS program

055 Maximum SPS cycle time exceeded

071 SPS battery voltage is low

081 Time-out 2 ms implementation

082 Interbus malfunction

083 Interbus memory overflow

084 Interbus configuration error

085 Interbus bus error

086 Interbus hardware / firmware error

087 Interbus I/O bus module error

088 Interbus not yet ready

089 Interbus general generation 4 error


Figure 4-36: Error codes

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-1

5 Modules for SPS Module MTS-R

5.1 INTERBUS Master Interface

Brief description of the IBM 2 card

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Figure 5-37: LK IBM 2

The IBM 2 printed circuit board is an INTERBUS master interface of


generation 4 in the PC104 format. It is suitable to provide for the
INTERBUS connection of units that range from simple sensors and
actuators up to smart field devices. The INTERBUS permits distances up
to 12.8 km to be covered (from the interface up to the last remote bus
device on the link), split into segments of up to 400 m.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-2 Modules for SPS Module MTS-R CNC Controller MTC200-R

The IBM 2 card has the following features:


INTERBUS protocol (DIN E 19 258)
• up to 256 bus segments
• up to 16 device levels
• up to 512 devices per configuration
• up to 4096 inputs and 4096 outputs per configuration
• up to 32 INTERBUS loop devices per bus segment
• CMD G4 support

Configuration and parameter value assignment of the INTERBUS is


performed directly via the I/O configurator that is integrated in the SPS
programming interface.
In addition to the integrated INTERBUS diagnosis, the IBS CMD SWT G4
software (Phoenix-Contact) can be used via the diagnosis interface.

Note: Configuring the INTERBUS via the IBS CMD SWT G4


software is not possible.

Setting the I/O address


In order to be able to address the IBM 2 printed circuit board in a defined
manner, the S1 DIP switch must be set to the following positions:

1 2 3 4 5 6 7 8 Address
OFF OFF ON OFF OFF ON OFF OFF 120h
Figure 5-38: Settings of DIP switch S1

Interface pin assignments

Pin Signal name Pin Signal name


1 DCD - Data Carrier Detect 2 RxD - Receive Data
3 TxD - Transmit Data 4 DTR - Data Terminal Ready
5 SGND - ground 6 DSR - Data Set Ready
7 RTS - Ready To Send 8 CTS - Clear To Send
9 RI - Ring Indicator
Figure 5-39: Connector pin assignments of the INTERBUS diagnosis interface
X64 (RS232 C)

Pin Signal name Pin Signal name


1 DO 2 DI
3 GND - ground 4 NC
5 + 5V 6 DO
7 DI 8 NC
9 RBST
Figure 5-40: Connector pin assignments INTERBUS interface X60 (remote bus)

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-3

5.2 Profibus-DP Interfaces

Brief description of the Profibus master and slave interfaces

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Figure 5-41: LK DPM01 and DPS01

The DPM01 (Master) and DPS01 (Slave) printed circuit boards are smart
PROFIBUS-DP interfaces in the PC104 format. They are used for
handling the transfer protocols between the SPS and remote I/O units.
The integrated microprocessor provides for autonomous handling of the
entire data transfer, thus relieving the SPS of time-critical tasks.
The data is exchanged between the SPS and the DPM01 and/or DPS01
printed circuit boards via an 8-kB dual-port memory (DPM). This is a
memory that can simultaneously be accessed by the SPS and the
microprocessor of the DPM01 and DPS01 printed circuit boards.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-4 Modules for SPS Module MTS-R CNC Controller MTC200-R

The PROFIBUS-DP master interface LK DPM01 permits up to 32


PROFIBUS-DP devices to be connected within a bus segment. If several
bus segments are interconnected via repeaters, a maximum of 125
slaves can be controlled in the maximum configuration. Each employed
repeater reduces the maximum number of slaves within the segment.
Since the receiver is a passive device, it does not have a device address
assigned.
The DP slave can have a maximum of 368 bytes I/O assigned in the
process image; with a maximum of 244 bytes thereof being I or O. The
DP master has 512 bytes I/O in the process image. The baud rate ranges
from 9.6 kbits/s to 12 Mbits/s. The maximum distance between the
PROFIBUS-DP devices depends on the selected baud rate and can be
up to 1200 m. At a baud rate of 1.5 Mbits/s, the distance is reduced to a
maximum of 200 m, and to a maximum of 100 m at 12 Mbits/s.

Setting the I/O addresses

The bus address is selected via the plug-in jumpers of the J2 jumper
array. The related address lines are specified next to the individual
jumpers.
According to the expansion slot, the addresses must be set as follows (X
= jumper inserted):

Slot Address A19 A18 A17 A16 A15 A14 A13


1 $CA000 X X X
2 $CC000 X X X
Figure 5-42: Setting the I/O address

Status and diagnosis indicators

The DPM01 and DPS01 printed circuit boards perform a self-test after
they have been switched on. The two LEDs !"" and #$% go OFF after
the initialization phase (2-3 seconds), and the yellow "&' LED goes ON
after faultless execution. If the self-test fails, the "&' LED starts blinking
and program execution is aborted. The following overview shows the
other meanings of the indicators during initialization.

RDY Yellow LED Ready


ON: DPM01 and/or DPS01 ready for
operation
Blinks rhythmically Bootstrap loader is active
Blinks irregularly Hardware or system fault
OFF: Hardware defect

RUN Green LED RUN (communication)


ON: Communication is running
Blinks rhythmically: Ready for communication
Blinks irregularly: Communication faults
OFF: No communication

ERR Red LED Error

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-5

ON: Fault on communication interface


OFF: Communication interface OK

STA Yellow LED Status


ON: Data exchange with slave is active (Master)
Data exchange with master is active
(Slave)
OFF: No data exchange

Specifications
Power supply
Operating voltage: +5VDC, ±5% / 650 mA
Interface data
Communication interface: PROFIBUS-DP, max. 12 Mbits/s, floating
Diagnostics interface: RS 232C, 9600 bits/s
Operating conditions
Operating temperature: 0°C - +55°C
Storage temperature: -25°C - +70°C
Humidity: max. 75%, no condensation
Figure 5-43: Specifications of Profibus-DP interface

Interface pin assignments


The Profibus interfaces have the following pin assignments:

Pin Signal name Pin Signal name


1 NC 2 RxD - Receive Data
3 TxD - Transmit Data 4 DTR - Data Terminal Ready
5 GND - signal ground 6 NC
7 RTS - Ready To Send 8 CTS - Clear To Send
9 NC
Figure 5-44: Connector pin assignments of diagnostics interface RS 232C (X74,
X79)

Pin Signal name Pin Signal name


1 RGND - reference potential 2 NC
3 RxD/TxD-P - transmit/receive 4 NC
5 DGND - reference potential 6 VP - supply power - plus
7 NC 8 RxD/TxD-N -transmit/receive
9 NC
Figure 5-45: Connector pin assignments of PROFIBUS interface (X70, X75)

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-6 Modules for SPS Module MTS-R CNC Controller MTC200-R

5.3 Serial Interfaces

Brief description of the serial interface module


Up to four general-purpose serial interfaces can be made available to the
SPS user program via the SIO 04-B card. The serial interfaces are
handled in an interrupt-controlled way through the SPS firmware.
The transmit and/or receive data of the individual interfaces is available in
256-byte buffers. Using function blocks provided, the SPS user program
employs these buffer for communicating indirectly with the interfaces.

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Figure 5-46: LK SIO 04-B

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-7

Addresses and interrupt selection

X1

RS 232 C 6M$ W5

6M!

IRQ10
IRQ11
IRQ12
IRQ14
IRQ15
NONE
RS 232 C

IRQ2
IRQ3
IRQ4
IRQ5
IRQ6
IRQ7
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CH3 CH2 CH1 CH0


RS 422 6M"

W44
W57

RS 422 6M%
W58/59/60

W63 W61 W62

T13;0U$9Q#'V>?,@+HH&-./

Figure 5-47: Jumper settings on the LK SIO 04-B board

Function blocks

Name Comment
OPEN_COM Opens a serial interface
CLOSE_COM Closes a serial interface
RD_BYTE Reads a byte from the receive buffer
WR_BYTE Writes a byte to the transmit buffer
RD_STRING Reads a string from the receive buffer
WR_STRING Writes a string to the transmit buffer
Figure 5-48: Function blocks for interface handling

The COM data type is required for assigning the parameter values of the
blocks. This data type gives a detailed description of the serial interface
(e.g. DEVICE, SERNR, BAUDRATE etc.). Please refer to the "SPS
Instruction Set" document for a detailed description of the function blocks.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-8 Modules for SPS Module MTS-R CNC Controller MTC200-R

Specifications

Power supply
Supply voltage: 4.5 - 5.5 VDC
Current consumption: max. 250 mA
Interface data
Input capacitance: max. 15 pF
Input leakage current: max. 5 µA
Output capacitance: min. 150 pF
Output current (active 0 switching): min. 12 mA
Figure 5-49: Specifications of interface module

Interface pin assignments


The four serial interfaces have the following pin assignments:

Pin Signal name Pin Signal name


1 DCD - Data Carrier Detect 2 RxD - Receive Data
3 TxD - Transmit Data 4 DTR - Data Terminal Ready
5 SGND - ground 6 DSR - Data Set Ready
7 RTS - Ready To Send 8 CTS - Clear To Send
9 RI - Ring indicator
Figure 5-50: Connector pin assignments RS 232C X35, X36

Pin Signal name Pin Signal name


1 GND - Frame ground 2 No connection
3 TxD A - Transmit Data 4 RxD A - Receive Data
5 SGND - Signal ground 6 RxD B - Receive Data
7 RTS - Ready To Send 8 CTS - Clear To Send
9 TxD B - Transmit Data
Figure 5-51: Connector pin assignments RS422 X40, X41

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Module for CNC Module MTC-R 6-1

6 Module for CNC Module MTC-R

6.1 Brief Description of the Axis Processor Module

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Figure 6-52: LK PAP2

The PAP 2 axis processor module is used for the communication


exchange between the controller and the digital drive controllers via the
SERCOS interface.
Each axis processor module is able to control up to 8 drives. The
maximum configuration of the MTC-R02.1 permits another three
modules to be fitted. Thus, up to 32 drives can be controlled that can be
distributed among seven processes.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
6-2 Module for CNC Module MTC-R CNC Controller MTC200-R

6.2 Setting the I/O Address


In order to be able to address the PAP 2 printed circuit board in a defined
manner, the S1 DIP switch must be set to the following positions:

1 2 3 4 5 6 7 8 Module
location
OFF ON ON OFF OFF OFF OFF OFF U1
OFF ON OFF ON OFF OFF OFF OFF U2
OFF ON OFF OFF OFF OFF OFF OFF U3
Figure 6-53: Settings of DIP switch S1

6.3 SERCOS Interface

Specifications of the fiber optics interface


TX Transmitter interface
Name Mnemonic Unit Value
max. transmission power at optical Low PSmaxL dBm/µW -28.2/1.5
level
min. transmission power at High level PSminH dBm/µW -7.5/180
max. transmission power at optical High PSmaxH dBm/µW -3.5/450
level
Transmitter diode wavelength:
Peak wavelength λp nm 640...675 nm (0°C...55°C)
spectral bandwidth λp nm < 30 nm (25°C)
Figure 6-54: Specifications of the fiber optics transmitter

RX receiver interface
Name Mnemonic Unit Value
Max. input power for optical Low level PEmaxL dBm/µW -31.2/0.75
Min. input power for optical High level PEminH dBm/µW -20/10
Max. input power for optical High level PEmaxH dBm/µW -5/320
Max. attenuation of the transmission link PSminH...PEminH dB 12.5
Figure 6-55: Specifications of the fiber optics receiver

Fiber optics cables


Configuration notes

When fiber optics cables are configured it must be ensured that the
maximum length of the transmission link must not be exceeded. Joints
reduce the maximum length of the fiber optics links. Between transmitter
and receiver, either only plastic fiber (IKO 982 or IKO 985) or only glass
fiber (IKO0002) cables may be used. Changing from plastic to glass fiber
or vice versa is not permitted at joints.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Module for CNC Module MTC-R 6-3

Handling the fiber optics cables

’Storage When fiber optics cables are stored it must be ensured that the protective
caps are screwed on and that the mechanical and thermal limit values are
not exceed.

Laying and pulling When you lay or pull in fiber optics cables you must ensure that the
installation stress will not damage the cables. This is particular important
with respect to the maximum tensile force, the minimum bending radius
and the maximum lateral pressure resistance.
Do not lay the fiber optics cables across sharp edges or on rough and
uneven surfaces. Avoid twisting the fiber optics cable during installation.
In its final position, the cable must always be free of stress.
Never pull at the connector when you pull in a glass fiber optics cable
(IKO0002). With plastic fiber optics cables (IKO 982 and IKO 985) you
can thread a pull rope through the lateral hole in the protective cap. The
maximum tensile force of 100 N must not be exceeded.
Furthermore, you must comply with the requirements of DIN VDE 0899,
part 4.

Transmitters and receivers The transmitter and receiver connectors at the units must be closed with
a protective cap when the fiber optics cables are not connected.

Connection Never exceed the maximum tightening torque of 0.8 N when you connect
a fiber optics cable to a transmitter or receiver connector.

Note: Use a torque wrench (see accessories)

Fiber optics cable types

While plastic fiber optics cables can be used for distances up to 40 m,


glass fiber optics cables are suitable for distances up to 500 m.
There are three different types of fiber optics cables available.

Plastic fiber optics cable Plastic fiber optics cables of 2.2 mm diameter for the installation in a
2.2 mm switchgear cabinet.

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Figure 6-56: 2.2 mm plastic fiber optics cable (IKO 982)

Plastic fiber optics cable Plastic fiber optics cable with reinforced sheath and a diameter of 6 mm
6 mm for applications inside and outside of switchgear cabinets.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
6-4 Module for CNC Module MTC-R CNC Controller MTC200-R

JH7,@>B3A>K+*34J@>B,3B7KH+3:&$366

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Figure 6-57: 6 mm plastic fiber optics cable (IKO 985)

Glass fiber optics cable Glass fiber optics cable with reinforced sheath and a diameter of 3 mm
3 mm for applications inside and outside of switchgear cabinets, and over long
transmission distances.

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Figure 6-58: 3 mm glass fiber optics cable ( IKO0002)

Ordering information Cable designation Order number


2.2 mm plastic fiber optics cable IKO 982/xx
6 mm plastic fiber optics cable IKO 985/xx
3 mm glass fiber optics cable IKO0002/xx
Figure 6-59: Fiber optics cables (xx: length in meters)

Accessories
The following accessories are available:
Cabinet grommet TJLFFLEHA01KIFG01Y

:^2
5

%^2

T]T'`-&+J,

Figure 6-60: Cabinet grommet

Socket wrench

T]T';@+BN&+J,

Figure 6-61: Socket wrench for FSMA connectors

Torque wrench

T]T']a&+J,

Figure 6-62: Torque wrench for FSMA connectors

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Module for CNC Module MTC-R 6-5

Designation Order number


Fiber optics cable cabinet STECK-LWL DF
grommet
Socket wrench for FSMA WERKZEUG-STECKSCHLUESSEL LWL-
connectors FSMA
Torque wrench WERKZEUG-DREHMOMENTSCHLUESSEL
74Z 0,8NM
Figure 6-63: Accessories

Specifications of the fiber optics cables

IKO 982 IKO 985 IKO0002


Outside sheath Polyamide (PA) Polyurethane (PUR) Polyurethane (PUR)
Overall diameter 2.2 mm +/- 0.07 mm 6.0 mm +/- 0.2 mm 3.0 mm +/- 0.x mm
Bending radius > 50 mm > 80 mm > 100 mm
Bend radius of pulled --- > 100 mm ---
cables
Tensile strength, transient 150 N 150 N 330 N
Tensile strength, 100 N 100 N 245 N
permanent
Lateral pressure 450 N/cm 100 N/cm 1000 N/cm
resistance
Alternating bending stress > 8000 cycles at +/-90° > 100000 cycles +/-90° > 10000 cycles +/-90°
Temperature range -
storage -40 °C...+85 °C - 20 °C...+70°C -40 °C...+85 °C
Operation - 20 °C...+70°C 0 °C...+70°C -40 °C...+85 °C
Core diameter of optical 1000 µm 1000 µm 400 µm
fiber
Specific optical < 250 dB/km < 250 dB/km
attenuation
Attenuation per 1.5 dB 1.5 dB 1.0 dB
connection
Maximum cable length 40 m 40 m 500 m
Length reduction per 7.0 m 7.0 m 125 m
additional connection
Figure 6-64: Specifications of the fiber optics cables

General safety instructions

High-energy laser light


Blindness, eye injuries
⇒ Do not look into the light beam (transmitter output
and/or end of the fiber optics cable)
CAUTION

Improper handling or installation


The fiber optics components can be mechanically
damaged.
⇒ Do not let fiber optics cables kink.
CAUTION
⇒ Do not exceed the maximum torque when you tighten
the fiber optics connectors.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
6-6 Module for CNC Module MTC-R CNC Controller MTC200-R

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Interconnecting Several Controllers via the PROG Interface 7-1

7 Interconnecting Several Controllers via the PROG


Interface

The PROG interface can be used for interconnecting up to 16 controllers


via RS485 links. This is done by assigning a device number between 0
and 15. The device number enables the controllers to be addressed
directly from a programmer or PC.

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Figure 7-65: Setting the device number

Note: When several controllers are interconnected via an RS485


interface, the first and the last physical device on the bus
must be terminated. This is done using the switch on the
INS0619 connectors.
Switch position 1 on the INS0619 connector means
= bus termination is active.

In RS485 operation, the maximum distance between the first and the last
device is 400 m.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
7-2 Interconnecting Several Controllers via the PROG Interface CNC Controller MTC200-R

7.1 Network Connections with BTV20/30

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Figure 7-66: Network connections with BTV20/30

7.2 Network Connections with W&T RS485 ISA Bus Interface


Card for Use with Industry PC (MN: 282 484)
An RS485 interface card in the ISA bus plug-in module format is available
from Indramat that can be used with an industry PC.
The interface card provides two isolated and independent serial RS485
interfaces. However, only one RS485 interface can be used in conjunction
with the Indramat user interface.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Interconnecting Several Controllers via the PROG Interface 7-3

K/T1AV?QAD\L0N]
I/J0A!

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Figure 7-67: W&T-RS485 interface card

Settings on the RS485 interface card

Base address and employed interrupt lines are selected via the DIL
switches SW1 (Port 1) and SW2 (Port 2) at the lower edge of the card.

Interrupt settings

IRQ SW 1.1 SW 1.2 SW 1.3 SW 1.4 SW 1.5 SW 1.6 SW 1.7 SW 1.8


- OFF OFF OFF OFF OFF OFF OFF OFF
3 OFF OFF OFF ON OFF OFF OFF OFF
4 OFF OFF OFF OFF ON OFF OFF OFF
5 OFF OFF OFF OFF OFF ON OFF OFF
7 OFF OFF OFF OFF OFF OFF ON OFF
9 OFF OFF OFF OFF OFF OFF OFF ON
10 OFF OFF ON OFF OFF OFF OFF OFF
11 OFF ON OFF OFF OFF OFF OFF OFF
12 ON OFF OFF OFF OFF OFF OFF OFF
Figure 7-68: Settings of interrupt port 1

IRQ SW 2.1 SW 2.2 SW 2.3 SW 2.4 SW 2.5 SW 2.6 SW 2.7 SW 2.8


- OFF OFF OFF OFF OFF OFF OFF OFF
3 OFF OFF OFF ON OFF OFF OFF OFF
4 OFF OFF OFF OFF ON OFF OFF OFF
5 OFF OFF OFF OFF OFF ON OFF OFF
7 OFF OFF OFF OFF OFF OFF ON OFF
9 OFF OFF OFF OFF OFF OFF OFF ON
10 OFF OFF ON OFF OFF OFF OFF OFF
11 OFF ON OFF OFF OFF OFF OFF OFF
12 ON OFF OFF OFF OFF OFF OFF OFF
Figure 7-69: Settings of interrupt port 2

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
7-4 Interconnecting Several Controllers via the PROG Interface CNC Controller MTC200-R

Base addresses

The base addresses are selected via the DIL switches SW*.9 - SW*.11.

Note: DIL switch SW*.12 is without function.

Port 1 SW 1.9 SW 1.10 SW 1.11


Disabled X X OFF
COM1 03F8H OFF OFF ON
COM2 02F8H ON OFF ON
COM3 03E8H OFF ON ON
COM4 02E8H ON ON ON
Figure 7-70: Setting the base addresses of port 1

Port 2 SW 2.9 SW 2.10 SW 2.11


Disabled X X OFF
COM1 03F8H OFF OFF ON
COM2 02F8H ON OFF ON
COM3 03E8H OFF ON ON
COM4 02E8H ON ON ON
Figure 7-71: Setting the base addresses of port 2

Note: Identical address selections of the two interfaces must be


avoided.

Mode

For communication with the MTC200-R unit, the mode DIL switches
must be set as follows:

Mode 1 2 3 4 5 6 7
RS485, 2-wire without ON OFF ON OFF ON ON ON
echo, RTS control
Figure 7-72: Setting the mode

Termination

In RS485 mode, the bus system must be terminated with a termination


network that ensures a defined idle state in the high-impedance phases of
bus operation.
This termination is established by setting the DIL switches 6 and 7 of the
mode DIL switch to "ON". Thus, termination in the connecting cable
connector is not necessary.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Interconnecting Several Controllers via the PROG Interface 7-5

S2F

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;]3:

5%$Ω
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;]3/

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Figure 7-73: W&T module termination

Interface pin assignments

Pin Function
1 Data Out A (-)
2 Data In A (-)
3 Handshake Out A (-)
4 Handshake In A (-)
5 Signal ground
6 Data Out B (+)
7 Data In B (+)
8 Handshake Out B (+)
9 Handshake In B (+)
Figure 7-74: Interface pin assignments of W&T module

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
7-6 Interconnecting Several Controllers via the PROG Interface CNC Controller MTC200-R

Typical application

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)

( 8

1 BC>/>/ 1 !C>/>/ 1 !C>/>/ 1 BC>/>/ 1 BC>/>/


*0 , BC>/>1 , !C>/>1 , !C>/>1 , BC>/>1 , BC>/>1
!" # $ 3 BC>/>, 3 !C>/>, 3 !C>/>, 3 BC>/>, 3 BC>/>,
%&#'() )#./1/2 )#.,//
4(5!2($67 + BC>/>3 + !C>/>3 + !C>/>3 + BC>/>3 + BC>/>3
*1 ? BC>/>+ ? !C>/>+ ? !C>/>+ ? BC>/>+ ? BC>/>+
@ BC>/>? @ !C>/>? @ !C>/>? @ BC>/>? @ BC>/>?
*+, *1+ *,0 A ;=D A -5D A -5D A ;=D A ;=D
'* '* 0- -5D 0- -5D 0- -5D
*1 *1 *1 *1 *1
0 BC>0>- 0 !C>0>- 0 !C>0>- 0 BC>0>- 0 BC>0>-
)* )* / BC>0>0 / !C>0>0 / !C>0>0 / BC>0>0 / BC>0>0
1 BC>0>/ 1 !C>0>/ 1 !C>0>/ 1 BC>0>/ 1 BC>0>/
, BC>0>1 , !C>0>1 , !C>0>1 , BC>0>1 , BC>0>1
3 BC>0>, 3 !C>0>, 3 !C>0>, 3 BC>0>, 3 BC>0>,
+ BC>0>3 + !C>0>3 + !C>0>3 + BC>0>3 + BC>0>3
? BC>0>+ ? !C>0>+ ? !C>0>+ ? BC>0>+ ? BC>0>+
@ BC>0>? @ !C>0>? @ !C>0>? @ BC>0>? @ BC>0>?
9)7: =0 =/ =1 =0 A ;=D A -5D A -5D A ;=D A ;=D
0- -5D 0- -5D 0- -5D
)(#(' */
*, *, *, *, *,
*0 *0 0 BC>->- 0 !C>->- 0 !C>->- 0 BC>->- 0 BC>->-
/ BC>->0 / !C>->0 / !C>->0 / BC>->0 / BC>->0
;/,5 0 ;/,5 0 1 BC>->/ 1 !C>->/ 1 !C>->/ 1 BC>->/ 1 BC>->/
:64 / :64 / , BC>->1 , !C>->1 , !C>->1 , BC>->1 , BC>->1
1 1 3 BC>->, 3 !C>->, 3 !C>->, 3 BC>->, 3 BC>->,
62 , 62 , + BC>->3 + !C>->3 + !C>->3 + BC>->3 + BC>->3
3 3 ? BC>->+ ? !C>->+ ? !C>->+ ? BC>->+ ? BC>->+
<4 <4
+ + @ BC>->? @ !C>->? @ !C>->? @ BC>->? @ BC>->?
A ;=D A -5D A -5D A ;=D A ;=D
27% 0- -5D 0- -5D 0- -5D

%'#$)-/>0 %'2$)-0>0 )%& -/>/$1/$42 -/,$-3- )%(-/>/$1/$42-/, )%(-/>/$1/$42-/, )%& -/>/$1/$42 -/,$-3- )%& -/>/$1/$42 -/,$-3-

"E\%$$Q!'F+*?+@']cE&AD/

Figure 7-75: Interconnection using W&T-RS485 interface module

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Type code 8-1

8 Type code

8.1 MTS-R
!"#$%&'$(' ! "
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( ) ! "
+,-./0+1 2 3 4 5 6 ) ! 7 ! 5 2 ! 5 8 8 5 9 :

/0 1"*2,)'&3"*,4
!7! 234;7;7;7;7;7;7 <;234

50 6$)78.#)8+&2$9#3.
"7! =>?;6@AB;CDEF;7;7;7;7; <;6

:0&&&&&&&;$"#$9
#7! !;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7; <;)!

<0&&&&&&&=$"9#*.
$7! !;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7; <;!

>0&&&&&&&6*2$
*7! 4G4;HIEFJ>CF;K>/?>K+LL>?M 7;7;7;7;7;7;7;7;7;7;7;<;2!
*7" 4G4;>?;4G4N2A;HIEFJ;K>/?>K+LL>?M;7;7;<;4" /

?0&&&&&&&@*.%#3,"8'#*.
%7! O83@6PQ454;.-LF+?;.>RC0+7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;<;P!
%7" D>F;EDLF-00+R7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7 <;88

A0 B#"-C8"$
&7!;;;;;OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R
-L;-;L+/-?-F+;LCSEF+.;7;7;7;7;7;7;7;7;7;7;7;7;<;9:

A>..+DF1
/ 2A <;2>FE>D;A>DF?>0T AB!CD'"NB/U7PQ8

Figure 8-76: Type code MTS-R01

8.2 MTS-R
!"#$%&'$('D ! "
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( ) ! " # $ * %
+,-./0+1 2 3 4 5 6 ) " 7 ! 5 2 ! 5 8 8 5 8 8 5 8 8 5 9 :

/0 1"*2,)'&3"*,4
!7! 234 7;7;7;7;7;7 <;234

"7 6$)78.#)8+&2$9#3.
"7! =>?;6@AB;CDEF7;7;7;7;7;7;<;6

:0&&&&&&&;$"#$9
#7! " 7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7 <;)"

<0&&&&&&&=$"9#*.
$7! !7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7 <;!

>0&&&&&&&6*2$
*7! 4G4;HIEFJ>CF;K>/?>K+LL>?M7;7;7;7;7;7;7;7;7;7;7;7;7;<;2!
*7" 4G4;>?;4G4N2A;HIEFJ;K>/?>K+LL>?M;7;7;7;<;4"/

?0&&&&&&&@*.%#3,"8'#*. 5
%7! P!588588
%7" P!54$588
%7# 88588588

A0 B#"-C8"$
&7!;;;;;OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R;-L;-;L+/-?-F+;LCSEF+.;<;9:

8>F+L1
/ 2A;<;2>FE>D;A>DF?>0T
5 A>D=EUC?-FE>D
P! <;O83@6PQ454;.-LF+?;.>RC0+
88 <;D>F;=EFF+R
4$ <;L+?E-0;EDF+?=-K+;.>RC0+;H",64"#";N;",64$""V$'*M AB!CD'*NB/U7PQ8

Figure 8-77: Type code MTS-R02

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
8-2 Type code CNC Controller MTC200-R

8.3 MTC-R
!"#$%&'$(' ! "
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( )
+,-./0+1 2;3;A;;5;;6;;);!;;;7;;!;;;5;;2;;!;;5;;;W;;";;5;;9;:

/0 1"*2,)'&3"*,4
!7! 23A7777777777777777777<;23A

50 E.)+*9,"$&2$9#3.
"7! =>?;6@AB;CDEF7777777777777777777777<;6

:0 ;$"#$9
#7 ! 7777777777777777777777777777777777777777777777<;)!

<0 =$"9#*.
$7! ! 7777777777777777777777777777777777777777777777777777777777<!

>0 6*2$
*7! A8A;IEFJ;+,/>?F;?+LF?EKFE>D 777777777777777777777777<;2!
*7" A8A;IEFJ>CF;+,/>?F;?+LF?EKFE>D 7777777777777777777<;@!

?0 @*.%#3,"8'#*.
%7! W,EL;/?>K+LL>?;.>RC0+;IEFJ;K>/?>K+LL>?X
.-,7;!%;-,+LM 777777777777777777777777777777777777777777777777777777777<;W"
%7" D>F;=EFF+R;H.-,7;';-,+LM 777777777777777777777777777777777777777777<;88

A0 B#"-C8"$
&7! OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R;-L;-;L+/-?-F+;EF+. <;9:
ABFND'"CB[R70U#

Figure 8-78: Type code MTC-R01

8.4 MTC-R
!"#$%&'$(' ! " #
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( ) ! " # $ * % & ' ( )
+,-./0+1 2;3;A;;5;;6;;);;";;;7;;!;;;5;;2;!;;5;;;W;;";;5;;;W;;";;5;;8;8;;5;;9;:

/0 1"*2,)'&3"*,4
!7! 23A7777777777777777777<;23A

50 E.)+*9,"$&2$9#3.
"7! =>?;6@AB;CDEF7777777777777777777777<;6

:0 ;$"#$9
#7 " 7777777777777777777777777777777777777777777777<;)"

<0 =$"9#*.
$7! ! 7777777777777777777777777777777777777777777777777777777777<!

>0 6*2$
*7! A8A;IEFJ;+,/>?F;?+LF?EKFE>D 777777777777777777777777<;2!
*7" A8A;IEFJ>CF;+,/>?F;?+LF?EKFE>D 7777777777777777777<;@!

?0 @*.%#3,"8'#*.
%7! W"5W"5W";;H.-,7;#";-,+LM
W"5W"588;H.-,7;"$;-,+LM
W"588588;H.-,7;!%;-,+LM
88588588;H.-,7;;';-,+LM

A0 B#"-C8"$
&7! OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R;-L;-;L+/-?-F+;EF+. <;9:
ABFND'*CB[R70U#

Figure 8-79: Type code MTC-R02

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R SUP-E0*-MTC200-R Accessories 9-1

9 SUP-E0*-MTC200-R Accessories

9.1 Brief Description

SUP-E01-MTC200-R SUP-E02-MTC200-R
SUPE1E2.eps

Figure 9-80: Local bus boards SUP-E01-MTC200 and SUP-E02-MTC200-R

The electrical connection between the SPS module MTS-R and the CNC
module MTC-R is established via a local bus. This local bus is
implemented in the form of a local bus board, and is required as an
accessory part of the CNC module MTC-R.

9.2 Versions
There are two versions of the local bus board available:
• As SUP-E01-MTC200-R, 59 mm long
• As SUP-E02-MTC200-R, 100 mm long

9.3 Selection Criterion


The following figure show the possible applications of the local bus
boards.

SUP-E01-MT200-R SUP-E01-MT200-R

MTS-R01 MTC-R01 MTS-R01 MTC-R02

SUP-E02-MT200-R SUP-E02-MT200-R

MTS-R02 MTC-R01 MTS-R02 MTC-R02

Sup.eps

Figure 9-81: Selection

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
9-2 SUP-E0*-MTC200-R Accessories CNC Controller MTC200-R

9.4 Installation Notes


The SUP-E0*-MTC200-R local bus board must be installed at the rear of
SPS module MTS-R and CNC module MTC-R. Once this has been done,
the two modules can be installed in the RMB02.2 rack.
When a module is removed from the RMB02.2 rack, the retaining screws
of both modules (MTS-R and MTC-R) must be removed and both
modules must be removed from the rack at the same time.

Note: The local bus board may be damaged if the two modules are
not removed simultaneously.

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R List of Connectors and Cable Sets 10-1

10 List of Connectors and Cable Sets

Cable set order no. Unit connector INDRAMAT cable Cable end
IKB0005 ?.8#%* ?.8&"'
MN: 278 141; 2 m ?.R&("
MN: 278 144; 5 m
MN: 278 142; 10 m
MN: 278 143; 15 m )CH1/6?0@1$0
(RS232, max. 15 m) "-CH1/6@1$0

IKB0012/000,0 ?.8#%*

MN: 281 715 ?.R&("


(RS232, max. 15 m)
?.8&))
)CH1/6?0@1$0
"-CH1/6@1$0

IKS0106/000,0 ?.8&"'
MN: 260 838 ?.R&("
(RS232, max. 15 m)
?.8&))
)CH1/6?0@1$0
)CH1/6?0@1$0

?.8'#& ?.8'#&
IKB0015/000,0 ?.R"%#
MN: 282 870
(RS422, max. 400 m)

"-CH1/6@1$0 "-CH1/6@1$0

?.8'#& ?.8&"'
IKB0016/000,0
?.R"%#
MN: 282 871
(RS422, max. 400 m)
)CH1/6?0@1$0

"-CH1/6@1$0

?.8'!* ?.8'!*
IKB0017/000,0 ?.R&("
MN: 282 872
(RS485, max. 400 m)

"-CH1/6@1$0 "-CH1/6@1$0

?.8'!* ?.8&"'
IKB0018/000,0 ?.R&("
MN: 282 874
(RS485, max. 400 m)
)CH1/6?0@1$0
"-CH1/6@1$0

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
10-2 List of Connectors and Cable Sets CNC Controller MTC200-R

?.8'!*
IKB0019/000,0 ?.R&("
A+**MH+,
MN: 282 875
(RS485, max. 400 m)

"-CH1/6@1$0

?.8&"& ?.8&"'
IKS0056/000,0 ?.R"%#
MN: 255 968
(INTERBUS, max. 400 m)
)CH1/6@1$0 )CH1/6?0@1$0

IKB0019/000,0 ?.8'!*
MN: 282 875 ?.R&(" ?.8&"'
A+**MH+,
+
INS526
MN: 259 762
(RS485 with W&T, max. "-CH1/6@1$0 )CH1/6?0@1$0
400 m)

INS0619/K01 Y connector for building


customized cables with
MN: 279 583
active termination

?.8$'!*478#)&Ab"-CH1/6@1$0c

INS0645/K01 Connector for building


customized cables with
MN: 282 040
active termination

?.8$'#&478#""

INS0540/K01 Profibus connector for


building customized cables
MN: 279 538
with active termination
?.8$&#$45J/PL2UDAb@1$0c

INS0541/K01 Profibus connector for


building customized cables
MN: 279 539
with active termination
?.8&#!45J/PL2UDAb@1$04?0@1$0c (side-by-side installation)
Figure 10-82: MTS-R accessories

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Figures 11-1

11 Figures

Figure 1-1: Typical configuration of MTS-R02 + MTC-R01 with


I/O modules 1-1
Figure 1-2: MTS-R01 + MTS-R02 1-2
Figure 1-3: MTC-R01 + MTC-R02 1-3
Figure 1-4: Setting the slot addresses 1-5
Figure 1-5: Maximum configuration with RMB02.2-02 1-6
Figure 1-6: Maximum configuration with RMB02.2-04 1-6
Figure 1-7: RMB02.2-02 configuration variants 1-7
Figure 1-8: Typical application with MTC200-R 1-8
Figure 2-9: MTS-R01 dimensions 2-1
Figure 2-10: MTS-R02 dimensions 2-1
Figure 2-11: MTC-R01 dimensions 2-2
Figure 2-12: MTC-R02 dimensions 2-2
Figure 2-13: RMB02.2-02 dimensions 2-3
Figure 2-14: RMB02.2-04 dimensions 2-3
Figure 2-15: Installing several racks side by side 2-4
Figure 2-16: Installation depth of CNC/SPS controller and rack 2-4
Figure 3-17: General specifications 3-1
Figure 3-18: Specifications - supply voltage 3-1
Figure 3-19: Specifications - MTS-R 3-1
Figure 3-20: Specifications - MTC-R 3-2
Figure 3-21: Specifications - RMB02.2 3-2
Figure 4-22: Connecting the X1 power supply connector to the MTS-R 4-1
Figure 4-23: Connecting the X1 power supply connector to the MTC-R 4-1
Figure 4-24: MTS-R01 front view 4-2
Figure 4-25: Connector pin assignments of PROG interface X3 and
COM interface X2 4-3
Figure 4-26: RS485 connection with INS0619 connector 4-4
Figure 4-27: DIP switch for the parameter value assignment of
the PROG interface 4-4
Figure 4-28: DIP switch settings for MTS-R01.1 and MTS-R02.1 4-5
Figure 4-29: RS422 connection with INS0645 connector 4-5
Figure 4-30: Operating states of the MTC200-R 4-6
Figure 4-31: Error codes MTC200-R 4-6
Figure 4-32: MTC-R01 front view 4-7
Figure 4-33: SERCOS fiber optics loop 4-8
Figure 4-34: Diagnosis display 4-9
Figure 4-35: Status codes 4-9
Figure 4-36: Error codes 4-10
Figure 5-37: LK IBM 2 5-1
Figure 5-38: Settings of DIP switch S1 5-2
Figure 5-39: Connector pin assignments of the INTERBUS
diagnosis interface X64 (RS232 C) 5-2
Figure 5-40: Connector pin assignments INTERBUS interface
X60 (remote bus) 5-2
Figure 5-41: LK DPM01 and DPS01 5-3
Figure 5-42: Setting the I/O address 5-4
Figure 5-43: Specifications of Profibus-DP interface 5-5
Figure 5-44: Connector pin assignments of diagnostics interface
RS 232C (X74, X79) 5-5
Figure 5-45: Connector pin assignments of PROFIBUS interface
(X70, X75) 5-5
Figure 5-46: LK SIO 04-B 5-6
Figure 5-47: Jumper settings on the LK SIO 04-B board 5-7
Figure 5-48: Function blocks for interface handling 5-7
Figure 5-49: Specifications of interface module 5-8
Figure 5-50: Connector pin assignments RS 232C X35, X36 5-8
Figure 5-51: Connector pin assignments RS422 X40, X41 5-8
Figure 6-52: LK PAP2 6-1

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
11-2 Figures CNC Controller MTC200-R

Figure 6-53: Settings of DIP switch S1 6-2


Figure 6-54: Specifications of the fiber optics transmitter 6-2
Figure 6-55: Specifications of the fiber optics receiver 6-2
Figure 6-56: 2.2 mm plastic fiber optics cable (IKO 982) 6-3
Figure 6-57: 6 mm plastic fiber optics cable (IKO 985) 6-4
Figure 6-58: 3 mm glass fiber optics cable ( IKO0002) 6-4
Figure 6-59: Fiber optics cables (xx: length in meters) 6-4
Figure 6-60: Cabinet grommet 6-4
Figure 6-61: Socket wrench for FSMA connectors 6-4
Figure 6-62: Torque wrench for FSMA connectors 6-4
Figure 6-63: Accessories 6-5
Figure 6-64: Specifications of the fiber optics cables 6-5
Figure 7-65: Setting the device number 7-1
Figure 7-66: Network connections with BTV20/30 7-2
Figure 7-67: W&T-RS485 interface card 7-3
Figure 7-68: Settings of interrupt port 1 7-3
Figure 7-69: Settings of interrupt port 2 7-3
Figure 7-70: Setting the base addresses of port 1 7-4
Figure 7-71: Setting the base addresses of port 2 7-4
Figure 7-72: Setting the mode 7-4
Figure 7-73: W&T module termination 7-5
Figure 7-74: Interface pin assignments of W&T module 7-5
Figure 7-75: Interconnection using W&T-RS485 interface module 7-6
Figure 8-76: Type code MTS-R01 8-1
Figure 8-77: Type code MTS-R02 8-1
Figure 8-78: Type code MTC-R01 8-2
Figure 8-79: Type code MTC-R02 8-2
Figure 9-80: Local bus boards SUP-E01-MTC200 and
SUP-E02-MTC200-R 9-1
Figure 9-81: Selection 9-1
Figure 10-82: MTS-R accessories 10-2

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Sales & Service Facilities

Sales & Service Facilities


Germany
Germany Center Vertriebsgebiet Ost Vertriebsgebiet West Vertriebsgebiet Nord
V/S Service Germany East V/S Service Germany West V/S Service Germany North V/S Service

INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH


Bgm.-Dr.-Nebel-Str. 2 Beckerstraße 31 Harkortstraße 25 Kieler Straße 212
D - 97816 Lohr am Main D - 09120 Chemnitz D - 40849 Ratingen D - 22525 Hamburg
Phone: +49 (0)9352/40-0 Phone: +49 (0)371/35 55-0 Phone: +49 (0)2102/43 18-0 Phone: +49 (0)40/85 31 57-0
Fax: +49 (0)9352/40-4885 Fax: +49 (0)371/35 55-333 Fax: +49 (0)2102/41 315 Fax: +49 (0)40/85 31 57-15

Vertriebsgebiet Süd Gebiet Südwest INDRAMAT Service-Hotline


Germany South V/S Service Germany South-West V/S Service
INDRAMAT GmbH
INDRAMAT GmbH INDRAMAT GmbH Phone: +49 (0)172/660 04 06
Ridlerstraße 75 Böblinger Straße 25
or
D-80339 München D-71229 Leonberg
Phone: +49 (0)171/333 88 26
Phone: +49 (0)89/540138-30 Phone: +49 (0)7152/9 72-6
Fax: +49 (0)89/540138-10 Fax: +49 (0)7152/9 72-727

Service agencies in Germany

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
Sales & Service Facilities CNC Controller MTC200-R

Europe
Austria V/S Service Austria V/S Service Belgium V/S Service Denmark V/S Service

Mannesmann Rexroth Ges.m.b.H. Mannesmann Rexroth G.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC AS
Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Zinkvej 6
Hägelingasse 3 Industriepark 18 Industrielaan 8 DK-8900 Randers
A - 1140 Wien A - 4061 Pasching B-1740 Ternat
Phone: +43 (0)1/9852540-400 Phone: +43 (0)7221/605-0 Phone: +32 (0)2/5823180 Phone: +45 (0)87/11 90 60
Fax: +43 (0)1/9852540-93 Fax: +43 (0)7221/605-21 Fax: +32 (0)2/5824310 Fax: +45 (0)87/11 90 61

United Kingdom Finland V/S Service France V/S Service France V/S Service
V/S Service
Rexroth Mecman OY Mannesmann Rexroth S.A. Mannesmann Rexroth S.A.
Mannesmann Rexroth Ltd. Ansatie 6 Division INDRAMAT Division INDRAMAT
INDRAMAT Division SF-017 40 Vantaa Parc des Barbanniers 270, Avenue de Lardenne
4 Esland Place, Love Lane 4, Place du Village F - 31100 Toulouse
Phone: +358 (0)9/84 91 11
GB - Cirencester, Glos GL7 1YG F-92632 Gennevilliers Cedex
Fax: +358 (0)9/84 91 13 60 Phone: +33 (0)5 61 49 95 19
Phone: +44 (0)1285/658671 Phone: +33 (0)141 47 54 30 Fax: +33 (0)5 61 31 00 41
Fax: +44 (0)1285/654991 Fax: +33 (0)147 94 69 41
Hotline: +33 (0)6 08 33 43 28

France V/S Service Italy V/S Service Italy V/S Service Italy V/S Service

Mannesmann Rexroth S.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A.
Division INDRAMAT Divisione INDRAMAT Divisione INDRAMAT Divisione INDRAMAT
91, Bd. Irène Joliot-Curie Via G. Di Vittoria, 1 Via Borgomanero, 11 Via del Progresso, 16 (Zona Ind.)
F - 69634 Vénissieux Cedex I - 20063 Cernusco S/N.MI I - 10145 Torino I - 35020 Padova
Phone: +33 (0)4 78 78 53 65 Phone: +39 (0)2/92 36 52 70 Phone: +39 (0)11/7 71 22 30 Phone: +39 (0)49/8 70 13 70
Fax: +33 (0)4 78 78 52 53 Fax: +39 (0)2/92 36 55 12 Fax: +39 (0)11/7 71 01 90 Fax: +39 (0)49/8 70 13 77

Italy V/S Service Italy V/S Service Netherlands V/S Service Netherlands V/S Service

Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Hydraudyne Hydrauliek B.V. Hydrocare B.V.
Divisione INDRAMAT Divisione INDRAMAT Kruisbroeksestraat 1 Kruisbroeksestraat 1
Via de Nicola, 12 Viale Oriani, 38/A P.O. Box 32 P.O. Box 32
I - 80053 Castellamare di Stabbia NA I - 40137 Bologna NL - 5281 RV Boxtel NL - 5281 RV Boxtel
Phone: +39 (0)81/8 72 30 37 Phone: +39 (0)51/34 14 14 Phone: +31 (0)411/65 19 51 Phone: +31 (0)411/65 19 51
Fax: +39 (0)81/8 72 30 18 Fax: +39 (0)51/34 14 22 Fax: +31 (0)411/65 14 83 Fax: +31 (0)411/67 78 14

Spain V/S Service Spain V/S Service Sweden V/S Service Switzerland - East V/S Service

Mannesmann Rexroth S.A. Goimendi S.A. Rexroth Mecman Svenska AB Mannesmann Rexroth AG
Divisiòn INDRAMAT División Indramat INDRAMAT Division Geschäftsbereich INDRAMAT
Centro Industrial Santiga Jolastokieta (Herrera) Varuvägen 7 Gewerbestraße 3
Obradors s/n Apartado 11 37 S - 125 81 Stockholm CH-8500 Frauenfeld
E-08130 Santa Perpetua de Mogoda E - 20017 San Sebastian
Phone: +46 (0)8/727 92 00 Phone: +41 (0)52/720 21 00
Barcelona
Phone: +34 9 43/40 01 63 Fax: +46 (0)8/64 73 277 Fax: +41 (0)52/720 21 11
Phone: +34 937 47 94 00 Fax: +34 9 43/39 17 99
Fax: +34 937 47 94 01

Switzerland - West V/S Service Russia V/S Service Slowenia V/S Service Turkey V/S Service

Mannesmann Rexroth SA Tschudnenko E.B. DOMEL Mannesmann Rexroth Hidropar A..S.


Département INDRAMAT Arsenia 22 Elektromotorji in gospodinjski Fevzi Cakmak Cad No. 3
Chemin de l`Ecole 6 RUS - 153000 Ivanovo aparati d. d. TR - 34630 Sefaköy Istanbul
CH-1036 Sullens Rußland Otoki 21
Phone: +90 212/541 60 70
SLO - 64 228 Zelezniki
Phone: +41 (0)21/731 43 77 Phone: +7 093/223 96 33 Fax: +90 212/599 34 07
Fax: +41 (0)21/731 46 78 or +7 093/223 95 48 Phone: +386 64/61 73 32
Fax: +7 093/223 46 01 Fax: +386 64/64 71 50

European Service agencies (without Germany)

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Sales & Service Facilities

Outside Europe
Argentina V/S Service Argentina V/S Service Australia V/S Service Brazil V/S Service

Mannesmann Rexroth S.A.I.C. NAKASE AIMS - Australian Industrial Mannesmann Rexroth


Division INDRAMAT Asesoramiento Tecnico Machinery Services Pty. Ltd. Automação Ltda.
Acassusso 48 41/7 Calle 49, No. 5764-66 Unit 3/45 Horne ST Divisão INDRAMAT
RA - 1605 Munro (Buenos Aires) RA - 1653 Villa Balester Campbellfield 3061 Rua Georg Rexroth, 609
Provincia de Buenos Aires AUS - Melbourne, VIC Vila Padre Anchieta
Phone: +54 (0)1/756 01 40 BR - 09951-270 Diadema-SP
+54 (0)1/756 01 36 Phone: +54 (0) 1/768 24 13 Phone: +61 (0)3/93 59 02 28 [ Caixa Postal 377 ]
Fax: +54 (0) 1/768 36 43 Fax: +61 (0)3/93 59 02 86 [ BR-09901-970 Diadema-SP ]
Phone: +55 (0)11/745 90 60
+55 (0)11/745 90 70
Fax: +55 (0)11/745 90 50

Canada V/S Service China V/S Service China V/S Service China V/S Service

Basic Technologies Corporation Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (China) Ldt.
Burlington Division Shanghai Office - Room 206 Shanghai Parts & Service Center 15/F China World Trade Center
3426 Mainway Drive Shanghai Internat. Trade Centre 199 Wu Cao Road, Hua Cao 1, Jianguomenwai Avenue
Burlington, Ontario 2200 Yanan Xi Lu Minhang District PRC - Beijing 100004
Canada L7M 1A8 PRC - Shanghai 200335 PRC - Shanghai 201 103
Phone: +86 10/65 05 03 80
Phone: +1 905/335 55 11 Phone: +86 21/62 75 53 33 Phone: +86 21/62 20 00 58 Fax: +86 10/65 05 03 79
Fax: +1 905/335-41 84 Fax: +86 21/62 75 56 66 Fax: +86 21/62 20 00 68

China V/S Service Hong Kong India V/S Service India V/S Service
V/S Service
Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (India) Ltd. Mannesmann Rexroth (India) Ltd.
A-5F., 123 Lian Shan Street Rexroth (China) Ldt. INDRAMAT Division INDRAMAT Division
Sha He Kou District 19 Cheung Shun Street Plot. 96, Phase III Plot. A-58, TTC Industrial Area
PRC - Dalian 116 023 1st Floor, Cheung Sha Wan, Peenya Industrial Area Thane Turbhe Midc Road
Kowloon, Hong Kong IND - Bangalore - 560058 Mahape Village
Phone: +86 411/46 78 930
IND - Navi Mumbai - 400 701
Fax: +86 411/46 78 932 Phone: +852 27/41 13 51/-54 Phone: +91 (0)80/8 39 21 01
or +852 27/41 14 30 Fax: +91 (0)80/8 39 43 45 Phone: +91 (0)22/7 61 46 22
Fax: +852 27/86 07 33 Fax: +91 (0)22/7 68 15 31

Indonesia V/S Service Japan V/S Service Korea V/S Service Korea V/S Service

PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Mannesmann Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd.
Jl. Raya Bekasi Km 21 INDRAMAT Division 1500-12 Da-Dae-Dong Room 903, Jeail Building
Pulogadung 1F, I.R. Building ROK - Saha-Ku, Pusan, 604-050 44-35 Yeouido-Dong
RI - Jakarta Timur 13920 Nakamachidai 4-26-44 Yeoungdeungpo-Ku
Phone: +82 (0)51/2 60 06 18
Tsuzuki-ku, Yokohama-shi C.P.O.Box 97 56
Phone: +62 21/4 61 04 87 Fax: +82 (0)51/2 60 06 19
J - Kanagawa-ken 224-004 ROK - Seoul
+62 21/4 61 04 88
Fax: +62 21/4 60 01 52 Phone: +81 459/42-72 10 Phone: +82 (0)2/7 80 82 08
Fax: +81 459/42-03 41 +82 (0)2/7 80 82 09
Fax: +82 (0)2/7 84 54 08

Mexico V/S Service South Africa V/S Service Taiwan V/S Service

Rexroth Mexico S.A. de C.V. HYTEC Automation (Pty) Ltd. Rexroth Uchida Co., Ltd.
Calle Neptuno 72 28 Banfield Road,Industria North No.1, Tsu Chiang Street
Unidad Ind. Vallejo RSA - Maraisburg 1700 Tu Cheng Ind. Estate
MEX - 07700 Mexico, D.F. Taipei Hsien, Taiwan, R.O.C.
Phone: +27 (0)11/673 20 80
Phone: +52 5 754 17 11 Fax: +27 (0)11/673 72 69 Phone: +886 2/2 68 13 47
+52 5 754 36 84 Fax: +886 2/2 68 53 88
+52 5 754 12 60
Fax: +52 5 754 50 73
+52 5 752 59 43

Service agencies outside Europe

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
Sales & Service Facilities CNC Controller MTC200-R

Outside Europe / USA


USA V/S Service USA V/S Service USA V/S Service USA V/S Service

Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation
INDRAMAT Division INDRAMAT Division INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway Central Region Technical Center Southeastern Technical Center Northeastern Technical Center
USA -Hoffman Estates, IL 60192-3707 USA - Auburn Hills, MI 48326 3625 Swiftwater Park Drive 99 Rainbow Road
USA - Suwanee USA - East Granby,
Phone: +1 847/6 45 36 00 Phone: +1 248/3 93 33 30
Georgia 30174 Connecticut 06026
Fax: +1 847/6 45 62 01 Fax: +1 248/3 93 29 06
Phone: +1 770/9 32 32 00 Phone: +1 860/8 44 83 77
+1 770/9 32 19 03 +1 860/8 44 85 95

USA V/S Service

Mannesmann Rexroth Corporation


INDRAMAT Division
Charlotte Regional Sales Office
14001 South Lakes Drive
USA - Charlotte,
North Carolina 28273
Phone: +1 704/5 83 97 62
+1 704/5 83 14 86

Service agencies outside Europe / USA

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R

Notes

DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
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