PPC Controller Rexroth PDF
PPC Controller Rexroth PDF
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MTC200
CNC Controller
MTC200-R
Configuration
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
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About this Document CNC Controller MTC200-R
Validity All rights are reserved with respect to the content of this documentation
and the availability of the product.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Contents I
Contents
1 System Description 1-1
1.1 Brief Description................................................................................................................................... 1-1
1.2 Versions ............................................................................................................................................... 1-1
SPS module .................................................................................................................................. 1-1
NC module .................................................................................................................................... 1-2
1.3 Communication .................................................................................................................................... 1-3
with external peripherals ............................................................................................................... 1-3
with the drives ............................................................................................................................... 1-3
1.4 Power Supply ....................................................................................................................................... 1-3
1.5 Rechargeable Battery .......................................................................................................................... 1-4
1.6 Installation and Expansion of the Racks .............................................................................................. 1-4
Installing the racks ........................................................................................................................ 1-4
Expansion...................................................................................................................................... 1-5
Slot addressing of the racks.......................................................................................................... 1-5
Configuration limits and typical configurations .............................................................................. 1-6
Installing the modules ................................................................................................................... 1-7
Typical application......................................................................................................................... 1-8
3 Specifications 3-1
3.1 General Specifications ......................................................................................................................... 3-1
3.2 Supply Voltage ..................................................................................................................................... 3-1
3.3 Specifications MTS-R .......................................................................................................................... 3-1
3.4 Specifications MTC-R .......................................................................................................................... 3-2
3.5 Specifications RMB02.2....................................................................................................................... 3-2
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
II Contents CNC Controller MTC200-R
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Contents III
11 Figures 11-1
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
IV Contents CNC Controller MTC200-R
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-1
1 System Description
1.2 Versions
SPS module
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-2 System Description CNC Controller MTC200-R
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MTC-R01 The MTC-R01 consists of a base unit that contains the CNC processor
system and an integrated axis processor to which a maximum of 8 drives
can be connected. An additional module (in slot U1), that contains
another axis processor, permits another 8 drives to be controlled.
MTC-R02 The MTC-R02 consists of a base unit that contains the CNC processor
system and an integrated axis processor to which a maximum of 8 drives
can be connected. Three additional modules (in the slots U1, U2, U3),
each containing another axis processor, permit another 8 drives to be
connected to each module. Thus, the largest configuration is able to
control a maximum of 32 drives.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-3
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1.3 Communication
Communication with the drives takes place via the SERCOS interface
using fiber optics. Up to 8 drives can be connected to a fiber optics loop.
The maximum configuration requires four fiber optics loops that are able
to control up to 32 drives.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-4 System Description CNC Controller MTC200-R
Battery loading time Charging of the rechargeable battery begins when the module is put back
into operation. The following charging times are required for a completely
discharged battery.
Charging time: 1 h -> approximately 100 h backup time
fully charged: 50 h -> approximately 5000 h backup time (full battery)
Battery service life Provided that the ambient conditions specified for the unit are adhered to,
the typical service life of the rechargeable battery is between 7 and 10
years.
Note: MTC-R01 and MTS-R01 require one slot each. MTC-R02 and
MTS-R02 require two slots each.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-5
Expansion
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-6 System Description CNC Controller MTC200-R
There is a DIP switch on the bus board of the racks that permits the
maximum of four module racks to be addressed specifically. This DIP
switch must be set according to the module concerned (Slot 00-03, see
Figure 1-4: Setting the slot addresses). Each slot may only be selected
once.
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R System Description 1-7
Starting with an MTS-R in slot 1 (left-hand side), the modules are installed
in the RMB02.2-04 rack. Each module is secured with two screws. The
I/O modules are installed in the slots 1 through 15 to the right of MTS-R or
MTC-R. You may leave gaps between the modules in order to be able to
install additional modules later.
When you use the RMB02.2-02 rack, module installation must, in contrast
to the RMB02.2-04 rack, be started from the right-hand side. The
following combinations are possible:
Slot 1 Slot 2
MTS-R01.1 MTC-R01.1
Gateway MTS-R01.1
empty MTS-R01.1
MTS-R02.1
Figure 1-7: RMB02.2-02 configuration variants
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
1-8 System Description CNC Controller MTC200-R
Typical application
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R MTC200-R Dimensions 2-1
2 MTC200-R Dimensions
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2-2 MTC200-R Dimensions CNC Controller MTC200-R
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CNC Controller MTC200-R MTC200-R Dimensions 2-3
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2-4 MTC200-R Dimensions CNC Controller MTC200-R
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Specifications 3-1
3 Specifications
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
3-2 Specifications CNC Controller MTC200-R
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-1
4 Electrical Connections
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4.2 Grounding
To ground the controller and to screen the electronics, connect a wire of a
2
minimum cross-section of 6 mm between the grounding stud and the
central grounding point of the machine.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-2 Electrical Connections CNC Controller MTC200-R
Connector Locations
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-3
The two interfaces COM (X2) and PROG (X3) have the following pin
assignments:
Pin Signal name Pin Signal name
1 Protected Ground 2 Transmit Data (RS232)
3 Receive Data (RS232) 4 RS485+ or RxD+ (RS422)
5 RS485- or RxD- (RS422) 6 Data Set Ready (Modem)
7 Signal Ground 8 Data Carrier Detected (Mod.)
9 TxD+ (RS422) 10 GND
11 TxD- (RS422) 12 + 5V
13 Request To Send (Modem) 14 Clear To Send (Modem)
15 Data Terminal Ready (Mod.)
Figure 4-25: Connector pin assignments of PROG interface X3 and COM
interface X2
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-4 Electrical Connections CNC Controller MTC200-R
PROG interface X3
The PROG interface of the MTS-R can be used either for point-to-point
connections (RS232) or for bus connections (RS485). The INS0619
connector is available for setting up bus operation. The connector pin
assignments are shown in the following diagram (Figure 4-26: RS485
connection with INS0619 connector).
57>OALE01JPGN1
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Inside the enclosure, there is a DIP switch at the top that permits the
parameter values of the PROG interface on the MTS-R to be assigned
(see Figure 4-27: DIP switch for the parameter value assignment of the
PROG interface). Using a pointed tool (small screwdriver, etc.), this DIP
switch can be reached even when the enclosure is closed.
If this proves difficult when the box is closed, you may open the enclosure
completely. It consists of two half-shells that come easily apart when you
remove the two screws from the rear of the enclosure and detach the
locking element. The locking elements can be detached manually or
using a screwdriver.
$1&:J
b&%U61=26.%&&%@c
LPP
L R Z S
20?1I$&6#0&&<=>#d6LPP
" * + , - 9 8 (
LS
AB!CDNO230##7PQ8
Figure 4-27: DIP switch for the parameter value assignment of the PROG
interface
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-5
The following table shows the possible settings and the related DIP switch
configurations.
Influenced parameters 1 2 3 4 5 6 7 8
Baud rate 9600 ON ON ON X X X X X
Baud rate 19200 OFF OFF OFF X X X X X
Baud rate 38400 ON OFF OFF X X X X X
Baud rate 57600 OFF ON OFF X X X X X
Baud rate 115200 ON ON OFF X X X X X
No Parity X X X OFF X X X X
Even Parity X X X ON X X X X
RS 232 X X X X OFF OFF X X
RS 485 X X X X ON OFF X X
RS 422 X X X X OFF ON X X
Boot lock OFF X X X X X X X OFF
Boot lock ON X X X X X X X ON
Figure 4-28: DIP switch settings for MTS-R01.1 and MTS-R02.1
COM interface
The COM interface can only be used as a point-to-point connection
(RS422/RS485). A connector (Figure 4-29: RS422 connection with
INS0645 connector) is available that can be used for producing an RS422
connection. RS485 operation with BTV04/05 and BTC06 via the COM
interface is only possible in conjunction with the „BTXX“ function block.
6>;
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Note: In RS422 and RS485 mode of the PROG and COM interface,
the distance between the first and the last device can be up to
400 m.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-6 Electrical Connections CNC Controller MTC200-R
The diagnosis display shows the state of the SPS. The following states
are displayed as a single-digit code.
Error indication
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-7
Connector locations
@3
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The MTC-R controller permits drives to be used that are compatible with
the SERCOS interface. The connection between the controller (MTC-R)
and the digital drives (such as DIAX04) is established via fiber optics
cables.
The employed topology is a loop structure according to the SERCOS
specification (IEC 1491). Up to 8 drives can be connected to a loop.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-8 Electrical Connections CNC Controller MTC200-R
FSF6:%=&3%$$03
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The loop begins and ends at the controller. The optical output of the
controller (TX) is connected to the optical input of the first drive (RX). The
output of the first drive is connected to the input of the next drive, etc..
The output of the last drive is connected with the controller input.
Drive address Each drive has its unique drive address. This address can be selected
independently of the position in the fiber optics loop. Rotary switches at
the drive are used for setting the drive address.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Electrical Connections 4-9
>3 @3
#&1&I#6<=2<:1&%36?%3 0YU1=#<%=6@%2I$0
SF6U3%:0##%361=2
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2<1>=%#<#6.I&&%= 2<1>=%#<#6:%==0:&%3
*0 b?%36!03T<:06%=$/c
ABFNXKOG7?J8
The H1 status display shows the state of the controller. The following
states are displayed as a single-digit code.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
4-10 Electrical Connections CNC Controller MTC200-R
Error indication
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-1
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-2 Modules for SPS Module MTS-R CNC Controller MTC200-R
1 2 3 4 5 6 7 8 Address
OFF OFF ON OFF OFF ON OFF OFF 120h
Figure 5-38: Settings of DIP switch S1
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-3
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The DPM01 (Master) and DPS01 (Slave) printed circuit boards are smart
PROFIBUS-DP interfaces in the PC104 format. They are used for
handling the transfer protocols between the SPS and remote I/O units.
The integrated microprocessor provides for autonomous handling of the
entire data transfer, thus relieving the SPS of time-critical tasks.
The data is exchanged between the SPS and the DPM01 and/or DPS01
printed circuit boards via an 8-kB dual-port memory (DPM). This is a
memory that can simultaneously be accessed by the SPS and the
microprocessor of the DPM01 and DPS01 printed circuit boards.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-4 Modules for SPS Module MTS-R CNC Controller MTC200-R
The bus address is selected via the plug-in jumpers of the J2 jumper
array. The related address lines are specified next to the individual
jumpers.
According to the expansion slot, the addresses must be set as follows (X
= jumper inserted):
The DPM01 and DPS01 printed circuit boards perform a self-test after
they have been switched on. The two LEDs !"" and #$% go OFF after
the initialization phase (2-3 seconds), and the yellow "&' LED goes ON
after faultless execution. If the self-test fails, the "&' LED starts blinking
and program execution is aborted. The following overview shows the
other meanings of the indicators during initialization.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-5
Specifications
Power supply
Operating voltage: +5VDC, ±5% / 650 mA
Interface data
Communication interface: PROFIBUS-DP, max. 12 Mbits/s, floating
Diagnostics interface: RS 232C, 9600 bits/s
Operating conditions
Operating temperature: 0°C - +55°C
Storage temperature: -25°C - +70°C
Humidity: max. 75%, no condensation
Figure 5-43: Specifications of Profibus-DP interface
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-6 Modules for SPS Module MTS-R CNC Controller MTC200-R
QRA8?>A$#<+
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66 6XZ]KFZd6$ !ZDSDd6" 6XZ]KFZd6$ !ZDSDd6#
T133;0U$9Q#'(?,BDH&-./
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Modules for SPS Module MTS-R 5-7
X1
RS 232 C 6M$ W5
6M!
IRQ10
IRQ11
IRQ12
IRQ14
IRQ15
NONE
RS 232 C
IRQ2
IRQ3
IRQ4
IRQ5
IRQ6
IRQ7
QRA8?>A$#<+
W44
W57
RS 422 6M%
W58/59/60
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Function blocks
Name Comment
OPEN_COM Opens a serial interface
CLOSE_COM Closes a serial interface
RD_BYTE Reads a byte from the receive buffer
WR_BYTE Writes a byte to the transmit buffer
RD_STRING Reads a string from the receive buffer
WR_STRING Writes a string to the transmit buffer
Figure 5-48: Function blocks for interface handling
The COM data type is required for assigning the parameter values of the
blocks. This data type gives a detailed description of the serial interface
(e.g. DEVICE, SERNR, BAUDRATE etc.). Please refer to the "SPS
Instruction Set" document for a detailed description of the function blocks.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
5-8 Modules for SPS Module MTS-R CNC Controller MTC200-R
Specifications
Power supply
Supply voltage: 4.5 - 5.5 VDC
Current consumption: max. 250 mA
Interface data
Input capacitance: max. 15 pF
Input leakage current: max. 5 µA
Output capacitance: min. 150 pF
Output current (active 0 switching): min. 12 mA
Figure 5-49: Specifications of interface module
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Module for CNC Module MTC-R 6-1
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
6-2 Module for CNC Module MTC-R CNC Controller MTC200-R
1 2 3 4 5 6 7 8 Module
location
OFF ON ON OFF OFF OFF OFF OFF U1
OFF ON OFF ON OFF OFF OFF OFF U2
OFF ON OFF OFF OFF OFF OFF OFF U3
Figure 6-53: Settings of DIP switch S1
RX receiver interface
Name Mnemonic Unit Value
Max. input power for optical Low level PEmaxL dBm/µW -31.2/0.75
Min. input power for optical High level PEminH dBm/µW -20/10
Max. input power for optical High level PEmaxH dBm/µW -5/320
Max. attenuation of the transmission link PSminH...PEminH dB 12.5
Figure 6-55: Specifications of the fiber optics receiver
When fiber optics cables are configured it must be ensured that the
maximum length of the transmission link must not be exceeded. Joints
reduce the maximum length of the fiber optics links. Between transmitter
and receiver, either only plastic fiber (IKO 982 or IKO 985) or only glass
fiber (IKO0002) cables may be used. Changing from plastic to glass fiber
or vice versa is not permitted at joints.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Module for CNC Module MTC-R 6-3
’Storage When fiber optics cables are stored it must be ensured that the protective
caps are screwed on and that the mechanical and thermal limit values are
not exceed.
Laying and pulling When you lay or pull in fiber optics cables you must ensure that the
installation stress will not damage the cables. This is particular important
with respect to the maximum tensile force, the minimum bending radius
and the maximum lateral pressure resistance.
Do not lay the fiber optics cables across sharp edges or on rough and
uneven surfaces. Avoid twisting the fiber optics cable during installation.
In its final position, the cable must always be free of stress.
Never pull at the connector when you pull in a glass fiber optics cable
(IKO0002). With plastic fiber optics cables (IKO 982 and IKO 985) you
can thread a pull rope through the lateral hole in the protective cap. The
maximum tensile force of 100 N must not be exceeded.
Furthermore, you must comply with the requirements of DIN VDE 0899,
part 4.
Transmitters and receivers The transmitter and receiver connectors at the units must be closed with
a protective cap when the fiber optics cables are not connected.
Connection Never exceed the maximum tightening torque of 0.8 N when you connect
a fiber optics cable to a transmitter or receiver connector.
Plastic fiber optics cable Plastic fiber optics cables of 2.2 mm diameter for the installation in a
2.2 mm switchgear cabinet.
JH7,@>B3A>K+*34J@>B,3B7KH+3%&%366
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Plastic fiber optics cable Plastic fiber optics cable with reinforced sheath and a diameter of 6 mm
6 mm for applications inside and outside of switchgear cabinets.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
6-4 Module for CNC Module MTC-R CNC Controller MTC200-R
JH7,@>B3A>K+*34J@>B,3B7KH+3:&$366
B4??+B@4*
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T]T:&+J,
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Glass fiber optics cable Glass fiber optics cable with reinforced sheath and a diameter of 3 mm
3 mm for applications inside and outside of switchgear cabinets, and over long
transmission distances.
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Accessories
The following accessories are available:
Cabinet grommet TJLFFLEHA01KIFG01Y
:^2
5
%^2
T]T'`-&+J,
Socket wrench
T]T';@+BN&+J,
Torque wrench
T]T']a&+J,
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Module for CNC Module MTC-R 6-5
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
6-6 Module for CNC Module MTC-R CNC Controller MTC200-R
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Interconnecting Several Controllers via the PROG Interface 7-1
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In RS485 operation, the maximum distance between the first and the last
device is 400 m.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
7-2 Interconnecting Several Controllers via the PROG Interface CNC Controller MTC200-R
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DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Interconnecting Several Controllers via the PROG Interface 7-3
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e(!E
f4*@35
e(!E
f4*@3%
f4*@3%
;]5
;]%
K/T1AV?QAD\L0N]
]cEQ!;9=2Q17*@+&AD/ I/J0A"
Base address and employed interrupt lines are selected via the DIL
switches SW1 (Port 1) and SW2 (Port 2) at the lower edge of the card.
Interrupt settings
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
7-4 Interconnecting Several Controllers via the PROG Interface CNC Controller MTC200-R
Base addresses
The base addresses are selected via the DIL switches SW*.9 - SW*.11.
Mode
For communication with the MTC200-R unit, the mode DIL switches
must be set as follows:
Mode 1 2 3 4 5 6 7
RS485, 2-wire without ON OFF ON OFF ON ON ON
echo, RTS control
Figure 7-72: Setting the mode
Termination
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Interconnecting Several Controllers via the PROG Interface 7-5
S2F
__$Ω
`7@730?GUM@33#
;]3:
5%$Ω
`7@730?GUM@33(
;]3/
__$Ω
E+*6>?>+*M?W&AD/
Pin Function
1 Data Out A (-)
2 Data In A (-)
3 Handshake Out A (-)
4 Handshake In A (-)
5 Signal ground
6 Data Out B (+)
7 Data In B (+)
8 Handshake Out B (+)
9 Handshake In B (+)
Figure 7-74: Interface pin assignments of W&T module
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
7-6 Interconnecting Several Controllers via the PROG Interface CNC Controller MTC200-R
Typical application
?ETUD0JL1<
56
<33,++3H>,@34A3B4??+B@4*,37?)3B7KH+3,+@,
dQU;a
f4*@35
e(!E
f4*@35
e(!E
f4*@3%
f4*@3%
;]5
;]%
78#)&
^_,<78#)&
LE01JPGN1ANGJT 01#$$5b3S30g;2%:3<
;.YA")"A#)# ;,6"$$<7
D[D01K$$
!"#$
! !
*0 *0 *0 *0 *0
80 80 0 BC>1>- 0 !C>1>- 0 !C>1>- 0 BC>1>- 0 BC>1>-
/ BC>1>0 / !C>1>0 / !C>1>0 / BC>1>0 / BC>1>0
4!&:
1 BC>1>/ 1 !C>1>/ 1 !C>1>/ 1 BC>1>/ 1 BC>1>/
, BC>1>1 , !C>1>1 , !C>1>1 , BC>1>1 , BC>1>1
3 BC>1>, 3 !C>1>, 3 !C>1>, 3 BC>1>, 3 BC>1>,
+ BC>1>3 + !C>1>3 + !C>1>3 + BC>1>3 + BC>1>3
? BC>1>+ ? !C>1>+ ? !C>1>+ ? BC>1>+ ? BC>1>+
!
@ BC>1>? @ !C>1>? @ !C>1>? @ BC>1>? @ BC>1>?
80 A ;=D A -5D A -5D A ;=D A ;=D
0- -5D 0- -5D 0- -5D
* +
' "
,
- 9
)
*/ */ */ */ */
( 8
* +
0 BC>/>- 0 !C>/>- 0 !C>/>- 0 BC>/>- 0 BC>/>-
' "
,
/ BC>/>0 / !C>/>0 / !C>/>0 / BC>/>0 / BC>/>0
- 9
*+- *13 *,-
)
( 8
%'#$)-/>0 %'2$)-0>0 )%& -/>/$1/$42 -/,$-3- )%(-/>/$1/$42-/, )%(-/>/$1/$42-/, )%& -/>/$1/$42 -/,$-3- )%& -/>/$1/$42 -/,$-3-
78#)&
01#$$5b
;,6"$$<7
D[D01KA$!
!"#$
! !
*0 *0 *0 *0 *0
80 80 0 BC>1>- 0 !C>1>- 0 !C>1>- 0 BC>1>- 0 BC>1>-
/ BC>1>0 / !C>1>0 / !C>1>0 / BC>1>0 / BC>1>0
4!&:
1 BC>1>/ 1 !C>1>/ 1 !C>1>/ 1 BC>1>/ 1 BC>1>/
, BC>1>1 , !C>1>1 , !C>1>1 , BC>1>1 , BC>1>1
3 BC>1>, 3 !C>1>, 3 !C>1>, 3 BC>1>, 3 BC>1>,
+ BC>1>3 + !C>1>3 + !C>1>3 + BC>1>3 + BC>1>3
? BC>1>+ ? !C>1>+ ? !C>1>+ ? BC>1>+ ? BC>1>+
!
@ BC>1>? @ !C>1>? @ !C>1>? @ BC>1>? @ BC>1>?
80 A ;=D A -5D A -5D A ;=D A ;=D
0- -5D 0- -5D 0- -5D
* +
' "
,
- 9
)
*/ */ */ */ */
( 8
* +
0 BC>/>- 0 !C>/>- 0 !C>/>- 0 BC>/>- 0 BC>/>-
' "
( 8
78#)&
A ;=D A -5D A -5D A ;=D A ;=D
27% 0- -5D 0- -5D 0- -5D
%'#$)-/>0 %'2$)-0>0 )%& -/>/$1/$42 -/,$-3- )%(-/>/$1/$42-/, )%(-/>/$1/$42-/, )%& -/>/$1/$42 -/,$-3- )%& -/>/$1/$42 -/,$-3-
01#$$5b
;,6"$$<7
D[D01KA!&
!"#$
! !
*0 *0 *0 *0 *0
80 80 0 BC>1>- 0 !C>1>- 0 !C>1>- 0 BC>1>- 0 BC>1>-
/ BC>1>0 / !C>1>0 / !C>1>0 / BC>1>0 / BC>1>0
4!&:
1 BC>1>/ 1 !C>1>/ 1 !C>1>/ 1 BC>1>/ 1 BC>1>/
, BC>1>1 , !C>1>1 , !C>1>1 , BC>1>1 , BC>1>1
3 BC>1>, 3 !C>1>, 3 !C>1>, 3 BC>1>, 3 BC>1>,
+ BC>1>3 + !C>1>3 + !C>1>3 + BC>1>3 + BC>1>3
? BC>1>+ ? !C>1>+ ? !C>1>+ ? BC>1>+ ? BC>1>+
!
@ BC>1>? @ !C>1>? @ !C>1>? @ BC>1>? @ BC>1>?
80 A ;=D A -5D A -5D A ;=D A ;=D
0- -5D 0- -5D 0- -5D
* +
' "
,
- 9
)
*/ */ */ */ */
( 8
* +
0 BC>/>- 0 !C>/>- 0 !C>/>- 0 BC>/>- 0 BC>/>-
' "
( 8
%'#$)-/>0 %'2$)-0>0 )%& -/>/$1/$42 -/,$-3- )%(-/>/$1/$42-/, )%(-/>/$1/$42-/, )%& -/>/$1/$42 -/,$-3- )%& -/>/$1/$42 -/,$-3-
"E\%$$Q!'F+*?+@']cE&AD/
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Type code 8-1
8 Type code
8.1 MTS-R
!"#$%&'$(' ! "
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( ) ! "
+,-./0+1 2 3 4 5 6 ) ! 7 ! 5 2 ! 5 8 8 5 9 :
/0 1"*2,)'&3"*,4
!7! 234;7;7;7;7;7;7 <;234
50 6$)78.#)8+&2$9#3.
"7! =>?;6@AB;CDEF;7;7;7;7; <;6
:0&&&&&&&;$"#$9
#7! !;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7; <;)!
<0&&&&&&&=$"9#*.
$7! !;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7; <;!
>0&&&&&&&6*2$
*7! 4G4;HIEFJ>CF;K>/?>K+LL>?M 7;7;7;7;7;7;7;7;7;7;7;<;2!
*7" 4G4;>?;4G4N2A;HIEFJ;K>/?>K+LL>?M;7;7;<;4" /
?0&&&&&&&@*.%#3,"8'#*.
%7! O83@6PQ454;.-LF+?;.>RC0+7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;<;P!
%7" D>F;EDLF-00+R7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7 <;88
A0 B#"-C8"$
&7!;;;;;OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R
-L;-;L+/-?-F+;LCSEF+.;7;7;7;7;7;7;7;7;7;7;7;7;<;9:
A>..+DF1
/ 2A <;2>FE>D;A>DF?>0T AB!CD'"NB/U7PQ8
8.2 MTS-R
!"#$%&'$('D ! "
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( ) ! " # $ * %
+,-./0+1 2 3 4 5 6 ) " 7 ! 5 2 ! 5 8 8 5 8 8 5 8 8 5 9 :
/0 1"*2,)'&3"*,4
!7! 234 7;7;7;7;7;7 <;234
"7 6$)78.#)8+&2$9#3.
"7! =>?;6@AB;CDEF7;7;7;7;7;7;<;6
:0&&&&&&&;$"#$9
#7! " 7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7 <;)"
<0&&&&&&&=$"9#*.
$7! !7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7;7 <;!
>0&&&&&&&6*2$
*7! 4G4;HIEFJ>CF;K>/?>K+LL>?M7;7;7;7;7;7;7;7;7;7;7;7;7;<;2!
*7" 4G4;>?;4G4N2A;HIEFJ;K>/?>K+LL>?M;7;7;7;<;4"/
?0&&&&&&&@*.%#3,"8'#*. 5
%7! P!588588
%7" P!54$588
%7# 88588588
A0 B#"-C8"$
&7!;;;;;OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R;-L;-;L+/-?-F+;LCSEF+.;<;9:
8>F+L1
/ 2A;<;2>FE>D;A>DF?>0T
5 A>D=EUC?-FE>D
P! <;O83@6PQ454;.-LF+?;.>RC0+
88 <;D>F;=EFF+R
4$ <;L+?E-0;EDF+?=-K+;.>RC0+;H",64"#";N;",64$""V$'*M AB!CD'*NB/U7PQ8
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
8-2 Type code CNC Controller MTC200-R
8.3 MTC-R
!"#$%&'$(' ! "
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( )
+,-./0+1 2;3;A;;5;;6;;);!;;;7;;!;;;5;;2;;!;;5;;;W;;";;5;;9;:
/0 1"*2,)'&3"*,4
!7! 23A7777777777777777777<;23A
50 E.)+*9,"$&2$9#3.
"7! =>?;6@AB;CDEF7777777777777777777777<;6
:0 ;$"#$9
#7 ! 7777777777777777777777777777777777777777777777<;)!
<0 =$"9#*.
$7! ! 7777777777777777777777777777777777777777777777777777777777<!
>0 6*2$
*7! A8A;IEFJ;+,/>?F;?+LF?EKFE>D 777777777777777777777777<;2!
*7" A8A;IEFJ>CF;+,/>?F;?+LF?EKFE>D 7777777777777777777<;@!
?0 @*.%#3,"8'#*.
%7! W,EL;/?>K+LL>?;.>RC0+;IEFJ;K>/?>K+LL>?X
.-,7;!%;-,+LM 777777777777777777777777777777777777777777777777777777777<;W"
%7" D>F;=EFF+R;H.-,7;';-,+LM 777777777777777777777777777777777777777777<;88
A0 B#"-C8"$
&7! OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R;-L;-;L+/-?-F+;EF+. <;9:
ABFND'"CB[R70U#
8.4 MTC-R
!"#$%&'$(' ! " #
)*+,-. ! " # $ * % & ' ( ) ! " # $ * % & ' ( ) ! " # $ * % & ' ( )
+,-./0+1 2;3;A;;5;;6;;);;";;;7;;!;;;5;;2;!;;5;;;W;;";;5;;;W;;";;5;;8;8;;5;;9;:
/0 1"*2,)'&3"*,4
!7! 23A7777777777777777777<;23A
50 E.)+*9,"$&2$9#3.
"7! =>?;6@AB;CDEF7777777777777777777777<;6
:0 ;$"#$9
#7 " 7777777777777777777777777777777777777777777777<;)"
<0 =$"9#*.
$7! ! 7777777777777777777777777777777777777777777777777777777777<!
>0 6*2$
*7! A8A;IEFJ;+,/>?F;?+LF?EKFE>D 777777777777777777777777<;2!
*7" A8A;IEFJ>CF;+,/>?F;?+LF?EKFE>D 7777777777777777777<;@!
?0 @*.%#3,"8'#*.
%7! W"5W"5W";;H.-,7;#";-,+LM
W"5W"588;H.-,7;"$;-,+LM
W"588588;H.-,7;!%;-,+LM
88588588;H.-,7;;';-,+LM
A0 B#"-C8"$
&7! OR+DFE=EK-FE>D;FJ-F;=E?.I-?+;.CLF;S+;>?R+?+R;-L;-;L+/-?-F+;EF+. <;9:
ABFND'*CB[R70U#
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R SUP-E0*-MTC200-R Accessories 9-1
9 SUP-E0*-MTC200-R Accessories
SUP-E01-MTC200-R SUP-E02-MTC200-R
SUPE1E2.eps
The electrical connection between the SPS module MTS-R and the CNC
module MTC-R is established via a local bus. This local bus is
implemented in the form of a local bus board, and is required as an
accessory part of the CNC module MTC-R.
9.2 Versions
There are two versions of the local bus board available:
• As SUP-E01-MTC200-R, 59 mm long
• As SUP-E02-MTC200-R, 100 mm long
SUP-E01-MT200-R SUP-E01-MT200-R
SUP-E02-MT200-R SUP-E02-MT200-R
Sup.eps
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
9-2 SUP-E0*-MTC200-R Accessories CNC Controller MTC200-R
Note: The local bus board may be damaged if the two modules are
not removed simultaneously.
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R List of Connectors and Cable Sets 10-1
Cable set order no. Unit connector INDRAMAT cable Cable end
IKB0005 ?.8#%* ?.8&"'
MN: 278 141; 2 m ?.R&("
MN: 278 144; 5 m
MN: 278 142; 10 m
MN: 278 143; 15 m )CH1/6?0@1$0
(RS232, max. 15 m) "-CH1/6@1$0
IKB0012/000,0 ?.8#%*
IKS0106/000,0 ?.8&"'
MN: 260 838 ?.R&("
(RS232, max. 15 m)
?.8&))
)CH1/6?0@1$0
)CH1/6?0@1$0
?.8'#& ?.8'#&
IKB0015/000,0 ?.R"%#
MN: 282 870
(RS422, max. 400 m)
"-CH1/6@1$0 "-CH1/6@1$0
?.8'#& ?.8&"'
IKB0016/000,0
?.R"%#
MN: 282 871
(RS422, max. 400 m)
)CH1/6?0@1$0
"-CH1/6@1$0
?.8'!* ?.8'!*
IKB0017/000,0 ?.R&("
MN: 282 872
(RS485, max. 400 m)
"-CH1/6@1$0 "-CH1/6@1$0
?.8'!* ?.8&"'
IKB0018/000,0 ?.R&("
MN: 282 874
(RS485, max. 400 m)
)CH1/6?0@1$0
"-CH1/6@1$0
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
10-2 List of Connectors and Cable Sets CNC Controller MTC200-R
?.8'!*
IKB0019/000,0 ?.R&("
A+**MH+,
MN: 282 875
(RS485, max. 400 m)
"-CH1/6@1$0
?.8&"& ?.8&"'
IKS0056/000,0 ?.R"%#
MN: 255 968
(INTERBUS, max. 400 m)
)CH1/6@1$0 )CH1/6?0@1$0
IKB0019/000,0 ?.8'!*
MN: 282 875 ?.R&(" ?.8&"'
A+**MH+,
+
INS526
MN: 259 762
(RS485 with W&T, max. "-CH1/6@1$0 )CH1/6?0@1$0
400 m)
?.8$'!*478#)&Ab"-CH1/6@1$0c
?.8$'#&478#""
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Figures 11-1
11 Figures
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
11-2 Figures CNC Controller MTC200-R
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Sales & Service Facilities
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
Sales & Service Facilities CNC Controller MTC200-R
Europe
Austria V/S Service Austria V/S Service Belgium V/S Service Denmark V/S Service
Mannesmann Rexroth Ges.m.b.H. Mannesmann Rexroth G.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC AS
Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Zinkvej 6
Hägelingasse 3 Industriepark 18 Industrielaan 8 DK-8900 Randers
A - 1140 Wien A - 4061 Pasching B-1740 Ternat
Phone: +43 (0)1/9852540-400 Phone: +43 (0)7221/605-0 Phone: +32 (0)2/5823180 Phone: +45 (0)87/11 90 60
Fax: +43 (0)1/9852540-93 Fax: +43 (0)7221/605-21 Fax: +32 (0)2/5824310 Fax: +45 (0)87/11 90 61
United Kingdom Finland V/S Service France V/S Service France V/S Service
V/S Service
Rexroth Mecman OY Mannesmann Rexroth S.A. Mannesmann Rexroth S.A.
Mannesmann Rexroth Ltd. Ansatie 6 Division INDRAMAT Division INDRAMAT
INDRAMAT Division SF-017 40 Vantaa Parc des Barbanniers 270, Avenue de Lardenne
4 Esland Place, Love Lane 4, Place du Village F - 31100 Toulouse
Phone: +358 (0)9/84 91 11
GB - Cirencester, Glos GL7 1YG F-92632 Gennevilliers Cedex
Fax: +358 (0)9/84 91 13 60 Phone: +33 (0)5 61 49 95 19
Phone: +44 (0)1285/658671 Phone: +33 (0)141 47 54 30 Fax: +33 (0)5 61 31 00 41
Fax: +44 (0)1285/654991 Fax: +33 (0)147 94 69 41
Hotline: +33 (0)6 08 33 43 28
France V/S Service Italy V/S Service Italy V/S Service Italy V/S Service
Mannesmann Rexroth S.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A.
Division INDRAMAT Divisione INDRAMAT Divisione INDRAMAT Divisione INDRAMAT
91, Bd. Irène Joliot-Curie Via G. Di Vittoria, 1 Via Borgomanero, 11 Via del Progresso, 16 (Zona Ind.)
F - 69634 Vénissieux Cedex I - 20063 Cernusco S/N.MI I - 10145 Torino I - 35020 Padova
Phone: +33 (0)4 78 78 53 65 Phone: +39 (0)2/92 36 52 70 Phone: +39 (0)11/7 71 22 30 Phone: +39 (0)49/8 70 13 70
Fax: +33 (0)4 78 78 52 53 Fax: +39 (0)2/92 36 55 12 Fax: +39 (0)11/7 71 01 90 Fax: +39 (0)49/8 70 13 77
Italy V/S Service Italy V/S Service Netherlands V/S Service Netherlands V/S Service
Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Hydraudyne Hydrauliek B.V. Hydrocare B.V.
Divisione INDRAMAT Divisione INDRAMAT Kruisbroeksestraat 1 Kruisbroeksestraat 1
Via de Nicola, 12 Viale Oriani, 38/A P.O. Box 32 P.O. Box 32
I - 80053 Castellamare di Stabbia NA I - 40137 Bologna NL - 5281 RV Boxtel NL - 5281 RV Boxtel
Phone: +39 (0)81/8 72 30 37 Phone: +39 (0)51/34 14 14 Phone: +31 (0)411/65 19 51 Phone: +31 (0)411/65 19 51
Fax: +39 (0)81/8 72 30 18 Fax: +39 (0)51/34 14 22 Fax: +31 (0)411/65 14 83 Fax: +31 (0)411/67 78 14
Spain V/S Service Spain V/S Service Sweden V/S Service Switzerland - East V/S Service
Mannesmann Rexroth S.A. Goimendi S.A. Rexroth Mecman Svenska AB Mannesmann Rexroth AG
Divisiòn INDRAMAT División Indramat INDRAMAT Division Geschäftsbereich INDRAMAT
Centro Industrial Santiga Jolastokieta (Herrera) Varuvägen 7 Gewerbestraße 3
Obradors s/n Apartado 11 37 S - 125 81 Stockholm CH-8500 Frauenfeld
E-08130 Santa Perpetua de Mogoda E - 20017 San Sebastian
Phone: +46 (0)8/727 92 00 Phone: +41 (0)52/720 21 00
Barcelona
Phone: +34 9 43/40 01 63 Fax: +46 (0)8/64 73 277 Fax: +41 (0)52/720 21 11
Phone: +34 937 47 94 00 Fax: +34 9 43/39 17 99
Fax: +34 937 47 94 01
Switzerland - West V/S Service Russia V/S Service Slowenia V/S Service Turkey V/S Service
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R Sales & Service Facilities
Outside Europe
Argentina V/S Service Argentina V/S Service Australia V/S Service Brazil V/S Service
Canada V/S Service China V/S Service China V/S Service China V/S Service
Basic Technologies Corporation Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (China) Ldt.
Burlington Division Shanghai Office - Room 206 Shanghai Parts & Service Center 15/F China World Trade Center
3426 Mainway Drive Shanghai Internat. Trade Centre 199 Wu Cao Road, Hua Cao 1, Jianguomenwai Avenue
Burlington, Ontario 2200 Yanan Xi Lu Minhang District PRC - Beijing 100004
Canada L7M 1A8 PRC - Shanghai 200335 PRC - Shanghai 201 103
Phone: +86 10/65 05 03 80
Phone: +1 905/335 55 11 Phone: +86 21/62 75 53 33 Phone: +86 21/62 20 00 58 Fax: +86 10/65 05 03 79
Fax: +1 905/335-41 84 Fax: +86 21/62 75 56 66 Fax: +86 21/62 20 00 68
China V/S Service Hong Kong India V/S Service India V/S Service
V/S Service
Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (India) Ltd. Mannesmann Rexroth (India) Ltd.
A-5F., 123 Lian Shan Street Rexroth (China) Ldt. INDRAMAT Division INDRAMAT Division
Sha He Kou District 19 Cheung Shun Street Plot. 96, Phase III Plot. A-58, TTC Industrial Area
PRC - Dalian 116 023 1st Floor, Cheung Sha Wan, Peenya Industrial Area Thane Turbhe Midc Road
Kowloon, Hong Kong IND - Bangalore - 560058 Mahape Village
Phone: +86 411/46 78 930
IND - Navi Mumbai - 400 701
Fax: +86 411/46 78 932 Phone: +852 27/41 13 51/-54 Phone: +91 (0)80/8 39 21 01
or +852 27/41 14 30 Fax: +91 (0)80/8 39 43 45 Phone: +91 (0)22/7 61 46 22
Fax: +852 27/86 07 33 Fax: +91 (0)22/7 68 15 31
Indonesia V/S Service Japan V/S Service Korea V/S Service Korea V/S Service
PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Mannesmann Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd.
Jl. Raya Bekasi Km 21 INDRAMAT Division 1500-12 Da-Dae-Dong Room 903, Jeail Building
Pulogadung 1F, I.R. Building ROK - Saha-Ku, Pusan, 604-050 44-35 Yeouido-Dong
RI - Jakarta Timur 13920 Nakamachidai 4-26-44 Yeoungdeungpo-Ku
Phone: +82 (0)51/2 60 06 18
Tsuzuki-ku, Yokohama-shi C.P.O.Box 97 56
Phone: +62 21/4 61 04 87 Fax: +82 (0)51/2 60 06 19
J - Kanagawa-ken 224-004 ROK - Seoul
+62 21/4 61 04 88
Fax: +62 21/4 60 01 52 Phone: +81 459/42-72 10 Phone: +82 (0)2/7 80 82 08
Fax: +81 459/42-03 41 +82 (0)2/7 80 82 09
Fax: +82 (0)2/7 84 54 08
Mexico V/S Service South Africa V/S Service Taiwan V/S Service
Rexroth Mexico S.A. de C.V. HYTEC Automation (Pty) Ltd. Rexroth Uchida Co., Ltd.
Calle Neptuno 72 28 Banfield Road,Industria North No.1, Tsu Chiang Street
Unidad Ind. Vallejo RSA - Maraisburg 1700 Tu Cheng Ind. Estate
MEX - 07700 Mexico, D.F. Taipei Hsien, Taiwan, R.O.C.
Phone: +27 (0)11/673 20 80
Phone: +52 5 754 17 11 Fax: +27 (0)11/673 72 69 Phone: +886 2/2 68 13 47
+52 5 754 36 84 Fax: +886 2/2 68 53 88
+52 5 754 12 60
Fax: +52 5 754 50 73
+52 5 752 59 43
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
Sales & Service Facilities CNC Controller MTC200-R
Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation
INDRAMAT Division INDRAMAT Division INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway Central Region Technical Center Southeastern Technical Center Northeastern Technical Center
USA -Hoffman Estates, IL 60192-3707 USA - Auburn Hills, MI 48326 3625 Swiftwater Park Drive 99 Rainbow Road
USA - Suwanee USA - East Granby,
Phone: +1 847/6 45 36 00 Phone: +1 248/3 93 33 30
Georgia 30174 Connecticut 06026
Fax: +1 847/6 45 62 01 Fax: +1 248/3 93 29 06
Phone: +1 770/9 32 32 00 Phone: +1 860/8 44 83 77
+1 770/9 32 19 03 +1 860/8 44 85 95
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
CNC Controller MTC200-R
Notes
DOK-MTC200-MTS*R+MTC*R-PR01-EN-P
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