553C, 563C, and 573C Wheel Feller Buncher Hydraulic System: Front of Machine Behind Cab

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KENR7575-02

October 2013
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
BEHIND CAB (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
FRONT OF MACHINE
13 27 3 7 25 24 9 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

5 12 VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

553C, 563C, and 573C MEASUREMENT ROTATING SHAFTS

Wheel Feller Buncher PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Hydraulic System COMBINATION CONTROLS

553C: 563C: 573C:


SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
PGR1-UP JCB1-UP RJT1-UP OR MANUAL & PILOT PILOT OR MANUAL

W531-UP W631-UP W731-UP MANUAL CONTROL SYMBOLS

10 22 23 1 28 29 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

6 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

Component Location
Part Machine Schematic
Description
G
Accumulator GP - Dead Engine
Number Location Location
348-2064 1 C-8 M
Accumulator GP - Pilot 219-8035 2 F-2
Control GP - Fan 376-1481 3 B-1
Cylinder GP - Lift 364-4635 4 F-7
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
Cylinder GP - Steer 364-4636 5 F-5

(Dimensions: 39 inches x 28 inches)


Cylinder GP - Tilt 364-4634 6 F-7
Filter GP 152-6901 7 D-3
Filter GP - Charge Bypass 337-0831 8 C-3
Filter GP - Thermal Bypass 152-6901 9 E-4
Manifold GP - Brake Diff 348-2062 10 C-7

KENR7575-02
Manifold GP - Pilot-Diff 348-2061 11 F-2 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Manifold GP - Relief 354-2025 12 F-7 (ADJUSTABLE) SWITCH
REAR FENDER Motor GP - Fan 340-2104 13 B-1
Motor GP - Propel 364-4621 14 B-5
Pump GP - Attach 349-7072 15 E-4
Pump GP - Aux 346-9704 16 E-3 ELECTRICAL SYMBOLS (ELECTRICAL)
8 15 EE 16 17 19 Pump GP - Fan
Pump GP - Hyd Fill
346-9705
354-1825
17
18
A-3
D-4
Pump GP- Propel 364-4620 19 C-2
Sensor GP - Pressure Attac 261-0420 20 E-3 T
Sensor GP - Pressure Aux 261-0420 21 F-3

21 Switch As - Brake Pressure


Switch As - Park Brake Oil Pressure
160-2609
327-4608
22
23
C-7
C-7
PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
Valve - Breaker Relief 188-8844 24 E-2
UNDER CAB Valve - Push Button Relief 338-3133 25 E-2
Valve - Thermal Bypass 188-8726 26 D-4 WIRE NUMBER IDENTIFICATION CODES

20 14 26 2
Valve GP - Check
Valve GP - Main Control
378-2752
364-4617
27
28
E-4
D-6 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Valve GP - Manual Ball 202-0674 29 F-7
CURRENT STANDARD CURRENT STANDARD
Check Part Numbers in the Parts Manuals for your Specific Machine.
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
AA
CIRCUIT NUMBER WIRE WIRE GAUGE

BB CC DD FF GG 4 Tap Location
IDENTIFICATION COLOR 325-PK

Pressure and Sampling PREVIOUS STANDARD


Tap Schematic
Description
11 18 Number
AA Attachment Pump Pressure
Location
F-4
WIRE WIRE COLOR

BB Aux Pump Pressure F-3


325-PK-14 B A
CC Propel Pump System Pressure A A-4
DD Propel Pump System Pressure B A-4
EE Propel Motor Max A-4 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
FF Propel Motor Min A-4
GG Propel Pump Charge Pressure A-4

Related Manuals
Description Media Number
Parts Manual:
Parts Book: 563C SEBP5100
Parts Book: 573C SEBP5118
Machine System:
Disassembly and Assembly Machine System KENR7577
Specifications KENR7572
Systems Operation\Testing and Adjusting KENR7573
Electrical System:
Schematic KENR7576
8 7 6 5 4 3 2 1

(2) ACCUMULATOR GP DIFF


PILOT LOCK
219-8035
(29) VALVE GP
(11) MANIFOLD GP
MANUAL BALL
PILOT-DIFF
202-0674 (6) CYLINDER GP 348-2061
TILT BB GAC GDF
SAW MOTOR 364-4634 BUNCH GATHER (5) CYLINDER GP CENTER JOINT AC ACS DF
F
CYLINDER CYLINDER FRONT FRAME 0-10000 0-10000 0-10000 F
(12) MANIFOLD GP STEER
(4) CYLINDER GP PSI PSI PSI
RELIEF 364-4636 ACCUM
LIFT 354-2025 AA (21) SENSOR GP BLEED
364-4635 PRESSURE AUX VALVE
261-0420
AUX PRESSURE AUX
P
V

LSB
B
A
LOAD SENSE LS VLV
(20) SENSOR GP
T
(15) PUMP GP PRESS ATTACH
ATTACH 261-0420 LS AUX
349-7072 SAW
SAW PRESSURE P
V LS ATT
X X
(27) VALVE GP
A B Ls2 Ls1 A B A B A B A B T A B CHECK
E 378-2752 P DR E
THERMAL BYPASS
CHECK PRIORITY
B B

(16) PUMP GP BREATHER (25) VALVE


AUX FILTER PUSH BUTTON RELIEF
346-9704 338-3133
SAW LIFT/TILT
(9) FILTER GP PUMP PUMP
THERMAL BYPASS
152-6901
L1 S L1 S
DRAIN

(24) VALVE TO FAN PUMP

R
BREAKER RELIEF
TANK
188-8844 TO CHARGE PUMP

C
D (7) FILTER GP D
152-6901 RESERVOIR
X

(26) VALVE FAN RETURN


THERMAL BYPASS
188-8726
T T0 P2 P1 Pp

Inlet (18) PUMP GP


M HYD FILL
354-1825
(8) FILTER GP
CHARGE BYPASS
(28) VALVE GP OIL 337-0831 LINE PATTERNS
PARK MAIN CONTROL FILL
BRAKE DIFF SERVICE Pressure Line
364-4617
(Dimensions: 39 inches x 28 inches)

(1) ACCUMULATOR GP LOCK BRAKE Pilot / Load Sensing Pressure


DEAD ENGINE 0-300 PSI 0-800 PSI (19) PUMP GP
Drain / Return Lines
348-2064 (22) SWITCH AS PROPEL
BRAKE PRESSURE 364-4620 Component Group
KENR7575-02

160-2609 Attachment
GPK GDF GSB
DF Air Line
PKS PK SB PROPEL
C CCW PUMP ROTATION C
CENTER JOINT PILOT B C1 C2 CALLOUTS
GP SERVO PORT M5 M4
REAR FRAME PORT A FLOW OUT IN YY Taps (Pressure, Sampling, Sensor - by letter)
PORT B FLOW IN OUT M3 E F
ACS TRAVEL DIR REV FOR M5
P MA
M4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
T
A PILOT PUMP OUTPUT
SAW PUMP OUTPUT
T
(23) SWITCH AS (14) MOTOR GP L1 MA STEERING CIRCUIT
FAN PUMP AND MOTOR CIRCUIT
PARK BRAKE OIL PRESSURE (10) MANIFOLD GP (REV)
PROPEL L4
SUPPLY LINE
327-4608 BRAKE DIFF 364-4621
LIFT CYLINDERS CIRCUIT

348-2062 A SAW OUTPUT CIRCUIT


C6 DRAIN / RETURN LINE
CHARGE POWER TRAIN PUMP AND MOTOR CIRCUIT
CCW
BUNCH CYLINDER CIRCUIT
GATHER CYLINDER CIRCUIT
TILT CYLINDERS CIRCUIT
LOAD SENSING CIRCUIT
min.
30 Page,

disp.
B L3
SAW WITH CUT SIDE
MB H1 Pump
S L1 L2 FAN RETURN
SHEAR L2 B
B (3) CONTROL GP B
SAW MOTOR H1B Motor (FOR)
M5 M4 MB FAN
376-1481
MAX X FAN/HYDRO CASE DRAIN
MIN
A (13) MOTOR GP
CHARGE PUMP INLET FAN
P 340-2104

B B
A #1 #2 #3 #4 #5

FAN
T
A B A B T

CC EE GG FAN PUMP INLET


A
DD FF
B 0-10000 0-10000 0-500 B
A PSI PSI PSI A
L1 S
0-10000 0-10000 LS
PSI PSI
SHEAR GATHER
(17) PUMP GP
CYLINDER CYLINDER FAN THIS SCHEMATIC IS FOR THE 553C, 563C, AND 573C WHEEL FELLER BUNCHER
346-9705 HYDRAULIC SYSTEM
GATHER
MEDIA NUMBER: KENR7575-02
CYLINDER SCHEMATIC PART NUMBER: 354-1656, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1

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