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TC and CG Terminal Circuit

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0% found this document useful (0 votes)
495 views

TC and CG Terminal Circuit

Uploaded by

Yomar Negron
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Inspection Procedure - Toyota Service Information 11/3/17, 9(27 pm

Print Exit

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS ANTI-LOCK BRAKE SYSTEM TC and CG Terminal
Circuit

DESCRIPTION

Connecting terminals TC and CG of the DLC3 causes the ECU to display the DTC by blinking the ABS warning light.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:
When replacing the skid control ECU (brake actuator assembly), perform Test Mode (Signal Check) to acquire
the rear differential lock identification information.
Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ANTI-LOCK BRAKE SYSTEM>TEST MODE
PROCEDURE

PROCEDURE

1.CHECK CAN COMMUNICATION SYSTEM

a. Check if CAN communication system DTCs are output.


for LHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
LHD)>DIAGNOSIS SYSTEM
for RHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
RHD)>DIAGNOSIS SYSTEM

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Inspection Procedure - Toyota Service Information 11/3/17, 9(27 pm

Result:
Proceed to
DTC is not output
DTC is output

DTC is not output

2.INSPECT DLC3

DTC is output

CHECK CAN COMMUNICATION SYSTEM

for LHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for


LHD)>HOW TO PROCEED WITH TROUBLESHOOTING
for RHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
RHD)>HOW TO PROCEED WITH TROUBLESHOOTING

2.INSPECT DLC3

a.

*a Front view of DLC3

Turn the ignition switch to ON.

b. Measure the voltage according to the value(s) in the table below.


Standard Voltage:
Tester Switch Specified
Connection Condition Condition
G8-13 (TC) - Ignition switch
11 to 14 V
G8-4 (CG) ON

Result:
Proceed to
OK
NG

OK

3.REPLACE ECM

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Inspection Procedure - Toyota Service Information 11/3/17, 9(27 pm

NG

4.CHECK HARNESS AND CONNECTOR (TC of DLC3 - ECM)

3.REPLACE ECM

a.

*a Front view of DLC3

Turn the ignition switch off.

b. Replace the ECM.


for 1KD-FTV: Click hereEngine / Hybrid System>1KD-FTV ENGINE CONTROL>ECM>REMOVAL
for 1GD-FTV: Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>ECM>REMOVAL
for 2GD-FTV: Click hereEngine / Hybrid System>2GD-FTV ENGINE CONTROL>ECM>REMOVAL
for 2KD-FTV: Click hereEngine / Hybrid System>2KD-FTV ENGINE CONTROL>ECM>REMOVAL
for 1TR-FE: Click hereEngine / Hybrid System>1TR-FE ENGINE CONTROL>ECM>REMOVAL
for 2TR-FE: Click hereEngine / Hybrid System>2TR-FE ENGINE CONTROL>ECM>REMOVAL
for 5L-E: Click hereEngine / Hybrid System>5L-E ENGINE CONTROL>ECM>REMOVAL

c. Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3.

SST
09843-18040

d. Check that the ABS warning light are blinking.


OK:
The ABS warning light are blinking.

Result:
Proceed to
OK
NG

OK

END

NG

REPLACE BRAKE ACTUATOR ASSEMBLY

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>BRAKE ACTUATOR(w/o

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Inspection Procedure - Toyota Service Information 11/3/17, 9(27 pm

VSC)>REMOVAL

4.CHECK HARNESS AND CONNECTOR (TC of DLC3 - ECM)

a. Turn the ignition switch off.

b. Disconnect the G46*1, G85*2, G84*3 or G121*4 ECM connector.


*1: for 1TR-FE and 2TR-FE
*2: for 1GD-FTV and 2GD-FTV
*3: for 1KD-FTV and 2KD-FTV
*4: for 5L-E

c. Measure the resistance according to the value(s) in the table below.


Standard Resistance:
for 1TR-FE and 2TR-FE:
Tester Specified
Condition
Connection Condition
G8-13 (TC) -
Always Below 1 Ω
G46-19 (TC)
G8-13 (TC) or
10 kΩ or
G46-19 (TC) - Always
higher
Body ground

for 1GD-FTV and 2GD-FTV:


Tester Specified
Condition
Connection Condition
G8-13 (TC) -
Always Below 1 Ω
G85-25 (TC)
G8-13 (TC) or
10 kΩ or
G85-25 (TC) - Always
higher
Body ground

for 1KD-FTV and 2KD-FTV:


Tester Specified
Condition
Connection Condition
G8-13 (TC) -
Always Below 1 Ω
G84-11 (TC)
G8-13 (TC) or
10 kΩ or
G84-11 (TC) - Always
higher
Body ground

for 5L-E:
Tester Specified
Condition
Connection Condition
G8-13 (TC) -
Always Below 1 Ω
G121-17 (TC)
G8-13 (TC) or
10 kΩ or
G121-17 (TC) - Always
higher
Body ground

Result:
Proceed to
OK
NG

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Inspection Procedure - Toyota Service Information 11/3/17, 9(27 pm

OK

5.CHECK HARNESS AND CONNECTOR (CG of DLC3 - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.CHECK HARNESS AND CONNECTOR (CG of DLC3 - BODY GROUND)

a.

*a Front view of DLC3

Measure the resistance according to the value(s) in the table below.


Standard Resistance:
Tester Specified
Condition
Connection Condition
G8-4 (CG) -
Always Below 1 Ω
Body ground

Result:
Proceed to
OK
NG

OK

6.REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.REPLACE ECM

https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHK.html?PUB_TYPE=RM&MODE=3#RM100000000TMHK_05 Page 5 of 6
Inspection Procedure - Toyota Service Information 11/3/17, 9(27 pm

a.

*a Front view of DLC3

Replace the ECM.


for 1KD-FTV: Click hereEngine / Hybrid System>1KD-FTV ENGINE CONTROL>ECM>REMOVAL
for 1GD-FTV: Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>ECM>REMOVAL
for 2GD-FTV: Click hereEngine / Hybrid System>2GD-FTV ENGINE CONTROL>ECM>REMOVAL
for 2KD-FTV: Click hereEngine / Hybrid System>2KD-FTV ENGINE CONTROL>ECM>REMOVAL
for 1TR-FE: Click hereEngine / Hybrid System>1TR-FE ENGINE CONTROL>ECM>REMOVAL
for 2TR-FE: Click hereEngine / Hybrid System>2TR-FE ENGINE CONTROL>ECM>REMOVAL
for 5L-E: Click hereEngine / Hybrid System>5L-E ENGINE CONTROL>ECM>REMOVAL

b. Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3.

SST
09843-18040

c. Check that the ABS warning light are blinking.


OK:
The ABS warning light are blinking.

Result:
Proceed to
OK
NG

OK

END

NG

REPLACE BRAKE ACTUATOR ASSEMBLY

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>BRAKE ACTUATOR(w/o


VSC)>REMOVAL

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHK.html?PUB_TYPE=RM&MODE=3#RM100000000TMHK_05 Page 6 of 6

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