Date :

25.01.2019

GACL-NALCO ALKALIES & CHEMICALS PVT.LTD

JOB SAFETY ANALYSIS Document No.: B&R/GNAL/JSA/004 Rev. 00
Main Activity Tripod Rig Erection, Operation and Dismantling Unit/Location 800 CAUSTIC SODA PROJECT
Equipment’s to be used F15, D-Shackle, Wire Rope Sling, Web Sling Team Members JEET. AURJEET,ASHOK
Required PPEs. Safety Helmet, Safety Shoes, Hand Gloves, Safety Goggles and Ear Plug where ever required
SN. Job Activities Hazards Control Measures Responsibility
Manual handling and 1.1.Pinching of finger between 1.1.1. Ensure good communication while lifting, placing materials Engineer/
assembling of rigs two objects 1.1.2.Avoid pinch points Supervisor
1 1.2.Cut or puncture by sharp 1.2.1.Always wear appropriate hand gloves, keep hands out of danger
object zone.
1.3.Repetitive strain 1.3.1.Follow safe manual handling technique
Lifting of rigs using crane 2.1.Using defective crane 2.1.1.Engage inspected and certified crane for lifting operations Engineer/
2.2.Unauthorised operation of 2.2.1.Experienced operator with valid license should be engaged to Supervisor
crane operate crane.
2.3.Movement of unauthorised 2.3.1.Avoid unauthorised movement by barricading the area.
personnel 2.3.2.No one to work under suspended load
2 2.4.Failure of lifting tackles 2.4.1.All lifting tools should be inspected by TPI and certificates need to be
2.5.Inexperienced rigger documented
workmen 2.4.2.Use tools and tackles as per requirement of load.
2.6.Sliding of rigs 2.4.3.Always use edge softeners to protect from sharp edges
2.5.1.Trained rigger/workmen should be engaged for lifting operations
2.6.1.Legs of rigs should be arrested/secured in order to avoid collapsing.
Unhooking of lifting tools 3.1.Fall of person from height 3.1.1. Use double body harness and ensure 100% tie off while working at Engineer/
from load 3.2.Throwing of tools from height Supervisor
3 height 3.1.2.Retractable fall arrestor should be fixed at height for anchorage
3.2.1.Throwing of tools from height is not allowed, lower tools from height
by tying it with rope.
4 Boring, removal of chisel, 4.1. Defective wire ropes, D 4.1.1.Tripod,Wire ropes, D shackles and lifting tackles should be certified Engineer/
installation of DMC, shackles and inspections on daily basis should be implemented. Supervisor

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 Date :
25.01.2019

GACL-NALCO ALKALIES & CHEMICALS PVT.LTD

JOB SAFETY ANALYSIS Document No.: B&R/GNAL/JSA/004 Rev. 00
reinforcement cage 4.2. Collapse of tripod due to 4.2.1.Close supervision and spotters should be ensured during lifting of
contact with crane boom chisel and inserting reinforcement cage.
4.3.Contact of reinforcement 4.2.2.Daily inspection of tripod need to be completed before starting the
cage with tripod job using checklist.
4.4.Fall of person into the bore 4.3.1.Reinforcement cage length should not exceed such a way that it
could contact with tripod during lowering into the case.
4.4.1.Always cover the bore opening using reinforcement mesh, provide
proper platform for workmen during installing DMC, reinforcement cage
etc.,
Pouring of Concrete 5.1. Hand caught in between 5.1.1. Ensure proper communication between rig operator and workers. Engineer/
hopper and case 5.1.2. Never place hand in danger zone, use taglines to control the hopper. Supervisor
5.2. Irritant dermatitis due to 5.2.1.Use rubber hand gloves while concreting activity, wash using water if
contact with concrete contact with concrete.
5 5.3.Splashing of concrete into 5.2.2.Follow MSDS for safe handling and use of personal protective
eyes equipment’s.
5.4.Striking of personnel while 5.3.1.Always wear safety spectacles properly.
concrete truck movement 5.4.1.Flagman should be deployed while movement of truck, close
supervision need to be ensured during execution of entire activity.
Night work 6.1. Low visibility. 6.1.1. Low visibility hazard must be emphasized in tool box meeting. Engineer/
6.2. Fatigue 6.1.2. Ensure sufficient site lighting for job where required. Supervisor
6.1.3. Red/green light batons to be used for guiding vehicles during night
works.
6
6.2.1. Adhere to good fatigue management practices.
6.2.2. Get a good session of sleep prior to commencing shift.
6.2.3. Report to foremen/supervisor when symptoms of fatigue affect safe
operation.

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