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EXPERTISE PROJECT QUALITY CONTROL PLAN

INSPECTION & TEST PLAN FOR SHARQ PE2 FLARE

Project No: Designation

’ °' e Ct De SCr ' '° : MAINTENANCE OF PE2 FLARE "2FL6402A” & SEAL DRUM "2V6406” Name
p
2FL6402A & 2V6406
Tag/line Num ber: Signature

PlanVArea: SHARQ / PE2 Date

M=Monitor W=witness u

A=Approval R=Review documents/repos

N/A Not applicable RI=Random Inspection
(PE)= IBN ZAHR Project Engineer (INSP)= IBN ZAHR Inspection
APPLICABLE VERIFYING
PROCEDURES/ DOCUMENTS/
ACCEPTANCE REFERENCE
Rev # EXTENT OF
Sr. No ACTIVITY DESCRIPTION CRITERIA REPORTS
WORK

1.0 DOCUMENTATION REVIEW

1.1 Inspection & Test Plan Project Scope & Document 100% ECC-MECH-SHARQ 22-
Specifications Review 016

1.2 QA/QC Forms Project Scope & Document 100% Approved

Specifications Review Documents
1.3 WPS & PQR ASME IX / Design Document 100% Approved
Drawing / ASME B Review Documents
31.3
1.4 Welder Qualification Test Record ASME IX / Design Document 400% WQT Record
Drawing / ASME B 31.3 Review

1.5 NDT Procedure ASME Sec V / ASME B Document 100% Third Party
31.3 Review Procedure

1.6 Flange Tightening Procedure PR-DIV02-MC-0008 Document 100% Approved

Review Documents
 PLAN Reference: ECC-M ECH-SHARQ-22-016

Rev: 00

RE Date of Issue 28-June-2022

EXPERTISE QA/QC CLIENT CLIENT IF ANY OTHER Revision Comments

INSPECTION (PE/MAINT)
MUTHU
SARAVANAN

=witness u . H=hold point

cuments/repos P/R=Document prepare/Review

RI=Random Inspection I=100% Inspection
P)= IBN ZAHR Inspection TPI= Third Party Inspection
EXPERTISE TPI
QA/QC SHARQ (INSP) SHARQ (PE/MAINT) (IFAPPLICABLE)

Remarks
LEGEND LEGEND LEGEND LEGEND

R/A R N/A

R/A R N/A

H R/A R N/A

H R/A R N/A

R/A R
R

P/R R
R/A N/A
 APPLICABLE VERIFYING EXTENT OF
PROCEDURES/ DOCUMENTS/ WORK
ACCEPTANCE REFERENCE
Rev # Sr. No ACTIVITY DESCRIPTION REPORTS
CRITERIA

2.0 MATERIAL INSPECTION

2.1 Material Receiving Inspection Project Scope & Document 100% Mill Certificates
Specifications Review
2.2 Welding Consumable Inspection Project Scope & Document 100% Calibration /
Specifications Review Inspection
Certificates
3.0 BLINDING & DE-BLINDING

3.1 Blinding as per blind list Project Scope & Approved 100% As per approved blind
Specifications Drawings list
3.2 Deblinding as per the blind list Project Scope & Approved 100% As per approved blind
Specifications Drawings list
4.0 INSPECTION OF FLARE STACK, FLAR E TIP & ASSOCIATED PIPINGS:

4.1 Dismantling of Riser Stacks, Flare tip and Project Scope & Physical
associated pipings Specifications Inspection 100% As per scope of work

4.2 Inspection of Flare tip, Riser Stacks at Project Scope & Physical 100% As per scope of work
ground level Specifications Inspection

4.3 Air Blowing of Utility Lines Project Scope & Physical 100% As per scope of work
Specifications Inspection
4.4 UT Thickness Measurement of Stack ASME Sec V / ASTM Physical 100% 3rd party report
E 797 Inspection
4.5 Fit-Up inspection ASME B 31.3/ Physical 100% RFI / Inspection report
Approved WPS Inspection
4.6 DPT for Bevel & Root weld ASME Sec V / ASME Physical 100% 3rd party report
B 31.3 Inspection
4.7 Final welding Inspetion for weld joints ASME B 31.3 / Physical 100% RFI / Inspection report
Approved WPS Inspection
4.8 Final DPT for all weld Joints ASME Sec V / ASME Physical 100% 3rd party report
B 31.3 Inspection
5.0 INSTALLATION INSPECTIONS

5.1 Installation of flare tip, riser stacks, Project Scope & Physical 100% As per scope of work
associated lines Specifications Inspection
Bolt Tightening Mechanical integrity Final Project Scope & Physical FM-DIV00-QAC-
inspection (condition of flange Specifications Inspection 0023
5.2 alignment,bolts/nuts, gasket etc..) 100%
EXPERTISE SHARQ (INSP) SHARQ (PE/MAlNTj TPI
QA/QC (IFAPPLICABLE)
Remarks
LEGEND LEGEND LEGEND LEGEND

H M N/A Note 1

H R/A N/A N/A

M N/A

H N/A

H M N/A

H H M N/A

H M N/A

M N/A TPI

H H M N/A Note 2

M N/A TPI Note 2

H M N/A Note 2

M N/A TPI Note 2

H H N/A

H H N/A
 APPLICABLE VERIFYING EXTENT OF
PROCEDURES/ DOCUMENTS/ WORK
ACCEPTANCE REFERENCE
Rev # Sr. No ACTIVITY DESCRIPTION REPORTS
CRITERIA

6.0 FLARE PE SEAL DRUM (2V6406)

6.1 Open man ways Project Scope & Physical 100% As per scope of work
Specifications Inspection
6.2 Pre cleaning inspection Project Scope & Physical 100% As per scope of work
Specifications Inspection
6.3 Post cleaning inspection of vessel internals Project Scope & Physical 100% As per scope of work
Specifications Inspection
6.4 Fit-Up inspection ASME B 31.3 / Physical 100% RFI / Inspection
Approved WPS Inspection report
6.5 DPT for Bevel & Root weld ASME Sec V / ASME B Physical 100% 3rd party report
31.3 Inspection
6.6 Final welding Inspetion for weld joints ASME B 31.3 / Physical 100% RFI / Inspection
Approved WPS Inspection report
6.7 Final DPT for all weld Joints ASME Sec V / ASME B Physical 100% 3rd party report
31.3 Inspection
6.9 Final Inspection Project Scope & Physical 100% FM-DIV00-QAC-
Specifications Inspection 0025
7.0 BOX UP

7.1 Visual Inspection of all Flange Face Project Scope & Physical 100% As per scope of Work
Cleaning Specifications Inspection
7.2 Box up Project Scope & Physical 400% As per scope of Work
Specifications Inspection
7.3 Gasket and Bolt tighening Verification Project Scope & Physical 400% As per scope of Work
Specifications Inspection
8.0 SITE ACCEPTANCE

8.1 Final Inspection and document verification Project Scope & Document
Specifications Review 100% OA/QC Dossier

Note:
1. Material inspection only required if Material is procured by Expertise, includes visual inspection, dimensional inspection and MTC verification as per BOM.
2. If required based on the Inspection recommendation 3.Contractor has to submit the QA/QC Dossier.
 EXPERTISE SHARQ (INSP) SHARQ (PE/MAINT) TPI
QA/QC (IFAPPLICABLE)
Remarks
LEGEND LEGEND LEGEND LEGEND

N/A

H H M N/A

H H M N/A

H H M N/A Note 2

M N/A TPI Note 2

M N/A Note 2

M N/A TPI Note 2

H H H N/A

H M N/A

H M N/A

H M N/A

R/A N/A Note 3

H R/A

erification as per BOM.