7 Inch Liner Cementing Program
7 Inch Liner Cementing Program
7 Inch Liner Cementing Program
Well: MN-254
Rig: KDC-54
1.0
2. Well Data:
BHST: 146°F
BHCT: 120°F
3. Technical Data:
1. ECD @ 9-5/8” Casing Window: 13.29 ppg
2. ECD @ 7” Liner shoe: 13.49 ppg
2.0
3- Rotate the Liner during the entire job at 10-15 RPM and Up to Maximum torque.
9- Batch mix and pump 60 bbl of (15.8 ppg) cement slurry @ 5 bpm.
10- Drop Wiper Plug and displace the cement by +/-147.86 bbl of mud as per the following rate:
11- If the Plug Bumps then the Pressure up to +/- 500 psi above differential. (As per KOC Policy) bleed of
the pressure and check return.
12- If the plug does not pump make sure that no extra volume is pumped, it is not recommended to pump
half the shoe track volume only exact displacement volume to be pumped.
13- If floats hold and no back flow observed, remove cement head and WOC.
14- If the floats doesn’t hold (or) Back flow observed, then close the valves on the Cement head.
RECOMMENDATIONS
1- Condition the Mud prior to the cement job and reduce the YP of mud less than10 (pphfs).
2- This Program is tentative, however any changes likely to take place has to b e revised in th e proposal
accordingly.
3- Actual displacement volume must be c alculated and agreed upon by the com pany man a nd the
NAPESCO supervisor prior to the job and actual well data and casing tally.
4- NAPESCO supervisor should collect samples of blend cement and mix fluid.
6- Minimum 70% stand-off has to be ensured for good cement bond behind the casing.
7- Slow down the rate during plug latching. ( Supervisor to calculate the exact volume as per the Actual tally)
8- Follow the mixing order, ensure Batch mixers are clean & check salinity of water prior to mixing.
9- Displacement has to be carried out by NAPESCO cementing unit with mentioned rates.
10- Contact KOC office if we encounter total losses prior to the job.
12- Make sure the mixing order and the lot numbers are used as per the Lab Report.
13- 16 ppg as Frac Point & 9.5 ppg as Pore Point have been considered on Simulator.
14- During reverse wash ensure that mud channel & dumping valve are free from any obstruction or clogging.
15- Quality of cement bond, being critical & crucial, should be taken after 60 -72 Hrs. This will remove any
ambiguity or doubt on isolation of water zone below and between the zones.
3.0
KOC Program
KOC CEMENT PROGRAMME Page: 1
MN-0254
A. OBJECTIVES:
Case and cement the Mutriba Formation with the Liner Top covering 9 5/8” casing by +/-
200.
1. Baker-Lock all connections below the Landing Collar. Make up and Baker-Lock the
float shoe to the bottom of the 1st joint of liner, the Landing collar to bottom of the 3rd joint
of liner. Do not run any centralizer in open hole. Run 4 centralizers in liner lap.
KOC CEMENT PROGRAMME Page: 2
MN-0254
2. Run liner to include +/-200 ft of overlap inside casing. Fill liner every 2 jt. while RIH.
3. MU Liner Hanger/Running tool.
4. Continue running liner on drill pipe. Fill drill pipe every 5 stands.
5. Running speed for 5” drill pipe stands not more than 3-4. (min/stand)
6. RIH liner as per instructions from the BAKER Liner Engineer. Take all necessary
precautions.
7. Break circulation at 9-5/8” casing shoe then continue to run with 7” liner to 7328’(wash
down last 2 joints), Circulate at slow pumping rate (6-8 BPM) and condition the hole until
shakers are clean & MW in = MW out.
(General operation procedure for running liner is supplied with the cement program.)
The 8 1/2” hole is drilled from 6440’ to 7328’ with 12.6 ppg oil Base mud. It is planned to
cement 7” liner with 60 bbls 15.8 ppg cement slurry. The cement volumes are calculated based
on annular volume plus 30% excess and 200 ft cement above top of liner.
KOC CEMENT PROGRAMME Page: 3
MN-0254
1. Spacer Design- Maintaining density and rheological hierarchy with well fluid and cement
slurry. Weighted spacer, loaded with surfactants and mutual solvents for effective
wettability reversal. Pump 20 bbls diesel and 30 bbls of 5% KCl water as pre flush and 50
bbls of 13 ppg spacer.
2. Batch mix and pump 60 bbls of 15.8 ppg cement slurry at 6 BPM.
3. Displace the cement with 147.86 bbls of 12.6 ppg mud. Displace at 10-12 BPM.
(Recalculate the Displacement volumes before the Job based on actualy tally) Check for
back flow.
TAKE ACTUAL MIX WATER - CEMENT SAMPLE & SEND IT TO LAB TEST
FOR VERIFICATION.
Displacement volume to be measured, as per stroke as well as actual volume pumped
by cementing unit.
4. Bump plug 1000 psi over Displacement pressure.
5. DO NOT OVER DISPLACE IF PLUG DOES NOT BUMP.
6. Check for back flow. If well static & floats OK, continue:
1) Set Liner Top Packer.
2) Reverse circulate excess cement from the top of liner.
3) POOH with setting tool
* ESTIMATED JOB TIME:
KOC CEMENT PROGRAMME Page: 4
MN-0254
TOC at +/-6040 ft
’
4.0
Submitted to :
Drilling Engineer - KOC Signed:
This report is the property of NAPESCO and is intended for private information of the above named party. This report nor any part thereof maybe published or disclosed to a third party without
approval of NAPESCO.
Well ID: MN-254 Client : KOC BHST: 146F
Density : 15.80PPG Comp.Strength @ 24 hrs : 2588 psi
Job : 7" LINER SGS@100lb/100ft2:3:22 Hrs
SGS@500lb/100ft2:3:40 Hrs
80 4 1000 400
40 2 500 200
0 0 0 0
0:00 5:00 10:00 15:00 20:00
Time (HH:MM)
5.0
Well : MN-254
Rig : KDC-54
Mud : 12.6 ppg OBM
Preflush 1 :
Volume : 20 bbls
Density : 6.8 ppg
Preflush 2 :
Volume : 30 bbls
Density : 8.6 ppg
Spacer
Volume : 50 bbls
Density : 13.0 ppg
6.0
CEMPRO Report
CEMPRO
Computational Results
1
Well location: On land - Forward
Geothermal
Surface T. = 80 (F)
Conductivity Heat Capacity T. gradient
# Lithology TVD (ft) Density (lbm/ft3) T. (F)
(Btu/h-ft-F) (Btu/lb-F) (F/100ft)
1 Shale 5526.0 140.0 0.920 0.30 1.18 145
Open hole
# Description ID (in) Bottom MD (ft) Excess (%) FF Top MD (ft) Length (ft)
1 OPEN HOLE 8.500 7264.0 30 0.00 6440.0 824.0
Pipe:
Tool joint effect on hydraulics: No
Joint TJ
Length Wt TJ OD TJ ID Collapse Burst str.
# Description OD (in) ID (in) Grade length length Yield (psi)
(ft) (lbm/ft) (in) (in) str. (psi) (psi)
(ft) (in)
1 VAM DP New, 6240.0 5.000 19.500 4.276 6.625 3.250 0.0 0.000 0 0 0
23 350 (lb/ft)
2 Liner 26.000 (lb/ft) 1024.0 7.000 26.000 6.276 7.657 6.276 L80 0.0 0.000 80000 4328 5792
Fluid properties
Conduc Heat
YP Gel
Density tivity capacity Inlet T.
# Fluid Model PV (cP) (lbf/100f n K (*) (lbf/100f
(ppg) (Btu/h- (Btu/lb- (F)
t2) t2)
ft-F) F)
1 MUD 12.60 BP 31.0 21.0 - - 17.0 0.441 1.00 -
2 PF-01 6.80 BP 1.0 0.0 - - 0.0 0.000 0.00 60
3 PF-02 8.60 BP 1.0 0.0 - - 0.0 0.407 1.00 85
4 SPACER 13.00 BP 18.0 14.0 - - 0.0 0.764 0.97 60
5 TAIL 15.80 BP 96.0 18.0 - - 37.0 2.073 0.86 60
6 MUD 12.60 BP 5.0 2.0 - - 17.0 0.441 1.00 0
*: (lbf-s^n/100ft2)
2
Pumping schedule (Total volume = 305.530 (bbl), Total time = 58.003 (min))
Time with
Liquid vol. Additional Liquid Q N2 ratio Stage Time Cumul. Time
Fluid Cement
(bbl) vol. (%) (bpm) (scf/bbl) (min) (min:sec)
(min)
PF-01 20.000 0.0 6.00 - 3.333 3:20 0.000
PF-02 30.000 0.0 6.00 - 5.000 8:20 0.000
SPACER 50.000 0.0 6.00 - 8.333 16:40 0.000
TAIL 60.000 0.0 4.00 - 15.000 31:40 15.000
MUD 100.000 0.0 7.00 - 14.286 45:57 29.286
10.490 0.0 2.00 - 5.245 51:12 34.531
30.000 0.0 7.00 - 4.286 55:29 38.816
5.040 0.0 2.00 - 2.520 58:00 41.336
Pump
Surface line length = Surface line ID = 1.820 Maxi. P. rating = 10000 Maxi. pump horsepower = Pump stroke = 0.2000
150.0 (ft) (in) (psi) 400. (HP) (bbl/stk)
No choke P.
Output Summary
P. @ ECD @ ECD @ ECD @
Flow rate Pump P. Pump Free fall
Variables 7264.0 (ft) 7264.0 (ft) 6440.0 (ft) 7264.0 (ft) Weak zone
(bpm) (psi) HHP (HP) (ft)
(psi) (ppg) (ppg) (ppg)
Maxi. value 7.00 1317 194. 3887 13.47 13.29 13.47 n/a 261.7
Mini. value 2.00 43 2. 3666 12.71 12.48 12.71 n/a 0.0
Maxi. @ time (min) 41.295 8.372 8.372 0.039 0.039 33.252 0.039 n/a 31.667
Mini. @ time (min) 45.991 45.991 45.991 45.991 45.991 51.197 45.991 n/a 0.039
Final fluid positions: ('-' means position in annulus for forward circ., and in pipe for reverse circ.)
Ann. fill - len.
Fluid Front (ft) Trail (ft) Pipe fill - len. (ft) Ann. fill - vol. (bbl) Pipe fill - vol. (bbl)
(ft)
MUD -0 -0 0.0 0.0 0.000 0.000
-0 -0 0.0 0.0 0.000 0.000
-0 -3729.8 3729.8 0.0 187.142 0.000
PF-01 -3729.8 -4128.4 398.6 0.0 19.998 0.000
PF-02 -4128.4 -4726.3 597.9 0.0 30.001 0.000
SPACER -4726.3 -5722.8 996.5 0.0 50.001 0.000
TAIL -5722.8 7146.8 1541.2 117.2 55.516 4.485
MUD 7146.8 2563.4 0.0 4583.4 0.000 100.001
2563.4 1972.8 0.0 590.6 0.000 10.490
1972.8 283.8 0.0 1689.0 0.000 30.000
283.8 0.0 0.0 283.8 0.000 5.040
Geometry table
Description Start (ft) End (ft) Vol. (bbl) Vol. (bbl/ft)
Pipe: ID = 4.276 (in), 6240.0 (ft) 0.0 6240.0 110.835 0.018
Pipe: ID = 6.276 (in), 1024.0 (ft) 6240.0 7264.0 39.182 0.038
Ann.: 8.755 x 5.000 (in), 6240.0 (ft) 0.0 6240.0 313.091 0.050
Ann.: 8.755 x 7.000 (in), 200.0 (ft) 6240.0 6440.0 5.372 0.027
Ann.: 8.901 x 7.000 (in), 824.0 (ft) 6440.0 7264.0 24.194 0.029
Volume inside entire pipe 0.0 7264.0 150.016 0.021
Volume in entire annulus 0.0 7264.0 342.657 0.047
Volume inside pipe and annulus 0.0 7264.0 492.674 0.068
3
Description Start (ft) End (ft) Vol. (bbl) Vol. (bbl/ft)
Pipe displacement (open ended) 0.0 7264.0 50.271 0.007
Pipe displacement (closed ended) 0.0 7264.0 200.288 0.028
Hole volume w/o pipe 0.0 7264.0 542.945 0.075
Pipe surface area 18712.6 (ft2)
Wellbore surface area 16680.9 (ft2)
Event table
ECD @ 7264.0 ECD @ 6440.0
Job time (min) Rate in (bpm) Rate out (bpm) Vol. in (bbl) Fluid in/btm/out
(ft) (ppg) (ft) (ppg)
0.039 6.00 6.00 0.232 13.47 13.27 PF-01/MUD/MUD
3.372 6.00 6.00 20.232 13.47 13.27 PF-02/MUD/MUD
8.372 6.00 6.00 50.232 13.47 13.27 SPACER/MUD/MUD
16.705 4.00 4.00 100.155 13.41 13.23 TAIL/MUD/MUD
29.002 4.00 4.99 149.341 13.44 13.25 TAIL/PF-01/MUD
31.705 7.00 5.59 160.271 13.29 13.26 MUD/PF-01/MUD
32.595 7.00 6.32 166.496 13.24 13.28 MUD/PF-02/MUD
36.964 7.00 6.77 197.083 12.98 13.02 MUD/SPACER/MUD
44.543 7.00 7.00 250.137 12.84 12.69 MUD/TAIL/MUD
Cement additives
Cement Additive Concentration Unit Amount
TAIL NP-AF01 0.01 (gal/sk) 2.6 (gal)
TAIL NP-G600W 0.80 (%) bwoc 197.30 (lbm)
TAIL NP-T01 1.00 (%) bwoc 246.62 (lbm)
TAIL NP-R01 0.08 (%) bwoc 19.73 (lbm)
TAIL NP-FL03 0.80 (%) bwoc 197.30 (lbm)
TAIL NP-CSE-02 6.00 (%) bwoc 1479.74 (lbm)
4
5
6
7
8
9
Job detail
Time Fluid Vol. in No. of Rate in Rate Pump Choke Free fall Pin - ECD @ ECD @ Pressure Fric. P. pipe Fric. P. Ann.
(min) in/btm/out (bbl) strokes (bpm) out P. (psi) P. (psi) (ft) Pout @ 7264.0 6440.0 @ 7264.0 (psi) (psi)
(stk) (bpm) 7264.0 (ft) (ppg) (ft) (ppg) (ft) (psi)
(ft) (psi)
1 0.039 2/1/1 0.232 2 6.00 6.00 532 15 0.0 0 13.47 13.27 3887 265 251
2 10.000 4/1/1 60.000 300 6.00 6.00 1303 15 0.0 0 13.47 13.27 3887 358 251
3 20.000 5/1/1 113.333 567 4.00 4.00 763 15 0.0 0 13.41 13.23 3867 277 232
4 30.000 5/2/1 153.333 767 4.00 5.40 209 15 117.3 0 13.40 13.26 3865 374 234
5 40.000 6/4/1 218.333 1092 7.00 6.10 232 15 67.2 0 12.92 12.82 3728 428 190
6 50.000 6/5/1 268.095 1341 2.00 2.00 68 15 0.0 0 12.72 12.49 3669 54 181
7 58.003 6/5/1 305.530 1528 2.00 2.00 104 15 0.0 0 12.77 12.51 3684 42 195
10
MD | TVD (ft) Annulus Casing
0 0
MUD,12.60 (ppg)
PF-01,6.80 (ppg)
PF-02,8.60 (ppg)
SPACER,13.00 (ppg)
1000 1000 TAIL,15.80 (ppg)
MUD,12.60 (ppg)
2000 2000
3000 3000
3729.8
4000 3976
4128.4
4726.3
5000 4784
5722.8
6000 5291
7000 5503
7146.8
7264 5526
11
0.0 MUD, 12.60 (ppg) PF-01, 6.80 (ppg) PF-02, 8.60 (ppg)
SPACER, 13.00 (ppg) TAIL, 15.80 (ppg) MUD, 12.60 (ppg)
550.0
1100.0
1650.0
2200.0
2750.0
TVD (ft)
3300.0
3850.0
4400.0
4950.0
5500.0
6050.0
12
13
7.0
CENTRA Report
centra
KUWAIT
1 of 12
Wellbore intervals (from top down) Well name:
2 of 12
MD (ft) Inc (deg) Azi (deg) TVD (ft) Vsec (ft) N+/S- (ft) E+/W- (ft) Dogleg
(deg/100ft)
3 of 12
MD (ft) Inc (deg) Azi (deg) TVD (ft) Vsec (ft) N+/S- (ft) E+/W- (ft) Dogleg
(deg/100ft)
4 of 12
5 of 12
6 of 12
7 of 12
Summary
Total number of centralizers required 5
8 of 12
String MD (ft) HL - slack off w/o rot. HL - Static (lbf) HL - pick up w/o rot. ST - slack off w/o rot. ST - Static (ft-lb) ST - pick up w/o rot.
(lbf) (lbf) (ft-lb) (ft-lb)
2000 39696 39696 39696 0 0 0
2100 41553 41553 41553 0 0 0
2200 43411 43411 43411 0 0 0
2300 45269 45269 45269 0 0 0
2400 47127 47127 47127 0 0 0
2500 48984 48984 48984 0 0 0
2600 50842 50842 50842 0 0 0
2700 52700 52700 52700 0 0 0
2800 54558 54558 54558 0 0 0
2900 56415 56415 56415 0 0 0
3000 58273 58273 58273 0 0 0
3100 60131 60131 60131 0 0 0
3200 61987 61987 61987 0 0 0
3300 63836 63836 63836 0 0 0
3400 65675 65675 65675 0 0 0
3500 67502 67502 67502 0 0 0
3600 69320 69320 69320 0 0 0
3700 71120 71120 71120 0 0 0
3800 72893 72893 72893 0 0 0
3900 74637 74637 74637 0 0 0
4000 76342 76342 76342 0 0 0
4100 78008 78008 78008 0 0 0
4200 79637 79637 79637 0 0 0
4300 81230 81230 81230 0 0 0
4400 82777 82777 82777 0 0 0
4500 84277 84277 84277 0 0 0
4600 85729 85729 85729 0 0 0
4700 87127 87127 87127 0 0 0
4800 88467 88467 88467 0 0 0
4900 89739 89739 89739 0 0 0
5000 90948 90948 90948 0 0 0
5100 92094 92094 92094 0 0 0
5200 93176 93176 93176 0 0 0
5300 94184 94184 94184 0 0 0
5400 95134 95134 95134 0 0 0
5500 96025 96025 96025 0 0 0
5600 96860 96860 96860 0 0 0
5700 97626 97626 97626 0 0 0
5800 98339 98339 98339 0 0 0
5900 99006 99006 99006 0 0 0
6000 99602 99602 99602 0 0 0
6100 100140 100140 100140 0 0 0
6200 100626 100626 100626 0 0 0
6300 101076 101076 101076 0 0 0
6400 101451 101451 101451 0 0 0
6500 101725 101725 101725 0 0 0
6600 101917 101917 101917 0 0 0
6700 102111 102111 102111 0 0 0
6800 102351 102351 102351 0 0 0
6900 102593 102593 102593 0 0 0
7000 102791 102791 102791 0 0 0
7100 102915 102915 102915 0 0 0
7200 103004 103004 103004 0 0 0
7264 103065 103065 103065 0 0 0
9 of 12
Centralizer calculation
Dogleg Hole ID (in) x Pipe OD Side F. per Cent. Standoff @ Standoff @ mid Side F. @
MD (ft) Inc (deg) Azi (deg) Axial F. (lbf) Cent. type Part No. Spacing (ft)
(deg/100ft) (in) joint (lbf) setting cent. (%) span (%) cent. (lbf)
10 of 12
Dogleg Hole ID (in) x Pipe OD Side F. per Cent. Standoff @ Standoff @ mid Side F. @
MD (ft) Inc (deg) Azi (deg) Axial F. (lbf) Cent. type Part No. Spacing (ft)
(deg/100ft) (in) joint (lbf) setting cent. (%) span (%) cent. (lbf)
11 of 12
Dogleg Hole ID (in) x Pipe OD Side F. per Cent. Standoff @ Standoff @ mid Side F. @
MD (ft) Inc (deg) Azi (deg) Axial F. (lbf) Cent. type Part No. Spacing (ft)
(deg/100ft) (in) joint (lbf) setting cent. (%) span (%) cent. (lbf)
0
Side force after cementing
550
1100
1650
2200
TVD (ft)
2750
3300
3850
4400
4950
5500
6050
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