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Carbozinc 11 HS
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Solvent Based Inorganic Zinc

Ultra-low VOC member of the Carbozinc family with extraordinary corrosion resistance properties.
Description Carbozinc 11 HS combines unparalleled performance characteristics with an ultra-low VOC
formulation that meets some of the most stringent VOC restrictions.

• Meets Class B slip co-efficient and creep testing criteria for use on faying surfaces
• Rapid cure. Dry to handle in 1 hour at 75°F (24°C) and 50% relative humidity
• Low temperature cure down to 15°F (-9°C)
• High zinc loading
• Very good resistance to salting
Features
• May be applied with airless or conventional spray
• Excellent as a lining for solvent storage* (Green color only)
• May be used as a weldable pre-construction primer
• Exhibits long-term corrosion resistance
• Ultra-low VOC level for solvent-based inorganic zincs

Standard: Green (0300)

Color
Special Order: Grey (0700)

Finish Flat

Primer Self Priming

Untopcoated
Continuous: 750°F (400°C)
Non-Continuous: 800°F (427°C)
Service Temperature
With recommended high heat topcoats:
Continuous: 1000°F (538°C)
Non-Continuous: 1200°F (649°C)

2 - 3 mils (51 - 76 microns) .

Dry Film Thickness 0.50-1.00 mils (12-25 microns) per coat for weldable, pre-construction primer. 2.0-5.0 mils for OEM
applications in controlled environments. Dry film thickness in excess of 6.0 mils (150 microns) is not
recommended.

Total Zinc Dust in Dry By Weight: 84%

Film

By Volume 75% +/- 2%

Solids Content
Measured in accordance with ASTM D 2697.

1203 ft²/gal at 1.0 mils (29.5 m²/l at 25 microns)

Theoretical Coverage 602 ft²/gal at 2.0 mils (14.8 m²/l at 50 microns)
Rate 401 ft²/gal at 3.0 mils (9.8 m²/l at 75 microns)
Allow for loss in mixing and application.

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Carbozinc 11 HS
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Thinner 26 : 15.28 oz/gal: 2.95 lbs./gal (354 g/l)
Thinner 33 : 15.28 oz/gal: 2.95 lbs./gal (354 g/l)
As Supplied : 2.4 lbs./gal (288 g/l)
Thinner 236 E : 38 oz/gal: 2.4 lbs./gal (288 g/l)
VOC Values
Thinner 254 : 8 oz/gal: 2.73 lbs/gal (327 g/l)

These are nominal values. When used as a pre-construction primer thin up to 38 oz/gal using
exempt Thinner 236 E.

Acrylics, Epoxies, Polyurethanes, High Heat Silicones, Silicates and others as recommended by
your Carboline sales representative.
Topcoats
Not required for certain exposures. A mist-coat/full-coat spray technique is often required to
minimize topcoat bubbling.

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

SSPC-SP6 Surface Profile: 1.0-3.0 mils (25-75 micron). Consult Carboline Technical Service for
appropriate surface preparation guidelines regarding tank lining applications.
Steel
When using under fireproofing products, defer to the primer surface preparation requirements in the
product data sheet of the fireproofing product.

P E R F O R M A N C E D ATA

All test data was generated under laboratory conditions. Field testing results may vary.

Test Method System Results

No blistering or rusting of
AASHTO M300 Blasted Steel 1 ct. CZ 11 HS
coating or any bare steel areas
ASTM A-325 or A-490 Slip co-efficient 1 ct. CZ 11 HS 0.58 meets requirements for Class B rating
No rusting or blistering; slight rust in scribe,
ASTM B117 Salt Spray Blasted Steel 1 ct. CZ 11 HS
no creepage at scribe after 70,000 hours
ASTM D3363 Pencil hardness 1 ct. CZ 11 HS Pencil Hardness 3 H

MIXING & THINNING

Power mix base (Part A), then combine and power mix as follows. Pour zinc filler (Part B) very
slowly into premixed base (Part A) with continuous agitation. Mix until free of lumps. Then add
Mixing activator (Part C) and mix for another 2 minutes. Pour mixture through a 30 mesh screen. Sifting
zinc through a screen will aid in the mixing process by breaking up or catching dry zinc lumps. DO
NOT MIX PARTIAL KITS. Note: Will not cure without the use of the Activator as defined below.

Normally not required but may be thinned up to 11 oz per 0.72 gal kit or 55 oz per 3.6 gal kit with
Thinner 26, 33 or 254. Use of thinners other than those supplied by Carboline may adversely affect
product performance and void product warranty, whether expressed or implied.
Thinning
For use as a weldable zinc primer to achieve a recommended DFT of 0.50-1.00 mils, thin this
product starting with 10% (and up to 30%) with Thinner 236E. Consult Carboline Technical Service
for guidance.

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Carbozinc 11 HS
PRODUCT DATA SHEET

MIXING & THINNING

0.72 Gal Kit
Part A (Base): Short fill 1-gal
Part C (Activator): 6.4 fl. oz.
Part B (Zinc Filler): 14.6 lbs
Ratio
3.6 Gal Kit
Part A (Base): Short fill 5-gal
Part C (Activator): 32 fl. oz.
Part B (Zinc Filler): 73 lbs

Pot Life 8 Hours at 75°F (24°C) and less at higher temps. Pot life ends when coating becomes too viscous.

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

The following spray equipment has been found suitable and is available from equipment
Spray Application manufacturers. Keep material under mild agitation during application. If spraying stops for more
(General) than 10 minutes, recirculate the material remaining in the spray line. Do not leave mixed coating in
the hoses during work stoppages.

Agitated pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, with a
Conventional Spray
maximum length of 50 feet; .070” I.D. fluid tip and appropriate air cap.

Pump Ratio: 30:1 (min.)

GPM Output: 3.0 (min.)
Material Hose: 3/8” I.D. (min.)
Airless Spray Tip Size: 0.017-0.021”
Output PSI: 2100-2500
Filter Size: 60 mesh
PTFE packings are recommended and available from the pump manufacturer.

For touch-up of areas less than one square foot only. Use medium bristle brush and avoid
Brush
rebrushing.

Roller Not recommended.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 15°F (-9°C) 15°F (-9°C) 15°F (-9°C) 30%
Maximum 95°F (35°C) 150°F (66°C) 120°F (49°C) 95%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal application conditions which are as follows: material 60°F-85°F
(16°C-29°C), surface & ambient 40°F-95°F (4°C-35°C) and humidity 40-90%.

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Carbozinc 11 HS
PRODUCT DATA SHEET

CURING SCHEDULE
Surface Temp. Dry to Handle Dry to Topcoat
15°F (-9°C) 16 Hours 7 Days
40°F (4°C) 4 Hours 3 Days
60°F (16°C) 2 Hours 36 Hours
75°F (24°C) 1 Hour 18 Hours
100°F (38°C) 45 Minutes 14 Hours

These times are based on a 3.0-4.0 mil (75-100 microns) dry film thickness. Higher film thickness, insufficient ventilation and/or
cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Humidity levels
below 50% will require longer cure times.
Notes: Maximum recoat times are unlimited. Must have a clean, dry surface free of chalk, zinc salts, etc. per typical good
painting practices. Consult Carboline Technical Service for specific information. Also, loose zinc must be removed from the cured
film by rubbing with fiberglass or aluminum screen wire when "dry spray/overspray" is evident on the cured film and a topcoat
will be applied. For accelerated curing or where the relative humidity is below 40%, allow an initial 2-hour ambient cure followed
by misting with clean potable water or steam to keep the coating wet for a minimum of 8 hours. The coating is considered cured
sufficiently to topcoat and/or immersion service when the coating achieves a "2H" pencil hardness per ASTM D3363 or a minimum
rating of 4 per ASTM D4752.
Recoat intervals may vary from those listed above when using under intumescent fireproofing products. Consult Carboline
Technical Service for recommended cure times before applying Carboline intumescent products.

CLEANUP & SAFETY

Use Thinner 21 or Isopropyl Alcohol. In case of spillage, absorb and dispose of in accordance with
Cleanup
local applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product
Safety
and use personal protective equipment as directed.

When used in enclosed areas, thorough air circulation must be used during and after application
until the coating is cured. The ventilation system should be capable of preventing the solvent vapor
Ventilation
concentration from reaching the lower explosion limit for the solvents used. Appropriate respirators
must be used by all application personnel.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A (Base): 12 months at 75°F (24°C)
Part B: 24 months at 75°F (24°C)
Part C: 24 months at 75°F (24°C)
Shelf Life
*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Storage Temperature & 40° -100°F (4-38°C).

Humidity 0-90% Relative Humidity

Store Indoors.

Storage This product is solvent based and not affected by excursions below these published storage
temperatures, down to 10°F, for a duration of no more than 14 days. Always inspect the product
prior to use to make sure it is smooth and homogeneous when properly mixed.

Shipping Weight 0.72 Gallon Kit - 22 lbs (10 kg)

(Approximate) 3.6 Gallon Kit - 103 lbs (47 kg)

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Carbozinc 11 HS
PRODUCT DATA SHEET

PA C K A G I N G , H A N D L I N G & S T O R A G E
Carbozinc 11 HS base: 55°F (13°C)
Flash Point (Setaflash) HS Activator: 90°F (33°C)
Zinc Filler: N/A

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

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