Static Design Basis - B224-999-80-43-EDB-1001

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The document discusses various types of spare parts like mandatory spares, commissioning spares and recommended spares for normal operation and maintenance of static equipment. It also discusses special tools and tackles.

The document discusses mandatory spares, commissioning spares and recommended spares for normal operation and maintenance. Mandatory spares include gaskets, fasteners, sight glasses etc. Commissioning spares are as per equipment manufacturer's recommendation.

Codes and standards mentioned are ASME, IS, ASTM, API etc. Latest editions are to be followed for design, fabrication, inspection and testing of equipment like vessels, columns, tanks etc.

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Engineering Design Basi s Document No.
(Static Equipment) B224-999-80-43-EDB-1001
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6.1 TUBE BUNDLE EXTRACTOR ............................... 17


7.0 SPARE PARTS ........................................... 17
7.1 MANDATORY SPARES.................................... 17
7.2 COMMISSIONING SPARES ................................ 18
7.3 RECOMMENDED SPARES FOR NORMAL OPERATION & MAINTENANCE
....................................................... 18
7.4 SPECIAL TOOLS AND TACKLES ............................ 18

REFER ANNEXURE-I TO THIS DESIGN BASIS FOR TRAY/TOWER INTERNALS,


CRUDE OIL DESALTER & VACCUM EJECTOR SYSTEM

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Engineering Design Basi s Document No.
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1.0 SCOPE

This Specification covers the design criteria for the purpose of carrying out Engineering for
Procurement of various static equipment required including requirements with regard to
spare parts & special tools.

Electrical items, Instrumentation & Controls, Piping, Rotating Equipment etc. associated with
Static Equipment shall comply with the design requirements as given in the respective
discipline specifications.

2.0 ABBREVIATIONS, CODES & STANDARDS / PUBLICATIONS

2.1 ABBREVIATIONS

Code Description
SMPV Static and Mobile Pressure Vessel
MDMT Minimum Metal Design Temperature

2.2 CODES & STANDARDS / PUBLICATIONS

The following codes and standards in their latest edition including latest addenda as on the
date of first issue of this design basis shall be followed unless otherwise specified in the
requisition for the design, fabrication, inspection and testing of Vessels, Columns, Reactors,
Spheres, Storage Tanks, Steel Silos, Bins, Hoppers, Steel Flare/Vents Stacks, silencers,
tube bundle extractor, air coolers & heat exchangers:

S.No. Description Standards / Codes Edition


1 For Pressure Vessels, Heat ASME SEC. VIII DIV.1 Latest
Exchangers
2 For Pressure Vessels IS 2825 Latest
3 For Pressure vessels and heat ASME SEC. VIII DIV.2 Latest
exchangers (Selectively for high
pressure/high thickness)
4 For Storage Spheres ASME SEC. VIII DIV.2 Latest
5 For Atmospheric Storage Tanks API 650/IS: 803 Latest
6 For Low Pressure Storage Tanks API 620 Latest
7 For Tank Inspection, Repair, API 653 Latest
Alteration & Reconstruction
8 For Cryogenic Storage Tanks API 620/BS-EN 14620 Latest
(Double Wall)
9 For Silos, hoppers and bins IS: 9178/EN-1991-4/EN- Latest
1993-4-1
10 For steel vent stacks etc. IS: 6533/ ASME Sec. VIII Latest
Div.1
11 For workmanship of Vessels not ASME SEC. VIII DIV.1 Latest
categorized under any other
code
12 For FRP vessels and Tanks BS : EN-13121/ASME Latest
Sec.X
13 For Mounded Vessel ASME SEC. VIII Latest
DIV.2/PD 5500/EEUMA
190

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S.No. Description Standards / Codes Edition


14 For Welded Aluminium Alloy ASME B 96.1 Latest
Storage Tanks
15 For material specification ASME SEC. II Latest
16 For material specification ASTM/IS Latest
17 For wind load consideration IS:875/SITE DATA Latest
18 For seismic design consideration IS:1893/SITE DATA Latest
19 For welding ASME SEC. IX Latest
20 For flanges ASME B 16.5 Latest
21 For large diameter flanges ASME B 16.47 Latest
22 For gaskets ASME B 16.20/ B 16.21 Latest
23 For shell and tube Exchanger TEMA Class R Latest
24 For Air Cooled Exchanger API 661 Latest
25 For Air Cooled Exchanger IS 800 Latest
Structural Design
26 For brazed aluminium plate fin ALPEMA Latest
exchanger
27 For fabrication considerations for API RP 934B Latest
vanadium modified Cr-Mo steel
heavy wall pressure vessels
28 Materials Resistant to Sulfide NACE MR 0103 Latest
Stress Cracking in Corrosive
Petroleum Refining
Environments.
29 Petroleum and natural gas NACE MR 0175/ ISO Latest
industries - Materials for use in 15156
H2S containing environments in
oil and gas production
30 Local Stresses in Spherical & WRC Bulletin #107 Latest
Cylindrical Shells due to External
Loadings
31 Local Stresses in Cylindrical WRC Bulletin #297 Latest
Shells due to External Loadings
on Nozzles
32 Methods and Controls to Prevent NACE-RP-0472 Latest
in-Service Environmental
Cracking of Carbon Steel
Weldments in Corrosive
Petroleum Refining
Environments

STATUTORY PROVISIONS

National laws and statutory provisions such as Indian Boiler Regulation and Petroleum and
Explosives Safety Organization, Nagpur, India together with any local by-laws for the state
shall be complied with. Static and Mobile Pressure Vessel (SMPV) rules and OISD norms as
applicable shall also be complied with.

3.0 GENERAL / DESIGN CONSIDERATIONS

S.No. Project Philosophy


1 Equipment shall be designed in compliance with the latest design code requirements
and applicable standards/ specifications. All design calculations shall be performed
considering all applicable loads for erection, operating and hydro test conditions.
MKS Unit system shall be followed.

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3.1 EQUIPMENT SIZING

S.No. Equipment Type Project Philosophy


1 Columns Based on inside diameter
2 Tanks & Spheres Based on inside diameter
3 Reactors Based on inside diameter
4 Vessels/Shell & Tube Heat Based on inside diameter (Based on OD
Exchangers for exchangers/vessels fabricated from
pipe).
5 Air Cooled Heat Exchangers Based on nozzle size and no. of tube rows

3.2 MINIMUM SHELL / HEAD THICKNESS

S.No. Project Philosophy


1 Minimum thickness of equipment wall/components shall be as given below:
1.1 For carbon and low alloy steel vessels - 6mm (For corrosion allowance upto 3.0 mm.
In case of higher corrosion allowance, thickness to be increased accordingly), but
not less than that calculated as per following

For diameters less than 2400 mm


Wall thickness = (Dia./1000) + 1.5 + CA (if any)

For diameters 2400 mm and above


Wall thickness = (Dia./1000) + 2.5 + CA (if any)

All dimensions are in mm.


1.2 For stainless steel vessels and high alloy vessels - 3 mm, but not less than that
calculated as per following for diameter more than 1500mm.

Wall thickness = (Dia./1000) + 2.5 + CA (if any)

All dimensions are in mm.


1.3 Vertical vessel with Height (TL to TL) / Diameter ratio greater than 5 shall be
considered as tall column and shall be designed accordingly.
1.4 For carbon steel, stainless steel, low alloy steel columns/towers & high alloy steel
columns/tower - 8mm (For corrosion allowance up to 3.0 mm. In case of higher
corrosion allowance, thickness to be increased accordingly).
1.5 For shell & tube heat exchangers, minimum thickness shall be as per TEMA.
1.6 For Air Cooled heat exchangers, minimum thickness shall be as per API 661,
however minimum tube sheet thickness shall be 22mm (excluding corrosion
allowance).

3.3 EQUIPMENT END CLOSURES

S.No. Project Philosophy


1 Unless specified otherwise, Deep Torispherical Dished End with 80 % crown radius
and 15% knuckle radius or alternatively 2:1 semi Ellipsoidal Dished End shall be
used for pressure vessels & heat exchangers.
2 Hemispherical Ends shall be considered when the thickness of shell exceeds 70
mm.
3 Flat Covers may be used for atmospheric vessels.
4 Pipe Caps may be used for vessels diameter <= 600mm having no internals.

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S.No. Project Philosophy


5 Flanged Covers (consisting of standard forged WN flanges and blind flange as per
ASME B16.5/16.47) shall be used for Vessels/Columns of Diameter <= 900mm
having internals.
6 All columns having diameter 900 mm and below shall be provided with intermediate
body flanges. Numbers of intermediate flanges shall be decided based on column
height and type of internals.

3.4 DESIGN PRESSURE

S.No. Project Philosophy


1 Design pressure shall be as per Process datasheet. If design pressure is not
specified in Process datasheet, the same shall be as per BEDP.
2 Design pressure specified shall be at the highest point of equipment. The design
pressure at any lower point is to be determined by adding the maximum operating
liquid head and any existing pressure gradient within the equipment (like differential
pressure as mentioned in Process Data Sheet , pressure exerted by
catalyst/packing).
3 Equipment shall be designed for steam out conditions as specified by process data
sheet.
4 Unless otherwise specified elsewhere, pressure chambers of combination units
including heat exchanger shall be designed for testing independently without
pressure in the adjacent chamber in corroded condition.

3.5 TEST PRESSURE

S.No. Project Philosophy


1 Unless specified otherwise, equipment shall be hydrostatically tested in the
fabricator's shop as per design code.
2 Equipment open to atmosphere shall be tested by filling with water to the top.
3
3.1 Pressure Chambers of combination units and heat exchangers that have been
designed to operate independently shall be hydrostatically tested to code test
pressure as separate equipment i.e. each chamber shall be tested without pressure
in the adjacent chamber unless otherwise specified in equipment data sheet.
3.2 When pressure chambers of combination units and heat exchangers have their
common elements designed for maximum differential pressure, the common
elements shall be subjected to test pressure equivalent to the differential pressure
multiplied by a factor as per applicable design code.
3.3 Coils shall be tested separately to code test pressure.
4 Unless otherwise specified in applicable design code allowable stress during hydro
test in tension shall not exceed 90% of yield point.
5 Storage tanks shall be tested as per applicable code.

3.6 DESIGN TEMPERATURE

S.No. Project Philosophy


1 Design Temperature shall be as per Process datasheet. If design temperature is not
specified in Process datasheet the same shall be as per BEDP.
2 Unless otherwise specified in process datasheet, Minimum Metal Design
Temperature (MDMT) shall be lower of minimum atmospheric temperature and
minimum temperature envisaged during operation.

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3.7 CORROSION ALLOWANCE

S.No. Project Philosophy


1 Corrosion allowance shall be as per Process datasheet. If Corrosion allowance is
not specified in Process datasheet the same shall be as per BEDP.
2 Unless otherwise specified in datasheet, corrosion allowance shall not be
considered for tubes of Heat Exchangers & Air coolers.
3 For weld overlayed equipment, weld overlay thickness (after final machining) shall
be provided such that undiluted chemistry (as required) from top is equal to the weld
overlay thickness/corrosion allowance required by Process data sheet.
4 For alloy clad equipment, no corrosion allowance is required on the base metal. The
cladding shall be in no case less than 3.0 mm and the same shall be considered as
corrosion allowance for the purpose of stress analysis i.e. no contribution of clad
thickness to be considered for stress calculations.
5 Corrosion allowance for nozzles and manhole neck shall be at least equal to that
specified for the equipment. No Corrosion allowance is required for flange faces.

3.8 WIND CONSIDERATION

S.No. Project Philosophy


1 Wind load shall be calculated on the basis of IS 875.

a) Drag coefficient for cylindrical vessels shall be 0.7 minimum.


b) Drag coefficient for spherical vessel shall be 0.6 minimum.
c) Basic wind speed of 47 m/s shall be considered
d) Other factors shall be as below
K1 = 1.0
K2 shall be based on Category 3 for units and 2 for offsite
K3 = 1.0
A contingency factor of 1.1 shall be applied to wind pressure.

Wind Data for Crude Oil Terminal will be provided in due course of time.

3.9 EARTHQUAKE CONSIDERATION

S.No. Project Philosophy


1 Earthquake loads for equipment shall be calculated in accordance with IS 1893 /site-
specific seismic spectra (Doc. No. B068-000-16-54-DB-0001)as specified in the
project specification.

Seismic Data for Crude Oil Terminal will be provided after finalization of Project Site.

3.10 CAPACITY

S.No. Equipment Type Project Philosophy


1 Tank
1.1 Capacity shall be specified as Nominal capacity and
Stored Capacity
1.2 Nominal capacity for fixed roof tanks shall be
volume of cylindrical shell.

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S.No. Equipment Type Project Philosophy


1.3 Stored capacity for fixed roof tanks shall be equal to
nominal capacity minus free board volume
(equivalent to 1000 mm of shell height) or if overflow
nozzle is provided then up to the bottom of overflow
nozzle.
1.4 Nominal capacity (also the stored capacity) for
floating roof tanks shall be volume of cylindrical shell
minus free board volume (equivalent to 1800 mm of
shell height).
1.5 Nominal capacity (also the stored capacity) for fixed
cum floating roof tanks shall be volume of cylindrical
shell minus free board volume (equivalent to
2500mm to 3500mm of shell height for tanks with
vent / overflow slot in shell).
2 Bullets (above ground or
underground)
2.1 Nominal capacity is the geometric capacity of Bullet.
2.2 Stored capacity shall be 85% of nominal capacity.
3 Sphere
3.1 Nominal capacity is the geometric capacity of
Sphere.
3.2 Stored capacity shall be 85% of nominal capacity.

3.11 SUPPORTS

S.No. Project Philosophy


1 Skirt support shall be provided for all tall columns {Refer Section 3.2 (1.3)}, vertical
vessels and reactors. However, small vertical equipment may be supported on legs
(pipe or structural section) or brackets.
2 All Cr-Mo steel reactors shall be supported on skirts.
Welding of external clips on Cr-Mo steel Reactors shall be avoided wherever
possible.
3 Skirt Thickness-
The thickness for the skirts inclusive of corrosion allowance shall be the maximum of
following:
a) 6 mm.
b) Thickness required by analysis.
c) 30 mm or 1/3 of the vessel wall thickness whichever is lower.

Corrosion allowance of total 1mm minimum shall be considered for skirt unless
otherwise specified in the project specifications to achieve final thickness of skirt
shell.
4 All columns with diameter 1000 mm and more shall be self-supporting.
5 All columns with diameter less than 1000 mm shall be supported by superimposed
structure around the column covering the entire height. Guy wires are not permitted
to be used for supporting any equipment.
6 In specific cases, columns having diameter less than 1000 mm and total L/D ratio
not exceeding 10 may be self-supported.
7 Flare and Vent stacks shall be supported structurally by super imposed structure all
around for the entire height.
8 Storage spheres shall be supported on pipe legs with tie rod bracing and
turnbuckles.

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S.No. Project Philosophy


9 Buried vessels shall be suitably anchored to prevent the uplift due to underground
water. Anchor bolts shall have corrosion allowance of 6 mm on diameter. Buried
vessels shall be rested on concrete saddles with anchoring bracket at the centerline
of the vessel.
10 All skirt supported equipment with height 20 m and above (irrespective of weight)
and erection weight 50 MT and above (irrespective of height) are to be provided with
tailing lug.
11 a) All columns and reactors shall be supplied with skirt template.

b) All skirt supported vessels with height 20 m and above (irrespective of weight)
and erection weight 50 MT and above (irrespective of height) shall be supplied with
skirt template.

3.12 MANHOLES

1. Vessels and columns with diameter from 900 mm up to 1200 mm shall be provided with
min. 500 NB manholes. For vessels and columns with diameter greater than 1200 mm
manhole size shall be 600 NB min. Manhole size shall be increased (if required) to facilitate
easy passage of removable internals. For Vessel and column/tower(without removable
internals) with diameter less than equal to 900mm shall be provided with 450 NB manhole.
2. High pressure reactor manholes shall be on I.D. basis. Size shall be as per Licensor
drawing.
3. Clean out doors shall be provided as per client's / process requirements and Size of clean
out doors fittings for tanks shall be 36" (900 mm) x 48" (1200mm).
4. For storage tanks minimum number of manholes (Shell: Size 600 mm & Roof: 750 mm)
shall be as follows:

S.No. Tank Diameter Shell Manhole Flush Type Roof * Manhole


Clean Out
Doors
1 Diameter <= 12 m 1 NIL 1
2 12 m < Diameter <= 2 1 2
45 m
3 45 m < Diameter <= 3 2 2
61 m
4 Diameter > 61 m 4 2 2

* In the deck of floating roof tank one number additional 30" NB manhole with internal ladder
shall be provided on floating roof as per fabricator's standard.

3.13 FLOATING ROOF

Unless otherwise specified floating roof shall be of following construction.

S.No. Tank Diameter Type Of Floating Roof - Type Of Floating Roof -


External Internal
1 Diameter <= 12 m Double Deck Type Double Deck
2 12 m < Diameter <= 60 m Single Deck Annular Single Deck Annular
Pontoon Type Pontoon Type
3 Diameter > 60 m Double Deck Type Double Deck

3.14 FLANGES

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S.No. Project Philosophy


1 Nozzle flanges up to 600 NB shall be as per ASME B16.5 and above 600 NB shall
be as per ASME B 16.47 (SERIES 'B') except that for high pressure heat exchanger.
Non-standard flanges shall be designed as per ASME Sec. VIII Div. 1.
2 Unless otherwise specified, W.N. Flanges shall be used for all classes.
3 Unless otherwise specified, all girth flanges and intermediate body flanges shall be
of weld neck type only.

3.15 INTERNALS

S.No. Project Philosophy


1 Unless otherwise specified removable internals shall be bolted type and material of
bolting shall be stainless steel TP 304. For shell & tube heat exchangers, floating
head bolting shall be compatible to shell material and SA 193 Gr. B7M/2HM shall be
used as a minimum.

3.16 PIPE DAVIT

S.No. Project Philosophy


1 Vertical Vessel/Column having safety valve size 80 NB and above and or having
internals, shall be provided with pipe davit.
2 Exchangers shall be provided with davits for removal of flat channel cover and shell
covers only.

3.17 VENT/DRAIN NOZZLE CONNECTIONS

S.No. Project Philosophy


1 Exchangers shall be provided with vent and drain connection of 40 NB nozzle with
blind flange etc. Separate vent and drain will not be provided if vented / drained by
process/other nozzles. For clad exchangers, minimum size of vent and drain nozzle
connection shall be 50 NB LWN.
2 All nozzles 50 NB & below shall be stiffened with 2 nos. 50 X 6 thk. flats 90 degree
apart.

3.18 MP CONNECTIONS FOR PG/TI

S.No. Equipment Type Project Philosophy


1 Shell & Tube heat exchangers
1.1 For Clad Exchangers: One no. 50NB LWN nozzle
on each inlet/outlet with BF etc. If not feasible,
then on main shell/channel or piping close to main
nozzles.
1.2 Others : One no. 40 NB nozzle with blind on each
inlet / outlet.
Rating shall be same as process nozzle.
2 Air Cooler
2.1 One on one of the inlets & one on one of the
outlets of each header, size 40 NB nozzle with BF
etc. If it is not possible to provide on process
nozzle then it shall be provided on header.
2.2 Rating shall be same as process nozzle.

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3.19 IMPORTANT CONSIDERATIONS

S.No. Project Philosophy


1 All columns and vessels shall be capable of withstanding water full condition during
system testing in corroded condition.
2 In addition, all vertical vessels, columns and horizontal vessels shall be designed so
as to permit site testing of the equipment with water at the test pressure on the top of
the equipment considering 33% of design wind load. The design shall be based on
fully corroded condition.
3 Design of components not covered in IBR (Indian Boiler Regulations) shall be in
accordance with ASME SEC VIII DIV I.
4 All nozzle necks, all nozzle flanges and blind flanges shall be of weld deposit
construction for clad equipment. Loose liners are not permitted.
5 No flanged connection shall be provided inside support skirt or other confined areas.
6 All vertical equipment shall be provided with two lifting lugs. Lifting lugs shall be
designed with minimum impact factor of 2.

3.20 HEAT EXCHANGERS

S.No. Type Project Philosophy


1 Tube Sheet type for floating
head and U tube heat
exchanger
1.1 Non-extended for floating head and U tube
exchangers.
Extended for Stab in bundles only of 'B' type
stationary head of U tube exchangers
2 Testing accessories for shell
and tube Heat Exchanger
2.1 Testing rings shall be provided on all floating 'S' & 'T'
head type exchangers.
2.2 Dummy shell shall be provided for fixing test ring for
exchangers such as kettle type or floating head
without shell covers (TEMA 'AHT' or 'AKT') or stab in
bundle where shell design pressure is higher than
tube side pressure.
2.3 Test flanges shall be provided :-
2.3.1 For exchangers with removable bundle and bonnet
type channel.
2.3.2 For exchanger with removable bundle and channel
with flat cover if tube side pressure is greater than
shell side pressure.
2.4 Minimum number of test rings/ test flanges/ dummy
shells shall be at least one per set of three bundles.
2.5 For shell side interconnected and stacked
exchangers the minimum number of test rings shall
be equal to the number of exchangers in one stack.
2.6 For 'U' tube & removable bundle exchanger, number
of test flanges shall be equal to number of
exchangers in one stack.
3 Lifting Lug Lifting Lug shall be provided for all Vertical Fixed
Tubesheet Exchangers.

3.21 AIR COOLERS

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6.0 MATERIAL HANDLING FACILITIES FOR NORMAL MAINTENANCE OF


EQUIPMENT

6.1 TUBE BUNDLE EXTRACTOR

S.No. Project Philosophy


1 For safe and quick removal of tube bundle of exchangers installed at various
elevation and location in Refinery, Mechanised Tube Bundle Extractor units to pull
out the tube bundles from exchangers horizontally for cleaning and maintenance
safely shall be provided.
2 The unit shall be operable hydraulically or pneumatically to perform the required
function. Ordinarily available plant air of Refinery shall be available for the Tube
Bundle Extracted, for extraction or insertion of tube bundles into the exchanger
3 The unit should have the capability of pulling out the most obstinate tube bundle
from the exchanger or fixing / inserting it again after cleaning repair etc. into the
exchanger, balancing it after the bundle has been pulled out of the exchanger and
bringing it to the grade, safely from any elevation.
4 The unit should be designed such that the tube bundle can be extracted or inserted
into the exchanger shell, with minimum of hydraulic or pneumatic power.
5 Unit shall have built-in safety features to prevent the bundle from rolling off the
extractor, should the frame go down by any reason. The unit shall have the
capability to balance itself against any external load acting simultaneously, once the
tube bundle has been removed from the shell.
6 The unit should be simple, self contained device, operable with minimum skill,
without any hazardous exposure to the operator and the maintenance personnel.
7 Unit should be such that the levelling fixing, and clamping of Extractor with the
exchanger flange is achievable with an ordinarily skill of the operator, minimum of
time and ease. Coupling for supply of air, to air motor(s), shall be quick connect /
disconnect type.
8 The unit shall have self contained hydraulic fluid reservoir of suitable capacity and
necessary appurtenances for the operation of the Extractor. Hydraulic fluid used
should be suitable for the site conditions in which it is going to function.
9 Contractor shall provide mobile plant air supply unit or necessary plant air supply
points on supply headers, fixed near to all exchanger, in Refinery, for operation of
Tube Bundle Extraction Unit.
10 The control of the Tube Bundle Extractor unit shall be fail safe.
11 The unit is crane lifted into position, for removal or insertion of tube bundle, by any of
the normal duty crane available in the Refinery for the purpose of regular material
handling. No additional working platform, aids are necessary to perform the required
function.

7.0 SPARE PARTS

7.1 MANDATORY SPARES

S.No. Equipment Type Project Philosophy


1 Vessels & Columns Gaskets : Two sets for each installed gasket.
Fasteners : 10% (Min. 2 in each size) of
installed fasteners
Sight/Light Glass : 4 sets for each installed
glass.
2 Shell & Tube Exchangers 400% Gaskets
20% Bolting (Min. 4 studs & 8 nuts per joint)

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S.No. Equipment Type Project Philosophy


3 Air Coolers 400% gasket for header cover & nozzles with
blind flange
200% gaskets for plugs
20% plugs
100% belts
20% Bolts & Nuts for all nozzle with BF &
Cover plate
One set of Diaphragm Actuator with
positioner for each type of auto variable pitch
fan (for Moore fans)

(Alternatively vendor recommended spares


for his type of auto variable pitch fans for
make other than Moore).
4 Agitator Bearing for agitator: One set per Tag No.
Gasket for Agitator Mounting nozzle: 200%
Bolting for Agitator Mounting nozzle:
10%(minimum 2 sets for each size)
Oil Seal for Gear Box: 2 Set
5 Reactor Internals Internal Bolting: 10% or Min. 10, whichever is
higher.
Glass Fibre Rope Packing/Graphite
Impregnated Rope: 200% of the Installed
quantity.
6 Demister/ Coalescer 10%(Min. 4 Nos. of each size/Type)extra
fasteners(bolts, nuts, clamps, spacers, etc.)as
required for holding the demister.

7.2 COMMISSIONING SPARES

Commissioning Spare Parts shall be procured along with the main equipment as per
equipment manufacturer's recommendations. The list of such recommended spares shall be
obtained along with the offer. Any commissioning spare consumed over and above the
recommended commissioning spares, during commissioning shall be supplied free of cost
by the equipment vendor. Any leftover (unused) spares after commissioning, out of those
included by vendor in his offer, shall be handed over to the owner.

7.3 RECOMMENDED SPARES FOR NORMAL OPERATION & MAINTENANCE

As per static equipment manufacturer's recommendations, a quotation for spare parts for
two-years normal operation (over and above mandatory spares) along with unit price shall
be obtained with the proposal for customer to order the same separately.

7.4 SPECIAL TOOLS AND TACKLES

Special Tools and Tackles shall be procured along with the main equipment as per
equipment manufacturer's recommendations. The list of such recommended special
tools/tackles shall be obtained along with the offer.

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