Static Design Basis - B224-999-80-43-EDB-1001
Static Design Basis - B224-999-80-43-EDB-1001
Static Design Basis - B224-999-80-43-EDB-1001
1.0 SCOPE
This Specification covers the design criteria for the purpose of carrying out Engineering for
Procurement of various static equipment required including requirements with regard to
spare parts & special tools.
Electrical items, Instrumentation & Controls, Piping, Rotating Equipment etc. associated with
Static Equipment shall comply with the design requirements as given in the respective
discipline specifications.
2.1 ABBREVIATIONS
Code Description
SMPV Static and Mobile Pressure Vessel
MDMT Minimum Metal Design Temperature
The following codes and standards in their latest edition including latest addenda as on the
date of first issue of this design basis shall be followed unless otherwise specified in the
requisition for the design, fabrication, inspection and testing of Vessels, Columns, Reactors,
Spheres, Storage Tanks, Steel Silos, Bins, Hoppers, Steel Flare/Vents Stacks, silencers,
tube bundle extractor, air coolers & heat exchangers:
STATUTORY PROVISIONS
National laws and statutory provisions such as Indian Boiler Regulation and Petroleum and
Explosives Safety Organization, Nagpur, India together with any local by-laws for the state
shall be complied with. Static and Mobile Pressure Vessel (SMPV) rules and OISD norms as
applicable shall also be complied with.
Wind Data for Crude Oil Terminal will be provided in due course of time.
Seismic Data for Crude Oil Terminal will be provided after finalization of Project Site.
3.10 CAPACITY
3.11 SUPPORTS
Corrosion allowance of total 1mm minimum shall be considered for skirt unless
otherwise specified in the project specifications to achieve final thickness of skirt
shell.
4 All columns with diameter 1000 mm and more shall be self-supporting.
5 All columns with diameter less than 1000 mm shall be supported by superimposed
structure around the column covering the entire height. Guy wires are not permitted
to be used for supporting any equipment.
6 In specific cases, columns having diameter less than 1000 mm and total L/D ratio
not exceeding 10 may be self-supported.
7 Flare and Vent stacks shall be supported structurally by super imposed structure all
around for the entire height.
8 Storage spheres shall be supported on pipe legs with tie rod bracing and
turnbuckles.
b) All skirt supported vessels with height 20 m and above (irrespective of weight)
and erection weight 50 MT and above (irrespective of height) shall be supplied with
skirt template.
3.12 MANHOLES
1. Vessels and columns with diameter from 900 mm up to 1200 mm shall be provided with
min. 500 NB manholes. For vessels and columns with diameter greater than 1200 mm
manhole size shall be 600 NB min. Manhole size shall be increased (if required) to facilitate
easy passage of removable internals. For Vessel and column/tower(without removable
internals) with diameter less than equal to 900mm shall be provided with 450 NB manhole.
2. High pressure reactor manholes shall be on I.D. basis. Size shall be as per Licensor
drawing.
3. Clean out doors shall be provided as per client's / process requirements and Size of clean
out doors fittings for tanks shall be 36" (900 mm) x 48" (1200mm).
4. For storage tanks minimum number of manholes (Shell: Size 600 mm & Roof: 750 mm)
shall be as follows:
* In the deck of floating roof tank one number additional 30" NB manhole with internal ladder
shall be provided on floating roof as per fabricator's standard.
3.14 FLANGES
3.15 INTERNALS
Commissioning Spare Parts shall be procured along with the main equipment as per
equipment manufacturer's recommendations. The list of such recommended spares shall be
obtained along with the offer. Any commissioning spare consumed over and above the
recommended commissioning spares, during commissioning shall be supplied free of cost
by the equipment vendor. Any leftover (unused) spares after commissioning, out of those
included by vendor in his offer, shall be handed over to the owner.
As per static equipment manufacturer's recommendations, a quotation for spare parts for
two-years normal operation (over and above mandatory spares) along with unit price shall
be obtained with the proposal for customer to order the same separately.
Special Tools and Tackles shall be procured along with the main equipment as per
equipment manufacturer's recommendations. The list of such recommended special
tools/tackles shall be obtained along with the offer.