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Machinist 4 TH Semester CTS

This document discusses CNC vertical machining centers (VMC). It contains questions and answers about VMC safety, operation, programming, and tooling. Some key points covered are: - The emergency stop switch is used to stop the machine suddenly. - CNC machines are controlled by programs, not operators. - Part programs contain instructions for the machine. - VMCs use automatic tool changers and servo motors for table movement. - G-codes like G01 are used for linear interpolation in programming.

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Quality Hosur
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
765 views26 pages

Machinist 4 TH Semester CTS

This document discusses CNC vertical machining centers (VMC). It contains questions and answers about VMC safety, operation, programming, and tooling. Some key points covered are: - The emergency stop switch is used to stop the machine suddenly. - CNC machines are controlled by programs, not operators. - Part programs contain instructions for the machine. - VMCs use automatic tool changers and servo motors for table movement. - G-codes like G01 are used for linear interpolation in programming.

Uploaded by

Quality Hosur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

Machinist – Semester 4 Module 1 - CNC vertical machining centre

Reviewed and updated on: 01st November 2019 Version 1.1

1 : What is the safety sign?

A : Flammable
B : Poison
C : Risk of electric shock
D : Radio active

2 : Which switch is used to stop the machine A : Tool changing arm


suddenly? B : Spindle
A : Cycle stop C : Tool magazine
B : Emergency stop D : Column
C : Toggle switch
D : Spindle stop 6 : What is marked as ʹxʹ?

3 : How CNC machine is controlled?


A : By operator
B : By program
C : Control system
D : Electrical unit

4 : What is part program?


A : Instruction to machine
B : Instruction to supervisor
C : Instruction to manager
D : Instruction to operator

5 : What is marked as ʹxʹ?

A : Screw shaft
B : Balls
C : Ball screw nut
D : Seal

NIMI Question Bank Page 1 of 26


Machinist – Semester 4 Module 1 - CNC vertical machining centre
Reviewed and updated on: 01st November 2019 Version 1.1

7 : Which code is used for ʺCircular


interpolation clock wise directionʺ? 12 : What is name of control system?
A : G01
B : G02
C : G03
D : G00

8 : Which device is used for feed back system in


CNC?
A : Control unit
B : Axis motor
C : Encoder
D : Spindle motor

9 : What is the operation? A : Point to point control


B : Contouring control
C : 2D control
D : Straight cut control

13 : Which operation is performed by point- to-


point system?
A : Side milling
B : Face milling
C : Drilling
D : Pocket milling

14 : What is X-axis movement in VMC?


A : Transverse
B : Longitudinal
C : Up
D : Down

15 : What is ATC?
A : Automatic Tool Changer
A : Face milling B : Automatic Pallet Changer
B : Side milling
C : Automatic Gauge Changer
C : Pocket milling D : Automatic Tool Setter
D : Slot milling
16 : Which axis is moving up and down in VMC?
10 : Which machine is used for face milling A : X
operation? B : Z
A : CNC lathe C : Y
B : CNC grinding D : B
C : CNC VMC
D : CNC wire EDM 17 : Which part is used to prevent access into
CNC milling?
11 : What is the operation to produce internal
A : Door
thread in VMC? B : Control panel
A : Reaming C : Machine table
B : Tapping D : Machine spindle
C : Drilling
D : Boring

NIMI Question Bank Page 2 of 26


Machinist – Semester 4 Module 1 - CNC vertical machining centre
Reviewed and updated on: 01st November 2019 Version 1.1

18 : Which system uses in punched tape? C : Straight cut control


A : NC system D : 3D contouring control
B : CNC system
C : DNC system 25 : What is the advantage of CNC machine?
D : Conventional system A : Less flexible
B : Less investment
19 : Which form a program block in CNC? C : Less accuracy
A : Cams D : Complicated jobs machining
B : Levers
C : Gears 26 : What is hole finishing operation in VMC?
D : Alpha numeric codes A : Drilling
B : Milling
20 : Which motor is used for table movement C : Fine boring
on CNC milling? D : Tapping
A : Spindle motor
B : Hydraulic motor
C : Coolant motor
D : Servo motor

21 : What type of guide way is used in CNC


milling?
A : Flat
B : Dove tail
C : V and flat
D : LM guide way

22 : What is G code for ʺLinear interpolationʺ?


A : G91
B : G90
C : G00
D : G01

23 : Which interpolation is joining two points in


straight line?
A : Circular interpolation
B : Linear interpolation
C : Helical interpolation
D : Parabolic interpolation

24 : Which system provides feed motion along X


or Y axis?
A : Point -to-point control
B : Contouring control

NIMI Question Bank Page 3 of 26


Machinist – Semester 4 Module 2 - VMC tooling system and Part programming
Reviewed and updated on: 01st November 2019 Version 1.1

27 : What is the movement marked as ʹxʹ? C : Absolute co-ordinate


D : Cartiriyan co-ordinate

32 : How many axes are in basic VMC?


A : 1
B : 2
C : 3
D : 4

33 : What is ʺGʺ code for incremental system?


A : G91
B : G00
C : G01
D : G90

34 : What is smallest unit in program?


A : Word
B : Address
C : End of block
D : Character

35 : What is ʹHʹ in part programs?


A : Tool length offset
B : Work offset
A : X axis Positive
C : Wear offset
B : Y axis Positive
D : Geometry offset
C : Z axis Negative
D : Y axis Negative
36 : What is ʺNʺ in the part program?
A : Program number
28 : What is ʺGʺ code for peck drilling?
B : Block number
A : G86
C : Tool offset number
B : G82
D : Work offset number
C : G83
D : G84
37 : What is a ʺWordʺ in a program?
A : Address
29 : What is the code for ʺabsolute
B : Line
programmingʺ?
C : Combination of characters
A : G91
D : End of block
B : G28
C : G90
38 : What is a ʺBlockʺ in a program?
D : G00
A : Line
B : Word
30 : What is ʺG91ʺ in VMC?
C : Address
A : Absolute co-ordinate
D : Character
B : Cartiriyan co-ordinate
C : Polar co-ordinate
39 : Which code to call sub-program?
D : Incremental co-ordinate
A : M98
B : M99
31 : What is ʺG90ʺ in VMC?
C : M06
A : Incremental co-ordinate
D : M08
B : Polar co-ordinate

NIMI Question Bank Page 4 of 26


Machinist – Semester 4 Module 2 - VMC tooling system and Part programming
Reviewed and updated on: 01st November 2019 Version 1.1

40 : What is ʺG40ʺ in program?


A : Cutter radius compensation lift
B : Cutter compensation cancel
C : Cutter radius compensation right
D : Cutter offset outside complex

41 : What is ʺG04ʺ command?


A : Dwell time
B : Rapit motion
C : Linear motion
D : Canned cycle cancel

42 : What is ʺMʺ in program?


A : Sub-program
B : Sub-routine A : Cutting edge angle
C : Miscellaneous function B : Helix angle
D : Preparatory function C : Clearance angle
D : Web angle
43 : What is ʺGʺ in program?
A : Sub-routine 49 : What is the point angle of twist drill for
B : Preparatory function mild steel?
C : Sub-program A : 140°
D : Miscellaneous function B : 130°
C : 118°
44 : What is ʺG76ʺ code for system? D : 120°
A : Drilling
B : Fine boring 50 : How tool life is expressed?
C : Boring A : Minutes
D : Tapping B : Seconds
C : Hours
45 : What is ʹZʹ value represents in G84 cycle? D : Days
A : Feed rate
B : Hole position 51 : What is the unit of cutting speed in VMC?
C : Reference plane A : Meter/sec
D : Depth B : Meter/min
C : MM/min
46 : What is ʺRʺ represents in G81 cycle? D : Revolution/min
A : Hole position X-axis
B : Hole position Y-axis 52 : What is unit of feed in VMC?
C : Position of reference level A : mm/min
D : Feed rate B : mm/rev
C : mm/sec
47 : What is canned cycle? D : metre/min
A : Lengthy program
B : Start program 53 : What is the use of ʺG01ʺ code?
C : Sub-program A : Radius milling
D : Main program B : Concave milling
C : Straight line milling
48 : What is marked as ʹxʹ? D : Index milling

NIMI Question Bank Page 5 of 26


Machinist – Semester 4 Module 2 - VMC tooling system and Part programming
Reviewed and updated on: 01st November 2019 Version 1.1

54 : Which method is used to avoid machine


collision in VMC during initial practice?
A : Simulation
B : Auto cycle
C : Manual method
D : Jog method

NIMI Question Bank Page 6 of 26


Machinist – Semester 4 Module 3 - VMC tooling system and Part programming
Reviewed and updated on: 01st November 2019 Version 1.1

55 : Which mode is adopted for block by block B : MPG


execution of a CNC programme? C : MDI
A : Auto mode D : Edit
B : MD mode
C : Jog mode 63 : Which mode is used to copy the part
D : Single block mode program in VMC?
A : MDI
56 : What is ʺT01ʺ in M06T01; in FANUC B : JOG
program? C : AUTO
A : Tool offset no:1 D : Edit
B : Tool no:6
C : Tool no:1 64 : Which mode is used to enter part program?
D : Tool wear offset no:01 A : Auto mode
B : MDI mode
57 : Which ʹMʹ code is used to stop in between C : Edit mode
different operations? D : JOG mode
A : M01
B : M00 65 : What is ʺM04S500ʺ in CNC program?
C : M30 A : Spindle rotation CW 500 rpm
D : M20 B : Spindle rotation CCW 500 rpm
C : Spindle stop
58 : Which record is provided with operation D : Spindle orientation
sequence of a component?
A : Job card 66 : What is ʺG54ʺ in FANUC VMC?
B : Process planning A : Tool offset
C : Maintenance sheet B : Work co-ordinate system
D : Estimation sheet C : Tool radius offset
D : Tool wear offset
59 : Which offset is used to adjust the
dimension of the component due to tool wear 67 : Where to enter the tool length value in
involve? VMC?
A : Work offset A : Work offset
B : Geometry offset B : Geometrical offset
C : Wear offset C : Wear offset
D : Zero offset D : Zero offset

60 : Which axis do homing first in VMC?


A : X - axis
B : Z - axis
C : Y - axis
D : B - axis

61 : What do you check mainly in VMC before


starting?
A : Work piece
B : Tool available
C : Proper voltage
D : Gauges

62 : Which mode is used for fine slide


movement manually for work offset setting?
A : JOG

NIMI Question Bank Page 7 of 26


Machinist – Semester 4 Module 3 - VMC tooling system and Part programming
Reviewed and updated on: 01st November 2019 Version 1.1

68 : What is marked as ʹxʹ? A : Directory


B : File
C : Folder
D : Parameter

A : Test arbor
B : Edge finder
C : Cutter arbor
D : Boring bar

69 : Which knob is used to stop the machine


suddenly?
A : Feed rate over ride
B : Spindle stop
C : Cycle stop
D : Emergency stop

70 : Which knob is used to control rapid motion


in VMC?
A : Mode selection
B : Rapid traverse
C : Feed rate over ride
D : Spindle speed over ride

71 : Where the program numbers stored in


VMC?

NIMI Question Bank Page 8 of 26


Machinist – Semester 4 Module 4 - Part program execution on VMC
Reviewed and updated on: 01st November 2019 Version 1.1

72 : What is the part marked as ʹxʹ ? A : Delete


B : Insert
C : Reset
D : Offset

78 : Which mode is used to enter part program


in VMC?
A : Edit
B : Jog
C : MDI
D : Auto

79 : What is pressed to recover axis over travel?


A : Reset
B : Delete
C : Enter
D : Insert

80 : What is the distance from X0, Y0, Z0 of


A : Plug gauge machine zero to work zero in x,y,z direction?
B : Ring gauge A : Tool length offset
C : Feeler gauge B : Zero offset
D : Screw pitch gauge C : Tool wear offset
D : Wear offset
73 : Which function is used for movement
command in part program? 81 : Which is the offset from nose of the holder
A : Preparatory function to overhanging length of cutter?
B : Miscellaneous function A : Work offset
C : Speed function B : Wear offset
D : Feed function C : Tool offset
D : Geometry offset
74 : What is ʹSʹ in CNC part program?
A : Feed 82 : Which is an advantage of CNC machine?
B : Sub program A : High accuracy
C : Spindle speed B : Initial cost is high
D : Depth of cut C : More expensive
D : Productivity depends on the programmer
75 : Which button is pressed to select program
number from directory? 83 : What is ʺG03ʺ in part program?
A : OSRH A : Circular inter polation clockwise
B : Reset B : Circular inter polation counter clock wise
C : Measure C : Helical inter polation
D : Alter D : Linear inter polation

76 : What is ʺM02ʺ command? 84 : Which code is used for ʺProgram end and
A : End of program reset?
B : Optional stop A : M06
C : Program stop B : M30
D : Spindle stop C : M10
D : M04
77 : What is pressed to remove the ʺwordʺ in
program?

NIMI Question Bank Page 9 of 26


Machinist – Semester 4 Module 4 - Part program execution on VMC
Reviewed and updated on: 01st November 2019 Version 1.1

85 : What is ʺNʺ in N100 G00X150.0 Z200.0;? C : Optional stop


A : Program number D : Jog
B : Sequence number
C : Tool number
D : Tool offset number

86 : What is the address to specify ʺyʺ axis co-


ordinate arc center?
A : H
B : J
C : K
D : Auto

87 : Which is pressed to stop temporarily during


auto mode operation?
A : Cycle stop
B : Feed hold
C : Dry run
D : Machine lock

88 : Which button is used to remove ʺwordʺ


during program editing?
A : Shift
B : Insert
C : Reset
D : Delete

89 : Which button is pressed to cancel an alarm


in VMC?
A : Alter
B : Reset
C : Insert
D : Delete

90 : Which mode is to check the movement of


tool without work piece?
A : Jog
B : Machine lock
C : Dry run
D : Auto mode

91 : Which mode is to check the program block


one by one?
A : Jog mode
B : Edit mode
C : Auto mode
D : Single block

92 : Which function is used to check the


program without making any axis movement?
A : Dry run
B : Machine lock

NIMI Question Bank Page 10 of 26


Machinist – Semester 4 Module 5 - VMC - Various cycles
Reviewed and updated on: 01st November 2019 Version 1.1

93 : What is pressed to restart the machine


from power shutdown? 99 : What is the G-code for tapping cycle in
A : CNC ON FANUC system?
B : CNC OFF A : G84
C : Auto cycle B : G81
D : Zero return C : G82
D : G83
94 : What is marked as ʹxʹ?
100 : What is CRC?
A : Cutter Diameter Compensation
B : Cutter Length Compensation
C : Cutter Radius Compensation
D : Cutter Wear Compensation

101 : What is G41?


A : Cutter radius compensation cancel
B : Cutter radius Compensation Left
C : Cutter radius Compensation Right
D : Cutter Height Compensation

102 : What is marked as ʹxʹ?

A : Depth of cut
B : Feed
C : Cutting speed
D : rpm

95 : What is expressed as
A : Cutting speed
B : Feed
C : Depth of cut
D : Cycle time

96 : What is ʹDʹ in
A : rpm of the cutter
B : Diameter of the cutter
C : Cutting speed of the cutter
D : Feed of the cutter

97 : What is expressed as meter/minute? A : Programmed path


A : Feed B : Compensated path
B : Cutting speed C : Roughing path
C : Depth of cut D : Finishing path
D : Cycle time
103 : What is ʹDʹ command in tool offset?
98 : What indicates number of repetitions in sub A : Wear of cutter
program? B : Tool material
A : L C : Length of cutter
B : X D : Radius tool
C : P
D : %

NIMI Question Bank Page 11 of 26


Machinist – Semester 4 Module 5 - VMC - Various cycles
Reviewed and updated on: 01st November 2019 Version 1.1

104 : Which is two dimensional co-ordinate C : Canned cycle


system? D : Roughing cycle
A : Absolute
B : Incremental 112 : What is ʹFʹ in ʺG84 X_Y_Z_R_F_?
C : Polar co-ordinate A : Hole position
D : Cartesiar coordinate B : Cutting feed rate
C : Hole depth
105 : What is wear offset? D : Position of R-plane
A : Tool length setting
B : Geometry setting 113 : What is ʹQʹ in G87 X_Y_R_Z_Q_F_ in
C : Tool wear adjustments FANUC system?
D : Work offset setting A : Feed
B : Depth
106 : What is perpendicular distance between C : Hole position
original and final surface of the work piece? D : Shift value
A : Feed
B : Cutting speed 114 : What is G code for back boring cycle in
C : Depth of cut FANUC system?
D : rpm A : G83
B : G85
107 : What is C : G87
A : Milling time D : G89
B : Driving time
C : Turning time 115 : What is G73 in FANUC system?
D : Shaping time A : High speed peck drilling cycle
B : Boring cycle
108 : What is used to avoid repetition of C : Back boring cycle
programme blocks? D : Tapping
A : Main program
B : Absolute program 116 : Where is tool reference point lies in the
C : Incremental program cutter in VMC?
D : Sub program A : Outer
B : Inner
109 : What is the ʺMʺ code for sub program end C : Center
in FANUC system? D : Bottom
A : M98
B : M18 117 : Which code makes the compensated path
C : M19 to the right side of programmed path?
D : M99 A : G40
B : G41
110 : How sub program is identified in numeric C : G42
system? D : G43
A : X
B : L 118 : Which code makes the compensated path
C : P to the left side of programmed path?
D : U A : G40
B : G41
111 : What is used to produce identical parts in C : G42
VMC? D : G43
A : Main program
B : Sub program

NIMI Question Bank Page 12 of 26


Machinist – Semester 4 Module 5 - VMC - Various cycles
Reviewed and updated on: 01st November 2019 Version 1.1

119 : What is radius vector in polar co-ordinate


system?
A : Point to arc center
B : Angle from origin
C : Point to point
D : Point to the origin

120 : Which co-ordinate system is used to


program hole positions on a bolt circle?
A : Cartesian
B : Polar co-ordinate
C : Point to point
D : Continuous path

121 : Which co-ordinate system, a point is


defined by the distance from a reference point and
an angle from a reference direction?
A : Point to point
B : Cartesian
C : Polar
D : Continuous
A : Continuous
122 : What is pressed to stop all motions of
B : Point to point
machines immediately?
C : Cartesian
A : Close feed rate knob
D : Polar
B : Emergency stop
C : Close speed knob
127 : What is ʺG16ʺ command in part program?
D : Main OFF
A : Parabolic interpolation
B : Polar co-ordinates ON
123 : What is E-switch?
C : Corresion co-ordinate ON
A : Emergency
D : Inch programming
B : Edit
C : Enter
D : Reset

124 : What is ʹzʹ in G81 X-Y-Z-R-K-F-?


A : Hole position
B : Hole depth
C : Feed
D : Number of repeats

125 : What is radial co-ordinate in polar co-


ordinate system?
A : Angle from the pole
B : Distance from the pole
C : Point to point
D : Point to arc center

126 : What is the type of co-ordinate system?

NIMI Question Bank Page 13 of 26


Machinist – Semester 4 Module 6 - Documentations maintenance and Repair
Reviewed and updated on: 01st November 2019 Version 1.1

128 : What is the symbol ʹOʹ in process chart


documentation?
A : Transport
C :
B : Inspection
C : Operation
D : Delay
D :
129 : What is the symbol for ʺStorageʺ used in
process chart documentation?
A :

B : I
C :

135 : What is the symbol ʺ□ʺ indicated in


D : D machine tool lubrication?
A : Daily
130 : Which substance is having oily property B : Weekly
available in the form of fluid, semifluid or solid? C : Monthly
A : Coolant D : As per manufacturer
B : Cutting oil
C : Lubricant 136 : What is the remedy to reduce excessive
D : Water wear on toothed wheel?
A : Use of no filter
131 : What is the purpose of using lubricant? B : Sufficient oil supply
A : Increase wear C : Reduce lubricating film thickness
B : Increase adhesion D : Increase lubricating film thickness
C : Reduce friction
D : Increase corrosion rate

132 : What is the program of TPM?


A : Quality program
B : Maintenance program
C : Production program
D : Marketing program

133 : What is OEE in maintenance?


A : = Availability x Profit x Quality
B : = Availability x Planning x Quality
C : = Availability x Process x Quality
D : = Availability x Productivity x Quality

134 : What is the symbol indicated to apply


monthly lubrication to machine tools?
A :

B :

NIMI Question Bank Page 14 of 26


Machinist – Semester 4 Module 6 - Documentations maintenance and Repair
Reviewed and updated on: 01st November 2019 Version 1.1

137 : What is the of name instrument? 142 : What is the property of lubricant to
withstand pressure and remain on bearing surface?
A : Flash point
B : Fire point
C : Viscosity
D : Oilness

143 : What is the status of journal in hydro


dynamic lubrication?

A : Spirit level
B : Block sprit level
C : Straight edge
D : Mandrel

138 : What is graphical representation of


activities from raw material to the finished product?
A : Productivity report
B : Bill of material A : Journal at full speed
C : Production cycle time B : Journal at rest
D : Process chart C : Journal starts to rotate
D : Journal at middle speed
139 : What is measured from start time taken to
end of machining a job?
A : Machine cycle time
B : Overall cycle time
C : Cycle time
D : Production cycle time

140 : Which document instructs the work team


to take up the production work?
A : Maintenance card
B : Job card
C : Bill of material
D : Work activity log

141 : Which property refers to a combination of


wettability, surface tension and slipperiness?
A : Viscosity
B : Oiliness
C : Flash point
D : Fire point

NIMI Question Bank Page 15 of 26


Machinist – Semester 4 Module 6 - Documentations maintenance and Repair
Reviewed and updated on: 01st November 2019 Version 1.1

144 : What is the status of journal in hydro C : Dry


dynamic lubrication? D : Water

147 : What is the substance having an oily


property?
A : Lubricant
B : Coolant
C : Water
D : Air

148 : What is the full form of TPM?


A : Total Productive Management
B : Total Process Planning Management
C : Total Productive Maintenance
D : Total Planned Maintenance

149 : What is the system of finding the faults in


any machine and also removal of faults?
A : Inspection
B : Production
A : Journal at rest C : Maintenance
B : Journal at full speed D : Marketing
C : Journal starts to rotate
D : Journal at middle speed 150 : Which type of maintenance involves daily
cleaning inspection, oiling and re-tightening?
145 : What is the status of journal in hydro A : Breakdown
dynamic lubrication? B : Preventive
C : Predictive
D : Periodic

151 : Which type of maintenance having


advantage of reduced equipment failure?
A : Breakdown maintenance
B : Predictive maintenance
C : Preventive maintenance
D : Corrective maintenance

152 : Which type of maintenance involves, if a


machine until it completely breaks down?
A : Preventive maintenance
B : Predictive maintenance
C : Corrective maintenance
A : Journal at full speed D : Breakdown maintenance
B : Journal at rest
C : Journal starts to rotate 153 : Which department keeps the machines
D : Journal at middle speed and equipments in good operating condition?
A : Production
146 : What keeps the vital parts in condition to B : Quality
increase the life of machine? C : Maintenance
A : Lubrication D : Tool room
B : Coolant

NIMI Question Bank Page 16 of 26


Machinist – Semester 4 Module 6 - Documentations maintenance and Repair
Reviewed and updated on: 01st November 2019 Version 1.1

154 : What is the symbol ʺΔʺ indicate in D :


machine tool lubrication?
A : Daily
B : Monthly
C : As per manufacturer
D : Weekly

155 : What is used to level the machine tools


accurately?
A : Straight edge
B : Plumb bob 160 : Why failure occurs in bearing?
C : Test mandrel A : Proper bearing selection
D : Sprit level B : Improper lubrication
C : Proper mounting
156 : Which instrument tests the run-out of D : Sufficient lubricant quantity
wheel spindle nose in surface grinding?
A : Dial test indicator 161 : What is used for testing straightness of
B : Straight edge bed in machine tool?
C : Mandrel A : Mandrel
D : Sprit level B : Feeler gauge
C : Straight edge
157 : Which is the property of lubricant that D : Plumb bob
gives off vapour at lowest temperature on heating?
A : Viscosity 162 : What is used to test the flatness of lathe
B : Fire point bed?
C : Flash point A : Straight edge and gauge blocks
D : Pour point B : Test mandrel
C : Sprit level
158 : Which type of maintenance should not D : Plumb bob
interface with production schedules?
A : Breakdown maintenance
B : Routine
C : Preventive
D : Predictive

159 : What is the symbol used to apply daily


lubrication in machine tools?
A :

B :

C :

NIMI Question Bank Page 17 of 26


Machinist – Semester 4 Module 7 - Milling, Cutters, Gear and Cams
Reviewed and updated on: 01st November 2019 Version 1.1

163 : What is the use of slab milling cutter?


A : To produce gear
B : To produce dovetail
C : To produce slot
D : To produce plain surface

164 : What is the angle marked as ʹXʹ?

A : Cycloidal
B : Spiral
C : Helix
D : Involute

167 : Which type of gear the teeth are cut on


conical surface of the job?
A : Spur gear
B : Helical gear
C : Worm wheel
A : Right land helix D : Bevel gear
B : Left hand helix
C : Left spiral 168 : What is marked as ʹXʹ ?
D : Right spiral

165 : What is the angle marked as ʹXʹ?

A : Face angle
A : Radial rake B : Root angle
B : Primary clearance C : Pitch cone angle
C : Axial rake D : Addendum angle
D : Secondary clearance
169 : What is the formula to find pitch diameter
166 : What is the curve marked as ʹXʹ? of bevel gear in module?
A : 2.25m
B : (mz+2 cos ẟʹ)
C : 1.25m
D : zm

NIMI Question Bank Page 18 of 26


Machinist – Semester 4 Module 7 - Milling, Cutters, Gear and Cams
Reviewed and updated on: 01st November 2019 Version 1.1

170 : What is the formula to find total depth of C :


bevel gear in module?
A : 1.25m
B : 2.25m
C : 2m
D : 0.25m D :
171 : What is the formula to find back cone
distance in bevel gear?
A : m(z+2cos ẟʹ)
B : zm
174 : What is marked as ʹXʹ?
C : R tan ẟʹ
D : z/cos ẟʹ

172 : What is marked as ʹXʹ?

A : Knife edge follower


B : Roller follower
C : Mush room follower
D : Flat faced follower

A : Lobe
B : Lead
C : Rise
D : Uniform rise

173 : What is the formula to find gear ratio to


cut a plate cam in milling machine?
A :

B :

NIMI Question Bank Page 19 of 26


Machinist – Semester 4 Module 7 - Milling, Cutters, Gear and Cams
Reviewed and updated on: 01st November 2019 Version 1.1

175 : What is marked as ʹXʹ?


178 : What is the indexing ratio of dividing head
used in milling machine?
A : 1:40
B : 40:1
C : 80:1
D : 1.8

179 : Which angle is denoted as ʹSʹ in mating


bevel gear?

A : Knife edge follower


B : Mush room follower
C : Flat faced follower
D : Roller follower

176 : Which curve line is generated by the


progressive rotation of a point around a cylinder? A : Root angle
A : Spiral B : Shaft angle
B : Cycloidal C : Pitch cone angle
C : Helix D : Dedendum angle
D : Involute
180 : What is name of gear?
177 : Which formula is used to determine the
angle of swivel of the table to cut helical grooves on
workpiece?
A :

B :

C :

A : Miter bend gear


D : B : Straight bevel gear
C : Spiral bevel gear
D : Hypoid gear

NIMI Question Bank Page 20 of 26


Machinist – Semester 4 Module 7 - Milling, Cutters, Gear and Cams
Reviewed and updated on: 01st November 2019 Version 1.1

181 : Which type of bevel gear used in machines 186 : Which type of follower not often used in
to transmit power to 90°? cam drive?
A : Spur A : Roller
B : Straight tooth bevel gear B : Knife edge
C : Hypoid gear C : Mush room
D : Helical D : Flat faced

182 : Which gear has the advantage of smooth 187 : Which follower produces considerable
operation high speed range and more torque side thrust between the follower and the guide?
transmission? A : Flat faced follower
A : Hypoid gear B : Mush room follower
B : Straight tooth bevel gear C : Knife edge follower
C : Spiral bevel gear D : Roller follower
D : Screw bevel gear
188 : How followers are classified in cam?
183 : Calculate pitch diameter for milling a bevel A : Shape
gear if module =3 mm and no of teeth = 24. B : Size
A : 76.24 C : Weight
B : 3 D : Material
C : 72
D : 3.75 189 : What is the name of cutter?

184 : Calculate the dedendum of bevel gear if


module is 3mm.
A : 6.75 mm
B : 6 mm
C : 3 mm
D : 3.75 mm

185 : What is the type of cam?

A : Reamers
B : Core drill
C : Slot drill
A : Plate cam D : End mill cutter
B : Grooved plate cam
C : Toe and wiper cam
D : Drum cam

NIMI Question Bank Page 21 of 26


Machinist – Semester 4 Module 7 - Milling, Cutters, Gear and Cams
Reviewed and updated on: 01st November 2019 Version 1.1

190 : Which machine is used to cut helical


groove on a workpiece?
A : Vertical milling
B : Horizontal milling
C : Turret head milling
D : Universal milling

191 : What is marked as ʹXʹ ?

A : Spur
B : Helical
C : Bevel
A : Pitch cone angle D : Worm wheel
B : Root angle
C : Face angle 194 : Which type of bevel gear is used to
D : Shaft angle connect shafts that are at an angle but not
intersecting?
192 : Which gear is classified according to the A : Spiral bevel
tooth surface and use? B : Hypoid gears
A : Spur C : Straight bevel gear
B : Helical D : Mitre gear
C : Worm
D : Bevel 195 : What is the machine element with a
surface or groove formed to produce a motion to
193 : What is the name of gear? another part follower?
A : Roller
B : Gear
C : Shaft
D : Cam

NIMI Question Bank Page 22 of 26


Machinist – Semester 4 Module 7 - Milling, Cutters, Gear and Cams
Reviewed and updated on: 01st November 2019 Version 1.1

196 : What is marked as ʹXʹ ? 201 : What is the formula to find angle of
inclination of the spindle to mill plate cam?
A :

B :

C :

D :
A : Grooved plate cam
B : Driven cam
C : Toe and wiper cam
D : Plate cam

197 : Which element having a projecting part of


the cam imparts a reciprocating motion to the
follower?
A : Lead
B : Rise
C : Uniform rise
D : Lobe

198 : Which element of a cam is the distance


one lobe will raise or lower the follower as the cam
revolves?
A : Lobe
B : Lead
C : Rise
D : Uniform rise

199 : Which is used to impart a reciprocating


motion to the followers in a machine?
A : Gear
B : Shaft
C : Cam
D : Clutch

200 : Calculate the lift of the plate cam that has


a rise of 15 mm in 90° rotation if the table lead
screw has a pitch of 6mm.
A : 3.75 mm
B : 0.266 mm
C : 60 mm
D : 0.0166 mm

NIMI Question Bank Page 23 of 26


Machinist – Semester 4 Module 8 - Worms and Keys
Reviewed and updated on: 01st November 2019 Version 1.1

202 : What is the formula to calculate pitch


diameter of worm wheel?
A : 0.8 d₁
B : ha₂
C :

A : Leather key
D : mz₂
B : Spline
C : Wood ruff
203 : Which gear drive is used for ʺLarge speed
D : Round
reduction and torque transmissionʺ?
A : Helical
208 : What is marked as ʹXʹ?
B : Worm and worm wheel
A : Total composite error
C : Bevel
B : Tooth to tooth composite error
D : Spur
C : Radial run-out
D : Profile error
204 : What is ʺπmz1ʺ, in worm calculation?
209 : Which method is suitable for worm wheel
machining?
A : Shaping
B : Hobbing
C : Grinding
D : Turning

210 : What is marked as ʹXʹ?

A : Lead angle of worm


B : Length of worm
C : Lead of worm
D : Tooth thickness

205 : What is the element marked as ʹXʹ?


A : Root dia
B : Pitch dia
C : Axial pitch
D : Pressure angle

206 : What is the use of splines on a shaft?


A : To slide along longitudinally A : Throat dia
B : Change the direction of rotation B : Pitch dia
C : As idler C : Over dia
D : Spline hub fixed stationary D : Root dia

207 : What is the arrangement number of keys


and key ways formed over the cylindrical shaft?

NIMI Question Bank Page 24 of 26


Machinist – Semester 4 Module 8 - Worms and Keys
Reviewed and updated on: 01st November 2019 Version 1.1

211 : Which surface of a worm gear is termed as B : Inside micrometer


throat? C : Depth micrometer
A : Cylindrical D : Flange micrometer
B : Flat
C : Concave 219 : Calculate the pitch diameter of worm
D : Convex wheel having module 2 mm and number of teeth is
40.
212 : What is ʺNormal pitchʺ in worm wheel? A : 20
A : Axial pitch x sine of helix angle B : 80
B : Axial pitch x cosine of helix angle C : 40
C : Axial pitch x tan of helix angle D : 160
D : Axial pitch x cosec of helix angle
220 : What is marked as ʹxʹ in worm wheel?
213 : What is the formula to calculate outside
diameter of worm wheel?
A : Throat radius - module
B : Throat radius + module
C : Throat diameter + module
D : Throat dia meter -module

214 : Which gear drive is used to connect ʺtwo


non-parallel, not intersecting shaftsʺ right angles to
each other?
A : Helical
B : Bevel
C : Spur
D : Worm and worm wheel

215 : Calculate the ʺLead of wormʺ its module is


2 mm and single start. A : Throat
A : 6.28 B : Face
B : 2 C : Face angle
C : 3.14 D : Throat radius
D : 1

216 : What is ʺLead of worm/πdʺ in worm


calculations?
A : Lead of worm
B : Lead angle of worm
C : Length of worm
D : Tooth thickness

217 : What is 6 in spline designation ʺ6 x 28 x


34ʺ, IS:2327?
A : Inner diameter
B : Number of keys
C : Outer diameter
D : Diametral pitch

218 : Which is used to measure chordal


thickness of the gear teeth?
A : Outside micrometer

NIMI Question Bank Page 25 of 26


Machinist – Semester 4 Module 8 - Worms and Keys
Reviewed and updated on: 01st November 2019 Version 1.1

ANSWERS :

1:C; 2:B; 3:B; 4:A; 5:C; 6:B; 7:B; 8:C; 9:C; 10:C; 11:B;
12:B; 13:C; 14:B; 15:A; 16:B; 17:A; 18:A; 19:D; 20:D;
21:D; 22:D; 23:B; 24:C; 25:D; 26:C; 27:C; 28:C; 29:C;
30:D; 31:C; 32:C; 33:A; 34:D; 35:A; 36:B; 37:C; 38:A;
39:A; 40:B; 41:A; 42:C; 43:B; 44:B; 45:D; 46:C; 47:B;
48:B; 49:C; 50:A; 51:B; 52:A; 53:C; 54:A; 55:D; 56:A;
57:B; 58:B; 59:C; 60:B; 61:C; 62:B; 63:D; 64:C; 65:B;
66:B; 67:B; 68:B; 69:D; 70:B; 71:A; 72:C; 73:A; 74:C;
75:A; 76:A; 77:A; 78:A; 79:A; 80:B; 81:C; 82:A; 83:B;
84:B; 85:B; 86:B; 87:B; 88:D; 89:B; 90:C; 91:D; 92:B;
93:A; 94:A; 95:A; 96:B; 97:B; 98:A; 99:A; 100:C;
101:B; 102:B; 103:D; 104:C; 105:C; 106:C; 107:A;
108:D; 109:D; 110:B; 111:B; 112:B; 113:D; 114:C;
115:A; 116:C; 117:C; 118:B; 119:D; 120:B; 121:C;
122:B; 123:A; 124:B; 125:B; 126:D; 127:B; 128:C;
129:C; 130:C; 131:C; 132:B; 133:D; 134:B ; 135:C;
136:D; 137:B; 138:D; 139:C; 140:B; 141:B; 142:C;
143:C; 144:B; 145:B; 146:A; 147:A; 148:C; 149:C;
150:B; 151:C; 152:D; 153:C; 154:D; 155:D; 156:A;
157:C; 158:B; 159:C; 160:B; 161:C; 162:A; 163:D;
164:B; 165:B; 166:C; 167:D; 168:C; 169:D; 170:B;
171:C; 172:C; 173:A; 174:D; 175:D; 176:C; 177:C;
178:B; 179:B; 180:C; 181:B; 182:C; 183:C; 184:D;
185:C; 186:B; 187:C; 188:A; 189:D; 190:D; 191:C;
192:D; 193:C; 194:B; 195:D; 196:D; 197:D; 198:C;
199:C; 200:C; 201:D; 202:D; 203:B; 204:C; 205:C;
206:A; 207:B; 208:C; 209:B; 210:B; 211:C; 212:B;
213:C; 214:D; 215:A; 216:B; 217:B; 218:D; 219:B;
220:C;

NIMI Question Bank Page 26 of 26

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