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    Pmi Procedure

    Uploaded by

    Chandrasekhar mishra
    The document provides a procedure for Positive Material Identification (PMI) testing to be performed on site at Chambal Fertilisers and Chemicals Limited's G3AU Project. Key steps include using a portable x-ray fluorescence spectrometer to analyze the chemical composition of materials and compare to specifications. Materials that meet specifications after testing will be marked as "PMI OK". Testing will be performed on plates, pipes, fasteners, pressure welds and other items as outlined in the sampling plan. Any failures will result in re-testing of the entire lot. Results will be documented in a PMI report.

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    © All Rights Reserved
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    Pmi Procedure

    Uploaded by

    Chandrasekhar mishra
    177 views4 pages
    The document provides a procedure for Positive Material Identification (PMI) testing to be performed on site at Chambal Fertilisers and Chemicals Limited's G3AU Project. Key steps include using a portable x-ray fluorescence spectrometer to analyze the chemical composition of materials and compare to specifications. Materials that meet specifications after testing will be marked as "PMI OK". Testing will be performed on plates, pipes, fasteners, pressure welds and other items as outlined in the sampling plan. Any failures will result in re-testing of the entire lot. Results will be documented in a PMI report.

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    pmi proced

    Original Title

    PMI PROCEDURE

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    The document provides a procedure for Positive Material Identification (PMI) testing to be performed on site at Chambal Fertilisers and Chemicals Limited's G3AU Project. Key steps include using a portable x-ray fluorescence spectrometer to analyze the chemical composition of materials and compare to specifications. Materials that meet specifications after testing will be marked as "PMI OK". Testing will be performed on plates, pipes, fasteners, pressure welds and other items as outlined in the sampling plan. Any failures will result in re-testing of the entire lot. Results will be documented in a PMI report.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    177 views4 pages

    Pmi Procedure

    Uploaded by

    Chandrasekhar mishra
    The document provides a procedure for Positive Material Identification (PMI) testing to be performed on site at Chambal Fertilisers and Chemicals Limited's G3AU Project. Key steps include using a portable x-ray fluorescence spectrometer to analyze the chemical composition of materials and compare to specifications. Materials that meet specifications after testing will be marked as "PMI OK". Testing will be performed on plates, pipes, fasteners, pressure welds and other items as outlined in the sampling plan. Any failures will result in re-testing of the entire lot. Results will be documented in a PMI report.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Chambal Fertilisers and Chemicals Limited

    G3AU Project
    PMI PROCEDURE
    TEIPL Work No: 6341
    Project Doc. No.: VD-M-U00-STA-PRC-BYFA003-000-0006 Page 01 of 04
    LOI NO. : P / 6341 /12991 / BYFA003

    Vendor Work No: PV-506~507 Vendor Doc. No.: QCP/PMI/PV506 Date: 17.10.2016

    Chambal Fertilisers and Chemicals Limited


    G3AU Project
    Brown-Field Expansion Fertilizer Project
    2200 MTPD Ammonia and 4000 MTPD Prilled Urea Plant
    in Gadepan, Kota, Rajasthan (India)

    PMI PROCEDURE

    FOR APPORVAL
    ☐ AP APPROVED

    ☐ AC APPROVED WITH COMMENTS

    ☐ RE NOT APPROVED (Re-submit)

    ☐ RV REVIEWED WITHOUT COMMENTS

    ☐ RC REVIEWED WITH COMMENTS

    ☐ NR NOT BE RETURNED

    RETURN DATE 17/11/16

    svc HAB
    PROJECT ORIGINATOR
    RECEIVED DATE

    System No. Equipment No. FWBS/AWBS


    NA U-FA-3202 , U-FA-4202

    DEEPAK
    0 Oct 17, 2016 For Approval DILIP GHOSH DILIP GHOSH DILIP GHOSH
    AGGARWAL
    DATE
    REV ISSUE PURPOSE PREPARE CHECKED APPROVED AUTHORIZED
    ISSUED

    ISGEC HEAVY ENGINEERING LTD.


    Proc. No. : QCP/PMI/PV506
    Page : 2 of 4
    Revision : 00
    PMI TESTING PROCEDURE
    Date : 17.10.2016.

    1.0 PURPOSE
    To ensure that correct alloy materials are properly identified as to their alloy type and
    installed as intended & to avoid any mix up of material on the basis of approximate
    chemical analysis during and after fabrication & assembling.
    2.0 SCOPE
    2.1 This procedure applies to the requirements for on job PMI to be performed at shop floor
    for Parent metal and Weld Tag No: PV-506 & PV-507 (U-FA3202/4202).
    2.2 The Identification shall be carried out on the basis of approximate chemical analysis of
    major alloying elements like Cr, Ni, Mo etc.

    2.3 The scope of this procedure includes but shall not limited to PMI of the material listed
    below:
    i) Low alloy steel
    ii) Ferrite, Martensitic & austenitic SS.

    3.0 EQUIPMENT
    Portable X-ray fluorescence spectrometer
    Make : Niton XRF Alloy Analyser
    Model : Xl2-800 / Xlt-898
    The instrument shall has been serviced within 6 months of the time of use. The date of last
    service shall be stated in PMI report.
    4.0 REFERANCE DOCUMENTS
    4.1 Approved Inspection and Test plan, ASME Sec VIII Div.1 2015, API RP 578, Customer
    specifications and Approved drawings.
    5.0 PERSONNEL
    Persons carrying out PMI testing shall be qualified, well conversant to the use including
    safety factors of the instrument.
    5.1 Operator qualification certificates for use of the instrument to be submitted to the client’s
    representative whenever they require.
    6.0 METHOD
    6.1 The analysis shall be done using quantitative multi elements analysis technique.
    6.2 Instrument shall be calibrated for specified mode before to carry out PMI with standard
    reference samples according to the manufacturer’s specification as given in instruction
    manual. Calibration of instrument shall be verified with standard samples before each use.
    Traceability of the samples shall be maintained. Calibration of instrument shall be as per
    API RP 578.
    6.3 Alloying Elements Required for Positive Material Identification during PMI shall be as
    mentioned below
    SA193GRB7 : Cr, Mo
    SS304 : Cr, Ni

    6.4 Use of the equipment shall be as per manufacturer’s instruction manual.

    6.5 The surface to be examined shall be smooth, free from dirt, grease, oil & scale. Weld metal
    shall be tested after removal of slag or particles from the weld surface. Joints welded from
    both sides shall be PMI tested on both the surfaces. Surface to be prepared by light grinding
    or solvent cleaning.
    Proc. No. : QCP/PMI/PV506
    Page : 3 of 4
    Revision : 00
    PMI TESTING PROCEDURE
    Date : 17.10.2016.

    7.0 EXTENT OF PMI EXAMINATION


    7.1 Following sampling plan shall be applicable for PMI examination of various items.

    Plates, forgings, fittings, pipes, RTJ 100%(one check per component)


    gaskets( if any)
    Fasteners 2% per each heat/lot of alloy
    bolt/studs and nuts with
    minimum 4 pieces.
    Pressure welds 100% (One check per weld seam)
    Non pressure parts directly welded to 10%
    pressure parts
    Internals 10%
    8.0 Time of examination
    8.1 Examination Shall be performed after fabrication and welding is completed. Equipments
    Internals and other items, not accessible for verification after fabrication, shall be checked
    prior to fabrication.
    9.0 Acceptance
    9.1 Materials checked shall meet the composition specified in relevant ASTM or ASME
    material specification. Weld overlay chemistry shall be as per approved WPS. The accuracy
    factor of instrument as found during calibration shall be considered.
    9.2 PMI tested materials (weld or components) with acceptable chemical composition shall be
    marked with the letters ‘PMIOK’ using low stress stamp or vibra-etch method.
    10.0 Retest and Rejection
    10.1 Whenever any sample drawn to PMI test, fails to meet requirement, 100% of items of lot
    shall be tested for PMI. Samples not meeting the specified requirement shall be further
    analyzed by spectrometer / wet analysis (referee method referenced in material
    specification) for acceptance / rejection in an independent laboratory. If the result is not
    with in specified range, it shall be rejected.
    The rejected components shall be marked with red ‘REJECTED’ and spoil any existing
    PMI marking or color coding to prevent accidental use of the rejected item and the same
    shall be replaced.

    11.0 MARKING
    11.1 Accepted materials shall be stamped as PMI OK by low stress stamping.

    11.0 RECORDING & DOCUMENTATION

    11.1 Result shall be recorded in report as shown below.

    PREPARED BY(Deepak Aggarwal) CHECKED AND APPROVED BY(Dilip Ghosh)


    Proc. No. : QCP/PMI/PV506
    Page : 4 of 4
    Revision : 00
    PMI TESTING PROCEDURE
    Date : 17.10.2016.

    ISGEC HEAVY ENGINEERING


    LIMITED
    YAMUNA NAGAR-135001(HARYANA),INDIA
    POSITIVE MATERIAL IDENTIFICATION REPORT

    PMI REPORT No. : DATE :


    JOB No. : ITEM NO :
    PROJECT : CLIENT :
    TESTING
    PURCHASE ORDER No. : AGENCY :
    BULK ITEM TYPE :
    MATERIAL SPECIFICATION :
    No. of ITEM in LOT :
    REQUISION ITEM No./Description
    : As per approved drawing
    MATERIAL SPECIFICATION REMARKS
    ELEMENTS Cr Mo Ni Mn Nb Ti V Fe
    SPECIFIED RANGE ACCEPT / REJECT
    PART No./JOINT
    Sr. No No.

    NITON XL2 800 NITON XLt 898


    Sr.No. 68969 Sr.No. 17301
    LAST SERVICE DATE LAST SERVICE DATE

    CHECKED
    TEST DONE BY BY INSPECTION AUTHORITY

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