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    PCP Vs ROTA Pump

    Uploaded by

    Dyah Sulistyarini
    1. Special single screw pumps have advantages over traditional rota pumps for magma and massecuite applications in sugar mills. Screw pumps require lower net positive suction head and are better suited for continuous vacuum pans. 2. Risansi's progressive cavity screw pumps with a single mechanical seal are ideal for extracting massecuite. They are leakproof and avoid issues with worn gland packing that can cause rota pumps to leak or stop working. 3. For magma applications, screw pumps' sealed design prevents leakage of costly raw materials and odors, making them the best option.

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    PCP Vs ROTA Pump

    Uploaded by

    Dyah Sulistyarini
    65 views2 pages
    1. Special single screw pumps have advantages over traditional rota pumps for magma and massecuite applications in sugar mills. Screw pumps require lower net positive suction head and are better suited for continuous vacuum pans. 2. Risansi's progressive cavity screw pumps with a single mechanical seal are ideal for extracting massecuite. They are leakproof and avoid issues with worn gland packing that can cause rota pumps to leak or stop working. 3. For magma applications, screw pumps' sealed design prevents leakage of costly raw materials and odors, making them the best option.

    Original Description:

    Pompa Rotary produk India zero leak

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    1. Special single screw pumps have advantages over traditional rota pumps for magma and massecuite applications in sugar mills. Screw pumps require lower net positive suction head and are better suited for continuous vacuum pans. 2. Risansi's progressive cavity screw pumps with a single mechanical seal are ideal for extracting massecuite. They are leakproof and avoid issues with worn gland packing that can cause rota pumps to leak or stop working. 3. For magma applications, screw pumps' sealed design prevents leakage of costly raw materials and odors, making them the best option.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    65 views2 pages

    PCP Vs ROTA Pump

    Uploaded by

    Dyah Sulistyarini
    1. Special single screw pumps have advantages over traditional rota pumps for magma and massecuite applications in sugar mills. Screw pumps require lower net positive suction head and are better suited for continuous vacuum pans. 2. Risansi's progressive cavity screw pumps with a single mechanical seal are ideal for extracting massecuite. They are leakproof and avoid issues with worn gland packing that can cause rota pumps to leak or stop working. 3. For magma applications, screw pumps' sealed design prevents leakage of costly raw materials and odors, making them the best option.

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    © All Rights Reserved
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    Advantages of

    special Single Screw Pumps


    Over Rota Pumps - in Magma
    and Massecuitte Application

    1. The ROTA pump technology & design with two bush for drive 5. Power Saving- The conventional ROTA ELLIPTICAL ROTOR
    shaft, elliptical rotor, flap with spring dates back 150 years PUMP HAS A MECHANICAL EFFICIENCY OF ONLY 20 to 25%
    and was designed for batch pans. These pumps require positive maximum whereas RISANSI MAKE HIGHFLOW PROGRESSIVE
    feed and it would not be out of place to mention that the CAVITY PUMPS HAVE 55 to 60% . Therefore, it consumes 65 %
    height of batch pans were increased to provide positive feed. more power than special screw pumps. Higher mechanical
    However with CONTINOUS VACUUM PANS coming in picture, efficiency of 65% as compared to 25% in Rota resulting in
    we now need pumps with LOW NPSHR. Something like Syrup lower amperage and lower power consumption.
    Extraction pumps. Screw pumps are perfectly designed for
    6. Example : Cap 30 m3/ hr/ 45 TPH , Head 30 MWC
    continuous pans because of low NPSHr.
    a. Absorbed KW ROTA pump= 9.8 KW
    2. Our RISANSI MAKE HIGHFLOW PROGRESSIVE CAVITY PUMPS
    b. Installed KW ROTA pump = 22 KW
    with mechanical seal are ideal for extracting massecuitte from
    c. Absorbed KW Screw pump= 3.7 KW
    a continous pan. They are provided with a single unbalanced
    mechanical seal water quenched and are totally leakproof. d. Installed KW Screw pump = 11 KW
    The gland packed pumps have a permanent problem. The e. Savings per hour for 1 pump = 6.1 KW / hr
    moment gland packing wears out the pumps will start leaking i. For 5 months crushing = 21600 KW per pump
    or stop lifting depending upon the difference between the ii. For 8 pumps = 172800
    height of pan to pump datum/ centre line. NPSHA SHOULD f. In Rs = 12,09,600 INR
    ALWAYS BE GREATER THAN NPSHR for the pump to perform g. Based on capacity vs head, installed kw, absorbed kw,
    well. difference in absorbed kw, multiplied by numbers of hours
    3. MAGMA APPLICATION- The magma mixer is always next to run during a season will give kwh savings. Depending on cost
    the pump at almost the same level. Here gland packed pumps of production of electricity one can work out total savings for
    will work but once the packing is worn out, it shall start leaking. different mills, countries.
    Leakage is not acceptable. Costly raw materials are lost in the 7. V belt drive saving in capital cost and maintenance cost of
    drain. A pungent smell prevails. Therefore RISANSI MAKE gear box.Savings in Capital Gear box is not used Motor KW is
    HIGHFLOW PROGRESSIVE CAVITY PUMPS WITH A SINGLE lower hence cost is lower
    MECHANICAL SEAL IS THE BEST OPTION.
    8. No crushing of grains as metal rotor rotates in rubber stator.
    4. Also note that RISANSI MAKE HIGHFLOW PROGRESSIVE CAVITY
    9. Ease of maintenance.
    PUMPS CAN TRANSFER 0 to 102 brix.
    Reference list where we are successfully using the special screw pumps for ABC Magma and ABC Massecuitte

    S. No. Client’s Name Capacity Head


    1. Shree Renuka Sugar, Gandhidham, Kutch 60TPH 40M
    2. Modi Sugar, Modinagar 50TPH 30M
    3. Balrampur Chini Mills Ltd Group – Haidergarh 35TPH 30M
    4. Birla Group - Hargaon 70TPH 40M
    5. Dalmia Group – Ramgarh 50TPH 20M
    6. Dalmia Group – Jawaharpur 50TPH 20M
    7. Triveni Group – Khatauli 50TPH 20M
    8. Venkateshkrupa Sugar Mills Ltd., Pune 70TPH 60M
    9. Swaraj India Agro Ltd., Sarata 80TPH 60M
    10. A. B. Sugars Ltd., Hoshiarpur 30m3/hr 6 Bar
    11. Narmada Sugar Pvt. Ltd., Narsinghpur 80TPH 60M
    12. Parle Sugar, Bahraich 50TPH 30M
    13. Seksaria Sugar, Biswan, Sitapur 50TPH 30M
    14. Olam Agro (India) Ltd., Barwani 50m3/hr 30M

    123/374 Fazalganj, Kanpur-208012, INDIA


    Phone: 0512-2234248, 2234247
    Mobile: +91 95651 26222
    Fax: 0512-2213861

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