SQR477F EMISSION CONTROL SYSTEM

GENERAL INFORMATION 09-3 Activated Charcoal Canister 

Description 09-3 Assembly 09-9
Specifications 09-4 Removal 09-9
Tool 09-4 Installation 09-9
Circuit Diagram 09-5 PCV Valve 09-10
Removal 09-10
DIAGNOSIS & TESTING 09-6 Inspection 09-10
Leakage Inspection 09-6 Installation 09-10
Activated Charcoal Canister  Upstream Oxygen Sensor 09-11
Inspection 09-6
Removal 09-11
Fuel Tank Cap Inspection 09-6
Inspection 09-12
ON-VEHICLE SERVICE 09-7 Installation 09-12
Activated Charcoal Canister  Downstream Oxygen Sensor 09-13
Solenoid Valve 09-7 Removal 09-13
Removal 09-7 Inspection 09-13
Inspection 09-8 Installation 09-13
Installation 09-8 09

Chery Automobile Co., Ltd. 09–1

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09–2 Chery Automobile Co., Ltd.

 09 - SQR477F EMISSION CONTROL SYSTEM

GENERAL INFORMATION
SQR477F EMISSION CONTROL SYSTEM

Description

4
3

09

RA19090010

1 - Fuel Tank Assembly 2 - Activated Charcoal Canister Solenoid Valve

3 - PCV Valve 4 - Activated Charcoal Canister

The emission control system recovers and burns the fuel vapor to prevent the vapor in the fuel tank from
being discharged into the atmosphere. It monitors the oxygen content in the exhaust gas, so as to guarantee
the maximum efficiency of the catalyst assembly in converting the HC, CO and NOx in the exhaust gas.
The activated charcoal canister plays an important role in the emission control system. The activated charcoal
canister can be used to absorb and filter the moisture and fuel vapor. The fresh air enters the bottom of
activated charcoal canister while the fuel vapor enters the top of activated charcoal canister through the pipe.
When the engine is stopped, the fuel vapor and fresh air will be stored in the activated charcoal canister.
When the canister solenoid valve opens, the fuel vapor will enter the intake manifold to burn.

Chery Automobile Co., Ltd. 09–3

 09 - SQR477F EMISSION CONTROL SYSTEM

The oxygen sensor consists of upstream oxygen sensor and downstream oxygen sensor. The upstream
oxygen sensor is installed on the exhaust manifold, and the downstream oxygen sensor is installed on the
main catalyst assembly. The oxygen sensor can detect the oxygen content in the exhaust gas, and determine
whether the combustible air-fuel mixture is completely burnt out or not, so as to guarantee the maximum
efficiency of the catalyst assembly in converting the HC, CO and NOx in the exhaust gas.

Specifications
Torque Specifications

Description Torque (N·m)

Activated Charcoal Canister Bracket Fixing Bolt 7 ± 1.5
Connecting Bolt Between Activated Charcoal
7 ± 1.5
Canister and Bracket
Exhaust Manifold Heat Insulator Fixing Bolt 25 ± 5
Upstream Oxygen Sensor 45 ± 5
Downstream Oxygen Sensor 45 ± 5

09 Tool
General Tool

Digital Multimeter

RCH0000002

09–4 Chery Automobile Co., Ltd.

 09 - SQR477F EMISSION CONTROL SYSTEM

Circuit Diagram
Emission Control System

BATTERY

EF35
10A 86 30
ECM
MAIN ENGINE
RELAY COMPARTMENT
FUSE AND
85 87
RELAY BOX
B-012
B-013
EF17 EF15 EF18
B-017
15A 15A 10A

C1 C17 D6 D5 C4 H6

RL
R

R
11 14 12
B-020
E-012 09
R

RL
R

R
3 4 DOWN- 3 4 1
UPSTREAM CANISTER
STREAM OXYGEN
OXYGEN SOLENOID
SENSOR VALVE
SENSOR E-006 E-018
2 1 E-008 2 1 2
RG
RB

BR
YV

YB
R

RW
PW

E-012
BY

WG
15 5 6
B-020
RG
BR

YB

20 5 15 16 48 21 43 73 104 80 94

ECM
B-001
E-001

76 75 74 73 72 71 70 69 68 67 66 65
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 88 87 86 85 84 83 82 81 80 79 78 77

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 100 99 98 97 96 95 94 93 92 91 90 89

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 112 111 110 109 108 107 106 105 104 103 102 101 1 2 3 4

E-006 E-008
B-001 E-001 B B
B B

D1 D2 D3 D4 D5 D6 D7 D8 B-012 C1 C2 C3 C4 C5 C6 C7 B-013
D13 D14 D15 D16 W C11 C12 C13 C14 W
D9 D10 D11D12 D17 D18 D19 D20 C8 C9 C10 C15 C16 C17 C18

B-020 B-017 E-018

1 2 3 4 5 6 7 8 H1 H2 H3 H4 H5 H6 H7
B W 1 2 B
16 15 14 13 12 11 10 9 H8 H9 H10 H11H12H13H14

EA19090010

Chery Automobile Co., Ltd. 09–5

 09 - SQR477F EMISSION CONTROL SYSTEM

DIAGNOSIS & TESTING

Leakage Inspection
Visually check that the hoses, connections and gaskets have no cracks, leaks or damage.

CAUTION

 Removal of the engine oil dipstick, filler cap, PCV hose and other components or other problems in them
may cause the engine to run improperly.
 Air suction caused by disconnections, looseness or cracks in the intake system pipes related to throttle
assembly will result in engine failure or abnormal operation. Replace the parts as necessary.

Activated Charcoal Canister Inspection

1. Close port C and blow compressed air into port A, check that the air flows from port B. If the result is not as
specified, replace the canister.
2. Close port C and blow compressed air into port B, check
that the air flows from port A. If the result is not as B
09
C
specified, replace the canister.

RA19090020

Fuel Tank Cap Inspection

1. Visually check that the fuel tank cap assembly is not deformed or damaged.
2. If the result is not as specified, replace the fuel tank cap.

09–6 Chery Automobile Co., Ltd.

 09 - SQR477F EMISSION CONTROL SYSTEM

ON-VEHICLE SERVICE
Activated Charcoal Canister Solenoid Valve
Removal

CAUTION

 Before removal, mark the air inlet and outlet hoses to avoid confusion.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the engine trim cover.
4. Remove the activated charcoal canister solenoid valve.
a. Disconnect the canister solenoid valve connector
(arrow).

09

RA19090030

b. Disengage the elastic clamps (arrow) and disconnect

both ends of canister solenoid valve from the hose.

RA19090040

CAUTION

 Positioning distance from hose end to clamp is 3 - 5 mm.

c. Remove the canister solenoid valve from the bracket.

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 09 - SQR477F EMISSION CONTROL SYSTEM

Inspection
Measure the resistance between the 2 pins of canister
solenoid with the digital multimeter.
+ -
1 2
Measurement
Specification (Ω)
Temperature
20°C 26 ± 4

RA19090050

Installation
Installation is in the reverse order of removal.

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09–8 Chery Automobile Co., Ltd.

 09 - SQR477F EMISSION CONTROL SYSTEM

Activated Charcoal Canister Assembly

Removal
1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the front right wheel house (See page 46-15).
4. Remove the activated charcoal canister assembly.
a. Loosen the elastic clamps (arrow), and disconnect the connection between activated charcoal canister
and hoses.

CAUTION

 Positioning distance from hose end to clamp is 3 - 5 mm.

b. Remove 2 fixing bolts (1) from the activated charcoal

canister bracket, and remove the activated charcoal
canister with bracket assembly.
(Tightening torque: 7 ± 1.5 N·m)
1 09

RA19090060

c. Remove the connecting bolt (arrow) between the

activated charcoal canister and bracket, and separate
the activated charcoal canister and bracket.
(Tightening torque: 7 ± 1.5 N·m)

RA19090070

ENVIRONMENTAL PROTECTION

 The abandoned activated charcoal canister should be handled by the specialized department according
to local laws and regulations. Never discard it at will.

Installation
Installation is in the reverse order of removal.

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 09 - SQR477F EMISSION CONTROL SYSTEM

PCV Valve
Removal
1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the engine trim cover.
4. Remove the PCV valve.
a. Disconnect the spring clamp (1) between the PCV
valve side and hose.
b. Take out the PCV valve in the PCV valve rubber boot
(2). 1

RA19090080

c. Remove the PCV valve rubber boot.

09
Inspection
1. Install a clean hose to the PCV valve.
2. Check the PCV valve operation.
a. Blow air into the cylinder head side, and check that the air flows smoothly.

WARNING

 DO NOT suck air through the valve. Petroleum substances inside the valve are hazardous to your
health.

b. Blow air into the intake manifold side, and check that the air flows difficultly.
If the result is not as specified, replace the PCV valve.
3. Remove the clean hose from the PCV valve.

Installation
Installation is in the reverse order of removal.

CAUTION

 Press the PCV valve rubber boot into the cylinder head cover, then press in the PCV valve.
 Positioning distance from hose end to spring clamp is 3 - 5 mm.

09–10 Chery Automobile Co., Ltd.

 09 - SQR477F EMISSION CONTROL SYSTEM

Upstream Oxygen Sensor

Removal

WARNING

 The temperature of exhaust system is very high when the engine is running. Before removal, you must
make sure that the engine has shut off, and the exhaust system has cooled down sufficiently, otherwise,
there is a risk of scald injury.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the engine trim cover.
4. Remove the upstream oxygen sensor.
a. Remove and disconnect the upstream oxygen sensor
connector (arrow) from bracket.

09

RA19090081

b. Remove 3 fixing bolts (arrow) from the exhaust

manifold heat insulator, and remove the exhaust
manifold heat insulator.
(Tightening torque: 25 ± 5 N·m)

RA19090082

c. Remove the upstream oxygen sensor (arrow) from the

exhaust manifold.
(Tightening torque: 45 ± 5 N·m)

RA19090090

Chery Automobile Co., Ltd. 09–11

 09 - SQR477F EMISSION CONTROL SYSTEM

Inspection
1. Measure the resistance of the upstream oxygen sensor
with the digital multimeter.
+ -

Multimeter D C B A
Condition Specification (Ω)
Connection
Pin C - Pin D 20°C 7 - 11
Pin A - Pin B
Pin A - Pin C
Pin A - Pin D Always ∞ RA19090100
Pin B - Pin C
Pin B - Pin D

If the result is not as specified, replace the upstream

oxygen sensor.

Installation
Installation is in the reverse order of removal.

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 09 - SQR477F EMISSION CONTROL SYSTEM

Downstream Oxygen Sensor

Removal

WARNING

 The temperature of exhaust system is very high when the engine is running. Before removal, you must
make sure that the engine has shut off, and the exhaust system has cooled down sufficiently, otherwise,
there is a risk of scald injury.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Raise the vehicle to the proper position.
4. Remove the downstream oxygen sensor.
a. Remove and disconnect the downstream oxygen
sensor connector (1) from bracket.
b. Remove the downstream oxygen sensor (arrow) from
the main catalyst assembly.
(Tightening torque: 45 ± 5 N·m) 09
1

RA19090110

Inspection
1. Measure the resistance of the downstream oxygen
sensor with the digital multimeter.
+ -

Multimeter D C B A
Condition Specification (Ω)
Connection
Pin C - Pin D 20°C 7 - 11
Pin A - Pin B
Pin A - Pin C
Pin A - Pin D Always ∞ RA19090100
Pin B - Pin C
Pin B - Pin D

If the result is not as specified, replace the downstream

oxygen sensor.

Installation
Installation is in the reverse order of removal.

Chery Automobile Co., Ltd. 09–13

- MEMO -

09–14 Chery Automobile Co., Ltd.