Sims Layout
Sims Layout
Sims Layout
Gas
MDEA MU Regen
1 OVHD
PURGE Condenser S
1 WATER SET-T
S Lean Solvent
Cooler
MU 1 Gas
Solvent Acid
SET-P Pump 120 121 Reflux
R 114 113 110 Drum
117 116 115 VLV-101 112 111
VLV-100 Booster
MIX-100 TEE-100 MAKEUP-100 Pump qc
qbp
qsc
qlsp SET LEAN
SOLVENT 131 1
CIRCULATION Acid 130 LVrd
FLOW RATE Gas
118 113F 114F 115F
Carbon Post TO ACHIEVE Reflux
Filter Filter THE DESIRE Pump qrp
CO2 IN
TREATED qcregen
Absorber 112F
PreFilter GAS!
100 107
Feed 103 Regenerator
KO 104
Drum LV1 109
101 102 qr
Feed LV
Flash
Drum
106
Lean
2 1 Rich
VLV-102 HX
105
108
Wed Oct 19 14:15:57 2022 Case: 6-Amine Unit-rev00.hsc Flowsheet: Case (Main)
BENZENE OVHD NNF
CONDENSER
BENZENE REFLUX
BENZENE 7 DRUM
TOP
Q-106
BENZENE BOTTOM
PUMP
BOTTOM 14 21 Q-108
DIP
L LV
8 18 19
E-102 E-104 E-105 VLV-102 TOLUENE
Q-105
Q-107
22
55 54 Make-up
56 CV4 water
Demi drum
MAKEUP-100 Water Make-up
mdea Water
Pump
Make-up
water 66
65
R 56a FE3
RCY-2 Q-106
62 63 64
61 FE4 CV5
Q-101 60 MIX-101
PA_2_Return 53c Water
Wash
7 Pump Air Air
5 6 Q-105
4 Cooler Cooler
Feed Air TEE-100 1
Cooler Absorber 2
MIX-103
Feed Feed Air 213
202 Cooler 210 Air Air
2 KO Blower 200 201 204 205 207 Cooler Cooler
1 FE1 3 Drum FE6 3
Q-100 Regenerator 4 5
MIX-100 53b 74 73 KO
Afterfilter Carbon Condenser KO KO
Filter KO Drum Drum
Reflux CO2 CO2 Drum 211 212 4 214
100 Compressor Q-110 Drum 208 209 3
Drum Compressor Q-110-2 206 2
CV 20 21 1 203 1 2 215
filter
1000 Q-109
Q-109-2 2005 CO2
Q-107 CO2 Q-110-4 CO2 Q-111
2010 Compressor Q-110-3 Compressor Compressor
70 71 72 19 4
53a FE7 Prefilter 3 5
23 Q-109-4 Q-109-5
R 22
102 101 17 18 qcond Reflux 2001 Q-109-3
CV1 CV3 Pump 2000 2011
RCY-1 Q-108 CV7 R 2004 2003
TEE-101 CV10
qreb RCY-3
53 52 25 24
54. Lean Lean/Rich CV6 FE5
Solvent Q-103 Exchanger Regenerator CV8
Air
Cooler R 2008
RCY-4
15 16 51 50
Rich Lean
Amine Solvent 2009
Q-102 Pump Q-104 Pump 2007
R 2006 2002
MIX-102 RCY-5 CV9
Wed Oct 19 14:43:36 2022 Case: CCS Unit-rev00.hsc Flowsheet: Case (Main)
Naphtha
Stabilizer Air Q-101
Condenser
Naphtha 1 2 3
Stabilizer Naphtha
top Stabilizer
Trim 19
Q-100 Cooler Naphtha VLV-101
Stabilizer 4 11
Reflux Naphtha TEE-108 LPG
Drum Stabilizer TO
Q-186 Reflux BL
Pump
42
5 10 158
VLV-100 VLV-102
6 36 Q-112
Pretopped S
Air
Cooler SET-27
37 39 Offgas S
Q-108 Main Column MIX-102 Main Q-163
Q-111 Column SET-15
Air Trim NS AIR
Condenser Cooler Q-164 CONDENSER
28 124
ATM 26 27 34 41 43 7 123 NS 38
VLV-107 STABILIZER VLV-125 166
COL Crude / Unstabilized 126 Q-166 TOP
TOP CDU 2nd FEED / BTTM
1st 33 Drum Naphtha HX Q-165
Overhead 32 Pump
HX shell Reflux 30 Q-113 Q-187 NS REFLUX 170
side Q-109
Drum Main TEE-102 35 DRUM 169 VLV-135
S 167
Column
40 SourWater
125
STABILIZER
S NS REFLUX TEE-109 LN
Reflux VLV-108 VLV-109 NAPHTHA TO
Pump STABILIZER FEED / Q-167 SET-16 SET-28 PUMP
Q-152 Q-110 BOTTOM HX BL
tube side Q-168
Q-188
S 172
29 31 130 168
VLV-106 Reflux SET-14 127 129 128
PREFLASH 108 NS VLV-126
TOWER Crude / FEED / Q-169 173
TOP Preflash BTTM VLV-136
Overhead HX
HX shell
side
NAPHTHA
DUTY IS SPLITTER
MULTIPLY
Q-162 NY A S Q-170
FACTOR SET-1
OF 2 TO
ACCOUNT DUTY OF E-110 171 HN
IS TRANSFER BY 131 NS VLV-139
8 FOR BOTH HN
S HXs S S SET-13 WHERE
PUMP
FEED / HN
TO
IS MULTIPLY Q-158 BTTM
Preflash SET-20 SET-13 SET-25 BY FACTOR OF HX BL
Q-189
Column 2 tube
Stripping Q-128 Q-129 Crude Q-191
Preflash Q-130 14 side
Steam Fired KERO Vacuum
Column PA_Return QMC 109 115 116
S Heater KERO Crude VLV-121
top 174 175
offgas
S PA_Draw KERO / VACUUM
SET-19 sour PA LVGO as vac E-100 Vaccum
S water Q-153 PUMP Kero cracking SYSTEM Vacuum Top
SET-22 12 PA HX material was Sour
78 79 80 SET-24 Q-156 Liquid
Preflash 1st 1st 2nd shell Q-157 not considered USING 12 kg/h OF AIR Water Pump
Column 77 Crude Crude Crude side in the model. PER 200 m3 TO BE Pump V-100
Q-127 / / Vacuum Q-134 Q-103 Main If you want MAINTAIN UNDER
Bttm Q-135 110 112 114 113 177
Pump HVGO HAGO Residue Column LAGO VLV-120 to include also VACUUM AND PARTLY 179 176
PA HX PA HX HX tube Stripping PA_Draw 1st Naphtha LVGO is FLANGED/PARTLY VLV-138 Vacuum
LAGO Crude Splitter 0.5-1.0 wt% Sour
tube tube side Steam PA WELDED SYSTEM
side side LAGO Atm / Reboiler of Atm Water
9 75 76 HAGO PUMP LAGO 1 tube Residue. Q-193
2nd 85 86 87 88 Steam PA_Return Column Q-154 180 Q-192
TEE-104 VLV-116 PA shell side Q-160 Q-161
Crude MIX-106 2nd 3rd side Q-159
/ Crude Crude
HVGO / Vacuum Air S
Q-102 HX HVGO Residue HAGO 111 117 118 119 120 121 122 leackage
HAGO VLV-122 VLV-123 VLV-124 SET-18
tube 81 84 PA HX HX tube STEAM LAGO Naphtha Kero 1st Air
Q-131 tube side PA_Draw HAGO Leackage
side Q-132 Q-133 PA_Return Stripper Stripper Crude
side PA Reboiler Reboiler / Purge VACUUM CRACK
PUMP HAGO GAS AND AIR CRACKED 141 138
82 83 Q-155 PA HX LEACKAGE GAS VLV-127 LVGO
E-109 E-110 E-111 Kero Stripper shell FILTER
Reboiler CALCULATION
Calculation side
LVGO
PA_Return 137
Atm 13 17 Q-172
VLV-103 Q-174
Residue ATM TEE-100
RES 16 15 LVGO
Q-104 PUMP ATM RES MIX-101 134 135 136
VACUUM 133
PURGE FIRED LVGO LVGO CRUDE / LVGO AIR TEE-105 139 140
18 MIX-107 LVGO COOLER LVGO 178
HEATER PA_Draw PA TRIM VLV-128
PUMP TUBE MIX-100
Q-105 SIDE COOLER LVGO
Q-171 Q-173 TO
Vacuum BL
VACUUM Column
HEATER MVGO 142 154
VACCUM VLV-131
STEAM MVGO Q-190
COIL COLUMN PUMP
STRIPPING
STEAM Q-175
149 148 132
HVGO VLV-130 HVGO Naphtha
Q-139 Q-140 Q-141
PA_Return S FILTER Splitter
SET-21 Reboiler
2 tube
Q-178 side 147
89 92 93 94 KERO Q-177 Q-182
Kero Kero E-101 E-102 KERO VLV-117 TO
Stripper HVGO
Bttm Product TRIM BL Q-181 Q-180
pump COOLER PA_Draw
151 143 144 145 146
Q-137 1st 2nd VLV-129 152
Q-142 Q-143 HVGO MIX-108 HVGO TEE-106
PA Crude Crude
Q-146 / / 153 155 156 157
PUMP 2nd 1st TRIM VLV-132
Q-144 HVGO HVGO MIX-109
Q-176 PA HX HX shell Crude Crude COOLER MVGO+HVGO
shell side / / TO BL
LAGO 90 96 97 98 99 100 LAGO side HVGO HVGO
E-108 E-112 LAGO / LAGO AIR LAGO VLV-118 TO
Bttm LAGO PA HX HX shell
DESALTING COOLER TRIM BL 163 162 shell side
Product WATER COOLER VLV-133 VAC RES
pump FILTER side
Q-136
161 Q-185
Q-145
Q-184
Q-149 Q-151 Q-183
Q-147 Q-148
91 102 103 104 105 106 HAGO vac 150 159 160
HAGO VLV-119 3rd Crude 2nd 164 165
BTTM E-116 E-117 E-118 HAGO AIR HAGO TO res VAC RES Vacuum Crude TEE-107 1st VLV-134
HAGO COOLER TRIM BL
Product PUMP Residue HX Vacuum Crude / VAC
Q-150 COOLER shell side Residue Vacuum
pump RES
Q-138 Q-179 HX shell Residue TO
side HX shell BL
side
S S S S S S S S S
Crude SET-3 SET-5 SET-9
S
Oil SET-7 SET-8 SET-17 SET-12 SET-2 SET-4
SET-23
Q-119
Q-106 Q-116 Q-118
Q-107 Q-114 Q-115 Q-117 Q-120 S
2-2 1-2 SET-10
Crude VLV-100-2
Crude Oil Feed
Oil-2 Pump 3-2 24 25 44 45 46 47 48 49 50
Q-100-2 1st 1st Crude / Crude / Crude Crude Crude 2nd 2nd 51 52 53 S
MIX-100-2
Crude Crude CDU Preflash / / / Crude Crude MIX-103
VLV-110 Q-123 S
/ / Overhead Overhead LVGO LAGO Kero / / SET-11 SET-26
Kero HAGO HX tube HX tube PA HX HX PA HX Kero HAGO Desalter
21 HX HX shell side side tube tube tube HX HX 1st Q-126
shell side side side side tube tube stage 54 58 Q-122 66 69 Q-125
side side side 56 57 VLV-113 2nd
VLV-111 Crude
VLV-104 MIX-104 65 /
20 63 Desalter LAGO
2nd 59 64 S HX 71 72 73
VLV-115
74
Wash stage 1st tube MIX-105 1st 1st
TEE-103 SET-6 side Crude Crude /
Water TEE-101 Crude
/ / Vacuum
BRINE 55 Desalter Q-124 LAGO Residue
VLV-137 wash HVGO 67
22 23 HX PA HX tube
VLV-105 water tube side
pump tube 68 70
side VLV-114 side
3rd
R Crude
62 61 60 /
RCY-1 VLV-112
HAGO
HX
tube
Q-121 side
Wed Oct 19 14:30:00 2022 Case: 14 and 15-CDU-VDU-rev00.hsc Flowsheet: Case (Main)
11 11bis 9
VLV-101 ethane propane B butane
FEED KO 8
DRUM BAL-3
B
purge
BAL-2
T T
503 T
Q-100 502
FEED DeC2 DeC4
PUMP DeC3
FEED 5 501
TEE-101 4 6 500 QFP 550a 550 600a 600 B
Dumy 7
MIX-101 TEE-100 BAL-1
THE FEED PUMP AFTER AFTER
LOOK AT IS SET IN DEETHANIZER DEPROPANIZER
C5+
MASS SIMULATION FOR BLOCK BLOCK
FLOW THE CASES CONVERSION CONVERSION
RATE OF WERE THE FEED COPY STREAM COPY STREAM
MeOH
STREAM PRESSURE HAS 550a IN STREAM 600a IN STREAM
3
NO. 3 AND 2 A LOWER VALUE. 550 FROM 600 FROM
Olefin DEPROPANIZER
MIX-100 MANUALLY IN OUR CASE DEBUTANIZER
FEED SET THE INTENTIONALLY BLOCK! BLOCK!
CALCULATION SAME THE FEED
h2s BLOCK TO ADD VALUE IN STREAM
ANY STREAM PRESSURE IS
CONTAMINANTS purge SET AT 25.0 barg
ch3sh PRESENT IN AND DISCHARGE
FEED. PRESSURE OF
FEED PUMP 37.0
AT barg
USING
HYDRATES 1000 kg/h
WILL OF USING
FORM! METHANOL APROX 348
HYDRATES kg/h OF
WILL NOT METHANOL
FORM - HYDRATES
F6-2 F7-2 THERMO WILL NOT
Methanol-2 VLV-102-2 F6 F7
Methanol PACKAGE VLV-102 FORM -
PR Methanol-3 THERMO
PACKAGE F6-3 F7-3
VLV-102-3
INLET CPA
Water-2 SEP-2
F1-2 INLET
Water SEP
MIX-105-2 F4-2 F1
F4 Water-3 INLET
MIX-105 SEP-3
F1-3
F2-2 F3-2 MIX-105-3 F4-3
LV-2 F2 F3
LV
Feed
Fluid-2 Feed F2-3 F3-3
LV-3
Fluid
SEPARATOR-2
SEPARATOR
Feed
Fluid-3 SEPARATOR-3
F5-2
F5
F5-3
DEFINED FROM 73 75 77 82 83 84 90 TO
CONDENSATE HN/CONDENSATE DIESEL / MAIN COLUMN NAPHTHA PA / KEO PA / NAPHTHA PA / GASOIL KEROSENE PA / PREFRACTIONATOR
HX CONDENSATE OVHD / CONDENSATE CONDENSATE CONDENSATE PRODUCT / CONDENSATE
2ND HX CONDENSATE 1ST HX 1ST HX 2ND HX CONDENSATE 2ND HX
HX HX
S
SET-3
STABILIZER AIR
CONDENSER
Q-101
Prefractionator
overhead air Q-106 S 55
cooler STABILIZER 54
1 2 SET-1 TOP
Charge VLV-100 3 4
Condensate E-100 5 6 7 Prefractionator 20 21 OFF 59
Pumps MIX-100 VLV-101 S 58 VLV-113
Top Prefractionator GAS 56
MIX-101 TO LPG
overhead trim TEE-103
cooler AMINE SET-4 STABILIZER STABILIZER
Q-100 WASH WATER Q-102 UNIT Q-118 REFLUXD REFLUX
9 vapor 26 27 PUMP
SYSTEM IS Q-105 25 VLV-105 Q-122 Q-117 DRUM
V-100 10 11 12 23 Q-119
NOT FORSEEN VLV-102 Prefractionator
BECAUSE THE MIX-102 Q-103 TEE-100
Prefractionator Reflux Pump 61
DESALTERS 51
SHALL BE 17 Reflux Drum 57
14 15 16 Q-107
INSTALLED E-101 VLV-103
LATER DUE TO 8 V-101 18
28 50 64 52
HIGH QUALITY 24 Sour STABILIZER
VLV-104 Water MIX-104 STABILIZER
OF Q-104 FEED / VLV-114
CONDENSATE - BOTTOM HC REFLUX
THE SHELL Q-116
DESALTERS 13 Prefractionator SIDE
Prefractionator Reflux VLV-106
WERE
SIMULATED STABILIZER/DEBUTANIZER
FOR Q-139
Q-138
PRESSURE
DROP AND TO
PROPER SIZE
THE 79 80 81
E-112 E-113 VLV-117
CONDENSATE TOP PA
FEED PUMP. Q-121
PUMP
53 63
78 Q-133 STABILIZER VLV-120
TOP STABILIZED
PA_Draw FEED/BOTTOM
Q-137 HX TUBE SIDE NAPHTHA TO
Q-146 BL
74
87 88 89 E-111
KERO PA / VLV-118
CONDENSATE
1ST HX
KERO
S
Q-144 PA SET-2
Q-145
PUMP
MAIN COLUMN
AIR
86 85 Q-135 CONDENSER
KERO
KERO PA / E-114 PA_Draw
CONDENSATE
S 2ND HX
43
47 49
MAIN 76 42 VLV-111
SET-13 DIESEL Q-143 COLUMN E-109
93 Q-150 PA
VLV-119 TOP 46
PUMP 44
92 91 MAIN TEE-102
DIESEL Q-114
DIESEL PA / MAIN COLUMN
PRETTOPED PA_Draw Q-115 REFLUX
COLUMN
CONDENSATE REFLUX PUMP 48
OVERALL HX Q-149 Q-110 DRUM
TOP 45 SOUR
UNSTAB VLV-110 WATER
E-102 PA_Return NAPHTHA
19 P-100 29 TO BL REFLUX
30 97 31 32 VLV-112
E-104 VLV-107
MIX-103
Q-151 Q-152
Q-153 Main
Q-108 40 Q-109 Column
Q-154 Steam WATER S
DIESEL Main SET-14
DEFINED FROM 94 95 96 STRIPPER Column
PRETTOPED PRETOPPED PRETOPPED PRETTOPED Q-123 KERO AIR Q-124
CONDENSATE / CONDENSATE / CONDENSATE / STEAM COOLER
CONDENSATE
DIESEL PA HX KERO HX DIESEL HX
S
SET-16 KERO
PA_Return
KERO 60 62 65 66
KERO PRODUCT KERO VLV-115 KERO
DIESEL STRIPPER_Prod KERO TO
/ PRETTOPED TRIM
PA_Return PRODUCT CONDENSATE COOLER BL
PUMP Q-125
HX
Q-120
DIESEL 67 68 69 70 71 72
DIESEL / DIESEL / DIESEL / DIESEL VLV-116
STRIPPER_Prod DIESEL DIESEL
PRODUCT PRETTOPED CONDENSATE PRETOPPED TRIM TO BL
PUMP CONDENSATE HX HX2 COOLER
HX
Q-131
Q-126
MAIN
COLUMN
BOTTOM
KEROSENE AIR
STRIPPER COOLER
REBOILER Q-113
CALCULATION
35 38
34 41 VLV-109 MAIN
33
KERO TEE-101 COLUMN
MAIN STRIPPER BTTM TO
COLUMN REBOILER BL
Q-111 BOTTOM
PUMP
Q-112
R
37 36
RCY-1 VLV-108
46
RV-101
45
44
SPRDSHT-1
TIC-103
Q-101 TIC-102 PIC-100 LIC-104
AC-100
1
43 2 3 4 40
TEE-102 E-100 VLV-109 FIC-100
wn 35
P-101 12 VLV-107
7
V-100 TEE-100
Q-103
TIC-101 IC-100
5 P-1008 36
VLV-106 10
Q-102
FIC-101
From 19 9
R
Preflash VLV-102 RCY-3
Drum keroret
R keroret1
RCY-1
FIC-102 Crude
Oil LIC-101
kerodraw
18 41 33
VLV-100 VLV-110
MIX-100
32 31
FIC-106 Main
Column
135 136 atmres1 boot 27 Kero
VLV-126 Stripper
Main kero
Column LIC-102 boot
11 25 24 Kero FIC-107
23 VLV-103 E-103 Stripper
15
R 16 14 P-10213
RCY-4 E-101 R
dieselret dieselret1
Q-104 RCY-2
LIC-103
TIC-105 dieseldraw
42 34
VLV-111
FIC-103 Q-107 MIX-101
FIC-105 26
22
R 21 20 P-103 17 137 6 Diesel
VLV-101 RCY-5 E-102 VLV-127 Stripper
diesel boot
Diesel
Q-106 Stripper
FIC-108
P-105 dieselprod 38
dieselprod1 VLV-105
Q-108
FIC-104
P-104 atmres 39
atmres2 VLV-108
Q-100
Wed Oct 19 14:44:32 2022 Case: Crude Distillation Main Column-rev00.hsc Flowsheet: Case (Main)
DISTILLATE
STRIPPER
WITH
REBOILER
SCHEME
OVERHEAD AIR Q-102
CONDENSER 6
VLV-104 offgas
S
Cold SET-2
Sep Stripper 4 5 reflux
Q-100 Top TRIM VLV-102
Lights COOLER 9
REFLUX
DRUM 7 8
Q-101 TEE-100
REFLUX
Cold 1 PUMP
Naphtha Separator FFED VLV-100
MIX-100 OVHD Q-103
Effluent BOTTOM
HX V
SHELL
2 qc S 12
10
SIDE OVHD VLV-103
SET-1 Unstab
Diesel L Naphtha
to BL
QR
Hot Sep
Lights
3
Didtillate Q-104
Stripper
BOTTOM
Hot L FEEED DIESEL
Separator VLV-101
Naphtha-2 MIX-100-2 BOTTOM TO
Effluent HX TUBE BL
SIDE
Diesel-2
DISTILLATE
STRIPPER Q-108
WITH 28
STRIPPING
STEAM
SCHEME
GAS
Q-107 23 25 26 27
VLV-106 EJECTOR
S E-105
QCC SET-3 29
WATER V-101 V-102
11 20 22
E-104
L 30
Q-106
Q-105
13 18
STEAM
STEAM BTTM 14 15 16
DISTILLATE L FEED / E-103 VLV-105 17 24
STRIPPER BOTTOM MIX-101 TEE-101
TUBE
SIDE 19
VACUUM MIX-102
TOWER
34
R 33 32 P-101
RCY-1 VLV-107 31
Q-109
Q-112
21 P-102 35 36 37
E-106 E-107 VLV-108
DRY
DIESEL
Q-110 TO
Q-111 BL
Wed Oct 19 14:41:54 2022 Case: 28-Distillate Hydrotreater Stripper-rev00.hsc Flowsheet: Case (Main)
R
RCY-1
NNF
TO ISOM DIP OVHD CONDENSER
REACTOR
DIP REFLUX
top 7 DRUM
DIP
2
26 DIP REFLUX PUMP
11 REFLUX
DIP FEED DRUM Q-103 DIP REFLUX
1 10 9 FV
DIP MIX-100 TEE-100
FEED
DIP FEED PUMP
QC
Q-104
4 5 Feed
R Feed to C2 12
3 DIP FV DIP OVHD L LV
C2 RCY-2 OVHD
L
DIP FEED BOTTOM HX
13
Q-100
QR
DIP
16
BOTTOM
L DIH OVHD NNF-2
15 14 CONDENSER
DIP
LV DIP BOTTOM PUMP DIH REFLUX DRUM
MIX-101 DIH TOP 7-2
Q-105
DIH REFLUX PUMP
11-2 REFLUX-2
DIH REFLUX FV
Recycle 10-2 9-2
Q-103-2
TEE-100-2
Q-102
Q-104-2
upper 12-2 13-2
DIH draw DIH LV
FEED Q-107
DIH UPPER DRAW PUMP
25 Q-101
18 19 20 21
DIH UPPER DRAW DIH UPPER DRAW
DIH DIH UPPER DRAW AIR COOLER FV
Q-106 COOLER Q-108
lower draw
24
Q-111
DIH LOWER DRAW DIH BOTTOM Q-110
FV PUMP ISOMERATE
MIX-102
DIH BOTTOM 8 22 23
DIH BOTTOM DIH BOTTOM LV
L COOLER
Q-109
10
3
9
TEE-101
MIX-100
10 8
7
1 Left 1
Tower Right
20 11
21 Tower
feed
40 40 41
5 6
12 TEE-100 13
4
MIX-101
1 Bottom
14 Tower
6
10 Q-101
Boilup
Reboiler
To 2
Reboiler
Propane
DWC
butane
propane
T
T DeC4 550BIS Reboiler
550 DeC3 q ButaneDWC
600a 600
C5+ Condenser
AFTER q
DEPROPANIZER DWC
BLOCK
CONVERSION
COPY STREAM CHECK REBOILER / CONDENSER DUTY OF DWC !
600a IN STREAM ARE HUGE IN COMPARISON WITH CLASSICAL 2
600 FROM COLUMNS CONFIGURATION ! C5+DWC
DEBUTANIZER
BLOCK! ENTER IN DWX COLUMN ENVIRONMENT AND
CHANGE STEP BY STEP SPECIFICATION OF
TEE-100-6 - CHECK DUTY (IF DUTY INCREASE
DECREASE SPECIFICATION)
DO THE SAME FOR CHECK REBOILER /
CONDENSER DUTY OF DWC ! ARE HUGE IN
COMPARISON WITH CLASSICAL 2 COLUMNS
CONFIGURATION !
ENTER IN DWX COLUMN ENVIRONMENT AND
CHANGE STEP BY STEP SPECIFICATION OF
TEE-100-6 - CHECK DUTY (IF DUTY INCREASE
DECREASE SPECIFICATION)
DO THE SAME FOR TEE-101-10.
CHECK IN EBOOK THE OPTIMIZATION PROCEDURE
FOR STEP BY STEP AND PROCEED.
TO
Q-132 AMINE
UNIT
Lean
Gas
77 79 KO
SPONGE Drum
76
ABSORBER
TRIM
COOLER
66 81 83
Q-133 VLV-114
SPONGE
ABSORBER 85
78 82 84
VLV-113 Lean MIX-103
68 Oil /
Rich
Oil
Absorber HX
Pump
35 R
67 69 70 71
VLV-111 RCY-4
ABSORBER
Q-128
43
R
RCY-2
High
Pressure
Air
Cooler Q-112
Interstage 29
27 32 30 31
Air High
Cooler MIX-102
Q-109 2nd Pressure
Stage Trim
Suction Wet Gas Cooler
22 24 25 26 KO Compressor
Water Q-111 High
Drum 2nd Stage
Trim Q-110 Pressure R
KO
19
R Wet Cooler
Drum RCY-3
VLV-103 Compressor Wet Gas Q-108
RCY-1 7 KO Drum Compressor
1st Stage Q-107
Main Column
Air Q-103
Condenser
33 34 42
20 23 28 VLV-104 VLV-106
21 5 6 2nd To
Main Main Stage SWSUNit S
Column MIX-101 Column Pump
Top Trim Q-113 SET-5
Q-102 Cooler Q-115
10 14 15 Debutanizer 50
Main VLV-101
8 Main Column Air
S Column
Reflux TEE-100 Unstabilized 40 Condenser
Drum Gasoline Debutanizer
SET-4 18 37 38 39 Reflux
FEED 3 Q-105 Pump 36 VLV-105
High E-100 DEBUTANIZER 46 Drum
PREPARATION TOP Q-122
Lights Pressure
RICH KO Drum Q-116
Q-100 OIL GASOLINE Pump
Q-101
16 9 55 56
Q-114 Q-120 52 VLV-109
LN 1 2 4 TEE-101 Main Q-117 51 Debutanizer
dummy Column STRIPPER Water Trim LPG
MIX-100 47 DEBUTANIZER TEE-102
hx 17 Sour reflux pump Cooler
HN Water Q-118
To Pump
HN VLV-102 41 44 45 48 Q-121
SWS Q-106 VLV-107
LCO STRIPPER Unit E-101 53
STEAM Main
Column Q-119
54
HCO Main VLV-108
HCO TO 13 12 Column
VLV-100 Reflux 11 DEBUTANIZER
SLURRY FILTER
SYSTEM Pump
LCO
STRIPPER
S
STEAM SET-1
Q-104
HN Air Debutanizer
BFW Cooler Bottom Air
Q-139 Q-123 Q-124 Q-126
Cooler
63 65 62
90 91 93 94 VLV-110
HN VLV-117 49 58 59 60 61
STRIPPER_Prod Heavy HN Trim HN Debutanizer
Naphtha Cooler STRIPPER STRIPPER Debutanizer TEE-103
HN TO REBOILER FEED/BOTTOM Bottom Trim BTTM
PRODUCT Bottom / BL Pump
BFW HX Cooler
Q-137 PUMP
HX Q-127
Q-138 Q-125
92
LCO Air Q-139-2
64
Cooler VLV-115
STABILIZED
89 91-2 93-2 94-2 NAPHTHA
LCO VLV-117-2
STRIPPER_Prod LCO Bottom / LCO LCO
LCO BFW HX Trim TO
PRODUCT Cooler BL
PUMP
Q-136 Q-138-2
S
SET-2
92-2
96
88
R 86 Q-130
Q-129
RCY-6
LEAN 74 72 73 75
STATIC Lean Oil VLV-112
OIL E-102 Lean Oil
HEAD Water Pump
Cooler
S Q-131
MIX-104 Q-140
SET-3 Q-134
STEAM 95 STEAM
HEAVY 80 57 GENERATOR STEAM
NAPHTHA TO STATICHEAD DEBUTANIZER DUTY GENERATOR
DEBUTANIZER FEED/BOTTOM STEAM
FEED/BOTTOM HX GENERATOR
HX DUTY IS
DEFINEF
FROM MAIN
COLUMN
STEAM PA S
87 SET-6
VLV-116
Heavy
Naphtha S
Circulating Q-148
Pump SET-7 Q-147
Q-145
Q-135
98 99 97 106 107
Raw HN / RAW OIL / RAW OIL / FEEC SHEL
Oil RAW MAIN BTTM RAW OIL SIDE
OIL COLUMN COOLING FEED / FCC
HX BTTM HX SLURRY FEED
HX HXSHELL (RAW
SIDE OIL)
HX
RAW OIL
HX
DUTY
1180
1250
MIX-107 MIX-104
MIX-108
ref to
A 135
T
CMS12 ADJ-7 ref to
HP2 128 130 WATER
HP1 Compressor DEW
Comressor Discharge POINT
CMS10 125 Cooler_A
Discharge
Cooler_A HP2 126 127 HP3
129 CMS14 Compressor
Compressor TEE-103
118 119 Suction KO Discharge
122 Q-HP2B 133
121 Drum_A Cooler
HP1 HP2 Gas Gas Export Day
Q-HP1B TEE-101 Compressor_A CMR12 134
116 Compressor HP1 Gas S HP3
Suction KO Compressor
Drum_A
Compressor_A
CMR10
120 SET-7 1128 Suction KO Q-HP3A 135
131
Drum HP3 Gas CMR14 135
CMS9 HP1 MIX-111 Compressor
Compressor HP2 Std Gas Flow 9.854e+005 STD_m3/d
Compressor
T
Suction 123 CMS11
Cooler Discharge
114 115 Cooler_B
113 MIX-122 TEE-118 HP2 1125
Compressor 1126 1127 132
TEE-114 CMS8 112 HP1 1129
CMR9 CMS6 1160 Suction KO TEE-106
Comressor Drum_B Q-HP2A
117 Discharge 1122 HP2 Gas
GAS TEG Gas Dehydration
CMS7 Q-MPB Cooler_B TEE-102 Compressor_B
LIFT 107 108 MP Gas 1118
1119 1120 CMR11
109 Compressor
MP 110
Q-LPB Compressor 1116
104 R LP Gas MIX-115-2 MP 1123
LP 105 1105 Suction Compressor TOTAL Q-HP1A
Compressor RCY-7 Compressor Cooler Suction KO BHP HP1 HP1 Gas
Suction MIX-110-2 Drum Compressor Compressor_B 1130
LP Suction KO CMR6
Cooler Compressor CMR8
A Suction KO
Drum_B
CMR7 Drum
ADJ-7-4
101 111
106 1124
A 52
ADJ-7-3 Field1 VLV-115 E-101
Gas LP Q-103 1117
Lift 53 Condensate
Recycle VLV-103 MIX-100
Field2
Field3 Gas Pump
Gas Lift Q-LP
Lift 1053 1019
VLV-106 condensate 1121 fg teg S
regeneration SET-2
R 1051 VLV-108
RCY-3
VLV-107
B B B 1054 124
1112 MIX-117 VLV-102
BAL-7 BAL-6 BAL-5
Actual Volume Flow 1.463e+004 m3/h 124 Std Gas Flow 5.446e+005 STD_m3/d
1112
Blanketing gas:
103 If less than
9500 m3/h copycomp-9
(offloading
flowrate), other
copycomp gas from HP1
1001 is necessary.
T Composition
will be given by 50
1018
MIX-114 1027
Field1 mixing of the
Field1 Feed two flows.
@ 1002
Field1 Gas
T
STD V-100 6
unbalance VLV-104
1016
1154-2
5 MP Q-Power
8 9 SEPARATOR Flare
HP VLV-100 Compressor
copycomp-2 Separator MIX-118
1007 Oil
T
1008 Crude 15 1010 16 Gas
@ Field2 Gas RCY-2 MIX
ADJ-1 STD Heater MIX-101 VALVE Recovery
ADJ-4 unbalance
OIL Q-Oil
CARRYOVER Production HMS3 17 1015
1009 copycomp-4 1001d MIX-121 IN WATER Pump 1153 1152 156 150
DEHYDRATOR 20 21 VLV-129 1151-2 1150 151
24 19 MIX
19-Cutter MIX-102 VALVE2 Vent gas Recovery system Dummy MIX-113-2 153 Dummy
Cooler MIX-113 Heater
Field2 oil VLV-110 25 26 LP Q-104
unbalance DESALTER VLV-101 152
1d 2d 18 Flare Q-102
Choke KOD
Field2 Feed MIX-110 4 LP 1155-2 S
1319 SEPARATOR
SET-1
7
23 22 31
B Water 28 Liq Vol Flow @Std Cond 105448 barrel/day
Recirculation Q-FW
BAL-8 Pump Recirculation CMS2
Pump
29 30
1001e VLV-109 Final VLV-127
Q-Treated
Treated Oil
CMR2
31
oil Cooler
311 oil pump pump B
1e 2e
Choke HMS2 BAL-1
Field3 MIX-120 5 CRUDE OIL - RVP & TVP
Feed
VLV-122
Fresh
B Water
Heater
VLV-111 HMR2
TVP
BAL-5-2 calculation
Field3 Gas
unbalance Fresh
Water
T 1004
copycomp-5
202
Distribution
Pump
Field3 201
FIELD3 Feed copycomp-6
@ Field3 oil 310
STD 1005
unbalance
V-101
MIX-105 Q-Fresh
1006 Water
VLV-112 Pump
206
203
Degassing 1209
Drum
Flotation
CMS5
1201 1207 1204 PW
1203 Hydrocyclone Hydrocyclones Booster
PW desander Pump
54 Pump
1211 204 205 1328
Q-PW 1205 VLV-116 Produced
Pump Water
Cooler
Q-PW
Booster CMR5
1208 1206 Pump
VLV-105
Rejected
oily-water
pump
Q-oily
water
pump
COOLING
WATER
SYSTEM
350 352
USERS HEATING
VLV-114 MEDIUM
Q-110 Q-101 SYSTEM
Q-Cooling
Medium
1361 361 Pump
355
ESS CMR4
USERS
MIX-106-2
1387 384
Dump
Cooler
CMS4
356
354
1360
R 1362
1390 TEE-111
RCY-4 MIX-109
TEE-100
Q-105
1389 383
ESS HEATERS
Water 353
Cooler 351 382
ESS Q-108
CW
Pump 381
380
357 Hot WHRU
Q-Heating Water
Cooling Medium Water Medium Pump
Pump
Flue Flue
gas gas
inlet
Heating Medium
OVERBOARD
314
Wed Oct 19 14:26:22 2022 Case: 13-Fractionation Train-CPA-rev00.hsc Flowsheet: Case (Main)
520a
T
507 510a1
REFRIGERATION
519
deC2
LV
510a
QC REBOILER
503a 504 505 506
deC2 deC2
FV deC2
FEED ACCOUNT
FOT 516
BOTTOM 516a
HX LIQUID
STATIC
HEAD QR TEE-100 2
515 519a
517
518 deC2
REBOILER
S
SET-1
517a
deC2 TV
Wed Oct 19 14:26:43 2022 Case: 13-Fractionation Train-CPA-rev00.hsc Flowsheet: DeC2 (TPL4)
S
SET-555
T
deC3 OVHD 559 558
CONDENSER deC3
39.00 C FV
554 555
5000
QCC
565 ACCOUNT
deC3 FOR deC3 557
LV1 STATIC REFLUX 556
HEAD VESSEL deC3
95.76 C QC REFLUX
561a
QRP PUMP
564 553
deC3 S
560 561
SET-560 deC3
Molar LV2
QRB Flow
550a 550b 551 552
DUMMY deC3
LV deC3
FEED 563
BOTTOM
HX S QR 566
SET-566a
T
562 566a
deC3
REBOILER
563a
Wed Oct 19 14:27:06 2022 Case: 13-Fractionation Train-CPA-rev00.hsc Flowsheet: DeC3 (TPL5)
deC4 OVHD
CONDENSER
604
603
QCC
951
612 S
SET-604 607 608
T dec4 deC4 606 deC4
REFLUX 605 FV1
REFLUX 609
DRUM PUMP
QC QRP deC4
610
LV1
610a
602
deC4
ACCOUNT S
FOR SET-612
STATIC QR Molar
Flow
HEAD
600a 601
deC4
FEED
BOTTOM
HX
deC4
BOTTOM
AIR
COOLER
S QRR
SET-1
614 615 616
deC4 deC4 617
613 FILTER LV2
QBAC 611 616a
deC4
REBOILER
612a
Wed Oct 19 14:27:37 2022 Case: 13-Fractionation Train-CPA-rev00.hsc Flowsheet: DeC4 (TPL6)
iC4
QC
from iC4/nC4
butane BOTTOM
AIR
COOLER
QR
709 710 nC4
iC4/nC4 iC4/nC4
LV
QBAC
S S
SET-702 T S SET-706
SET-707 Flow P
Rate
701 702 707 708
iC4/nC4
703 LV1
iC4/nC4 OVHD QOC
CONDENSER
iC4/nC4 704 706
REFLUX TEE-100 705
DRUM iC4/nC4
qrp REFLUX
PUMP
Wed Oct 19 14:28:22 2022 Case: 13-Fractionation Train-CPA-rev00.hsc Flowsheet: iC4/nC4 (TPL2)
62 63 VLV-126 127 Gas
HP
151 Q1 Aftercooler
VLV-134 47 52 53
VLV-103
q-AFTERCOOLER MIX-107 Q-111
60 88
58 VLV-131 49 50 51 VLV-125 126
MIX-101-2 qHP-2 V-101
42 43VLV-124124 HP
HP-2
E-102 Intercooler Compressor
Compressor
HP-1 V-103 4x25%
56 VLV-138 41 COMPRESSOR
V-105 qLP (4X25%)
40 LP COMP. qHP-1
COMPRESSOR COMPR. 97
MIX-105 4X25% V-107
(4
X25%) Water
VLV-111
3
57 6
MIX-111
Water
54
P-101 55 3 -B-
qp
MIX-106
Stab
Gas 1.361e+004 STD_m3/h
R
R RCY-5
4 VLV-110 59R RCY-1
59
102 16 Stabilizer
Crude-oil3 11
copy To 1-4x25%
Crude Crude Train Steam
oil2 oil3 2/3/4
(4 x S B
25%) SET-3 BAL-2
1 A
WASH
ADJ-1
Crude 103 WATER
155 45
VLV-121 121 MIX-109
17R
46
WOSEP
206
Degassing
Drum
157
1209
Flotation
PW 1201 1207 1204
1203 Pump Hydrocyclone Hydrocyclones CMS5
desander
Dry
Gas
Feed 400
Gas
Cooler 401 402
VLV-100-3
TEG
Contactor
V-100-3
1
Feed
Gas
Q-102
TEG
Make
Condensate UP
LV
condensate
415
MIX-100-2 3
4 LV
423 Offgas
VLV-102-2
412
Q-103
Q-100
R Q-102-2
RCY-1
404
R 1404 407-2
Internal RCY-4-2 HX2
Coil
414
TEG
Flash Wet
Drum Gas
405 406 407
VLV-101-2 HX1
Q-
Reboiler
TEG
Regeneration 408
2 409 R
1408 RCY-5
static
head
422
411
T-100
Wed Oct 19 14:13:14 2022 Case: 3-Glycol Dehydration-rev00.hsc Flowsheet: Case (Main)
10
Pressure 24.01 bar_g
10
PSV Separator PSV DISCHARGE
PIC-102
field1
FIC-100 controller 5
PIPE-100 PIC-101A PIC-103B
PIC-104C HIPPS TEE-100
Controller
13 13A 14 8
FIELD1 VLV-102 Choke Gas GAS
Q-101 Field1 TURRET Valve
FIC-101 field2 19 20 21
PIPE-100-2 controller oil
HIPPS Q-107 LIC-100
16 17 18
FIELD2 VLV-102-2 Choke HIPPS 6
Oil
Q-101-2 Field2 MIX-102 OIL
Feed Pressure 24.32 bar_g Inlet Separator Valve
JUST CLICK RUN Percentage open 100.00 %
Q-101-3 AND WAIT TO OPEN
THE PSV AND THE
HIPPS TO CLOSE
FIC-101-2 field3 WHEN PRESSURE
PIPE-100-2-2 controller ARRIVE AT 33.8 water
barg (DESIGN LIC-101
16-2 17-2 18-2 PRESSURE*1.3 =
FIELD3 VLV-102-2-2 Choke 33.8 barg) - HIPPS 7
Water WATER
Q-101-2-2 Field3 SET PRESSURE IT IS Valve
SET INTENTIONALLY
AT 33.8barg TO SEE
WHEN PSV OPEN.
IN ORDER TO AVOID
PSV POP-UP
CHANGE THE HIPPS
SET PRESSURE TO
25 barg - ENTER IN
EVENT SCHEDULER,
NAVIGATE TO
SEQUENCE3/EVENT1
AND CHANGE THE
VAR1 SET TO
DESIRE VALUE.
Wed Oct 19 14:20:58 2022 Case: 9-24 barg-HIPPS-START-rev00.hsc Flowsheet: Case (Main)
Q-102 S
Overhead Stripper SET-4 MAIN COLUMN
air cooler Reflux VLV-101
AIR
22 CONDENSER-2 26-2 Q-114-2
LIGHTS STRIPPER 7 8 9 Q-109
Trim 47
TOP
cooler Q-111 NAPHTHA 3-2
SPLITTER 32-2 34-2
23 LN TRIM VLV-106-2 LN
HN 12 TOP
Q-101 10 COOLER TO
TEE-101 48 49 21 NS BL
Stripper VLV-109 E-100 S Q-112-2
Stripper REFLUX 30-2
Reflux Q-103 Reflux VESSEL 27-2
1 Pump Q-110 SET-9 TEE-100-2
KEROSENE Vessel NS
COLD
SEPARATOR MAIN REFLUX 31-2
Q-100 S PUMP REFLUX-2
S 11 Sour
COLUMN
OVHD 25 24 Q-116 Q-113-2 VLV-105-2
DIESEL VLV-100 STABILIZER VLV-103 SET-2
SET-5 Water SYSTEM 35
5 S 36
TO MIX-101
USING 28-2
SET-3
UCO
2 T
SOUR PR MAIN COLUMN
AIR
S Q-115
Q-114
MIX-100 DEFINED CONDENSER SET-1
FROM MAIN
LIGHTS-2 4 COLUMN MAIN NAPHTHA
MAIN
S COLUMN OVERHEAD MAIN
COLUMN
3 26 COLUMN 32 33 34 SPLITTER
TOP SYSTEM REFLUX VLV-106 E-101
SET-8 TOP PUMP
STRIPPER Q-119
HN-2 S HN
HN AIR
COOLER
STEAM Q-107 Q-112 30 PUMP
Q-105 27 SET-7
KEROSENE-2 18 TEE-100
1-2 Fractionator MAIN 38 39 40
Q-108 31 37 HN TRIM VLV-107 HN
HOT Product feed COLUMN
SEPARATOR Stripper Heater REFLUX REFLUX COOLER TO
6 13 14 17 15 16 VESSEL Q-113 VLV-105 BL
Bottoms Stripper Fractionator VLV-102
DIESEL-2 Pump Feed feed/bottoms DIESEL
PA_Return 19 Q-117 Q-118
HX exchanger Q-106 28 29
VLV-104
Q-104
UCO-2
MP Main Q-121
STEAM Fractionator KERO Q-124 Q-123 KERO AIR
PRODUCT COOLER
PUMP
KERO 41 42 43 44 45
KERO / KERO / KERO VLV-108 KERO
STRIPPER_Prod UNSTAB STABILIZED TRIM TO
Q-129 Q-130 Q-131
NAPHTHA NAPHTHA COOLER BL
HX HX
Diesel
PA/fresh Q-120
feed 53 54 55 DIESEL PA
STABILIZER PRESSURE VLV-110 RETURN Q-122
exchanger
REBOILER STEAM TO MAIN
Q-126 GENERATOR COLUMN
S
SET-6 Q-121-2
50 Q-124-2 Q-123-2 Q-125
HDC DIESEL
SVGO PRODUCT
FEED /
DIESEL Q-127 PUMP
DIESEL
HX PA
PUMP DIESEL 41-2 42-2 43-2 46 44-2 45-2
Fresh Naphtha Diesel DIESEL VLV-108-2 DIESEL
STRIPPER_Prod feed/diesel splitter steam Diesel TRIM TO
51 52 exchanger reboiler product product COOLER BL
KEROSENE DIESEL generator air
STRIPPER PA_Draw cooler
REBOILER Q-120-2
Q-122-2
Q-128
KERO
STRIPPER SET AFTER
REBOILER DIESEL UCO AIR
STRIPPER COOLER
REBOILER Q-123-2-2 Q-125-2 DESIRE
DIESEL DUTY Q-124-2-2 TEMPERATURE
PRODUCT
PUMP-2
TO BUILD THE KERO PA PERFORM THE 41-2-2 42-2-2 43-2-2 46-2 44-2-2
FOLLOWING STEPS: 20 Diesel Stripper Fresh UCO VLV-108-2-2 UCO
1. GO TO MAIN COLUMN TAB "SIDE Stripper Bottom / feed/fractionator Air TO
OPERATION" / CLICK "PUMPARROUND" Reboiler UCO HX bottoms Cooler BL
2. FLAG EXPORT KERO PA exchanger
3. GO TO MAIN FLOWSHEET
4. ADD THE KERO PA PUMP Q-120-2-2 Q-122-2-2
5. ADD THE AIR COOLER
6. ADD THE CV
7. SET DELTA P ON AIR COOLER 0.7 bar
8. SET THE PRESSURE AS PER COLUMN
RETURN TRAY IN STREAM THAT RETURN
TO MAIN COLUMN
9. SET THE KERO PA PUMP DISCHARGE
PRESSURE TO 5 barg.
B B
MDMT
Feed Fire A
case
Design
Orifice
CALCULATION
FIRE CASE - OF
ORRIFICE STANDARD
ESTIMATION CHOOSEN
SIZE ORIFICE ID
Wed Oct 19 14:21:59 2022 Case: 10-Fire Case and MDMT-rev00.hsc Flowsheet: Case (Main)
DUMMY 5
COOLER TO
SET DESIRE Master Comp Mass Flow (Mercury) 63.5530 kg/h
Purge FEED GAS
TEMPERATURE
Q-100 8 8-2
5
TEE-102 1 Coalescer
Feed 2 4
Gas Dummy
MIX-100
Cooler Adsorber1 Adsorber2
Mercury
Calculation Hg 3
4-2 10 Particle
LV Filter Particle
condensate-2 Filter Treated
Inlet Gas
1-2 Coalescer-2
TEE-102-2 2-2 4-3
Feed
Gas-2 MIX-100-2 Dummy
Cooler-2 Adsorber1-2 Adsorber2-2
Mercury Hg-2
Calculation-2 3-2
Wed Oct 19 14:15:15 2022 Case: 5-Mercury Removal-rev00.hsc Flowsheet: Case (Main)
5
20
MIX-104
25
R 23 5-5
RCY-1
TEE-100
Q-105
Q-102 Regen Gas
Compressor
Feed 2 1 Coalescer
Feed 21 7
Gas MIX-100
Gas
Cooler
8-2
V-100 17 18
8 Dummy
MIX-102 valve
MIX-103 Q-103
22
6 19 Regen
4 Q-100 5-4 Gas KO
Condensate 15 16
LV Adsorber1 Adsorber2 Dry Drum
condensate Gas Dummy
3 Adsorber in Cooler Regen
5-2 Regeneration Air
5-3 For 14 Cooler
TEE-101 Dummy Peak Q-104
heater Step Regen
4-2 Adsorber in Heater
LV Particle 12 Adsorber Cooling start
condensate-2 10-2 Filters FV from Q-101
Particle in
10 Filter Cooling here
MIX-101 3-5 24
Inlet Inlet VLV-100
3-4
3-3
3-2
5-5-2
Regen Air
Cooler-Peak
PEAK Q-103-3
STEP Regen Gas KO
Q-103-2 5-4-2 15-3 16-2 Drum-Peak
Dummy
Adsorber in Cooler-Peak
Defined from stream Peak Step 14-2 15-2 Regeneration
start from here Dummy 11 Peak
Q-101-2 Regen Cooler MIX-105
Heater Peak Q-104-2
Peak
CALCULATE
W ATER FLOW 3-4-2 3-5-2 24-2
RATE VLV-100-2
W ATER FOR NECESSARY
SATURATION TO
SATURATE
THE STREAM
AT 280C OR
USE THE
SATURATION
UTILITY
COOLING/STAND-BY
STEPS
Wed Oct 19 14:14:29 2022 Case: 4-Mol Sieve-rev00.hsc Flowsheet: Case (Main)
K2
COOLER
530
LEAN
GAS
QK2
K1 K2 QK2C
COOLER EXPANDER NGL RECOVERY
COMPRESSOR
CO2 Freeze Margins
COOLER C2 REC % 95.79
Tr1 Liq CO2 Delta 48.82 C
529 528 PAY ATTENTION! C3 REC % 99.63
Tr2 Liq CO2 Delta 46.13 C
527 526 IF GAS IS TOO
LEAN THE Tr3 Liq CO2 Delta 43.69 C
QK1C QK1 MECHANICAL
K1 QECC EXPANDER REFRIGERATION NGL Tr4 Liq CO2 Delta 44.19 C
COMPRESSOR SHALL BE RECOVERY Tr5 Liq CO2 Delta 46.69 C
BYPASSED AND
THE Tr6 Liq CO2 Delta 46.74 C
TEMPERATURE 523
QEC T HX3
OF STREAM 508 Tr8 Liq CO2 Delta 46.40 C
SHALL BE SET IN R
STREAM 509 MECHANICAL 514 515 516 516R Tr1 Vap CO2 Delta 31.05 C
S (CHILLER EXIT) REFRIGERATION
Tr2 Vap CO2 Delta 46.13 C
SET-QEC
Power Tr3 Vap CO2 Delta 27.35 C
0.25
525 524 Tr4 Vap CO2 Delta 27.48 C
QCHILLER 511 517
513 512 Tr5 Vap CO2 Delta 29.35 C
0.5000 HX2 510 MARGIN >15°C OK
deC1
S 502 503
520 QEXPANDER
EXPANDER QUPPER
SET-501 501 508 509
CHILLER COLD 522 REBOILER QREBOILER
P SEPARATOR
Inlet S NGL PLANT CO2
QCHILLER Freeze
500 SET-T108 CALCULATION
Heat Flow -1.218 Mkcal/h Margins
504 0.150 519
COALESCER QDEHY MOL
SIEVE LCV-402
FEED 518
521
3 1 550
UPPER
NNF WATER REBOILER REBOILER
QP601
Wed Oct 19 14:18:56 2022 Case: 8-NGL Recovery-rev00.hsc Flowsheet: Case (Main)
K2
COOLER
530
LEAN
GAS
QK2
K1 K2 QK2C
COOLER EXPANDER NGL RECOVERY
CO2 Freeze Margins
COMPRESSOR
COOLER C2 REC % 0.9052
Tr1 Liq CO2 Delta 70.57 C
529 528 PAY ATTENTION! C3 REC % 96.53
Tr2 Liq CO2 Delta 85.86 C
527 526 IF GAS IS TOO
LEAN THE Tr3 Liq CO2 Delta 90.27 C
QK1C QK1 MECHANICAL
K1 QECC EXPANDER REFRIGERATION NGL Tr4 Liq CO2 Delta 91.35 C
COMPRESSOR SHALL BE RECOVERY Tr5 Liq CO2 Delta 140.4 C
BYPASSED AND
THE 523 Tr6 Liq CO2 Delta 125.9 C
QEC TEMPERATURE
OF STREAM 508 T HX3 Tr8 Liq CO2 Delta 169.7 C
SHALL BE SET IN R
STREAM 509 MECHANICAL 514 515 516 516R Tr1 Vap CO2 Delta 48.88 C
S (CHILLER EXIT) REFRIGERATION
Tr2 Vap CO2 Delta 61.11 C
SET-QEC
Power Tr3 Vap CO2 Delta 64.79 C
0.30
525 524 Tr4 Vap CO2 Delta 65.73 C
QCHILLER 511 517
513 512 Tr5 Vap CO2 Delta 107.1 C
0.2000 HX2 510 MARGIN >15°C OK
deC1
S 502 503
520 QEXPANDER
EXPANDER QUPPER
SET-501 501 508 509
CHILLER COLD 522 REBOILER QREBOILER
P SEPARATOR
Inlet
S NGL PLANT CO2
QCHILLER Freeze
500 SET-T108 CALCULATION
Heat Flow 8.548 Mkcal/h Margins
504 0.000 519
COALESCER QDEHY MOL
SIEVE LCV-402
518
FEED 521
1 B
550
UPPER
WATER REBOILER BAL-REBOILER
NNF
NGL
TO
BL QP601
Wed Oct 19 14:19:41 2022 Case: 8-NGL Rejection-rev00.hsc Flowsheet: Case (Main)
S Q-110
SET-2
4 5 6 23 9 9a
CV2 Naphtha LN Trim FE2 CV3 LN
8 TO
S Splitter
7 7a Cooler
BL
Condenser
SET-3 Condenser Naphtha Light TEE-102
duty Q-108 Splitter Naphtha
Reboiler Reflux Pump
duty Drum Q-109
Initial 24
CDU LN
Naphtha 3a
feed Q-100
HN S 11
FE3
11a
CV4
12
SET-1
19 20
Naphtha
Naphtha Splitter
Splitter Reboiler 1 Q-107
13a 14 15 16 17 17a
TEE-101 13 Feed/Bottom HN HN Trim FE1-2 VLV-102 HN
Heavy Exchangers Cooler Cooler TO
Q-105 Naphtha BL
Pump Q-106
2 2a
FE1 CV1A
R 3
RCY-1
Wed Oct 19 14:31:19 2022 Case: 17-Naphtha Splitter-Number Trays Optim-rev00.hsc Flowsheet: Case (Main)
OVHD AIR QTC
CONDENSER
REFLUX 3
FV
104
Naphtha
Stripper
Wed Oct 19 14:34:20 2022 Case: 21-Naphtha Stripper-rev00.hsc Flowsheet: Case (Main)
Vent with
O2
V-100
vent 4
12 E-101
Q-101
6
qr
Bottom
Oxygen Feed MIX-100
Stripper
8
R 7 P-1009
RCY-1
E-102 Q-102
10 Bottom P-101 1
VLV-101 VLV-100 To
Liquid BL
Q-100
Wed Oct 19 14:33:34 2022 Case: 20-Oxygen Stripper-rev00.hsc Flowsheet: Case (Main)
3 5 6
VLV-100
PP SPLITTER 1 REFLUX
TOP VLV-106 2 VESSEL
12 HEAT
MIX-100
PUMP K
Q-100 TEE-100 CHANGE FLOW
RATE IF
4 STREAM 10 IN
Q-101 ORDER TO
OBTAIN ON
R STREAM
9 8 7 10 REFLUX THE
QC RCY-1 VLV-101 COOLER SAME
TEMPERATURE
AS IN REFLUX
PROPYLENE VESSEL!
Q-103
FEED
17 13
REFLUX VLV-103 PP SPLITTER
QR MIX-101 REBOILER
PROPANE S
PP 19
SPLITTER SET-3
REFLUX
14 PUMP
Q-104
VLV-105
S TEE-102
SET-1
18 15
VLV-102
PROPYLENE
S TO BL
SET-2
BOTTOM
PUMP
11 16
VLV-104
PP SPLITTER PROPANE TO
BOTTOM BL
TEE-101 Q-102
TO PP SPLITTER
REBOILER
192 193
LP MIXER
CONDENSATE
CV
Temperature -9.228 C
Molar Flow 0.0000 kgmole/h
Wed Oct 19 14:45:54 2022 Case: Power Plant Fuel Gas System-rev00.hsc Flowsheet: Case (Main)
S
SET-1 Q-115 NO
VAPOR
Q-116
TO XC1 38
REBOILER XC1 XC2
REBOILER REFLUX
42 43 DRUM
S XC2
TOP MIX-100 OTHERS XC2
TEE-104 HX REFLUX
SET-2 39 40
VLV-109 PUMP
Q-114
46 XC2
45 VLV-111 REFLUX
QCXC2 44
XC2 TEE-105
37 OVHD XC2
FEED E-106 L RECIRCULATING
TO PUMP Q-117 S Q-118
XC2 SET-8
QXC2R 53 TO FIRED 55
HEATER VLV-113
REBOILER 47 48
XC2 Q-119 XC2 TRIM VLV-112
1 49
COOLER
Q-124
59 67 Q-121
VLV-116 68
E-111
XC2
XC2 BTTM
BOTTOM TEE-107 TO CLAY 57 61
PUMP TRATER E-108 VLV-114
HEATER TO FIRED
54 56 58 Q-122 HEATER
63 MIX-102
TEE-108 TEE-109 REBOILER2
TOHAREBOILER 60
E-109 VLV-115
RS AIR Q-120
Q-100 S CONDENSER 5
RS TO Q-101-2 NNF
SET-3
REFLUX XC1
RF 3 DRUM XC1
TOP REFLUX
62 1 XC1 16 17 DRUM
TOP VLV-104 XC1 STEAM
E-100
Q-101 GENERATOR 20 XC1
QC VLV-101-2 REFLUX
4 XC1
OVHD 7 RS XC2 41 REFLUX
66 2 L VLV-101 REFLUX BOTTOM VLV-110 PUMP
MIX-103
VLV-100 S L S 19 Q-102-2
1003 6 QCC
TEE-110 SET-7 SET-9
TEE-100 XC
Q-123 S QR
RS
REFLUX 9 10 OVHD
VLV-102 18
SET-6 Q-102 PUMP L
BOTTOM TEE-100-2
64 65 REFORMATE L NO 21
E-110 SPLITTER S VAPOR NO V QRR 22
FLOW FLOW VLV-102-2 TO
TO SET-4 P-100XC1
XYLENE BL
RF REBOILER OVHD L
BOTTOM TEE-101 Q-104 COLUMN
1 Q-106
CLAY CLAY
TREATER TREATER
8 11 12 13 A
RS VLV-103 E-101 B
BOTTOM
Q-103 PUMP
Q-105
14 15
Q-107 HA AIR 32
CONDENSER
HA
50 23 REFLUX
HAC E-102 52 25 DUM
TOP TEE-106 MIX-101
HA
Q-108 REFLUX 28 HA
VLV-106 REFLUX
QCHA PUMP
HAS 51
XC 24 OVHD 27 Q-110
BOTTOM VLV-105
L S 26
L TEE-102
S SET-10
QHAC
QHAR SET-5 Q-109 30 31
TRIM VLV-107
HA C9/C10
COOLER TO BL
HEAVY BOTTOM
AROMATICS L
COLUMN
TO HAC
REBOILER
HAC HA
BOTTOM TEE-103 BTTM Q-113
PUMP
34 33 35 36
HA AIR HA TRIM VLV-108
HEAVY
COOLER COOLER AROMATICS
Q-111 Q-112
Wed Oct 19 14:37:50 2022 Case: 24-RF-XF-HA Separation-rev00.hsc Flowsheet: Case (Main)
R 23
RCY-2
Vent
24 Degassing H2S
16 15 Drum NH3
Feed VLV-103
MIX-100
NNF H2S STRIPPER
10 REFLUX DRUM NH3 STRIPPER
Acid H2S STRIPPER OVHD 19A 19 REFLUX DRUM
Booster 3 9 CONDENSER
6 Tank VLV-101 10A NHE STRIPPER
2 pump VLV-100 QR OVHD
Q-103
CONDENSER
Q-106
18 NH3
Q-100 Acid Water VLV-105 22
STRIPPER
4 pump LIQUID
R 31
21
PUMP VLV-104
H2S RCY-3
STRIPPER QRS Q-107
Q-102 32a
NH3
17
R 14 13
H2S
STRIPPER
STRIPPER
RCY-1 VLV-102 12
PUMP
32
R
RCY-4
Q-104 1
26
TEE-103 HN AIR
COOLER QHNC
Wed Oct 19 14:32:53 2022 Case: 19-Saturated Gas Plant-rev00.hsc Flowsheet: Case (Main)
25 24
Carbon
Post Filter
Filter
PreFilter
26
Acid
Gas
27 To
23 SRU
MIX-100
MDEA
MU
28 TEE-100 Purge 1
Cooler
Duty Pumped
Amine WATER
Amine
Amine Lean and MU 1
Cooler Make-up
Pump
Cooled
Pump Amine
Amine Makeup
Duty Tank
Q-102
VLV-106 Cold
1 13 19 Lean
Amine Acid VLV-103 Amine
6 Gas
Preheater
22
Acid
Gas Sweet
KO Condenser
5
Drum
R Lean
Gas
Duty
Acid
Gas Recycle Amine Hot Rich
from
SAT-100 Amine
Amine
2 10 9 Reboiler
7 VLV-100
Sulfur Duty
Molar Flow -9.703 kgmole/h 7 AMINE ACID VLV-105
Q-100 CONDENSATE Recovery Absorber Regenerator
PUMP Unit
Amine
S
16
(SRU) Saturated Condensate
Recirculation Steam Reboiler Steam
To Amine Pump 21 Steam
Absorber
8 3 20
Acid VLV-104 Rich Cold
SAT-101 SWS Rich L-R
Gas Gas
Amine
Exchanger
from Amine
CONSIDERING Acid Gas KO
SWS Drum
THE NEGATIVE from
FLOW RATE OF SWS-2 Hot
Q-105 Lean
SATURATOR IT'S
NOT NECESSARY Amine
TO USE IT FOR
SWS ACID GAS 4 11 12
VLV-101
SWS GAS
CONDENSATE
PUMP
Q-101
15 Q-103
Inlet 14 17 16 18
E-100 VLV-102
Air
SAT-102
K-100
Q-104
Wed Oct 19 14:17:17 2022 Case: 7-Sulfur Recovery Unit-rev00.hsc Flowsheet: Case (Main)
AIR
ADA
ADA-1 Hydrogenation Q-101
Reactor
Catalytic Catalytic
Waste Heat Converter Converter Stack
Exchanger 1 1 2 Outlet Waste
Fuel Gas for Heat To
Conv Conv Atm
SWS 2X 2 In Incinerator Recovery
1 In HBED Quench Unit
acid Claus Tower
gas exit Heater 1 Effluent Cooler
Mixer Claus Energy Energy
Heater 2
TO FIRST Conv Energy
AMINE CHAMBER WHE 1
Out Conv Cooler
TEE-100 Vap Heater 2 Waste Outlet To Amine Sweet Gas
qwhe Out Cond 1 Heater Out Absorber from Main
1 Vap Cond Q-100 HX Incinerator
2 Main Flowsheet
Out 2 Vap Flowsheet & Stack
Out
Cond 2
TO SECOND 3 Vap Reactor Water
CHAMBER Out Preheater Out
Cond Cond Cond H2O for Air
Condenser Condenser 2 Liq Condenser 3 Liq to
1 Liq 2 3 Incinerator
1 Sulfur Out Out
Out
Leg1
Leg 2 Leg 3 Leg 4
11
9
7 To safe
12 location
4
MIX-100
Degassing
Pit
LP
Steam
Liquid
Sulfur
Wed Oct 19 14:17:49 2022 Case: 7-Sulfur Recovery Unit-rev00.hsc Flowsheet: Sulfur Recovery Unit (SRU) (SRU1)
SET AIR
CONDENSER
TEMPERATURE
S TO RECOVER
DESIRE
SET-2 VGO STRIPPER PERCENT OF
AIR LGP!
LIGHTS CONDENSER
Wed Oct 19 14:42:47 2022 Case: 29-Vacuum Gasoil Stripper-rev00.hsc Flowsheet: Case (Main)