HT Rate Calculations - Helical Coils

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Heat transfer rate for Limpet coil type jacket

Jacket fluid
Description Nomenclature properties Shell side fluid Unit
LMTD

Name Steam Emulsion Polymer T1(jacket) in 298 K

Pressure P 3.5 barg T2(jacket) out 333.15 K

Temperature T,t 298 393.15 K t1(Vessel) initial 393.15 K

Viscosity µ 0.000404 0.00044 mN s/m2 t2(Vessel) final 323 K

density ρ 977 1145 kg/m3 dt1 95.15 K

Mass flow rate m 5988.151 10000 dt2 10.15 K

1.66 LMTD 37.981 K

specific heat capacity Cp 4186 1256 J/kg K No. of Limpet coils 27.778

Half-pipe diameter D 0.04 m Length of channel 205.103 m

De (Equivalent diameter) De 0.0629 m Area 0.079 m2

thermal conductivity k 0.659 0.4 W/m K Q 770.453 W

Pitch Dg 0.05 m 662.435 Kcal/hr

Total length of limpet coil (vertical) Dp 2.5 m

Diameter of limpet coil (helix) Dc 2.10 m Input 0

Agitator diameter L 1.8 m

Agitator width W 0.1 m

Agitator rps 1.6 With agitator dimension value of Q

Daimeter of tank Dv 2.35 m

Agitator index 0.67 1/U 0.00364

Metal thermal conductivity k 16.23 W/m K U 274.53 W/m2 k

Thickness of shell 0.008 m Q 819.026 W

Ri (shell scale resistance) 0.0002 m2 K/W 0.8190 KW

Ro (jacket scale resistance) 0.0001 m2 K/W

Jacket side heat transfer coefficient 424.408 m2 K/W

Reactor side heat transfer coefficient 1,841,736.88 m2 K/W

Rd = Ri+Ro (dirt factor) 0.0003 m2 K/W

Rw (Wall resistance) 0.00049291435613062 m2 K/W

1/Uo 0.00387
Uo 258.248 W/ m2 K

Vessel side ho ( other equations)

heat transfer co-efficient

ho 4344.26718484433 m2 k / W

hb 4080.6817429868 m2 k / W

hb 6075.22445139079 m2 k / W

For square tank

ho 2112580.53382452 m2 k / W
Specfication UOM
Total length of limpet coil/Jacket (vertical) m
Diameter of limpet coil m
Agitator diameter m
Agitator width m
Agitator rpm
Agitator index
Pitch of the Jacket or limpet
Angle of the limpet coil - 120 or 180 deg deg
Thickness of the limpet coil mm
Value

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