Cat 320C Governor Actuator Calibrate
Cat 320C Governor Actuator Calibrate
Cat 320C Governor Actuator Calibrate
com
Pruebas y Ajustes
312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHP
and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2
i01827
Illustration 1 g00684315
Monitor Panel
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Illustration 2 g00685772
Monitor Panel
The information from the controller is displayed on the monitor. The following service programs and function
are available from the controller:
The controller informs the monitor about the condition of the machine. Some examples are listed:
hydraulic oil temperature, engine coolant temperature and fuel level.
The controller informs the monitor about any existing and/or past failures of the electronic control
system.
Various settings of the controller are performed.
Adjustment and testing of the electronic control system are performed.
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Illustration 3 g00685772
Monitor Panel
The keys of the keypad are used to enter the service mode. The keys are used to change the modes. Next, the
appropriate key is pressed until the desired mode is displayed on the message center.
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The "up" key (7) is used and the "down" key (10) is used to scroll up and down through the items in the
message area.
The "left" key (8) is used and the "right" key (9) is used to scroll to the left and to the right through the items
the message area.
"Setting" key
The "setting" key (12) is used to set the menu that is being displayed in the message area.
"Menu" key
"Cancel" key
The "cancel" key (11) is used to cancel the immediate selection and the key is used to exit the menu screen. T
screen of normal operation will be displayed when the "cancel" key is pressed during the menu screen.
"OK" key
The "OK" key (14) is used to select the item that is being highlighted in the message area.
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Illustration 4 g00687262
The above screen should be displayed. Then, press the "menu" key (13).
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Illustration 5 g00687282
The "down" key should be pressed. Highlight the "PREFERENCES" setting. Press the "OK" key.
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Illustration 6 g00764425
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Illustration 7 g00687296
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Illustration 8 g00687300
The keys for direction are used to input the password. Input the password and press the "OK" key.
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Illustration 9 g00776428
Typical example of a display
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The above screen should be displayed if the password that was entered is not correct.
Start the service function by using: up key, down key, left key and right key
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1. The service mode will be terminated 10 seconds after the start switch is turned to the OFF position.
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3. The "left" key and the "right" key is used to scroll through the display. The display should show "EXI
in the first line.
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Illustration 13 g00687262
4. The service mode will be terminated and the display will return to the above display when the "setting
key is pressed at the "exit" screen.
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Copyright 1993 - 2012 Caterpillar Inc. Tue Feb 21 2012 08:33:12 GMT-0
Todos los derechos reservados.
Red privada para licenciados del SIS.
Desarmado y Armado
320C Excavator 3066 Engine Supplement
i02830
Removal Procedure
Start By:
A. Remove the counterweight. Refer to Disassembly and Assembly, "Counterweight - Remove".
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Illustration 1 g00711956
1. Remove two bolts (3) and the washers from the hinge.
2. Remove three bolts (1) and the washers in order to remove access panel (2) .
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Illustration 2 g00712442
3. Remove three bolts (5) and the washers in order to remove access panel (4) .
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Illustration 3 g00711961
5. Remove two nuts (6) that secure governor linkage (7) to the fuel injection pump.
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Illustration 4 g00711972
6. Loose nut (8) and (9) that secures governor linkage (7) to the engine.
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Illustration 5 g00711979
7. Remove two bolts (10) and the washers in order to remove two clamps (11) that secure the governor
linkage to the chassis.
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Illustration 6 g00711980
9. Remove two bolts (14) and the two washers. Remove governor control motor (12) .
Installation Procedure
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Illustration 7 g00711980
1. Position governor control motor (12) on the mounting bracket. Install the two washers and two bolts
(14) .
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Illustration 8 g00711979
3. Install two clamps (11) that secure the governor linkage to the chassis.
4. Install two bolts (10) and the washers that hold clamps (11) in position.
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Illustration 9 g00711972
5. Install governor linkage (7) . Fasten governor linkage (7) with nut (8) and nut (9) .
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6. Install governor linkage (7) to the fuel injection pump. Fasten governor linkage (7) with washers and
two nuts (6) .
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Illustration 11 g00712442
7. Install access panel (4) . Install the washers and three bolts (5) .
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8. Install access panel (2) . Install the washers and three bolts (1) .
9. Install the washers and two bolts (3) to the hinge.
End By: Install the counterweight. Refer to Disassembly and Assembly, "Counterweight - Install".
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Copyright 1993 - 2012 Caterpillar Inc. Tue Feb 21 2012 08:58:42 GMT-0
Todos los derechos reservados.
Red privada para licenciados del SIS.
Instrucción Especial
Procedure for the Installation of the Cable for the Governor Actuator{1264, 1265, 1716}
i03865
AKH1-UP; SAH1-UP;
UP; SBN1-UP; AXK1-UP;
BER1-UP; BKK1-UP;
BPR1-UP; BBL1-UP;
TBR1-UP; EGL1-UP;
HKT1-UP; JPL1-UP;
RAW1-UP; CLM1-UP;
ALX1-UP; BCN
BRX1-UP;
BMZ1-UP; CLZ1-UP)
320D (S/N: FNA1-UP; DHK1-UP; FXK1-UP; GKL1-UP; CWN1-UP; BWP1-UP; AMR1-UP;
EBT1-UP; CXY1-UP)
321B (S/N: AKG1-UP; 9CZ1-UP)
321C (S/N: KBB1-UP; MCF1-UP; KCR1-UP; DAX1-UP)
323D (S/N: SDC1-UP; CYD1-UP; PBM1-UP; DKW1-UP)
Introduction
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This Special Instruction outlines the basic procedures that are required in order to install the cable for the
governor actuator onto an Excavator.
Required Parts
The following parts are required in order to install the cable for the governor actuator onto an Excavator.
Table 1
Required Parts for Replacement of the Cable for the Governor Actuator
2 1 152-9155 Adhesive
All Models
3 1 155-0695 or 185-3998 Thread Lock Compound
4 1 188-8589 Harness
311B
1 309-5864 Motor Repair Kit
312B
315B
317B 1 309-5867 Motor Repair Kit
318B
313C
1 309-5857 Motor Repair Kit
314C
320C
320D 1 309-5861 Motor Repair Kit
320C U
1 309-5860 Motor Repair Kit
323D
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Illustration 1 g01129305
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Illustration 2 g01129307
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Illustration 3 g01129311
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Illustration 4 g01129318
5. Remove the two screws that connect the motor to the cover.
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Illustration 5 g01129324
6. Remove the four screws that connect the motor to the case for the pulley.
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Illustration 6 g01129352
7. Remove the motor from the case for the pulley.
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Illustration 7 g01129328
8. Remove the pulley (C) from the case for the pulley.
9. Remove the bearings (D) from the pulley, and remove the inner cables (E) from the pulley.
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Illustration 8 g01129330
10. Measure the distance (F) and measure the distance (G). Record the measurements. You will need the
measurements later in order to assemble the governor actuator.
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Illustration 9 g01129336
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13. Replace the former cables with the new cables that are included in the new motor repair kit (5) .
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14. Insert the inner cables into the case for the pulley.
15. The screw caps (J) should be adjusted to the distances (F) and (G) that were measured in Step 10.
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16. Attach the inner cable of the decelerator cable to the pulley. The decelerator cable does not have blue
tape around the center. Rotate the pulley clockwise for one revolution.
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Illustration 13 g01129454
18. Attach the inner cable of the accelerator cable to the pulley. The accelerator cable has blue tape aroun
the center. Rotate the pulley counterclockwise for one revolution.
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20. Paint the inside of the bearings and the outside of the bearings with the Molybdenum coating YM103
that is included in the new motor repair kit (5). Attach the two bearings to the pulley, and insert the
pulley into the case for the pulley.
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Illustration 15 g01129631
21. Install the new packing that is included in the new motor repair kit (5) .
22. Attach the motor to the case for the pulley. Use the screws that were removed in Step 6. Tighten the
screws to a torque of 0.505 ± 0.075 N·m (4.47 ± 0.66 lb in). Refer to Illustration 5.
23. Attach the motor to the cover. Use the screws that were removed in Step 5. Install the new seal washe
that are included in the new motor repair kit (5). Tighten the screws to a torque of 1.00 ± 0.15 N·m (8.
± 1.33 lb in). Refer to Illustration 4.
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25. Connect the terminals (A) for the motor. Attach the 188-8589 Harness (4) .
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26. Connect one 4Y-4079 Wire Assembly (1) from +BAT to the +BAT terminal on the 188-8589 Harnes
(4). Connect one 4Y-4079 Wire Assembly (1) from ground to the ground terminal on the 188-8589
Harness (4) .
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28. Connect one 4Y-4079 Wire Assembly (1) from +BAT to the terminal (M) for the accelerator on the 1
8589 Harness (4). If the voltage on the multimeter is less than 4.13 V, adjust the potentiometer until th
multimeter reads 4.13 ± 0.10 V.
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29. Disconnect the wire (1) from the terminal (M) for the accelerator, and connect the wire (1) to the
terminal (N) for the decelerator. If the voltage on the multimeter is greater than 4.13 V, adjust the
potentiometer until the multimeter reads 4.13 ± 0.10 V.
30. Perform Steps 28 and 29 in order to ensure that the voltage on the multimeter reads 4.13 ± 0.10 V.
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32. Adjust the inserted length of the accelerator cable. The length (P) between the outer cable and the
universal joint should be 175 ± 5 mm (6.9 ± 0.2 inch).
33. Tighten the locknut (Q) on the accelerator cable to a torque of 5.05 ± 0.75 N·m (44.7 ± 6.6 lb in), and
apply 155-0695 Thread Lock Compound or 185-3998 Thread Lock Compound (3) to the locknut.
34. Adjust the inserted length of the decelerator cable. The length (R) between the outer cable and the
universal joint should be 200 ± 5 mm (7.9 ± 0.2 inch).
35. Tighten locknut (S) on the decelerator cable to a torque of 5.05 ± 0.75 N·m (44.7 ± 6.6 lb in) and appl
155-0695 Thread Lock Compound or 185-3998 Thread Lock Compound (3) to the locknut.
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Illustration 22 g01129768
36. Install the new packing that is included in the new motor repair kit (5). Apply 152-9155 Adhesive (2)
the packing.
37. Insert the grommet into the case. Apply 152-9155 Adhesive (2) to the grommet. Refer to Illustration 3
38. Connect the terminals (A) for the motor. The two red terminals should be connected, and the two whit
terminals should be connected. Connect the potentiometer with the connector (B). Refer to Illustration
39. Attach the cover to the case. Use the six screws that were removed in Step 1. Tighten the screws to a
torque of 0.505 ± 0.075 N·m (4.47 ± 0.66 lb in). Refer to Illustration 1.
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Copyright 1993 - 2012 Caterpillar Inc. Tue Feb 21 2012 09:02:09 GMT-0
Todos los derechos reservados.
Red privada para licenciados del SIS.
Pruebas y Ajustes
312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHP
and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2
i02149
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SMCS - 7569
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Table 1
167 Alternator
248
Cat Data Link
( 319C, 320C, 322C, 325C, and 330C ONLY)
254
Electronic Control Module (ECM)
( 312C, 315C, and 321C ONLY)
271
Action Alarm
( 312C, 315C, and 321C ONLY)
286
Engine oil pressure fault
(Not in 321C)
588
Communication problem between controller and monitor
( 312C, 315C, and 321C ONLY)
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2002
Travel alarm
( 319C, 320C, 322C, 325C, and 330C ONLY)
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Illustration 1 g00691520
Example Of A Typical Troubleshooting Procedure
(1) Preparations
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Illustration 2 g00987164
Diagram Of Terminology For The Troubleshooting Procedures
Voltage is measured at the later terminal. For example, the red test pin + is connected to terminal "A"
and the black test pin - is connected to terminal "B".
Check the connection of the connector before a troubleshooting procedure is performed. Inspe
the connector for moisture. Moisture in a connector can cause a poor connection. Ensure that t
connectors are mating correctly. Ensure that the pins in the connector are secure.
b. Continuity
"C-ground" - "P-ground"
"C-ground" - "R-ground"
"P-ground" - "Cab-ground"
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Turn the disconnect switch to the OFF position before you perform the continuity checks. The
power is OFF in order to prevent damage to the tester and the circuit.
5. Preparation
a. Turn the key start switch to the OFF position.
c. Ensure that the controller, the harnesses and the connectors are connected.
Note: Ensure that disconnected wires do not contact the machine in order to avoid damage to
electrical components when power is applied.
Pruebas y Ajustes
312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHP
and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2
Número de medio -RENR3814-19 Fecha de publicación -01/01/2011 Fecha de actualización -31/01/2
i02150
Replacement
Note: The 325C, M325C MH, and 330C series do not have a governor actuator.
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Illustration 1 g00778226
Governor actuator for 312C
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Illustration 2 g00778227
Governor actuator for 315C
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Illustration 3 g00778702
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Illustration 4 g00991217
Governor Actuator for 321C
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Illustration 5 g00778712
312C
(4) Support
(5) Bellows
(6) Lever
(8) Nut
(9) Nut
(10) Bellows
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Illustration 6 g00778707
319C and 320C series
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(4) Support
(5) Bellows
(6) Lever
(8) Nut
(9) Nut
(10) Bellows
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Illustration 7 g00778717
322C Series I
(4) Support
(5) Bellows
(6) Lever
(8) Nut
(9) Nut
(10) Bellows
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Illustration 8 g00989395
321C
(3) Support
(4) Bellows
(5) Lever
(7) Nut
(8) Nut
(9) Bellows
2. Insert the joint of the accelerator cable through the hole in the lever. Install the nut in order to hold the
cable in position.
3. Turn the nut and the locknut of the accelerator cable in the counterclockwise direction until the nuts a
separated.
4. Turn the lever by hand in the counterclockwise direction to the position of high idle.
5. Insert the other threaded portion of the accelerator cable into the notch of the support.
6. Secure the screw cap and the boot so that the screw cap and the boot will not turn. Then turn the nut
until the governor lever touches the high idle stop.
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8. Tighten the locknut (27 ± 3 N·m (20 ± 2 lb ft)) against the support. Ensure that the nut remains in
position while the locknut is tightened against the support.
9. (If applicable) Reinstall the two clamps to the accelerator cable. Do not allow the cable to twist.
Note: Ensure that the governor lever is in contact with the high idle stop. Also, ensure that the nut is
correctly tightened in order to ensure that the accelerator cable has the correct tension. The setting of t
engine speed or an overload condition of the governor actuator could result if the cable is not tightene
correctly.
Note: The minimum allowable bending radius for the cable assembly is 150 mm (6 inch).
1. Repeat step 1 through step 9 in "For Machines Only With Accelerator Cable".
2. Insert the joint of the decelerator cable through the hole in the lever. Install the nut in order to hold the
cable in position.
4. Insert the other threaded portion of the accelerator cable into the notch of the support.
5. Tighten the nut until the sag in the bellows is no longer present. Loosen the nut by five turns.
Note: The minimum allowable bending radius for the cable assembly is 150 mm (6 inch).
Adjustment
1. Loosen the nut and the locknut of the accelerator cable. The nuts should be separated as far as possibl
2. Install the accelerator cable and the decelerator cable to the lever.
3. Insert the threaded section of the accelerator cable into the support.
4. Turn the lever clockwise toward the engine until the lever hits the stop for the high idle.
5. Tighten the nut until the sag in the bellows is no longer present. The nut should be tightened two
additional turns.
6. Secure the accelerator cable to the support by tightening the locknut.
7. Insert the threaded section of the decelerator cable into the notch of the support.
8. Tighten the nut until the sag in the bellows is no longer present. Loosen the nut by two turns.
9. Secure the decelerator cable to the support with the locknut. Then, tighten the locknut against the nut.
Ensure that the nut does not turn as the locknut is tightened.
Calibration
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Note: For more information, see the topic Testing And Adjusting, "Governor Actuator - Calibrate".
1. Start the engine. Perform the calibration procedure for the governor actuator.
2. After the calibration procedure has been performed correctly, the error log is cleared.
Note: For more information, see Testing And Adjusting, "Logged Error Mode".
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Copyright 1993 - 2012 Caterpillar Inc. Tue Feb 21 2012 08:44:10 GMT-0
Todos los derechos reservados.
Red privada para licenciados del SIS.
Pruebas y Ajustes
312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHP
and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2
i02065
Note: The 325C, M325C MH, and 330C series does not have a governor actuator.
This function can memorize the rotation angle of the governor actuator and the no-load engine speed. This
information is saved into the controller after the accelerator cable of the governor actuator has been replaced,
installed and/or adjusted. The controller will use the information that was saved in order to determine the targ
position for the actuation of the governor actuator.
Note: Ensure that the calibration procedure for the governor actuator is performed when the governor actuato
the accelerator cable or the controller has been replaced or installed. The temperature of the hydraulic oil shou
be 50 °C (122 °F) prior to the calibration.
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Illustration 1 g00777
The above illustration is an example of the display for the 312C. All of the other displays are identical with the sales mode
on the fourth line.
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Illustration 2 g00825978
2. Highlight the second line of the display and use the direction for direction to scroll through the display
Scroll through the display until the display shows "CALIBRATION".
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Illustration 3 g00790593
3. Highlight the third line by using the keys for direction. The name of the device will be shown on the
third line. Scroll downward until "STANDBY" is highlighted. Press the "OK" key in order to start the
calibration procedure. "GOVERNOR-EXE" is displayed on the third line when the governor actuator
calibrated. Press the "OK" key after confirming the display of "GOVERNOR-EXE".
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Illustration 4 g00790592
4. The above illustration shows a display that is temporarily shown when the governor actuator is moved
the initial position. Press the "OK" key again when the display shows "SP". The calibration procedure
has started.
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Illustration 5 g00790597
5. The numerical number that is being displayed in the fourth line will change during the calibration. Th
number is related to the process of the calibration. See the following table 1.
Table 1
SP The initial transfer of the information about the position has been completed.
11 End processing
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Illustration 6 g00790598
6. The above illustration is shown after the governor actuator has completed the calibration.
Warnings
If theafourth
2 for linedescription
detailed of the display shows
of the any of
warning the following warnings a failure is present. See the following tab
displays.
Table 2
Warning Codes
WARNING 04 Excessive hysteresis Ensure that the cable is adjusted correctly. Reinstall the
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Errors
If the fourth line of the display shows any of the following errors a failure is present. See the following table f
a detailed description of the error displays.
Table 3
Error
Description Of The Error Corrective Action
Code
ERROR Improper calibration of another Stop the calibration of the other device. Perform one
01 device calibration at a time.
ERROR Improper calibration of another Stop the calibration of the other device. Perform one
02 module calibration at a time.
ERROR Failure of the interlock signal Perform the troubleshooting procedure that will confirm
03 the signal that communicates with the monitor.
ERROR
Abnormal speed sensor Troubleshoot the confirmation of the speed sensor.
11
ERROR Overheating of the coolant or the You need to allow the complete cooldown. Clear the
overheating condition. Perform the calibration procedur
14 hydraulic oil during the calibration
again.
ERROR Pressure decrease in the engine oil Clear the abnormal occurrence and perform the calibrati
15 Check for clogged air cleaner again.
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Perform the following procedure when the data for the calibration of the governor actuator is cleared.
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Illustration 7 g00790593
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Illustration 8 g00790641
2. Press the "menu" key. The area that is highlighted will scroll to the right.
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Illustration 9 g00790642
3. Change the display of the third line in order to show "CLEAR" by using the arrow keys. See the abov
illustration.
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4. Highlight the fourth line by using the directional keys. Press the "OK" key when the fourth line is
highlighted.
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5. Press the "OK" key when the display shows "CLEAR?".
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6. The data for the calibration has been cleared when the fourth line of the display shows "CLEARED".
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