On7eq Coax Traps
On7eq Coax Traps
On7eq Coax Traps
4 bolts with nuts, M5x15 or M5x17 (zinc anodized or Stainless Steel for
permanent use)
4 big washers M5 , outer diameter 25mm. Use ZINC ANODIZED IRON if you
want to solder directly on them, if you use copper or stainless steel , you will
need a eye lug to solder the coax and connect to the M5 bolts.(recommended
for high power).
186 (306)(134) cm COAX CABLE type RG-58 C/U (the type is critical,
use C/Uversion, to have same capacitance per meter and power handling)
Mark 2 holes in-line (these are for the bolts), at 13 (15) (13)mm from each end
of pipe
Mark 2 holes (these for coax), at 13mm from each end of pipe, and for 20m
trap 90° on each side of the two holes for the bolts (so the coax holes will be
180° opposite) / For 40m trap, at 32mm distance along the circumference,
on each side of the marks for bolt holes. For 15m, same construction as
for 20m.
Drill all 4 holes with 5mm and remove sharp edges with a trimmer, especially for the
coax holes
These are used for mechanical strength and connecting the coax ends to
terminal bolts
Remove zinc anodization on 1/2 of washer surface (as soldering is very difficult
and unreliable on anodized zinc). Use a grinder or file.
Now this will be the area where we will solder the coax ends
Using 2 pliers, bend the washer so that it will fit inside the PVC tube. Keep the area for
soldering as depicted!
This will be the result (4 pces), adjust till they nicely fit inside the PVC tube.
Now insert the 4 big washers in the tube ends, keep the area for soldering on the outer
side, and insert the M5 bolts.
Now put the small washer and M5 nut on the bolts and tighten very well with
appropriate tools.
We are now ready to start to wind our coax coils !
Take 93 (153) (67) cm of RG-58C/U coax for each coil. Insert approx 10 cm in the hole
for the 'start'. RG-58C/U will just pass in a 5mm hole.
Remove insulation on 15mm of the end passed through pipe and prepare tail like
shown
On the shield, solder a small hookup wire length 120mm about (take at least same
gauge as coax center wire) and cover with heat shrink tube. Put a small nylon fastener
3mm after the start of coax outer jacket (here in the picture in red).
Now gently retract the coax in the tube, while inserting the hookup wire till it comes out
of the tube on the other side, and the coax cannot be pulled out any more (nylon
fastener)
Now solder (a 60w iron should be OK) the coax center on the big washer. Make sure
you have a good bond, but do not overheat as the coax / PVC will melt...
tightly wind the coax around the PVC tube, till you have 7,5 turns (8,7 turns)
(5,5 turns widely spaced, spread over tube), where the coax will enter the
PVC tube again
spread evenly the windings for 20m trap, keep them 'tight' for 40m trap
make sure the coax outer windings are at least 3mm from the connection
bolts/nuts
Use the short remaining end of coax to pull is as much as possible inside the tube and
have windings sitting tight. Then cut off the coax so you have 20mm left inside the
tube.
Using a cutter knife delicately around outer jacket, remove insulation on about 15mm
and prepare coax ends like shown.
Solder the coax centre to the hookup wire , which you will have cut till desired
length (make it as short as possible)
Cover this solder joint with heat shrink tube, immediately after heating it up,
squeeze firmly with pliers the free end to seal off the tube.
important: check if both M5 nuts are still well tightened (they will loosen with
the heat !)
Use a signal generator and put the trap in series with a RF voltmeter, a field
strength meter input, .... and look for minimum signal (= resonance)
Use a transceiver with adjustable low power (5w ?), connect the trap in series
with a power meter/dummy load, or a small bulb (like of bicycle rear light), and
look for minimum lighting up (= resonance)
Tune both traps at 15 (7.3) (22) MHz by playing with the coil windings (closer
to each other = lower frequency). You will see that the dip is quite broad.
Try to distribute the windings evenly till all looks nice - this will as well distribute
the dissipated heat evenly and prevent arcing. Make sure the coax outer
windings remain at least 3mm from the connection bolts/nuts.
Once the resonance is OK and the trap is looking fine, apply PVC glue (this glue is
used for mounting PVC tubing, it is clear, dries in minutes and becomes quite hard
after hours) on the windings, especially on the outer turns of the coil, and a couple of
strokes in the longitudinal direction. Liberally apply 2 or 3 coats of glue as well on the
coil inside (soldering points, coax ends, big washers etc. to weather protect these
elements). The recheck the resonance point : it will not have moved due to the glue.
Put the 5mm 'grower' washers and the butterfly nuts in place (with some Vaseline
grease as protection against rust) : your COAXTRAP is now ready ! Apply a label
indicating the band it has been designed for as the 'finishing touch' !
Found that the number of turns is accurate, using the center of band frequency, but the
length of cable is somewhat short for practical construction. Add exactly 30mm coax
length to the calculated result to solder tail end in comfort. The result will be easy to
tune just above the desired band.