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METAFRAM Datasheet Assembly Instructions en 2015

This document provides assembly instructions for standard self-lubricating bearings. It discusses press-fitting bearings using a mandrel to ensure proper insertion and tolerances. It recommends insertion forces for different bearing and housing materials. It also provides tolerances for the inner and outer diameters of bearings before and after fitting. It recommends shaft properties depending on the bearing grade and tolerances. Finally, it discusses mechanical expansion as an option for non-rigid housings.

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0% found this document useful (0 votes)
69 views2 pages

METAFRAM Datasheet Assembly Instructions en 2015

This document provides assembly instructions for standard self-lubricating bearings. It discusses press-fitting bearings using a mandrel to ensure proper insertion and tolerances. It recommends insertion forces for different bearing and housing materials. It also provides tolerances for the inner and outer diameters of bearings before and after fitting. It recommends shaft properties depending on the bearing grade and tolerances. Finally, it discusses mechanical expansion as an option for non-rigid housings.

Uploaded by

wmi india
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Standard self-lubricating

bearings
Assembly instructions

Using a fitting mandrel


(Ground carbon steel, polished finish - surface hardness ≥ 60 HRC)

> Tolerances: m6
Fit the bearings with a press (shrink-fitting), using the correct diameter
Ra ≤ 0,2 mandrel in order to ensure that:
> the bearing is inserted correctly and positioned perfectly,
L=1.2 x bearing length

> the final bearing bore tolerances are still correct after fitting.

Insertion force
Indicative values with m6 mandrel and H7 housing with Ra ≤ 3.2 and
considered to be rigid*: 100 daN/cm2 (contact area of outer diameter
of bearing).
Ch. 3 to 30˚
10˚ * Housing made of steel (or cast iron) with a minimum wall thickness equal to at least
three times the thickness of the bearing.

Bearing before fitting


(See standard self-lubricating bearings catalogue)

Ø inner - Ø 1 cylindrical bearing: F7


Ø inner - Ø 1 flanged bearing: F8
(F8 for Ø 1 > 50 mm)

Ø outer - Ø 2 cylindrical bearing: s7


Ø outer - Ø 2 flanged bearing: s8
(s8 for Ø 2 > 50 mm)

Entry chamfer Steel housing (non-deformable)


> Tolerances: H7
The tightness between bearing and housing and the final bearing bore
tolerances were determined for a rigid housing made of steel or, if need
be, of cast iron.

Ra ≤ 3,2 For any other type of housing (not rigid or made of any other material),
the tightening stresses will be different and practical tests should be
carried out to confirm the bore tolerances (contact us).

www.sintertech.org
Standard self-lubricating
bearings
Assembly instructions (cont.)

Bearing after press-fitting


Ø inner - Ø 1 cylindrical bearing: H7
Ø inner - Ø 1 flanged bearing: H8
(H8 for Ø 1 > 50 mm)

Chamfer Shaft to be used


The mechanical properties of the steel depend on the bearing grade.

For a BP25 bearing For an FP20 bearing


Ø 17 Steel with min. hardness 240 HB10 Steel with min. hardness 355 HB10
Ra ≤ 0.6 Ra ≤ 0.2

> Tolerances: f7

If the bearing is fitted without additional support (bonding or overmoulding), use a shaft
with h7 rather than f7 tolerances.

Operating clearance

> It is important to follow the assembly instructions to ensure that the self-lubricating bearing functions correctly.

> Rotating assembly: H7/f7 or H8/f7

Mechanical expansion
Grinded and polished
mandrel rockwell C

24,850 > If the bearing is to be fitted in a non-rigid housing, we recommend


0,800 mechanical expansion with a stepped tube-expander.
25,020
4,000 25,020 > Example for a bearing with Ø less than: 25 mm
25,013
25,013
- 8268 - 09-2014 - Photos: Sintertech

1,500
25,000
24,990
1,200 24,980
24,967
24,850

+0,020
Obtains mechanical expansion of: 25 0

www.sintertech.org

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