Instruction Manual

AM.03.431e Edition 4.5

8” F-Range Inset Light

Type FTS, FTC

AM.03.431e edition 4.5

Record of Change AM.03.431e

Revision Description Editor Checked Date

2.0 New layout Txa

2.1 Introduction of a new gasket between inner cover and base Txa WL 03/97

2.2 Modified exploded views, added attack driver and modified code Txa WL 11/97
numbers
2.3 New table for screws overview and general updating TXA WL 4/98

2.4 Modified drawing step 4 procedure “Positioning and Sealing” TXA WL 7/98
Added a “caution” about the anti rotation pins page 15
2.5 New extraction jig DSW 06/00

3.0 Modification of the toll box and lifting tool BUG 1/04
Code number Assemblies, Installation (Chapter3) MR/EV 07/04
4.0 Earting of the bases, warranty conditions, safety notifications, TVA 08/07
installation transferred in AM.05.120 manual, loctite type, updating of
part numbers
4.1 Update test pressure + standardize part names EV BUG 04/08
4.2 Safety instructions, warranty, procedures to unlock and fasten screws, BUG TP, KC, 4/09
screw references, Loctite types, tightening torques, adapter rings, VDV, VI

4.3 Spare parts BUG RAS 05/09

4.4 Rebranding EV 01/10

4.5 Introduction of Torx screws with pre-applied Loctite, correction of code BUG JWA, 10/14
numbers, code torque wrench MA,
AHU,
LM, JBU

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AM.03.431e edition 4.5

Safety Instructions

Safety This section contains general safety instructions for using your ADB equipment.
Some safety instructions may not apply to the equipment in this manual. Task- and
equipment-specific warnings are included in other sections of this manual where
appropriate. Note all warnings and follow all instructions carefully. Failure to do so
may result in personal injury, death, or property damage.

To use this equipment safely,

• refer to the International Standard IEC 61820 , Electrical installation for
lighting and beaconing of aerodromes - Constant current series circuits for
aeronautical ground lighting - System design and installation requirements,
and to the International Standard IEC 61821, Electrical installations for
lighting and beaconing of aerodromes - Maintenance of aeronautical
ground lighting constant current series circuits for instructions on safety
precautions.
• observe all safety regulations. To avoid injuries, always remove power prior
to making any wire connections and touching any live part. Refer to the
International Standards IEC 61820 & IEC 61821.
• read and become familiar with the general safety instructions provided in
this section of the manual before installing, operating, maintaining, or
repairing this equipment.
• read and carefully follow the instructions given throughout this manual for
performing specific tasks and working with specific equipment.
• store this manual within easy reach of personnel installing, operating,
maintaining, or repairing this equipment.
• follow all applicable safety procedures required by your company, industry
standards, and government or other regulatory agencies.
• obtain and read Material Safety Data Sheets (MSDS) for all materials used.

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AM.03.431e edition 4.5

Safety Instructions, continued

Safety Symbols Become familiar with the safety symbols presented in this section. These symbols
will alert you to safety hazards and conditions that may result in personal injury,
death, or property and equipment damage.

WARNING 1 : Failure to observe this warning may result in personal injury, death,
or equipment damage.

WARNING 2 : Risk of electrical shock. Failure to observe this warning may result in
personal injury, death, or equipment damage.

WARNING 3 : Disconnect equipment from line voltage. Failure to observe this

warning may result in personal injury, death, or equipment damage.

WARNING 4 : Wear safety goggles. Failure to observe may result in serious injury.

WARNING 5 : Do not touch. Failure to observe this warning may result in personal
injury, death, or equipment damage.

CAUTION: Failure to observe may result in equipment damage..

Qualified The term qualified personnel is defined here as individual who thoroughly
Personnel understand the equipment and its safe operation, maintenance, and repair.
Qualified personnel are physically capable of performing the required tasks, familiar
with all relevant safety rules and regulations and have been trained to safely install,
operate, maintain, and repair the equipment. It is the responsibility of the company
operating this equipment to see that its personnel meet these requirements.

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AM.03.431e edition 4.5

Safety Instructions, continued

Intended Use Use of this equipment in ways other than described in the catalog leaflet and this
manual may result in personal injury, death, or property and equipment damage.
Use this equipment only as described in this manual.

ADB cannot be responsible for injuries or damages resulting from non-standard,

unintended applications of its equipment. This equipment is designed and intended
only for the purpose described in this manual. Uses not described in this manual
are considered unintended uses and may result in serious personal injury, death, or
property damage.
Unintended uses may result from taking the following actions:
• making changes to equipment that have not been recommended or
described in this manual or using parts that are not genuine ADB
replacement parts or accessories
• failing to make sure that auxiliary equipment complies with approval
agency requirements, local codes, and all applicable safety standards if not
in contradiction with the general rules
• using materials or auxiliary equipment that are inappropriate or
incompatible with your ADB equipment
• allowing unqualified personnel to perform any task.

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AM.03.431e edition 4.5

Safety Instructions, continued

Installation Read the installation section of all system component manuals before installing
your equipment. A thorough understanding of system components and their
requirements will help you install the system safely and efficiently.

Failure to follow these safety procedures can result in personal injury or death.

• Allow only qualified personnel to install ADB and auxiliary equipment. Use only
approved equipment. Using unapproved equipment in an approved system
may void agency approvals and will void the Warranty.
• Make sure all equipment is rated and approved for the environment in which
you are using it.
• Follow all instructions for installing components and accessories.
• Install all electrical connections to local code provided they are not in
contradiction with the general rules.
• Use only electrical wire of sufficient gauge and insulation to handle the rated
current and voltage demand. All wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be
damaged by moving equipment and animals (e.g. rodents).
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility (power products), and
cover removal (power products).
• Protect equipment with safety devices as specified by applicable safety
regulations.
• If safety devices must be removed for installation, install them immediately
after the work is completed and check them for proper functioning.

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AM.03.431e edition 4.5

Safety Instructions, continued

Operation Only qualified personnel, physically capable of operating the equipment and with no
impairments in their judgment or reaction times, should operate this equipment.

Read all system component manuals before operating this equipment. A thorough
understanding of system components and their operation will help you operate the
system safely and efficiently.

• Before starting this equipment, check all safety interlocks, fire-detection

systems, and protective devices such as panels and covers. Make sure all
devices are fully functional. Do not operate the system if these devices are not
working properly. Do not deactivate or bypass automatic safety interlocks or
locked-out electrical disconnects or pneumatic valves.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is
present.
• Use this equipment only in the environments for which it is rated. Do not
operate this equipment in humid, flammable, or explosive environments unless
it has been rated for safe operation in these environments.
• Never touch exposed electrical connections on equipment while the power is
ON.

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AM.03.431e edition 4.5

Safety Instructions, continued

Action in the Do not operate a system that contains malfunctioning components. If a component
Event of a malfunctions, turn the system OFF immediately.
System or
Component
Malfunction • Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the
malfunctioning component according to instructions provided in its manual.

Maintenance Allow only qualified personnel to perform maintenance, troubleshooting, and repair
and Repair tasks. Only persons who are properly trained and familiar with ADB equipment are
permitted to service this equipment.

• Always use safety devices when working on this equipment.

• Follow the recommended maintenance procedures in your equipment manuals.
• Do not service or adjust any equipment unless another person trained in first
aid and CPR (Cardio Pulmonary Resuscitation) is present.
• Connect all disconnected equipment ground cables and wires after servicing
equipment. Ground all conductive equipment.
• Use only approved ADB replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals, impair
specified performance and create safety hazards.
• Check interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use
caution when servicing electrical equipment in a high-humidity environment.
• Use tools with insulated handles when working with electrical equipment.

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AM.03.431e edition 4.5

Use Restriction Notice, Warranty and disclaimers

Use restriction The content of this Instruction Manual is the property of

notice
ADB
585, Leuvensesteenweg
B-1930 Zaventem - Belgium
Tel. 32 2 722 17 11 Fax 32 2 722 17 64
E-mail: info.adb@adb-air.com
Internet: http://www.adb-air.com
Except for uses strictly limited to the internal use of the owner of the products
described in this manual, this manual or parts thereof may not be reproduced,
stored in a retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without ADB's prior written
consent.

Warranty For warranty obligations, ADB General Conditions for Deliveries and Services
available at the time of the offer made by ADB for the delivery of products and
services shall apply unless otherwise agreed in writing.

Disclaimers This manual could contain technical inaccuracies or typographical errors. ADB
reserves the right to revise this manual from time to time in the contents thereof
without obligation of ADB to notify any person of such revision or change.

Details and values given in this manual are average values and have been
compiled with care. They are not binding, however, and ADB disclaims any liability
for damages or detriments suffered as a result of reliance on the information given
herein or the use of products, processes or equipment to which this manual refers.
No warranty is made that the use of the information or of the products, processes
or equipment to which this manual refers will not infringe any third party’s patents or
rights. The information given does not release the buyer from making their own
experiments and tests.

Similarly, ADB disclaims any liability for damages or detriments suffered as a result
of modification made on site on the products by any other party than ADB.

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 AM.03.431e edition 4.5

Information about this Manual

Chapter Each chapter starts with an overview of the topics of that chapter.
overview

Using icons Additionally to safety symbols, icons are used to attract the attention of the reader
to specific information. The meaning of each icon is described in the table below:

Icon Type of Description

information
Note A ‘note’ provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as hints and tips.
Reference A ‘reference’ guides the reader to other places in this manual, where
he/she will find additional information on a specific topic.

Parts Parts identification symbols (e.g. A1, B4, …) appearing in the text refer to the
Identification Exploded view page 47 .

Comments and This manual has been compiled with all possible care and in view of providing a
Proposals valuable and practical tool to the Airport Maintenance personnel.
We encourage customers to address us their comments and proposals for
improving further the contents of this manual.
Communications should be addressed to the “Customer Service Department” of
ADB:
ADB
585, Leuvensesteenweg
B-1930 Zaventem - Belgium
Tel. 32 2 722 17 11 Fax 32 2 722 17 64
E-mail: info.adb@adb-air.com
Website: http://www.adb-air.com

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AM.03.431e edition 4.5

Table of Contents

Safety Instructions ............................................................................................................... 2

Use Restriction Notice, Warranty and disclaimers ............................................................ 8

Information about this Manual ............................................................................................ 9

Chapter 1: Product Information ........................................................................................ 12

General information...........................................................................................................................13
Equipment data .................................................................................................................................14

Chapter 2: Mounting and connection ............................................................................... 15

Important safety notifications ............................................................................................................16
General recommendations ................................................................................................................17
How to mount the light assembly? ....................................................................................................18
Installation of adapter ring .................................................................................................................20

Chapter 3: Maintenance..................................................................................................... 21
Workshop maintenance and preventive maintenance ......................................................................22
How to lift the light assembly out of the base or adapter ring ...........................................................24

Chapter 4: Servicing in the Maintenance Base ................................................................ 25

How to open the light assembly ........................................................................................................26
How to replace a lamp ......................................................................................................................28
How to replace a filter .......................................................................................................................29
How to replace a lens ........................................................................................................................30
How to replace the optical assembly.................................................................................................32
How to replace the cable set assembly.............................................................................................33
How to close and test the light fixture ...............................................................................................34

Chapter 5: Troubleshooting .............................................................................................. 36

Chapter 6: Ordering Codes and Exploded Views ............................................................ 37

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AM.03.431e edition 4.5

Complete products and spare parts ..................................................................................................38

Screws Overview...............................................................................................................................46
Exploded view ...................................................................................................................................47
Accessories .......................................................................................................................................48

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AM.03.431e edition 4.5

Chapter 1: Product Information

Overview

Introduction In this chapter you will find all the information about the shipment and the
identification of the ADB FTS/FTC inset light.

Contents This chapter contains the following topics.

Topic See Page

General information 13
Equipment data 14

Chapter 1: Product Information 12

AM.03.431e edition 4.5

General information

FTS/FTC Inset The ADB FTS/FTC inset light is a light fixture which provides optimum visual
Lights guidance with minimal maintenance, low life-cycle costs and maximum reliability. It
is designed to withstand the high impact and roll-over loads imposed by today's
wide body aircraft during taxiing operations while remaining waterproof and
serviceable.
The FTS/FTC fixture is shipped ready for installation on an ADB 8" shallow base or
on 12” shallow base or FAA deep bases (L-867 size B or L-868 size B) with an
adapter ring.
The ADB inset lights type FTS/FTC are intended for the following uses:
Centre line taxiway, Taxiway stop bar and intersection, Apron and Guard lights,
• FTS: straight section and
• FTC: curved section.

Purpose of this This manual describes procedures for the installation, maintenance and
manual troubleshooting of the FTS/FTC inset light.

Scope of this
manual This manual covers the “Low-Energy” taxiway centreline light fixture manufactured
in accordance with the FAA specification AC 150/5345-46 (except for photometry
when it differs from ICAO Annex 14) and compliant to ICAO annex 14.

Chapter 1: Product Information 13

 AM.03.431e edition 4.5

Equipment data

Equipment Each unit is supplied completely assembled, tested and sealed, ready for
supplied installation. The electrical connection is made via one cable assembly with FAA L-
823 style 2-pole plug. A labyrinth gasket (F11) is included.
Each unit is individually packed in a durable, cushioned and corrugated cardboard
box, labelled with ADB and ordering numbers.
Upon customer request, the lights can also be palletised in a cardboard box in a
number of layers, each fitting separated by cardboard.
At least one instruction manual is delivered per order.

Film disc cut- For some applications, optional film disc cut-outs are available They form an
out electrical bypass over the lamp within 15 seconds after lamp failure. After a lamp
failure, the film disc cut-out must be replaced.

References Ordering codes and reference data pertinent to the light fixture and its components
are listed in the tables on pages 39 to 44.

Differences All the inset lights used for a particular function look externally identical. The
between differences between versions depend on the colour filters and optical support used.
versions Make sure to use the correct colour code and optical support when installing the
light onto its base.

Colour filters The colours of the inset light filters are identified by coloured points on the top of
the window. A green point, for example, refers to a corresponding green filter.

Coloured point

Equipment Beyond the light itself, some equipment is required for installation and
required for maintenance. This equipment is not supplied with the light but can be purchased
installation and from ADB.
maintenance

It is listed on page 48

Chapter 1: Product Information 14

AM.03.431e edition 4.5

Chapter 2: Mounting and connection

Overview

Introduction This chapter instructs you how to connect and mount the FTS/FTC inset light on
its base or adapter ring.
It includes important safety notifications regarding the choice and use of
fixing hardware.
It is supposed that the base supporting the FTS/FTC inset light, the adapter ring (if
needed) and the secondary connector are already installed. All information
pertinent to the installation of bases is available in the instruction manual
Am.05.120, Edition 2.2 or subsequent

Contents This chapter contains the following topics.

Topic See Page

Important safety notifications 16

General recommendations 17

How to mount the light assembly? 18

Chapter 2: Mounting and connection 15

AM.03.431e edition 4.5

Important safety notifications

Fixing hardware Various types of fixing hardware can be used for the fixation of the light on its base
or adapter ring (e.g. screws or studs and nuts). Moreover, bases and adapter rings
may be supplied with threaded holes according either to ISO metric or UNC
standards.
Only use fixing hardware of the same type as the one originally supplied with
the base or adapter ring!
Always tighten the fixing hardware to the recommended torque, using a
calibrated torque wrench and applying the recommended type of sealant!
Refer to the paragraph "How to mount the light assembly", page 18, for the tool to
use, the requirement for use of Loctite and the torque to apply.
It is possible to insert a 3/8"-16 UNC screw in a M10 threaded hole. However, such
a combination damages the female thread and does not ensure a correct fastening
so that the screw could become loose under repeated operation of rolling aircrafts.
Using screws of incorrect standard might lead to either damage to the thread in the
base or to an incorrect fixation of the lights.
Generally, using fixing hardware of a different type of the one originally supplied
with the bases or adapter rings, or tightening it at an incorrect torque, may lead to a
loosening of the fixing hardware, damage to the light and base, and potentially to
the separation of the light fitting or parts thereof from its base. This can lead to a
highly dangerous situation of Foreign Object Debris (FOD), with potential lethal
consequences.

Chapter 2: Mounting and connection 16

AM.03.431e edition 4.5

General recommendations

Receiving, 1. Upon receipt of goods at the site store, check all packings for visible damage.
storage and Every damaged box should be opened and its content inspected for damage.
unpacking If equipment is damaged, a claim form shall be filed with the carrier immediately. It
may then be necessary for the carrier to inspect the equipment.
2. Store the light assembly preferably in its original packing in a protected area.
When stored unpacked (not recommended), please take care not to damage
the cable insulation.
3. Unpack the light assembly at the installation site to avoid damage during
transportation and handling.

Electrical The light assemblies covered by this manual are designed for connection to 6.6 or
connection 20A series circuits via one (or more) L-830 or L-831 series transformer. The
current to the light should not exceed 6.6A + 3%.
Refer to ADB cat. leaflet A.06.112 or Instruction manual AM.06.112 for more
information on series transformers.
The series transformer has to be ordered separately.

Base Earthing Whatever the chosen installation method, it is strongly recommended to earth the
base, especially in locations presenting a risk of lightning strikes.
Failure to earth correctly the base will void the warranty for all damages occurring
as a result of voltage surges.
Note: Guidelines on how to realize the earthing of the base are given in
instruction manual Am05.120

Location and The applicable documents for location details and tolerances are the following:
tolerances
Organisation Applicable documents
ICAO Annex 14
Aerodrome Design Manual Part 4
FAA Advisory Circular AC no. 150/5340-28

Chapter 2: Mounting and connection 17

AM.03.431e edition 4.5

How to mount the light assembly?

Before you start Make sure that the contact surfaces of the light assembly with base or adapter ring
and the gaskets are absolutely clean and smooth.

Use the correct Please refer to the paragraph "Important safety notifications", page 16: only use
fixing hardware fixing hardware of the same type as the one originally supplied with the base
or adapter ring!
In ADB shallow bases delivered since mid-2006, the type of thread is indicated on
the bottom or the flange of the base: METRIC M10 or 3/8”-16UNC.
How to be sure of the type of fixing hardware you are using?
- M10 screws require the use of a 17mm socket.
- 3/8"-16UNC screws require a 9/16" socket, this is approximately 14.3mm.
On a base or adapter ring with metric M10 female thread, never use a screw
that can be fastened with a socket smaller than 17mm: it would indicate that
you are inserting a 3/8"-16UNC screw in a M10 female thread.
The opposite -inserting a M10 screw in a 3/8"-16UNC female thread- is impossible.

How to mount To mount and connect the light assembly, proceed as follows:
the light
Step Action
assembly?
1 In case a light has already been mounted on the base, remnants of
Loctite are present in the fixation holes. Clean them using a cleaning tap
for blind holes (preferably use a tap with a right spiral groove) and blow
with dry, oil-free compressed air.
2 If the labyrinth gasket (F11) is not installed, put a new, clean one in the
dedicated groove at the cover periphery.

F11

CAUTION: Never re-use an already used gasket.

Chapter 2: Mounting and connection 18

AM.03.431e edition 4.5

How to mount the light assembly?, continued

How to mount Step Action

the light
assembly? 3 Slightly moisten the gasket with soapy water, to lubricate.
CAUTION: Never lubricate the gasket with silicone or any
other kind of grease. Avoid the use of soap containing
silicone or glycerine.
4 Connect the light by inserting its plug into the receptacle of either the
shallow base, the secondary cable or the transformer.
5 Apply Loctite on the three first threads of the threaded holes in the base.
CAUTION: Always use Loctite 2701 to fasten the light fixture on its
support.
6 Gently install the light fixture; press it home in the adapter ring or base.
Make sure not to drop the light assembly or to pinch the wires.
CAUTION: Verify the light fixture is seating correctly onto the base or
adapter ring

CAUTION: In case of curved sections of taxiway, make sure that the

arrow on the top of the light is pointed toward the center of curvature of
the taxiway.
7 Make sure that the lock washers are
mounted correctly-dents facing
upwards - to avoid denting the cover.

8 Torque down gradually the 2 screws (or self-locking nuts in case of a

stud-equipped base).
CAUTION: Make sure the screws are tightened with a torque of 21 Nm/
190 Lb.in .

Chapter 2: Mounting and connection 19

AM.03.431e edition 4.5

Installation of adapter ring

Adapter ring To install the adapter ring, proceed as follow:

Installation
Step Action
1 Clean the contact surfaces of the deep base and adapter ring.
In case an adapter ring has already been mounted on the base,
remnants of Loctite are present in the fixation holes. Clean them using
a cleaning tap for blind holes (preferably use a tap with a right spiral
groove) and blow with dry, oil-free compressed air.
2 Put onto the contact layer of the base a layer of RTV106 (ADB NC
7835.55.151 or equivalent.

3 Apply Loctite on the three first threads of the threaded holes in the
base.
CAUTION: Always use Loctite 2701 to fasten the adapter ring on its
support.
4 Mount the adapter ring onto the base and torque down the fixation
screws.
CAUTION: Make sure the screws are tightened with a torque of 21 Nm/
190 Lb.in .
5 Install the light as described above.

Chapter 2: Mounting and connection 20

AM.03.431e edition 4.5

Chapter 3: Maintenance

Overview

Introduction This chapter describes the general ideas on workshop maintenance and preventive
maintenance and you will learn how to lift the unit out of the base or adapter ring.
The servicing of the light assembly in the maintenance workshop will be described
in detail in Chapter 4: Servicing in the Maintenance Base, page 25.

Warranty The lights are delivered fully tested and sealed. In case of malfunctioning during
limitation the warranty period, the defective light shall be shipped back to ADB without
opening it. Any attempt to open the light during the warranty period will void the
warranty.

Contents This chapter contains the following topics.

Topic See Page

Workshop maintenance and preventive maintenance 22
How to lift the light assembly out of the base or adapter ring 24

Chapter 3: Maintenance 21
AM.03.431e edition 4.5

Workshop maintenance and preventive maintenance

Workshop The light assemblies can be serviced in the field, but it is recommended to limit
maintenance field maintenance to cleaning the lens. It is recommended to replace the inset lights
at regular intervals and to have them overhauled in the maintenance shop. The
same applies to lights found unserviceable in the field.
No specific tools are required to remove or re-install the fittings, except for the
lifting tool (see page 24).

Preventive The assembly's service life depends to a large extent on its waterproofness. All
maintenance metal mating surfaces and seals must be clean, smooth, dry and free of all foreign
particles if the light fixture is to operate for extended periods without requiring
maintenance.
Greasing of O-ring seals may be required as indicated in this manual.
Preventive maintenance of the light fixtures should be performed as listed in the
table on the next page.
Maintenance frequency depends on the conditions under which the runway is used
(i.e. climate, traffic, etc.). The recommended practices for maintenance are
described in the FAA advisory circular no. AC 150/5340-26 and in the ICAO
Aerodrome Design Manual, Part 9 Airport Maintenance Practices.
For components mentioned in this chapter, refer to the exploded view on page 47.

Chapter 3: Maintenance 22
AM.03.431e edition 4.5

Workshop maintenance and preventive maintenance,

continued

Preventive In the table below you will find a checklist of preventive maintenance tasks. In case
maintenance lights are found to be defective during the warranty period, do not open them as
tasks explained below, but replace them by new units, and send the defective ones,
unopened, to ADB.

Interval Check Action

Daily for lamp failure Replace lamp and film disc cut-out (if any).
for low light output 1. Clean outer surface of prism if dirty.
2. Check for misalignment or presence of moisture
in fixture.
3. Check for lamp ageing or displacement
Weekly for obstruction in light output Clean channel and prism surface
channel
Monthly * for presence of moisture or 1. Open up light assembly.
water (visual inspection on
2. Clean, dry and inspect.
condensation inside of
prisms) 3. Replace O-ring and other parts found defective.
Bimonthly torque on hold-down bolts Refer to the paragraph " How to mount the light
assembly?", page 18, for the tool to use, the
requirement for use of Loctite and the torque to
apply.
Semi-annually * for presence of water in 1. Pump water from base.
base
2. Remove, dismantle and inspect light for water
damage.
3. Cure the cause of water ingress.
After 800 hours Replace lamps of complete It is recommended to replace the lamps
of operation at subsystems (e.g. R/W systematically when 80 % of the useful life has
6.6 A centreline) been reached. At full brightness (6.6 A), it
represents 800 hours, but, in practice, life spans of
2000 to 4000 hours can be expected.
After snow for damaged light fixtures 1. Replace badly damaged fixtures.
removal
2. Use a power broom for snow removal in the
vicinity of the light fixture, if practical.
3. Follow recommended snow removal techniques
described in FAA AC 150/5200-30 to avoid or at
least to reduce damage to light fixtures.

* More frequently during rainy seasons.

Chapter 3: Maintenance 23
 AM.03.431e edition 4.5

How to lift the light assembly out of the base or adapter

ring

Lifting tool Beside the simple jig delivered with the standard tool case, ADB has developed a
more sturdy and efficient lifting tool (see illustration below). See paragraph
Accessories, page 48 for references.

Procedure To lift the optical unit out of the base receptacle or adapter ring, proceed as follows:

Step Action
1 Remove the fixing screws and washers (A1-A2) or self locking nuts and
discard them.
2 Fit the appropriate lifting tool into both holes located (180° apart) in the
cover (B1), lift the optical unit out of the base or adapter ring and place it
next to it.

Push down
to lift
the light

3 Disconnect the light fixture wires from the power wires coming from the
transformer(s).
4 Remove the labyrinth gasket and discard it.
5 Mount a serviced or new fitting as described on page 18.
6 Take the optical unit back to the maintenance base where it can be
serviced entirely.

CAUTION: Never hold the light fixture by the wires as this may damage the
insulation, break the waterproof seal and cause insulation faults and water leakage.

Chapter 3: Maintenance 24
AM.03.431e edition 4.5

Chapter 4: Servicing in the Maintenance Base

Overview

Introduction This chapter describes how to perform the various servicing tasks in the
maintenance base.

Preliminary All the screws used in this product are listed at the end of this manual.
Refer to the table “Screws Overview” page 46 for the tool to use and the torque to.

Contents This chapter contains the following topics.

Topic See Page

How to open the light assembly 26
How to replace a lamp 28
How to replace a filter 29
How to replace a lens 30
How to replace the optical assembly 32
How to replace the cable set assembly 33
How to close and test the light fixture 34

Chapter 4: Servicing in the Maintenance Base 25

AM.03.431e edition 4.5

How to open the light assembly

Procedure To open the light assembly, proceed as follows (for the tools to use, refer to page
46 “Screws Overview”):
Step Action
1 Turn the light unit upside-down. In order for the light to rest on a stable
surface it is advised to lay it upside down on the top of a shallow base.

2 Remove the pressure release screw (F9).

F9

3 Remove the four cross recessed pan head screws (F4). The use of an
attack driver may be required to unlock the screws.
• Always use a new bit for each light requiring the use of an attack
driver.
• Take care that the bit is well positioned on the screw head and
that the driver is aligned with the axis of the screw.

F4

Chapter 4: Servicing in the Maintenance Base 26

AM.03.431e edition 4.5

How to open the light assembly, continued

Procedure
Step Action
4 Introduce the special opening tool (see page 48) the dedicated slot
between cover and inner cover and rotate it to separate the inner cover
from the cover.

Chapter 4: Servicing in the Maintenance Base 27

AM.03.431e edition 4.5

How to replace a lamp

Film disc When used, always replace the film disc cut-out each time a lamp has to be
cut-out replaced.

Procedure To replace a lamp, proceed as follows (for the tools to use, refer to page 46
“Screws Overview”):

Step Action
1 Remove the optical assembly (E6) by lifting it up, manually, from the inner
cover (F3)
2 Unplug the lamps fast-on connectors from the terminal block (F1).
E6

E5

E7 (4X)
Keying pin
location

F1
F3

3 Pull out the lamp (D) from underneath, take care for the lamp spring (E5).
4 If a cut-out is used, remove it by loosening the screw which secures the
cut-out clip to the terminal block and rotate cut-out clip free.
5 If a cut-out is used, position a new disc (small button side up) in the
terminal block. Rotate the cut-out clip on top of the cut-out and hold while
tightening the screw. Make sure that the pressure applied by the clip on
the film disc is sufficient to assure good contact. If loosened, remove the
clip and bend it slightly to increase its pressure.
6 Introduce a new lamp.
CAUTION: Never touch the bulb of the lamp with your bare fingers. It
would reduce the lifetime of the lamp considerably. Should it happen,
clean the bulb with methylated spirit.
7 Replace the dampers (E7) when damaged or aged and reinstall the
optical assembly into the inner cover.

Make sure there is good contact between fast-on connectors and terminals.

Chapter 4: Servicing in the Maintenance Base 28

AM.03.431e edition 4.5

How to replace a filter

Procedure To replace a filter, proceed as follows:

Step Action
1 Release the springs (C1 and C3).
C1

C2
C3

E2

2 Lift the filter out of the filter holder.

3 Introduce a new filter in the filter holder
4 Reposition the filter springs.

Chapter 4: Servicing in the Maintenance Base 29

AM.03.431e edition 4.5

How to replace a lens

Procedure To replace a lens, proceed as follows :

Step Action
The use of an attack driver may be required to unlock the screws
fastening the lens.
• Always use a new bit for each light requiring the use of an attack
driver.
• Take care that the bit is well positioned on the screw head and
that the driver is aligned with the axis of the screw.
1 Unscrewing the 4 screws B7, remove the lens-keeper plate (B5) and the
flat gasket (B4).

B1

B2

B3

B4

B5

B6

B7

B8

2 Push the lens (B3) with the sleeve gasket (B2) towards the inside of the
cover (B1).
3 Clean and degrease the lens chamber with any effective solvent.
CAUTION: Never use any abrasive substance.
Remnants of Loctite are present in the fixation holes of the screws B7.
Clean them using a cleaning tap for blind holes (preferably use a tap with
a right spiral groove) and blow with dry, oil-free compressed air.
4 Apply a thin layer of lubricant MOLYKOTE HP870 INERTA (ADB PN
7850.05.061) in the lens chamber using a small brush.

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AM.03.431e edition 4.5

How to replace a lens, continued

Procedure
Step Action
5 Bring a new sleeve gasket (B2) over the lens (B3).
6 Push the lens/ gasket assembly in the lens chamber from the inside and
clean the inner surface of the lens.
7 Mount a new flat gasket (B4) over the lens-keeper plate (B5).
8 Secure it to the cover by means of 4 new screws B7 (don’t forget the
washers).
Refer to the table “Screws Overview” page 46 for the tool to use and the
torque to apply.
9 Cut away the lip of the flat gasket covering the lens keeper plate.

Chapter 4: Servicing in the Maintenance Base 31

AM.03.431e edition 4.5

How to replace the optical assembly

Procedure To replace the optical assembly, proceed as follows:

Step Action
1 Remove the optical assembly (E6) by lifting it up, manually, from the inner
cover (F3)
E4

Keying pin E6 (4X)

location

F1
F3

2 Unplug the lamps fast-on connectors from the terminal block (F1).
3 Be sure the lamp reflector (E4) of the new optical assembly (E6) is
correctly positioned.
Refer to the figure below.
4 Replace the dampers (E7) when damaged or aged and proceed in
reverse order.

Positioning of To position correctly the reflector, refer to the illustration below:

the reflector FTS: Straight Section
45

xis

FTC: Curved Section

Beam Axis

Beam A
III

I-II
W

45W

With 45W Lamp

III

I-II
45W

With 65W or 100W Lamp

III

I-II
W

With 65W or 100W Lamp

Chapter 4: Servicing in the Maintenance Base 32

AM.03.431e edition 4.5

How to replace the cable set assembly

ADB cable sets Only use ADB cable sets. Usage of substitutes voids the warranty.

Procedure To replace the cable set assembly, proceed as follows:

Step Action
1 Remove the optical assembly as described on page 32.
2 Remove both screws (F7) and the wire clamp (F6).
F5 F6 F7 F8
F3 F6

F7

3 Cut the fast-on connectors (F2) from the cable assembly (F8).
4 Pull the cable assembly out of the inner cover and discard the grommets
(F5).
5 Bring the new ADB cable assembly through the wire clamp (F6)
CAUTION: One wire per hole.
6 Put a new wire grommet (F5) on each of the wires, taking care of the
direction (the smaller diameter into the inner cover recesses).
7 Introduce the wires in the inner cover (F3).
8 Reinstall the wire clamp (F6) by means of both screws (F7).
Do not torque down the screws entirely at this step.
9 Remove the insulation of the wires over about 5 mm.
10 Crimp on new fast-on connectors (F2- ADB CN 6111.87.140) and
connect to the terminals. Adjust the wires inside the inner cover.

11 Torque the screws (F7).

Refer to the table “Screws Overview”, page 46, for the tool to use and
the torque to apply.

Chapter 4: Servicing in the Maintenance Base 33

AM.03.431e edition 4.5

How to close and test the light fixture

Procedure To close an optical unit, proceed as follows (for the tools to use, refer to page 46
“Screws Overview”):

Step Action
1 Turn the cover (B1) upside down. In order for the cover to rest on a stable
surface it is advised to lay it upside down on the top of a shallow base.

2 Make sure that the contact surfaces with the O-ring are clean.
Remnants of Loctite may be present in the fixation holes of the screws
F4. Clean them using a cleaning tap for blind holes (preferably use a tap
with a right spiral groove) and blow with dry, oil-free compressed air.
3 Put a new O-ring gasket (B8) greased with high quality neutral silicone
grease (ADB PN 7850.42.210) over the cover in the appropriate groove.

4 Remove the pressure release screw (F9).

F9

5 Gently put the inner cover (F3) on top of the cover, taking into account the
keying pin between both parts. Make sure the optical assembly (E6) and
the lamp (D) are correctly positioned and that the wires do not get
damaged between both parts: cover (B1) and inner cover (F3).

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AM.03.431e edition 4.5

How to close and test the light fixture, continued

Procedure
Step Action
6 Press the inner cover (F3) on the cover (B1) and secure it with the screws
(F4).
Refer to the table “Screws Overview” page 46 for the tool to use and the
torque to apply.

F4

7 Check electrical insulation from two-pole plug to frame by means of a

500V insulation tester.
Apply an AC or DC voltage not exceeding 6 V across the two-pole plug
and observe normal operation of the lamp.
8 Check waterproofness of the fitting by applying with dry air a pressure of
0.4 bar (40 kPa) above the atmospheric pressure via the pressure
release hole. Whilst pressure is applied, immerse the light fixture for three
minute in water and look carefully for NO stream of bubbles emanating
from the light fixture.
If no leakage occurs, dry the fixture and remove the air hose.
Else, locate the leak source. Dry the fixture, remove the air hose.
Replace the leaking gasket or part (check the contact surfaces for any
scratches, corrosion or other damage) and repeat the test.
For this purpose a water-tightness test adapter can be ordered from ADB
(see ordering code page 48).
9 Replace the O-ring seal of the pressure release screw (F9) and secure
the pressure release screw.
Refer to the table “Screws Overview”, page 46, for the tool to use and the
torque to apply.

Chapter 4: Servicing in the Maintenance Base 35

AM.03.431e edition 4.5

Chapter 5: Troubleshooting

Troubleshooting In the table below a number of problems are listed in the first column. In the second
table column, you will find the possible causes of the problem, and in the third column
the solution.

Problem Possible cause Solution

Lamp does not Lamp defective 1. Replace lamp.
energise. 2. If used, replace film disc cut-out.
Loose or broken contacts Tighten or replace the contacts.
Moisture inside assembly causing 1. Open light assembly.
current leakage 2. Clean, dry, inspect or replace damaged
components.
Defective cable assembly or 1. Open light assembly.
defective crimping 2. Replace cable assembly.
Defective isolation transformer or Check transformer output current with Am
secondary wiring meter.
Check power line between the light fixture
and the transformer, including connectors.
Lamp does not Resistance too high or partial short 1. Replace cable assembly or inner cover
energise at normal circuit. assembly.
level. Dirty lens. 2. Replace lamp and/or transformer.
Defective isolation transformer. 3. Clean lens and check orientation.
Light beam Broken or damaged lens/cover 1. Replace lens or entire outer cover
distorted assembly.
2. Check lamp positioning.
Improper colour Broken filter 1. Replace filter.
2. Check spring.
Broken filter spring Replace filter and filter spring.
Short lamp life Too high current or overvoltage Check output current of isolating
(lamp will have black burns) transformer at full brightness. Current
should not exceed 6.7 A.
Replace transformer if defective; if not,
adjust CCR output current.
Moisture in assembly 1. Open light assembly.
2. Clean, dry, inspect or replace damaged
components.
Defective lamp or lamp bulb 1. Replace lamp.
touched with bare hands (lamp 2. If used, replace film disc cut-out.
interior will have a white powdery
appearance if air has entered
through a hole or crack)

Chapter 5: Troubleshooting 36
AM.03.431e edition 4.5

Chapter 6: Ordering Codes and Exploded Views

Overview

Introduction References of the types of products described in this manual, of their spare parts
and accessories are listed in this chapter, together with exploded views.

Contents This chapter contains the following topics.

Topic See Page

Complete products and spare parts 38
Screws Overview 46
Exploded view 47
Accessories 48

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AM.03.431e edition 4.5

Complete products and spare parts

Spare parts It is recommended to create a sufficiently large stock of spare parts to maintain the
fittings. It will mainly consist of consumables like lamps, O-ring gaskets, film disc
cut-outs, etc. Other components that may need replacement, such as lens, lens
gaskets, terminal blocks and hardware even as sub-assemblies should be stocked
in smaller quantities. The stock should also contain some complete fittings of each
type.

List of tables Below you will find a list of all tables in this chapter:

Table See
page
Table 1: fixtures and main assemblies of the FTS inset lights 39
Table 2: fixtures and main assemblies of the FTC inset lights 40
Table 3: FTS -FTC cover parts 41
Table 4: FTS-FTC optical assembly parts 42
Table 5: FTS-FTC inner cover assembly parts 43
Table 6: fixing hardware kits 44

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AM.03.431e edition 4.5

Complete products and spare parts, continued

Table 1 In the table below you will find all fixtures and main assemblies of the FTS inset
lights (standard versions):

Fixtures Main assemblies

Cate Descript Ordering code ADB code Cover Optical Inner cover
gory ion assy
FTS bidirect. FTS-2-045-N-GG-0 1TSA133N1103 1411.20.201 1411.22.061 1411.24.401
narrow FTS-2-045-N-GY-0 1TSA134N1103 1411.20.201 1411.22.061 1411.24.401
bidirect FTS-2-045-W-GG-0 1TSA133W1103 1411.20.221 1411.22.081 1411.24.411
wide FTS-2-045-W-GY-0 1TSA134W1103 1411.20.221 1411.22.081 1411.24.411
FTS-2-065-W-GG-0 1TSA233W1103 1411.20.221 1411.22.081 1411.24.411
FTS-2-065-W-GY-0 1TSA234W1103 1411.20.221 1411.22.081 1411.24.411
unidirect. FTS-1-065-N-RN-0 1TSA229N1103 1411.20.231 1411.22.061 1411.24.401
narrow FTS-1-045-N-GN-0 1TSA139N1103 1411.20.231 1411.22.061 1411.24.401
FTS-1-045-N-YN-0 1TSA149N1103 1411.20.231 1411.22.061 1411.24.401
unidirect. FTS-1-065-W-RN-0 1TSA229W1103 1411.20.251 1411.22.081 1411.24.411
wide FTS-1-100-W-MN-0 1TSA379W1103 1411.20.251 1411.22.081 1411.24.411
FTS-1-065-W-GN-0 1TSA239W1103 1411.20.251 1411.22.081 1411.24.411
FTS-1-065-W-YN-0 1TSA249W1103 1411.20.251 1411.22.081 1411.24.411
FTS-1-045-W-GN-0 1TSA139W1103 1411.20.251 1411.22.081 1411.24.411
FTS-1-045-W-YN-0 1TSA149W1103 1411.20.251 1411.22.081 1411.24.411

Note: Complete fixtures are supplied without fixing hardware. Fixing hardware is
supplied with the mounting system (bases or mounting rings) or can be ordered
separately (see fixing hardware kits).

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AM.03.431e edition 4.5

Complete products and spare parts, continued

Table 2 In the table below you will find all fixtures and main assemblies of the FTC inset
lights (standard versions):

Fixtures Main assemblies

Cate Descrip- Ordering code ADB code Cover Optical Inner cover
gory tion assy
FTC bidirect FTC-2-045-W-GG-0 1TCA133W1103 1411.20.301 1411.22.071 1411.24.421
FTC-2-045-W-GY-0 1TCA134W1103 1411.20.301 1411.22.071 1411.24.421
FTC-2-045-W-YG-0 1TCA143W1103 1411.20.301 1411.22.071 1411.24.421
FTC-2-065-W-GG-0 1TCA233W1103 1411.20.301 1411.22.071 1411.24.421
FTC-2-065-W-GY-0 1TCA234W1103 1411.20.301 1411.22.071 1411.24.421
FTC-2-065-W-YG-0 1TCA243W1103 1411.20.301 1411.22.071 1411.24.421
unidirect. FTC-1-045-W-NG-0 1TCA193W1103 1411.20.311 1411.22.071 1411.24.421
right FTC-1-045-W-NY-0 1TCA194W1103 1411.20.311 1411.22.071 1411.24.421
FTC-1-065-W-NG-0 1TCA293W1103 1411.20.311 1411.22.071 1411.24.421
FTC-1-065-W-NY-0 1TCA294W1103 1411.20.311 1411.22.071 1411.24.421
FTC-1-065-W-NR-0 1TCA292W1103 1411.20.311 1411.22.071 1411.24.421
FTC-1-100-W-NM-0 1TCA397W1103 1411.20.311 1411.22.071 1411.24.421
unidirect FTC-1-045-W-GN-0 1TCA139W1103 1411.20.321 1411.22.071 1411.24.421
left FTC-1-045-W-YN-0 1TCA149W1103 1411.20.321 1411.22.071 1411.24.421
FTC-1-065-W-GN-0 1TCA239W1103 1411.20.321 1411.22.071 1411.24.421
FTC-1-065-W-YN-0 1TCA249W1103 1411.20.321 1411.22.071 1411.24.421
FTC-1-065-W-RN-0 1TCA229W1103 1411.20.321 1411.22.071 1411.24.421
FTC-1-100-W-MN-0 1TCA379W1103 1411.20.321 1411.22.071 1411.24.421

Note: Complete fixtures are supplied without fixing hardware. Fixing hardware is
supplied with the mounting system (bases or mounting rings) or can be ordered
separately (see fixing hardware kits).

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AM.03.431e edition 4.5

Complete products and spare parts, continued

Table 3 In the table below you will find the FTS -FTC cover parts:

No. ADB part Description 1411.20.xxx

number
201 221 231 251 301 311 321
B1 4071.50.410 machined FTS cover bidirectional 1 1
B1 4071.50.591 machined FTS cover unidirectional 1 1
B1 4071.50.811 machined FTC cover 1
B1 4071.50.871 machined FTC cover for left beam 1
B1 4071.50.881 machined FTC cover for right beam 1
B2 4071.50.430 lens sleeve gasket 2 2 1 1 2 1 1
B3n 1428.00.170 FTS lens for narrow beam 2 1
B3w 1428.00.180 FTS lens for wide beam 2 1
B3 1428.00.220 FTC lens 2 1 1
B4 4071.50.440 flat lens gasket 2 2 1 1 2 1 1
B5 4071.50.450 lens keeper plate 2 2 1 1 2 1 1
B6 7284.10.440 Lockwasher D6 Stainless Steel - 8 8 4 4 8 4 4
DIN127B
B7 4071.53.703 SCREW M5x13 DIN 7985-T-A2- 8 8 4 4 8 4 4
LOCK 2045
B8 7080.90.335 O-ring gasket between cover and 1 1 1 1 1 1 1
inner cover

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Complete products and spare parts, continued

Table 4 In the table below you will find the FTS-FTC optical assembly parts:

No. ADB part Description Filters

number FTS FTC
C1 4071.57.162 filter spring 1/ 2 1/ 2
C2 1428.32.010 green absorption filter X X
C2 1428.20.220 yellow absorption filter X X
C2 1428.20.230 red absorption filter X X
C2 1428.20.240 red absorption coating filter X X
C2 4071.54.721 blanking screen X X
C3 4071.50.160 filter spring X X

Number of lamps
D 2990.48.360 prefocus halogen lamp 45 W - 6.6 A - 1000 hrs 1 1
D 2990.48.350 prefocus halogen lamp 100W - 6.6 A - 1000 hrs 1 1
D 2990.48.370 prefocus halogen lamp 65 W - 6.6 A - 1000 hrs 1 1

1411.22.xxx
061 071 081
E1 7100.08.360 SCREW M4x10 DIN 7500CE-T-A2 4 4 4
E2 4071.50.571 filter support 2 2 2
E3 7100.08.360 SCREW M4x10 DIN 7500CE-T-A2 3 3 3
E4 4071.50.490 lamp reflector 1 1 1
E5 4071.50.581 lamp spring 1 1 1
E6 4071.50.481 lamp support and reflector 1 1 1
E7 4070.72.640 Vibration damper grommet 4 4 4

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Complete products and spare parts, continued

Table 5 In the table below you will find the FTS-FTC inner cover assembly parts-:

No. ADB part Description 1411.24.xxx

number
400 410 421
F1 1411.21.010 terminal block assembly with fixing 1 1 1
hardware and w/o cut-out
F1 1411.21.000 terminal block assembly with fixing opt. opt. opt.
hardware and film disc cut-out
F2 6111.87.140 female fast-on connector 2 2 2
F3 4071.50.082 inner cover machined for one cable 1 1 1
inlet
F4 7100.10.190 SCREW M5x10 DIN 965-T-A2-LOCK 4 4 4
2045
F5 6126.01.031 wire grommet 2 2 2
F6 4071.50.090 wire clamp 1 1 1
F7 7100.08.360 SCREW M4x10 DIN 7500CE-T-A2 2 2 2
F8 1458.03.670 FAA L-823 2-pole plug moulded on 1 1 1
heat resistant 30 cm wires 1.9 mm²
STY6
F9 4070.77.150 pressure release screw 1 1 1
F10 name plate 1 1 1
F11 4071.73.100 labyrinth gasket 1 1 1
F14 1420.22.410 film disc cut-out opt. opt. opt.

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AM.03.431e edition 4.5

Complete products and spare parts, continued

Table 6 In the table below you will find the fixing hardware kits:

METRIC FIXING HARDWARE KITS

Fixing hardware kit Components

St. St. self-locking nut M10

St. Steel lock washer M10

Nylon encap. washer M10

St. Steel Screw M10 X25

Metric anti-rotation pin

St. Steel nut M10
ADB Part
Description

7100.08.759

7150.53.320

7150.53.330

7284.10.470

7284.70.345

4071.50.240
Number

Metric screw kit 8" (with

1411.20.400 2 2 2
anti-rotation pins)

Metric nut kit 8" 1411.20.420 2 2

For mounting 8"
inset lights on to Self-locking metric nut
ADB 8" shallow kit 8" 1411.20.430 2
bases or
adapter rings (1) Metric screw kit 8" 1411.20.440 2 2
(Germany)
Metric screw kit 8" (w/o
1411.20.520 2 2
anti-rotation pins)
Metric screw kit
1411.20.480 6 6
(France) 12"
For mounting
12" inset lights Metric nut kit
1411.20.510 6 6
or adapter rings (Frankfurt) 12"
on to ADB 12"
Metric screw kit 12"
shallow or deep 1411.20.490 6 6
(Germany)
bases
Self-locking nut kit 12" 1411.20.500 6

Note (1): HPI bases only accept Metric hardware

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AM.03.431e edition 4.5

Complete products and spare parts, continued

Table 6,
continued UNC FIXING HARDWARE KITS
Fixing hardware kit Components

St. St. Screw 3/8"-16 UNC

St. Steel lock washer M10

UNC anti-rotation pin

ADB Part

71200.13.806
Description

7284.10.470

4071.50.120
Number

For mounting 8"

inset lights on to
ADB 8" shallow UNC screw kit 8" 1411.20.410 2 2 2
bases or
adapter rings
For mounting
12" inset lights
or adapter rings
UNC screw kit 12" 1411.20.450 6 6
on to ADB 12"
shallow or deep
bases

FIXING HARDWARE KIT FOR SIEMENS BASES

Fixing hardware kit Components
PROFILSCHEIBE 5NQ
BEFEST.SCHRAUBE

RUNDSCHNURRING

RUNDSCHNURRING
Glockendichtung

ADB Part
Description
1428.81.010

4070.50.930

4071.21.920

4071.21.930

4071.21.940

Number

For mounting
Siemens lights
or adapter rings
5NQ screw kit 1411.20.460 4 4 4 4 4
on to Siemens
300mm shallow
bases

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 AM.03.431e edition 4.5

Screws Overview

Important The table below gives for each screw used in this product , the reference on the
Exploded view, the type of screw, the tool to use and the torque:
information

Screw Tool Torque

A1 (not supplied with the light) Socket hex 17mm 21 Nm/
Screw FT.HEX M10 x 25, SST, Hex Head or or Socket hex 9/16” 190 Lb.in
Screw FT.HEX 3/8”-16UNC X7/8”
B7 - 4071.53.703 - Torx25 3.5 Nm/
31 Lb.in
SCREW M5x13 DIN 7985-T-A2-LOCK 2045
E1 - 7100.08.360 - Torx20 3.3 Nm/
30 Lb.in
SCREW M4x10 DIN 7500CE-T-A2
E3 - 7100.08.360 - Torx20 3.5 Nm/
31 Lb.in
SCREW M4x10 DIN 7500CE-T-A2
F4 - 7100.10.190 - Torx25 2.5 Nm/
23 Lb.in
SCREW M5x10 DIN 965-T-A2-LOCK 2045
F7 - 7100.08.360 - Torx20 3.5 Nm/
31 Lb.in
SCREW M4x10 DIN 7500CE-T-A2
F9 - 4070.77.150 - 1.6x8 Flat 2.5 Nm/
23 Lb.in
pressure release screw
21 Nm /
Self-locking nut (M10) Socket hex 17mm
190 Lbin
Screws delivered for installation of adapter ring on Socket hex 17mm 21 Nm/
deep base or Socket hex 9/16” 190 Lb.in

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AM.03.431e edition 4.5

Exploded view

Taxiway The illustration below represents the exploded view of a Taxiway Centreline inset
Centreline FTS light, type FTS:

A1
A2

B1

C1

C2 B2

C3 B3

E1 B4

E2 B5

E3 B6

E4 B7

E5 B8

E6

E7
D

Optional F2
F1
F14
F8

F4

F5

F6

F7 F3

F8 F11

F9

F10 A3

FTS-2-065/45

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AM.03.431e edition 4.5

Accessories

Accessories In the lists below you will find useful accessories for the installation, maintenance
and repair of the FTS/FTC lights.

Tool case ADB has designed a tool case (ADB part number 1411.19.421) including the basic
tools necessary for the maintenance of inset lights. It can also be used for the
installation of the light fixture (please note this is a general tool case, some tools
are of no use for FTS/FTC Lights). The table below lists the tools included in the
case:

Description ADB Part Description ADB Part

Number Number
Tool case 6169.01.007 Screwdriver, flat blade AG. 8x150 8961.05.250
Torque wrench 8961.06.255 Screwdriver, Pozidriv AD.2x125 8961.05.220
Socket hex 3/8", screw 3/8", J 8961.06.008 Loctite 2701 7870.05.130
9/16LA
Socket hex 3/8", screw M10, J 17LA 8961.06.000 Loctite 222 7870.05.140
Socket, 1/4", 1.6x8 Flat, RS.8E 8961.05.050 Lubricant Molykote HP870 Inerta (100 gr) (to 7850.05.061
replace lens)
Socket, 1/4", Pozidriv2, RD.2 8961.05.060 Natural hydraulic vacuum silicone grease 7850.42.220
(50 gr)
Extension, 1/4", R.210 8961.06.220 Attack driver 8961.04.100
Adaptation, 1/4"-3/8", R.232 8961.06.010 Hammer 212A50 8961.04.110
Hinged handle - short 8961.06.110 Bit holder 8961.04.120
Plier 8981.10.110 Bits END202, Pozidriv2 8961.04.130
Opening tool 4071.53.220 Lifting tool assembly for inset lights 1411.19.550
Screwdriver ANX25x100 TX20 8961.05.300 Bit Torx 1/4" - TX20 EX.620 L=70mm 8961.06.020
Screwdriver ANX25x100 TX25 8961.05.290 Bit Torx 1/4" - TX20 EX.625 L=70mm 8961.06.025

Additional The following accessories can be purchased separately:

accessories

Description ADB Part Number

Watertightness test adapter for inset lights 4060.84.570
Set of spare anchor hooks for lifting tool 1411.19.550 1411.19.560
Lifting tool on wheels (see illustration page 24) 1420.55.600

Fixing hardware The fixing hardware for securing the fitting on to the mounting interface is generally
not supplied with the fitting as it depends on the exact type of mounting interface. It
can be purchased as kits or loose components, as listed on page 42

Chapter 6: Ordering Codes and Exploded Views 48

ADB - Leuvensesteenweg, 585 – B 1930 Zaventem – Belgium
Tel. : 32/2/722.17.11 – Fax : 32/2/722.17.64 49
Companies in France, U.K. and U.S.A. – Agents all over the world