Wiring Diagrams

Industrial Generator Sets

Models:

600--2000REOZM
Controllers:
Decision-Makert550
Decision-Makert3+

TP-6289 4/05a
Product Identification Information

Product identification numbers determine service parts.

Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number

Accessory Number Accessory Description

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number

2 TP-6289 4/05
 Introduction

This manual provides wiring diagrams for the 600-- Information in this publication represents data available
2000REOZM generator sets equipped with one of the at the time of print. Kohler Co. reserves the right to
following controllers: change this publication and the products represented
without notice and without any obligation or liability
D Decision-Makert550
whatsoever.
D Decision-Makert3+

Service Assistance
For professional advice on generator power China
requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric Fax: (86) 10 6518 7955

D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPowerSystems.com Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444 (91) 80 3366231
Fax: (91) 80 3315972
D Outside the US and Canada, call the nearest regional
office Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
ZI Senia 122
Latin America
12, rue des Hauts Flouviers
Latin America Regional Office
94517 Thiais Cedex
Lakeland, Florida, USA
France
Phone: (863) 619-7568
Phone: (33) 1 41 735500
Fax: (863) 701-7131
Fax: (33) 1 41 735501
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

TP-6289 4/05 Introduction 3

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to Controller Wiring Diagrams
determine the wiring diagram version number for a
given model number and spec number. Then find that
Reference
version number and the controller type on the Controller
Wiring Diagrams Reference chart to determine the 600--1000REOZM
wiring diagram numbers for your unit. Refer to the
generator set operation manual for controller type Controller Description Version 1-1 Page
identification, if necessary. Decision-Makert550
Point-to-Point Wiring Diagram
Wiring Diagram Cross-Reference Sheet 1 GM30692A-J 30
Sheet 2 GM30692B-J 31
Generator Set Generator Set Wiring Diagram Schematic Diagram
Model No. Hz Spec No. Version No.
Sheet 1 ADV-6885A-F 13
60 GM30612-GA1 1-1
600REOZM Sheet 2 ADV-6885B-F 14
50 GM30612-GA2 1-1
Accessory Connections
60 GM31728-GA1 1-1 Sheet 1 GM16088A-F 15
750REOZM
50 GM31728-GA2 1-1 Sheet 2 GM16088B-F 16
60 GM31728-GA3 1-1 Sheet 3 GM28632B-F 24
800REOZM
50 GM31728-GA4 1-1 Sheet 4 GM28632C-F 25
60 GM31223-GA1 1-1 Sheet 5 GM28632D-F 26
900REOZM Sheet 6 GM28632E-F 27
50 GM31223-GA2 1-1
60 GM31223-GA3 1-1 Decision-Makert3+
1000REOZM Point-to-Point Wiring Diagram
50 GM31223-GA4 1-1
Sheet 1 GM30497A-J 28
60 GM19661-GA3 2-1
1250REOZM Sheet 2 GM30497B-J 29
50 GM19661-GA4 2-1
Schematic Diagram ADV-6849-G 12
60 GM19661-GA1 2-1 Accessory Connections
1600REOZM
50 GM19661-GA2 2-1 Sheet 1 328912A-G 34
60 GM30949-GA3 2-1 Sheet 2 328912B-G 35
1820REOZM
50 GM30949-GA4 2-1 Sheet 3 328912C-G 36
60 GM30949-GA1 2-1 Sheet 4 GM28631B-B 21
2000REOZM Sheet 5 GM28631C-B 22
50 GM30949-GA2 2-1
Sheet 6 GM28631D-B 23
Alternator Reconnections ADV-5875C-F 7

4 Wiring Diagrams TP-6289 4/05

Controller Wiring Diagrams Reference, continued
1250/1600REOZM 1820/2000REOZM
Controller Description Version 1-1 Page Controller Description Version 2-1 Page
Decision-Makert550 Decision-Makert550
(380--600 Volt) (380--600 Volt)
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM30692A-J 30 Sheet 1 GM18092A-H 17
Sheet 2 GM30692B-J 31 Sheet 2 GM18092B-H 18
Schematic Diagram Schematic Diagram
Sheet 1 ADV-6885A-F 13 Sheet 1 ADV-6615A-H 8
Sheet 2 ADV-6885B-F 14 Sheet 2 ADV-6615B-H 9
Decision-Makert550 Decision-Makert550
(3300/4160 Volt) (3800/4160 Volt)
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM18093A-H 19 Sheet 1 GM18093A-H 19
Sheet 2 GM18093B-H 20 Sheet 2 GM18093B-H 20
Schematic Diagram Schematic Diagram
Sheet 1 ADV-6616A-H 10 Sheet 1 ADV-6616A-H 10
Sheet 2 ADV-6616B-H 11 Sheet 2 ADV-6616B-H 11
Decision-Makert550 (All) Decision-Makert550 (All)
Accessory Connections Accessory Connections
Sheet 1 GM16088A-F 15 Sheet 1 GM16088A-F 15
Sheet 2 GM16088B-F 16 Sheet 2 GM16088B-F 16
Sheet 3 GM28632B-F 24 Sheet 3 GM28632B-F 24
Sheet 4 GM28632C-F 25 Sheet 4 GM28632C-F 25
Sheet 5 GM28632D-F 26 Sheet 5 GM28632D-F 26
Sheet 6 GM28632E-F 27 Sheet 6 GM28632E-F 27
Decision-Makert3+ Alternator Reconnections ADV-5875C-F 7
(380--600 Volt)
Point-to-Point Wiring Diagram
Sheet 1 GM30497A-J 28
Sheet 2 GM30497B-J 29
Schematic Diagram ADV-6849-G 12
Decision-Makert3+
(3300/4160 Volt)
Point-to-Point Wiring Diagram
Sheet 1 GM34363A-B 32
Sheet 2 GM34363B-B 33
Schematic Diagram ADV-6849-G 12
Decision-Makert3+ (All)
Accessory Connections
Sheet 1 328912A-G 34
Sheet 2 328912B-G 35
Sheet 3 328912C-G 36
Sheet 4 GM28631B-B 21
Sheet 5 GM28631C-B 22
Sheet 6 GM28631D-B 23
Alternator Reconnections ADV-5875C-F 7

TP-6289 4/05 Wiring Diagrams 5

Controller Identification

Decision-Makert 550 Controller Decision-Makert 3+, 16-Light Controller

D Audiovisual annunciation with NFPA 110 Level 1 D Audiovisual annunciation with NFPA 110 Level 1
capability. capability.
D Programmable microprocessor logic and digital D Microprocessor logic, AC meters, and engine
display features. gauge features.
D Alternator safeguard circuit protection. D 12- or 24-volt engine electrical system capability.
D 12- or 24-volt engine electrical system capability. D Remote start, prime power, and remote
D Remote start, remote annunciation, and remote annunciation options.
communication options.

6 Controller Identification TP-6289 4/05

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36 Wiring Diagrams TP-6289 4/05
 KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPowerSystems.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6289 4/05a 7 Jurong Pier Road
Singapore 619159
E 2004, 2005 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455