Scribd Logo
Upload

Welcome to Scribd!

  • 93 views

    Condenser

    Uploaded by

    sandesh
    This document summarizes the design of a condenser with the following key details: - It uses a horizontal exchanger with condensation in the shell and 2 tube passes. - Design parameters include a cooling water inlet temperature of 30°C, outlet of 40°C, and vapor/components inlet of 300°C reducing to 100°C. - Calculations determine a heat transfer of 2257.78 kW, cooling water flow of 54.0138 kg/h, and mean temperature difference of 144.7965°C. - The designed exchanger has 100 tubes with 16mm diameter, 3.65m length, in a 269mm shell with 14 baffles. Pressure

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Condenser

    Uploaded by

    sandesh
    93 views5 pages
    This document summarizes the design of a condenser with the following key details: - It uses a horizontal exchanger with condensation in the shell and 2 tube passes. - Design parameters include a cooling water inlet temperature of 30°C, outlet of 40°C, and vapor/components inlet of 300°C reducing to 100°C. - Calculations determine a heat transfer of 2257.78 kW, cooling water flow of 54.0138 kg/h, and mean temperature difference of 144.7965°C. - The designed exchanger has 100 tubes with 16mm diameter, 3.65m length, in a 269mm shell with 14 baffles. Pressure

    Original Title

    condenser

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document summarizes the design of a condenser with the following key details: - It uses a horizontal exchanger with condensation in the shell and 2 tube passes. - Design parameters include a cooling water inlet temperature of 30°C, outlet of 40°C, and vapor/components inlet of 300°C reducing to 100°C. - Calculations determine a heat transfer of 2257.78 kW, cooling water flow of 54.0138 kg/h, and mean temperature difference of 144.7965°C. - The designed exchanger has 100 tubes with 16mm diameter, 3.65m length, in a 269mm shell with 14 baffles. Pressure

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    93 views5 pages

    Condenser

    Uploaded by

    sandesh
    This document summarizes the design of a condenser with the following key details: - It uses a horizontal exchanger with condensation in the shell and 2 tube passes. - Design parameters include a cooling water inlet temperature of 30°C, outlet of 40°C, and vapor/components inlet of 300°C reducing to 100°C. - Calculations determine a heat transfer of 2257.78 kW, cooling water flow of 54.0138 kg/h, and mean temperature difference of 144.7965°C. - The designed exchanger has 100 tubes with 16mm diameter, 3.65m length, in a 269mm shell with 14 baffles. Pressure

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    condenser

    components data given conversions:


    benzoic acid mass flow 10000 kg/h 10000
    water vapor enthalpy -896.2 kJ/kg
    toluene condensate enthalpy -1709 kJ/kg
    oxygen cooling water in,t1 30 oC
    benzyl alcohol cooling water out,t2 40 oC
    benzyl aldehyde Cp water 4.18
    components in,T1 300 oC
    Components out,T2 100 oC

    .
    heat ransfer from vapor using equation:
    Q 2257.7778 kW
    Q= m Δ enthalpy

    Cooling water flow, using equations: .


    Q
    m 54.013822 m=
    CΔT

    assummed overall coefficient (from table 12.1)


    900 W/m2oC

    T 1 −T 2 R 20
    R=
    t 2 −t 1
    S 0.037037
    t 2 −t 1
    S=
    T 1 −t 1
    try a horizontal exchanger, condensation in the shell with 2 tube passes. For one shell pass, 2 tube passes, the correction facto

    Ft 0.982409 √ ( R2 + 1 ) ln (1−S
    1− RS )
    Ft=
    find ∆Tlm : ∆Tlm

    ∆Tm
    144.7965 oC

    142.2494 C o
    ( R −1 ) ln
    [ 2− S ( R+1− √ ( R2 +1 ) )
    2− S ( R+1+ √ ( R +1 ) )
    2 ]
    Q=UA ΔT m ( T 1 −t 2 )−( T 2 −t 1 )
    ΔT lm =
    trial area, A A 17.63552 m2
    18 m 2 ln
    ( T 1−t 2
    T 2 −t 1 )
    c
    surface area of a tube: (choose 16 mm o.d and 2 mm thickness)
    outside diameter 16 mm
    inside diameter 14 mm
    length of tube 3.65 m
    area 0.183469 m2
    number of tubes, Nt 98.10911
    100

    use square pitch, Pt = 1.25 do


    pt 20 mm

    tube bundle diameter, Db from table 12.4, for 2 tube passes:

    ( )
    1
    Nt n1
    Db 268.7168 mm K1 0.156 D b =d 0
    269 mm n1 2.291 K1

    number of tube in centre row,


    Nr 13.45
    14

    shell side coefficients:


    estimate tube wall temperature, T w: asume condensing coefficient of 1500 W/m 2oC
    coeff 1500 W/m2oC
    mean temperature:
    shell side 200 oC
    tube side 35 oC
    Tw 101 oC

    mean emperature condensate:


    150.5 oC

    physical properties at 150.5 oC


    µL 0.374 cp
    ρL 889.4 kg/m3
    kL 0.1852 W/mK

    vapor density at mean temperature:


    ρv 13.12 kg/m3
    Гh 0.00761 kg/sm

    [ ]
    Nr 9 1 −1
    ρL ( ρ L−ρV ) g 3 6
    using kern's method, the mean coefficiet for tube bundle:
    hc 1695.776 W/m2oC
    (h c )b=0.95k L μL Γh
    Nr

    close enough to assumed value of 1500 W/m 2oC, so no correction to Tw needed.

    tube side coefficient


    Area 0.007697 m2
    ρ @ 35oC 1000 kg/m3
    ut 7.017606 m/s
    4200 ( 1. 35+ 0. 02 t ) u 0 . 8
    t
    hi =
    hi 24139.52 W/m C 2o d 0.
    i
    2

    Fouling factor, as neither fluid is heavily foulng, use 6000 W/m 2oC for each side:
    fouling 6000 W/m2oC
    kw 50 W/moC

    overal coefficient:
    1/U 0.001016 m2oC/W
    U 984.6859 W/m2oC

    this value is close enough to the estimated value, 900 W/m 2oC.

    shell side pressure drop:


    use pull through flating head type,
    select: baffle spacing, lb = shell diameter, Ds with 45 % cut.
    from figure 12.10,
    clearance 89 mm
    shell i.d. 358 mm
    lb 358 mm
    use Kern's method to make an approximate estmate:
    As 0.025633 m2
    Gs 108.3681 kg/sm2
    de 15.7988 mm
    µv 0.0129 cp
    Re 132719.8
    from figure 12.30,
    jf 0.018
    us 8.259764 m/s

    tube presure drop as 50 % of that calculated using inlet flow:


    ∆Ps 7444.582 N/m2
    ( )( ) ( )
    2
    DS L ρus μ −0. 14
    7.444582 kPa ΔP s =8 j f
    de l B 2 μw
    Tube side presure drop:
    µwater 0.7972 cp
    Re 123239.4
    from figure 12.24,
    jf 0.0024
    passes, Np 2
    neglect viscocity terms:

    [ ( )( ) ]
    −m ρu 2
    L μ t
    ∆Pt 369632.3 N/m 2 ΔP t =N P 8 jf +2 . 5
    di μw 2
    369.6323 kPa
    conversions:
    kg/h 2.777778 kg/s

    be passes, the correction factor, F t :

    ( 1−S
    1− RS )
    −S ( R+1− √ ( R2 +1 ) )
    −S ( R+1+ √ ( R +1 ) )
    −( T 2 −t 1 )
    2 ]
    2

    1
    )
    ( )
    1
    Nt n1
    D b =d 0
    K1

    ]
    1 −1
    −ρV ) g 3 6
    Nr
    Γh

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy