Mobile Mixing Plants series

M1 / M1.25 / M2.25 / M2.5 / M3

SCHWING STETTER MOVES CONCRETE. WORLDWIDE
Wherever concrete is produced and moved is where you will find Schwing - Stetter machinery. With plants in Germany,
Austria, USA, Brazil, Russia, UK and India as well as with more than 100 sales and service facilities, the group of
companies is always close to the customer. Our wide range of products with something for every application is what
makes SCHWING - Stetter the No.1 system supplier for concrete machinery worldwide.

CONCRETE MIXING PLANTS

CONCRETE TRUCK MIXERS

TRUCK-MOUNTED CONCRETE BOOM PUMPS

STATIONARY CONCRETE PUMPS

SEPARATE PLACING BOOMS

CONCRETE RECYCLING PLANTS

TOP SHOT RUNNERS

SELF LOADING MIXER

TOWER CRANES
Mobile Plants from Stetter Quality Concrete on site
Wherever larger quantities of high-quality concrete have to be supplied for any length of time to the construction sites,
mobile mixing plants from Stetter are ideal. It does not matter whether they are used for the construction of traffic routes,
dams, landfills or airports, the M series plants have been designed to handle the task. They can be quickly moved,
transported on low-bed semi-trailers and quickly set up again, thanks to the fully installed, pre-assembled compact units.
The current development status of the Mobile plant benefits from our vast experience worldwide.

M1 is equipped with pan mixer and achieves a productive capacity of approx. 56 cum compacted concrete per hour. This
is also available with twin shaft mixer M1T / M1.25 / M2.25 / M2.5 / M3.0 are featured with twin shaft mixer. The output
of compacted concrete is approximately upto 120 m3 per hour based on models, thus making it comparable with medium
sized stationary plants.
Mixers from Stetter.
Technology for the Precise Production of Concrete
PAN MIXER FOR M1 TWIN SHAFT MIXER
Pan mixers allow you to produce quality concrete of all Excellent mixing with short mixing and discharging
consistencies within a short mixing time and with low times, a wide range of applications as well as low wear:
energy input, as they mix intensively with short mixing these are the characteristics of Stetter's twin shaft
paths both horizontally and vertically. mixers in a compact design.

The spring mounted mixing arms are protected against The high performance twin shaft mixers from Stetter
wear by means of polyurethane sleeves. Instead of the achieve an intensive agitation of the mixture, and thus
standard mixing paddles made of special chilled casting you get a fast homogeneity of the mixture. The mixing
you can also use, if you want, our mixers with paddles arms, made of high-quality cast steel, have a helical
made of a synthetic material that have an exceptionally arrangement.
longer life.
This design features a large overlapping of tools and a
The mixing trough is lined with a replaceable inner wall, low fill factor which has a positive effect on the mixing.
outer wall and floor wearing plates. You can lay out the Wear-resistant materials having a high degree of
mixer floor with regular wearing plates made of special hardness and toughness are used for the trough lining.
steel or special chilled cast tiles.

The cover of the mixer can be opened up to 50% during

cleaning and maintenance work. The mixer can be
emptied simply via the slide or trapdoor.
No matter which plant you opt for: these are the advantages WATER WEIGHER
you receive, thanks to the modular system of the Stetter The dosing of the mixing water is achieved
mobile mixing plant. automatically by means of a patented weighing, pump
and nozzle system. The water system is designed so
Fast assembly and disassembly.
that you can use fresh water, recycled water or hot
Easily accessible. water without difficulty. After weighing, a special
Compact and still easy to maintain. pressure water pump delivers the mixing water into the
mixer.
Economical, reliable.
Optional mounting of an ice weigher.
Optional mounting of a powder weigher.
Optionally available with housing.

ADDITIVE WEIGHER
On request, we will equip our mixers with a two-chamber
additive weigher. The additives are discharged via
discharge pumps that are automatically rinsed. The
additives are distributed over the entire mixture via a set of
nozzles.

ICE WEIGHER
The ice weigher is used for the weighing of flake ice. At the
bottom, the side walls are slightly sloped outwards which
ensures the complete discharge of the container.
Stetter Mobile Plants. Versatile application options
making them fit to be used anywhere in the world.
Stetter mobile plants allows you to mix anything whether it is dry concrete, ready mix concrete of all consistencies,
hydraulically bound bases, recycled material, mortar or self-levelling floor screed.

Stetter mixing plants can be used anywhere in the World. Whether it is in the arctic cold, tropical humidity or extreme heat,
the Stetter mobile plants can be perfectly equipped for every climate zone, and have been proven reliable everywhere.
Thanks to steam injections and the addition of hot water, the winter design permits the production of concrete at
temperatures upto -300C.

M1 batching plant with compartment bins with 23 year old M1 batching plant working at L&T project site
loader feeding option

M2.25 batching plant with compartment bins with conveyor feeding option
Two options for aggregate storage silo are available.
In-line silo version : The in-line silo is used for large quantities or if more than four kinds of aggregates are used. The
weighing takes place on a weighing belt which forwards the aggregates to the feeder skip.

Compartment version : Compartment version is compact and is suitable for four types of aggregates. The aggregate can
be fed either through ramp and loader arrangement or through the aggregate feeding conveyor.
Stetter Mobile Plants
Easy Assembly for Better Efficiency.

The plant is delivered to the construction site on a semi- The plant components with hinged joints are set up with a
trailer. Only a mobile crane is required for the erection. Due crane, positioned and mounted without requiring any
to the fully installed, pre-assembled compact units, only welding. The pivoted upper part is then brought into the
eight days are usually required until being put into final position. The support of the upper part is firmly
operation. The following applies to the disassembly and attached to the foundation platform with locking bolts.
reassembly: the plant can be used again after one week if
appropriate preparatory work has been performed. The lateral ramp walls for the ramp drive together with the
compartment batcher now make up one unit. They only
The plant is assembled as fast as it is shipped. After need to be filled with sand and gravel and compacted to
surveying, the plant is placed and aligned, with the help of a complete the drive up ramp. The winter-proof housing
crane, on a leveled compacted flat ground without (optional) can be assembled in a single day.
foundations.
M3 control panel with VFD systems
SCHWING STETTER CONTROL SYSTEM - MCI 550
QUALITY FROM OWN DEVELOPMENT AND PRODUCTION.
MAIN FEATURES OF MCI550 CONTROL SYSTEM FLEXIBILITY AND INVESTMENT SECURITY
1. Schedule based batching - Not usable in case of The architecture of our software produced with the
generic interface enabling. most modern methods of development in our own
2. Maintenance schedule. works guarantees the highest flexibility: thanks to
their possibilities in configuration, software and
3. Cement batching silo can be changed in between system offer simple adaptation to your operating
in case of silo empty- Not usable in case of schedule-even if it changes in a few months.
generic interface enabling.
4. Automatic calibration and manual calibration Also, preparation of wiring diagrams and
available. manufacture of switch cabinets is done in our own
5. All kinds of statistical reports are available. works. So we can optimally suit the control
6. Slump measurement (optional). systems to our concrete mixing plants. Upon
7. PID control based batching (addition to the request, we integrate our control system also in
material in air control). external installations.
8. Automatic batching after power recovery.
MCI 550 Control System
9. Centralized connection of load cell with PLC.
10. Common software for all Stetter plants ranging
from M1 to H6.
11. Introduction of touch panel.
12. Introduction of Control desk with membrane
keypad instead of push button station.
13. Connectivity to USB camera (optional).
14. Customer credit locking system (optional)- Not
usable in case of generic interface enabling.
15. Provision for slurry water batching.
16. Introduction of authority based password
control.
17. Facility to divert the concrete from one customer
to another (delivery docket) - Not usable in case
of generic interface enabling. The MCI550 is the improved version of MCI360.
18. Possibility for networking the plants (optional). The MCI550 control system is known for its
19. Option to integrate with Schwing 996 weigh robustness. The main advantage in the system is
bridge system. that it doesn't depend upon any third party tool or
editors to execute. This system is also known for
its speed and accuracy.
 TECHNICAL DATA

DATA M1C/M1T M1.25 M2.25 M2.5 M3

Output (m3/h) 56 / 55 69 101 112 120

Total unit Concrete discharge height (m) 4.02 / 4.1 4.1 4.1 4.1 4.1
Operating voltage (V) 415 415 415 415 415
Loading height (m) Compartment 3.67 3.4 3.5 3.5 3.44
(m) Inline silo 3.4 3.4 3.5 3.5 3.44
Loading length total (m) Compartment 13.2 / 13.7 15.5 16.4 16.4 17.56
Transport (m) Inline silo 10.9 / 11.5 12.3 13.7 13.7 14.97
Dimensions
Loading length base (m) Compartment 9.2 / 9.0 12.0 12.0 12.0 12.27
(m) Inline silo 7.93 / 7.7 9.6 10.3 10.3 10.55
Loading width (m) 2.8 / 2.93 3.04 3.01 3.0 3.06
Control System Type MCI 370 / 460 MCI 370 / MCI 550 MCI460 / MCI 550 MCI 370 / MCI 550 MCI550
Skid Optional Standard Standard Standard Standard

Pan / Twin Shaft Twin Shaft Twin Shaft Twin Shaft Twin Shaft
Mixer type
DW 1.00 DW1.25 DW2.25 DW 2.5 DW 3.0B
Mixer driving power (KW) 37 / 2x18.5 45 2x37 2x45 2x55
Mixer Unit
Compacted fresh concrete (m )3
1 1.25 2.25 2.5 3

Dry filling (m )3
1.5 1.875 3.375 3.75 4.5

Max. grain size (mm) 45 / 63 63 63 63 63

Drive power (KW) 15 18.5 37 37 45

Medium speed (m/s) 0.5 0.6 0.5 0.5 0.48

Feeder Skip
Skipway (m) 8.4 / 8.6 10.1 10.5 10.5 11.1

Number of weighing cells (pcs) 4 4 4 4 4

Type of compressor Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating

Compressor System pressure (bar) 9 9 9 9 9

Volume of pressure vessel (ltr) 160 / 220 420 420 420 420

Cement Weighing capacity (Kg) 750 750 1350 1350 1800

weighing system No.of weighing cells (units) 3 3 3 3 3

Water Weighing capacity (Kg) 375 375 680 680 900

Weighing System No.of weighing cells (units) 3 3 3 3 3
Capacity 3
(m ) Compartment 40 52 70 70 70

Aggregate Number of chambers 4 4 4 4 4

Compartment Batching gates 4 4 4 4 4
Batcher
Filling height (m) 4.98 / 5.16 4.96 5.1 5.1 5.1
Filling width per chamber (m) 3.2 3.3 3.3 3.3 3.3
Capacity 3
(m ) Inline silo 50 100 100 100 100
No. of chambers + 5x10 5x20 5x20 5x20 5x20
Batching gates (units) 5 10 10 10 10
Filling shovel dozer
Shovel/ feeding
dozer / feeding
conveyorconveyor
available for all
Aggregate Filling height (m) 4.4 / 4.6 4.5 4.5 4.5 4.75
Inline Silo
Filling width per chamber (m) 3.0 3.5 3.5 3.5 3.5
Width of belt (m) 0.8 0.8 1 1 1.2
Minimum transport capacity (m /h) 3
340 430 500 500 719
Weighing capacity (Kg) 2500 3125 5625 6250 6750

Note:
1. Inline silo can be supplied with 4 - 6 bins based on requirement.
2. Increase in inline silo bin capacity is possible based on requirement.
3. Inline silo with 5 bins and above will have MCI 550 as control system by default.
 SCHWING - STETTER
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The Data given in this brochure are subject to change without notice.