FUJI FRENIC-Ace User - S Manual
FUJI FRENIC-Ace User - S Manual
FUJI FRENIC-Ace User - S Manual
User's Manual
24A7-E-0043a
Copyright © 2013 Fuji Electric Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior
written permission from Fuji Electric Co., Ltd.
All products and company names mentioned in this manual are trademarks
or registered trademarks of their respective holders.
The purpose of this user's manual is to provide accurate information in handling, setting up
and operating of the FRENIC-Ace series of inverters. Please feel free to send your
comments regarding any errors or omissions you may have found, or any suggestions you
may have for generally improving the manual.
In no event will Fuji Electric Co., Ltd. be liable for any direct or indirect damages resulting
from the application of the information in this manual.
Preface
Thank you for purchasing our multifunction FRENIC-Ace series of inverters. This product is
designed to drive a three-phase induction motor under variable speed control.
This manual provides all the information on the FRENIC-Ace series of inverters including its
operating procedure and selection of peripheral equipment. Before use, carefully read this manual
for proper use. Improper handling might result in incorrect operation, a short life, or even a failure
of this product as well as the motor.
The table below lists the other materials related to the use of the FRENIC-Ace. Read them in
conjunction with this manual as necessary.
*Available soon
The materials are subject to change without notice. Be sure to obtain the latest editions for use.
i
How this manual is organized
Chapter 12 SPECIFICATIONS
This chapter describes the output ratings, input power, basic functions and other specifications of
the FRENIC-Ace standard model.
Appendices
ii
CONTENTS
Chapter 6 TROUBLESHOOTING
6.1 Protective Function ··············································································································· 6-1
6.2 Before Proceeding with Troubleshooting ··················································································· 6-2
6.3 If an Alarm Code Appears on the LED Monitor ··········································································· 6-3
6.3.1 Alarm code list ·············································································································· 6-3
6.3.2 Causes, checks and measures of alarms ············································································ 6-6
[ 1 ] cof PID feedback wire break ....................................................................................................... 6-6
[ 2 ] dba Braking transistor error ......................................................................................................... 6-6
[ 3 ] dbh Braking resistor overheated.................................................................................................... 6-6
[ 4 ] ecf EN circuit failure.................................................................................................................... 6-7
[ 5 ] ecl Customized logic failure ......................................................................................................... 6-7
[ 6 ] ef Ground fault .............................................................................................................................. 6-7
[ 7 ] er1 Memory error .......................................................................................................................... 6-7
[ 8 ] er2 Keypad communications error .............................................................................................. 6-8
[ 9 ] er3 CPU error.............................................................................................................................. 6-8
[ 10 ] er4 Option communications error ................................................................................................. 6-8
[ 11 ] er5 Option error (To be responded soon.) .................................................................................... 6-8
[ 12 ] er6 Operation error ....................................................................................................................... 6-9
[ 13 ] er7 Tuning error ............................................................................................................................ 6-9
[ 14 ] er8 RS-485 communications error (Communications port 1)/
erp RS-485 communications error (Communications port 2) ..................................................... 6-10
[ 15 ] erd Step-out detection/detection failure of magnetic pole position at startup
(To be responded soon.) ............................................................................................................... 6-10
[ 16 ] ere Speed inconsistency / Excessive speed deviation (To be responded soon.) .........................6-11
[ 17 ] erf Data saving error during undervoltage .................................................................................6-11
[ 18 ] ero Positioning control error (To be responded soon) ............................................................... 6-12
[ 19 ] err Simulated failure .................................................................................................................. 6-12
[ 20 ] ert CAN communications failure ............................................................................................... 6-12
[ 21 ] fus DC fuse-blowing ................................................................................................................... 6-12
[ 22 ] lin Input phase loss.................................................................................................................. 6-13
v
[ 23 ] lu Undervoltage .......................................................................................................................... 6-13
[ 24 ] 0cn Instantaneous overcurrent .................................................................................................... 6-14
[ 25 ] 0h1 Cooling fin overheat ............................................................................................................ 6-15
[ 26 ] 0h2 External alarm ...................................................................................................................... 6-15
[ 27 ] 0h3 Inverter internal overheat .................................................................................................... 6-15
[ 28 ] 0h4 Motor protection (PTC thermistor) ........................................................................................ 6-16
[ 29 ] 0ln Motor overloads 1 to 2 .......................................................................................................... 6-16
[ 30 ] 0lu Inverter overload .................................................................................................................. 6-17
[ 31 ] 0pl Output phase-failure detection............................................................................................. 6-17
[ 32 ] 0s Overspeed protection.............................................................................................................. 6-18
[ 33 ] 0un Overvoltage ........................................................................................................................ 6-18
[ 34 ] pbf Charger circuit fault ............................................................................................................. 6-19
[ 35 ] p9 PG wire break (To be responded soon.) ................................................................................. 6-19
6.4 If the "Light Alarm" Indication (l-al) Appears on the LED Monitor ·············································· 6-20
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed ················· 6-22
6.5.1 Abnormal motor operation ····························································································· 6-22
[ 1 ] The motor does not rotate.............................................................................................................. 6-22
[ 2 ] The motor rotates, but the speed does not increase...................................................................... 6-24
[ 3 ] The motor runs in the opposite direction to the command ............................................................. 6-25
[ 4 ] Speed fluctuation or current oscillation (e.g., hunting) occurs during running at constant speed ... 6-25
[ 5 ] Unpleasant noises are emitted from motor or noises fluctuate ...................................................... 6-26
[ 6 ] Motor is not accelerated or decelerated according to set-up acceleration or deceleration time ..... 6-26
[ 7 ] The motor does not restart even after the power recovers from a momentary power failure ......... 6-27
[ 8 ] Motor generates heat abnormally .................................................................................................. 6-27
[ 9 ] The motor does not run as expected ............................................................................................. 6-27
[ 10 ] Motor stalls during acceleration ..................................................................................................... 6-28
6.5.2 Problems with inverter settings ······················································································· 6-29
[ 1 ] Nothing appears on the LED monitor............................................................................................. 6-29
[ 2 ] The desired menu is not displayed ................................................................................................ 6-29
[ 3 ] Display of under bars (_ _ _ _)....................................................................................................... 6-29
[ 4 ] Display of center bars (----) ............................................................................................................ 6-30
[5] c ] Display of parenthesis ..................................................................................................... 6-30
[ 6 ] Data of function codes cannot be changed .................................................................................... 6-30
[ 7 ] Function code data are not changeable (change from link functions) ............................................ 6-31
vii
9.2.13 Alarm code list ············································································································ 9-41
9.2.14 Other points to note ····································································································· 9-42
9.2.15 Keypad LED operation monitor “3_40” ············································································ 9-42
9.3 FRENIC Loader Overview ···································································································· 9-43
9.3.1 Modes ······················································································································· 9-43
9.3.2 Connection ················································································································· 9-44
9.3.3 Function overview ········································································································ 9-44
[ 1 ] Configuring inverter's function code ............................................................................................... 9-44
[ 2 ] Multi-monitor .................................................................................................................................. 9-45
[ 3 ] Running status monitor .................................................................................................................. 9-46
[ 4 ] Test-running ................................................................................................................................... 9-47
[ 5 ] Real-time trace .............................................................................................................................. 9-48
[ 6 ] Historical trace ............................................................................................................................... 9-49
viii
11.8.3 Braking units ············································································································· 11-15
11.8.4 Specifications ············································································································ 11-16
11.8.5 External dimensions ···································································································· 11-18
11.9 Power Regenerative PWM Converters, RHC Series ································································· 11-20
11.9.1 Overview ·················································································································· 11-20
11.9.2 Specifications ············································································································ 11-21
[ 1 ] Standard specifications .................................................................................................................11-21
[ 2 ] Common specifications .................................................................................................................11-21
11.9.3 Function specifications ································································································ 11-22
11.9.4 Converter configuration ································································································ 11-23
11.9.5 External dimensions ···································································································· 11-25
11.10 DC Reactors (DCRs) ······································································································· 11-34
11.11 AC Reactors (ACRs) ······································································································· 11-36
11.12 Surge Suppression Unit (SSU) ·························································································· 11-38
11.13 Output Circuit Filters (OFLs) ····························································································· 11-39
11.14 Zero-phase Reactors for Reducing Radio Noise (ACLs) ························································· 11-41
11.15 External Cooling Fan Attachments ····················································································· 11-42
11.16 External Frequency Command Potentiometer ······································································ 11-43
11.17 Extension Cable for Remote Operation ··············································································· 11-44
11.18 Frequency Meters ·········································································································· 11-45
Chapter 12 SPECIFICATIONS
12.1 Standard Model ················································································································· 12-1
12.1.1 ND-mode inverters for general load ················································································· 12-1
12.1.2 HD-mode inverters for heavy duty load ············································································ 12-2
12.1.3 HND-mode inverters for general load ··············································································· 12-3
12.1.4 HHD-mode inverters for heavy duty load ·········································································· 12-4
12.2 Common Specifications ······································································································· 12-5
x
Safety precautions
Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance
and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all safety information
and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information indicated by this symbol may lead to dangerous
conditions, possibly resulting in death or serious bodily injuries.
Failure to heed the information indicated by this symbol may lead to dangerous
conditions, possibly resulting in minor or light bodily injuries and/or substantial
property damage.
Failure to heed the information contained under the CAUTION title can also result in serious consequences. These
safety precautions are of utmost importance and must be observed at all times.
Application
• The FRENIC-Ace is designed to drive a three-phase induction motor. Do not use it for single-phase motors
or for other purposes.
Fire or an accident could occur.
• The FRENIC-Ace may not be used for a life-support system or other purposes directly related to the human
safety.
• Though the FRENIC-Ace is manufactured under strict quality control, install safety devices for applications
where serious accidents or property damages are foreseen in relation to the failure of it.
An accident could occur.
Installation
xii
Wiring
• If no zero-phase current (earth leakage current) detective device such as a ground-fault relay is installed in
the upstream power supply line in order to avoid the entire power supply system's shutdown undesirable to
factory operation, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker
(ELCB) individually to inverters to break the individual inverter power supply lines only.
Otherwise, a fire could occur.
• When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB) or
residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent
protection) in the path of each pair of power lines to inverters. Use the recommended devices within the
recommended current capacity.
• Use wires in the specified size.
• Tighten terminals with specified torque.
Otherwise, a fire could occur.
• When there is more than one combination of an inverter and motor, do not use a multicore cable for the
purpose of handling their wirings together.
• Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause a fire.
• Be sure to connect an optional DC reactor (DCR) when the capacity of the power supply transformer exceeds
500 kVA and is 10 times or more the inverter rated capacity.
Otherwise, a fire could occur.
• Ground the inverter in compliance with the national or local electric code.
• Be sure to ground the inverter's grounding terminals G.
Otherwise, an electric shock or a fire could occur.
• Qualified electricians should carry out wiring.
• Be sure to perform wiring after turning the power OFF.
Otherwise, an electric shock could occur.
• Be sure to perform wiring after installing the inverter unit.
Otherwise, an electric shock or injuries could occur.
• Ensure that the number of input phases and the rated voltage of the product match the number of phases and
the voltage of the AC power supply to which the product is to be connected.
Otherwise, a fire or an accident could occur.
• Do not connect the power supply wires to output terminals (U, V, and W).
• When connecting a DC braking resistor (DBR), never connect it to terminals other than terminals P(+) and
DB.
Doing so could cause fire or an accident.
• In general, sheaths of the control signal wires are not specifically designed to withstand a high voltage (i.e.,
reinforced insulation is not applied). Therefore, if a control signal wire comes into direct contact with a live
conductor of the main circuit, the insulation of the sheath might break down, which would expose the signal
wire to a high voltage of the main circuit. Make sure that the control signal wires will not come into contact with
live conductors of the main circuit.
Doing so could cause an accident or an electric shock.
• Before changing the switches or touching the control circuit terminal symbol plate, turn OFF the power and
wait at least five minutes for inverters FRN0072E2S-4 or below, or at least ten minutes for inverters
FRN0085E2S-4 or above. Make sure that the LED monitor and charging lamp are turned OFF. Further,
make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+)
and N(-) has dropped to the safe level (+25 VDC or below).
Otherwise, an electric shock could occur.
• The inverter, motor and wiring generate electric noise. Be careful about malfunction of the nearby sensors
and devices. To prevent them from malfunctioning, implement noise control measures.
Otherwise an accident could occur.
xiii
Operation
• Be sure to mount the front cover before turning the power ON. Do not remove the cover when the inverter
power is ON.
Otherwise, an electric shock could occur.
• Do not operate switches with wet hands.
Doing so could cause electric shock.
• If the auto-reset function has been selected, the inverter may automatically restart and drive the motor
depending on the cause of tripping. Design the machinery or equipment so that human safety is ensured at
the time of restarting.
Otherwise, an accident could occur.
• If the stall prevention function (current limiter), automatic deceleration (anti-regenerative control), or
overload prevention control has been selected, the inverter may operate with acceleration/deceleration or
frequency different from the commanded ones. Design the machine so that safety is ensured even in such
cases.
• The key on the keypad is effective only when the keypad operation is enabled with function code F02 (=
0, 2 or 3). When the keypad operation is disabled, prepare an emergency stop switch separately for safe
operations.
Switching the run command source from keypad (local) to external equipment (remote) by turning ON the
"Enable communications link" command LE disables the key. To enable the key for an emergency
stop, select the STOP key priority with function code H96 (= 1 or 3).
• If any of the protective functions have been activated, first remove the cause. Then, after checking that the
all run commands are set to OFF, release the alarm. If the alarm is released while any run commands are set
to ON, the inverter may supply the power to the motor, running the motor.
Otherwise, an accident could occur.
• If you enable the "Restart mode after momentary power failure" (Function code F14 = 3 to 5), then the
inverter automatically restarts running the motor when the power is recovered.
Design the machinery or equipment so that human safety is ensured after restarting.
• If the user configures the function codes wrongly without completely understanding this User's Manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
• Starting auto-tuning involves motor rotation. Sufficiently check that motor rotation brings no danger
beforehand.
An accident or injuries could occur.
• Even if the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input
terminals L1/R, L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.
• Even if the motor is stopped due to DC braking or preliminary excitation, voltage is output to inverter output
terminals U, V, and W.
An electric shock may occur.
• The inverter can easily accept high-speed operation. When changing the speed setting, carefully check the
specifications of motors or equipment beforehand.
Otherwise, injuries could occur.
• Do not touch the heat sink and braking resistor because they become very hot.
Doing so could cause burns.
• The DC brake function of the inverter does not provide any holding mechanism.
Injuries could occur.
• Ensure safety before modifying the function code settings.
Run commands (e.g., "Run forward" FWD), stop commands (e.g., "Coast to a stop" BX), and frequency
change commands can be assigned to digital input terminals. Depending upon the assignment states of
those terminals, modifying the function code setting may cause a sudden motor start or an abrupt change in
speed.
• When the inverter is controlled with the digital input signals, switching run or frequency command sources
with the related terminal commands (e.g., SS1, SS2, SS4, SS8, Hz2/Hz1, Hz/PID, IVS, and LE) may cause
a sudden motor start or an abrupt change in speed.
• Ensure safety before modifying customizable logic related function code settings (U codes and related
function codes) or turning ON the "Cancel customizable logic" terminal command CLC. Depending upon the
settings, such modification or cancellation of the customizable logic may change the operation sequence to
cause a sudden motor start or an unexpected motor operation.
An accident or injuries could occur.
xiv
Maintenance and inspection, and parts replacement
• Before proceeding to the maintenance/inspection jobs, turn OFF the power and wait at least five minutes
for inverters FRN0072E2S-4 or below, or at least ten minutes for inverters FRN0085E2S-4 or
above. Make sure that the LED monitor and charging lamp are turned OFF. Further, make sure, using a
multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has
dropped to the safe level (+25 VDC or below).
Otherwise, an electric shock could occur.
• Maintenance, inspection, and parts replacement should be made only by qualified persons.
• Take off the watch, rings and other metallic objects before starting work.
• Use insulated tools.
Otherwise, an electric shock or injuries could occur.
• Never modify the inverter.
Doing so could cause an electric shock or injuries.
Disposal
GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore
the covers and shields in the original state and observe the description in the manual before starting operation.
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating to full efficiency,
as well as information concerning incorrect operations and settings which can result in accidents.
This icon indicates information that can prove handy when performing certain settings or operations.
xv
Chapter 1
BEFORE USE
This chapter gives the check items to be used before the use of the inverter.
Contents
1-1
1.1 Acceptance Inspection (Nameplates and Inverter Type)
The FRENIC-Ace is available in four different drive modes--ND (Normal Duty), HD (Heavy Duty), HND
(High, Normal Duty), and HHD (High, Heavy Duty). One of these modes should be selected to match the
load property of your system. Specifications in each mode are printed on the main nameplate.
Production week
This indicates the week number that is numbered
from 1st week of January.
The 1st week of January is indicated as '01'.
Production year: Last digit of year
Product version
If you suspect the product is not working properly or if you have any questions about your product, contact your
Fuji Electric representative.
1-2
1.2 External View and Terminal Blocks
Front cover
Front cover
Main nameplate
Warning plate Main circuit
terminal block
Wiring guide
Front cover
mounting screw
(a) FRN0072E2S-4
Cooling fans
Keypad
Front cover
Warning plate
Warning label
Main circuit
Main nameplate terminal block
(b) FRN0203E2S-4
Figure 1.2-1 Outside and Inside Views of Inverters
1-3
1.3 Precautions for Using Inverters
Item Specifications
Site location Indoors
Ambient temperature -10 to +50C (14 to 122F) (Note 1)
Relative humidity 5 to 95% RH (No condensation)
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive gases,
flammable gases, oil mist, vapor or water drops.
Pollution degree 2 (IEC60664-1) (Note 2)
The atmosphere can contain a small amount of salt. (0.01 mg/cm2 or less per year)
The inverter must not be subjected to sudden changes in temperature that will
cause condensation to form.
Altitude 1,000 m (3,300 ft) max. (Note 3)
Atmospheric pressure 86 to 106 kPa
Vibration FRN0203E2S-4 or below
3 mm (Max. amplitude) 2 to less than 9 Hz
9.8 m/s2 9 to less than 20 Hz
2 m/s2 20 to less than 55 Hz
1 m/s2 55 to less than 200 Hz
(Note 1) When inverters are mounted side-by-side without any clearance between them (FRN0072E2S-4 or below), the
ambient temperature should be within the range from -10 to +40C.
(Note 2) Do not install the inverter in an environment where it may be exposed to lint, cotton waste or moist dust or dirt which
will clog the heat sink of the inverter. If the inverter is to be used in such an environment, install it in a dustproof panel
of your system.
(Note 3) If you use the inverter in an altitude above 1,000 m (3,300 ft), you should apply an output current derating factor as
listed in Table 1.3-2.
1-4
1.3 Precautions for Using Inverters
Fuji Electric strongly recommends installing inverters in a panel for safety reasons, in particular, when installing
the ones whose enclosure rating is IP00.
When installing the inverter in a place out of the specified environmental requirements, it is necessary to derate
1-5
1.3 Precautions for Using Inverters
[ 1 ] Temporary storage
Table 1.3-3 Storage and Transport Environments
Item Specifications
Storage temperature During transport: -25 to +70C (-13 to +158F)
*1 Places not subjected to abrupt temperature
During storage: -25 to +65C (-13 to +153F)
changes or condensation or freezing
Relative humidity 5 to 95% RH *2
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or flammable gases, oil
mist, vapor, water drops or vibration. The atmosphere must contain only a low level of salt.
(0.01 mg/cm2 or less per year)
Atmospheric pressure 86 to 106 kPa (during storage)
70 to 106 kPa (during transportation)
*1 Assuming comparatively short time storage, e.g., during transportation or the like.
*2 Even if the humidity is within the specified requirements, avoid such places where the inverter will be subjected to sudden
changes in temperature that will cause condensation or freezing.
[ 2 ] Long-term storage
The long-term storage method of the inverter varies largely according to the environment of the storage site.
General storage methods are described below.
(1) The storage site must satisfy the requirements specified for temporary storage.
However, for storage exceeding three months, the surrounding temperature range should be within the range
from -10 to +30°C (14 to 86°F). This is to prevent electrolytic capacitors in the inverter from deterioration.
(2) The package must be airtight to protect the inverter from moisture. Add a drying agent inside the package to
maintain the relative humidity inside the package within 70%.
(3) If the inverter has been installed to the equipment or panel at construction sites where it may be subjected to
humidity, dust or dirt, then temporarily remove the inverter and store it in the environment specified in Table
1.3-3.
1-6
1.3 Precautions for Using Inverters
[ 3 ] DC reactor (DCR) for correcting the inverter input power factor (for suppressing
harmonics)
To correct the inverter input power factor (to suppress harmonics), use a DCR. Using a DCR increases the
reactance of inverter’s power source so as to decrease harmonic components on the power source lines and
correct the power factor of the inverter.
Input power
DCR models Remarks
factor
The last letter identifies the capacitance.
These DCR models comply with "Standard
Specifications for Public Building Construction"
(Electric Equipment, 2010 version) supervised by the
Approx. 90% to Ministry of Land, Infrastructure, Transport and
DCR2/4-/A/B
95% Tourism.
(The input power factor is 94% or above when the
power factor of the fundamental harmonic is assumed
as "1" according to the 2010 version.)
Approx. 86% to Exclusively designed for nominal applied motor of 37
DCR2/4-C
90% kW or above.
• Select a DCR matching not the inverter capacity but the nominal applied motor. Applicable reactors
differ depending upon the selected ND, HD, HND or HHD mode even on the same type of inverters.
• For applied motors of 75 kW or above, be sure to connect a DCR to the inverter.
1-7
1.3 Precautions for Using Inverters
If no zero-phase current (earth leakage current) detective device such as a ground-fault relay is installed in
the upstream power supply line in order to avoid the entire power supply system's shutdown undesirable to
factory operation, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker
(ELCB) individually to inverters to break the individual inverter power supply lines only.
Otherwise, a fire could occur.
• From the system's safety point of view, it is recommended to employ such a sequence that shuts
down the magnetic contactor (MC) in the inverter input circuit with an alarm output signal ALM
issued on inverter's programmable output terminals. The sequence minimizes the secondary
damage even if the inverter breaks.
When the sequence is employed, connecting the MC's primary power line to the inverter's auxiliary
control power input makes it possible to monitor the inverter's alarm status on the keypad.
• The breakdown of a braking unit or misconnection of an external braking resistor may trigger that of
the inverter's internal parts (e.g., charging resistor). To avoid such a breakdown linkage, introduce an
MC and configure a sequence that shuts down the MC if a DC link voltage establishment signal is
not issued within three seconds after the MC is switched on.
For the braking transistor built-in type of inverters, assign a transistor error output signal DBAL on
inverter's programmable output terminals to switch off the MC in the input circuit.
1-8
1.3 Precautions for Using Inverters
Note: Running a permanent magnet synchronous motor (PMSM) at a low carrier frequency may heat the
permanent magnet due to the output current harmonics, resulting in demagnetization. When decreasing the
carrier frequency setting, be sure to check the allowable carrier frequency of the motor.
1-9
1.3 Precautions for Using Inverters
Problem Measures
An earth leakage circuit 1) Decrease the carrier frequency. (See Note above.)
breaker* that is connected 2) Make the wires between the inverter and motor shorter.
to the input (primary) side 3) Use an earth leakage circuit breaker with lower sensitivity than the one
has tripped. currently used.
*With overcurrent protection 4) Use an earth leakage circuit breaker that features measures against the
high frequency current component (Fuji SG and EG series).
An external thermal relay 1) Decrease the carrier frequency. (See Note above.)
was falsely activated. 2) Increase the current setting of the thermal relay.
3) Use the electronic thermal overload protection built in the inverter, instead
of the external thermal relay.
Note: Running a permanent magnet synchronous motor (PMSM) at a low carrier frequency may heat the
permanent magnet due to the output current harmonics, resulting in demagnetization. When decreasing the
carrier frequency setting, be sure to check the allowable carrier frequency of the motor.
1-10
Chapter 2
INSTALLATION AND WIRING
This chapter describes the important points in installing and wiring inverters.
Contents
Chapter 2 INSTALLATION AND WIRING
2.1 Installation ................................................................................................................................................. 2-1
2.2 Wiring ........................................................................................................................................................ 2-3
2.2.1 Basic connection diagram ................................................................................................................... 2-3
2.2.2 Removal and attachment of the front cover and wiring guide ............................................................. 2-6
2.2.4 Precautions for long wiring (between inverter and motor) ................................................................... 2-9
2-1
2.1 Installation
To install the FRN0085E2S-4 inverter with external cooling, change the mounting position of the mounting
bases following the procedure in Figure 2.1-3.
As the type and number of screws differ by inverter type, please review the following table.
1) Remove all of the mounting base fixation screws and the case attachment screws on the top of the inverter.
2) Fix the mounting bases to the case attachment screw holes using the mounting base fixation screws. A few
screws should remain after changing the position of the mounting bases.
3) Change the position of the mounting bases on the bottom side following the procedure in 1) and 2).
Mounting base
Case attachment screw
(upper side)
Mounting base
(lower side)
2-2
2.2 Wiring
2.2 Wiring
2.2.1 Basic connection diagram
Transformer
Thermal (Note 7) Braking resistor (option)
FU 2
FV (CM)
FM 1
FW (G) P DB
(Note 13)
P(+) DB 2
(Note 6) R 1
Braking resistor (option) (THR)
(G) P(+) N(-)
(G) Braking unit
(Note 5) 2
(CM) BU (option)
Direct current 1
P DB (THR) P(+) N(-)
reactor (option)
Circuit breaker
(MCCB) or earth (Note 2) P1 P(+) DB N(-)
leakage breaker Magnetic
Thermal Motor
(ELCB) contactor (MC) (Note 13)
F
400 V system L1/R U U
380 V to 480 L2/S R V V M
C
V 50/60 Hz L3/T W W 3~
PTC
(Note 9) thermistor
Auxiliary power input for TH1
control R0 (Note11) To [C1]
(Note3) T0 ) ・Power supply voltage switching To [11]
THC
connector “CN UX”
Auxiliary power R1
・Fan power supply connector “CN R” / E
input for fan
(Note4)
{ T1
Charge
DC/DC
“CN W”
U2 U1 FAN NC
Grounding
lamp G
Ground G CN UX CN R CN W terminal
terminal (Note 8)
30C
Contact output
RJ45 connector
+24VDC 0V 30B Integrated alarm
output
30 30A (30A, 30B, 30C)
connector
(EN2)
Option
reception (RS-485)
(PLC) SINK
Detachable terminal block
(PLC)
(Note 12)
SW1
<Y2> Transistor output 2
Transistor output
[OL] Motor
SOURCE overload forecast
(Note 9) <Y1> Transistor output 1
(FWD [RUN] In operation
Run forward command
) <CMY> Transistor output
(REV common
Run reverse command (Note10)
)
Digital input
Digital input 1
[SS1] Multi speed (X1)
selection
Analog pulse output
Digital input 2
(X2) FMI
[SS2] Multi speed selection Current output
(4(0) to 20 mA DC)
Digital input 3 Analog output/pulse
[SS4] Multi speed selection (X3) Voltage output FMV [FM]
(0 to +10 V DC) output
Digital input 4 Pulse output [Fout1] Output
[BX] Coast to a stop command (X4) (25 to 32kp/s) FMP frequency (prior to slip
(Note10) compensation)
SW5
Digital input 5
[RST] Alarm (error) reset
(X5) (Note12) (Note10)
Digital input common (CM) [11] Analog output
(Note15) 0V
+10VDC common
(Note 9)
3
〔13〕
Voltage input 12 DX+ Data transmission
(0 to +10VDC) DX-
Voltage input for setup 2 (0 to ±10VDC) and reception
〔12〕 CAN+ (RS-485)
(Note15) 0V CAN- (CAN-BUS)
Analog input
1 SW6
〔11〕 AI PTC (Note12) RJ45 Connector
SW4
Current input C1 (Note12)
(4(0) to 20 mA DC) V2
(Note 9) 〔C1〕 PTC thermistor input
(+) Voltage input V2
(0 to +10 V DC)
C1
Current input for setup SW6
SW3
(Note12) (Note12)
(-)
(Note15) 0V
2-3
2.2 Wiring
Standard terminal block board (without CAN, with FM2) (Destination: -C)
Transformer
Thermal (Note 7) Braking resistor (option)
FU
2
FV (CM)
FM 1
FW (G) P DB
(Note 13)
P(+)R DB 2
1
Braking resistor (option) (Note 6) (THR)
(G) P(+) N(-)
(Note 5) (G) Braking unit BU
2
(CM) (option)
Direct current 1
(THR)
reactor (option) P DB P(+) N(-)
(Note 9) PTC
(Note 11) thermistor
Auxiliary power input for R0 TH1
▪ Power supply voltage switching To [C1]
control T0 ) connector “CN UX” To [11] THC
(Note 3) ▪ Fan power supply connector “CN R” /
Auxiliary power input R1
“CN W” E
for fan
(Note 4)
{ T1
Charge
DC/DC
U2 U1 FAN NC
Ground
lamp CN UX CN R CN W G terminal
G
Ground terminal (Note 8)
30C
Contact output
RJ45 connector
30B Integrated alarm
+24VDC 0V (Note 15)
output
30 (30A, 30B, 30C)
30A
connector
(EN2)
Option
reception (RS-485)
(PLC)
SINK
Detachable terminal block
(PLC)
Transistor output
<Y2> Transistor output 2
[OL] Motor overload
SOURCE forecast
(Note 9) <Y1>
Transistor output 1
(FWD)
Run forward command
<CMY>
(REV) [RUN] In operation
Run reverse command Transistor output (Note 10)
common
Digital input 3 (X3) Voltage output FMV [FM] Analog output/pulse output
(0 to +10 V DC) [Fout1] Output frequency
[SS4] Multi speed selection
Digital input 4 (X4) Pulse output FMP (prior to slip compensation)
[BX] Coast to a stop (25 to 32kp/s)
(Note 10)
command SW5
Digital input 5 (X5) (Note 12)
SW6
(SD)
(Note 12)
Figure 2.2-2 Standard Terminal Block Board (Without CAN, With FM2)
2-4
2.2 Wiring
(Note 1) Install recommended circuit breakers (MCCB) or residual-current-operated protective device (RCD)/
earth leakage breakers (ELCB) (with overcurrent protective function) on the inputs of each inverter
(primary side) for wiring protection. Do not use breakers which exceed the recommended rated current.
(Note 3) When retaining the integrated alarm signal for the activation of the protective function at inverter main
power supply shut off is desired, or when continuous display of the keypad is desired, connect this
terminal to the power supply. The inverter can be operated without connecting power to this terminal.
(Note 4) The terminal does not need to be connected. Use this terminal when operating in combination with a
high power factor regenerative PWM converter (RHC series). (For types larger than FRN0203E2S-4)
(Note 5) Remove the shorting bar between the inverter main circuit terminals P1-P(+) before connecting the
direct current reactor (DCR) (option).
ND mode: Types larger than FRN0139E2S-4, HD/ HND mode: Types larger than FRN0168E2S-4,
HHD mode: Always connect for FRN0203E2S-4.
Use the direct current reactor (option) when the power supply transformer capacity is above 500 kVA
and the transformer capacity is over 10 times the rated capacity of the inverter, and when “thyristor
load exists” in the same power system.
(Note 6) Types smaller than FRN0072E2S-4 contain braking transistors, allowing direct connection of braking
resistors between P(+)-DB.
(Note 7) When connecting braking resistors to types larger than FRN0085E2S-4, always add the braking unit
(option). Connect the braking unit (option) between P(+)-N(-). Auxiliary terminals [1] and [2] have
polarity. Please connect as shown in the diagram.
(Note 8) This terminal is used for grounding the motor. Grounding the motor using this terminal is recommended
in order to suppress inverter noise.
(Note 9) Use twisted lines or shielded lines for the control signal.
Generally, the shielded line requires grounding, but when the effect of externally induced noise is large,
connecting to [CM] may suppress the effect of noise. Separate the line from the main circuit wiring and
do not enclose in the same duct. (Separation distance of over 10 cm is recommended.) When crossing
the main circuit wiring, make the intersection perpendicular.
(Note 10) The various functions listed for terminals[X1] to [X5](digital input), terminals [Y1] to [Y2](transistor
output), and terminal [FM] (monitor output) show the functions assigned as factory default.
(Note 11) These are connectors for switching the main circuit. For details, refer to “2.2.7 Switching connectors”.
(Note 12) The various switches on the control printed circuit board define the setting for the inverter operation.
For details, refer to “2.2.8 Operating various switches”.
(Note 13) Make the circuit breakers (MCCB) or the magnetic contactors (MC) trip by the thermal relay auxiliary
contacts (manual recovery).
(Note 14) Shorting bars are connected between the safety function terminals [EN1], [EN2], and [PLC] as factory
default. Remove the shorting bars when using this function.
2-5
2.2 Wiring
Route the wiring following the steps below. (The inverter is already installed in the descriptions.)
2.2.2 Removal and attachment of the front cover and wiring guide
Always remove the RS-485 communication cable from the RJ-45 connector before removing the front cover.
Risk of fire and risk of accidents exist.
Figure 2.2-3 Removal of the Front Cover and the Wiring Guide (for FRN0072E2S-4)
Screw
Keypad case
Front cover
Screw
2-6
2.2 Wiring
(1) Confirm that the supply voltage is within the input voltage range described on the rating plate.
Wiring guide
Case of FRN0072E2S-4
Cut-off section
After cut off
2-7
2.2 Wiring
(8) Depending on the inverter capacity, straight routing of the main circuit wires from the main circuit terminal
block may not be possible. In these cases, route the wires as shown in the figure below and securely attach
the front cover.
2-8
2.2 Wiring
Below 5 m
Output circuit filter
Power Inverter Motor Power
supply Inverter Motor
supply
Below
50 m/100 m Below 400 m
When the output circuit filter is attached, the total wiring length should be below 100 meters (below 400
meters under V/f control).
For motors with encoders, the wiring length between the inverter and motor should be below 100 m. The
restriction comes from the encoder specification. For distances beyond 100 m, insulation converters should
be used. Please contact Fuji Electric when operating with wiring lengths beyond the upper limit.
(3) Precautions on the surge voltage when driving the inverter (especially for 400 V series motor)
When motors are driven by inverters using the PWM method, the surge voltage generated by the switching
of the inverter elements is added to the output voltage and is applied onto the motor terminals. Especially
when the motor wiring length is long, the surge voltage can cause insulation degradation in the motor.
Please perform one of the countermeasures shown below.
Use motor with insulation enhancement (Fuji’s standard motors have insulation enhancements)
Connect a surge suppression unit on the motor side (SSU50/100TA-NS)
Connect an output circuit filter (OFL--A) to the inverter output side (secondary side)
Reduce the wiring length from the inverter to the motor. (Less than 10 to 20 meters)
(4) When output circuit filters are attached to the inverter or when the wiring length is long, the voltage applied
to the motor will decrease due to the voltage drop caused by the filter or wiring. In these cases, current
oscillation and lack of torque may occur due to insufficient voltage.
2-9
2.2 Wiring
For each inverter, connect to the power supply via circuit breaker and earth leakage breaker (with
overcurrent protective function). Use recommended circuit breakers and earth leakage breakers and do not
use breakers which exceed the recommended rated current.
Always use the specified sizes for the wires.
Tighten terminals with the defined tightening torque.
When multiple combinations of inverters and motors exist, do not use multi-core cables for the purpose of
bundling the various wires.
Do not install surge killers on the inverter output side (secondary side)
Risk of fire exists.
Ground the inverter in compliance with the national or local electric code.
Always ground the ground line connected to the inverter grounding terminal [ G]
Risk of electric shock and risk of fire exist.
Qualified personnel should perform the wiring.
Perform wiring after confirming that the power is shut off.
Risk of electric shock exists.
Perform wiring only after the equipment is installed at the location.
Risk of electric shock and risk of injury exist.
Confirm that the phase of the power input and the rated voltage for the product matches with the phase and
voltage of the power supply to be connected.
Do not connect power supply lines to the inverter output terminals (U, V, W).
Risk of fire and risk of accidents exist.
2-10
2.2 Wiring
3 FRN0085E2S-4
- -
Phase FRN0105E2S-4 M3.5 1.2
400 V Fig. B M8 13.5
FRN0139E2S-4 M8 13.5
FRN0168E2S-4
FRN0203E2S-4 Fig. C M10 27 M3.5 1.2
The following terminals will have high voltage when power is ON.
Main circuit: L1/R, L2/S, L3/T, P1, P(+), N(-), DB, U, V, W, R0, T0, R1, T1
Insulation level
Main circuit - Casing : Basic insulation (overvoltage category III, degree of contamination 2)
Main circuit - Control circuit : Enhanced insulation (overvoltage category III, degree of contamination 2)
Risk of electric shock exists
2-11
2.2 Wiring
30 FRN0059E2S-4 16 25 16 16 16 25 2.5
37 FRN0072E2S-4 25 35 16 16 25 25 2.5
3 45 FRN0085E2S-4 25 50 16 25 35 35 2.5
Phase 55 FRN0105E2S-4 35 70 16 35 50 50 2.5
400 V 75 FRN0139E2S-4 70 - 35 35 70 95 2.5
90 FRN0168E2S-4 95 - 50 50 95 120 4
110 FRN0203E2S-4 50×2 - 70 70 50×2 150 6
HD Mode
2
Recommended wire size (mm )
Power System
22 FRN0059E2S-4 10 16 10 16 10 16 2.5
30 FRN0072E2S-4 16 25 16 16 16 25 2.5
3 37 FRN0085E2S-4 25 35 16 16 25 25 2.5
Phase 45 FRN0105E2S-4 25 50 16 25 35 35 2.5
400 V 55 FRN0139E2S-4 35 70 16 35 50 50 2.5
75 FRN0168E2S-4 70 - 35 35 70 95 4
90 FRN0203E2S-4 95 - 50 50 95 120 6
The recommended wire sizes for the main circuit terminals assume using 70°C 600 V PVC wire at 40°C ambient
temperature.
2-12
2.2 Wiring
HND Mode
2
Recommended wire size (mm )
Power System
Std Main power supply input Ground terminal
Applicable [L1/R, L2/S, L3/T] [ G] For DC For braking
Inverter type Inverter
reactor resistor
22 FRN0059E2S-4 10 16 10 16 10 16 2.5
30 FRN0072E2S-4 16 25 16 16 16 25 2.5
3 37 FRN0085E2S-4 25 35 16 16 25 25 2.5
Phase 45 FRN0105E2S-4 25 50 16 25 35 35 2.5
400 V 55 FRN0139E2S-4 35 70 16 35 50 50 2.5
75 FRN0168E2S-4 70 - 35 35 70 95 2.5
90 FRN0203E2S-4 95 - 50 50 95 120 4
HHD Mode
2
Recommended wire size (mm )
Power System
3 30 FRN0085E2S-4 16 25 16 16 16 25 2.5
Phase 37 FRN0105E2S-4 25 35 16 16 25 25 2.5
400 V 45 FRN0139E2S-4 25 50 16 25 35 35 2.5
55 FRN0168E2S-4 35 70 16 35 50 50 2.5
75 FRN0203E2S-4 70 - 35 35 70 95 4
The recommended wire sizes for the main circuit terminals assume using 70°C 600 V PVC wire at 40°C ambient
temperature.
2-13
2.2 Wiring
2) Wire sizes for board temperature: Below 40°C, wire type: 60°C wire
3 45 FRN0085E2S-4 22 38 8 22 38 2
Phase 55 FRN0105E2S-4 38 60 14 38 38 2
400 V 75 FRN0139E2S-4 60 - 14 60 60 2
*5
90 FRN0168E2S-4 60 - 14 60 100 3.5
110 FRN0203E2S-4 100 - 22 100 150 5.5
HD Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 14 38 8 22 22 2
Phase 45 FRN0105E2S-4 22 38 8 22 38 2
400 V 55 FRN0139E2S-4 38 60 14 38 38 2
75 FRN0168E2S-4 60 - 14 60 60 3.5
90 FRN0203E2S-4 60 - 14 60 100 5.5
HND Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 14 38 8 22 22 2
Phase 45 FRN0105E2S-4 22 38 8 22 38 2
400 V 55 FRN0139E2S-4 38 60 14 38 38 2
75 FRN0168E2S-4 60 - 14 60 60 2
90 FRN0203E2S-4 60 - 14 60 100 3.5
The recommended wire sizes for the main circuit terminals assume using 60°C IV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*5 For compatible crimped terminal, please use model CB100-S8 by JST Mfg. Co., Ltd. or equivalent.
2-14
2.2 Wiring
HHD Mode
2
Recommended wire size (mm )
Power System
3 30 FRN0085E2S-4 14 22 8 14 14 2
Phase 37 FRN0105E2S-4 14 38 8 22 22 2
400 V 45 FRN0139E2S-4 22 38 8 22 38 2
55 FRN0168E2S-4 38 60 14 38 38 2
75 FRN0203E2S-4 60 - 14 60 60 3.5
The recommended wire sizes for the main circuit terminals assume using 60°C IV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
3) Wire sizes for board temperature: Below 40°C, wire type: 75°C wire
3 45 FRN0085E2S-4 14 22 8 14 22 2
Phase 55 FRN0105E2S-4 22 38 14 22 38 2
400 V 75 FRN0139E2S-4 38 - 14 38 38 2
90 FRN0168E2S-4 38 - 14 38 60 2
110 FRN0203E2S-4 60 - 22 60 100 3.5
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
2-15
2.2 Wiring
HD Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 14 14 8 14 14 2
Phase 45 FRN0105E2S-4 14 22 8 14 22 2
400 V 55 FRN0139E2S-4 22 38 14 22 38 2
75 FRN0168E2S-4 38 - 14 38 38 2
90 FRN0203E2S-4 38 - 14 60 60 3.5
HND Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 14 14 8 14 14 2
Phase 45 FRN0105E2S-4 14 22 8 14 22 2
400 V 55 FRN0139E2S-4 22 38 14 22 38 2
75 FRN0168E2S-4 38 - 14 38 38 2
90 FRN0203E2S-4 38 - 14 60 60 2
HHD Mode
2
Recommended wire size (mm )
Power System
3 30 FRN0085E2S-4 8 14 8 8 14 2
Phase 37 FRN0105E2S-4 14 14 8 14 14 2
400 V 45 FRN0139E2S-4 14 22 8 14 22 2
55 FRN0168E2S-4 22 38 14 22 38 2
75 FRN0203E2S-4 38 - 14 38 38 2
The recommended wire sizes for the main circuit terminals assume using 75°C 600V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*6 For compatible crimped terminal, please use model R5.5-6 by JST Mfg. Co., Ltd. or equivalent.
2-16
2.2 Wiring
4) Wire sizes for board temperature: Below 40°C, wire type: 90°C wire
3 45 FRN0085E2S-4 14 22 8 14 14 2
Phase 55 FRN0105E2S-4 14 22 14 14 22 2
400 V 75 FRN0139E2S-4 22 - 14 22 38 2
90 FRN0168E2S-4 38 - 14 38 38 2
110 FRN0203E2S-4 38 - 22 38 60 2
HD Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 8 14 8 8 14 2
Phase 45 FRN0105E2S-4 14 22 8 14 14 2
400 V 55 FRN0139E2S-4 14 22 14 14 22 2
75 FRN0168E2S-4 22 - 14 38 38 2
90 FRN0203E2S-4 38 - 14 38 38 2
HND Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 8 14 8 8 14 2
Phase 45 FRN0105E2S-4 14 22 8 14 14 2
400 V 55 FRN0139E2S-4 14 22 14 14 22 2
75 FRN0168E2S-4 22 - 14 38 38 2
90 FRN0203E2S-4 38 - 14 38 38 2
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*6 For compatible crimped terminal, please use model R5.5-6 by JST Mfg. Co., Ltd. or equivalent.
2-17
2.2 Wiring
HHD Mode
2
Recommended wire size (mm )
Power System
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*6 For compatible crimped terminal, please use model R5.5-6 by JST Mfg. Co., Ltd. or equivalent.
5) Wire sizes for board temperature: Below 50°C, wire type: 60°C wire
3 45 FRN0085E2S-4 38 38 8 38 38 2
Phase 55 FRN0105E2S-4 38 60 14 38 60 2
400 V 75 FRN0139E2S-4 60 - 14 60
*5
3.5
100
*5 *5 *5
90 FRN0168E2S-4 100 - 14 100 100 3.5
110 FRN0203E2S-4 100 - 22 100 150 5.5
Note 1) The rated current must be reduced for operation (Rated current x 80%). Recommended wire sizes
assume these conditions.
The recommended wire sizes for the main circuit terminals assume using 60°C IV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*5 For compatible crimped terminal, please use model CB100-S8 by JST Mfg. Co., Ltd. or equivalent.
2-18
2.2 Wiring
HD Mode
2
Recommended wire size (mm )
Power System
Std Main power supply input For DC
Applicable (Note 1) [L1/R, L2/S, L3/T] Ground Inverter For braking
Inverter type reactor
terminal output resistor
3 37 FRN0085E2S-4 22 38 8 22 38 2
Phase 45 FRN0105E2S-4 38 38 8 38 38 2
400 V 55 FRN0139E2S-4 38 60 14 38 60 3.5
*5
75 FRN0168E2S-4 60 - 14 60 100 3.5
90 FRN0203E2S-4 100 - 14 100 100 5.5
Note 1) The rated current must be reduced for operation (Rated current x 80%). Recommended wire sizes
assume these conditions.
HND Mode
2
Recommended wire size (mm )
Power System
22 FRN0059E2S-4 14 22 5.5 14 22 2
*1
30 FRN0072E2S-4 22 38 8 22 38 2
3 37 FRN0085E2S-4 38 60 8 38 38 2
Phase 45 FRN0105E2S-4 38 60 8 38 60 2
400 V 55 FRN0139E2S-4 60
*5
14 60
*5
2
100 100
*5 *5 *5
75 FRN0168E2S-4 100 - 14 100 100 3.5
*3
90 FRN0203E2S-4 100 - 14 150 150 5.5
HHD Mode
2
Recommended wire size (mm )
Power System
3 30 FRN0085E2S-4 22 38 8 22 38 2
Phase 37 FRN0105E2S-4 38 60 8 38 38 2
400 V 45 FRN0139E2S-4 38 60 8 38 60 2
*5 *5
55 FRN0168E2S-4 60 100 14 60 100 3.5
75 FRN0203E2S-4 100 - 14 100 100 5.5
The recommended wire sizes for the main circuit terminals assume using 60°C IV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*3 For compatible crimped terminal, please use model CB150-10 by JST Mfg. Co., Ltd. or equivalent.
*5 For compatible crimped terminal, please use model CB100-S8 by JST Mfg. Co., Ltd. or equivalent.
2-19
2.2 Wiring
6) Wire sizes for board temperature: Below 50°C, wire type: 75°C wire
3 45 FRN0085E2S-4 14 22 8 14 22 2
Phase 55 FRN0105E2S-4 22 38 14 22 22 2
400 V 75 FRN0139E2S-4 38 - 14 38 38 2
90 FRN0168E2S-4 38 - 14 38 60 2
110 FRN0203E2S-4 60 - 22 60 60 3.5
Note 1) The rated current must be reduced for operation (Rated current x 80%). Recommended wire sizes
assume these conditions.
HD Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 8 14 8 14 14 2
Phase 45 FRN0105E2S-4 14 22 8 14 22 2
400 V 55 FRN0139E2S-4 22 38 14 22 22 2
75 FRN0168E2S-4 38 - 14 38 38 2
90 FRN0203E2S-4 38 - 14 38 60 3.5
Note 1) The rated current must be reduced for operation (Rated current x 80%). Recommended wire sizes
assume these conditions.
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
2-20
2.2 Wiring
HND Mode
2
Recommended wire size (mm )
Power System
Std Main power supply input
Applicable [L1/R, L2/S, L3/T] For DC For braking
Inverter type Ground Inverter
reactor resistor
3 37 FRN0085E2S-4 14 22 8 14 22 2
Phase 45 FRN0105E2S-4 22 38 8 22 22 2
400 V 55 FRN0139E2S-4 22 38 14 38 38 2
75 FRN0168E2S-4 38 - 14 60 60 2
90 FRN0203E2S-4 60 - 14 60 100 2
HHD Mode
2
Recommended wire size (mm )
Power System
3 30 FRN0085E2S-4 14 14 8 14 14 2
Phase 37 FRN0105E2S-4 14 22 8 14 22 2
400 V 45 FRN0139E2S-4 22 38 8 22 22 2
55 FRN0168E2S-4 22 38 14 38 38 2
75 FRN0203E2S-4 38 - 14 60 60 2
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
2-21
2.2 Wiring
7) Wire sizes for board temperature: Below 50°C, wire type: 90°C wire
3 45 FRN0085E2S-4 8 14 8 8 14 2
Phase 55 FRN0105E2S-4 14 22 14 14 14 2
400 V 75 FRN0139E2S-4 22 - 14 22 38 2
90 FRN0168E2S-4 22 - 14 38 38 2
110 FRN0203E2S-4 38 - 22 38 60 2
Note 1) The rated current must be reduced for operation (Rated current x 80%). Recommended wire sizes
assume these conditions.
HD Mode
2
Recommended wire size (mm )
Power System
3 37 FRN0085E2S-4 5.5 14 8 8 8 2
Phase 45 FRN0105E2S-4 8 14 8 14 14 2
400 V 55 FRN0139E2S-4 14 22 14 14 14 2
75 FRN0168E2S-4 22 - 14 22 38 2
90 FRN0203E2S-4 22 - 14 38 38 2
Note 1) The rated current must be reduced for operation (Rated current x 80%). Recommended wire sizes
assume these conditions.
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*6 For compatible crimped terminal, please use model R5.5-6 by JST Mfg. Co., Ltd. or equivalent.
2-22
2.2 Wiring
HND Mode
2
Recommended wire size (mm )
Power System
Std Main power supply input
Applicable [L1/R, L2/S, L3/T] For DC For braking
Inverter type Ground Inverter
reactor resistor
3 37 FRN0085E2S-4 8 14 8 14 14 2
Phase 45 FRN0105E2S-4 14 22 8 14 22 2
400 V 55 FRN0139E2S-4 22 38 14 22 22 2
75 FRN0168E2S-4 38 - 14 38 38 2
90 FRN0203E2S-4 38 - 14 38 60 2
HHD Mode
2
Recommended wire size (mm )
Power System
3 30 FRN0085E2S-4 8 14 8 8 8 2
Phase 37 FRN0105E2S-4 8 14 8 14 14 2
400 V 45 FRN0139E2S-4 14 22 8 14 22 2
55 FRN0168E2S-4 22 38 14 22 22 2
75 FRN0203E2S-4 38 - 14 38 38 2
The recommended wire sizes for the main circuit terminals assume using 75°C 600 V HIV wire.
*1 For compatible crimped terminal, please use model 8-L6 by JST Mfg. Co., Ltd. or equivalent.
*6 For compatible crimped terminal, please use model R5.5-6 by JST Mfg. Co., Ltd. or equivalent.
2-23
2.2 Wiring
Figure C
Charge lump
For direct
Terminals to connect direct current intermediate circuit of other inverters and PWM
P (+), N (-) current bus
converters.
connection
Main circuit
For braking
Terminals to connect P (+) terminal of braking resistor (option) and DB. (Wiring
P (+), DB resistor
length: Below 5 meters) (Types smaller than FRN0072E2S-4)
connection
For inverter
G chassis (case) Grounding terminal for inverter chassis (case).
grounding
When retaining the integrated alarm signal for the activation of the protective
Auxiliary power
R0, T0 function at inverter main power supply shut off is desired, or when continuous
input for brakes
display of the keypad is desired, connect this terminal to the power supply.
Ordinarily, the terminal does not need to be connected. Connect these terminals to
Auxiliary power
R1, T1 AC power supply when operating with direct current power input (such as in
input for fan
combination with PWM converters).
2-24
2.2 Wiring
(1) Main power source input terminals L1/R, L2/S, L3/T (3 phase input)
Connect the 3 phase power source.
1) For safety, confirm that the circuit breaker (MCCB) or the magnetic contactor (MC) is OFF prior to wiring the
power lines.
2) Connect the power lines (L1/R, L2/S, L3/T) to MCCB or residual-current-operated protective device (RCD)/
the earth leakage breaker (ELCB)*, or connect via MC as necessary. The phase sequence of the power lines
and the inverter do not need to be matched.
* With overcurrent protection
In emergencies such as when the inverter protective function is activated, disconnecting the inverter
from the power source to prevent magnification of failure or accident may be desired. Installation of an
MC which allows manual disconnection of the power source is recommended.
When multiple combinations of inverters and motors exist, do not use multi-core cables for the purpose
of bundling the various wires.
Inverter 1 Motor 1
Inverter 2 Motor 2
Inverter 3
Motor 3
2-25
2.2 Wiring
2) Connect the P1, P(+) terminals for the direct current reactor (option).
Always connect the direct current reactor (option) when the power supply transformer capacity is above 500
kVA and is over 10 times the rated capacity of the inverter.
Risk of fire exists.
(4) Braking resistor connection terminals P(+) DB (Types smaller than FRN0072E2S-4)
1) Connect terminals P(+), DB for the braking resistor (option).
2) Position the inverter main body and the braking resistor such that the wiring length will be less than 5 meters
and route the two wires twisted or in contact with each other (parallel).
Do not connect to terminals other than P(+)-DB when connecting braking resistors.
Risk of fire exists.
Braking units are necessary when using braking resistors for types larger than FRN0085E2S-4.
Connect terminals P(+), N(-) of the braking unit to the inverter terminals P(+), N(-). Position the equipment
such that the wiring length is below 5 meters and route the two wires twisted or in contact with each other
(parallel).
Connect the terminals P(+) R, DB of the braking unit to terminals P(+), DB of the braking resistor. Position the
equipment such that the wiring length is below 10 meters and route the two wires twisted or in contact with
each other (parallel).
For details such as other wirings, refer to the user’s manual for the braking unit.
2-26
2.2 Wiring
When connecting the earth leakage breaker, connect terminals R0, T0 to the output side of the earth
leakage breaker.
When connections are made to the input side of the earth leakage breaker, the earth leakage breaker
will malfunction because the inverter input is 3 phase and the terminals R0, T0 are single phase. When
connecting to terminals R0, T0 from the input side of the earth leakage breaker, make sure that the
insulating transformer is positioned as in the figure below, or make sure to connect the auxiliary B
contact of the magnetic contactor.
Magnetic
contactor
Magnetic
contactor
2-27
2.2 Wiring
When connecting with the PWM converter, do not connect power source directly to the inverter’s
auxiliary power input terminals (R0, T0) for control circuit. Insert an insulating transformer or the auxiliary
B contact of a magnetic contactor on the power supply side.
On connection examples for the PWM converter side, refer to Chapter 11 "11.9 Power Regenerative
PWM Converters, RHC Series ".
Circuit breaker or earth Filter Boosting
leakage breaker reactor PWM FRENIC-Ace
Magnetic contactor reactor converter
Filter
Power
supply
Transformer
for insulation
(100 VA)
Or
Magnetic
contactor auxiliary
B contact
2 Minus
30A, 30B, 30C 0.14 to 1.5 mm *1
M3 0.5 to 0.6 N·m (0.6 mm×3.5 6 mm A1
EN1, EN2 (AWG26 to 16)
mm)
2 Minus
0.14 to 1 mm
Others M2 0.22 to 0.25 N·m (0.4 mm×2.5 5 mm φ1.6
(AWG26 to 18)
mm)
* Recommended rod terminal: Phoenix Contact Refer to Table 2.2-11 for details.
*1 Defined according to IEC/EN 60947-1.
Note) When sizes exceeding the recommended wire sizes are used, the front cover may be pushed outward
depending on the number of wires, causing erroneous operation of the keypad.
2-28
2.2 Wiring
The following terminals will have high voltage when the power is ON.
Control terminals: AUX-contact (30A, 30B, 30C, Y5A, Y5C)
Insulation level
Contact output – control circuit : Enhanced insulation (overvoltage category II, degree of contamination 2)
Risk of electric shock exists
2-29
2.2 Wiring
Generally, the insulation for control signal lines are not enhanced. When the control signal lines come into
direct contact with the main circuit live section, the insulation cover may be damaged. High voltage of the main
circuit may be applied on the control signal lines, so exercise caution such that the main circuit live sections do
not contact the control signal lines.
Table 2.2-12 shows the functional explanations for the control circuit terminals. The connection method differs for
the control circuit terminals depending on the functional code setting matching the purpose of inverter operation.
Properly wire such that the impact of noise generated by the main circuit wiring is reduced.
Terminal
Terminal name Functional description
symbol
[13] Power source The terminal is used for the power source (DC+10 V 10 mA Max) for the external speed
for variable setup device (variable resistor: 1 to 5 kΩ).
resistor Connect variable resistors larger than 1/2 W.
[12] Analog setup (1) Frequency is set up according to the external analog voltage input command value.
voltage input Normal operation
• DC0 to +10 V/0 to 100(%) (DC0 to +5 V/0 to 100%)
• DC0 to 10 V/0 to ±100(%) (DC0 to ±5 V/0 to ±100%)
Reverse operation
• DC+10 to 0 to -10 V/-100% to 0 to 100(%)
• DC-10 to 0 to +10 V/+100% to 0 to -100(%)
(2) The terminal can be assigned to PID command, feedback signal of PID control, auxiliary
frequency setup, ratio setup, torque limit setup, and analog input monitor aside from the
frequency setup by analog input.
(3) Hardware specification
Analog input
2-30
2.2 Wiring
Terminal Terminal
Classifi
cation
Functional description
symbol name
PTC (1) PTC (Positive Temperature Coefficient) thermistor for motor protection can be
thermistor connected. SW3 (C1/V2 Switch) and SW4 (PTC /Al Switch) (refer to “2.2.8 Operating
input various switches”) must be switched on the printed circuit board.
(PTC function) The following figure shows the internal circuit when SW3 and SW4 are set for PTC
thermistor input. For details on SW3 and SW4, refer to “2.2.8 Operating various
switches”. When SW3 and SW4 are switched to the PTC side, function code H26 also
needs to be changed.
(Operating level)
(動作レベル)
Ai PTC
【C1】 V2 H27 比
Comparator
SW4
較
器 External
外部
PTC SW3 alarm
C1 アラーム
thermistor
サーミスタ
【11】 H26
0V
Figure 2.2-8 Connection Diagram for Shielded Lines, Figure 2.2-9 Example of Noise Countermeasure
2-31
2.2 Wiring
Terminal
Terminal name Functional description
symbol
[X1] Digital input (1) Various signals (coast to a stop command, external alarm, multi-speed selection, etc) set
up by function codes E01 to E05, E98, E99 can be set up.
For details, refer to “Chapter 5 Function Codes”.
[X2] Digital input 2 (2) Input mode, sink/source can be switched using SW1.
(Refer to “2.2.8 Operating various switches”)
[X3] Digital input 3
(3) The operating mode between various digital input terminals and terminal CM can be
switched to “ON when shorted (active ON)” or “OFF when shorted (active OFF)”. (SINK
[X4] Digital input 4
side)
[X5] Digital input (4) Digital input terminal [X5] can be set up as a pulse train input terminal by changing the
5/pulse train function code
input Maximum wiring length 20 meters
[FWD] Run forward Maximum input pulse
command 30 kHz: When connected to open collector output pulse generator
100 kHz: When connected to complementary output pulse generator
[REV] Run reverse
command For function code settings, refer to “Chapter 5 FUNCTION CODE”
[EN1] Enable input (1) When terminals [EN1]-[PLC] or terminals [EN2]-[PLC] are OFF, the inverter output
transistors stop functioning. (safe torque off: STO)
[EN2]
Be sure to operate terminals [EN1] and [EN2] simultaneously; otherwise an ecf alarm is
issued and the operation of the inverter will be disabled.
To enable the Enable function, remove the short bar.
(2) The input mode for terminals [EN1] and [EN2] is fixed to source. The mode cannot be
switched to sink.
(3) Short terminals [EN1]-[PLC] and [EN2] – [PLC] using shorting bars when the enable
input function is not used. (Keep the shorting bar connected).
<EN terminal circuit spec>
<Control circuit block>
Shorting DC+24 V
PLC
bar Item Min Max
Photo coupler Operating ON level 22 V 27 V
EN1
voltage
6.6 kΩ (SOURCE) OFF level 0V 2V
Operating current at ON
- 4.5 mA
(at input voltage 24 V)
EN2
Allowable leak current at OFF - 0.5 mA
6.6 kΩ
CM
[PLC] Programmable (1) The terminal is used for connecting the output signal power source of the programmable
controller controller (rated voltage DC +24 V (power supply voltage fluctuation range: DC +22 to
signal power +27 V) maximum 100 mA).
source
(2) The terminal can also be used for the power source for the load connected to the
transistor output. For details, refer to the page on transistor output.
2-32
2.2 Wiring
Terminal
Terminal name Functional description
symbol
DC+24 V
DC+24 V
SOURCE SOURCE
X1 to X5, X1 to X5,
FWD, Photo coupler FWD, Photo coupler
REV REV
CM CM
When turning terminals [FWD], [REV], [X1] to [X5] ON and OFF using the programmable controller
Figure 2.2-12 shows an example of the circuit configuration using programmable controller. Circuit (a) in
Figure 2.2-12 shows the switch (SW1) on the sink side and circuit (b) shows the switch on the source side.
In circuit (a), terminals [FWD], [REV] , [X1] to [X5] can be turned ON/OFF by shorting/opening the open
collector transistor output of the programmable controller using the external power supply. Follow the
commands below when using this type of circuit.
• Connect the + side of the external power supply which is insulated from the programmable controller
power supply to terminal [PLC].
• Do not connect the inverter’s [CM] terminal and the common terminal of the programmable controller.
Programmable <Programmable
<Control circuit block> controller> <Control circuit block>
controller
DC+24 V
SOURCE SOURCE
X1 to X5, X1 to X5,
FWD, REV Photo coupler FWD, REV Photo coupler
CM CM
(a) Switch on the sink side (b) Switch on the source side
Figure 2.2-12 Circuit Configuration Example Using Programmable Controller
Refer to “2.2.8 Operation of various switches” for more information on switches.
2-33
2.2 Wiring
Terminal
Terminal name Functional description
symbol
[FM] Analog The terminal outputs analog direct current voltage DC0 to 10 V or analog direct current/
monitor DC4 to 20 mA monitor signal. The output form (FMV/FMI) can be switched using SW5 on
the printed circuit board and function code F29. Refer to “Table 2.2-13 Functional
FMV function Description of Various Switches”.
FMI function The signal content can be chosen in the function code F31 data setting among the following
items.
• Output frequency (prior to • Output frequency • Output Current
slip compensation) (after slip
compensation)
• Output torque • Load factor • Power consumption
• Output voltage • PID feedback value • Direct current intermediate
(PV) circuit voltage
• Universal AO • Motor output • Analog output test
• PID command value (SV) • PID output (MV) • Customized logic output 1
to 5
• Inverter cooling fin
temperature
* Allowable impedance for connection: Min 5 k (at DC to 10 V output) (up to 2 analog volt
meters (DC0 to 10 V, input impedance 10 k) can be connected.)
* Allowable impedance for connection: Max 500 (at DC4 to 20 mA/DC0 to 20 mA) (in the
case of output)
* Gain adjustable range: 0 to 300%
Pulse monitor The terminal outputs pulse signal. Signal content can be chosen as with the FMV function
by function code F31 setting. The output form (FMP) can be switched using SW5 on the
Analog output/pulse output
FMP function printed circuit board and function code F29. Refer to “Table 2.2-13 Functional Description of
Various Switches”.
* Allowable impedance for connection: Min. 5 k (at DC to 10 V output) (up to 2 analog volt
meters (DC0 to 10 V, input impedance 10 k) can be connected.)
* Pulse duty: Approximately 50%, pulse rate: 25 to 32000 p/s (at full scale)
• Pulse output waveform • FMP output circuit
+15V
490
FM
11.2 to 12.0 V
10k
11
[FM2] Analog The terminal outputs analog direct current voltage DC0 to 10 V or analog direct current DC4
monitor to 20 mA monitor signal. The output form (FMV2/FMI2) can be switched using SW7 on the
printed circuit board and function code F32. Refer to “Table 2.2-13 Functional Description of
FMV2 Various Switches”.
function
Signal content can be chosen as with the FMV function by function code F35 setting.
FMI2 function * Allowable impedance for connection: Min 5 k (at DC to 10 V output)
(up to 2 analog volt meters (D0 to 10 V, input impedance 10 k) can be connected.)
* Allowable impedance for connection: Max 500 (at DC4 to 20 mA)
* Gain adjustable range: 0 to 300%
* This terminal is equipped only on FRNE2S-4C.
[11] Analog output This terminal is the common terminal for analog input/pulse output signals. The terminal is
common insulated against terminals [CM] and [CMY]. Do not use them as common terminal for [FM],
terminal [FM2].
2-34
2.2 Wiring
Terminal
Terminal name Functional description
symbol
Item Maximum
Operating ON level 3V
voltage OFF level 27 V
Voltage
Max load current at ON 50 mA
Leak current at OFF 0.1 mA
[CMY] Transistor This terminal is the common terminal for transistor output signals.
output This terminal is insulated against terminals [CM] and [11].
common
When connecting the programmable controller to terminals [Y1], [Y2].
The circuit configuration example for connecting the inverter transistor output to the programmable controller
is shown in Figure 2.2-14. Circuit (a) in figure 2.2-14 shows the programmable controller input circuit as sink
input and circuit (b) shows as the source input case.
C0
(a) Connection diagram for sink input type (b) Connection diagram for source input type
programmable controller programmable controller
Figure 2.2-14 Example of Connection Circuit Configuration with Programmable Controller
[30A/B/C] Integrated (1) When the inverter stops with an alarm, output is generated on the relay contact (1C).
Contact output
alarm output Contact capacitance: AC250 V 0.3 A cos = 0.3, DC48 V 0.5 A
(2) Terminals can be switched to “Terminals [30A to 30C] shorted (excitation: active ON) at
ON signal output” or “Terminals [30A to 30C] open (non-excitation: active OFF) at ON
signal output”
2-35
2.2 Wiring
RJ-45 RJ-45 (1) The terminal is used as a connector to connect the keypad. The power to the keypad
connector connector for will be supplied from the inverter via the extended cable for remote operation.
for keypad keypad
(2) The terminal is a connector to connect the computer, programmable controller, etc by
connection connection
RS-485 communication, after removing the keypad. (On termination resistance, refer
to “2.2.8 Operation of Various Switches”).
RS-485
communication
port 1
Termination
RJ-45 connector
resistance
RJ-45 connector
• Pins 1, 2, 7, and 8 are assigned as power supply source for the keypad. When
connecting this RJ-45 connector to other instruments, do not use these pins.
RJ-45 RS-485 (1) The terminal is a connector to connect the computer, programmable controller, etc by
connector communication RS-485 communication. (On termination resistance, refer to “2.2.8 Operation of
for RS-485 port 2 Various Switches”).
/CANopen (2) The terminal is a connector to connect the computer, programmable controller, etc by
communica- CANopen
tion
CANopen communication. (On termination resistance, refer to “2.2.8 Operation of
communication Various Switches”).
port
Communication
2-36
2.2 Wiring
CN UX (red) CN UX (red)
Setting
2-37
2.2 Wiring
Fan power source switching connector “CN R”, “CN W” (models larger than FRN0203E2S-4)
FRENIC-Ace supports direct current power supply input with PWM converters in the standard specification.
However, FRN0203E2S-4 contains parts which are driven by AC power supply such as the AC fan, so AC
power must also be supplied. When using DC power for the inverter, move connector “CN R” to NC side, move
connector “CN W” to FAN side, and connect an AC power source to the auxiliary power input terminals for the fan
(R1, T1).
For details on the switching procedure, refer to “Figure 2.2-18 Switching Connector Positions” and “Figure 2.2-19
Attachment and Removal of the Switching Connector”.
CN R (red) CN W (white)
CN W (white) CN R (red)
Setting
The fan power source switching connector “CN R” is on FAN and “CN W” is on NC when shipped from
the factory. When direct current power supply input is not used, do not alter the setting.
Mistakes in the fan power source switching connector setting may prevent the cooling fan from
operating, and alarms such as cooling fin overheat 0h1 and charging circuit error pbf may be
generated.
2-38
2.2 Wiring
Operation of the various switches should be conducted after more than 5 minutes has elapsed since power
The I/O terminal specification can be changed, such as switching the analog output form, by operating the various
slide switches on the printed circuit board (figure 2.2-20 Various Switch Positions on the Control Printed Circuit
Board).
To operate the various slide switches, remove the front cover and make the control printed circuit board visible.
(For types larger than FRN0085E2S-4, also open the keypad case).
Refer to “2.2.2 Removal and attachment of the front cover and wiring guide” to remove the front cover and to
open/close the keypad case.
The various switch positions on the control printed circuit board are shown below.
Figure 2.2-20 Various Switch Positions on the Control Printed Circuit Board
SW7
SW1 SW2 SW3 SW4 SW5 SW6 -C only
Factory
default
―
Destinati
on: -E
Factory
default
Destinati
on:
-A ,-C,-T,
and -K
Use pointed devices (such as tweezers) to operate the switches. Avoid touching other electronic parts
when moving the switches. The switch will be at open state when the slider is in the middle, so make
sure to push the slider to the ends.
2-39
2.2 Wiring
Functional description of the various switches is shown in Table 2.2-13 Functional Description of Various
Switches.
SW2 <Switch to change the RS-485 communication termination resistance (RS-485 communication port (on the
control PCB))>
• Move to the ON side when RS-485 communication is used and this inverter is connected to the
termination.
SW3 <Switch to change terminal [C1] input setting to current/voltage/PTC thermistor>
SW4 This switch changes the input type for terminal [C1].
SW3 SW4 E59 H26
Input type
Current input (factory default) C1 side AI side 0 0
Voltage input V2 side AI side 1 0
PTC thermistor input C1 side PTC side 0 1
SW6
<Switch to change the RS-485 communication termination resistance (RS-485 communication port (on the
terminal board))>
* In the case of Destination: -A, -E, -T and -K
・ Used for the RS-485/CANopen communication. Move the switch to the ON position when the inverter is
connected to the terminal. They cannot be used simultaneously.
* In the case of Destination: -C
・ Used for the RS-485 communication. Move the switch to the ON position when the inverter is
connected to the termination.
SW7 <Switch to change terminal [FM2] output setting to voltage/current> The terminal is used only on the model
with the destination code -C.
This switch changes the output type for terminal [FM2]. When operating this switch, also change function code
F32.
SW7 F32
Output type
Voltage output FMV2 side 0
Current output FMI2 side 3
Exercise caution as expected operation may not result if the setting above is not conducted accurately.
2-40
2.3 Attachment and Connection of Keypad
Keypad extension cable (note 1) CB-5S, CB-3S, CB-1S Three lengths available (5 m, 3 m, 1 m)
(Note 1) When using commercially available LAN cable, use 10BASE-T/100BASE-TX straight cables (below 20
meters) which meet the ANSI/TIA/EIA-568A category 5 standards of U.S.A.
Recommended LAN cable
Manufacturer: Sanwa Supply, Inc.
Type: KB-10T5-01K (for 1 meter)
KB-STP-01K (for 1 meter) (shielded cable when conforming to EMC directive)
(Note 2) When attaching to the board, use an attachment screw of length appropriate for the board thickness.
Keypad Keypad
Figure 2.3-2 Attaching the Keypad Figure 2.3-3 Operating the Keypad Remotely,
on the Cabinet Close at Hand
2-41
2.3 Attachment and Connection of Keypad
(2) Attach the keypad rear cover to the keypad using the included keypad rear cover attachment screw.
Keypad
2-42
2.3 Attachment and Connection of Keypad
(3) Cut the cabinet to attach the keypad, as shown in figure 2.3-6
(Units: mm)
Figure 2.3-6 Attachment Screw Positions and the Dimensions of the Cabinet to Cut
2-43
2.3 Attachment and Connection of Keypad
(4) Fix the keypad to the cabinet using 2 keypad rear cover fixation screws. (Refer to figure 2.3-7) (tightening
torque: 0.7 N•m)
Cabinet
Keypad fixation
screws
(5) Connect the extended cable for remote operation (CB-5S, CB-3S, CB-1S) or the commercially available LAN
cable (straight) to the keypad RJ-45 connector and the inverter main body RJ-45 connector (modular jack).
(Refer to Figure 2.3-8.)
RJ-45 connector
(modular jack)
Cabinet
Keypad
Connect to the RJ-45
connector of the
inverter main body
RJ-45 connector
Figure 2.3-8 Connection of the Extension Cable or the Commercially Available LAN Cable to the Keypad and the
Inverter Main Body
• The RJ-45 connector for keypad connection is specialized for keypad communication and does not support
RS-485 communication. Connection with the PC loader is not possible.
• Do not connect the inverter to PC LAN ports, Ethernet hubs, or telephone lines. The inverter and the
connected instrument may be damaged.
Risk of fire and risk of accidents exist.
2-44
2.4 RJ-45 Cover
RJ-45 cover
Connect with the PC via the RS-485 converter using the RS-485 communication cable. The PC loader allows
editing, confirmation, and management of the inverter function codes, and monitoring of operation data remotely.
The operating status and alarms can also be monitored.
2-45
Chapter 3
OPERATION USING THE KEYPAD
This chapter describes keypad operation of the inverter.
Contents
UP key
Program/Reset key
RUN key
LED indicators RUN LED
UP and DOWN keys. Press these keys to select the setting items and change the
and
function code data displayed on the LED monitor.
Shift key. Press this key to shift the cursor to the right for entry of a numerical value.
3-1
3.1 Names and Functions of Keypad Components
LED monitor
In Running mode, the LED monitor displays running status information (output frequency, current or
voltage); in Programming mode, it displays menus, function codes and their data; and in Alarm mode, it
displays an alarm code which identifies the alarm factor that has activated the protective function.
If one of LED4 through LED1 is blinking, it means that the cursor is at this digit, allowing you to change it.
If the decimal point of LED1 is blinking, it means that the currently displayed data is a value of the PID
command, not the frequency data usually displayed.
0 0 9 9 i i r r
1 1 A a J j S s
2 2 b Bb K k T T
3 3 C Cc L l u U
4 4 d d M m V u
5 5 E e n n W w
6 6 F f o o X x
7 7 G g P p y y
8 8 H h q q Z Z
Special characters and symbols (numbers with decimal point, minus and underscore)
0. - 9. * – ) - - _ _
3-2
3.2 Overview of Operation Modes
Figure 3.2-1 shows the status transition of the inverter between these three operation modes.
Power ON
Running mode
Programming mode
Run/Stop of motor Configuration of function
code data and monitor of
Monitor of running status maintenance/alarm info
and various status
Detection of Release of
a light alarm a light alarm
Run/Stop of motor
Alarm mode
Simultaneous keying
Simultaneous keying means pressing two keys at the same time. The simultaneous keying operation is
expressed by a "+" letter between the keys throughout this manual.
For example, the expression " + keys" stands for pressing the key with the key held down.
3-3
3.2 Overview of Operation Modes
Figure 3.2-2 illustrates the transition of the LED monitor screen during Running mode, the transition between menu
items in Programming mode, and the transition between alarm codes at different occurrences in Alarm mode.
(*1) The speed monitor allows you to select the desired one from the speed monitor items by using function code
E48.
(*2) Applicable only when PID control is active (J01 = 1, 2 or 3).
(*3) The analog input monitor can appear only when the analog input monitor function is assigned to one of the
analog input terminals by one of function codes E61 to E63 (= 20).
(*4) 0 appears under the V/f control.
(*5) The Timer screen appears only when the timer operation is enabled with function code C21 (C21 = 1).
(*6) Applicable only when the full-menu mode is selected (E52 = 2).
Figure 3.2-2 Transition between Basic Screens in Individual Operation Mode
3-4
3.3 Running Mode
3-5
3.3 Running Mode
*8 When the LED monitor displays a PID feedback amount, the dot (decimal point) attached to the lowest digit of the
7-segment letter lights.
*9 The analog input monitor appears only when the analog input monitor function is assigned to one of the analog input
terminals by one of function codes E61 to E63 (= 20). Specify the unit with C58, C64 and C70. When the displayed
value is less than -999, the x10 LED is lit.
*10 0 appears under the V/f control.
*11 The Timer screen appears only when the timer operation is enabled with function code C21 (C21 = 1).
The monitoring signals for the monitor items such as output frequency and output current can be
filtered with function code E42 (LED display filter). Increase the E42 data if the monitored values
are unstable and unreadable due to fluctuation of load.
( Function code E42)
3-6
3.3 Running Mode
Which abnormal states are categorized as a light alarm ("Light alarm" object) should be defined with function
codes H81 and H82 beforehand.
Assigning the L-ALM signal to any one of the digital output terminals with any of function codes E20 to E24
and E27 (= 98) enables the inverter to output the L-ALM signal on that terminal upon occurrence of a light
alarm.
It is also possible to check the factors of the last three light alarms 5_37 (last) to 5_39 (3rd last). To check
the light alarm factors in Menu #5 "Reading maintenance information," it is necessary to set the data of
function code E52 to "2" (Full-menu mode) beforehand.
For details of the menu transition of the maintenance information, refer to Section 3.4.5 "Reading
maintenance information."
If the light alarm factor has been removed, the KEYPAD CONTROL LED stops blinking and the L-ALM signal
turns OFF. If not (e.g. DC fan lock), the KEYPAD CONTROL LED continues blinking and the L-ALM signal
remains ON.
3-7
3.3 Running Mode
RUN key
RUN LED
STOP key
Note: The rotation direction of IEC-compliant motors is opposite to the one shown above.
(2) Press the / key to display the current reference frequency. The lowest digit blinks.
(3) To change the reference frequency, press the / key again. The new setting can be saved into the
inverter’s internal memory.
UP key
Program/Reset key
Function/Data key
3-8
3.3 Running Mode
• Holding down the / key changes data in the least significant digit and generates a carry.
• The reference frequency can be saved either automatically by turning the main power OFF or
only by pressing the key. You can choose either way using function code E64. The factory
(2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in Running
mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID process
command with the / key. To enable the PID process command to be modified with the /
key, first switch to Running mode.
(3) Press the / key to display the PID process command. The lowest digit and its decimal point blink
on the LED monitor.
(4) To change the PID process command, press the / key again. The new setting can be saved into
the inverter’s internal memory.
3-9
3.3 Running Mode
• The PID process command can be saved either automatically by turning the main power OFF or
only by pressing the key. You can choose either way using function code E64.
• Even if multistep frequency is selected as a PID command (PID-SS1 or PID-SS2 = ON), it is
possible to set a PID command using the keypad.
• When function code J02 is set to any value other than "0," pressing the / key displays, on
the LED monitor, the PID command currently selected, but does not allow any change.
• On the LED monitor, the decimal point of the lowest digit is used to discriminate the PID related
data from the reference command. The decimal point blinks or lights when a PID command or
PID feedback amount is displayed, respectively.
Table 3.3-3 PID Process Command Manually Set with / Key and Requirements
PID control
PID control
(Remote command LED monitor Multistep frequency
(Mode selection) With / key
SV) E43 PID-SS1, PID-SS2
J01
J02
Setting up the reference frequency with and keys under PID process control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as a
manual speed command (when disabling the frequency setting command via communications link, multistep
frequency command, and PID control), switching the LED monitor to the speed monitor in Running mode
enables you to modify the reference frequency with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the reference frequency. You need
to switch to Running mode.
Table 3.3-4 lists the combinations of the commands. The figure illustrates how the manual speed command
entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual reference frequency.
Table 3.3-4 Manual Speed (Frequency) Command Specified with / Keys and Requirements
PID
Communi-
control LED Frequency Multistep Multistep Cancel PID
cations link Pressing /
(Mode monitor command 1 frequency frequency control
operation keys controls:
selection) E43 F01 SS2 SS1 Hz/PID
LE
J01
Manual speed
command
0 OFF OFF OFF
(frequency) set
ON by keypad
(PID disabled) Manual speed
command
1 or 2 0 Other than the above
(frequency)
currently selected
PID output
OFF (as final
Don't care
(PID enabled) frequency
command)
3-10
3.3 Running Mode
Setting the PID dancer position command with the and keys
(1) Set the J02 data to "0" ( / keys on keypad).
(2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in Running
mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID dancer position
command with the / key. To enable the PID dancer position command to be modified with the
/ key, first switch to Running mode.
(3) Press the / key to display the PID dancer position command. The lowest digit and its decimal
point blink on the LED monitor.
(4) To change the PID dancer position command, press the / key again. The command you have
specified will be automatically saved into the inverter’s internal memory as function code J57 data. It is
retained even if you temporarily switch to another PID command source and then go back to the
via-keypad PID command. Furthermore, you can directly configure the command with function code
J57.
3-11
3.3 Running Mode
Table 3.3-5 PID Command Manually Set with / Key and Requirements
Setting up the primary frequency command with and keys under PID dancer control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as a
primary frequency command (when disabling the frequency setting command via communications link,
multistep frequency command, and PID control), switching the LED monitor to the speed monitor in Running
mode enables you to modify the primary frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the primary frequency command.
You need to switch to Running mode.
Table 3.3-6 lists the combinations of the commands. The figure illustrates how the primary frequency
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual reference frequency.
Table 3.3-6 Primary Command (Frequency) Specified with / Keys and Requirements
PID
Communi-
control LED Frequency Multistep Multistep Cancel PID
cations link Pressing /
(Mode monitor command 1 frequency frequency control
operation keys controls:
selection) E43 F01 SS2 SS1 Hz/PID
LE
J01
Primary
command
0 OFF OFF OFF
(frequency) set
ON by keypad
(PID
disabled) Primary
command
3 0 Other than the above
(frequency)
currently selected
PID output
OFF (as final
Don't care
(PID enabled) frequency
command)
3-12
3.3 Running Mode
For details, refer to the descriptions of function codes E01 to E05 in Chapter 5, Section 5.2.2 "Function
code table."
3-13
3.3 Running Mode
• Remote mode: Run and frequency commands are selected by function codes or source switching
signals except LOC ("Select local (keypad) operation").
• Local mode: The command source is the keypad, regardless of the settings specified by function
codes. The keypad takes precedence over the settings specified by communications link
operation signals.
0: Enable / keys on keypad Pressing the key runs the motor in the direction specified by
(Motor rotation direction from command FWD or REV assigned to terminal [FWD] or [REV],
digital terminals [FWD]/[REV]) respectively. Pressing the key stops the motor.
1: Enable terminal command Pressing the key runs the motor in the forward direction only.
FWD/REV Pressing the key stops the motor.
2: Enable / keys on keypad No specification of the motor rotation direction is required.
(Forward)
3: Enable / keys on keypad Pressing the key runs the motor in the reverse direction only.
(Reverse) Pressing the key stops the motor.
No specification of the motor rotation direction is required.
To enable the switching, you need to assign LOC as a digital input signal to any of terminals [X1] to [X5] by
setting "35" to any of E01 to E05, E98 and E99.
Switching from remote to local mode automatically inherits the frequency settings used in remote mode. If
the motor is running at the time of the switching from remote to local, the run command will be automatically
turned ON so that all the necessary data settings will be carried over. If, however, there is a discrepancy
between the settings used in remote mode and ones made on the keypad (e.g., switching from the reverse
rotation in remote mode to the forward rotation only in local mode), the inverter automatically stops.
The transition paths between remote and local modes depend on the current mode and the value (ON/OFF)
of LOC, as shown in the status transition diagram given below. Also, refer to above table for details
3-14
3.4 Programming Mode
LED monitor
Menu # Menu Main functions Refer to:
shows:
F codes
!f__
(Fundamental functions)
E codes
!e__
(Extension terminal functions)
C codes
!c__
(Control functions)
P codes
!p__
(Motor 1 parameters)
H codes
!h__
(High performance functions)
H1 codes (100s)
!h1__
(High performance functions)
A codes
!a__ Selecting each of these
(Motor 2 parameters)
function codes enables its Section
1 "Data Setting" J codes
!j__ data to be 3.4.1
(Application functions 1)
displayed/changed.
J1 codes (100s)
!j1__
(PID functions)
d codes
!d__
(Application functions 2)
U codes
!u__
(Customizable logic functions)
U1 codes (100s)
!u1__
(Customizable logic functions)
y codes
!y__
(Link functions)
!k__ K code (Keypad functions)
o codes (Optional functions)
!o__
(Note)
Displays only function codes that have been changed from
"Data Section
2 "rep their factory defaults. You can refer to or change those
Checking" 3.4.2
function code data.
"Drive Displays the running information required for maintenance or Section
3 #ope
Monitoring" test running. 3.4.3
"I/O Section
4 $i_o Displays external interface information.
Checking" 3.4.4
"Maintenance Displays maintenance information including cumulative run Section
5 %che
Information" time. 3.4.5
"Alarm Displays the recent four alarm codes. You can refer to the Section
6 &al
Information" running information at the time when the alarm occurred. 3.4.6
Displays only basic function codes to customize the inverter Section
0 "Quick Setup" *fn:
operation. 3.4.7
(Note) The o codes display only when the corresponding option is mounted. For details, refer to the Instruction
Manual for the corresponding option.
3-15
3.4 Programming Mode
Press the key to enter Programming mode and display menus. While cycling through the menus with
the / key, select the desired menu item with the key. Once the entire menu has been cycled
through, the display returns to the first menu item.
Figure 3.4-1 Menu Transition and Function Code Data Change Procedure in Menu #1 "Data Setting"
3-16
3.4 Programming Mode
Cursor movement
When changing function code data, pressing the key once blinks the least significant digit. After that,
each time the key is pressed, the cursor moves to the next higher digit where data can be changed.
This cursor movement allows you to easily move the cursor to the desired digit and change the data in
higher digits.
3-17
3.4 Programming Mode
3-18
3.4 Programming Mode
3-19
3.4 Programming Mode
3-20
3.4 Programming Mode
decimal
on the
LED
monitor
Hexadecimal expression
A 4-bit binary number can be expressed in hexadecimal (1 hexadecimal digit). Table 3.4-7 shows the
correspondence between the two notations. The hexadecimals are shown as they appear on the LED monitor.
3-21
3.4 Programming Mode
3-22
3.4 Programming Mode
3-23
3.4 Programming Mode
• Displaying the I/O signal status with ON/OFF of each LED segment
As shown in Table 3.4-9 and the figure below, each of segments "a" to "dp" on LED1 and LED2 lights when the
corresponding digital input terminal circuit ([FWD], [REV], [X1] to [X5], [EN1] and [EN2]) is closed; it goes OFF when
it is open. Segment "a" or "b" on LED3 lights when the circuit between output terminal [Y1] or [Y2] and terminal
[CMY] is closed, respectively; it goes OFF when the circuit is open. Segment "a" on LED4 is for terminals [30A/B/C]
and lights when the circuit between terminals [30C] and [30A] is short-circuited (ON) and goes OFF when it is open.
If all terminal signals are OFF (open), segments "g" on all of LED1 to LED4 will light ("– – – –").
3-24
3.4 Programming Mode
Table 3.4-10 Segment Display for I/O Signal Status in Hexadecimal (Example)
decimal
on the
LED
monitor
– No corresponding control circuit terminal exists.
* (XF), (XR), and (RST) are assigned for communications control. Refer to " Displaying control I/O signal
terminals under communications control" given below.
Displaying control I/O signal terminals on optional digital input and output interface
cards (Available soon)
The LED monitor can also show the signal status of the terminals on the optional digital input and output interface
cards, just like the signal status of the control circuit terminals.
Table 3.4-11 lists the assignment of digital I/O signals to the LED segments.
3-25
3.4 Programming Mode
LED Monitor
Item Description
shows:
Shows the content of the cumulative power-ON time counter of
the inverter.
Counter range: 0 to 65,535 hours
Display: Upper 2 digits and lower 3 digits are displayed
alternately.
5_00 Cumulative run time
Example: 0 535h (535 hours)
65 535h (65,535 hours)
The lower 3 digits are displayed with h (hour).
When the count exceeds 65,535, the counter will be reset to "0"
and start over again.
Shows the DC link bus voltage of the inverter main circuit.
5_01 DC link bus voltage
Unit: V (volts)
Shows the maximum temperature inside the inverter for every
Max. temperature inside the hour.
5_02
inverter
Unit: C (Temperatures below 20C are displayed as 20C.)
Max. temperature of heat Shows the maximum temperature of the heat sink for every hour.
5_03
sink Unit: C (Temperatures below 20C are displayed as 20C.)
Shows the maximum current in RMS for every hour.
5_04 Max. effective output current
Unit: A (amperes)
Shows the current capacitance of the DC link bus capacitor
(reservoir capacitor) in %, based on the capacitance when
Capacitance of the DC link shipping as 100%. Refer to Chapter 7 "MAINTENANCE AND
5_05
bus capacitor INSPECTION" for details.
Unit: %
Shows the content of the cumulative run time counter of the
electrolytic capacitors on the printed circuit boards, which is
calculated by multiplying the cumulative run time count by the
coefficient based on the surrounding temperature condition.
Cumulative run time of
electrolytic Counter range: 0 to 99,990 hours
5_06
capacitors on the printed Display range: 0 to 9999 The x10 LED turns ON.
circuit boards Actual cumulative run time of electrolytic capacitors on the
printed circuit boards (hours) = Displayed value x 10
When the count exceeds 99,990 the counter stops and the LED
monitor sticks to 9999.
3-26
3.4 Programming Mode
LED Monitor
Item Description
shows:
3-27
3.4 Programming Mode
LED Monitor
Item Description
shows:
Shows the content of the cumulative power-ON time counter of motor
1.
Counter range: 0 to 99,990 hours
Display range: 0 to 9999 The x10 LED turns ON.
5_23 Cumulative run time of motor 1
Actual cumulative motor run time (hours) =
Displayed value x 10
When the count exceeds 99,990, the counter will be reset to "0" and
start over again.
Temperature inside the inverter Shows the current temperature inside the inverter.
5_24
(real-time value) Unit: C
Temperature of heat sink Shows the current temperature of the heat sink inside the inverter.
5_25
(real-time value) Unit: C
Shows the cumulative time during which a voltage is applied to the
DC link bus capacitor.
Lifetime of DC link bus
When the main power is shut down, the inverter automatically
5_26 capacitor
measures the discharging time of the DC link bus capacitor and
(elapsed hours)
corrects the elapsed time.
The display method is the same as for 5_06 above.
Shows the remaining lifetime of the DC link bus capacitor, which is
Lifetime of DC link bus estimated by subtracting the elapsed time from the lifetime (10
5_27 capacitor years).
(remaining hours)
The display method is the same as for 5_06 above.
Shows the content of the cumulative power-ON time counter of motor
5_28 Cumulative run time of motor 2 2.
The display method is the same as for 5_23 above.
Shows the hours remaining before the next maintenance, which is
estimated by subtracting the cumulative run time of motor 1 from the
maintenance interval specified by H78. (This function applies to
Remaining hours before the motor 1 only.)
5_31
next maintenance 1
Display range: 0 to 9999 The x10 LED turns ON.
Actual remaining hours before maintenance =
Displayed value x 10
Shows the content of the motor 2 startup counter (i.e., the number of
5_32 Number of startups 2 run commands issued).
The display method is the same as for 5_08 above.
Shows the startup times remaining before the next maintenance,
which is estimated by subtracting the number of startups from the
Remaining startup times preset startup count for maintenance specified by H79. (This function
5_35
before the next maintenance 1 applies to motor 1 only.)
The display method is the same as for 5_08 above.
Shows the factor of the latest light alarm as an alarm code.
5_36 Light alarm factor (Latest)
For details, refer to Chapter 6, Section 6.1 "Protective Functions."
Shows the factor of the last light alarm as an alarm code.
5_37 Light alarm factor (Last)
For details, refer to Chapter 6, Section 6.1 "Protective Functions."
Shows the factor of the 2nd last light alarm as an alarm code.
5_38 Light alarm factor (2nd last)
For details, refer to Chapter 6, Section 6.1 "Protective Functions."
Shows the factor of the 3rd last light alarm as an alarm code.
5_39 Light alarm factor (3rd last)
For details, refer to Chapter 6, Section 6.1 "Protective Functions."
Shows the factor of the error that has occurred in the option being
5_40 Option error factor 1
connected to the A-port.
3-28
3.4 Programming Mode
3-29
3.4 Programming Mode
LED monitor
shows: Item Description
(item No.)
6_00 Output frequency Output frequency before slip compensation
Output current
6_01 Output current
Display unit: A (Amperes)
Output voltage
6_02 Output voltage
Display unit: V (Volts)
6_03 Calculated torque Calculated motor output torque
6_04 Reference frequency Frequency specified by frequency command
Shows the current rotation direction.
6_05 Rotation direction
f: forward, r: reverse, ----: stop
Running status as four hexadecimal digits.
6_06 Running status Refer to " Displaying running status (3_07 ) and running status
2 (3_23 )" in Section 3.4.3 on page 3-18 for details.
Shows the content of the cumulative power-ON time counter of
the inverter.
Counter range: 0 to 65,535 hours
Display: Upper 2 digits and lower 3 digits are displayed
alternately.
6_07 Cumulative run time
Example: 0 535h (535 hours)
65 535h (65,535 hours)
The lower 3 digits are displayed with h (hour).
When the count exceeds 65,535, the counter will be reset to "0"
and start over again.
Shows the content of the motor startup counter (i.e., the number
of run commands issued).
Counter range: 0 to 65,530 times
Display range: 0 to 9999
6_08 No. of startups If the count exceeds 10,000, the x10 LED turns
ON and the LED monitor shows one-tenth of the
value.
When the count exceeds 65,530, the counter will be reset to "0"
and start over again.
Shows the DC link bus voltage of the inverter main circuit.
6_09 DC link bus voltage
Unit: V (volts)
Temperature inside the Shows the temperature inside the inverter.
6_10
inverter Unit: C
Max. temperature of heat Shows the temperature of the heat sink.
6_11
sink Unit: C
Terminal I/O signal status
6_12 (displayed with ON/OFF of Shows the ON/OFF states of the digital I/O terminals.
LED segments)
For the contents of the display, refer to Table 3.4-9 "Segment
Terminal input signal status Display for External Signal Information" and Table 3.4-10
6_13
(in hexadecimal) "Segment Display for I/O Signal Status in Hexadecimal
Terminal output signal status (Example)" in Section 3.4.4 "Checking I/O signal status."
6_14
(in hexadecimal)
No. of consecutive Shows how many times the same alarm has occurred
6_15
occurrences consecutively.
Simultaneously occurring alarm code (1)
6_16 Multiple alarm 1
("----" is displayed if no alarm has occurred.)
Simultaneously occurring alarm code (2)
6_17 Multiple alarm 2
("----" is displayed if no alarm has occurred.)
3-30
3.4 Programming Mode
LED monitor
shows: Item Description
(item No.)
When the same alarm occurs repeatedly in succession, the alarm information for the first and the most
recent occurrences will be preserved and the information for other occurrences in-between will be
discarded. The number of consecutive occurrences will be preserved as the first alarm information.
3-31
3.4 Programming Mode
Figure 3.4-5 Menu Transition in Menu #0 "Quick Setup" and Function Code Data Changing Procedure
3-32
3.4 Programming Mode
Cursor movement
When changing function code data, pressing the key moves the cursor to the desired digit and change
the data in that digit in the same say as with the frequency setting. This action is called "Cursor
movement."
It is possible to change or add function code items subject to quick setup. For details, consult your Fuji
Electric representatives.
3-33
3.5 Alarm Mode
When the running status information is displayed after removal of the alarm cause, pressing the
key twice returns to the alarm code display and releases the inverter from the alarm state. This
means that the motor starts running if a run command has been received by this time.
3-34
3.5 Alarm Mode
3-35
Chapter 4
TEST RUN PROCEDURE
This chapter describes basic settings required for making a test run.
Contents
4-1
4.2 Checking Prior to Powering On
• Never connect power supply wires to the inverter output terminals U, V, and W. Doing so and turning the power
ON breaks the inverter.
• Be sure to connect the grounding wires of the inverter and the motor to the ground electrodes.
Otherwise, an electric shock could occur.
(2) Check the control circuit terminals and main circuit terminals for short circuits or ground faults.
(3) Check for loose terminals, connectors and screws.
(4) Check that the motor is separated from mechanical equipment.
(5) Make sure that all switches of devices connected to the inverter are turned OFF. Powering on the inverter with
any of those switches being ON may cause an unexpected motor operation.
(6) Check that safety measures are taken against runaway of the equipment, e.g., a defense to prevent people
from access to the equipment.
(7) Check that a power factor correction DC reactor (DCR) is connected to the DC reactor terminals P1 and P(+).
(ND-mode inverters of FRN0139E2S-4 or above, HD-/HND-mode ones of FRN0168E2S-4 or above, and
HHD-mode ones of FRN0203E2S-4 or above are provided together with a DCR as standard. Be sure to
connect the DCR to the inverter.)
Inverter
Jumper bar
No DCR connected
~
~
M
~ 3
Inverter
DCR connected
~
~
M
~ 3
4-2
4.3 Powering ON and Checking
• Be sure to mount the front cover before turning the power ON. Do not remove the cover when the inverter
power is ON.
• Do not operate switches with wet hands.
Otherwise, an electric shock could occur.
Turn the power ON and check the following points. The following is a case when no function code data is changed
from the factory defaults.
(1) Check that the LED monitor displays *00 (indicating that the reference frequency is 0 Hz) that is blinking.
Chap 4
Figure 4.3-1 Display of the LED Monitor after Power-on
4.4 Switching the Applicable Motor Rank (ND, HD, HND and HHD Modes)
Changing the data of function code F80 switches the applicable motor rank to match load conditions. In HD, HND or
HHD mode, the inverter drives a motor whose capacity is one or two ranks lower than the inverter's one.
4-3
4.4 Switching the Applicable Motor Rank (ND, HD, HND and HHD Modes)
The inverter is subject to restrictions on the function code data setting range and internal processing as listed below.
Function
Name ND mode HD mode HND mode HHD mode Remarks
codes
DC braking In the
(Braking Setting range: Setting range: Setting range: ND/HD/HND
F21* 0 to 60% 0 to 80% 0 to 100%
level) mode, a value
out of the range,
Setting range: Setting range: Setting range: if specified,
0.75 to 10kHz 0.75 to 16kHz 0.75 to 16kHz
Motor (FRN0059E2S-4□) automatically
sound (FRN0059E2S-4□) (FRN0059E2S-4□ changes to the
F26 0.75 to 6kHz 0.75 to 10kHz to
(Carrier (FRN0072E2S-4□ to FRN0168E2S-4□) maximum value
frequency) (FRN0072E2S-4□ FRN0168E2S-4□) allowable in the
to 0.75 to 10kHz
FRN0203E2S-4□) 0.75 to 6kHz (FRN0203E2S-4□) ND/HD/HND
(FRN0203E2S-4□) mode.
Switching the
drive mode with
Current function code
Initial Initial F80
F44 limiter Initial value: 130% value: value: Initial value: 160%
(Level) automatically
160% 130% initializes the F44
data to the value
specified at left.
In the
ND/HD/HND
mode, if the
Setting range: maximum
Maximum Upper limit: 25 to 500 Hz frequency
F03* frequency exceeds 120 Hz,
120 Hz Upper limit:
500 Hz the actual output
frequency is
internally limited
to 120 Hz.
Based on Based on Based on the rated
Current Based on the rated the rated the rated current level for HHD
― indication current level for ND current current mode ―
and output mode level for level for
HD mode HND mode
Switching between the drive modes does not automatically change the motor rated capacity (P02*) to the one
suitable for the rank-changed motor, so configure the P02* data to match the applied motor rating as required.
Since slip compensation and vector control without speed sensor (dynamic torque vector) use motor
parameters, the following conditions should be satisfied; otherwise, full control performance may not be
obtained.
• A single motor should be controlled per inverter.
• Motor parameters P02*, P03*, and P06* to P13* should be properly configured or auto-tuning (P04*)
should be performed.
• The capacity of the motor to be controlled should be two or more ranks lower (based on the HHD mode)
than that of the inverter under the vector control without speed sensor (dynamic torque vector).
Otherwise, the inverter may not control the motor due to decrease of the current detection resolution.
The wiring distance between the inverter and motor should be 50 m or less. If it is longer, the inverter
may not control the motor due to leakage current flowing through stray capacitance to the ground or
between wires. Especially, small capacity inverters whose rated current is also small may be unable to
control the motor correctly even when the wiring is less than 50 m. In that case, make the wiring length
as short as possible or use a wire with small stray capacitance (e.g., loosely-bundled cable) to minimize
Chap 4
H68* enables or disables the slip compensation function according to the motor driving conditions.
Motor driving conditions Motor driving frequency zone
H68* data Base frequency or Above the base
Accl/Decel Constant speed
below frequency
0 Enable Enable Enable Enable
1 Disable Enable Enable Enable
2 Enable Enable Enable Disable
3 Disable Enable Enable Disable
4-5
4.5 Selecting a Desired Motor Drive Control
After the above configuration, initialize motor 1 with the function code (H03 = 2). It automatically updates the motor
parameters P01*, P03*, P06* to P13*, and H46.
When accessing the function code P02*, take into account that changing the P02* data automatically
updates the data of the function codes P03*, P06* to P13*, and H46.
The motor rating should be specified properly when performing auto-torque boost, torque calculation
monitoring, auto energy saving, torque limiting, automatic deceleration (anti-regenerative control), auto
search for idling motor speed, slip compensation, torque vector control, droop control, or overload stop.
In any of the following cases, the full control performance may not be obtained from the inverter because
the motor parameters differ from the factory defaults, so perform auto-tuning. (Refer to [ 2 ].)
• The motor to be driven is not a Fuji product or is a non-standard product.
• The wiring distance between the inverter and the motor is too long (generally 20 m or more).
• A reactor is inserted between the inverter and the motor.
4-6
4.5 Selecting a Desired Motor Drive Control
Chap 4
f 07
(Note) (Note) For a test-driving of the motor, FRN0085E2S-4 or above:
increase values so that they are longer
20.00 (s)
than your machinery design values. If the
specified time is short, the inverter may not FRN0072E2S-4 or below:
run the motor properly. 6.00 (s)
Deceleration time 1
f 08
(Note) FRN0085E2S-4 or above:
20.00 (s)
When accessing the function code P02*, take into account that changing the P02* data automatically
updates the data of the function codes P03*, P06* to P13*, and H46.
4-7
4.5 Selecting a Desired Motor Drive Control
(3) Tuning
Set function code P04* to "1" or "2" and press the key. (The blinking of 1 or 2 on the LED monitor will
slow down.)
Enter a run command. The factory default is " key on the keypad for forward rotation." To switch to reverse
rotation or to select the terminal signal FWD or REV as a run command, change the data of function code
F02.
The moment a run command is entered, the display of 1 or 2 lights up, and tuning starts with the motor
stopped.
(Maximum tuning time: Approx. 40 to 80 s.)
If P04* = 2, after the tuning in above, the motor is accelerated to approximately 50% of the base frequency
and then tuning starts. Upon completion of measurements, the motor decelerates to a stop.
(Estimated tuning time: Acceleration time + 20 to 75 s + Deceleration time)
If P04* = 2, after the motor decelerates to a stop in above, tuning continues with the motor stopped.
(Maximum tuning time: Approx. 40 to 80 s.)
If the terminal signal FWD or REV is selected as a run command (F02 = 1), end appears upon completion of
the measurements. Turning the run command OFF completes the tuning.
If the run command has been given through the keypad or the communications link, it automatically turns
OFF upon completion of the measurements, which completes the tuning.
Upon completion of the tuning, the subsequent function code appears on the keypad.
Tuning errors
Improper tuning would negatively affect the operation performance and, in the worst case, could even cause hunting
or deteriorate precision. Therefore, if the inverter finds any abnormality in the tuning results or any error in the tuning
process, it displays er7 and discards the tuning data.
Listed below are possible causes that trigger tuning errors.
If any of these errors occurs, remove the error cause and perform tuning again, or consult your Fuji Electric
representative.
If a filter other than the Fuji optional output filter (OFL--A) is connected to the inverter's output
(secondary) circuit, the tuning result cannot be assured. When replacing the inverter connected with such a
filter, make a note of the old inverter’s settings for the primary resistance %R1, leakage reactance %X,
no-load current, and rated slip frequency, and specify those values to the new inverter’s function codes.
Vibration that may occur when the motor's coupling is elastic can be regarded as normal vibration due to the
output voltage pattern applied in tuning. The tuning does not always result in an error; however, run the
motor and check its running state.
4-8
4.6 Running the Inverter for Motor Operation Check
If the user configures the function codes wrongly without completely understanding this User's Manual, the motor
may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
If any abnormality is found in the inverter or motor, immediately stop operation and investigate the cause referring
to Chapter 6, "TROUBLESHOOTING."
Chap 4
4.6.2 Check points during a test run
(1) Check that the motor is running in the forward direction.
(2) Check for smooth rotation without motor humming or excessive vibration.
(3) Check for smooth acceleration and deceleration.
When no abnormality is found, press the key again to start driving the motor, then increase the reference
frequency using / keys. Check the above points again.
Motor 1
For excessive slip compensation during braking, decrease the
p 11 * (Slip compensation Y
gain for braking) gain; for insufficient one, increase the gain.
Output current
If the motor vibrates due to current fluctuation, increase the
h 80 * fluctuation damping Y
gain 1 (For motor 1) suppression gain.
4-9
4.7 Selecting a Frequency Command Source
Function
Name Function code data Factory default
code
F01 Frequency Command 1 0: Keypad ( / keys) 0
• When the inverter is in Programming or Alarm mode, frequency command setting with / keys is
disabled. To enable it, switch to Running mode.
• If any of higher priority frequency command sources (multistep frequency commands and frequency
commands via communications link) is specified, the inverter may run at an unexpected frequency.
(2) Press the / key to display the current frequency command on the LED monitor. The least significant digit
blinks.
(3) To change the frequency command, press the / key again.
When you start specifying the frequency command with the / key, the least significant digit on the display
blinks; that it, the cursor lies in the least significant digit. Holding down the / key changes data in the least
significant digit and generates a carry, while the cursor remains in the least significant digit.
(4) To save the new setting into the inverter's memory, press the key.
For details on how to modify the function code data, see Chapter 3, Section 3.4.1 "Setting up function codes."
Function
Name Function code data Factory default
code
1: Analog voltage input to terminal
F01 Frequency Command 1 [12] 0
(0 to ±10 V)
If terminal [FWD] and [REV] are ON (short-circuited), the F02 data cannot be changed. First turn those
terminals OFF and then change the F02 data.
(2) Connect an external potentiometer to terminals [11] through [13] of the inverter.
(3) Rotate the external potentiometer to apply voltage to terminal [12] for a frequency command input.
4-10
4.7 Selecting a Frequency Command Source
Function
Name Function code data Factory default
code
0, 1, 2, 3: Multistep frequency 1 to 15
E01 to E05 Terminal [X1] to [X5] Functions 0
(0: SS1, 1: SS2, 2: SS4, 3: SS8)
C05 to C19 Multistep Frequency 1 to 15 0.00 to 500.00 Hz 0.00
Assign signals SS1, SS2, SS4 and SS8 to four out of five digital input terminals [X1] to [X5] by four out of five
Chap 4
OFF ON OFF OFF C08 (Multistep frequency 4)
OFF ON OFF ON C09 (Multistep frequency 5)
OFF ON ON OFF C10 (Multistep frequency 6) Related function
C11 (Multistep frequency 7) codes
OFF ON ON ON
C05 to C19
ON OFF OFF OFF C12 (Multistep frequency 8)
ON OFF OFF ON C13 (Multistep frequency 9)
Data setting range:
ON OFF ON OFF C14 (Multistep frequency 10) 0.00 to 500.00
ON OFF ON ON C15 (Multistep frequency 11)
ON ON OFF OFF C16 (Multistep frequency 12)
ON ON OFF ON C17 (Multistep frequency 13)
ON ON ON OFF C18 (Multistep frequency 14)
ON ON ON ON C19 (Multistep frequency 15)
4-11
4.8 Selecting a Run Command Source
Function
Name Function code data Factory default
code
0: Keypad operation (Rotation
direction input: Terminal block)
2: Keypad operation (Forward
Operation 2: Keypad operation (Forward direction)
F02 direction)
Method
3: Keypad operation (Reverse
direction)
(2) When F02 = 0: Press the key to run the motor. Press the key to stop it.
The rotation direction is specified by terminals [FWD] and [REV]. Connect the run forward switch between
terminals [FWD] and [CM] and the run reverse switch between [REV] and [CM].
Make sure that the SINK/SOURCE slide switch (SW1) is turned to the SINK position. If SW1 is in the
SOURCE position, the inverter cannot run the motor.
(3) When F02 = 2: Press the key to run the motor in the forward direction. Press the key to stop it.
(4) When F02 = 3: Press the key to run the motor in the reverse direction. Press the key to stop it.
For details on how to modify the function code data, see Chapter 3, Section 3.4.1 "Setting up function codes."
4.8.2 Setting up a run command with digital input signals (terminals [FWD] and
[REV])
Follow the procedure given below.
Function
Name Function code data Factory default
code
F02 Operation Method 1: External digital input signal 0: Keypad operation
If terminal [FWD] and [REV] are ON (short-circuited), the F02 data cannot be changed. First turn those
terminals OFF and then change the F02 data.
(2) Connect the run forward switch between terminals [FWD] and [CM] and the run reverse switch between [REV]
and [CM].
Make sure that the SINK/SOURCE slide switch (SW1) is turned to the SINK position. If SW1 is in the
SOURCE position, the inverter cannot run the motor.
(3) Turn the run forward switch or run reverse switch ON (short-circuit) to run the motor in the forward or reverse
direction, respectively.
4-12
Chapter 5
FUNCTION CODE
This chapter explains the table of function code used in FRENIC-Ace, index per purpose, and the detail
of each function code.
Contents
Function code is used for selecting various functions of FRENIC-Ace. Function code comprises 3 digits or 4 digits
of alphanumeric character. The first digit categorizes the group of function code alphabetically and the subsequent
2 or 3 digits identify each code within the group by number. Function code comprises 11 groups: Basic function (F
code), Terminal function (E code), Control code (C code), Motor 1 parameter (P code), High-level function (H code)
(H1 code), Motor 2 parameter (A code), Application function 1 (J code) (J1 code), Application function 2 (d code),
Customizable logic (U code) (U1 code), Link function ( y code), Keypad functions ( k code), and Option function (o
code) . The function of each function code is determined according to the data to be set. The following descriptions
are for supplementary explanation of function code table. Refer to instruction manual of each option to find the
details of the option function (o code).
FUNCTION CODE
5.2.1 Supplementary note
Chap 5
Change during
Code Reflect and save data
operation
At the point when data is changed by / key, the changed data is immediately
reflected on the operation of inverter. However, at this stage, the changed value is
Allowed not saved to the inverter. In order to save it to the inverter, press key. Without
saving by key and leaving the state of when the change was made by the key,
the data before the change is reflected on the operation of inverter.
Even if data is changed by the / key, the changed data will not be reflected on
Allowed the operation of the inverter as is; by pressing the key, the changed value is
reflected on the operation of the inverter and is also saved to the inverter.
x Not allowed -
Copying data
Function code data can be copied collectively by using the keypad (program mode menu number 7 " Data copy").
By using this function, it is possible to read out all function code data and write the same data to a different inverter.
However, if the specification of inverter at the copy source and copy destination is not identical, some function
codes may not be copied due to security reason. According to necessity, configure the settings individually for the
function code that is not to be copied. The code to categorize these codes is indicated in the "data copy" column in
the function code table in the next page and after.
: to be copied.
1: When inverter capacity is different, copying will not be performed.
2: When voltage group is different, copying will not be performed.
×: not to be copied.
5-1
5.2 Function Code Table
5-2
5.2 Function Code Table
FUNCTION CODE
2: Keypad operation (forward rotation)
3: Keypad operation (Reverse rotation)
F03 Maximum output frequency 1 25.0 to 500.0 Hz x CE:50.0, 5-42
TJK:60.0
A: 200V class
60.0
A: 400V class
50.0
F04 Base frequency 1 25.0 to 500.0Hz x CEJKT:50.0, 5-43
A: 200 V class
60.0 A: 400 V
class 50.0
Chap 5
F05 Base frequency voltage 1 0: AVR disable (output voltage proportional to power voltage) x 2: TJK:200/400
80 to 240 V: AVR operation ( 200V class) A:220/415
160 to 500V: AVR operation ( 400V class) C:200/380
E:230/400
F06 Maximum output voltage 1 80 to 240V: AVR operation ( 200V class) x 2:
160 to 500V: AVR operation ( 400V class)
F07 Acceleration time1 0.00 to 6000 s 20.0 5-45
* 0.00 is for acceleration and deceleration time cancel (when
F08 Deceleration time1
performing soft-start and stop externally)
F09 Torque boost 1 0.0 to 20.0% (% value against base frequency voltage 1) *2 5-47
F10 Electronic thermal 1 (for motor 1: Enable (For a general-purpose motor with self-cooling fan) 1 5-47
protection) 2: Enable (For an inverter-driven motor (FV) with separately powered
(Characteristics selection) cooling fan)
F11 (Operation level) 0.00 (disable), current value of 1 to 135% of inverter rated current 12 *3
(Inverter rated current dependent on F80)
Factory defaultA (For Asia), C (for China), E (for Europe), T (For Taiwan), J (for Japan), K (for Korea)
indicates quick setup target function code.
*2 Standard value is set per capacitance. Refer to table A.
*3 Rated current of the motor is set. Refer to Table B (function code P03).
*4 Standard applicable electric motor is 5.0 min for 22 kw or lower and 10.0 min for 30 kW or higher.
5-3
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code Copy Default page
Change
F26 Motor sound 0.75 to 6 kHz ND: FRN0072 to 0203E2-4 2 5-61
(Carrier frequency) 0.75 to 10 kHz ND: FRN0059E2-4
HD: FRN0072 to 0203E2-4
HND: FRN0072 to 0203E2-4
HHD: FRN0203E2-4
0.75 to16 kHz HD: FRN0059E24
HND: FRN0059E2-4
HHD: FRN0059 to 0168E2-4
F27 (Tone) 0: Level 0 (Disable) 0
1: Level 1
2: Level 2
3: Level 3
F29 Terminal FM (Mode selection) 0: Voltage output (0 to +10 VDC) 0 5-62
1: Current output (4 to 20 mA DC)
2: Current output (0 to 20 mA DC)
3: Pulse output
F30 (Output gain) 0 to 300% 100
F31 (Function selection) 0: Output frequency 1 (before slip compensation) 0
1: Output frequency 2 (after slip compensation)
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Consumed power
7: PID feedback value
9: DC intermediate circuit voltage
10: Universal AO
13: Motor output
14: Analog output test (+)
15: PID command (SV)
16: PID output (MV)
18: Inverter cooling fin temperature
111 to 115 Customizable logic output signal 1 to 5
F32 Terminal FM 2 (Mode selection) 0: Voltage output (0 to +10 VDC) 0
1: Current output (4 to 20 mA DC)
2: Current output (0 to 20 mA DC)
F33 Terminal FM (Pulse rate) 25 to 32000 p/s (number of pulse at 100%) 1440 5-62
F34 Terminal FM 2 *1 (Output gain) 0 to 300% 100
F35 (Function selection) Same as F31 (only 0 to 18 supported) 2
F37 Load selection/ Auto torque 0: Variable torque load x 1 5-65
boost/ Auto energy-saving 1: Constant torque load
operation 1 2: Auto torque boost
3: Auto energy-saving operation (variable torque load)
4: Auto energy-saving operation (constant torque load)
5: Auto energy-saving operation (auto torque boost)
F39 Stop frequency (Holding time) 0.00 to 10.00 s 0.00 5-67
F40 Torque limiter 1 (Drive) 0 to 300%; 999 (Disable) 999 5-68
F41 (Braking) 0 to 300%; 999 (Disable) 999
F42 Drive control selection 1 0: V/f control without slip compensation x 0 5-71
1: Vector control without speed sensor (dynamic torque vector)
2: V/f control with slip compensation
F43 Current limiter (Mode selection) 0: Disable 2 5-73
1: Vector control without speed sensor (dynamic torque vector)
2: At acceleration and constant speed (Disable at deceleration)
F44 (Operation level) 20 to 200% (inverter rated current standard value) J:160,
ACEKT:130
F50 Electronic thermal 1 to 9000 kWs 12 OFF 5-74
(for braking resistor protection) OFF (Cancel)
(Discharging capacity)
F51 (Allowable average loss) 0.001 to 99.99 kW 12 0.001
F52 (Braking resistance value) 0.00: Resistance not required (FRENIC-Multi compatible operation) 12 0.00
0.01 to 999 Ω
F80 ND/HD/HND/HHD switching 0: HHD mode x J:0 5-76
1: HND mode ACEKT:4
3: HD mode
4: ND mode
Factory defaultA (For Asia), C (for China), E (for Europe), T (For Taiwan), J (for Japan), K (for Korea)
indicates quick setup target function code.
*1: F34 and F35 only exist for C model (for China).
5-4
5.2 Function Code Table
FUNCTION CODE
17 (1017): UP command "UP"
18 (1018): DOWN command "DOWN"
19 (1019): Editing approval command (Data change enabled)
"WE-KP"
20 (1020): PID control cancel "Hz/PID"
21 (1021): Switch normal/ inverse operation "IVS"
22 (1022): Interlock "IL"
24 (1024): Select link operation (RS-485, BUS option) "LE"
25 (1025): Universal DI "U-DI"
Chap 5
26 (1026): Select starting mode "STM"
30 (1030): Force to stop "STOP"
(30 = Active OFF/1030 = Active ON)
33 (1033): PID Integer/Differential reset "PID-RST"
34 (1034): PID integer hold "PID-HLD"
35 (1035): Select local (Keypad) command "LOC"
46 (1046): Overload stop enable "OLS"
48: Pulse rate input (Only for X5 terminal (E05)) "PIN"
49 (1049): Pulse train sign "SIGN"
(Other than X5 terminal (E01 to E04))
65 (1065): Brake check “BRKE”
76 (1076): Select droop "DROOP"
80 (1080): Cancel customizable logic "CLC"
81 (1081): Clear all customizable logic timers "CLTC"
82 (1082): Anti-regenerative control cancel "AR-CCL"
100: No function assigned "NONE"
171 (1171): PID control multistage command 1 "PID-SS1"
172 (1172): PID control multistage command 2 "PID-SS2"
* Inside the ( ) is the negative logic signal (OFF at short-circuit)
E10 Acceleration time2 0.00 to 6000 s 20.0 5-87
* 0.00 is for acceleration and deceleration time cancel (when
E11 Deceleration time2 20.0
performing soft-start and stop externally)
E12 Acceleration time 3 20.0
E13 Deceleration time 3 20.0
E14 Acceleration time 4 20.0
E15 Deceleration time 4 20.0
E16 Torque limiter 2 (Drive) 0 to 300%; 999 (Disable) 999 5-87
E17 (Braking) 0 to 300%; 999 (Disable) 999
E20 Terminal Y1 (Function selection) 0 (1000): During operation "RUN" x 0 5-87
E21 Terminal Y2 1 (1001): Frequency (speed) arrival "FAR" x 7
E27 Terminal 30A/B/C (Ry output) 2 (1002): Frequency (speed) detected "FDT" x 99
5-5
5.2 Function Code Table
Under
Function Related
Name Data setting range operation Data copy Factory Default
code page
Change
10 (1010): Inverter ready to run "RDY" 5-87
15 (1015): AX terminal function "AX"
16 (1016): Shift pattern operation stage "TU"
17 (1017): Complete pattern operation cycle operation "TO"
18 (1018): Pattern operation stage 1 "STG1"
19 (1019): Pattern operation stage 2 "STG2"
20 (1020): Pattern operation stage 4 "STG4"
21 (1021): Speed arrival 2 “FAR2”
22 (1022): Inverter output limiting with delay "IOL2"
25 (1025): Cooling Fan ON/OFF control "FAN"
26 (1026): Retrying "TRY"
27 (1027): Universal DO "U-DO"
28 (1028): Cooling fin overheat early warning "OH"
30 (1030): Lifetime alarm "LIFE"
31 (1031): Frequency (speed) detected 2 "FDT2"
33 (1033): Command loss detected "REF OFF"
35 (1035): Inverter outputting "RUN 2"
36 (1036) Overload prevention controlling "OLP"
37 (1037): Current detected "ID"
38 (1038): Current detected 2 "ID2"
39 (1039): Current detected 3 "ID3"
41 (1041): Low current detected "IDL"
42 (1042): PID alarm output "PID-ALM"
43 (1043): Under PID control "PID-CTL"
44 (1044): Motor stopped due to slow flow rate under PID control
"PID-STP"
45 (1045): Low torque detected "U-TL"
46 (1046): Torque detected 1 "TD1"
47 (1047): Torque detected 2 "TD2"
48 (1048): Motor 1 selected "SWM1"
49 (1049): Motor 2 selected "SWM2"
52 (1052): Running forward "FRUN"
53 (1053): Running reverse "RRUN"
54 (1054): During remote mode "RMT"
56 (1056): Thermistor detected "THM"
57 (1057): Brake signal "BRKS"
58 (1058): Frequency (speed) detected 3 "FDT3"
59 (1059): [C1] (C1 function) Terminal wire break detected "C1OFF"
72 (1072): Frequency (speed) arrival 3 "FAR3"
77 (1077): Low link bus voltage detection “U-EDC”
79 (1079): During decelerating at momentary power failure "iPF2"
84 (1084): Maintenance timer "MNT"
87 (1087): Frequency arrival AND frequency detected "FARFDT"
90 (1090): Alarm content 1 "AL1"
91 (1091): Alarm content 2 "AL2"
92 (1092): Alarm content 4 "AL4"
93 (1093): Alarm content 8 "AL8"
98 (1098): Light alarm "L-ALM"
99 (1099): Alarm output "ALM"
101 (1101): EN terminal detection circuit abnormal "DECF"
102 (1102): EN terminal OFF "ENOFF"
105 (1105): Braking transistor broken "DBAL"
111 (1111): Customizable logic output signal 1 "CLO1"
112 (1112): Customizable logic output signal 2 "CLO2"
113 (1113): Customizable logic output signal 3 "CLO3"
114 (1114): Customizable logic output signal 4 "CLO4"
115 (1115): Customizable logic output signal 5 "CLO5"
Factory defaultA (For Asia), C (for China), E (for Europe), T (For Taiwan), J (for Japan), K (for Korea)
5-6
5.2 Function Code Table
Under
Function Related
Name Data setting range operation Data copy Factory Default
code page
Change
E34 Overload Early Warning/Current 0.00 (Disable), 1 to 200% of inverter rated current 12 *3 5-99
detection (Inverter rated current dependent on F80)
(Operation level)
E35 (Timer time) 0.01 to 600.00 s 10.00
E36 Frequency detection 2 0.0 to 500.0 Hz CE: 50.0, 5-100
(Operation level) JKT: 60.0
A: 200 V class
60.0
A: 400 V class
50.0
E37 Current detection 2/ Low current 0.00 (Disable), 1 to 200% of inverter rated current 12 *3
detection (Inverter rated current dependent on F80)
(Operation level)
E38 (Timer time) 0.01 to 600.00 s 10.00
E39 Coefficient for constant rate sending 0.000 to 9.999 0.000 5-101
time
E42 LED Display Filter 0.0 to 5.0 s 0.5 5-101
E43 LED monitor (Item selection) 0: Speed monitor (Selectable with E48) 0 5-102
3: Output current
4: Output voltage
8: Calculated torque
9: Consumed power
10: PID command
FUNCTION CODE
12: PID feedback amount
13: Timer value
14: PID output
15: Load factor
16: Motor output
17: Analog signal input monitor
25: Input watt-hour
E44 (Display when stopped) 0: Display setting value 1: Display output value 0 5-103
E48 LED monitor detail 0: Output frequency 1 (before slip compensation) 0 5-103
(Speed monitor selection) 1: Output frequency 2 (after slip compensation)
2: Reference frequency
3: Motor rotation speed
Chap 5
4: Load rotation speed
5: Line speed
6: Constant rate sending time
7: Speed (%)
E50 Coefficient for Speed Indication 0.01 to 200.00 30.00 5-103
E51 Display Coefficient for Input 0.000 (Cancel/Reset). 0.001 to 9999 0.010
Watt-hour Data
E52 Keypad (Menu display mode) 0: Function code data setting mode (Menu 0, Menu1, and Menu 7) 0 5-104
1: Function code data check mode (Menu 2 and Menu 7)
2: Full-menu mode
E54 Frequency detection 3 0.0 to 500.0Hz CE: 50.0, 5-104
(Operation level) JKT: 60.0
A: 200 V class
60.0
A: 400V class
50.0
E55 Current detection 3 0.00 (Disable), 1 to 200% of inverter rated current 12 *3 5-104
(Operation level) (Inverter rated current dependent on F80)
E56 (Timer time) 0.01 to 600.00 s 10.00
E59 Terminal [C1] Function selection 0: Current input (C1 function) 0 5-105
1: Voltage input (V2 function)
E61 Terminal [12] 0: None x 0 5-106
(Extension function selection) 1: Auxiliary frequency setting 1
2: Auxiliary frequency setting 2
E62 Terminal [C1] (C1 function) x 0
3: PID process command 1
E63 Terminal [C1] (V2 function) 5: PID feedback amount x 0
6: Ratio setting
7: Analog torque limiter A
8: Analog torque limiter B
20: Analog signal input monitor
E64 Saving of Digital Reference 0 5-106
0: Auto saving (main power is turned off) 1: Save by turning key
Frequency ON
E65 Reference loss detection 0: Stop deceleration, 20 to 120%, 999: Cancel 999 5-107
(Continue to run frequency)
E76 Direct current intermediate voltage 200 to 400 V (200 V class) 235 5-107
detection level 400 to 800 V (400 V class) 470
E78 Torque detection 1 0 to 300% 100 5-108
(Operation level)
E79 (Timer time) 0.01 to 600.00 s 10.00
E80 Torque detection 2/ Low torque 0 to 300% 20
detection
(Operation level)
Factory defaultA (For Asia), C (for China), E (for Europe), T (For Taiwan), J (for Japan), K (for Korea)
indicates quick setup target function code.
*3 Rated current of the motor is set. Refer to Table B (function code P03).
5-7
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
E98 Terminal FWD 0 (1000): Select multi-frequency (0 to 1 steps) "SS1" x 98 5-108
(Function selection)
E99 Terminal REV 1 (1001): Select multi-frequency (0 to 3 steps) "SS2" x 99
2 (1002): Select multi-frequency (0 to 7 steps) "SS4"
3 (1003): Select multi-frequency (0 to 15 steps) "SS8"
4 (1004): Select acceleration/deceleration (2 steps) "RT1"
5 (1005): Select acceleration/deceleration (4 steps) "RT2"
6 (1006): Select self-hold "HLD"
7 (1007): Free run command "BX"
8 (1008): Alarm (Abnormal) reset "RST"
9 (1009): External alarm "THR"
(9 = Active OFF/1009 = Active ON)
10 (1010): Jogging operation "JOG"
11 (1011): Frequency setting 2/ Frequency setting 1 "Hz2/ Hz1"
12 (1012): Motor selection 2 "M2"
13: DC braking command "DCBRK"
14 (1014): Torque limit 2/ Torque limit 1 "TL2/ TL1"
15: Commercial power switching (50 Hz) "SW50"
16: Commercial power switching (60 Hz) "SW60"
17 (1017): UP command "UP"
18 (1018): DOWN command "DOWN"
19 (1019): Editing approval command (Data change enabled)
"WE-KP"
20 (1020): PID control cancel "Hz/PID"
21 (1021): Switch normal/ inverse operation "IVS"
22 (1022): Interlock "IL"
24 (1024): Select link operation (RS-485, BUS option) "LE"
25 (1025): Universal DI "U-DI"
26 (1026): Select starting mode "STM"
30 (1030): Force to stop "STOP"
(30 = Active OFF/1030 = Active ON)
33 (1033): PID Integer/Differential reset "PID-RST"
34 (1034): PID integer hold "PID-HLD"
35 (1035): Select local (Keypad) command "LOC"
46 (1046): Overload stop enable "OLS"
49 (1049): Pulse train sign "SIGN"
65 (1065): Brake check "BRAKE"
76 (1076): Select droop "DROOP"
80 (1080): Cancel customizable logic "CLC"
81 (1081): Clear all customizable logic timers "CLTC"
82 (1082): Anti-regenerative control cancel "AR-CCL"
98: Run forward stop command "FWD"
99: Run reverse stop command "REV"
100: No function assigned "NONE"
171 (1171): PID control multistage command 1 "PID-SS1"
172 (1172): PID control multistage command 2 "PID-SS2"
* Inside the ( ) is the negative logic signal. (OFF at short-circuit)
5-8
5.2 Function Code Table
FUNCTION CODE
C17 13 0.00
C18 14 0.00
C19 15 0.00
C20 Jogging Frequency 0.00 to 500.00 Hz 0.00 5-110
C21 Pattern operation selection/ 0: 1 cycle operation x 0 5-111
Timer operation 1: Repetition operation
(Select openmin) 2: Constant speed operation after 1 cycle operation
3: Timer operation
C22 (Stage 1) Special setting: Press key three times.
C23 (Stage 2) 1st: Set run time 0.0 to 6000 s and press key.
Chap 5
C24 (Stage 3) 2nd: Set rotational direction F (forward) or r (reverse) and 1st: 0.00
press key. 2nd: F
C25 (Stage 4)
3rd: Set acceleration/deceleration time 1 to 4 and press key. 3rd: 1
C26 (Stage 5)
C27 (Stage 6)
C28 (Stage 7)
C30 Frequency setting 2 0: Keypad / key operation x 2 5-113
1: Analog voltage input (Terminal [12]) (from 0 to ±10 VDC)
2: Analog current input (Terminal [C1] (C1 function)) (4 to 20mA
DC)
3: Analog voltage input (Terminal [12]) + Analog current input
(Terminal [C1] (C1 function))
5: Analog voltage input (Terminal [C1] (V2 function)) (0 to 10 VDC)
7: UP DOWN control
8: Keypad key operation ( / key)
(With balances bumpless)
10: Pattern operation
12: Pulse train input
C31 Analog input adjustment -5.0 to 5.0% 0.0 5-114
(Terminal [12] )
(Offset)
C32 (Gain) 0.00 to 200.00% 100.0
C33 (Filter) 0.00 to 5.00 s 0.05
C34 (Gain base point) 0.00 to 100.00% 100.0
C35 (Polarity selection) 0: Bipolar 1: Single polarity x 1
C36 Analog input adjustment -5.0 to 5.0% 0.0
(Terminal [C1] (C1 function))
(Offset)
C37 (Gain) 0.00 to 200.00% 100.0
C38 (Filter) 0.00 to 5.00 s 0.05
C39 (Gain base point) 0.00 to 100.00% 100.0
C40 Terminal [C1] (C1 function) 0: 4 to 20 mA Single polarity x 0
Range selection 1: 0 to 20 mA Single polarity
10: 4 to 20 mA Bipolar
11: 0 to 20 mA Bipolar
C41 Analog input adjustment -5.0 to 5.0% 0.0
(Terminal [C1] (V2 function))
(Offset)
C42 (Gain) 0.00 to 200.00% 100.0
C43 (Filter) 0.00 to 5.00 s 0.05
C44 (Gain base point) 0.00 to 100.00% 100.0
C45 (Polarity selection) 0: Bipolar 1: Single polarity x 1
C50 Bias (for frequency setting 1) 0.00 to 100.00% 0.00 5-116
(Bias base point)
C53 Selection of normal/inverse 0: Normal 1: Inverse 0 5-117
operation (Frequency setting 1)
5-9
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
C55 Analog input adjustment -100.00 to 100.00% 0.00 5-114
(Terminal 12)
(Bias)
C56 (Bias base point) 0.00 to 100.00 % 0.00
C58 (Display unit) * Same as J105 (However ,Setting range is, 1 to 80) 2 5-117
C59 (Maximum scale) -999.00 to 0.00 to 9990.00 100
C60 (Minimum scale) -999.00 to 0.00 to 9990.00 0.00
C61 Analog input adjustment -100.00 to 100.00 % 0.00 5-114
(Terminal [C1] (C1 function))
(Bias)
C62 (Bias base point) 0.00 to 100.00 % 0.00
C64 (Display unit) * Same as J105 (However ,Setting range is, 1 to 80) 2 5-114
C65 (Maximum scale) -999.00 to 0.00 to 9990.00 100
C66 (Minimum scale) -999.00 to 0.00 to 9990.00 0.00
C67 Analog input adjustment -100.00 to 100.00 % 0.00 5-114
(Terminal [C1] (V2 function))
(Bias)
C68 (Bias base point) 0.00 to 100.00 % 0.00
C70 (Display unit) * Same as J105 (However ,Setting range is,1 to 80) 2 5-117
C71 (Maximum scale) -999.00 to 0.00 to 9990.00 100
C72 (Minimum scale) -999.00 to 0.00 to 9990.00 0.00
C89 Frequency compensation 1 by -32768 to 32767 (Keypad display is 8000 to 7FFFH) 0001 -
(Numerator) (Interpreted as 1 when the value is set to 0)
C90 Frequency compensation 2 by -32768 to 32767 (Keypad display is 8000 to 7FFFH) 0001 -
(Denominator) (Interpreted as 1 when the value is set to 0)
5-10
5.2 Function Code Table
FUNCTION CODE
P12 (Rated slip frequency) 0.00 to 15.00Hz x 12 *6
P13 (Iron loss factor 1) 0.00 to 20.00% 12 *6
P53 (%X correction factor 1) 0 to 300% 12 100
P99 Motor 1 selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) x 12 0 5-119
1: Motor characteristics 1 (HP rating motors)
4: Other motors
Chap 5
5-11
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
H57 1st S-curve acceleration range 0 to 100% 10 5-134
(At the start)
H58 2nd S-curve acceleration range 0 to 100% 10
(At the end)
H59 1st S-curve deceleration range 0 to 100% 10
(At the start)
H60 2nd S-curve deceleration range 0 to 100% 10
(At the end)
H61 UP/DOWN control initial value 0: Initial value is 0.00 Hz x 1
setting 1: Initial value is set frequency with UP/DOWN command right
before there is no more run command.
H63 Low limiter 0: Lower limit is F16: Continuous to run with limitation by frequency 0
(Mode selection) limiter (lower limit)
1: Lower limit is F16: Stop deceleration at or below the frequency
limiter (lower limit)
H64 (Minimum frequency during 0.0: F16: 0.1 to 60.0 Hz dependent on frequency limiter (lower 1.6
limiting operation) limit)
H65 Non-linear V/f Pattern 3 0.0 (Cancel), 0.1 to 500.0 Hz x 0.0
(Frequency)
H66 (Voltage) 0 to 240V: AVR operation ( 200V class) x 2: 0
0 to 500V: AVR operation ( 400V class)
FUNCTION CODE
H68 Slip Compensation 1 0: Enable during acceleration/deceleration, enable at base x 0 5-135
(Operating conditions selection) frequency or higher
1: Disable during acceleration/deceleration, enable at base
frequency or higher
2: Enable during acceleration/deceleration, disable at base
frequency or higher
3: Disable during acceleration/deceleration, disable at base
frequency or higher
H69 Anti-regenerative control 0: Disable 0
(Mode selection) 2: Torque control (Force to stop after elapse of three times of
deceleration time)
Chap 5
3: DC intermediate voltage control (Force to stop after elapse of
three times of deceleration time)
4: Torque control (Disable force to stop processing)
5: DC intermediate voltage control (Disable force to stop
processing)
H70 Overload prevention control 0.00: Comply with the selected deceleration time 999 5-136
0.01 to 100.00 Hz/s, 999 (Cancel)
H71 Deceleration characteristics 0: Disable 1: Enable 0
H72 Detected the main power 0: Disable 1: Enable 1
shoutdown (Mode selection)
H76 Torque limiter (Braking) 0.0 to 500.0Hz 5.0 5-137
(Frequency increment limit
for braking)
H77 Life of main circuit capacitor 0 to 8760 (in units of ten hours) x -
(Time remaining before the
end of life)
H78 Maintenance Interval (M1) 0 (Disable): 1 to 9999 (in units of ten hours) x J:8760
ACEKT:6132
H79 Preset Startup Count for OFF (Disable): 0001 to FFFF (in hexadecimal) x OFF 5-138
Maintenance (M1)
H80 Output current fluctuation 0.00 to 1.00 0.20
damping Gain for Motor 1
H81 Light Alarm Selection 1 0000 to FFFF (in hexadecimal) 0000 5-139
H82 Light Alarm Selection 2 0000 to FFFF (in hexadecimal) 0000
H89 Reserved for particular 0.1 1 5-141
manufacturers
H90 Reserved for particular 0.1 0
manufacturers
H91 PID feedback wire break 0.0 (Alarm disable): 0.1 to 60.0 s 0.0 5-142
H92 Continue to run (P) 0.000 to 10.000 times; 999 12 999
H93 (I) 0.010 to 10.000 s; 999 12 999
H94 Cumulative Motor Run Time 1 0 to 9999 x x - 5-137
Change in cumulative motor run time (Reset is enabled) (in units of 5-142
10 hours)
H95 DC Braking 0: Slow response 1 5-55
(Braking response mode) 1: Quick response 5-142
H96 STOP Key Priority/ 0: STOP key priority disable/ Start check function disable 0 5-142
Start Check Function 1: STOP key priority enable/ Start check function disable
2: STOP key priority disable/ Start check function enable
3: STOP key priority enable/ Start check function enable
H97 Clear Alarm Data 0: Disable x 0 5-143
1: Alarm data clear (Automatically return to 0 after clearing data)
5-13
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
H98 Protection/Maintenance Function 0 to 255 FRN0059, 5-143
(Mode selection) (Data is displayed in decimal, Meaning of each bit 0: Disable; 1
Enable) 0072E2S-4□
Bit 0: Lower the carrier frequency automatically (0: Disable; 1: : 83
Enable)
Bit 1: Input phase loss protection (0: Disable; 1: Enable) FRN0085 to
Bit 2: Output phase loss protection (0: Disable; 1: Enable)
Bit 3 Main circuit capacitor life judgment selection 0203E2S-4□
(0: Factory default referenced; 1 User measurement :19
value standard)
Bit 4: Judge the life of main circuit capacitor (0: Disable; 1:
Enable)
Bit 5: Detect DC fan lock (0: Enable; 1: Disable)
Bit 6: Braking transistor error detection (22 kW or below)
(0: Disable; 1: Enable)
H114 Anti-regenerative control (Operation 0.0 to 50.0%, 999: disabled 999 5-145
level)
H180 Brake signal (Brake Operation 0.00 to 10.00 s 0.00
check time)
H195 DC braking (Braking time at the 0.00 (Disable): 0.01 to 30.00 s 0.00 5-55
startup) 5-145
Factory defaultA (For Asia), C (for China), E (for Europe), T (For Taiwan), J (for Japan), K (for Korea)
5-14
5.2 Function Code Table
FUNCTION CODE
A07 (Operation level) 0.00 (disable), current value of 1 to 135% of inverter rated current *3
A08 (Thermal time constant) 0.5 to 75.0 min *4
A09 DC braking 2 0.0 to 60.0Hz 0.0
(Braking starting frequency)
A10 (Operation level) 0 to 100% (HHD mode), 0 to 80% (HD/HND mode) 0
0 to 60% (ND mode)
A11 (Braking time) 0.00 (Disable): 0.01 to 30.00 s 0.00
A12 Starting Frequency 2 0.0 to 60.0Hz 0.5
A13 Select load/ 0: Variable torque load x 1
Auto torque boost/ 1: Constant torque load
Chap 5
Auto energy-saving operation 2 2: Auto torque boost
3: Auto energy-saving operation (variable torque load)
4: Auto energy-saving operation (constant torque load)
5: Auto energy-saving operation (auto torque boost)
A14 Drive control selection 2 0: V/f control without slip compensation x 0
1: Vector control without speed sensor (Dynamic torque vector
control)
2: V/f control with slip compensation
A15 Motor 2 (No. of poles) 2 to 22 poles x 12 4
A16 (Capacitance) 0.01 to 1000 kW (At P39 = 0 to 4) x 12 *6
0.01 to 1000 HP (At P39 = 1)
A17 (Rated current) 0.00 to 2000A x 12 *6
A18 (Auto-tuning) 0: Disable x x 0
1: Stop tuning (%R1, %X, Rated slip frequency)
2: Rotation tuning for V/f control (%R1, %X, Rated slip frequency,
No-load current, %X correction factor 1)
A19 (Online tuning) 0: Disable 1: Enable 0
A20 (No-load current) 0.00 to 2000A x 12 *6
A21 (%R1) 0.00 to 50.00% 12 *6
A22 (%X) 0.00 to 50.00% 12 *6
A23 (Slip compensation gain for 0.0 to 200.0% 100.0
driving)
A24 (Slip compensation response 0.01 to 10.00 s 12 0.50
time)
A25 (Slip compensation gain for 0.0 to 200.0% 100.0
braking)
A26 (Rated slip frequency) 0.00 to 15.00Hz x 12 *6
A27 (Iron loss factor 1) 0.00 to 20.00% 12 *6
A39 Motor 2 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) x 12 0
1: Motor characteristics 1 (HP rating motors)
4: Other motors
A40 Slip Compensation 2 0: Enable during acceleration/deceleration, enable at base x 0
(Operating conditions selection) frequency or higher
1: Disable during acceleration/deceleration, enable at base
frequency or higher
2: Enable during acceleration/deceleration, disable at base
frequency or higher
3: Disable during acceleration/deceleration, disable at base
frequency or higher
A41 Output Current Fluctuation 0.00 to 1.00 0.20
Damping Gain for Motor 2
A51 Cumulative Motor Run Time 2 0 to 9999 x x -
Change in cumulative motor run time (Reset is enabled) (in units of
10 hours)
A52 Startup Counter for Motor 2 For adjustment at replacement (0000 to FFF (in hexadecimal)) x -
A53 (%X correction factor 1) 0 to 300% 12 100
A98 Motor 2 (Function selection) 0 to 255 x 0 5-147
(Data is displayed in decimal, Meaning of each bit 0: Disable; 1
Enable)
bit0 : Current control (F43, F44) (0: Disable; 1: Enable)
bit1 : Rotational direction control (H08) (0: Disable; 1: Enable)
5-15
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
bit2 : Non-linear V/f (H50 to H53, H65, H66) (0: Disable; 1: Enable)
bit3 : PID control (J01 to J62, H91) (0: Disable; 1: Enable)
bit4 : Brake signal (0: Disable; 1: Enable)
bit5 : Braking time at the Startup (H195)(0: Disable; 1: Enable)
Bit6 to 7: Empty
Factory defaultA (For Asia), C (for China), E (for Europe), T (For Taiwan), J (for Japan), K (for Korea)
*2 Standard value is set per capacitance. Refer to table A.
*3 Rated current of the motor is set. Refer to Table B (function code P03).
*4 Standard applicable electric motor is 5.0 min for 22 kw or lower and 10.0 min for 30 kW or higher.
*6 Rated current of motor is set per capacitance. Refer to table B.
5-16
5.2 Function Code Table
FUNCTION CODE
5: Deviation alarm (with Hold)
6: Deviation alarm (with Latch)
7: Deviation alarm (with Hold and Latch)
J12 (Upper limit warning (AH)) -100% to 100% 100
J13 (Lower limit warning (AL)) -100% to 100% 0
J15 (Stop frequency for slow flow 0.0 (Disable): 1.0 to 500.0 Hz 0.0 5-160
rate)
J16 (Slow flow rate level stop 0 to 60 s 30
latency)
J17 (Starting Frequency) 0.0 to 500.0Hz 0.0
Chap 5
J18 (PID output limiter Upper limit) -150% to 150% ; 999 (Conform to F15) 999 5-161
J19 (PID output limiter Lower limit) -150% to 150% ; 999 (Conform to F16) 999
J23 (Startup feedback difference 0.0 to 100.0% 0.0 5-160
at stop frequency for slow flow
rate)
J24 (Startup delay time at stop 0 to 3600 s 0
frequency for slow flow rate)
J57 (Dancer reference position) -100 to 0 to 100% 0 5-162
J58 (Dancer reference position 0: Cancel PID constant switch 0
detection width) 1 to 100%: Manual setting value
J59 P (Gain) 2 0.000 to 30.000 times 0.100
J60 I (Integral time) 2 0.0 to 3600.0 s 0.0
J61 D (Differential time) 2 0.00 to 600.00 s 0.00
J62 (PID control block selection) 0 to 3 x 0
bit0: PID output characteristics
0=Plus (Addition); 1=Minus (Subtraction)
bit1: Select output ratio compensation
0=Correction amount is ratio compensation (Ratio against
primary speed)
1=Correction amount is speed command correction (Ratio
against the maximum frequency)
J63 Overload stop (Detected value) 0: Torque, 1: Current 0
J64 (Detection level) 20 to 200% 100
J63 (Operation selection) 0: No operation 0
1: Stop after deceleration
2: Free run
J66 (Operation mode) 0: During constant speed running & deceleration 0
1: During constant speed running
2: All modes
J67 (Timer time) 0.00 to 600.00 s 0.00
J68 Brake Signal 0.00 to 300.00% 100.0 5-164
(Brake-OFF current)
J69 (Brake-OFF frequency/speed) 0.0 to 25.0 Hz 1.0
J70 (Brake-OFF timer) 0.00 to 5.00 s 1.00
J71 (Brake-ON frequency/speed) 0.0 to 25.0 Hz 1.0
J72 (Brake-ON timer) 0.00 to 5.00 s 1.00
5-17
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
J105 PID control (Display unit) 0 to 80 x 0 5-165
0: based on unit/scale of PID control feedback value
1: No unit
2: %
4: r/min
7: kW
[Flow rate]
20: m3/s
21: m3/min
22: m3/h
23: L/s
24: L/min
25: L/h
[Pressure]
40: Pa
41: kPa
42: MPa
43: mbar
44: bar
45: mmHg
46: psi PSI (Square inch per weight pound)
47: mWG
48: inWG
[Temperature]
60: K
61: °C
62: °F
[Concentration]
80: ppm
J106 (Maximum scale) -999.0 to 0.00 to 9990 x 100
J107 (Minimum scale) x 0.00
J136 (Multistage command 1) -999.0 to 0.00 to 9990 0.00
J137 (Multistage command 2) 0.00
J138 (Multistage command 3) 0.00
5-18
5.2 Function Code Table
FUNCTION CODE
Chap 5
5-19
5.2 Function Code Table
5-20
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
[Analog] 5-169
8000 to 8018 : The value with 8000 added to F31
9001: Analog 12 terminal input signal [12]
9002: Analog C1 terminal input signal [C1] (C1 function)
9003: Analog V2 terminal input signal [C1] (V2 function)
U04 (Function 1) -9990 to 0.00 to 9990 x 0.00
U05 (Function 2) x 0.00
Customizable logic Step 1 to 14 function code is assigned as follows: Setting value is the same as U01 to U05.
Step1 Step2 Step3 Step4 Step5 Step6 Step7 Step8 Step9 Step10
Logic circuit U01 U06 U11 U16 U21 U26 U31 U36 U41 U46
Input 1 U02 U07 U12 U17 U22 U27 U32 U37 U42 U47
Input 2 U03 U08 U13 U18 U23 U28 U33 U38 U43 U48
Function 1 U04 U09 U14 U19 U24 U29 U34 U39 U44 U49
Function 2 U05 U10 U15 U20 U25 U30 U35 U40 U45 U50
Step11 Step12 Step13 Step14
Logic circuit U51 U56 U61 U66
Input 1 U52 U57 U62 U67
Input 2 U53 U58 U63 U68
Function 1 U54 U59 U64 U69
Function 2 U55 U60 U65 U70
FUNCTION CODE
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
U71 Customizable logic 0: Disable x 0 5-169
Output signal 1 1 to 100: Output of Step 1 to 100 "S001" to "S0100"
(Output selection)
Chap 5
U72 Output signal 2 x 0
U73 Output signal 3 x 0
U74 Output signal 4 x 0
U75 Output signal 5 x 0
U76 Output signal 6 x 0
U77 Output signal 7 x 0
U78 Output signal 8 x 0
U79 Output signal 9 x 0
U80 Output signal 10 x 0
U81 Customizable logic 0 to 172 (1000 to 1172): Same as E01 x 100
Output signal 1 8001 to 8018: The value with 8000 added to E61
(Function selection)
U82 Output signal 2 x 100
U83 Output signal 3 x 100
U84 Output signal 4 x 100
U85 Output signal 5 x 100
U86 Output signal 6 x 100
U87 Output signal 7 x 100
U88 Output signal 8 x 100
U89 Output signal 9 x 100
U90 Output signal 10 x 100
U91 Customizable logic x x 0
0: Monitor disable
Timer monitor
1 to 100: Step 1 to 100
(Step selection)
U92 Customizable logic operation -9.999 to 9.999 x 0.000
coefficient
(Mantissa of KA1)
U93 (Exponent part of KA1) -5 to 5 x 0
U94 (Mantissa of KB1) -9.999 to 9.999 x 0.000
U95 (Exponent part of KB1) -5 to 5 x 0
U96 (Mantissa of KC1) -9.999 to 9.999 x 0.000
U97 (Exponent part of KC1) -5 to 5 x 0
5-21
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
U100 Task process cycle setting 0: Auto select from 2, 5, or 10 ms depending on the number of steps x 0 5-169
2: 2 ms (Up to 10 step)
5: 5 ms (Up to 50 step)
10: 10 ms (Up to 100 step)
U101 Customizable logic 0.00 5-169
Operating point of customizable -999.00 to 0.00 to 9990.00 5-189
logic reduction 1 (X1)
U102 Operating point of customizable
logic reduction 1 (Y1)
U103 Operating point of customizable
logic reduction 2 (X2)
U104 Operating point of customizable
logic reduction 2 (Y2)
U105 Operating point of customizable
logic reduction 3 (X3)
U106 Operating point of customizable
logic reduction 3 (Y3)
U107 Auto calculation of customizable 0: Disable x 0
logic reduction coefficient 1. Execute calculation (Reduction 1)
U121 Customizable logic
-9990.00 to 0.00 to 9990.00 0.00 5-169
(User parameter 1)
U122 (User parameter 2) 0.00
U123 (User parameter 3) 0.00
U124 (User parameter 4) 0.00
U125 (User parameter 5) 0.00
U126 (User parameter 6) 0.00
U127 (User parameter 7) 0.00
U128 (User parameter 8) 0.00
U129 (User parameter 9) 0.00
U130 (User parameter 10) 0.00
U131 (User parameter 11) 0.00
U132 (User parameter 12) 0.00
U133 (User parameter 13) 0.00
U134 (User parameter 14) 0.00
U135 (User parameter 15) 0.00
U136 (User parameter 16) 0.00
U137 (User parameter 17) 0.00
U138 (User parameter 18) 0.00
U139 (User parameter 19) 0.00
U140 (User parameter 20) 0.00
U171 Customizable logic
-9990.00 to 0.00 to 9990.00 0.00
(Memory area 1)
U172 (Memory area 2) 0.00
U173 (Memory area 3) 0.00
U190 Customizable logic
15 to 100 x 15
Setting Step (Step number)
U191 Setting Step (Select circuit) Same as U01 x x 0
U192 Setting Step (Input 1) Same as U02 x x 100
U193 Setting Step (Input 2) Same as U03 x x 100
U194 Setting Step (Function 1) Same as U04 x x 0.00
U195 Setting Step (Function 2) Same as U05 x x 0.00
U198 Customizable logic
0 to 9999 - - -
ROM version (Monitor)
U199 Customizable logic
0 to 9999 x 0
ROM version (For User setting)
5-22
5.2 Function Code Table
FUNCTION CODE
y07 (Stop bit selection) 0: 2 bits 1: 1 bit 0
y08 (Communication failure 0
0: No detection 1 to 60 s
detection time)
y09 (Response interval time) 0.00 to 1.00 s 0.01
y10 (Protocol selection) 0: Modbus RTU protocol 1
1: SX protocol (Loader protocol)
2: Fuji general-purpose inverter protocol
y11 RS-485 setting 2 1 to 255 x 1
(Station address)
y12 (Mode selection upon 0: Immediate erp trip 0
Chap 5
occurrence of an error) 1: erp trip after timer time operation
2: Retry communication during timer time operation and perform
erp trip if communication cannot be recovered. When
communication is recovered, continue to run.
3: Continue to run
y13 (Timer time) 0.0 to 60.0 s 2.0
y14 (Transmission speed) 0: 2400 bps 3
1: 4800 bps
2: 9600 bps
3: 19200 bps
4: 38400 bps
y15 (Data length selection) 0: 8 bits 1: 7 bits 0
y16 (Parity bit selection) 0: None (Stop bit: 2 bits) 0
1: Even number parity (Stop bit: 1 bits)
2: Odd number parity (Stop bit: 1 bits)
3: None (Stop bit: 1 bits)
y17 (Stop bit selection) 0: 2 bits 1: 1 bit 0
y18 (Communication failure 0
0: No detection 1 to 60 s
detection time)
y19 (Response interval time) 0.00 to 1.00 s 0.01
y20 (Protocol selection) 0: Modbus RTU protocol 0
1: SX protocol (Loader protocol)
2: Fuji general-purpose inverter protocol
y21 Set embedded CAN x 1 5-197
1 to 127
(Station address)
y24 (Transmission speed) 0: 125kbps 0
1: 20kbit/s
2: 50kbit/s
3: 125kbit/s
4: 250kbit/s
5: 500kbit/s
6: 800kbit/s
7: 1Mbit/s
y25 (Assign write function code 1) 0000 to FFFF (in hexadecimal) x 0000
y26 (Assign write function code 2) Data mapped I/O (Write) x 0000
y27 (Assign write function code 3) x 0000
y28 (Assign write function code 4) x 0000
y29 (Assign write function code 5) x 0000
y30 (Assign write function code 6) x 0000
y31 (Assign write function code 7) x 0000
y32 (Assign write function code 8) x 0000
5-23
5.2 Function Code Table
Under
Function Data Factory Related
Name Data setting range operation
code copy Default page
Change
y33 Set embedded CAN 0: Disable x 0 5-197
(Mode selection) 1: Enable
y34 (Mode selection in the event 0 to 15 0
of transmission abnormal 0: Upon occurrence of communication error, immediately perform
situation) ert trip.
1: After timer time operation from occurrence of communication
error, immediately perform ert trip.
2: Upon occurrence of communication error, communication
cannot be recovered by communication retry during timer time
operation, immediately perform ert trip.
3: Even if communication error occurred, continue to run without
er5 occurrence. After communication is recovered, operate
according to the communication command.
4 to 9: Same as 0.
10: After communication error occurred, stop deceleration and
perform ert trip.
11: After timer time operation from occurrence of communication
error, stop deceleration, and perform ert trip.
12: Upon occurrence of communication error, communication
cannot be recovered by communication retry during timer time
operation, stop deceleration. When communication is
recovered, continue to run according to communication
command.
13 to 15: Same as 3.
y35 (Transmission error timer time) 0.0 to 60.0 0.0
y95 Select data clear upon 0: Upon alarm occurrence of communication abnormal state, no 0 5-198
occurrence of communication function code Sxx data clear (Existing mode compatible)
abnormal situation 1: Upon alarm occurrence of communication abnormal state,
function code S01, S05, S19 data clear
2: Upon alarm occurrence of communication abnormal state, bit
clear for assigning operation command of function code S06
3: Above both 1 and 2 are clear operation
* Target alarm is er8, erp, er4, er5, ert
y97 Communication data storing 0: Store into nonvolatile memory (with restriction on the number of 0
method selection writes)
1: Write into temporary memory (no restriction on the number of
writes)
2: All save from temporary memory to nonvolatile memory
(After all save, return to Data 1)
y98 Bus link function Frequency command Run command 0
(Mode selection) 0: Follow H30 Follow H30
1: Command from bus link Follow H30
2: Follow H30 Command from bus link
3: Command from bus link Command from bus link
y99 Link Function for Support Frequency command Run command x 0 5-199
(Mode selection) 0: Follow H30, y98 Follow H30, y98
1: Command from FRENIC loader Follow H30, y98
2: Follow H30, y98 Command from FRENIC
loader
3: Command from FRENIC loader Command from FRENIC
loader
5-24
5.2 Function Code Table
FUNCTION CODE
K03 (Backlight brightness 0 (dark) - 10 (bright) 5 -
adjustment)
K04 (Contrast adjustment) 0 (low) - 10 (high) 5 -
K08 (LCD monitor status display) 0: Not displayed 1 -
1: Fully displayed
K15 (Sub-monitor display selection) 0: Operation guide display 0 -
1: Bar graph display
K16 (Sub-monitor 1 display 13: Output current 13 -
selection) 14: Output voltage
Chap 5
18: Calculated torque
K17 (Sub-monitor 2 display 19 -
19: Input power
selection)
20: PID command value
22: PID feedback value
23: Timer value
24: PID output
25: Load factor
26: Motor output
27: Analog input monitor
35: Input watt-hour
K20 (Bar graph 1 display selection) 1: Output frequency 1 (before slip compensation) 1 -
13: Output current
K21 (Bar graph 2 display selection) 13 -
14: Output voltage
K22 (Bar graph 3 display selection) 18: Calculated torque 19 -
19: Input power
25: Load factor
26: Motor output
K91 (< key shortcut selection) 0: disabled 0 -
11 to 99: respective mode
K92 (> key shortcut selection) 64 -
The keypad function K codes are used when the multi-function keypad (TP-A1) is connected. For details about the K codes, refer to the instruction manual for
the keypad.
5-25
5.2 Function Code Table
5-26
5.2 Function Code Table
FUNCTION CODE
3.70 to 5.49 3.7 15.00 7.67 5.79 11.25 1.93 5.24 0.8
5.50 to 7.49 5.5 22.50 11.00 5.28 14.31 1.40 4.75 1.0
7.50 to 10.99 7.5 29.00 12.50 4.50 14.68 1.57 4.03 1.2
11.00 to 14.99 11 42.00 17.70 3.78 15.09 1.07 3.92 1.3
15.00 to 18.49 15 55.00 20.00 3.25 16.37 1.13 3.32
18.50 to 21.99 18.5 67.00 21.40 2.92 16.58 0.87 3.34 2.0
22.00 to 29.99 22 78.00 25.10 2.70 16.00 0.90 3.28
Chap 5
30.00 to 36.99 30 107.0 38.90 2.64 14.96 0.80 3.10 2.3
37.00 to 44.99 37 130.0 41.50 2.76 16.41 0.80 2.30
2.5
45.00 to 54.99 45 156.0 47.50 2.53 16.16 0.80 2.18
55.00 to 74.99 55 190.0 58.60 2.35 16.20 0.94 2.45 2.6
75.00 to 89.99 75 260.0 83.20 1.98 16.89 0.80 2.33 2.8
90.00 to 109.9 90 310.0 99.20 1.73 16.03 0.80 2.31 3.2
From 110.0 110 376.0 91.20 1.99 20.86 0.66 1.73 3.5
*1: F05: The value for the model, in which the base frequency voltage 1 is not 200V, becomes the optimal value, which is different
from the above value.
5-27
5.2 Function Code Table
*1: F05: The value for the model, in which the base frequency voltage 1 is not 200V, becomes the optimal value, which is different
from the above value.
5-28
5.2 Function Code Table
FUNCTION CODE
3.00 to 4.99 3 7.90 3.57 3.15 20.81 1.17 5.91 0.6
5.00 to 7.49 5 12.6 4.78 3.34 23.57 1.50 5.24 0.8
7.50 to 9.99 7.5 18.6 6.23 2.65 28.91 1.17 4.75 1.0
10.00 to 14.99 10 25.3 8.75 2.43 30.78 1.17 4.03 1.2
15.00 to 19.99 15 37.3 12.7 2.07 29.13 1.00 3.92 1.3
20.00 to 24.99 20 49.1 9.20 2.09 29.53 1.00 3.32
Chap 5
25.00 to 29.99 25 60.0 16.70 1.75 31.49 1.00 3.34 2.0
30.00 to 39.99 30 72.4 19.80 1.90 32.55 1.00 3.28
40.00 to 49.99 40 91.0 13.60 1.82 25.32 0.47 3.10 2.3
50.00 to 59.99 50 115.0 18.70 1.92 24.87 0.58 2.30
2.5
37.00 to 44.99 60 137.0 20.80 1.29 26.99 0.35 2.18
75.00 to 99.99 75 174.0 28.60 1.37 27.09 0.35 2.45 2.6
100.0 to 124.9 100 226.0 37.40 1.08 23.80 0.23 2.33 2.8
125.0 to 149.9 125 268.0 29.80 1.05 22.90 0.35 2.31 3.2
From 150.0 150 337.0 90.40 0.96 21.61 0.39 1.73 3.5
5-29
5.2 Function Code Table
400V class
Motor capacity Applicable Rated No-load %R1 %X Rated slip Iron loss Starting
Setting range (kW) motor current current (%) (%) frequency factor 1 Mode
Capacitance (A) (A) (Auto
(kW) search delay
time 2)
P03/A17 P06/A20 P07/A21 P08/A22 P12/A26 P13/A27 H46
P02/A16
0.01 to 0.11 0.1 0.22 0.20 13.79 11.75 2.50 14.00
0.12 to 0.24 0.12 0.34 0.27 12.96 12.67 2.50 14.00
0.25 to 0.49 0.25 0.70 0.56 11.02 13.84 2.50 12.60
0.5
0.50 to 0.99 0.5 1.00 0.61 6.15 8.80 2.50 9.88
1.00 to 1.99 1 1.50 0.77 3.96 8.86 2.50 7.40
2.00 to 2.99 2 2.90 1.40 4.29 7.74 2.50 5.85
3.00 to 4.99 3 4.00 1.79 3.15 20.81 1.17 5.91 0.6
5.00 to 7.49 5 6.30 2.39 3.34 23.57 1.50 5.24 0.8
7.50 to 9.99 7.5 9.30 3.12 2.65 28.91 1.17 4.75 1.0
10.00 to 14.99 10 12.7 4.37 2.43 30.78 1.17 4.03 1.2
15.00 to 19.99 15 18.7 6.36 2.07 29.13 1.00 3.92 1.3
20.00 to 24.99 20 24.6 4.60 2.09 29.53 1.00 3.32
25.00 to 29.99 25 30.0 8.33 1.75 31.49 1.00 3.34 2.0
30.00 to 39.99 30 36.2 9.88 1.90 32.55 1.00 3.28
40.00 to 49.99 40 45.5 6.80 1.82 25.32 0.47 3.10 2.3
50.00 to 59.99 50 57.5 9.33 1.92 24.87 0.58 2.30
2.5
60.00 to 74.99 60 68.7 10.4 1.29 26.99 0.35 2.18
75.00 to 99.99 75 86.9 14.3 1.37 27.09 0.35 2.45 2.6
100.0 to 124.9 100 113.0 18.7 1.08 23.80 0.23 2.33 2.8
125.0 to 149.9 125 134.0 14.9 1.05 22.90 0.35 2.31 3.2
150.0 to 174.9 150 169.0 45.2 0.96 21.61 0.39 1.73 3.5
175.0 to 199.9 175 188.5 45.2 0.96 21.61 0.39 1.80 4.1
200.0 to 249.9 200 231.0 81.8 0.72 20.84 0.23 1.50 4.5
250.0 to 299.9 250 272.0 41.1 0.71 18.72 0.35 1.36
4.7
300.0 to 324.9 300 323.0 45.1 0.53 18.44 0.23 1.25
325.0 to 349.9 325 342.9 45.1 0.53 18.44 0.23 1.33 5.0
350.0 to 399.9 350 375.0 68.3 0.99 19.24 0.46 1.27 5.5
400.0 to 449.9 400 429.0 80.7 1.11 18.92 0.46 1.81
5.6
450.0 to 499.9 450 481.0 85.5 0.95 19.01 0.48 1.77
500.0 to 599.9 500 534.0 99.2 1.05 18.39 0.45 1.58 7.5
600.0 to 699.9 600 1.84
700.0 to 749.9 700 9.8
638.0 140.0 0.85 18.38 0.39
750.0 to 799.9 750 1.70
From 800.0 800 10.5
5-30
5.3 Description of Function Code
This is a function to protect currently set data by disabling to make changes in function code data (except F00) and
each types of command value (frequency setting, PID command) by / key operation from keypad.
FUNCTION CODE
1 ×: Change disabled* : Change enabled : Change enabled
2 : Change enabled : Change enabled ×: Change disabled
3 ×: Change disabled* : Change enabled ×: Change disabled
*Although it is not possible to change function code from keypad, function code F00 can be changed.
Chap 5
F00 data can be changed by the double key operation using " key + key" or " key + key''.
As a similar function related to data protection, "Editing approval command (Data change enabled) "WE-KP" " for
which digital input terminal is assigned, is available. ( Function code E01 to E05 Data = 19)
By combining data protection F00, protection of function code functions as follows:
Note • If "enable data change with keypad" [WE-KP] is set to the terminal by mistake, it is not possible to
make changes in function code. In this case, after shortening (ON) the terminal to which temporarily
"WE-KP" function is assigned, and the terminal [CM], change to the different function.
• "WE-KP" is the change approval signal of function code and this is not the function to protect
frequency setting and PID command by / key operation.
5-31
5.3 Description of Function Code
Select setting method of frequency setting. Set frequency setting 1 by function code F01, frequency setting 2 by
C30.
F01, C30
Command sources
data
0 Frequency setting by keypad (refer to the following descriptions to find the setting method)
Set by voltage value to be input in the terminal [12] (0 to ±10VDC, Maximum output frequency
1
/DC±10V
Setting by current value to be input in the terminal [C1] (C1 function) (4 to 20mADC or 0 to 20
mADC, Maximum output frequency / 20 mADC)
(Set slide switch SW4 of printed circuit board to [AI] side (factory default state), SW3 to [C1]
2 side (factory default state), respectively.)
(It is necessary to select C1 function (factory default state) by E-59=0)
(It is necessary to disable PTC input function by H26=0)
Set by the addition result of voltage value to be input in the terminal [12] (0 to ±10VDC,
Maximum output frequency /±10 VDC) and current value to be input in the terminal [C1] (C1
3 function) (4 to 20 mA DC or 0 to 20 mA DC, Maximum output frequency/20 mA DC)
When the addition result becomes maximum output frequency or higher, it is restricted by the
maximum output frequency)
Set by voltage value to be input in the terminal [C1] (V2 function) (0 to +10 VDC, Maximum
output frequency /+10 VDC)
(Set slide switch SW4 of printed circuit board to [AI] side (factory default state), SW3 to [V2]
5 side, respectively.)
(It is necessary to select V2 function by E59 = 1)
(It is necessary to disable PTC input function by H26 = 0)
Set by UP command "UP" and DOWN command "DOWN" assigned to the digital input terminal
7 It is necessary to assign UP command (Data = 17) and DOWN command (Data =18) to the
digital input terminal [X1] to [X5]. (E01 toE05)
8 Frequency setting by keypad (with balanceless bumpless function)
10 Set by pattern operation (C21 to C28)
Setting by pulse train input "PIN" (Data = 48), which was assigned to the digital input terminal
[X5]
12
Note: When using X5 terminal with pulse train input, it might be affected by noise from other
wire. Keep away from other wire from the wire to X5 terminal as far as possible.
5-32
5.3 Description of Function Code
(3) By pressing the / key again, it is possible to change the reference frequency. To save the set
frequency, press key. (E64=1: Factory default state). When the frequency is saved, it is possible to
operate with the saved frequency next time the power is turned on.
• Automatic saving method (Function code E64 = 0) is available other than the above method as a data
saving method of frequency setting.
• While the data of function code F01 is set to "0" or '8", when frequency setting method other than
frequency setting 1 (frequency setting 2, communication, multi-frequency) is selected as frequency
setting, it is not possible to change the reference setting with / key even if keypad is at
FUNCTION CODE
operation mode. In this case, pressing / key displays the currently selected reference
frequency.
• When setting is performed for such as frequency setting with / key, the displayed the least
significant digit flashes and the data is changed from the least significant digit and the changing digit
gradually shifts to the upper digit.
• In order to perform setting such as reference frequency, press / once and when the least
significant digit flashed, push down the key, and then, the flashing digit will move. Therefore, it is
possible to change the large numerical number easily. This operation is called cursor movement.
Chap 5
• When the data of function code F01 is set to "8", balanceless bumpless function becomes enable.
when switching to frequency setting with keypad from frequency setting method other than keypad,
the switched initial value of frequency setting with keypad succeeds the frequency setting before it is
switched. Even if frequency setting is switched by using this function, it is possible to perform
operation without shock.
Bias Gain
F01 Polarity
Input terminal Input range Base Base Filter Offset
data Bias Gain selection
point point
0 to +10V,
1 [12] F18 C50 C32 C34 C35 C33 C31
-10 to +10V
4 to 20 mA
2 [C1] (C1 function) F18 C50 C37 C39 C40 C38 C36
0 to 20 mA
[12]+ [C1] (C1 0 to +10V,
F18 C50 C32 C34 C35 C33 C31
function) -10 to +10V
3
(Set by result of 4 to 20 mA
addition) F18 C50 C37 C39 C40 C38 C36
0 to 20 mA
5 [C1] (V2 function) 0 to +10V F18 C50 C42 C44 C45 C43 C41
5-33
5.3 Description of Function Code
C40 data Terminal input range Handling of when bias value is set to minus
0 4 to 20 mA (Factory default)
Limit below 0 point with 0
1 0 to 20mA
10 4 to 20mA
Enable below 0 point as minus value.
11 0 to 20mA
5-34
5.3 Description of Function Code
In order to use [C1] terminal in C1 function, V2 function, and PTC function, the following switching is necessary.
GainBias
FUNCTION CODE
Terminal <Frequency setting 1: F01> <Frequency setting 2: C30>
Gain Gain
Point B Point B
Chap 5
[12] Bias Bias
Point A Point A
Analog input Analog input
Bias base Gain base Bias base Gain base
point point point point
Gain Gain
Point B Point B
[C1]
(C1 Bias Bias
function) Point A Point A
Analog input Analog input
Bias base Gain base Bias base Gain base
point point point point
Gain Gain
Point B Point B
[C1]
(V2 Bias Bias
function) Point A Point A
Analog input Analog input
Bias base Gain base Bias base Gain base
point point point point
5-35
5.3 Description of Function Code
For [12] + [C1] (C1 function) (setting by the result of addition), bias and gain are reflected to [12] and [C1]
(C1 function) individually, and added by frequency command value of the result.
Bias/gain
For single polarity (Terminal [12] (C35=1), Terminal [C1] (C1 function), Terminal [C1] (V2
function)
As the above diagram indicates, for reference frequency and analog input of frequency setting 1, it is possible to
set arbitrary relationship by A point (determined by bias (F18) and bias reference point (C50)) and B point
(determined by the gain corresponding to each analog input and the gain reference point (C32 and C34, C37 and
C39, and C42 and C44)).
For reference frequency and analog input of frequency setting 2 (C30), it is possible to set arbitrary relationship by
A point (determined by bias and bias reference point (C55 and C56, C61 and C62, and C67 and C68)) and B point
(determined by the gain corresponding to each analog input and the gain reference point (C32 and C34, C37 and
C39, and C42 and C44)).
Both data of bias and gain are set with 100% as the maximum frequency. The data of bias reference point and gain
reference point are set up with full scale of analog input (10V or 20mA) as100%.
By setting the bias to minus value, even if the analog input is single polar, it is possible to perform frequency setting
as bipolar. For terminal [C1] (C1 function), C40 is set to 10 or 11, and for terminal [C1] (V2 function), 1 is set to
C45, and then, the frequency setting at analog input at or below 0 point becomes negative polarity, as a result, it
becomes possible to perform forward and reverse operation only by analog command.
5-36
5.3 Description of Function Code
Reference frequency
(Maximum frequency: converted with F03 = 60 Hz as
100%)
Gain (C32)
Point
B
Point A
Bias (F18) Analog input (voltage)
FUNCTION CODE
(A point)
In order to set reference frequency to 0 Hz when analog input is 1V, set bias (F18) to 0%. At this point, 1V
becomes the bias reference point and 1V is equivalent to 10% against full scale 10V of terminal [12], therefore, set
the bias reference point (C50) to 10%.
(B point)
Chap 5
In order to set reference frequency so that the frequency becomes the highest when analog input is 5V, set the
gain (C32) to 100%. At this point, 5V becomes the gain reference point and 5V is equivalent to 50% against full
scale 10V of terminal [12], therefore, set the gain reference point (C34) to 50%.
The setting method without changing reference point and by using gain and bias individually is the same
as for our company's existing inverter.
Reference frequency
Gain
Point
B
5-37
5.3 Description of Function Code
When bias (F18) and bias reference point (C50) is set to arbitrary value (A1 point, A2 point, and A3
point, etc.), as shown in the diagram below, it is restricted by the bias value (F18).
Reference frequency
Point A1
Point
A2
Point
A3
• To input bipolar (0 to ±10 VDC) analog voltage at analog input (terminal [12]), set function code C35
to "0". When the data of C35 is "1", only DC 0 to +10V " is effective and negative polar input DC0 to
-10V is regarded as 0 (Zero) V.
• When setting reference frequency by display other than frequency (Hz), it is dependent on the data
setting of function code E48 (=3 to 5, and 7) of speed monitor selection.
When operating by single polar analog input as bipolar (terminal [C1] (C1 function) (C40 = 10,
11), terminal [C1] (V2 function) (C45 = 0)
For C1 function set C40 = 10, 11, for V2 function set C45 = 0, and by setting bias value to minus value, it is
possible to enter data as negative polarity at or below 0 point.
Example of frequency setting by V2 function when -100% is set to the bias value is shown in the diagram below.
Reference frequency
Reference frequency
+100%
F18 = -100.0%
5-38
5.3 Description of Function Code
FUNCTION CODE
Set initial value of reference frequency when starting UP/DOWN control.
H61 data Initial value of frequency setting when starting UP/DOWN control.
Mode to fix to "0"
When restarting operation (including when the power to the inverter is turned ON),
0
initial value of setting frequency by UP/DOWN control is cleared with "0". Increase
speed by UP command.
This is the mode to set reference frequency at the previous UP/DOWN control as the
Chap 5
initial value.
1 The inverter internally holds the output frequency set by UP/DOWN control and start
control from the previous operation frequency at the next restart (including powering
ON).
At the restart of operation, before the internal frequency reaches the previous output frequency, when
UP/DOWN command is input, output frequency at the point is held internally and start UP/DOWN control
from the value. Therefore, the previous output frequency data is overwritten and deleted.
Frequency
Internally held frequency
Output frequency
Run
command
UP
command
< Initial value of UP/DOWN control when setting method of frequency setting is switched>
The initial value when setting method of frequency setting is set to UP/DOWN control is shown in the following
table.
Setting method prior to Initial value of UP/DOWN control
Switching signal
switching H61=0 H61=1
Setting other than Frequency setting
UP/DOWN (F01, C30) 2/ Frequency Reference frequency by setting method prior to switching
setting 1
PID control PID Cancel Reference frequency by PID control (PID output)
Multi-frequency Multi-frequency Reference frequency by Reference frequency by
selection setting method prior to previous UP/DOWN control
Communication Link operation switching
selection
5-39
5.3 Description of Function Code
+Polarity –Polarity
As shown in the figure, set input pulse frequency [kp/s] to function code d62 (command (pulse train input) pulse
correction coefficient 1) and set frequency setting value [Hz] at the value set to function code d63 (command (pulse
train input) pulse correction coefficient 2) by function code d62. At this time, the relationship formula of input pulse
frequency to be entered and frequency setting value f* (or speed command value) is as follows:
Pulse correction coefficient
* 2 (d63)
f [Hz] = Np [kp/s] ×
Pulse correction coefficient
1 (d63)
f* [Hz]: Frequency setting value
Np [kp/s]: Input pulse frequency to be input
Depending on the pulse train sign, polarity of the command is determined. Rotation direction of the motor is
determined by the polarity of pulse train input and "FWD"/"REV" command. The relationship between the pulse
train input polarity and rotation direction is specified in the table.
5-40
5.3 Description of Function Code
The relationship between the pulse train input polarity and rotation direction
FUNCTION CODE
Switch frequency setting 1 (F01) and frequency setting 2 (C30) by the signal "Frequency setting 2/frequency
setting 1" "Hz2/ Hz1", which was assigned to the extraneous digital input terminal.
(Refer to Function code E01 to E05 (Data =11) to find the details of "Hz2/ Hz1".
Chap 5
ON Frequency setting 2 (C30)
F02 Operation
Select setting method of run command. Indicate instruction method of run/stop and rotation direction
(forward/reverse rotation) for each setting method.
Digital input signal, "FWD", "REV" needs to be assigned to terminal [FWD], [REV].
( Function code E98, E99 data = 98, 99)
5-41
5.3 Description of Function Code
Refer to Function code E01 to E05 (Data =6) to find the details of "HLD".
frequency
Output
Forward
rotation
Reverse rotation
Ignored
As a setting method of run command, high-priority setting method (remote/local switch (refer to 3.3.7 in Chapter 3),
communication, etc.) are available in addition to the above mentioned settings.
F03 specifies the maximum frequency that the inverter outputs. When the device to be driven is set to rated or
higher, the device may be damaged. Make sure to make an adjustment to design mode value of the machinery.
• Data setting range: 25.0 to 500.0 (Hz)
Modes Control mode Data setting range Remarks
HD/HND/HHD mode V/f control 500 Hz
ND mode V/f control 120 Hz Restricted internally.*
* When setting is performed by exceeding the maximum setting range (for example, 500 Hz), speed setting and
analog output (FMA) become input/output mode of full scale/setting value (10V/ 500Hz). However, it is internally
restricted (for example, 120Hz), therefore, even if 10V is input for setting value, the value is restricted internally
by 2.4 V (equivalent to 120 Hz), not by 500Hz.
Use function code F80 to switch between ND, HD, HND and HHD modes.
Inverter can perform setting of high speed operation easily. When changing the setting, make sure to check
the motor and machine mode before use.
Injuries could occur. Failure may occur.
When changing maximum output frequency (F03) in order to make the operation frequency a larger
value, change the frequency limiter (upper limit) (F15) as well.
5-42
5.3 Description of Function Code
Set the base frequency and base frequency voltage that are essential to operation of the motor. By combining
related function code H50 to H53, H65, and H66, it is possible to set non-linear V/f pattern (weak or strong voltage
by arbitrary point) and perform setting of V/f characteristics that is suitable for the load.
Impedance of the motor becomes larger with high frequency, and when output voltage becomes less, output torque
may be reduced. In order to prevent this, use when increasing voltage by high frequency at the maximum output
voltage 1. However, it is not possible to output voltage at or higher than the input power voltage of the inverter.
Function code
Point of V/f Remarks
Frequency Voltage
Maximum output During auto torque boost, vector without speed sensor, the
F03 F06
FUNCTION CODE
frequency maximum output voltage setting is disabled.
Base frequency F04 F05
Non-linear V/f 3 H65 H66
This code is disabled during auto torque boost, vector
Non-linear V/f 2 H52 H53
without speed sensor.
Non-linear V/f 1 H50 H51
<Setting example>
Chap 5
Normal V/f pattern setting
Output voltage (V)
Output
frequency
Base frequency Maximum output frequency 1
Output
frequency
Non-linear V/f Non-linear Non-linear Base Maximum
frequency 1 frequency 1
pattern 1 V/f pattern 2 V/f pattern 3
(frequency) (frequency) (frequency)
5-43
5.3 Description of Function Code
The voltage that the inverter can output is lower than the input voltage of the inverter. Appropriately set
the voltage in accordance with the mode of the motor.
When 0.0 is set, the setting becomes the pattern without using non-linear V/f pattern.
(limited to 120 Hz (max.) with the ND mode)
5-44
5.3 Description of Function Code
Acceleration time sets the time when the output frequency reaches the maximum output frequency from 0Hz, and
deceleration time sets the time until when the output frequency reaches 0Hz from the maximum.
• Data setting range: 0.00 to 6000 (s)
FUNCTION CODE
Starting frequency 1 Stop frequency
Actual Actual
acceleration time deceleration time
Acceleration/Deceleration time
Type of Function code
Chap 5
Acceleration/ Switching factor of acceleration/deceleration time
Deceleration
deceleration Acceleration time ( Function code E01 to E05)
time
time
Acceleration/ "RT2" "RT1"
deceleration F07 F08
OFF OFF
time 1
Acceleration/
Switch by acceleration/deceleration
deceleration E10 E11 OFF ON
selection "RT1" "RT2". (Data = 4 or 5)
time 2
When there is no assignment,
Acceleration/
acceleration/deceleration time 1 (F07, F08)
deceleration E12 E13 ON OFF
are valid.
time 3
Acceleration/
deceleration E14 E15 ON ON
time 4
When jogging operation "JOG" is ON, switch to the mode with which
At jogging H54 H55 jogging operation is possible. (Data = 10)
( Function code C20)
Turning the Force to stop "STOP" command OFF causes the motor to
At Force to decelerate to a stop in accordance with the deceleration time for
- H56 forced stop (H56). After the motor stops, the inverter enters the alarm
stop
state with the alarm er6 displayed. (Data = 30)
5-45
5.3 Description of Function Code
S-curve acceleration/deceleration
For the purpose of decreasing the shock on the load machine side, smoothen the speed change at the start of
acceleration and right before it becomes constant speed, and at the start of deceleration and right before the stop
of deceleration. As for s-curve acceleration/deceleration range, fix with 5% for S-curve acceleration/deceleration
(weak), and for S-curve acceleration/deceleration (arbitrary), it is possible to set individually for each 4 locations by
function code H57 to 60. The specified acceleration/deceleration time determines acceleration of linear part and
the actual acceleration/deceleration time becomes longer than the specified acceleration /deceleration time.
Output frequency
Time
Acceleration/Deceleration time
< S-curve acceleration/deceleration (Weak): When frequency change is 10% or higher than the maximum
frequency>
Acceleration or deceleration time (s) = (2 5/100 + 90/100+ 2 5/100) reference
acceleration or deceleration time
= 1.1 reference acceleration or deceleration time
< S-curve acceleration/deceleration (Arbitrary: When 10% at the start, 20% at the end): When frequency change is
30% or higher than the maximum frequency.>
Acceleration or deceleration time (s) = (2 10/100 + 70/100 + 2 20/100) (reference
acceleration or deceleration time)
= 1.3 (reference acceleration or deceleration time)
5-46
5.3 Description of Function Code
Curve acceleration/deceleration
This is a pattern to perform linear acceleration/deceleration (rated torque) at or below base frequency and
acceleration becomes gradually slower at or higher than the base frequency, and acceleration/deceleration with
constant load rate (rated output).
It is possible to accelerate/decelerate with the maximum capability of the motor to be driven by the inverter.
Torque/output
Acceleration torque
Acceleration output (kW)
Output frequency
Base frequency The diagram on the left
shows pattern at
acceleration.
FUNCTION CODE
Output frequency This is the same as at
deceleration.
Maximum frequency
Base frequency
Chap 5
Time
Specified acceleration time
For details of torque boost 1 setting, refer to the section of function code F37.
F10 to F12 Electronic thermal 1 (for Motor protection) (Characteristics selection, Operation mode,
Thermal time constant)
In order to detect overload of motor (electronic thermal function by inverter output current), set temperature
characteristics of motor (characteristics selection (F10), thermal time constant (F12), and operation level (F11).
When overload of motor is detected, inverter is turned off, and protect the motor with motor overload alarm 0l1.
Improper setting of the electronic thermal function may result in a failure to protect the motor from
burning.
Temperature characteristics of motor is used for motor overload early warning "OL" as well. Even if only
overload early warning is used, it is necessary to set temperature characteristics of the motor (F10, F12).
( Function code E34)
When setting motor overload alarm as disable, set F11 = 0.00 (Disable).
For PTC thermistor built-in motor, by connecting PTC thermistor to terminal [C1], it is possible to protect
the motor. Refer to H26 to find the details.
5-47
5.3 Description of Function Code
The following diagram shows electronic thermal operation characteristics diagram when F10=1 is set. The
characteristics coefficient α1 and α3 and the switch coefficient f2, f3 differ depending on the characteristics of the
motor.
Each coefficient that is set by motor characteristics that is selected by motor capacitance and motor selection
(P99) is shown in the table below.
fb = Base frequency
fb = 60 Hz for base
frequency of 60 Hz or
higher
Output frequency
5-48
5.3 Description of Function Code
When F10=2 is set, cooling effect by output frequency will not decrease, therefore, operation level becomes
constant value (F11) without decrease.
FUNCTION CODE
• Data setting range: 1 to 135% of the rated current value of inverter (continuous allowance current value)
Normally, set to the motor continuous allowance current (in general, about 1.0 to 1.1 times of motor rated current)
when operating at base frequency.
When setting electronic thermal as disable, set (F11 = 0.00: Disable)
Chap 5
F12 sets thermal time constant of the motor. For operation level that is set by F11, set the electronic thermal
operation time when 150% of current is flowed continuously. Thermal time constant of general-purpose motor of
Fuji Electric and general motors is 5 minutes for 22 kW or lower, and 10 minutes (factory default state) for 30kW or
higher.
• Data setting range: 0.5 to 75.0 (min)
(Example) When the data of function code F12 is set to "5" (5 minutes).
As shown in the diagram below, when 150% of current of operation level that was set flows for 5 minutes, motor
overload (alarm 0l1) protection function will operate. In addition, with 120%, it is operated for 12.5 minutes.
The time when alarm actually occurs is shorter than the set data because the time until the current reaches 150%
level after exceeding the continuous allowance current (100%) is considered.
<Example of current-operation time characteristics>
Operation time (min.)
Changed
with F12
5-49
5.3 Description of Function Code
Set the operation for when momentary power failure occurs (trip operation, restart operation method at
auto-restarting)
5-50
5.3 Description of Function Code
When momentary power failure restart operation (F14 = 3 to 5) is selected, operation will resume automatically
at auto-restarting. Design your machinery so that safety is ensured even at restarting.
Otherwise an accident could occur.
FUNCTION CODE
command input waiting state, momentary power failure restart mode will be released and start from normal starting
frequency. Therefore, input run command within 2 seconds after auto-restarting or hold run command by off-delay
timer or mechanical latch relay.
When run command is from keypad, input of rotation direction command of the mode (F02 = 0) with which rotation
direction command is determined by the terminal, is the same. For rotation direction fixed mode (F02 = 2, 3), run
command is held within the inverter, therefore, restart immediately the inverter becomes at inverter ready to run
state.
Power Power
Chap 5
failure restoration
DC link bus
voltage
Undervoltage level
Run command
Restart
5-51
5.3 Description of Function Code
• At auto-restarting, wait 2 seconds for input of run command, however, if momentary power failure
allowance time (H16) is elapsed after the state is judged as power failure, the state of run command
input waiting for 2 seconds will be canceled and normal starting operation is performed.
• When coasts to a stop command "BX" is entered during power failure, momentary power failure
restart waiting state is released and return to normal run mode, and when run command is inputted,
start from normal starting frequency.
• Detection of momentary power failure within the inverter is performed by detecting DC link bus voltage
drop of the inverter. With the structure in which a magnetic contactor is equipped on the output side of
the inverter, there will be no operation power of the magnetic contactor at momentary power failure
and the magnetic contactor becomes at open state. When the magnetic contactor becomes open,
connection of inverter and motor is released and load of the inverter is shutdown. Therefore, it
becomes difficult to decrease DC link bus voltage of the inverter and it may not be judged as a
momentary power failure. If this is the case, momentary power failure restart will not be performed
normal. As a countermeasure against this case, by connecting auxiliary contact signal of the magnetic
contactor to the interlock signal "IL" it is possible to detect momentary power failure without fail.
Function code E01 to E05 Data = 22
When motor speed decreases during momentary power failure, and when restarting from frequency of before
momentary power failure after power is recovered (auto-restarting), current limiter becomes active and output
frequency of the inverter decreases automatically. When output frequency and motor rotation speed synchronize,
the speed is accelerated up to the original output frequency. Refer to the figure below. However, it is necessary to
enable instantaneous overcurrent limiting (H12 = 1) to bring in synchronization of the motor.
Power Power
F14 = 4 failure restoration
DC link bus
voltage Undervoltage
Time
Synchronization
Auto-restarting after
momentary power failure IPF
Time
5-52
5.3 Description of Function Code
Power Power
failure restoration
DC link bus
voltage
Motor speed/output
frequency
FUNCTION CODE
Output frequency Motor speed
Chap 5
auto search.
• Use 60 Hz or below for auto-searching
• Note that auto search may not fully provide the performance depending on load conditions, motor
parameters, wiring length, and other external factors.
• When output circuit filter OFL--2, -4 is equipped on the output side of the inverter,
auto-searching is disabled. Use OFL--A type.
Momentary power failure restart (Momentary power failure allowance time) (H16)
Set the maximum time for after momentary power failure (undervoltage level) occurs and up until restart (setting
range: 0.0 to 30.0 s). Set coast to a stop time which is allowable for machine and equipment. Momentary power
failure restart operation is performed within the specified time, however, if the set time is exceeded, the inverter
judges the state as a power shut down, and then operates as powering on again without performing momentary
power failure restart operation.
Power failure Power restoration
DC link bus
voltage
Undervoltage level
Run command
(case 1)
Restart
Run command
(case 2)
5-53
5.3 Description of Function Code
When momentary power failure allowance time (H16) is set to "999", momentary power failure restart is performed
until DC link bus voltage decreases by momentary power failure restart allowance voltage (50 V (200 V level), 100
V (400 V level), however, if the voltage becomes at or below the momentary power failure allowance voltage, the
state is judged as a power shut down. As a result, the inverter operates as powering ON again without performing
momentary power failure restart operating.
The time until voltage decreases to the momentary power failure restart allowance voltage from
undervoltage differs greatly depending on the inverter capacitance and with/without option.
DC link bus
voltage
Undervoltage level
Inverter
status (1) In operation Preparation complete
Run
command
Restart
Factory default: At the factory default state, setting is performed so that it is appropriate to the standard motor
(refer to table A at the end of "5.1 Function Code Overview"). Basically, there is no need to
modify the default setting. However, when problems occur due to the long holding time or
decrease in flow rate of pump becomes significant, change to about half of the standard value
and make sure that alarm etc. will not occur.
5-54
5.3 Description of Function Code
When frequency lowering rate is increased, regeneration operation is performed at the moment when
output frequency of the inverter and rotation speed of inverter synchronize, and overvoltage trip may
occur. When frequency lowering rate is reduced, the time until output frequency of the inverter and motor
rotation speed synchronize (current limiting operation) becomes longer, and protection operation of
inverter overload may be activated.
FUNCTION CODE
Restart of momentary power failure (Continue to run level) (H15)
Continue to run (P, I) (H92, H93)
• Trip after momentary deceleration is stopped
When trip after deceleration stopped is selected (F14 = 2), at momentary power failure restart operation (Mode
selection), momentary power failure occurs while operating the inverter, and deceleration stop control starts when
DC link bus voltage of the inverter becomes at or drops below the continuous running level.
Adjust voltage level of DC link bus to start deceleration stop control by H15.
Chap 5
Under decelerate-to-stop control, the inverter decelerates its output frequency keeping the DC link bus voltage
constant using the PI processor.
P (proportional) and I (integral) components of the PI processor are specified by H92 and H93, respectively.
For normal inverter operation, it is not necessary to modify data of H15, H92 or H93.
• Continue to run
When momentary power failure restart operation (Continue to run) is selected (F14 = 3) at momentary power
failure restart (operation selection), momentary power failure occurs while operating the inverter and continue to
run control starts when DC link bus voltage of the inverter becomes at or drops below the continue to run level.
Adjust continue to run level to start continue to run control by H15.
Under the continue to run control, the inverter continues to run keeping the DC link bus voltage constant using the
PI processor.
P (proportional) and I (integral) components of the PI processor are specified by H92 and H93, respectively.
For normal inverter operation, it is not necessary to modify data of H15, H92 or H93.
Power failure Power restoration
DC link bus
voltage Continuous running reset level (H15 + α)
Continuous running level (H15)
Undervoltage level
Inverter output
frequency
Power α
supply
group 22 kW or below 30 kW or above
200 V 5V 10 V
400 V 10 V 20 V
5-55
5.3 Description of Function Code
Even if "Deceleration stop control" or "Continue to run", is selected, the inverter may not be able to do so
when the inertia of the load is small or the load is heavy, due to undervoltage caused by a control delay.
In such a case, when "Deceleration stop control" is selected, the inverter allows the motor to coast to a
stop; when "Continue to run" is selected, the inverter saves the output frequency being applied when the
undervoltage alarm occurs and perform momentary power failure restart operation.
When the input power voltage for the inverter is high, setting the continue to run level high makes the
control more stable even if the inertia of the load is relatively small. Raising the continuous running level
too high, however, might cause the continue to run control activated even during normal operation.
When the input power voltage for the inverter is extremely low, continue to run control might be activated
even during normal operation, at the beginning of acceleration or at an abrupt change in load. To avoid
this, lower the continuous running level. Lowering it too low, however, might cause undervoltage that
results from voltage drop due to a control delay.
Before you change the continuous running level, make sure that the continuous running control will be
performed properly, by considering the fluctuations of the load and the input voltage.
F15, F16 Frequency Limiter (Upper limit), Frequency Limiter (Lower limit)
Related function codes H63 Lower limit Limiter (Mode
selection)
• When changing the frequency limiter (High) (F15) in order to raise the reference frequency, be sure to
change the maximum frequency (F03) accordingly.
• Set each function code related to operation frequency so that the relationship among data becomes
the following magnitude relationship.
- F15>F16, F15>F23, F15>F25
- F03>F16
However, F23 is the starting frequency, and F25 is stop frequency
If any wrong data for these function codes is specified, the inverter may not run the motor at the
desired speed, or cannot start it normally.
5-56
5.3 Description of Function Code
Refer to the description of function code F01 to find the details of bias (Frequency setting 1) setting.
These function codes specify the DC braking that prevents motor 1 from running by inertia during
decelerate-to-stop operation.
If the motor enters a decelerate-to-stop operation by turning OFF the run command or by decreasing the reference
frequency below the stop frequency, the DC braking starts when output frequency reached the DC braking starting
frequency. Set frequency (F20), operation level (F21), and operation time (F22) to start DC braking when
deceleration is stopped.
Setting the braking time to "0.00" (F22 = 0) disables the DC braking.
FUNCTION CODE
By H195, it is possible to perform DC braking when starting up inverter. By doing so, it is efficient for preventing
from falling down when the brake is released and when load is decreased, and prompt torque startup when starting
up.
Chap 5
• Data setting range: 0.0 to 60.0 (Hz)
Operation level (F21)
F21 specifies the output current level to be applied when the DC braking is activated. The function code data
should be set, assuming the rated output current of the inverter as 100%, in increments of 1%.
• ND:0 to 60(%), HD/HND:0 to 80%,HHD:0 to 100%
The inverter rated output current differs between the ND/HD/HND/HHD modes.
5-57
5.3 Description of Function Code
Decelerate-to-stop start
Output
frequency (Hz)
DC braking 1
(braking starting
frequency) (F20)
Time
DC braking 1
(braking time)
(F22)
DC braking 1
(braking level)
DC braking current (F21)
Time
DC braking (braking
response mode)
(H95)
It is also possible to input DC braking command "DCBRK" by using an external digital input signal as the
terminal command. As long as the DCBRK is ON, the inverter performs DC braking, regardless of the
braking time specified by F22. (Refer to function code E01 to E05 Data =13 to find the details of
"DCBRK")
Turning the “DCBRK” ON even when the inverter is in a stopped state activates the DC braking. This
feature allows the motor to be excited before starting, resulting in smoother acceleration (quicker
build-up of acceleration torque) (under V/f control).
In general, specify data of function code F20 at a value close to the rated slip frequency of motor. If an
extremely high value is set, control may become unstable and an overvoltage alarm may result in some
cases.
The DC braking function of the inverter does not provide any holding mechanism.
Injuries could occur.
5-58
5.3 Description of Function Code
FUNCTION CODE
Output
current
DC braking
(operation time at startup)
(H195)
Chap 5
Operating
command
Inter
operation
status
5-59
5.3 Description of Function Code
F23 to F25 Starting Frequency1, Starting Frequency 1 (Holding time), Stop frequency
Related function codes
F39 Stop frequency (Holding time)
Starting
frequency 1 Stop frequency
Time
If the starting frequency is lower than the stop frequency, the inverter does not output any power as long
as the reference frequency does not exceed the stop frequency.
5-60
5.3 Description of Function Code
Item Characteristics
Carrier frequency Low to High
Motor sound noise emission High Low
Motor temperature (due to
High Low
harmonics components)
Ripples in output current
FUNCTION CODE
Large Small
waveform
Leakage current Low High
Electromagnetic noise
Low High
emission
Inverter loss Low High
Chap 5
Setting range of carrier frequency is as follows.
Specifying a carrier frequency that is too low will cause the output current waveform to have a large
amount of ripples. As a result, the motor loss increases, causing the motor temperature to rise.
Furthermore, the large amount of ripples tends to cause a current limiting alarm. When the carrier
frequency is set to 1 kHz or lower, therefore, reduce the load so that the inverter output current comes to
be 80% or less of the rated current.
When a high carrier frequency is specified, the temperature of the inverter may rise due to the ambient
temperature rise or an increase of the load. If it happens, the inverter automatically decreases the carrier
frequency to prevent the inverter overload (0lu) . With consideration for motor noise, the automatic
reduction of carrier frequency can be disabled. Refer to the description of H98.
5-61
5.3 Description of Function Code
If the tone level is set too high, the output current may become unstable, or mechanical vibration and
noise may increase. Also, this function code may not be very effective for certain types of motor.
F29 to F35 Terminal [FM], [FM2] (Mode selection, Output gain, Function selection, Pulse rate)
These function codes allow outputting monitor data such as output frequency and output current to terminal [FM],
[FM2] as analog DC voltage, current, and pulse ([FM] only). In addition, voltage and current value to be output to
terminal [FM], [FM2] is adjustable.
When switching voltage, current, and pulse, it is necessary to switch both mode selection function code
and switch on the PCB.
Terminal [FM2] is mounted only on C (for China).
There is no pulse output function for terminal [FM2]
Mode selection
Terminal Gain Function Pulse rate Switch
function
[FM] F29 F30 F31 F33 SW5
[FM2] F32 F34 F35 None SW7
F29 data Terminal [FM] output form Control PCB switch (SW5)
0 Voltage output (0 to +10 VDC) FMV side
1 Current output (4 to 20 mA DC)
FMI side
2 Current output (0 to 20mA DC)
3 Pulse output FMP side
F32 data Terminal [FM2] Output form Control PCB switch (SW7)
0 Voltage output (0 to +10 VDC) FMV side
1 Current output (4 to 20 mA DC)
FMI side
2 Current output (0 to 20mA DC)
The output current is not isolated from analog input, and does not have an isolated power supply.
Therefore, if an electrical potential relationship between the inverter and peripheral equipment has been
established, e.g., by connecting an analog, cascade connection of a current output device is not
available.
Keep the optimum connection wire length.
5-62
5.3 Description of Function Code
Meter
FUNCTION CODE
Function selection (F31, F35)
F31, F35 specifies what is output to the output terminal [FM], [FM2].
F31
[FMA] output Data Definition of monitor amount 100%
data
Output frequency 1 Output frequency of the inverter
0 (before slip (Equivalent to the motor Maximum frequency (F03)
Chap 5
compensation) synchronous speed)
Output frequency 2
1 (after slip Output frequency of the inverter Maximum frequency (F03)
compensation)
2 Output current Output current (RMS) of the inverter Twice the inverter rated current
200 V class: 250 V
3 Output voltage Output voltage (RMS) of the inverter
400 V class: 500 V
4 Output torque Motor shaft torque Twice the rated motor torque
Load factor (Equivalent to the
5 Load factor Twice the rated motor load
indication of the load meter)
Twice the rated motor output
6 Input power Input power of the inverter (Motor rated power dependent on
F80)
7 PID feedback amount Feedback amount under PID control 100% of the feedback amount
200 V class: 500 V
9 DC link bus voltage DC link bus voltage of the inverter
400 V class: 1000 V
Command from communication
10 Universal AO ( RS-485 communication user 20,000/100%
manual)
Twice the rated motor output
13 Motor output Motor output (kW)
(P02/A16 setting value standard)
For meter calibration Always full scale (equivalent to 100%)
14 Calibration
Full scale output Output
15 PID command (SV) Command value under PID control PID command 100%
Output level of the PID processor
16 PID output (MV) under PID control (Frequency Maximum frequency (F03)
command)
5-63
5.3 Description of Function Code
F31
[FMA] output Data Meter scale (Full scale at 100%)
data
Heat skin detection temperature of
18 Heat sink temperature 200°C/100%
inverter
Customizable logic
111 Enable only at analog output 100% to 100%
output signal 1
Customizable logic
112 Enable only at analog output 100% to 100%
output signal 2
Customizable logic
113 Enable only at analog output 100% to 100%
output signal 3
Customizable logic
114 Enable only at analog output 100% to 100%
output signal 4
Customizable logic
115 Enable only at analog output 100% to 100%
output signal 5
If F31 = 16 (PID output), J01 = 3 (Dancer control), and J62 = 2 or 3 (Ratio compensation enabled), the
PID output is equivalent to the ratio against the primary reference frequency and may vary within 300%
of the frequency. The monitor displays the PID output in a converted absolute value (%). To indicate the
value up to the full-scale of 300%, set F30 data to "33" (%).
11.2 to
12.0V
Instruments
5-64
5.3 Description of Function Code
F37 specifies V/f pattern, torque boost type, and auto energy saving operation in accordance with the
characteristics of the load.
Auto
F37
V/f characteristics Torque boost Energy-saving Applicable load
data
Operation
Variable torque V/f Variable torque load
0 By F09 torque
pattern (General-purpose fan and pumps)
boost
1 Constant torque load
Disable
Linear V/f pattern Constant torque load (To be selected
2 Auto torque Boost if a motor may be over-exited at no
load)
Variable torque V/f Variable torque load
3 By F09 torque
pattern (General-purpose fan and pumps)
boost
FUNCTION CODE
4 Constant torque load
Action
Linear V/f pattern Constant torque load (To be selected
5 Auto torque Boost if a motor may be over-exited at no
load)
If a required "load torque + acceleration toque" is 50% or more of the rated torque, it is recommended to
select the linear V/f pattern. Factory default is set to linear V/f pattern.
Chap 5
V/f characteristics
The FRENIC-MEGA series of inverters offer a variety of V/f patterns and torque boosts, which include V/f patterns
suitable for variable torque load such as general fans and pumps and for constant torque load (including special
pumps requiring high starting torque). Two types of torque boosts are available: manual and automatic.
When the variable torque V/f pattern is selected (F37 = 0 or 3), the output voltage may be low at a low
frequency zone, resulting in insufficient output torque, depending on the characteristics of the motor and
load. In such a case, it is recommended to increase the output voltage at the low frequency zone using
the non-linear V/f pattern.
Recommended value: H50 = 1/10 of the base frequency
H51 = 1/10 of the voltage at base frequency
5-65
5.3 Description of Function Code
Torque boost
• Manual torque boost by F09 (Manual adjustment)
• Data setting range: 0.0 to 20.0 (%), (100%/base frequency voltage)
In torque boost using F09, constant voltage is added to the basic V/f pattern, regardless of the load. To secure a
sufficient starting torque, manually adjust the output voltage to optimally match the motor and its load by using F09.
Specify an appropriate level that guarantees smooth Startup and yet does not cause over-excitation at no or light
load.
Torque boost using F09 ensures high driving stability since the output voltage remains constant regardless of the
load fluctuation.
Specify the function code F09 data in percentage to the base frequency voltage. At factory shipment, boost amount
with which approx. 100% of starting torque can be assured, is specified.
• Specifying a high torque boost level will generate a high torque, but may cause overcurrent due to
over-excitation at no load. If you continue to drive the motor, it may overheat. To avoid such a
situation, adjust torque boost to an appropriate level.
• When the non-linear V/f pattern and the torque boost are used together, the torque boost takes effect
below the frequency on the non-linear V/f pattern’s point.
Increase output
Rated voltage at voltage with Torque
base frequency 1 boost 1 (F09)
Non-linear V/f
pattern 1 (voltage)
Torque boost 1
Output frequency
Non-linear V/f
pattern 1 Base
(frequency) frequency 1
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5.3 Description of Function Code
• This function controls in accordance with motor characteristics. Therefore, set the base frequency 1
(F04), base frequency voltage 1 (F05), and other pertinent motor parameters (P01 through P03 and
P06 through P99) in line with the motor capacity and characteristics, or else perform auto-tuning
(P04).
• When a special motor is driven or the load does not have sufficient rigidity, the maximum torque might
decrease or the motor operation might become unstable. In such cases, do not use auto torque boost
but choose manual torque boost using F09 (F37 = 0 or 1).
For details about the setting of the stop frequency (holding time), refer to the description of F23.
FUNCTION CODE
Chap 5
5-67
5.3 Description of Function Code
If the inverter output torque exceeds the specified levels of the torque limiters (F40, F41, E16, E17, and E61 to
E63), the inverter controls the output frequency and limits the output torque for preventing a stall.
To use the torque limiters, it is necessary to configure the function codes listed in the table below.
In braking, the inverter increases the output frequency to limit the output torque. Depending on the
conditions during operation, the output frequency could dangerously increase. H76 (Frequency
increment limit for braking) is provided to limit the increasing frequency component.
Output frequency
Base frequency
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5.3 Description of Function Code
Torque limiter (F40, F41, E16, E17) Data setting range: 0 to 300%; 999 (Disable)
These function codes specify the operation level at which the torque limiters become activated, as the percentage
of the motor rated torque.
Function
Name Torque limit feature
code
F40 Torque limiter 1 (Drive) Driving torque current limiter 1
F41 Torque limiter 1 (Braking) Braking torque current limiter 1
E16 Torque limiter 2 (Drive) Driving torque current limiter 2
E17 Torque limiter 2 (Braking) Braking torque current limiter 2
Although the setting range of the torque is 300%, the torque limiter determined by the overload current of
the unit internally limits the torque current output. Therefore, the torque current output is automatically
limited at a value lower than 300%, the maximum setting value.
FUNCTION CODE
The torque limit value can be specified by analog inputs (voltage or current) through terminals [12], [C1] (C1
function), and [C1] (V2 function). Assign by function code E61, E62, E63 (Terminal [12], [C1] (C1 function), [C1] (V2
function)(Extension function selection) as follows.
Chap 5
If these terminals have been set up to have the same data, the operation priority is given in the following order: E61
> E62 > E63
Refer to E59 on how to use terminals [C1] (C1 function) and [C1] (V2 function).
Torque limiter levels specified via communications link (S10, S11)
The torque limiter levels can be changed via the communications link. Communication dedicated code S10, S11
interlocks with the function code F40, F41.
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5.3 Description of Function Code
Torque limiter (Braking) (Frequency increment limit for braking) (H76) Data setting range:
0.0 to 500.0 (Hz)
H76 specifies the increment limit of the frequency in limiting torque for braking. The factory default is 5.0 Hz. If the
increasing frequency during braking reaches the limit value, the torque limiters no longer function, resulting in an
overvoltage trip. Such a problem may be avoided by increasing the setting value of H76.
The torque limiter and current limiter are very similar in function. If both are activated concurrently, they
may conflict with each other and cause hunting. Avoid concurrent activation of these limiters.
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5.3 Description of Function Code
F42 data Control mode Basic control Speed feedback Speed control
Frequency
0 V/f control: No slip compensation
control
Vector control without speed sensor
Dynamic torque vector control V/f control Disable With slip
1 compensation
(With slip compensation and auto
torque boost) Frequency
control
2 V/f control: With slip compensation
FUNCTION CODE
Under this control, the inverter controls a motor with the voltage and frequency according to the V/f pattern
specified by function codes. This control disables all automatically controlled features such as the slip
compensation, so no unpredictable output fluctuation occurs, enabling stable operation with constant output
frequency.
Chap 5
motor torque generated and raises the output frequency to compensate for the decrease in motor rotation. This
prevents the motor from decreasing the rotation due to the slip.
That is, this function is effective for improving the motor speed control accuracy.
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5.3 Description of Function Code
For slip compensation without vector control without speed sensor, constant of motor is used. Therefore,
satisfy the following conditions: If the conditions below cannot be satisfied, sufficient control performance
may not be able to obtain.
• A single motor is controlled per inverter.
• The prerequisite is that motor parameter P02, P03, P06 to P13 are accurately set or auto-tuning is
performed.
• Under control without speed sensor, the capacity of motor to be controlled must be within the capacity
of two ranks lower than that of inverter. Otherwise, the inverter may not control the motor due to
decrease of the current detection resolution.
• The capacity of motor to be controlled must be the wiring distance between the inverter and motor is
50 m or less. If it is longer, the inverter may not control the motor due to leakage current flowing
through stray capacitance to the ground or between wires. Especially, small capacity inverters whose
rated current is also small may be unable to control the motor correctly even if the wiring is less than
50 m. In that case, make the wiring length as short as possible or use a wire with small stray
capacitance (e.g., loosely-bundled cable) to minimize the stray capacitance.
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5.3 Description of Function Code
When the output current of the inverter exceeds the level specified by the current limiter (F44), the inverter
automatically manages its output frequency to prevent a stall and limits the output current. According to limit value
based on Inverter’s rated current, the default setting of the current limiter is 160% for HHD/HD mode, and 130% for
HND/ND mode, respectively (Initial value is automatically written when selecting ND/HD/HND/HHD by function
code F80) If overload current, 160% (130%) or more of the current limit level, flows instantaneously so that an
output frequency decrease problem arises due to the current limiter, consider increasing the current limit level.
The current limiter mode should be also selected with F43. If F43 = 1, the current limiter is enabled only during
constant speed operation. If F43 = 2, it is enabled during both of acceleration and constant speed operation.
Choose F43 = 1 if you need to run the inverter at full capability during acceleration and to limit the output current
during constant speed operation.
FUNCTION CODE
Running states that enable the current limiter
F43 data
During acceleration During constant speed During deceleration
0 Disable Disable Disable
1 Disable Action Disable
2 Action Action Disable
Chap 5
Level (F44)
F44 specifies the operation level at which the output current limiter becomes activated, in ratio to the inverter
rating.
• Data setting range: 20 to 200 (%) (in ratio to the inverter rating)
(Inverter’s rated current changes according to the setting value of function code F80.)
Instantaneous Overcurrent Limiting (Mode selection) (H12)
H12 specifies whether the inverter invokes the current limit processing or enters the overcurrent trip when its
output current exceeds the instantaneous overcurrent limiting level. Under the current limit processing, the inverter
immediately turns OFF its output gate to suppress the further current increase and continues to control the output
frequency.
If any problem could occur when the motor torque temporarily drops during current limiting processing, it is
necessary to cause an overcurrent trip (H12 = 0) and actuate a mechanical brake at the same time.
• Since the current limit operation with F43 and F44 is performed by software, it may cause a delay in
control. If you need a quick response current limiting, also enable the instantaneous overcurrent
limiting with H12.
• If an excessive load is applied when the current limiter operation level is set extremely low, the
inverter will rapidly lower its output frequency. This may cause an overvoltage trip or dangerous
turnover of the motor rotation due to undershooting. Depending on the load, extremely short
acceleration time may activate the current limiting to suppress the increase of the inverter output
frequency, causing hunting (undesirable oscillation of the system) or activating the inverter
overvoltage trip (alarm 0u ). When specifying the acceleration time, therefore, you need to take into
account machinery characteristics and moment of inertia of the load.
• The torque limiter and current limiter are very similar in function. If both are activated concurrently,
they may conflict with each other and cause hunting. Avoid concurrent activation of these limiters.
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5.3 Description of Function Code
F50 to F52 Electronic Thermal Overload Protection for Braking Resistor (Discharging capability,
Allowable average loss and Resistance)
These function codes specify the electronic thermal overload protection feature for the braking resistor.
Set the discharging capability, allowable average loss and resistance to F50, F51 and F52, respectively. These
values are determined by the inverter and braking resistor models. For the discharging capability, allowable
average loss and resistance, refer to Chapter 11, Section 11.8.4 "Specifications."
The values listed in the tables are for standard models and 10% ED models of the braking resistors which Fuji
Electric provides. When using a braking resistor of any other manufacturer, confirm the corresponding values with
the manufacture and set the function codes accordingly.
Set 0.00 to F52 when replacing from FRENIC-Multi.
Depending on the thermal marginal characteristics of the braking resistor, the electronic thermal
overload protection feature may act so that the inverter issues the overheat protection alarm dbh even if
the actual temperature rise is not large enough. If it happens, review the relationship between the
performance index of the braking resistor and settings of related function codes.
Using the standard models of braking resistor or using the braking unit and braking resistor together can
output temperature detection signal for overheat. Assign terminal command THR ("Enable external
alarm trip") to any of digital input terminals [X1] to [X5], [FWD] and [REV] and connect that terminal and
its common terminal to braking resistor's terminals 2 and 1.
Calculating the discharging capability and allowable average loss of the braking resistor and
configuring the function code data
When using any non-Fuji braking resistor, inquire of the resistor manufacturer about the resistor rating and then
configure the related function codes.
The calculation procedures for the discharging capability and allowable average loss of the braking resistor differ
depending on the application of the braking load as shown below.
<Applying braking load during deceleration> <Applying braking load during running at a constant speed>
5-74
5.3 Description of Function Code
Discharging capability (kWs) = Braking time (s) x Motor rated capacity (kW) (2)
FUNCTION CODE
F51 data Function
0.001 to 99.99 0.001 to 99.99 (kW)
%ED(%)
× Motor rated capacity (kW)
100
Allowable average loss (kWs) =
2 (3)
Chap 5
%ED(%)
Allowable average loss (kWs) = × Motor rated capacity (kW)
100 (4)
Resistance (F52)
F52 specifies the resistance of the braking resistor.
5-75
5.3 Description of Function Code
HDD is the mode standard for J (for Japanese) mode, therefore, it is possible to use with the one or two frames
above the motor reference rated current by switching to HND/HD/ND mode. However, ambient temperature
condition, overload capability becomes lower.
ND is the mode standard for modes other than J (for Japanese) mode, therefore, it is possible to alleviate ambient
temperature condition and overoad capability by switching to HHD/HND/HD mode. However, rated current
becomes one or two frames lower than the motor reference rated current.
To change the data of function code F80 data, double key operation with " key + / key" is necessary.
Maximum
Ambient Overload
F80 data Drive mode Application Rated current level output
temperature capability
frequency
Capable of driving a motor
150% 1min,
0 HHD mode Heavy load whose capacity is the same 50°C 500Hz
200% 0.5s
as the inverter capacity.
Capable of driving a motor
whose capacity is one rank
1 HND mode Light load 50°C 120% 1 min 500Hz
higher than the inverter
capacity.
Capable of driving a motor
whose capacity is one rank
3 HD mode Medium load 40°C 150% 1 min 500Hz
higher than the inverter
capacity.
Capable of driving a motor
whose capacity is two rank
4 ND mode Light load 40°C 120% 1 min 120Hz
higher than the inverter
capacity.
For the concrete rated current level, refer to "Chapter 12 SPECIFICATIONS." Factory default is 0: HHD for Japan
and 4: ND for other countries.
When using by changing the mode of 75kw or higher, make sure to connect direct current reactor (DCR)
with the specified capacitance. However, it is not necessary when using PWM converter.
Failure may occur
ND, HD, HND, and HHD-mode inverters are subject to restrictions on the function code data setting range and
internal processing as listed below.
Function
Name Remarks
code
F21 DC braking 1 (Operation level) Upper limit restriction
F26 Motor sound (Carrier frequency) Upper limit restriction
F44 Current limiter (Operation level) Default setting, setting value
F03 Maximum frequency Output enabled frequency range
A10 DC braking 2 (Braking level) Upper limit
J68 Brake Signal Brake-OFF current Upper limit
Refer to explanation of each function code and selection guidance in Chapter 10.
5-76
5.3 Description of Function Code
E01 to E05, E98 and E99 assign commands to general-purpose, programmable, digital input terminals, [X1] to
[X5], [FWD], and [REV].
These function codes can also switch the logic system between normal and negative to define how the inverter
logic interprets the ON or OFF state of each terminal. The factory default setting is normal logic system “Active ON.
Functions assigned to digital input terminals [X1] to [X5], [FWD] and [REV] are as shown below. Descriptions that
follow are given in normal logic system. The descriptions are, in principle, arranged in the numerical order of
assigned data. However, highly relevant signals are collectively described where one of them first appears. Refer
to the function codes in the “Related function codes” column, if any.
• Run commands (e.g., Run forward “FWD”), stop commands (e.g., Coast to a stop “BX”), and frequency
FUNCTION CODE
change commands can be assigned to digital input terminals. Depending on the state of digital input
terminals, modifying a function code setting alone may cause abrupt start of operation or significant
change of the speed. Ensure safety before modifying the function code settings.
• Functions for switching run or frequency command sources (such as “SS1, SS2, SS4, SS8”, “Hz2/Hz1”,
“Hz/PID”, “IVS” and “LE”) can be assigned to the digital input terminals. Switching these signals may
cause a sudden motor start or an abrupt change in speed depending on the condition.
An accident or physical injury may result.
Chap 5
Data
Related
Terminal commands assigned Symbol
function codes
Active ON Active OFF
0 1000 “SS1”
1 1001 “SS2”
Select multi-frequency (0 to 15 steps) C05 to C19
2 1002 “SS4”
3 1003 “SS8”
5-77
5.3 Description of Function Code
Data
Related
Terminal commands assigned Symbol
function codes
Active ON Active OFF
(See Section
35 1035 Select local (keypad) operation “LOC”
7.3.6)
5-78
5.3 Description of Function Code
Data
Related
Terminal commands assigned Symbol
function codes
Active ON Active OFF
Any negative logic (Active OFF) command cannot be assigned to the functions marked with "-" in the
"Active OFF" column.
The "Enable external alarm trip" (data = 1009) and "Force to stop" (data = 1030) are fail-safe terminal
commands. In the case of "Enable external alarm trip," when data = 1009, "Active ON" (alarm is triggered
when ON); when data = 9, "Active OFF" (alarm is triggered when OFF).
FUNCTION CODE
Select multi-frequency – “SS1”, “SS2”, “SS4”, and “SS8” (Function code data = 0, 1, 2, and
3)
The combination of the ON/OFF states of digital input signals “SS1”, “SS2”, “SS4” and “SS8” selects one of 16
different frequency commands defined beforehand by 15 function codes C05 to C19 (Multi-frequency 0 to 15). With
this, the inverter can drive the motor at 16 different preset frequencies.
(Function codes C05 to C19)
Chap 5
Select ACC/DEC time – “RT1” and “RT2” (Function code data = 4 and 5)
These terminal commands switch between ACC/DEC time 1 to 4 (F07, F08 and E10 through E15).
(Functions codes F07 and F08)
Alarm generated
Inverter
operation Alarm indication illuminated No alarm indication
status Alarm hold state (stop) Operable state
Alarm output
(for any alarm)
ALM
10 ms min.
Reset alarm
RST
5-79
5.3 Description of Function Code
Use this alarm trip command from external equipment when you have to immediately shut down the
inverter output in the event of an abnormal situation in peripheral equipment.
Select torque limiter level 2/1 – “TL2/TL1” (Function code data = 14)
This terminal command switches between torque limiter 1 (F40 and F41) and torque limiter 2-1, 2-2 (E16 and E17).
(Function codes F40 and F41)
Switch to commercial power for 50 Hz or 60 Hz – “SW50” and “SW60” (Function code data =
15 and 16)
When an external sequence switches the motor drive power from the commercial line to the inverter, the terminal
command SW50 or SW60 enables the inverter to start running the motor with the current commercial power
frequency, regardless of settings of the reference/output frequency in the inverter. A running motor driven by
commercial power is carried on into inverter operation. This command helps you smoothly switch the motor drive
power source from the commercial power to the inverter power.
For details, refer to the table below, the operation scheme and an example of external sequence and its operation
time scheme on the following pages.
5-80
5.3 Description of Function Code
Switch to commercial
power signal “SW50”
Run command
“FWD”
Coast to a stop
command “BX”
Commercial power
frequency Motor speed Restart mode after momentary
power failure (H13)
Inverter reference
Inverter output frequency
frequency
FUNCTION CODE
Inverter start at
commercial power
frequency
• When the motor speed decreases significantly during coast-to-stop (with the current limiter activated)
Chap 5
Switch to commercial
power signal “SW50”
Run command
“FWD”
Coast to a stop
command “BX”
Commercial power
frequency Motor speed Restart mode after momentary
power failure (H13)
Inverter reference
Inverter output frequency
frequency
Inverter start at
commercial power
frequency
• Secure more than 0.1 second after turning ON the "Switch to commercial power" signal before turning
ON a run command.
• Secure more than 0.2 second of an overlapping period with both the "Switch to commercial power"
signal and run command being ON.
• If an alarm has been issued or BX has been ON when the motor drive source is switched from the
commercial power to the inverter, the inverter will not be started at the commercial power frequency
and will remain OFF. After the alarm has been reset or “BX” turned OFF, operation at the frequency of
the commercial power will not be continued, and the inverter will be started at the ordinary starting
frequency.
If you wish to switch the motor drive source from the commercial line to the inverter, be sure to turn
“BX” OFF before the "Switch to commercial power" signal is turned OFF.
• When switching the motor drive source from the inverter to commercial power, adjust the inverter's
reference frequency at or slightly higher than that of the commercial power frequency beforehand,
taking into consideration the motor speed down during the coast-to-stop period produced by
switching.
• Note that when the motor drive source is switched from the inverter to the commercial power, a high
inrush current will be generated, because the phase of the commercial power usually does not match
the motor speed at the switching. Make sure that the power supply and all the peripheral equipment
are capable of withstanding this inrush current.
• If you have enabled "Restart after momentary power failure" (F14 = 3, 4, or 5), keep “BX” ON during
commercial power driven operation to prevent the inverter from restarting after a momentary power
failure.
5-81
5.3 Description of Function Code
Main circuit
power
Operation switch
Forward run Commercial
command power Coast to a stop Commercial
Run power
Normal Emergency
Stop
Inverter
Alarm
Note 1) Note 2
Emergency
switch Normal Emergency Alarm
Commercial
power
(Stop)
(Run)
Control
power
Commercial power
Run command Inverter operation operation
5-82
5.3 Description of Function Code
Run
Stop
Run command
Alarm generated
Alarm
Select commercial
power Inverter Commercial power Inverter
Inverter primary
FUNCTION CODE
Inverter secondary
delay timer T3
(on-delay)
Inverter secondary
Switch to commercial
power delay timer T1
(off-delay)
Chap 5
Forward run command
Switch to commercial
power delay timer T2
(off-delay)
Select commercial power
Coast to a stop
Commercial power
circuit
Normal
acceleration
Inverter output and Motor rotation
motor rotation
Motor coast to a stop Motor coast to a stop Motor coast to a stop
Inverter output
coast to a stop Harmonization
“UP” (Increase output frequency) and “DOWN” (Decrease output frequency) commands --
UP and DOWN (Function code data = 17 and 18)
• Frequency command: Turning the terminal command “UP” or “DOWN” ON causes the output frequency to
increase or decrease, respectively, within the range from 0 Hz to the maximum frequency. (Function code
F01 data = 7)
• PID command: Turning the terminal command “UP” or “DOWN” ON causes the PID command value to increase
or decrease, respectively, within the range from 0 to 100%. (Function code J02 (data= 3)
Enable data change with keypad – “WE-KP” (Function code data = 19)
Turning the terminal command “WE-KP” ON protects function code data from accidentally getting changed by
pressing the keys on the keypad. Only when this terminal command is ON, you can change function code data
from the keypad. (Function code F00)
5-83
5.3 Description of Function Code
Output frequency
Inverse operation
Normal
operation
The normal/inverse switching operation is useful for air-conditioners that require switching between
cooling and heating. In cooling, the speed of the fan motor (output frequency of the inverter) is increased
to lower the temperature. In heating, the speed of the fan motor (output frequency of the inverter) is
reduced to lower the temperature. This switching is realized by the IVS.
• When the inverter is driven by an external analog frequency command sources (terminals [12]
and [C1] (C1 function) and [C1] (V2 function)):
Switching normal/inverse operation can apply only to the analog frequency command sources (terminals [12] and
[C1] (C1 function) and [C1] (V2 function)) in frequency command 1 (F01) and does not affect frequency command
2 (C30) or UP/DOWN control. As listed below, the combination of the "Selection of normal/inverse operation for
frequency command 1" (C53) and the terminal command “IVS” determines the final operation. Combination of C53
and “IVS”
• When process control is performed by the PID processor integrated in the inverter:
The terminal command Hz/PID ("Cancel PID control") can switch PID control between enabled (process is to be
controlled by the PID processor) and disabled (process is to be controlled by the manual frequency setting). In
either case, the combination of the "PID control" (J01) or "Selection of normal/inverse operation for frequency
command 1" (C53) and the terminal command IVS determines the final operation as listed below.
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5.3 Description of Function Code
• When PID control is enabled: The normal/inverse operation selection for the PID processor
output (reference frequency) is as follows.
PID control (Mode selection) (J01) Terminal command “IVS” Action
OFF Normal
1: Enable (normal operation)
ON Inverse
OFF Inverse
2: Enable (inverse operation)
ON Normal
• When PID control is disabled: The normal/inverse operation selection for the manual
reference frequency is as follows.
Selection of normal/inverse operation for
Terminal command “IVS” Action
frequency command 1 (C53)
0: Normal operation - Normal
1: Inverse operation - Inverse
FUNCTION CODE
When process control is performed by the PID control facility integrated in the inverter, the “IVS” is used
to switch the PID processor output (reference frequency) between normal and inverse, and has no effect
on any normal/inverse operation selection of the manual frequency setting.
(Function codes J01 to J19, J57 to J62)
Chap 5
inverter, the momentary power failure detection feature provided inside the inverter may not be able to accurately
detect a momentary power failure by itself. Using a digital signal input with the interlock command IL assures the
accurate detection. (Function code F14)
Enable communications link via RS-485 or fieldbus (option) – “LE” (Function code data = 24)
Turning this terminal command “LE” ON gives priorities to frequency commands or run commands received via the
RS-485 communications link (H30) or the fieldbus option (y98). No LE assignment is functionally equivalent to the
“LE” being ON.
No “LE” assignment is functionally equivalent to the “LE” being ON. (Function codes H30 and y98)
For an access to universal DI via the RS-485 or fieldbus communications link, refer to their respective
Instruction Manuals.
Enable auto search for idling motor speed at starting – “STM” (Function code data = 26)
This digital terminal command determines, at the start of operation, whether or not to search for idling motor speed
and follow it. (Function code H09)
5-85
5.3 Description of Function Code
Reset PID integral and differential components – “PID-RST” (Function code data = 33)
Turning this terminal command “PID-RST” ON resets the integral and differential components of the PID processor.
(Function codes J01 to J19, J23, J24, J56 to J62)
For details of switching between remote and local modes, refer to Chapter 3, Section 3.3.7 "Remote and
local modes."
Pulse train input – “PIN” (available only on terminal [X5]) (Function code data = 48) Pulse
train sign – “SIGN” (available on terminals except [X5]) (Function code data = 49)
Assigning the command “PIN” to digital input terminal [X5] enables the frequency command by the pulse train
input. Assigning the command “SIGN” to one of the digital input terminals except [X5] enables the pulse train sign
input to specify the polarity of frequency command.
(Function code F01)
Cancel customizable logic – “CLC” (Function code data = 80), Clear all customizable logic
timers – “CLTC” (Function code data = 81)
Terminal command “CLC” stops the operation of customizable logic. Terminal command “CLTC” clears all
customizable logic timers.
(Function codes U codes)
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5.3 Description of Function Code
PID multi-step 1 – “PID-SS1” (Function code data = 171), PID multi-step 2 – “PID-SS2”
(Function code data = 172)
“PID-SS1” and “PID-SS2” can be used to switch PID commands for four steps.
(Function codes J136 to J138)
FUNCTION CODE
Run reverse – “REV” (Function code data = 99)
Turning this terminal command “REV” ON runs the motor in the reverse direction; turning it OFF decelerates it to
stop.
Chap 5
Assigning no function – “NONE” (Function code data = 100)
It allows the inverter to run unaffected by ON/OFF of signals. It is used when a signal is externally input using
customizable logic. It is also used to temporarily disable a terminal function.
For the torque limiter 2 (driving) and 2 (braking) settings, refer to the description of F40.
E20 through E21 and E27 assign output signals to general-purpose, programmable output terminals, [Y1], [Y2]
and [30A/B/C]. These function codes can also switch the logic system between normal and negative to define how
the inverter interprets the ON or OFF state of each terminal. The factory default setting is normal logic system
"Active ON."
The factory default setting is normal logic system "Active ON." Terminals [Y1] and [Y2] are transistor outputs and
terminals [30A/B/C] are contact outputs. In normal logic, if an alarm occurs, the relay will be energized so that [30A]
and [30C] will be closed, and [30B] and [30C] opened. In negative logic, the relay will be deenergized so that [30A]
and [30C] will be opened, and [30B] and [30C] closed. This may be useful for the implementation of failsafe power
systems.
• When negative logic is employed, all output signals are active (e.g. an alarm would be recognized)
while the inverter is powered OFF. To avoid causing system malfunctions by this, interlock these
signals to keep them ON using an external power supply. Furthermore, the validity of these output
signals is not guaranteed for approximately 1.5 seconds (for 22 kW or below) or 3 seconds (for 30 kW
or above) after power-ON, so introduce such a mechanism that masks them during the transient
period.
• Terminals [30A/B/C] use mechanical contacts. They cannot stand frequent ON/OFF switching. Where
frequent ON/OFF switching is anticipated (for example, limiting a current by using signals subjected to
inverter output limit control such as switching to commercial power line or direct-on-line starting), use
transistor outputs [Y1] and [Y2] instead.
The service life of a relay is approximately 200,000 times if it is switched ON and OFF at one-second
intervals. For signals expected to be turned ON/OFF frequently, use terminals [Y1] and [Y2] for output.
5-87
5.3 Description of Function Code
The tables given on the following pages list functions that can be assigned to terminals [Y1], [Y2], and [30A/B/C].
The descriptions are, in principle, arranged in the numerical order of assigned data. However, highly relevant
signals are collectively described where one of them first appears. Refer to the function codes or signals in the
"Related function codes/signals (data)" column, if any.
Explanations of each function are given in normal logic system "Active ON."
5-88
5.3 Description of Function Code
FUNCTION CODE
56 1056 Detection by thermistor “THM” H26, H27
57 1057 Brake signal “BRKS” J68 to J72
58 1058 Frequency (speed) detection 3 “FDT3” E32, E54
59 1059 Terminal [C1] wire break “C1OFF” ―
72 1072 Frequency (speed) arrival signal 3 “FAR3” E30
Chap 5
77 1077 Low link bus voltage detection “U-EDC”
During deceleration in momentary power
79 1079 “IPF2”
failure
82 1082 Frequency arrival AND frequency detection “FARFDT” E30, E31, E32
84 1084 Maintenance timer “MNT” H44, H78, H79
90 1090 Alarm content 1 “AL1”
91 1091 Alarm content 2 “AL2”
92 1092 Alarm content 4 “AL4”
93 1093 Alarm content 8 “AL8”
98 1098 Light alarm “L-ALM” H81, H82
99 1099 Alarm output (for any alarm) “ALM” ―
101 1101 EN terminal detection circuit error “DECF”
102 1102 EN terminal OFF “ENOFF”
105 1105 Braking transistor broken “DBAL” H98
111 1111 Customizable logic output signal 1 “CLO1”
112 1112 Customizable logic output signal 2 “CLO2”
U71 to U75, U81
113 1113 Customizable logic output signal 3 “CLO3”
to U90
114 1114 Customizable logic output signal 4 “CLO4”
115 1115 Customizable logic output signal 5 “CLO5”
Any negative logic (Active OFF) command cannot be assigned to the functions marked with “-” in the
"Active OFF" column.
5-89
5.3 Description of Function Code
Inverter running – “RUN” (Function code data = 0), Inverter output on – “RUN2” (Function
code data = 35)
These output signals tell the external equipment that the inverter is running at a starting frequency or higher. If
assigned in negative logic (Active OFF), these signals can be used to tell the "Inverter being stopped" state.
Output signal Basic function Remarks
These signals come ON when the inverter is running. Goes OFF even during DC
RUN
Under V/f control: These signals come ON if the braking.
inverter output frequency exceeds the starting
Comes ON even during DC
frequency, and go OFF if it drops below the stop
RUN2 braking, pre-exciting, zero speed
frequency. The “RUN” signal can also be used as a
control.
"Speed valid" signal DNZS.
Frequency (speed) arrival signal – “FAR” (Function code data = 1), Frequency (speed) arrival
signal 3 – “FAR3” (Function code data = 72)
These output signals come ON when the difference between the output frequency (detected speed) and reference
frequency (reference speed) comes within the frequency arrival hysteresis width specified by E30. (Function
code E30)
Frequency (speed) detection – “FDT” (Function code data = 2), Frequency (speed) detection 2
– “FDT2” (Function code data = 31), Frequency (speed) detection 3 – “FDT3” (Function code
data = 58)
The output signal FDT, FDT2 or FDT3 comes ON when the output frequency (detected speed) exceeds the
frequency detection level specified by E31, E36 or E54, respectively, and it goes OFF when the output frequency
(detected speed) drops below the "Frequency detection level (E31, E36 or E54) - Hysteresis width (E32).
(Function codes E31 and E32)
Inverter output limiting – “IOL” (Function code data = 5), Inverter output limiting with delay –
“IOL2” (Function code data = 22)
The output signal IOL comes ON when the inverter is limiting the output frequency by activating any of the
following actions (minimum width of the output signal: 100 ms). The output signal IOL2 comes ON when any of the
following output limiting operation continues for 20 ms or more.
• Torque limiting (F40, F41, E16 and E17, Maximum internal value)
• Current limiting by software (F43 and F44)
• Instantaneous overcurrent limiting by hardware (H12 = 1)
• Automatic deceleration (Anti-regenerative control) (H69)
When the “IOL” is ON, it may mean that the output frequency may have deviated from the reference
frequency because of the limiting functions above.
5-90
5.3 Description of Function Code
FUNCTION CODE
supply side. It comes ON when the inverter receives a run command. It goes OFF after the motor decelerates to
stop with a stop command received. This signal immediately goes OFF upon receipt of a coast-to-stop command
or when an alarm occurs.
“AX” can be selected where there is control power such as with FRN0059E2S-4 or higher.
Chap 5
Power Motor
Y1 (“AX”)
“FWD”
Run command
FWD
“AX” (52-1)
Preparation to run
(initial charging, etc.)
Inverter
status Running
Motor speed
5-91
5.3 Description of Function Code
Pattern operation stage No. 1 – “STG1” (Function code data = 18), Pattern operation stage No. 2 – “STG2”
(Function code data = 19), Pattern operation stage No. 4 – “STG4” (Function code data = 20)
Outputs the stage (operation process) currently performed during pattern operation.
Heat sink overheat early warning – “OH” (Function code data = 28)
This output signal is used to issue a heat sink overheat early warning that enables you to take a corrective action
before an overheat trip 0h1 actually happens.
ON at [(Overheat trip (0h1) temperature) – 5°C] or higher
OFF at [(Overheat trip (0h1) temperature) - 8°C] or lower
This signal comes ON also when the internal air circulation DC fan (FRN0203 E2S-4 or above for 400 V class
series) has locked.
5-92
5.3 Description of Function Code
FUNCTION CODE
ms.)
(Function code H70)
Current detection – “ID” (Function code data = 37), Current detection 2 – “ID2” (Function code
data = 38), Current detection 3 – “ID3” (Function code data = 39)
When the inverter output current exceeds the level specified by E34, E37 or E55 for the period specified by E35,
E38 or E56, the ID, ID2 or ID3 signal turns ON, respectively. (The minimum ON-duration is 100 ms.)
(Function code E34)
Chap 5
Low current detection – “IDL” (Function code data = 41)
When the inverter output current falls to or below the level specified by E34, E37 or E55 for the period specified by
E35, E38 or E56, the ID, ID2 or ID3 signal turns ON, respectively. (The minimum ON-duration is 100 ms.)
(Function code E34)
When PID control is enabled, the inverter may stop due to the slow flowrate stopping function or other
reasons. If that happens, the “PID-CTL” signal remains ON. As long as the “PID-CTL” signal is ON, PID
control is effective, so the inverter may abruptly resume its operation, depending on the feedback value
in PID control.
When PID control is enabled, even if the inverter stops its output during operation because of sensor signals or
other reasons, operation will resume automatically. Design your machinery so that safety is ensured even in
such cases.
Otherwise an accident could occur.
5-93
5.3 Description of Function Code
Motor stopped due to slow flowrate under PID control – “PID-STP” (Function code data = 44)
This output signal is ON when the inverter is in a stopped state due to the slow flowrate stopping function under
PID control.)
(Function codes J15 to J17, J23 J24)
Frequency arrival AND frequency detected – “FARFDT” (Function code data = 87)
The FARFDT, which is an ANDed signal of FAR and FDT, comes ON when both signal conditions are met.
(Function codes E30 to E32)
Torque detection 1 – “TD1” (Function code data = 46),Torque detection 2 – “TD2” (Function
code data = 47)
This output signal TD1 or TD2 comes ON when the torque value calculated by the inverter or torque command
exceeds the level specified by E78 or E80 (Torque detection (Level)) for the period specified by E79 or E81
(Torque detection (Timer)), respectively. (minimum width of the output signal: 100 ms) (Function codes E78 to
E81)
Motor 1, and 2 selected – “SWM1” and “SWM2” (Function code data = 48 and 49)
The output signal “SWM1” or “SWM2” comes ON corresponding to the motor selected by the signal “M2” or the
selected function code group. (Function code A42)
Running forward – “FRUN” (Function code data = 52) Running reverse – “RRUN” (Function
code data = 53)
Output signal Assigned data Running forward Running reverse Inverter stopped
“FRUN” 52 ON OFF OFF
“RRUN” 53 OFF ON OFF
5-94
5.3 Description of Function Code
(Assigning during deceleration in momentary power failure – “IPF2” (Function code data = 79)
When F14 data is set to 2 or 3, this output signal comes ON when the DC intermediate voltage drops below H15
(Continue to run level) and continue to run control starts. When the power returns and the DC intermediate voltage
becomes “at least 10 V higher than the voltage specified by H15,” the signal goes OFF.
Even when F14 data is set to 4 or 5, the signal comes ON when the DC intermediate voltage drops below the
undervoltage level, and it goes OFF when the DC intermediate voltage becomes “at least 10 V higher than the
undervoltage level.”
(Function codes F14 and H15)
Maintenance timer – “MNT” (Function code data = 84)
Once the inverter's cumulative run time or the startup times for the motor 1 exceeds the previously specified count,
this output signal comes ON.
(Function codes H78 and H79)
FUNCTION CODE
Alarm content – “AL1”, “AL2”, “AL4”, “AL8” (Function code data = 90, 91, 92, 93)
Outputs the state of operation of the inverter protective functions.
Output terminal
Alarm content (inverter protective function) Alarm code
AL1 AL2 AL4 AL8
Chap 5
Overvoltage protection 0u1, 0u2, 0u3 OFF ON OFF OFF
Undervoltage protection, input phase loss lu, lin ON ON OFF OFF
0l1,0l2,0l3
Motor overload, electronic thermal (motors 1 to 4) OFF OFF ON OFF
0l4
Inverter overload 0lu ON OFF ON OFF
INV overheat protection, inverter internal overheat 0h1, 0h3 OFF ON ON OFF
External alarm, DB resistor overheat, motor
0h2, dbh, 0h4 ON ON ON OFF
overheat
Memory error, CPU error, undervoltage save error, er1, er3, erf,
OFF OFF OFF ON
GAS-related error erh
Keypad communications error, option
er2, er4 ON OFF OFF ON
communications error
Option error er5 ert OFF ON OFF ON
Charging circuit error, operating procedure error, EN pbf, er6, ecf,
ON ON OFF ON
circuit error, DB transistor failure detection dba
Tuning error, output phase loss protection er7, 0pl OFF OFF ON ON
RS485 communications error er8, erp ON OFF ON ON
Overspeed protection, PG error, excessive
positioning error os, pg, ere, d0,
OFF ON ON ON
Speed mismatch (excessive speed deviation), ero
positioning control error
NTC thermistor (motor) wire break detection
PID feedback wire break, mock alarm nrb, c0f, err ON ON ON ON
Other alarm
5-95
5.3 Description of Function Code
Alarm output (for any alarm) – “ALM” (Function code data = 99)
This output signal comes ON if any of the protective functions is activated and the inverter enters Alarm mode.
EN terminal detection circuit error – “DECF” (Function code data = 101)
The signal comes ON when any error is generated in the circuit for detecting EN terminal OFF.
A breakdown of the braking transistor could lead to a damage of the braking resistor or inverter’s internal
units. To prevent the secondary damage, use “DBAL” to cut off power to the magnetic contactor in
inverter primary circuits upon detection of a breakdown of the built-in braking transistor.
E30 specifies the detection level (hysteresis width) for the Frequency (speed) arrival signal “FAR”, Frequency
(speed) arrival signal 2 “FAR2” and the Frequency (speed) arrival signal 3 “FAR3”.
5-96
5.3 Description of Function Code
• Data setting range: E30: 0.0 to 10.0 (Hz), E29: 0.01 to 10.00 (s)
The operation timings of each signal are as shown below.
Frequency/speed
Arrival range
Command
Detected speed
(output
frequency) Speed command=0
Arrival range
Run command
FUNCTION CODE
Frequency setting Frequency setting change
Chap 5
Reference frequency (2)+E30
Frequency
Frequency arrival delay E29 arrival delay
E29
Frequency arrival 2 “FAR2”
5-97
5.3 Description of Function Code
When the output frequency exceeds the frequency detection level specified by E31, the "Frequency (speed)
detection signal" comes ON; when it drops below the "Frequency detection level minus Hysteresis width specified
by E32," it goes OFF.
The following three settings are available.
Output frequency
Reference frequency
Time
Frequency
detection
signal
Time
These function codes define the detection level and time for the Motor overload early warning "OL", Current
detection "ID", Current detection 2 "ID2", Current detection 3 "ID3", and Low current detection "IDL" output signals.
E20,E21, Motor
Operation level Timer Thermal time constant
E27 characteristics
Output signal
Assigned
data Range: See below Range: 0.01 to 600.00 s Range: See below Range: 0.5 to 75.0 min
“OL” 7 E34 - F10 F12
“ID2 37 E34 E35
“ID2” 38 E37 E38
- -
“ID3” 39 E55 E56
“IDL” 41 E37 E38
• Data setting range
Operation level: 0.00 (Disable), 1 to 200% of inverter rated current
Motor characteristic 1: Enable (For a general-purpose motor with shaft-driven cooling fan)
2: Enable (For an inverter-driven motor, non-ventilated motor, or motor with separately powered cooling fan)
5-98
5.3 Description of Function Code
Detection level
Detection level ×0.9
Torque/output
Acceleration torque
FUNCTION CODE
“ID” / ”ID2” / ”ID3”
Chap 5
Torque/output
Detection level+5%
Detection level
Acceleration torque
“IDL”
E37, E38 Current detection 2/Low current detection (level and timer) (refer to E34)
For details about Current detection 2/Low current detection (level) (timer), refer to the description of E34.
5-99
5.3 Description of Function Code
E39 specifies the constant-rate feeding time, load shaft speed, coefficient for line speed setting, and coefficient for
output status monitor indication.
Formula
Excluding speed monitor (at E43 = 0), E43 specifies a filter time constant to be applied for displaying the output
frequency, output current and other running status monitored on the LED monitor on the keypad. If the display
varies unstably so as to be hard to read due to load fluctuation or other causes, increase this filter time constant.
• Data setting range: 0.0 to 5.0 (s)
5-100
5.3 Description of Function Code
E43 LED monitor (display selection) Related function code: E48 LED monitor (speed monitor
item)
E43 specifies the running status item to be monitored and displayed on the LED monitor.
Specifying the speed monitor with E43 provides a choice of speed-monitoring formats selectable with E48 (LED
Monitor).
Display
sample on E43
Monitor item LED indication Unit Meaning of displayed value
the LED data
monitor
Function code E48 specifies what to be displayed on the LED monitor and
Speed monitor 0
LED indicators.
Output frequency 1
Indicated value = Output frequency
(before slip 5*00 HzAkW Hz (E48 = 0)
(Hz)
compensation)
Output frequency 2
FUNCTION CODE
Indicated value = Output frequency
(after slip 5*00 HzAkW Hz (E48 = 1)
(Hz)
compensation)
Reference Indicated value = Reference frequency
5*00 HzAkW Hz (E48 = 2)
frequency (Hz)
Indicated value =
Motor speed 1500 HzAkW min-1 120 (E48 = 3)
Output frequency (Hz) ×
P01
Chap 5
Indicated value = Output frequency
Load shaft speed 30*0 HzAkW min-1 (E48 = 4)
(Hz) x E50
Indicated value = Output frequency
Line speed 30*0 HzAkW m/min (E48 = 5)
(Hz) x E50
Constant-rate Indicated value = E50/(Output
5*00 HzAkW min (E48 = 6)
feeding time frequency x E39)
Indicated value = Output frequency
Display speed (%) 5*0 HzAkW % Maximum frequency
100 (E48 = 7)
5-101
5.3 Description of Function Code
E44 specifies whether the specified value (data = 0) or the output value (data = 1) to be displayed on the LED
monitor of the keypad when the inverter is stopped. The monitored item depends on the E48 (LED monitor, Speed
monitor item) setting as shown below.
Inverter stopped
E48 data Monitored item
E44 = 0 Specified value E44 = 1 Output value
0 Output frequency 1 Reference frequency Output frequency 1 (before slip
(before slip compensation)
compensation)
1 Output frequency 2 Reference frequency Output frequency 2 (after slip
(after slip compensation)
compensation)
2 Reference Reference frequency Reference frequency
frequency
3 Motor speed Reference motor speed Motor speed
4 Load shaft speed Reference load shaft speed Load shaft speed
5 Line speed Reference line speed Line speed
6 Constant-rate Constant-rate feeding time Constant-rate feeding time
feeding time setting
7 Display speed (%) Reference display speed Display Speed
For details about LED Monitor (Speed monitor item), refer tot he description of E43.
E50 specifies the coefficient that is used when the load shaft speed or line speed is displayed on the LED monitor.
(Refer to the description of E43.)
Load shaft speed [min-1]=(E50: Coefficient for speed indication) × (Output frequency Hz)
Line speed [m/min] = (E50: Coefficient for speed indication) × (Output frequency Hz)
• Data setting range: 0.01 to 200.00
E51 specifies a display coefficient (multiplication factor) for displaying the input watt-hour data (5_10 ) in a part of
maintenance information on the keypad.
Input watt-hour data = Display coefficient (E51 data) × Input watt-hour (kWh)
• Data setting range: 0.000 (cancel/reset) 0.001 to 9999
Setting E51 data to 0.000 clears the input watt-hour and its data to "0." After clearing, be sure to restore
E51 data to the previous value; otherwise, input watt-hour data will not be accumulated.
5-102
5.3 Description of Function Code
E52 provides a choice of three menu display modes for the standard keypad as listed below.
E52 specifies the menus to be displayed on the standard keypad. There are eight menus as shown in the table
below.
LED monitor
Menu # Function Display content
shows:
FUNCTION CODE
1 1.f__ Data setting F to o F to o group function code
Chap 5
6 6.al Alarm information Alarm information indication
For details of each menu item, refer to Chapter 3 "OPERATION USING THE KEYPAD."
5-103
5.3 Description of Function Code
Specifies whether terminal [C1] is used with current input +4 to +20 mA/0 to 20 mA or voltage input 0 to +10 V. In
addition, switch SW7 on the interface board must be switched.
For using terminal [C1] for the C1, V2 or PTC function, switching as shown below is necessary.
For details about SW3 and SW4, refer to Chapter 2, Section 2.2.8.
Failure to correctly switch as shown above may cause a wrong analog input, possibly reading to unexpected
operation of the inverter.
Injuries may occur.
Failure may occur.
5-104
5.3 Description of Function Code
E61 to E63 Terminals [12], [C1] (C1 function), [C1] (V2 function) (extended function)
Select the functions of terminals [12], [C1] (C1 function) and [C1] (V2 function).
There is no need to set up these terminals if they are to be used for frequency command sources.
FUNCTION CODE
3 PID command 1 under PID control. You also need to set function code J02.
100%/full scale
Inputs feedback values such as temperature and pressure under
5 PID feedback value
PID control. 100%/full scale
Multiplies the final frequency command value by this value, for
use in the constant line speed control by calculating the winder
6 Ratio setting
diameter or in ratio operation with multiple inverters. 100%/full
Chap 5
scale
Analog torque Used when analog inputs are used as torque limiters.
7
limit value A (Function code F40) 200%/full scale
Analog torque Used when analog inputs are used as torque limiters.
8
limit value B (Function code F40) 200%/full scale
By inputting analog signals from various sensors such as the
temperature sensors in air conditioners to the inverter, you can
monitor the state of external devices via the communications link.
Analog signal input
20 By using an appropriate display coefficient, you can also have
monitor
various values to be converted into physical quantities such as
temperature and pressure before they are displayed. 100%/full
scale
If these terminals have been set up to have the same data, E61 is given priority. For E62 and E63, only
the terminal selected with E59 is enabled.
E64 specifies how to save the reference frequency specified in digital formats by the / keys on the keypad as
shown below.
5-105
5.3 Description of Function Code
When the analog frequency command (setting through terminal [12], [C1] (C1 function) or [C1] (V2 function) has
dropped below 10% of the reference frequency within 400 ms, the inverter presumes that the analog frequency
command wire has been broken and continues its operation at the frequency determined by the ratio specified by
E65 to the reference frequency. And "REF OFF" signal comes on.
(Function codes E20, E21 and E27, data = 33)
When the frequency command level (in voltage or current) returns to a level higher than that specified by E65, the
inverter presumes that the broken wire has been fixed and continues to run following the frequency command.
400 ms
Analog frequency
command
Reference loss
detection REF OFF
Normal frequency
command
Frequency command
(internal data)
In the diagram above, f1 is the level of the analog frequency command sampled at any given time. The sampling is
repeated at regular intervals to continually monitor the wiring connection of the analog frequency command.
• Data setting range:0 (Decelerate to stop) 20 to 120 % 999 (Disable)
Avoid an abrupt voltage or current change for the analog frequency command. An abrupt change may be
interpreted as a wire break.
Setting E65 data at "999" (Disable) allows the REF OFF signal ("Reference loss detected") to be issued,
but does not allow the reference frequency to change. (The inverter runs at the analog frequency
command as specified.)
When E65 = "0" or "999," the reference frequency level at which the broken wire is recognized as fixed is
"f1 0.2."
When E65 = "100" (%) or higher, the reference frequency level at which the wire is recognized as fixed is
"f1 1."
The reference loss detection is not affected by the setting of analog input adjustment (filter time
constants: C33, C38, and C43).
"U-EDC" signal comes ON when the DC intermediate voltage drops below E76 (DC intermediate voltage detection
level), and it goes OFF when the DC intermediate voltage exceeds E76.
(Function codes E20, E21 and E27, data = 77)
5-106
5.3 Description of Function Code
E78 specifies the operation level and E79 specifies the timer, for the output signal “TD1”. E80 specifies the
operation level and E81 specifies the timer, for the output signal “TD2” or “U-TL”.
FUNCTION CODE
specified by E78 or E80 minus 5% of the motor rated torque." (The minimum ON-duration is 100 ms.)
Detection level
Detection level -5%
Calculated torque or
torque command
value
Chap 5
Acceleration torque
“TD1” , ”TD2”
Calculated torque or
torque command
value
Detection level+5%
Detection level
Acceleration torque
“U-TL”
In the inverter’s low frequency operation, as a substantial error in torque calculation occurs, no low torque can be
detected within the operation range at less than 20% of the base frequency (F04). (In this case, the result of
recognition before entering this operation range is retained.) The U-TL signal goes off when the inverter is stopped.
Since the motor parameters are used in the calculation of torque, it is recommended that auto-tuning be applied by
function code P04 to achieve higher accuracy.
E98, E99 Terminal [FWD] (function selection), Terminal [REV] (function selection) (refer to E01 to
E05)
5-107
5.3 Description of Function Code
These function codes enable the inverter to jump over three different points on the output frequency in order to skip
resonance caused by the motor speed and natural frequency of the driven machinery (load).
• While you are increasing the reference frequency, the moment the reference frequency reaches the bottom of
the jump frequency band, the inverter keeps the output at that bottom frequency. When the reference frequency
exceeds the upper limit of the jump frequency band, the internal reference frequency takes on the value of the
reference frequency. When you are decreasing the reference frequency, the situation will be reversed. Refer to
the figure on the lower left.
• When more than two jump frequency bands overlap, the inverter actually takes the lowest frequency within the
overlapped bands as the bottom frequency and the highest as the upper limit. Refer to the figure on the lower
right.
Internal reference frequency Internal reference frequency
Jump frequency
hysteresis width
These function codes specify 15 frequencies required for driving the motor at frequencies 1 to
15.
Turning terminal commands “SS1”, “SS2”, “SS4” and “SS8” ON/OFF selectively switches the reference frequency
of the inverter in 15 steps. To use these features, you need to assign “SS1”, “SS2”, “SS4” and “SS8” ("Select
multi-frequency") to the digital input terminals with E01 to E05 (data = 0, 1, 2, and 3).
5-108
5.3 Description of Function Code
The combination of “SS1”, “SS2”, “SS4” and “SS8” and the selected frequencies are as follows.
FUNCTION CODE
ON OFF ON OFF C14 (Multi-frequency 10)
ON OFF ON ON C15 (Multi-frequency 11)
ON ON OFF OFF C16 (Multi-frequency 12)
ON ON OFF ON C17 (Multi-frequency 13)
ON ON ON OFF C18 (Multi-frequency 14)
ON ON ON ON C19 (multi-frequency 15)
Chap 5
*"Other than multi-frequency" includes frequency command 1 (F01), frequency command 2 (C30) and other
command sources except multi-frequency commands.
C20 Jogging frequency Related function codes: H54 and H55 Acceleration/Deceleration time (jogging)
For details about jogging operation, refer to Chapter 3, Section 3.3.6 "Jogging operation."
5-109
5.3 Description of Function Code
Pattern operation is a function of automatic operation according to the predefined run time, rotational direction,
acceleration/deceleration time and reference frequency.
When using this function, set the frequency command (F01) to 10 (pattern operation).
The following operation patterns are available:
Run command
Setting value: 0 1 cycle completed
source
Forward
direction
Output Time
frequency 0
Reverse
direction
Forward
direction
Time
Output
frequency 0
Reverse
direction
Run command
Setting value: 2 1 cycle completed
source
Forward
direction
Output Time
frequency
0
Reverse
direction
■ Reference frequency
Multi-frequency 1 to 7 are assigned to the reference frequency of Stage 1 to 7.
5-110
5.3 Description of Function Code
F o r w a r d d ir e c tio n
R un com m and
s o u rc e
FUNCTION CODE
(9 )
C10
Output frequency
C06 (8 )
C11 S e t a c c o r d in g to ( 1 ) to ( 1 0 )
A c c e le r a t io n tim e o r d e c e le r a tio n
C09
(1 0 ) tim e
C 05 (2 ) (3 ) (7 ) (1 ) A c c e le r a t io n tim e : E 1 0
Motor speed)
0
T im e
speed
(1 ) (2 ) A c c e le r a t io n tim e : F 0 7
(4 )
C07 (5 )
(6 )
D e c e le r a tio n tim e : E 1 5
(Motor
(3 )
C08
(4 ) A c c e le r a t io n tim e : E 1 4
Chap 5
(5 ) A c c e le r a t io n tim e : E 1 2
R e v e rs e
6 0 .0 S 100S 6 5 .5 S 5 5 .0 S 5 0 .0 S 7 2 .0 S 3 5 .0 S
d ir e c tio n
(6 ) D e c e le r a tio n tim e : E 1 1
(7 ) A c c e le r a t io n tim e : E 1 0
S e ttin g
v a lu e : 1 6
0 .1 S (8 ) A c c e le r a t io n tim e : E 1 4
Y 1 to Y 2 te r m in a ls o u tp u t s ig n a l (9 ) D e c e le r a tio n tim e : E 1 1
S e ttin g v a lu e :
17 (1 0 ) D e c e le r a tio n tim e : F 0 8
0 .1 S
1 As the deceleration time after the completion of one cycle, the F08 Deceleration time 1 setting is used for
deceleration to stop.
To run or stop, use input from the key of the keypad and switching of the control terminal. With the keypad,
press the key to run. Press the key to suspend the progression of stages. Press the key again to
resume operation according to the stages from the point where it was suspended. For alarm stop, press the key
to reset the inverter protective functions. Then press the key. The suspended progression of the stages
resumes. If a need arises for operation from the first stage “C22 (Stage 1 runtime)" and “C82 (Stage 1 rotational
direction and acceleration/deceleration time)" during operation, input a stop command and press the key.
When operation from the first stage is necessary after an alarm stop, press the key for resetting the protective
functions and press the key again. For the key, use of the “RST” terminal (set "8 (Active ON)" or "1008 (Active
OFF)" for any of E01 to E05) functions the same way.
• Pattern operation can be started by either a forward run command (specify F02 = 2 and press the
key, or specify F02 = 1 and turn the FWD terminal ON) or reverse run command (specify F02 = 3 and
press the key, or specify F02 = 1 and turn the REV terminal ON). However, the rotational
direction is as specified by C82 to C88 whether the operation is started by a forward run command or
reverse run command.
• When the FWD or REV terminal is used, the run command self-hold function is disabled. Use an
alternate-type switch.
5-111
5.3 Description of Function Code
When pattern operation is started by specifying C21 = 0 and turning the FWD (REV) terminal ON, the motor
stops after the completion of the last stage even if the FWD (REV) terminal is kept turned ON.
In this case, modifying the value for F01 or C30 or switching the control terminal "Hz2/Hz1" ON/OFF without
turning the FWD (REV) terminal OFF causes the operation to be immediately resumed according to the
reference frequency after the modification.
An accident or physical injury may result.
・To stop the timer operation, press the key during timer countdown.
・When the timer period is 0, pressing the key does not start operation even if C = 21.
・An external signal (FWD or REV) can also be used to start operation.
・To indicate the timer value on the LED monitor, set the data for E43 (LED monitor) to "13" (timer) and data for C21
to "3."
・Specify the reference frequency for timer operation. When the reference frequency is specified by keypad
operation and the timer value is indicated, press the key to switch to speed monitor display and modify the
reference frequency.
(1) While checking the timer value on the LED monitor, press the / key to specify the timer period (in
seconds). (The timer value is indicated as an integer without a decimal point on the LED monitor.)
(2) Press the key to start motor operation. The timer period is counted down. After the timer period has
elapsed, the operation stops without the need for pressing the key. (Timer operation is possible even when the
LED monitor indication is not the timer value.)
For operation by turning the FWD terminal ON, the indication alternates between "end" and LED monitor
display (0 for timer value) when the timer operation has been completed with deceleration to stop. Turning
FWD OFF brings back the LED monitor display.
5-112
5.3 Description of Function Code
C55, C56 Bias (for PID, frequency command 2 (terminal [12])) (bias, bias base point) (refer to F01)
C61, C62 Bias (for PID, frequency command 2 (terminal [C1]) (C1 function))
(bias, bias base point)(refer to F01)
C67, C68 Bias (for PID, frequency command 2 (terminal [C1]) (V2 function))
(bias, bias base point)(refer to F01)
You can adjust the gain, bias, polarity, filter time constant and offset which are applied to analog inputs (voltage
FUNCTION CODE
inputs to terminals [12] and [C1] (V2 function) and current input to terminal [C1] (C1 function)).
Adjustable items for analog inputs (excluding those for frequency command 1)
0 to +10 V, -10 to
[12] C55 C56 C32 C34 C35 C33 C31
Chap 5
+10 V
[C1] (C1) 4 to 20 mA, 0 to C61 C62 C37 C39 C40 C38 C36
20 mA
[C1] (V2) 0 to +10 V C67 C68 C42 C44 C45 C43 C41
5-113
5.3 Description of Function Code
Gain
Reference frequency
Gain
Point
X
Analog input
Gain base
point
To input bipolar analog voltage (0 to ±10 VDC) to terminal [12], set C35 data to "0." Setting C35 data to
"1" enables the voltage range from 0 to +10 VDC and interprets the negative polarity input from 0 to -10
VDC as 0 V.
For using terminal [C1] for the C1, V2 or PTC function, switching as shown below is necessary.
For details about SW3 and SW4, refer to Chapter 2, Section 2.2.8.
Expected operation may not be obtained if the settings above are not switched correctly. Use sufficient caution.
5-114
5.3 Description of Function Code
Gain/bias
Gain
Point B
[12]
Bias
Point A
Analog input
Bias base Gain base
point point
Reference frequency
Gain
Point B
FUNCTION CODE
[C1] (C1 function)
Bias
Point A
Analog input
Bias base Gain base
point point
Chap 5
Reference frequency
Gain
Point B
These are biases and bias base points used for PID command, PID feedback, frequency command 2 and analog
monitor. For details, refer to the description of F01 and J01.
Bias (C55, C61, C67)
• Data setting range: -100.00 to 100.00 (%)
Bias base point (C56, C62, C68)
• Data setting range: 0.00 to 100.00 (%)
Specifying the bias as a negative value allows an input to be specified as bipolar for a unipolar analog input. By
setting C40 data to 10 or 11 for terminal [C1] (C1 function) or C45 data to 1 for terminal [C1] (V2 function), an input
value for an analog input equal to or less than 0 point is specified to have negative polarity.
5-115
5.3 Description of Function Code
C58 Analog input adjustment (for analog monitor (terminal [12])) (unit)
C64 Analog input adjustment (for analog monitor (terminal [C1])) (C1 function) (unit)
C70 Analog input adjustment (for analog monitor (terminal [C1])) (V2 function) (unit)
The units for the respective analog inputs can be displayed when a multi-function keypad (TP-A1) is used. Set
these codes to use for command and feedback values of the analog input monitor and PID control. Use the
multi-function keypad to display the SV and PV values of the analog input monitor and PID control on the main and
sub-monitors. Indications are given in the specified units.
C58, C64,
C58, C64, C70 Unit C58, C64, C70 Unit Unit
C70
- - 23 L/s (flowrate) 45 mmHg (pressure)
1 No unit 24 L/min (flowrate) 46 Psi (pressure)
2 % 25 L/h (flowrate) 47 mWG (pressure)
4 r/min 40 Pa (pressure) 48 inWG (pressure)
7 kW 41 kPa (pressure) 60 K (temperature)
3
20 m /s (flowrate) 42 MPa (pressure) 61 °C (temperature)
3
21 m /min (flowrate) 43 mbar (pressure) 62 °F (temperature)
3
22 m /h (flowrate) 44 bar (pressure) 80 ppm (concentration)
C59, C60 Analog input adjustment (terminal [12]) (maximum scale, minimum scale)
C65, C66 Analog input adjustment (terminal [C1] (C1 function)) (maximum scale, minimum scale)
C71, C72 Analog input adjustment (terminal [C1] (V2 function)) (maximum scale, minimum scale)
Values of the analog input monitor (terminals [12] and [C1] (C1 and V2 functions) can be converted into easily
recognizable physical quantities for display. This function can also be used for PID feedback and PID command
values.
• Data setting range: (maximum scale and minimum scale) -999.00 to 0.00 to 9990.00
Indicated value
Maximum scale
(C59)
Minimum scale
(C60)
Analog input
(terminal [12])
Switches between the between normal and inverse operation of frequency command 1 (F01) .
For details, refer to E01 through E05 (data = 21) for the terminal command IVS ("Switch normal/inverse
operation").
5-116
5.3 Description of Function Code
FUNCTION CODE
P01 Motor 1 (No. of poles)
P01 specifies the number of poles of the motor. Enter the value given on the nameplate of the motor. This setting is
used to display the motor speed on the LED monitor and to control the speed (refer to E43). The following
expression is used for the conversion.
-1
Motor rotational speed (min ) = 120/No.of poles x Frequency (Hz)
• Data setting range: 2 to 22 (poles)
Chap 5
P02 Motor 1 (Rated capacity)
P02 specifies the rated capacity of the motor. Enter the rated value given on the nameplate of the motor.
When accessing P02 with the keypad, take into account that the P02 data automatically updates data of P03, P06
through P13, P53 and H46.
P03 specifies the rated current of the motor. Enter the rated value given on the nameplate of the motor.
• Data setting range: 0.00 to 2000 (A)
5-117
5.3 Description of Function Code
The inverter automatically detects the motor parameters and saves them in its internal memory. Basically, it is not
necessary to perform tuning when a Fuji standard motor is used with a standard connection with the inverter.
There are two types of auto-tuning as listed below. Select appropriate one considering the limitations in your
equipment and control mode.
For details of auto-tuning, refer to the FRENIC-Ace Instruction Manual, Chapter 4 " TEST RUN
PROCEDURE."
In any of the following cases, perform auto-tuning since the motor parameters are different from those of
Fuji standard motors so that the best performance cannot be obtained under some controls.
• The motor to be driven is a non-Fuji motor or a non-standard motor.
• Cabling between the motor and the inverter is long. (Generally, 20 m or longer)
• A reactor is inserted between the motor and the inverter.
Other applicable cases
5-118
5.3 Description of Function Code
When vector control without speed sensor (dynamic torque vector) or slip compensation control is used for
long-time operation, the motor parameters change along with motor temperature rise.
If motor parameters change, the amount of speed compensation may change to cause the motor speed to be
different from the initial speed.
Enabling auto-tuning allows the identification of the motor parameters that match the change in the motor
temperature, which minimizes the motor speed variation.
To use this function, specify "2" for auto-tuning (P04).
Online tuning is enabled only when F42 = 1 (Vector control without speed sensor) or F42 = 2 (V/f control
with slip compensation active) and F37 = 2, 5 (auto torque boost).
FUNCTION CODE
P06 through P08 specify no-load current, %R1 and %X, respectively. Obtain the appropriate values from the test
report of the motor or by calling the manufacturer of the motor. Performing auto-tuning automatically sets these
parameters.
• No-load current: Input the value obtained from the motor manufacturer.
• %R1: Enter the value calculated by the following expression.
Chap 5
R1 Cable R1
%R1 × 100 (%)
V / ( 3 ×I )
5-119
5.3 Description of Function Code
P09 to P11 Motor 1 (slip compensation gain for driving, slip compensation response time and slip
compensation gain for braking)
P09 and P11 determine the slip compensation amount in % for driving and braking individually and adjust the slip
amount from internal calculation. Mode of 100% fully compensates for the rated slip of the motor. Excessive
compensation (100% or more) may cause hunting (undesirable oscillation of the system), so carefully check the
operation on the actual machine.
P10 determines the response time for slip compensation. Basically, there is no need to modify the default setting. If
you need to modify it, consult your Fuji Electric representatives.
For details about slip compensation control, refer to the description of F42.
P12 specifies rated slip frequency. Obtain the appropriate values from the test report of the motor or by calling the
manufacturer of the motor. Performing auto-tuning automatically sets these parameters.
• Rated slip frequency: Convert the value obtained from the motor manufacturer to Hz using the following
expression and enter the converted value.
(Note: The motor rating given on the nameplate sometimes shows a larger value.)
The combination of P99 (Motor 1 selection) and P02 (Motor 1 rated capacity) data determines the standard value.
Basically, there is no need to modify the setting.
This is a factor for correcting the variation of leakage reactance %X. Basically, there is no need to modify the
setting.
5-120
5.3 Description of Function Code
To select the motor drive control or to run the inverter with the integrated automatic control functions such as auto
torque boost and torque calculation monitoring, it is necessary to specify the motor parameters correctly.
First select the motor type with P99 from Fuji standard motors 8-series and then initialize the motor parameters
with H03. This process automatically configures the related motor parameters (P01, P03, P06 through P13,P53
and H46).
The data of F09 (Torque boost 1), H13 (Restart Mode after Momentary Power Failure (Restart time)), and F11
(Electronic thermal overload protection for motor 1 (Overload detection level)) depends on the motor capacity, but
the process stated above does not change them. Specify and adjust the data during a test run if needed.
FUNCTION CODE
Chap 5
5-121
5.3 Description of Function Code
Initialize all function code data to the factory defaults. The motor parameters are also initialized.
To change the H03 data, it is necessary to press the + / keys (simultaneous keying).
• To initialize the motor parameters, set the related function codes as follows.
Function code
Step Item Data
1st motor 2nd motor
(1) Motor selection Selects the motor type P99 A39
Motor (rated
(2) Sets the motor capacity (kW) P02 A16
capacity)
Data
(3) Initialize motor parameters H03 = 2 H03 = 3
initialization
P01, P03, P06 to A15, A17, A20 to
Function code data to be initialized
P13, P53, H46 A27, P53
• Upon completion of the initialization, the H03 data reverts to "0" (factory default).
• If P02/A16 data is set to a value other than the standard nominal applied motor rating, data initialization with
H03 internally converts the specified value forcibly to the standard nominal applied motor rating. (See Table B
given on the last page in "5.2 Function code table.")
• Motor parameters to be initialized are for motors listed below under V/f control. When the base frequency, rated
voltage, and the number of poles are different from those of the listed motors, or when non-Fuji motors or
non-standard motors are used, change the rated current data to that printed on the motor nameplate.
When accessing P02 with the keypad, take into account that the P02 data automatically updates data of
P03, P06 through P13, P53 and H46. Also, when accessing function code A16 for the 2nd motor, data of
related function codes for each are automatically updated.
5-122
5.3 Description of Function Code
H04 and H05 specify the auto-reset function that makes the inverter automatically attempt to reset the tripped state
and restart without issuing an alarm output (for any alarm) even if any protective function subject to reset is
activated and the inverter enters the forced-to-stop state (tripped state). If the protective function is activated in
excess of the times specified by H04, the inverter will issue an alarm output (for any alarm) and not attempt to
auto-reset the tripped state.
Protective function LED monitor displays: Protective function LED monitor displays:
Overcurrent protection 0c1,, 0c2, 0c3 Motor overheat 0h4
Overvoltage protection 0u1, 0u2, 0u3 Braking resistor overheat dbh
Heat sink overheat 0h1 Motor overload 0l1, 0l2
Inverter internal overheat 0h3 Inverter overload 0lu
FUNCTION CODE
■ Number of reset times (H04)
H04 specifies the number of reset times for the inverter to automatically attempt to escape the tripped state. When
H04 = 0, the auto-reset function will not be activated.
• Data setting range: 0 (Disable), 1 to 20 (times)
Chap 5
If the "auto-reset" function has been specified, the inverter may automatically restart and run the motor stopped
due to a trip fault, depending on the cause of the tripping. Design the machinery so that human body and
peripheral equipment safety is ensured even when the auto-resetting succeeds.
Otherwise an accident could occur.
H05 specifies the reset interval time between the time when the inverter enters the tripped state and the time when
it issues the reset command to attempt to auto-reset the state. Refer to the timing scheme diagrams below.
<Operation timing scheme>
• In the figure below, normal operation restarts in the 4-th retry.
Protective function
Tripped state
5-123
5.3 Description of Function Code
• In the figure below, the inverter failed to restart normal operation within the number of reset times specified by
H04 (in this case, 3 times (H04 = 3)), and issued the alarm output (for any alarm) ALM.
Protective function
Tripped state
• The auto-reset operation can be monitored from the external equipment by assigning the digital output signal
TRY to any of the programmable, output terminals [Y1], [Y2] or [30A/B/C] with any of E20, E21 or E27 (data =
26).
To prolong the service life of the cooling fan and reduce fan noise during running, the cooling fan stops when the
temperature inside the inverter drops below a certain level while the inverter stops. However, since frequent
switching of the cooling fan shortens its service life, the cooling fan keeps running for 10 minutes once started.
H06 specifies whether to keep running the cooling fan all the time or to control its ON/OFF.
■ Cooling fan in operation -- FAN (E20, E21 and E27, data = 25)
With the cooling fan ON/OFF control enabled (H06 = 1), this output signal is ON when the cooling fan is in
operation, and OFF when it is stopped. This signal can be used to make the cooling system of peripheral
equipment interlocked for an ON/OFF control
5-124
5.3 Description of Function Code
H08 inhibits the motor from running in an unexpected rotational direction due to miss-operation of run commands,
miss-polarization of frequency commands, or other mistakes.
FUNCTION CODE
Specify the mode for auto search without stopping the idling motor. The mode can be specified for each restart
after momentary power failure and each start of normal operation. The starting mode can be switched by assigning
“STM” to a general-purpose digital input signal. If it is not assigned, “STM” is regarded to be OFF. (Data = 26)
■ H09 (Starting mode, auto search) and terminal command “STM” ("Enable auto search for
idling motor speed at starting")
The combination of H09 data and the “STM” status determines whether to perform the auto search as listed below.
Chap 5
Function code Drive control Factory default
H09 V/f control (F42 = 0 to 2) 0: Disable
Enable auto search for idling Auto search for idling motor speed at starting
H09 data motor speed at starting For restart after momentary power
“STM” For normal startup
failure (F14 = 3 to 5)
0: Disable OFF Disable Disable
1: Enable OFF Enable Disable
2: Enable OFF Enable Enable
― ON Enable Enable
When “STM” is ON, auto search for idling motor speed at starting is enabled regardless of the H09 setting.
(Function codes E01 to E05, data =26)
5-125
5.3 Description of Function Code
Frequency command
Motor speed
Starting
mode (auto
search
delay time
1) (H49) 1.2 s max.
Motor speed
estimation
“STM”
“FWD”
DC link bus
voltage
Motor speed/output
frequency
Output Motor speed
frequency
Under auto search control, the inverter searches the motor speed with the voltage applied at the motor start and
the current flowing in the motor, based on the model built with the motor parameters. Therefore, the search is
greatly influenced by the residual voltage in the motor.
5-126
5.3 Description of Function Code
H46 is available for motor 1 only. At factory shipment, H46 data is preset to a correct value according to the motor
capacity for the general-purpose motor, and basically there is no need to modify the data.
Depending on the motor characteristics, however, it may take time for residual voltage to disappear (due to the
secondary thermal time constant of the motor). In such a case, the inverter starts the motor with the residual
voltage remaining, which will cause an error in the speed search and may result in occurrence of an inrush current
or an overvoltage alarm.
If it happens, increase the value of H46 data and remove the influence of residual voltage.
(If possible, it is recommended to set the value around two times as large as the factory default value allowing a
margin.)
• Be sure to auto-tune the inverter preceding the start of auto search for the idling motor speed.
• When the estimated speed exceeds the maximum frequency or the upper limit frequency, the inverter
disables auto search and starts running the motor with the maximum frequency or the upper limit
frequency, whichever is lower.
• During auto search, if an overcurrent or overvoltage trip occurs, the inverter restarts the suspended
auto search.
• Perform auto search at 60 Hz or below.
FUNCTION CODE
Note that auto search may not fully provide the performance depending on load conditions, motor
parameters, wiring length, and other external factors.
Chap 5
H11 specifies the deceleration mode to be applied when a run command is turned OFF.
When reducing the reference frequency, the inverter decelerates the motor according to the deceleration
commands even if H11 = 1 (Coast-to-stop).
H13, H14 Restart mode after momentary power failure (restart time, frequency fall rate)
H15, H16 Restart mode after momentary power failure (continuous running level, allowable
momentary power failure time) (refer to F14)
For how to set these function codes (Restart time, Frequency fall rate, Continuous running level and Allowable
momentary power failure time), refer to the description of F14.
5-127
5.3 Description of Function Code
These function codes specify the PTC (Positive Temperature Coefficient) thermistor embedded in the motor. The
thermistor is used to protect the motor from overheating or output an alarm signal.
If H26 data is set to "1" or "2" (PTC thermistor), the inverter monitors the voltage sensed by PTC thermistor and
protect the motor even when the 2nd motor is selected.
The alarm temperature at which the overheat protection becomes activated depends on the characteristics of the
PTC thermistor. The internal resistance of the thermistor will significantly change at the alarm temperature. The
detection level (voltage) is specified based on the change of the internal resistance.
PTC thermistor
internal resistance
Temperature
Alarm temperature
Suppose that the internal resistance of the PTC thermistor at the alarm temperature is Rp, the detection level
(voltage) Vv2 is calculated by the expression below. Set the result Vv2 to function code H27.
Rp
VV 2 10.5(V )
1000 5 R p
5-128
5.3 Description of Function Code
Connect the PTC thermistor as shown below. The voltage obtained by dividing the input voltage on terminal [C1]
with a set of internal resistors is compared with the detection level voltage specified by H27.
Mode
selection
Comparator
PTC
thermistor
“THM”
Thermistor detection
level
FUNCTION CODE
When using the terminal [C1] for PTC thermistor input, also turn SW4 on the control printed circuit board
to the PTC/NTC side. For details, refer to Chapter 2.
Chap 5
In a system in which two or more motors drive single machinery, any speed gap between inverter-driven motors
results in some load unbalance between motors. Droop control allows each inverter to drive the motor with the
speed droop characteristic for increasing its load, eliminating such kind of load unbalance.
• Data setting range: -60.0 to 0.0 (Hz), (0.0: Disable)
Reference frequency
Output frequency
Droop characteristic
Load
Motor torque
To use droop control, be sure to auto-tune the inverter for the motor.
Under V/f control, to prevent the inverter from tripping even at an abrupt change in load, droop control
applies the acceleration/deceleration time to the frequency obtained as a result of droop control. This
may delay reflection of the frequency compensated during droop control on the motor speed, thereby
running the inverter as if droop control is disabled.
5-129
5.3 Description of Function Code
Using the RS-485 communications link, built-in CAN communications link or fieldbus (option) allows you to issue
frequency commands and run commands from a computer or PLC at a remote location, as well as monitor the
inverter running information and the function code data. Sets the source that specifies the frequency and run
commands with H30 and y98. H30 and y98 set the sources that specify RS-485 communications and fieldbus
respectively.
When the built-in CAN communications link is enabled with y33 = 1, the fieldbus in the figure below is replaced with
the built-in CAN communications link.
“LE”
Selected setting
Inverter
(frequency command/run
command)
RS-485 communications link
(port 1: RJ-45)
Setting specified by H30 or
RS-485 communications link y98 applies when “LE” is
(port 2: terminal) not assigned.
Fieldbus (option)
*C model (for China) is not equipped with the CAN communications link.
5-130
5.3 Description of Function Code
Frequency command
Via RS-485 Via RS-485
Inverter itself communications link communications link Via fieldbus (option)
port 1 port 2
H30 = 0 H30 = 1 H30 = 4 H30 = 0 (1, 4)
Inverter itself
FUNCTION CODE
y98 = 0 y98 = 0 y98 = 0 y98 = 1
Run command source
Via RS-485
H30 = 2 H30 = 3 H30 = 5 H30 = 2 (3, 5)
communications link
y98 = 0 y98 = 0 y98 = 0 y98 = 1
(port 1)
Via RS-485
H30 = 6 H30 = 7 H30 = 8 H30 = 6 (7, 8)
communications link
y98 = 0 y98 = 0 y98 = 0 y98 = 1
(port 2)
Chap 5
Via fieldbus (option H30 = 0 (2, 6) H30 = 1 (3, 7) H30 = 4 (5, 8) H30 = 0 (1 to 8)
and built-in CAN) y98 = 2 y98 = 2 y98 = 2 y98 = 3
For details, refer to the RS-485 Communication User's Manual or the Field Bus (Option and Built-in CAN)
Instruction Manual.
• When the terminal command “LE” ("Enable communications link via RS-485 or fieldbus") is assigned to a digital
input terminal, turning “LE” ON makes the settings of H30 and y98 enabled. When LE is OFF, those settings are
disabled so that both frequency commands and run commands specified from the inverter itself take control.
(Function codes E01 to E05, data = 24)
No “LE” assignment is functionally equivalent to the “LE” being ON.
5-131
5.3 Description of Function Code
H42, H43, Capacitance measurement of DC link bus capacitor, Cumulative run time of cooling fan
H48 Cumulative run time of capacitors on printed circuit boards
Related function codes: H47 Initial capacitance of DC link bus capacitor
H98 Protection/maintenance function
5-132
5.3 Description of Function Code
• To measure the capacitance of the DC link bus capacitor under ordinary operating conditions when the power is
turned OFF, it is necessary to set up the load conditions for ordinary operation and measure the reference
capacitance (initial setting) when the inverter is introduced. For the reference capacitance setup procedure, see
[ 2 ] on the next page. Performing the setup procedure automatically detects and saves the measuring
conditions of the DC link bus capacitor.
Setting bit 3 of H98 data to 0 restores the inverter to the measurement in comparison with the initial capacitance
measured at shipment.
When the inverter uses an auxiliary control power input, the load conditions widely differ so that the
discharging time cannot be accurately measured. In this case, measuring of the discharging time can be
disabled with the function code H98 (Bit 4 = 0) for preventing unintended measuring. (For details, refer to
H98.)
FUNCTION CODE
[1] Measuring the capacitance of DC link bus capacitor in comparison with initial one at
shipment
When bit 3 of H98 data is 0, the measuring procedure given below measures the capacitance of DC link bus
capacitor in comparison with initial one at shipment when the power is turned OFF. The measuring result can be
displayed on the keypad as a ratio (%) to the initial capacitance.
Chap 5
1) To ensure validity in the comparative measurement, put the condition of the inverter back to the state at
factory shipment.
• Remove the option card (if already in use) from the inverter.
• In case another inverter is connected via the DC link bus to the P(+) and N(-) terminals of the main circuit,
disconnect the wires. (You do not need to disconnect a DC reactor (optional), if any.)
• Disconnect power wires for the auxiliary input to the control circuit (R0, T0).
• In case the standard keypad has been replaced with an optional multi-function keypad TP-A1 after the
purchase, put back the original standard keypad.
• Turn OFF all the digital input signals fed to terminals [FWD], [REV], and [X1] through [X5] of the control circuit
• If a potentiometer is connected to terminal [13], disconnect it.
• If an external apparatus is attached to terminal [PLC], disconnect it.
• Ensure that transistor output signals ([Y1] and [Y2]) and relay output signals ([30A/B/C]) will not be turned ON.
• Disable the RS-485 and built-in CAN communications links.
If negative logic is specified for the transistor output and relay output signals, they are considered ON
when the inverter is not running. Specify positive logic for them.
5-133
5.3 Description of Function Code
6) After " . . . . " has disappeared from the LED monitor, turn ON the main circuit power again.
7) Select Menu #5 "Maintenance Information" in Programming mode and note the reading (relative capacitance
(%) of the DC link bus capacitor).
--------------------------------------------------------------------------------------------------------------------------------------
[2] Measuring the capacitance of DC link bus capacitor under ordinary operating
conditions at power shutdown
When bit 3 of H98 data is 1, the inverter automatically measures the capacitance of the DC link bus capacitor
under ordinary operating conditions when the power is turned OFF. This measurement requires setting up the load
conditions for ordinary operation and measuring the reference capacitance when the inverter is introduced to the
practical operation, using the setup procedure given below.
When replacing parts, clear or modify the H42 and H47 data. For details, refer to the maintenance related
documents.
----------------------------------------------------------------------------------------------------------------------------------
Hereafter, each time the inverter is turned OFF, it automatically measures the discharging time of the DC link bus
capacitor if the above conditions are met. Periodically check the relative capacitance of the DC link bus capacitor
(%) with Menu #5 "Maintenance Information" in Programming mode.
Note The condition given above tends to produce a rather large measurement error. If this mode gives you a
lifetime alarm, set H98 (Protection/maintenance function) back to the default setting (Bit 3 (Select life
judgment threshold of DC link bus capacitor) = 0) and conduct the measurement under the condition at
the time of factory shipment.
5-134
5.3 Description of Function Code
When replacing capacitors on printed circuit boards, clearing or modifying H48 data is required. For details, refer to
the maintenance related documents.
FUNCTION CODE
When replacing the cooling fan, clearing or modifying H43 data is required. For details, refer to the maintenance
related documents.
Chap 5
H44 counts the number of inverter startups and displays it in hexadecimal format. Check the displayed number on
the maintenance screen of the keypad, and use it as a guide for maintenance timing for parts such as belts. To
start the counting over again, e.g. after a belt replacement, set the H44 data to "0000."
H45 causes the inverter to generate a mock alarm in order to check whether external sequences function correctly
at the time of machine setup. Setting the H45 data to "1" displays mock alarm err on the LED monitor. It also
issues alarm output (for any alarm) “ALM” (if assigned to a digital output terminal by any of E20, E21 and E27).
Accessing the H45 data requires simultaneous keying of the key + key. After that, the H45 data
automatically reverts to "0," allowing you to reset the alarm.
Just as data (alarm history and relevant information) of those alarms that could occur in running the inverter, the
inverter saves mock alarm data, enabling you to confirm the mock alarm status.
To clear the mock alarm data, use H97. (Accessing the H97 data requires simultaneous keying of the key +
key.) H97 data automatically returns to "0" after clearing the alarm data.
A mock alarm can be issued also by simultaneous keying of the key + key" on the keypad for 5
seconds or more.
5-135
5.3 Description of Function Code
H47, H48 Initial capacitance of DC Link bus capacitor, Cumulative run time of capacitors on
printed circuit boards (refer to H42)
H64 specifies the lower limit of frequency to be applied when the current limiter, torque limiter, or overload
prevention control is activated. Normally, it is not necessary to change this data.
• Data setting range: 0.0 to 60.0 (Hz)
H65, H66 Non-linear V/f pattern 3 (frequency and voltage) (refer to F04)
5-136
5.3 Description of Function Code
Enable the automatic deceleration (anti-regenerative control) with this function code. In the inverter not equipped
with a PWM converter or braking unit, if the regenerative energy returned exceeds the inverter's braking capability,
an overvoltage trip occurs.Turning digital input “AR-CCL” ON disables anti-regenrative control. (Function codes
E01 to E05, data =82)
If anti-regenerative control is selected, the output frequency is controlled to suppress the regenerative energy for
avoiding an overvoltage trip.
Function
H69 Force-to-stop with actual deceleration time AR-CCL
Control mode
FUNCTION CODE
exceeding three times the specified one
0 Disable automatic deceleration - OFF
2 Torque limit control Enable OFF
3 DC link bus voltage control Enable OFF
4 Torque limit control Disable OFF
5 DC link bus voltage control Disable OFF
- Disable automatic deceleration - ON
Chap 5
FRENIC-Ace is equipped with two control modes: torque limiter and DC link bus voltage control.
Understand the features of the respective modes and select the appropriate one.
5-137
5.3 Description of Function Code
Specifies the rate of decrease of the output frequency of overload prevention control. Before the inverter generates
a heat sink overheat or overload trip (alarm 0h1 or 0lu), the output frequency of the inverter is decreased for
avoiding a trip. This is applied when operation is required to continue even if the output frequency decreases in a
system in which the load decreases as the output frequency decreases, such as a pump.
Overload prevention control – “OLP” (E20, E21 and E27, data = 36)
Outputs “OLP”, which is a signal that turns ON during overload prevention control, in order to show that the
overload prevention control has been activated and the output frequency has changed.
No effect can be expected in a system in which the load does not decrease even if the output frequency
decreases. Do not use this function.
This function suppresses the torque during deceleration and is not effective if braking load is
applied. When anti-regenerative control of the torque limiter is enabled (H69 = 2, 4), the
deceleration characteristic is disabled.
This function monitors the AC input power supply of the inverter to see if the AC input power supply (main circuit
power) is established and prevents inverter operation when the main circuit power is not established.
With power supply via a PWM converter or DC link bus, there is no AC input. When the data for H72 is "1," the
inverter cannot operate. Change the data for H72 to "0."
5-138
5.3 Description of Function Code
H76 Torque limiter (Frequency increment limit for braking) (refer to H69)
H77 Life of DC link bus capacitor (time remaining before the end of life)
Indicates the time remaining (in units of ten hours) before the end of service life of the DC link bus capacitor.
Transfer the DC link bus capacitor life data when replacing the printed circuit board.
• Data setting range: 0 to 8760 (in units of 10 hours 0 to 87,600 hours)
FUNCTION CODE
Specify the maintenance interval in hours with the maintenance interval (M1) (H78).
Specify in units of 10 hours. Up to 9999 x 10 hours can be specified.
• Data setting range: 0 (disable), 1 to 9999 (in units of 10 hours)
Chap 5
inverter outputs the maintenance timer signal “MNT”.
Time
Maintenance timer
“MNT”
If the maintenance interval is reached, set a new value in H78 and press the key to reset the output
signal and restart measurement.
This function is exclusively applied to the 1st motor.
5-139
5.3 Description of Function Code
Count the run time of commercial power-driven motor 1, 2 – “CRUN-M1, 2” (E01 to E05, data
= 72, 73)
Even when a motor is driven by commercial power, not by the inverter, it is possible to count the cumulative motor
run time 1, 2 (H94, A51) by detecting the ON/OFF state of the auxiliary contact of the magnetic contactor for
switching to the commercial power line.
Check the cumulative motor run time with 5_23 on Menu #5 "Maintenance Information" of the keypad.
H79 Preset startup count for maintenance (M1) Related function codes: H44 Startup counter
for motor 1
H79 specifies the number of inverter startup times to determine the next maintenance timing, e.g., for replacement
of a belt.
Set the H79 and H44 data in hexadecimal. The maximum setting count is 65,535 (FFFF in hexadecimal.)
• Data setting range: OFF (disable), 0001 to FFFF (hexadecimal)
(2000 times)
(1000 times)
Startup counter
Maintenance timer
“MNT”
If the startup counter reaches the specified value, set a new value for the next maintenance in H79 and
press the key to reset the output signal and restart counting.
This function is exclusively applied to the 1st motor.
The inverter output current driving the motor may fluctuate due to the motor characteristics and/or backlash in the
machinery (load). Modifying the H80 data adjusts the controls in order to suppress such fluctuation. However, as
incorrect setting of this gain may cause larger current fluctuation, do not modify the default setting unless it is
necessary.
5-140
5.3 Description of Function Code
If the inverter detects a minor abnormal state "light alarm", it can continue the current operation without tripping
while displaying the "light alarm" indication l-al on the LED monitor. In addition to the indication l-al, the inverter
blinks the KEYPAD CONTROL LED. Function codes H81 and H82 specify which alarms should be categorized as
"light alarm."
The table below lists alarms selectable as "light alarm."
FUNCTION CODE
0l1 to 0l2 Overload of motor 1 to 2
current reached the trip level.
Communications error between the inverter and an
er4 Option communications error
option.
er5 Option error An option judged that an error occurred.
Built-in CAN communications link
ert Error generated in built-in CAN communications link
error
er8 RS-485 communications error RS-485 communications error between the COM
Chap 5
erp (COM port 1, 2) ports 1 and 2.
cof PID feedback wire break The PID feedback signal wire(s) is broken.
fal Detect DC fan lock Failure of the air circulation DC fan inside the inverter
0l Motor overload early warning Early warning before a motor overload
0h Heat sink overheat early warning Early warning before a heat sink overheat trip
It is judged that the service life of any one of the
capacitors (DC link bus capacitors and electrolytic
capacitors on the printed circuit boards) and cooling
lif Lifetime alarm
fan has expired.
Or, failure of the air circulation DC fan inside the
inverter.
ref Reference loss Analog frequency command was lost.
Warning related to PID control (absolute-value alarm
pid PID alarm
or deviation alarm)
Output torque drops below the low torque detection
uTl Low output torque detection
level for the specified period.
The PTC thermistor on the motor detected a
pTc PTC thermistor activated
temperature.
The motor cumulative run time reached the specified
rTe Inverter life (Cumulative run time)
level.
cnT Inverter life (Number of startups) Number of startups reached the specified level.
Set data for selecting "light alarms" in hexadecimal. For details on how to select the codes, see the next page.
• Data setting range: 0000 to FFFF (hexadecimal)
5-141
5.3 Description of Function Code
Table 5.2 Light Alarm Selection 2 (H82), Bit Assignment of Selectable Factors
12 rTe Inverter life (Cumulative run time) 4 fal Detect DC fan lock
Binary 0 0 1 1 0 1 0 0 0 0 1 0 0 0 0 1
Hexadec
imal
Sample indication
*Refer to 3 4 2 1
conversi
on table
below
Hexadec
imal on
the LED
monitor
5-142
5.3 Description of Function Code
Hexadecimal expression
A 4-bit binary number can be expressed in hexadecimal format (hexadecimal digit). The table below shows the
correspondence between the two notations.
FUNCTION CODE
0 1 1 0 6 1 1 1 0 e
0 1 1 1 7 1 1 1 1 f
When H26 = 1 (PTC (The inverter immediately trips with 0h4 displayed)), if the PTC thermistor is
activated, the inverter stops without displaying l-al, blinking the KEYPAD CONTROL LED, or outputting
L-ALM signal, regardless of the assignment of bit 11 (PTC thermistor activated) by H82 (Light Alarm
Selection 2).
Chap 5
Light alarm – “L-ALM” (E20, E21 and E27, data = 98)
This output signal “L-ALM” comes ON when a light alarm occurs.
When the electronic thermal overload protection for motor is used, whether to clear the cumulative value of the
thermal by inverter power-off or retain the value after power-off can be specified.
H90 is reserved for particular manufacturers. Unless otherwise specified, do not access these function codes.
5-143
5.3 Description of Function Code
Using the terminal [C1] (C1 function) (current input) for PID feedback signal enables wire break detection and
alarm (cof) issuance. H91 specifies whether the wire break detection is enabled, or the duration of detection.
(The inverter judges an input current to the terminal [C1] below 2 mA as a wire break.)
This function does not work unless C40 is set to 0.
• Data setting range: 0.0 (Disable wire break detection)
0.1 to 60.0 s (Detect wire break and issue cof alarm within the time)
H96 specifies a functional combination of "STOP key priority" and "Start check function" as listed below.
0 Disable Disable
1 Enable Disable
2 Disable Enable
3 Enable Enable
• When the key is pressed to release an alarm status or when the digital input terminal command “RST”
("Reset alarm") is turned ON.
• When the run command source is switched by a digital input terminal command such as “LE” ("Enable
communications link via RS-485 or fieldbus") or “LOC” ("Select local (keypad) operation").
5-144
5.3 Description of Function Code
H97 Clear alarm data Related function codes: H45 Mock alarm
H97 clears alarm data (alarm history and relevant information) stored in the inverter.
H98 specifies whether to enable or disable automatic lowering of carrier frequency, input phase loss protection,
output phase loss protection, judgment threshold on the life of DC link bus capacitor, judgment on the life of DC link
FUNCTION CODE
bus capacitor, DC fan lock detection and braking transistor error detection in combination.
Chap 5
Input phase loss protection (lin ) (Bit 1)
Upon detection of an excessive stress inflicted on the apparatus connected to the main circuit due to phase loss or
line-to-line voltage unbalance in the three-phase power supplied to the inverter, this protection feature stops the
inverter and displays an alarm lin.
In configurations where only a light load is driven or a DC reactor is connected, phase loss or line-to-line
voltage unbalance may not be detected because of the relatively small stress on the apparatus
connected to the main circuit.
Where a magnetic contactor is installed in the inverter output circuit, if the magnetic contactor goes OFF
during operation, all the phases will be lost. In such a case, this protection feature does not work.
Before specifying a user-defined threshold, measure and confirm the reference level in advance.
(Function code H42)
5-145
5.3 Description of Function Code
Since load may fluctuate significantly in the following cases, disable the judgment on the life during operation.
During periodical maintenance, either conduct the measurement with the judgment enabled under appropriate
conditions or conduct the measurement under the operating conditions matching the actual ones.
• Auxiliary input for control power is used.
• An option card is used.
• Another inverter or equipment such as a PWM converter is connected to terminals of the DC link bus.
If the ON/OFF control of the cooling fan is enabled (H06 = 1), the cooling fan may stop depending on the
operating condition of the inverter. In this case, the DC fan lock detection feature is considered normal
(e.g., the cooling fan is normally stopped by the stop fan command.) so that the inverter may turn OFF
the LIFE or OH signal output, or enable to cancel the alarm 0h1 , even if the internal air circulation DC
fan is locked due to a failure etc. (When you start the inverter in this state, it automatically issues the run
fan command. Then the inverter detects the DC fan lock state, and turns ON the “LIFE” or “OH” output or
enters the alarm 0h1 state.)
Note that, operating the inverter with the DC fan being locked for a long time may shorten the service life of
electrolytic capacitors on the PCBs due to local high temperature inside the inverter. Be sure to check with the
“LIFE” signal etc., and replace the broken fan as soon as possible.
5-146
5.3 Description of Function Code
To set data of function code H98, assign the setting of each function to each bit and then convert the 8-bit binary to
the decimal number. Refer to the assignment of each function to each bit and a conversion example below.
FUNCTION CODE
processing
Chap 5
= 16 + 2 + 1
= 19
Allows the adjustment of the level when anti-regenerative control of the torque limiter is performed with H69 = 2, 4.
Basically, there is no need to modify the setting.
H180 Brake signal (brake operation check time) Related function code: J68 to J72
H195 Braking period for DC braking at startup Related function code: F21
DC braking can be activated at startup. For details, refer to the description of F21.
5-147
5.3 Description of Function Code
This manual describes function codes applied to motor 1 only. For ones applied to motor 2, refer to the
corresponding function codes prepared for motor 1 in Table 5.5 on the next page.
When motor switching is specified, the function codes in Table 5.5 are switched. Note that the functions listed in
Table 5.6 are for the 1st motor only and unavailable when the 2nd motor is selected. However, they can be
enabled with A98.
Function code
Name
1st motor 2nd motor
5-148
5.3 Description of Function Code
Function code
Name
1st motor 2nd motor
FUNCTION CODE
Non-linear V/f pattern H50 to H53, H65, H66 Disable
Starting frequency 1 (Holding time) F24 Disable
Stop frequency (Holding time) F39 Disable
Motor overload early warning E34, E35 Disable
Droop control H28 Disable
UP/DOWN control H61 Fixed at the initial setting (0
Chap 5
Hz)
PID control J01 to J06, J08 to J13, J15 to J19 Disable
J56 to J62, J105 to J138, H91
Brake signal J68 to J72, J95, J96 Disable
Current limiter F43, F44 Disable
Rotational Direction Limitation H08 Disable
Maintenance Interval/ Preset H78, H79 Disable
Startup Count for Maintenance
Braking period (for DC braking at H195 Disable
startup)
Of the functions disabled for the 2nd motor shown in Table 5.6, enables the functions below.
5-149
5.3 Description of Function Code
Under PID control, the inverter detects the state of a control target object with a sensor or the similar device and
compares it with the commanded value (e.g., temperature control command). If there is any deviation between
them, PID control operates so as to minimize it. That is, it is a closed loop feedback system that matches controlled
variable (feedback amount).
PID control expands the application area of the inverter to process control (e.g., flow control, pressure control, and
temperature control) and speed control (e.g., dancer control).
If PID control is enabled (J01 = 1, 2 or 3), the frequency control of the inverter is switched from the drive frequency
command generator block to the PID command generator block.
Manual speed
command Frequency
command
PID feedback
Winder
Fixed roll Fixed roll
Dancer roll
Position information
Reference position
Inverter
e.g. 0 to 10 V
Potentiometer, etc.
Upper limit
PID command (dancer PID
reference position) operation
Lower limit
PID feedback (dancer
position feedback)
5-150
5.3 Description of Function Code
• Using J01 enables switching between normal and inverse operations against the PID control output, so you can
specify an increase/decrease of the motor rotating speed to the difference (error component) between the
commanded (input) and feedback amounts, making it possible to apply the inverter to air conditioners. The
terminal command IVS can also switch operation between normal and inverse.
For details about the switching of normal/inverse operation, refer to the description of Switch normal/inverse
operation IVS (E01 to E05, data = 21).
FUNCTION CODE
J02 sets the source that specifies the command value (SV) under PID control.
Chap 5
Voltage input to the terminal [12] (0 to ±10 VDC, 100% PID command/ ±10 VDC)
1 Current input to the terminal [C1] (C1 function) (4 to 20 mA DC, 100% PID command/ 20
mA DC)
Voltage input to the terminal [C1] (V2 function) (0 to +10 VDC, 100% PID command/ +10
VDC)
Terminal command UP/DOWN
Using the “UP” or “DOWN” command in conjunction with PID minimum scale to maximum
3 scale (specified by J106 and J107) with which the command value is converted into a
physical quantity, etc., you can specify 0 to 100% of the PID command (± 100% for PID
dancer control).
Command via communications link
4 Use function code S13 that specifies the communications-linked PID command. The
transmission data of 20000d (decimal) is equal to 100% (maximum frequency) of the PID
command.
[1] PID command with the [Image1] / [Image2] keys on the keypad (J02 = 0, factory
default)
Using the / keys on the keypad in conjunction with PID minimum / maximum scale (specified by J106 and
J107), you can specify 0 to 100% of the PID command (±100% for PID dancer control) in an easy-to-understand,
converted command format. "
For details of operation, refer to Chapter 3, Section 3.3.5 "Setting up PID commands from the keypad."
5-151
5.3 Description of Function Code
Bias Gain
Input terminal Input range Polarity Filter Offset
Bias Base point Gain Base point
0 to +10V,
[12] C55 C56 C32 C34 C35 C33 C31
-10 to +10V
4 to 20mA, 0
[C1] (C1) C61 C62 C37 C39 C40 C38 C36
to 20mA
[C1] (V2) 0 to +10V C67 C68 C42 C44 C45 C43 C41
C40 data Range of terminal inputs Handling when a bias value is configured as minus
0 4 to 20 mA (Factory default)
Limits any values less than 0 to 0.
1 0 to 20 mA
10 4 to 20 mA
Enables any values less than 0 as minus values.
11 0 to 20 mA
C45 data Modes for terminal inputs When bias is specified to be negative
5-152
5.3 Description of Function Code
Terminal Data
Reference frequency
Gain
Point B
[12] Bias
Point A
Analog input
Bias base Gain base
point point
Reference frequency
FUNCTION CODE
Gain
Point B
Analog input
Bias base Gain base
point point
Chap 5
Reference frequency
Gain
Point B
Analog input
Bias base Gain base
point point
(Example) Mapping the range of 1 through 5 V at terminal [12] to set 0 through 100%
Process command
Gain
Gain base point
Bias base point
Bias
5-153
5.3 Description of Function Code
"UP" "DOWN"
Action
Data = 17 Data = 18
OFF OFF Retain PID speed command value.
Increase PID speed command value at a rate between 0.1%/0.1 s
ON OFF
and 1%/0.1 s.
Decrease PID speed command value at a rate between 0.1%/0.1 s
OFF ON
and 1%/0.1 s.
ON ON Retain PID speed command value.
The inverter internally holds the PID command value set by UP/DOWN control and applies the
held value at the next restart (including powering ON).
• Other than the remote command selection by J02, the PID multi-step commands 1, 2 or 3 (specified
by J106, J137 or J138, respectively) specified by the PID multi-step commands “PID-SS1” and
“PID-SS2” can also be selected as a preset value for the PID command.
• In dancer control (J01 = 3), the setting from the keypad interlocks with data of J57 (PID control:
Dancer reference position), and is saved as function code data.
<Application example: Process control> (for air conditioners, fans and pumps)
The operating range for PID process control is internally controlled as 0% through 100%. For the given feedback
input, determine the operating range to be controlled by means of gain adjustment.
Example: When the output level of the external sensor is within the range of 1 to 5 V:
• Use terminal [12] designed for voltage input.
• Set the gain (C32 for analog input adjustment) at 200% in order to make the maximum value (5 V) of the
external sensor's output correspond to 100%. Note that the input mode for terminal [12] is 0 to 10 V
corresponding to 0 to 100%; thus, a gain factor of 200% (= 10 V 5 V 100) should be specified. Note also that any
bias setting does not apply to feedback control.
5-154
5.3 Description of Function Code
Feedback
FUNCTION CODE
convert the output 7 VDC to 100%, set the gain (C32 for analog input adjustment) as calculated below
10 V
≒ 143% .
7 V
Feedback
Chap 5
Terminal [12] input
Feedback
In this example, it is recommended that the dancer reference position be set around the 5 V (50%) point.
5-155
5.3 Description of Function Code
Refer to function codes C59, C60, C65, C66, C71 and C72 for details on scales, and to E43 for details on
monitoring.
5-156
5.3 Description of Function Code
J03 to J06 PID Control P (Gain), I ( Integral time), D (Differential time), Feedback filter
P gain (J03)
J03 specifies the gain for the PID processor.
• Data setting range: 0.000 to 30.000 (times)
P (Proportional) action
An operation in which the MV (manipulated value: output frequency) is proportional to the deviation is called P
action, which outputs the MV in proportion to deviation. However, P action alone cannot eliminate deviation.
Gain is data that determines the system response level against the deviation in P action. An increase in gain
speeds up response, but an excessive gain may oscillate the inverter output. A decrease in gain delays response,
but it stabilizes the inverter output.
FUNCTION CODE
Deviation
Time
Manipulated
value
Chap 5
Time
I (Integral) action
An operation in which the change rate of the MV (manipulated value: output frequency) is proportional to the
integral value of deviation is called I action, which outputs the MV that integrates the deviation. Therefore, I action
is effective in bringing the feedback amount close to the commanded value. For the system whose deviation
rapidly changes, however, this action cannot make it respond quickly.
The effectiveness of I action is expressed by integral time as parameter, that is J04 data. The longer the integral
time, the slower the response. The reaction to the external disturbance also becomes slow. The shorter the integral
time, the faster the response. Setting too short integral time, however, makes the inverter output tend to oscillate
against the external disturbance.
Deviation
Time
Manipulated
value
Time
5-157
5.3 Description of Function Code
D (Differential) action
An operation in which the MV (manipulated value: output frequency) is proportional to the differential value of the
deviation is called D action, which outputs the MV that differentiates the deviation. D action makes the inverter
quickly respond to a rapid change of deviation.
The effectiveness of D action is expressed by differential time as parameter, that is J05 data. Setting a long
differential time will quickly suppress oscillation caused by P action when a deviation occurs. Too long differential
time makes the inverter output oscillation more. Setting short differential time will weakens the suppression effect
when the deviation occurs.
Deviation
Time
Manipulated
value
Time
5-158
5.3 Description of Function Code
1) Suppressing overshoot
Increase the data of J04 (Integral time) and decrease that of J05 (Differential time).
After
refinement
Response
Before
refinement
Time
Response
FUNCTION CODE
Before
refinement
Time
3) Suppressing oscillation whose period is longer than the integral time specified by J04
Increase the data of J04 (Integral time).
Chap 5
After
refinement
Response
Before
refinement
Time
4) Suppressing oscillation whose period is approximately the same as the time specified by J05 (Differential
time)
Decrease the data of J05 (Differential time).
Decrease the data of J03 (Gain), if the oscillation cannot be suppressed even though the differential time is
set at 0 sec.
After
refinement
Response
Before
refinement
Time
Under PID dancer control, the filter time constant setting of up to 0.1 s is recommended. To specify the
filter time constant more finely, apply filter time constants for analog input (C33, C38 and C43) with J06 =
0.0.
5-159
5.3 Description of Function Code
J10 suppresses overshoot in control with the PID processor. As long as the deviation between the feedback and
the PID command is beyond the preset range, the integrator holds its value and does not perform integration
operation.
• Data setting range: 0 to 200 (%)
Time
J11 to J13 PID Control (Select alarm output, Upper level alarm (AH) and Lower level alarm (AL))
The inverter can output two types of alarm signals (absolute-value and deviation alarms) associated with PID
control if the digital output signal "PID-ALM" is assigned to any of the programmable, output terminals with any of
E20, E21 and E27 (data = 42).
J11 specifies the alarm output types. J12 and J13 each specify the upper and lower limits for alarms.
5-160
5.3 Description of Function Code
Hold: During the power-on sequence, the alarm output is kept OFF (disabled) even when the monitored quantity
is within the alarm range. Once it goes out of the alarm range, and comes into the alarm range again, the
alarm is enabled.
Latch: Once the monitored quantity comes into the alarm range and the alarm is turned ON, the alarm will remain
ON even if it goes out of the alarm range. To release the latch, perform a reset by using the key on
keypad or turning the terminal command RST ON. Resetting can be done by the same way as resetting an
alarm.
The value displayed (%) is the ratio of the upper/lower limit to the full scale (10 V or 20 mA) of the
feedback amount (in the case of a gain of 100%).
FUNCTION CODE
Upper level alarm (AH) and lower level alarm (AL) also apply to the following alarms.
Chap 5
Lower limit (absolute) ON when PV < AL AH = 100%
Upper limit (deviation) ON when SV + AH < PV Deviation alarm AL = 100%
Lower limit (deviation) ON when PV < SV - AL AH = 100%
Upper/lower limit ON when |SV - PV| > AL AL = AH
(deviation)
Upper/lower range limit ON when SV - AL < PV < Deviation alarm
(deviation) SV + AL
A negative logic signal
Upper/lower range limit ON when AL < PV < AH Absolute-value alarm
should be assigned to
(absolute)
"PID-ALM".
Upper/lower range limit ON when SV - AL < PV < Deviation alarm
(deviation) SV + AH
5-161
5.3 Description of Function Code
Assignment of "PID-STP" ("Motor stopped due to slow flowrate under PID control") (E20,
E21 and E27, data = 44)
"PID-STP" ("Motor stopped due to slow flowrate under PID control") is ON when the inverter is in a stopped state
due to the slow flowrate stopping function under PID control. PID-STP should be assigned if it is necessary to
output a signal to indicate that the inverter is stopped.
5-162
5.3 Description of Function Code
For the slow flowrate stopping function, see the chart below.
Output frequency
Feedback (PV)
Pressure in pipeline Command
Pressure decrease
started by opening tap Pressure increased by
FUNCTION CODE
inverter restart
Run command
Motor stopped due to slow
flowrate under PID control
PID-STP
Time
Chap 5
PID control (slow flowrate stop - feedback deviation for startup) (J23)
PID control (slow flowrate stop - startup delay time) (J24)
When both of the two conditions below are satisfied (AND), the inverter is restarted.
• The discharge pressure has decreased, increasing the frequency (output of the PID processor) to or above the
starting frequency (J17) and the startup delay time (J24) has elapsed.
• The difference between the SV (command value) and PV (feedback value) has increased to the level of
feedback deviation for startup (J23) or higher and the startup delay time (J24) has elapsed.
MV < J15
t
Feedback PV J16 time up
Does not start
(%) J16
Note 1 SV- PV > = J23 J23
SV
J24 t
Slow J 24 timeup
flowrate ON ON
t
stopping 『PID-STP』
signal
J18, J19 PID Control (Upper limit of PID process output, Lower limit of PID process output)
The upper and lower limiters can be specified to the PID output, exclusively used for PID control. The settings are
ignored when PID cancel "Hz/PID" is enabled and the inverter is operated at the reference frequency previously
specified.
( Function codes E01 to E05 data = 20)
PID Control (Upper limit of PID process output) (J18)
J18 specifies the upper limit of the PID processor output limiter in %. If you specify "999", the setting of the
frequency limiter (High) (F15) will serve as the upper limit.
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5.3 Description of Function Code
J57 specifies the dancer reference position in the range of -100% to +100% for dancer control. If J02 = 0 (keypad)
is selected, this function code is enabled as the dancer reference position.
It is also possible to modify the PID command with the / keys on keypad. If it is modified, the new
command value is saved as J57 data.
For the setting procedure of the PID command, refer to Chapter 3, Section 3.3.5 "Setting up PID commands from
the keypad."
The moment the feedback value of dancer roll position comes into the range of "the dancer reference position
detection width of dancer position deviation (J58)" the inverter switches PID constants from the combination of J03,
J04 and J05 to that of J59, J60 and J61, respectively in its PID processor. Giving a boost to the system response
by raising the P gain may improve the system performance in the dancer roll positioning accuracy.
J62 allows you to select either adding or subtracting the PID dancer processor output to or from the primary speed
command. Also, it allows you to select either controlling the PID dancer processor output by the ratio (%) against
the primary speed command or compensating the primary speed command by the absolute value (Hz).
Detects an overload status and if it exceeds the specified detection level (J64) for the specified timer duration (J67), the
operation is stopped based on the selected action (J65). It is used to protect the system when an unacceptable overload
is applied or to lock the motor shaft by mechanically hitting it to the stopper.
5-164
5.3 Description of Function Code
FUNCTION CODE
decelerates to
stop the motor.
2 Coast to stop Immediately shuts down the inverter, allowing the motor to coast to a stop.
• When the system enters the overload stop function operation, the mode is maintained and you cannot
re-accelerate the inverter. To perform re-acceleration, turn OFF the run command and turn it ON
again.
Chap 5
<Mode selection J65=1, 2>
Stopper hit
Motor speed/output
frequency Decelerate to stop or coast
to a stop
Detection level
Current/torque
Timer
Timer (J67)
Sets the timer to prevent the overload stop function from being triggered due to instantaneous, unintended load
fluctuation. The overload stop function starts the operation when the operation condition of overload stop function
is satisfied for a period of the timer (if J65=1, 2).
5-165
5.3 Description of Function Code
J68 to J70 Brake signal (Brake-OFF current, Brake-OFF frequency/speed and Brake-OFF timer)
J71, J72 Brake signal (Brake-ON frequency/speed and Brake-ON timer)
J95 Brake signal (Brake-OFF torque)
Related function code: A98: Motor 2 (function selection)
These function codes are for the brake releasing/turning-on signals of vertical carrier machines.
It is possible to set the conditions of the brake releasing/turning-on signals (current and frequency) so that a
hoisted load does not fall down at the start or stop of the operation, or so that the load applied to the brake is
reduced.
Brake check signal BRKE (E20, E21 and E27, data = 65)
If the status of the brake signal BRKS fails to agree with the status of the brake check signal BRKE during inverter
operation, the inverter enters an alarm stop state with Er6.
This signal is used as a feedback signal for the brake signal BRKS. When the mechanical brake does not operate,
it causes the inverter to trip to activate the mechanical brake. The response delay time for BRKS and BRKE can be
adjusted with H180: Brake operation check time.
H180 : Breake signal (brake operation chaeck time) range 0.00s to 10.00s
5-166
5.3 Description of Function Code
F39:停止周波数
F39: Stop frequency
holding time
継続時間
Speed
速度指令/検出
command/detection
J71: Brake-ON
J71:投入周波数
frequency
F25: Stop frequency
F25:停止周波数
BrakeBrake
signalsignal
BRKS
ブレーキ信号
"BRKS" OFF
ON
『BRKS』
• The brake signal applies only in the 1st motor. When the 2nd motor is selected, switch the motor to
apply the brake signal. However, it can be enabled with A98.
• When the inverter is shut down due to an alarm status or coast-to-stop command, the brake signal is
FUNCTION CODE
immediately applied.
• The stop is determined after the output frequency exceeds "F25 stop frequency + E30 frequency
arrival hysteresis width", and then the output frequency falls below F25.
To inch the motor (repeatedly turn ON and OFF the run command in a short time), adjust F25 and
E30.
Chap 5
Brake-ON
F23: Starting frequency 1 Brake-OFF frequency/speed
Output frequency frequency/speed Stop frequency
Starting frequency 1
Stop frequency (holding time)
(holding time)
Run command
• After releasing the brake (BRKS ON), operating for a while, and then activating the brake (BRKS
OFF) to stop the motor, if you want to release the brake (BRKS ON), turn the inverter's run command
OFF and then ON.
No brake release signal is output during auto-tuning (stop mode).
J105
to PID control 1 (display unit, maximum scale, minimum scale)
J107
J136
to PID control 1 (PID multi-step command 1 to 3)
J138
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5.3 Description of Function Code
Function codes are reserved for particular manufacturers. Unless otherwise specified, do not access these
function codes.
Refer to the description of the function code F01 for details on the pulse rate input.
To enable the jogging operation "JOG" from communication, set bit 3=1 for this function.
Other value than bit 3 for this function code is for manufacturers. Do not change this function code.
5-168
5.3 Description of Function Code
The customizable logic function allows the user to form a logic or operation circuit for digital/analog input/output
signals, customize those signals arbitrarily, and configure a simple relay sequence inside the inverter.
In the customizable logic, one step (component) is composed of:
1) Digital 2 input, digital 1 output + logical operation (including timer)
2) Analog 2 input, analog 1 output/digital 1 output + numerical operation
3) Analog 1 input, digital 1 input, analog 1 output + numerical operation, logical operation
and a total of 100 steps can be used to configure a sequence.
Modes
Item Modes
Terminal command Digital 2 input Analog 2 input Analog 1 input
Digital 1 input
Operation block Logical operation, Numerical operation, Selector, hold, etc.:
FUNCTION CODE
counter, etc.: 13 types comparator, limiter, 12 types
Timer: 5 types etc.: 25 types
Output signal Digital 1 output Analog 1 output/ Analog 1 output
Digital 1 output
Number of steps 100 steps
Customizable logic output signal 9 outputs
Chap 5
Customizable logic processing 2 ms (max. 10 steps), 5 ms (max. 50 steps),
time 10 ms (max. 100 steps)
Can be selected with the function codes.
Customizable logic cancellation Enables to stop all the customizable logic operations by assigning "CLC"
command "CLC" to a general-purpose input terminal to turn it ON.
It is used when you want to deactivate the customizable logic temporarily.
Customizable logic timer Resets the timer, counter and all the previous values used in customizable
cancellation command "CLTC" logic by assigning "CLTC" to a general-purpose input terminal to turn it
ON. It is used when a customizable logic is changed or if you want to
synchronize it with external sequence.
If you use the customizable logic cancellation command and customizable logic timer cancellation
command, the inverter can unintentionally start because the speed command is unmasked, depending
on the structure of the customizable logic. Be sure to turn OFF the operation command to turn it ON.
A physical injury may result.
A damage may result.
5-169
5.3 Description of Function Code
Block diagram
Analog input
Analog output
(12, C1, V2
(FM terminals)
terminals) Internal input Internal output
signal signal
12 FOUT1 FM1
FSUB1
C1 FSUB2 FM2
Inverter FOUT2
V2 SV1 IOUT
Application
PV1 VOUT
Process
TLIMA MV1
Customizable logic
Step 1 Output
Input 1 (U02) Operation block signal
(U01, U04, *1 (U71)
U05) S001
Input 2 (U03) CL01(U81)
(U72)
CL02(U82)
Input 1 Operation
block
Input 2 S002
Terminal
command Step 3 Customizable *1 (U71
Input 1 )
Operation *2 (U73) logic Disable 0
block Output signal 1
S003 S001
CL03(U83) S002 2 CL01
Input 2
Step 4 (U74)
CL04(U84)
Input 1 Operation
block
S004
Input 2 S0100 100
Step 5 CLO10
S005
Input 1 Operation (U90)
block
(U80) *2 (U73)
Input 2
Disable 0
S001 1
2
Step 100 S002
3
S003
Input 1 Operation 4
S004 CL03
block
Input 2 S0100
S0100 100
X1 SS1 RUN Y1
X2 SS2 FAR Y2
X3 SS4 FDT Y3
X4 IOL
SS8
X5
RT1
Inverter SW88
Sequence
FWD RT2 SW52-2
processor
REV BX ID2
STOP
RDY
Hz2/Hz1 LIFE
FWD PID-ALM
TD1
Mode selection function codes for enabling customizable logic can be modified during operation but the
customizable logic output may become temporarily unstable due to the setting modification. Therefore,
since unexpected operation can be performed, change the settings if possible when the inverter is
stopped.
A physical injury may result.
A damage may result.
5-170
5.3 Description of Function Code
FUNCTION CODE
0 Disable
1 Enable (Customizable logic operation)
The ecl alarm occurs when changing U00 from 1 to 0 during operation.
Chap 5
In a customizable logic, one step is categorized into the following three components:
[Input: analog] Block selection (U01, U06, U11, etc.) = 2001 to 3999
[Input: digital, analog] Block selection (U01, U06, U11, etc.) = 4001 to 5999
5-171
5.3 Description of Function Code
Step No. Control function Input 1 Input 2 Function 1 Function 2 Output Note)
Step 1 U01 U02 U03 U04 U05 "SO01"
= 1 to 1999 Digital input 1 Digital input 2 Time setting Not required Digital output
= 2001 to 3999 Analog input 1 Analog input 2 Value 1 Value 2 Analog/digital
output
= 4001 to 6999 Analog input 1 Digital input 2 Value 1 Value 2 Analog output
Step 2 U06 U07 U08 U09 U10 "SO02"
Step 3 U11 U12 U13 U14 U15 "SO03"
Step 4 U16 U17 U18 U19 U20 "SO04"
Step 5 U21 U22 U23 U24 U25 "SO05"
Step 6 U26 U27 U28 U29 U30 "SO06"
Step 7 U31 U32 U33 U34 U35 "SO07"
Step 8 U36 U37 U38 U39 U40 "SO08"
Step 9 U41 U42 U43 U44 U45 "SO09"
Step 10 U46 U47 U48 U49 U50 "SO10"
Step 11 U51 U52 U53 U54 U55` "SO11"
Step 12 U56 U57 U58 U59 U60 "SO12"
Step 13 U61 U62 U63 U64 U65 "SO13"
Step 14 U66 U67 U68 U69 U70 "SO14"
Note) Output is not a function code. It indicates the output signal symbol.
• Step 15 to 100
Specify a step number in U190, and set the block selection to function 2 in U191 to U195.
Control
Step No. U190 Input 1 Input 2 Function 1 Function 2 Output
function
Step 15 15 "SO15"
Step 16 16 "SO16"
・・・ ・・・ U191 U192 U193 U194 U195 ・・・
Step 99 99 "SO99"
Step 100 100 "SO100"
5-172
5.3 Description of Function Code
FUNCTION CODE
When the period specified by the timer has elapsed, the
output signal turns OFF.
13 (One-shot pulse output) Turning an input signal ON issues a one-shot pulse whose
length is specified by the timer.
14 (Retriggerable timer) Turning an input signal ON issues a one-shot pulse whose
length is specified by the timer.
If an input signal is turned ON again during the preceding
Chap 5
one-shot pulse length, however, the logic circuit issues
another one-shot pulse.
15 (Pulse train output) If an input signal turns ON, the logic circuit issues ON and
OFF pulses (whose lengths are specified by the timer)
alternately and repeatedly. This function is used to flash a
luminescent device.
20 to 25 ANDing + General-purpose timer AND circuit with 2 inputs and 1 output, plus
general-purpose timer.
30 to 35 ORing + General-purpose timer OR circuit with 2 inputs and 1 output, plus
general-purpose timer.
40 to 45 XORing + General-purpose timer XOR circuit with 2 inputs and 1 output, plus
general-purpose timer.
50 to 55 Set priority flip-flop + Set priority flip-flop with 2 inputs and 1 output, plus
General-purpose timer general-purpose timer.
60 to 65 Reset priority flip-flop + Reset priority flip-flop with 2 inputs and 1 output, plus
General-purpose timer general-purpose timer.
70, 72, 73 Rising edge detector + Rising edge detector with 1 input and 1 output, plus
General-purpose timer general-purpose timer.
This detects the rising edge of an input signal and outputs
the ON signal for 5 ms (*1).
80, 82, 83 Falling edge detector + Falling edge detector with 1 input and 1 output, plus
General-purpose timer general-purpose timer.
This detects the falling edge of an input signal and outputs
the ON signal for 5 ms (*1).
90, 92, 93 Rising & falling edges detector + Rising and falling edge detector with 1 input and 1 output,
General-purpose timer plus general-purpose timer.
This detects both the falling and rising edges of an input
signal and outputs the ON signal for 5 ms (*1).
100 to 105 Hold + General-purpose timer Hold function of previous values of 2 inputs and 1 output,
plus general-purpose timer.
If the hold control signal is OFF, the logic circuit outputs
input signals; if it is ON, the logic circuit retains the
previous values of input signals.
*1: Equals the task cycle: 2 ms for a task cycle of 2 ms, 5 ms for 5 ms and 10 ms for 10 ms.
5-173
5.3 Description of Function Code
Hold
OFF OFF previous
OFF value
OFF
ON ON
ON - OFF
ON - - ON Set priority
5-174
5.3 Description of Function Code
Previous
Input 1 Input 2 Output Remarks
output
Hold
OFF OFF previous
OFF OFF
value
ON ON
Reset
- ON - OFF
priority
ON OFF - ON
(Data=7) Rising edge detector (Data=8) Falling edge detector (Data=9) Rising & falling edges detector
FUNCTION CODE
(Data=10) Hold (Data=110) Increment counter (Data=120) Decrement counter
Chap 5
(Data=130) Timer with reset input
Input 2
Timer
Time setting
5-175
5.3 Description of Function Code
5-176
5.3 Description of Function Code
FUNCTION CODE
4002 (5002) Terminal X2 input signal "X2"
4003 (5003) Terminal X3 input signal "X3"
4004 (5004) Terminal X4 input signal "X4"
4005 (5005) Terminal X5 input signal "X5"
4010 (5010) Terminal FWD input signal FWD
4011 (5011) Terminal REV input signal REV
Chap 5
6000 (7000) Final RUN command "FL_RUN" (ON when a run command is given)
6001 (7001) Final FWD run command "FL_FWD" (ON when a run forward command is given)
6002 (7002) Final REV run command "FL_REV" (ON when a run reverse command is given)
6003 (7003) During acceleration "DACC" (ON during acceleration)
6004 (7004) During deceleration "DDEC" (ON during deceleration)
6005 (7005) Under anti-regenerative control "REGA" (ON under anti-regenerative control)
6006 (7006) Within dancer reference position "DR_REF" (ON when the dancer position is within the
reference range)
6007 (7007) Alarm factor presence “ALM_ACT” (ON when there is no alarm factor)
5-177
5.3 Description of Function Code
5-178
5.3 Description of Function Code
The block diagrams for each operation circuit are given below. The setting value for functions 1 and 2 is indicated
with U04 and U05.
FUNCTION CODE
Chap 5
(2007) Reverse addition (2009) Linear conversion
Input 2 With Input 1-Input 2 ≤ U04-|U05| Input 2 With Input 1-Input 2 < U04-|U05| Input 2 Output ON when Input 1 ≥
Output OFF Output OFF U04
5-179
5.3 Description of Function Code
(2101) Maximum value selection (2102) Minimum value selection (2103) Average
Input 1 output when Input Input 1 output when Input (Input 1 + Input 2) / 2
Input 1 1 ≥ Input 2 Input 1 1 ≤ Input 2 Input 1
output
(2151) Function code input (2201) Scale reverse conversion (2202) Scale conversion
Input 1
U04
Output
U05
0 100.00
Input 2
5-180
5.3 Description of Function Code
FUNCTION CODE
Function 1, Function 2 (U04, U05, etc.)
Sets the upper limit and lower limit of operation circuit.
Chap 5
Upper limit
-9990.00 to Lower limit
Setting value for the operation circuit selected in an operation setting
0.00 to Upper threshold
such as U01
+9990.00 Lower threshold
Setting value
Maximum scale
Minimum scale
U92 to U97 can automatically be calculated based on measured data. For details, refer to the descriptions of U101
to U107 (P5-XX).
5-181
5.3 Description of Function Code
Block
Operation Function 1 Function 2
selection Description
circuit (U04 etc.) (U05 etc.)
(U01 etc.)
4001 Hold Circuit to hold analog 1 input based on digital 1 Upper limit Lower limit
input.
4002 Reverse Circuit to reverse analog 1 input based on digital 1 Addition value Addition value
addition input. (former) (latter)
switch
4003 Selection 1 Circuit to select analog 1 input and setting value Setting value Not required
based on digital 1 input.
4004 Selection 2 Circuit to select setting value 1/2 based on digital 1 Setting value 1 Setting value
input. 2
4005 LPF Value of an analog 1 input is filtered through LPF Time Fixed as 0
(Low pass (time constant U04) when the digital 1 input is "1". constant
filter) When the digital 1 input is "0", the analog 1 input is 0: No filter
directly output. 0.01 to 5.00s
(LPF maintains the previous output value.
Therefore, when the digital 1 input changes from 0
to 1, the output will be the value with the previous
output value added as the initial value of LPF.)
(No upper/lower limiter)
4006 Change Value of an analog input is limited with change rate Upward Downward
rate limit specified in functions 1 and 2 when the digital 1 change rate change rate
input is "1". When the digital 1 input is "0", the Time taken to Time taken to
analog 1 input is directly output. When setting the change 100% change 100%
initial value, carry out an operation with the initial
value for input 1 and 0 for input 2. Then, reflect the 0: No limit 0: The same
result as the initial value (= previous output value) 0.01 to 600 s change rate
with 1 applied to input 2. as function 1
During the initialization or when the CLC terminal is 0.01 to 600 s
ON, the previous output value is cleared to 0.
5000 Selection 3 Circuit to select analog 2 input based on "SO01" to Step No. Not required
"SO100".
5001 Selection Circuit to select analog 2 input based on "SO01". Not required Not required
3-1
•••
•
•
•
•
•
•
5014 Selection Circuit to select analog 2 input based on "SO14". Not required Not required
3-14
5100 Selection 4 Circuit to select analog 1 input and "SO01" to Step No. Not required
"SO100" based on digital 1 input.
5101 Selection Circuit to select analog 1 input and "SO01" based Not required Not required
4-1 on digital 1 input.
•••
•
•
•
•
•
•
5114 Selection Circuit to select analog 1 input and "SO14" based Not required Not required
4-14 on digital 1 input.
5-182
5.3 Description of Function Code
Block
Operation Function 1 Function 2
selection Description
circuit (U04 etc.) (U05 etc.)
(U01 etc.)
6001 Reading Circuit to output the content of arbitrary function 0 to 255 0 to 99
function code. Use function1 (such as U04) to specify a
codes function code category, and function 2 (such as
U05) to specify the last two digits of the function
code number.
Data formats that can be read correctly are as
follows (the values are restricted between -9990
and 9990 and, for [29], 20000 is indicated as 100%):
[1], [2], [3], [4], [5], [6], [7], [8], [9], [10], [12], [22],
[24], [29], [35], [37], [45], [61], [67], [68], [74], [92]
and [93]
Data formats other than the above cannot be read
correctly. Do not use any other format.
FUNCTION CODE
6002 Writing Reflect the input 1 value in a specific function code 39 71 to 73
function (U171 to U173) when the input 2 is 1. When the
codes input 2 is 0, the specific function code maintains the
previous value. The input 1 value is written to the
function code when the inverter detects
undervoltage.
Do not use more than one instance of this operation
circuit for one function code.
Chap 5
6003 Function Circuit to select a value on memory of a specific 0 to 255 0 to 99
code switch function code (appendix) among values of function
2 and input 1.
Specify a function code category in function 1
(U04). Specify the last two digits of a function code
number in function 2 (U05).
When the input 2 is 0, the current value is reflected
in the value on a memory of the function code.
When the input 2 is not 0, the value of the input 1 is
reflected. Note that when no specific function code
(such as U04 and U05) is specified, data 0 is
reflected.
For details on appendix and this function, refer to
P5-188.
This operation circuit is intended for switching of the
value of a specific function code. Do not use this as
the input of other LE. Do not use more than one
instance of this operation circuit for switching one
function code.
6101 PID dancer Circuit to switch either to calculate a frequency Gain ratio Lower
output gain correction where 100% of PID output shall be the 0 to 200% frequency
frequency maximum frequency, or to calculate a frequency limit
correction where a specified frequency (specified in 0 to 500Hz
the line speed command). Use the input 1 to set
whether to activate this circuit. Use the input 2 and
gain ratio to select a frequency correction.
Output: Frequency correction = (PID output)(Line
speed command) ••• (Input 2 OFF, U04≠0%)
Frequency correction amount = (PID outputGain
ratio (U04))(Maximum output frequency) ••• (Input
2 ON, U04 ≠ 0%) Note that when the gain ratio is
set to 0%, the following applies regardless of the
input 2:
Output: Frequency correction amount = (PID
output)(Line speed command)
This circuit is used with the PID control.
5-183
5.3 Description of Function Code
(4004) Selection 2 (4005) Low pass filter (4006) Change rate limit
Input 1 Input 1
=0 =0
Output
Output rate
LPF limiter
Input 2 ?0
Input 2 ?0
U04 U04
(5001 to 5014) Selection 3-1 to 3-14 (5101 to 5114) Selection 4-1 to 4-14
5-184
5.3 Description of Function Code
≠0
Input 2
Output signal
In a customizable logic, outputs from steps 1 to 10 are issued to SO01 to SO100, respectively.
SO01 to SO100 differ in configuration depending upon the connection destination, as listed below. (To relay those
outputs to any function other than the customizable logic, route them via customizable logic outputs CL01 to
CLO010.)
FUNCTION CODE
Connection destination of each
Configuration Function code
step output
Input of customizable logic Select one of the internal step output signals “SO01” to Such as U02
“SO100” in customizable logic input setting. and U03
Input of inverter sequence Select one of the internal step output signals “SO01” to
processor “SO100” to be connected to customizable logic output U71 to U80
Chap 5
(such as multi-step speed “SS1” signals 1 to 10 (“CL01” to “CLO10”).
or operation command “FWD”) Select an inverter's sequence processor input function to
which one of the customizable logic output signals 1 to 10 U81 to U90
(“CL01” to “CLO10”) is to be connected. (Same as in E01)
Analog input Select one of the internal step output signals “SO01” to
(such as auxiliary frequency “SO100” to be connected to customizable logic output
signals 1 to 10 (“CL01” to “CLO10”). U71 to U80
commands or PID process
commands)
Select an analog input function to which one of the
customizable logic output signals 1 to 10 (“CL01” to U81 to U90
“CLO10”) is to be connected. (Same as in E61)
General-purpose digital output Select one of the internal step output signals “SO01” to
([Y] terminals) “SO100” to be connected to customizable logic output U71 to U80
signals 1 to 10 (“CL01” to “CLO10”).
To specify a general-purpose digital output function (on [Y]
terminals) to which one of the customizable logic output
E20, E21,
signals 1 to 10 (“CL01” to “CLO10”) is to be connected,
E27
select one of “CLO1” to “CLO5” by specifying the
general-purpose digital output function on any Y terminal.
General-purpose analog output Select one of the internal step output signals “SO01” to
([FM] terminals) “SO100” to be connected to customizable logic output U71 to U80
signals 1 to 10 (“CL01” to “CLO10”).
To specify a general-purpose analog output function (on
[FM] terminals) to which one of the customizable logic
output signals 1 to 10 (“CL01” to “CLO10”) is to be
F31, F35
connected, select one of “CLO1” to 10 “CLO5” by
specifying the general-purpose digital output function on
any [FM] terminal.
General-purpose digital outputs (on [Y] terminals) are updated every 5 ms. To securely output a
customizable logic signal via [Y] terminals, include on- or off-delay timers in the customizable logic.
Otherwise, short ON or OFF signals may not be reflected on those terminals.
5-185
5.3 Description of Function Code
Function Factory
Name Data setting range
codes default
U71 Customizable logic output signal 1 0: Disable 0
(Output selection) 1: Output of step 1, “SO01”
U72 Customizable logic output signal 2 2: Output of step 2, “SO02” 0
(Output selection) •••
U73 Customizable logic output signal 3 99: Output of step 99, “SO99” 0
(Output selection) 100: Output of step 100, “SO100”
U74 Customizable logic output signal 4 0
(Output selection)
U75 Customizable logic output signal 5 0
(Output selection)
U76 Customizable logic output signal 6 0
(Output selection)
U77 Customizable logic output signal 7 0
(Output selection)
U78 Customizable logic output signal 8 0
(Output selection)
U79 Customizable logic output signal 9 0
(Output selection)
U80 Customizable logic output signal 0
10 (Output selection)
U81 Customizable logic output signal 1 If a step output is digital 100
(Function selection) The same value as E98 can be specified.
U82 Customizable logic output signal 2 0(1000): Select multi-frequency (0 to 1 steps) “SS1” 100
(Function selection) 1(1001): Select multi-frequency (0 to 3 steps) “SS2”
2(1002): Select multi-frequency (0 to 7 steps) “SS4”
U83 Customizable logic output signal 3 100
(Function selection) 3(1003): Select multi-frequency (0 to 15 steps) “SS8”
4(1004): Select ACC/DEC time (2 steps) “RT1”
U84 Customizable logic output signal 4 100
(Function selection) 5(1005): Select ACC/DEC time (4 steps) “RT2”
6(1006): Enable 3-wire operation “HLD”
U85 Customizable logic output signal 5 7(1007): Coast-to-stop command “BX” 100
(Function selection)
8(1008): Reset alarm “RST”
U86 Customizable logic output signal 6 9(1009): Enable external alarm trip “THR” 100
(Function selection) (9=Active OFF/1009=Active ON)
and so on.
U87 Customizable logic output signal 7 100
(Function selection) If a step output is analog
8001: Auxiliary frequency command 1
U88 Customizable logic output signal 8 100
(Function selection) 8002: Auxiliary frequency command 2
8003: PID process command 1
U89 Customizable logic output signal 9 8005: PID feedback amount 1 100
(Function selection)
8006: Ratio setting
U90 Customizable logic output signal 8007: Analog torque limit value A 100
10 (Function selection) 8008: Analog torque limit value B
5-186
5.3 Description of Function Code
FUNCTION CODE
F39 Stop Frequency (Holding time) J05 PID Control D (Differential time)
F40 Torque Limiter 1 (Driving) J06 PID Control (Feedback filter)
F41 Torque Limiter 1 (Braking) J10 PID Control (Anti-reset windup)
F44 Current Limiter (Level) J12 PID Control (Upper limit alarm (AH))
E10 Acceleration Time 2 J13 PID Control (Lower limit alarm (AL))
Chap 5
E11 Deceleration Time 2 J15 PID Control (Stop frequency for slow flowrate)
E12 Acceleration Time 3 J16 PID Control (Slow flowrate level stop latency)
E13 Deceleration Time 3 J17 PID Control (Starting frequency)
E14 Acceleration Time 4 J18 PID Control (Upper limit of PID process output)
E15 Deceleration Time 4 J19 PID Control (Lower limit of PID process output)
C05 Multi-Frequency 1 J58 PID Control (Detection width of dancer position
deviation)
C06 Multi-Frequency 2 J59 PID Control P (Gain) 2
C07 Multi-Frequency 3 J60 PID Control I (Integral time) 2
C08 Multi-Frequency 4 J61 PID Control D (Differential time) 2
C09 Multi-Frequency 5 J72 Brake Signal (Brake-ON timer)
H28 Droop control
5-187
5.3 Description of Function Code
5-188
5.3 Description of Function Code
Note that if it exceeds the steps defined in 2 or 5, the customizable logic does not work.
Operating precautions
The customizable logics are calculated by 2 ms to 10 ms (according to U100) and processed in the following
procedure:
(1) First, latch the external input signals for all the customizable logics in step 1 to 100 to maintain synchronism.
FUNCTION CODE
(2) Perform logical operations sequentially from step 1 to 100.
(3) If an output of a step is an input to the next step, outputs of step with high priority can be used in the same
process.
(4) The customizable logic simultaneously updates 10 output signals.
Input
Chap 5
signal
2 to 10 ms cycle
latch
Note that if you do not consider the process order of customizable logic when configuring a logic circuit, the signal
delay can be an issue due to a slow process of logical operation; you may not be able to obtain an expected
output; the operation can be slower; or a hazard signal can occur.
Changing a functional code related to the customizable logic (U code etc.) or turning ON the customizable logic
cancel signal "CLC” causes change in operation sequence depending on the setting, which may suddenly start
an operation or start an unexpected action. Fully ensure it is safe before performing the operation.
An accident or physical injury may occur.
5-189
5.3 Description of Function Code
Monitor method
Customizable logic cancellation "CLC" (function codes E01 to E05 Data = 80)
Customizable logic operations can temporarily be disabled so that you can operate it without a customizable logic's
logical circuit and timer operation, for example during maintenance.
"CLC" Function
OFF Customizable logic enabled (according to U00 setting)
ON Customizable logic disabled
If you turn ON the customizable logic cancellation signal "CLC", a sequence by the customizable logic is
cleared, which can suddenly start an operation depending on the setting. Ensure the safety and check
the operation before switching the setting.
Customizable logic all timers clear "CLTC" (function codes E01 to E05 Data = 81)
If the CLTC terminal function is assigned to a general-purpose input terminal to turn it ON, all the general-purpose
timers and counters in the customizable logic are reset. It is used to reset and restart the system, when, for
example, the timing of external sequence cannot be consistent with internal customizable logic due to a
momentary power failure.
"CLTC" Function
OFF Normal operation
Resets all the general-purpose timers and counters in the customizable logic.
ON
(To reactivate it, turn it OFF again.)
5-190
5.3 Description of Function Code
Customizable logic
U101 to
(conversion operating point 1 (X1, Y1), conversion operating point 2 (X2, Y2), conversion
U106
operating point 3 (X3, Y3))
Operation circuit: sets the three operating points to auto-calculate the factors (KA, KB, KC) when using conversion 1
( K A Input12 K B Input1 K C ). Input signal (such as flow signal) and factors (KA, KB, KC) are used to create the
target signal (such as target pressure). (Linearization function)
Data setting range: -999.00 to 0.00 to 9990.00
350
Pump characteristics
300
FUNCTION CODE
250
Upper limit
200
Pressure [kPa]
150
Chap 5
Operating point (1)
Linearization characteristics
50
Lower
limit
0
0 10 20 30 40 50 60 70 80
3
Flow [m[m3/h]
Flow /h]
Auto-calculates the factors (KA, KB, KC) from three operating points defined in U101 to U106.
The calculated results are stored in U92 to U97, and U107 will be "0".
5-191
5.3 Description of Function Code
Inverter
Hz2/Hz1
Customizable logic
Step 1
To configure this customizable logic, set the function codes as follows. (Timer selection) and (Timer setting) do not
need to be modified if no change is made.
5-192
5.3 Description of Function Code
Inverter
Customizable logic
Step 1
FUNCTION CODE
To configure this customizable logic, set the function codes as follows. (Timer selection) and (Timer setting) do not
need to be modified if no change is made.
Chap 5
U00 Customizable Logic (Mode selection) 1 Action
U01 Customizable logic: (Block selection) 30 ORing + General-purpose Mode selection
Step 1 timer
U02 (Input 1) 0 During operation “RUN”
U03 (Input 2) 6 Auto-restarting after
momentary power failure
“IPF”
U71 Customizable logic (Output 1 Output of step 1, “SO01”
output signal 1 selection)
U81 (Function 100 No function assigned
selection) “NONE”
5-193
5.3 Description of Function Code
Inverter
Customize logic
Step 2
Step 1
Step 4
Step 3
To configure this customizable logic, set the function codes as follows. (Timer selection) and (Timer setting) do not
need to be modified if no change is made.
5-194
5.3 Description of Function Code
FUNCTION CODE
Chap 5
5-195
5.3 Description of Function Code
5-196
5.3 Description of Function Code
y02, y12
Function
data
Displays the RS-485 communication error (er8 for y02, erp for y12), and immediately
0
stops the operation (alarm stop).
Operates for a period specified in the error process timer (y03, y13), and then displays the
1 RS-485 communication error (er8 for y02, erp for y12), and stop the operation (alarm
stop).
Retries the communication for a period specified in the error process timer (y03, y13), and
FUNCTION CODE
if the communication is recovered, the operation is continued. Displays the RS-485
2
communication error (er8 for y02, erp for y12) if the communication is not recovered,
and immediately stops the operation (alarm stop).
3 Continues the operation if a communication error occurs.
Chap 5
Timer operation time (y03, y13)
Sets the error process timer. If the value passes the timer value specified when a response request is issued due
to any reasons such as no response from the counterpart. Also refer to the section of disconnection detection time
(y08, y18).
• Data setting range: 0.0 to 60.0 (s)
5-197
5.3 Description of Function Code
Inverter Response
T1
To set an inverter by the inverter supporting loader via the RS-485 communication, consider the
performance and condition of the computer and converter (such as USB-RS-485 converter). (Some
converters monitor communication status and switch transmission and reception with timer.)
5-198
5.3 Description of Function Code
FUNCTION CODE
Chap 5
5-199
5.3 Description of Function Code
If any of the communication error alarms (Er8, ErP, Er4, Er5, ErU) occurs in RS-485, CANopen communication or
bus option, the data of communication command function codes (S codes) can automatically be cleared.
Since the frequency and operation commands are also disabled when the data is cleared, the inverter does not
start unintentionally when an alarm is released.
The inverter memory (non-volatile memory) has a limited number of writes (100 thousand to 1 million times). If the
count immoderately increases, the data cannot be modified or saved, causing a memory error.
If the data should frequently be overwritten via communication, it can be saved in the temporary memory instead of
the non-volatile memory. This enables you to reduce the number of writes to the non-volatile memory, which can
avoid a memory error.
If y97 is set to "2", the data saved in the temporary memory is stored (All Saved) in the non-volatile memory.
To change the y97 data, it is necessary to press the + / keys (simultaneous keying).
For details on setting the y98 bus function (mode selection), refer to the description of H30.
5-200
5.3 Description of Function Code
Function code to switch the links for the inverter supporting loader. Rewriting y99 with the inverter supporting
loader (FRENIC loader) enables the frequency command and operation command from the inverter supporting
loader. You do not need to use the keypad since the data is rewritten from the inverter supporting loader.
If the operation command is configured to be given from the inverter supporting loader, and if a computer starts to
go out of control during the operation and a stop command from the loader is ignored, remove a communication
cable connected to the computer that runs the inverter supporting loader, and connect the keypad to set the y99
data to 0. By setting the y99 data to 0, the operation is isolated from the inverter supporting loader's commands,
switching to the commands of inverter's own settings (such as function code H30).
The y99 data is not saved in the inverter; the setting is lost and returned to 0 when powered off.
Function
y99 data
Frequency command Run command source
0 From function codes H30 and y98 From function codes H30 and y98
1 Command issued from FRENIC loader From function codes H30 and y98
FUNCTION CODE
2 From function codes H30 and y98 Command issued from FRENIC loader
3 Command issued from FRENIC loader Command issued from FRENIC loader
Chap 5
5-201
Chapter 6
TROUBLESHOOTING
This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or
detects an alarm or a light alarm condition. In this chapter, first check whether any alarm code or the
"light alarm" indication (l-al) is displayed or not, and then proceed to the troubleshooting items.
Contents
Chapter 6 TROUBLESHOOTING
6.1 Protective Function
FRENIC-Ace is provided with various protective functions shown in Table below to prevent system down or to
shorten a downtime. The protective functions marked with an asterisk (*) in the table are disabled by factory default.
Enable them according to your needs.
The protective functions include, for example, the "heavy alarm" detection function which, upon detection of an
abnormal state, displays the alarm code on the LED monitor and causes the inverter to trip, the "light alarm"
detection function which displays the alarm code but lets the inverter continue the current operation, and other
warning signal output functions.
If any problem arises, understand the protective functions listed below and follow the procedures given in Sections
6.2 and onwards for troubleshooting.
Table 6-1 Abnormal States Detectable ("Heavy Alarm" and "Light Alarm" Objects)
Relative
Protective function Description
function code
This function detects an abnormal state, displays the corresponding alarm code,
and causes the inverter to trip. See Table 6.3-1 “Various failure detections
"Heavy alarm" detection (Heavy failure objects)” for alarm codes. For details of each alarm code, see the H98
corresponding item in the troubleshooting in Section 6.3.
The inverter retains the last four alarm codes and their factors together with their
Chap 6 TROUBLESHOOTING
running information applied when the alarm occurred, so it can display them.
When the output current exceeds the current limiter level (F44) during
Stall prevention acceleration/ deceleration or constant speed running, this function decreases F44
the output frequency to avoid an overcurrent trip.
Overload prevention Before the inverter trips due to a cooling fin overheat (0h1) or inverter overload
(0lu), this function decreases the output frequency of the inverter to reduce the H70
control*
load.
Automatic lowering of Before the inverter trips due to an abnormal surrounding temperature or output
H98
carrier frequency current, this function automatically lowers the carrier frequency to avoid a trip.
When the inverter output current has exceeded the specified level, this function
Motor overload early issues the "Motor overload early warning" signal before the thermal overload E34
warning* protection function causes the inverter to trip for motor protection. (Only for the E35
1st motor)
When the inverter has stopped because of a trip, this function allows the inverter
to automatically reset and restart itself. H04
Retry*
(The number of retries and the latency between stop and reset can be H05
specified.))
Upon receipt of the "Force to stop" terminal command STOP, this function
Forced stop* interrupts the run and other commands currently applied in order to forcedly H56
decelerate the inverter to a stop.
This function protects the inverter from a surge voltage invaded between main
Surge protection -
circuit power lines and the ground.
6-1
6.2 Before Proceeding with Troubleshooting
• If any of the protective functions has been activated, first remove the cause. Then, after checking that the all
run commands are set to OFF, release the alarm. If the alarm is released while any run commands are set to
ON, the inverter may supply the power to the motor, running the motor.
Injury may occur.
• Even though the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input
terminals L1/R, L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.
• Turn OFF the power and wait for at least five minutes for inverters with a capacity of FRN0072E2S-4 or
below, or at least ten minutes for inverters with a capacity of FRN0085E2S-4 or above. Make sure that the
LED monitor and charging lamp are turned OFF. Further, make sure, using a multimeter or a similar
instrument, that the DC intermediate circuit voltage between the terminals P (+) and N (-) has dropped to the
safe level (+25 VDC or below).
Electric shock may occur.
If any problems persist after the above recovery procedure, contact your Fuji Electric representative.
6-2
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
ecf EN circuit failure - - 3000 Erroneous detection of STO input 6-7
Ground fault
ef - - - - 6-7
(FRN0085E2S-4 or above)
Keypad communications
er2 - - 1 to 2 For manufacturer 6-8
error
8 to 14 For manufacturer
6-3
6.3 If an Alarm Code Appears on the LED Monitor
RS-485 communications
er8 - - - 6-10
error (Communication port 1)
RS-485 communications
erp - - - -
error (Communication port 2)
DC fuse-blowing
fUs (The capacity is not - - - - 6-12
determined yet.)
6-4
6.3 If an Alarm Code Appears on the LED Monitor
4 to 5 For manufacturer
0c1
0c3
6 Detection of fan stop
0h1 Cooling fin overheat 6-15
Other than above For manufacturer
Chap 6 TROUBLESHOOTING
0 Interior air overheat
1 IGBT protection
10 For manufacturer
Output phase-failure
0pl - - 1 to 10 For manufacturer 6-17
detection
0u1
0u3
Charging circuit failure
pbf - - 1 to 2 For manufacturer 6-19
(FRN0203E2S-4 or above)
NB) • If a control power supply voltage drops to such a level that the operation of the inverter control circuit
cannot be maintained, all protective functions are automatically reset.
• By OFF ON operation between key or X terminal (assigned to RST) and CM of the keypad, the
protection stop state can be released. In a state that an alarm factor is not removed, however, resetting
operation fails to become effective.
• If two or more alarms are occurring, the resetting operation remains ineffective until all the alarm factors
are removed.
(Alarm factors not removed can be checked from the keypad.)
• When assigned to light alarms, "30A/B/C" do not work.
6-5
6.3 If an Alarm Code Appears on the LED Monitor
The inverter issues an overheat alarm of the braking resistor by monitoring the magnitude of the braking
load, not by measuring its surface temperature.
When the braking resistor is used so frequently as to exceed the settings made by function codes F50,
F51, and F52, therefore, the inverter issues an overheat alarm even if the surface temperature of the
braking resistor does not rise. To squeeze out full performance of the braking resistor, configure function
codes F50, F51, and F52 while actually measuring the surface temperature of the braking resistor.
6-6
6.3 If an Alarm Code Appears on the LED Monitor
[Subcode: 10]
(2) Enable circuit logic failure Confirm that outputs from safety switch etc. are inputted by the same
logic (High/High or Low/Low) with EN1 terminal/EN2 terminal.
[Subcode: 3000] Alarm is released by turning on again.
(3) A failure (single failure) of If the circuit failure is not removable by the procedures above, the
enable circuit (safety stop inverter is out of order.
circuit) was detected. Contact your Fuji Electric representative.
Chap 6 TROUBLESHOOTING
Possible Causes Check and Measures
(1) Setting of the selection of Check whether the selection (Function code U00) of customized logic
customized logic operation was operation is changed during operation.
changed during operation. Do not change the selection of customized logic operation during
operation to prevent a danger.
6-7
6.3 If an Alarm Code Appears on the LED Monitor
6-8
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
[Subcode:1]
6-9
6.3 If an Alarm Code Appears on the LED Monitor
6-10
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
(4) Function code settings do not Confirm that P01*, P02*, P03*, P06*, P07*, P08*, P09*, P10*, P12*
match the motor characteristics. match the motor constant.
Perform auto-tuning of the inverter, using the function code P04*.
(5) Wiring to the motor is incorrect. Check the wiring to the motor.
Connect the inverter output terminals U, V, and W to the motor
input terminals U, V, and W, respectively.
(6) The motor speed does not Check the data of F40 (Torque limiter (Level)).
increase due to the torque Change the F40 data correctly. Or, set the F40 data to "999"
limiter operation. (Disable) if the torque limiter operation is not needed.
6-11
6.3 If an Alarm Code Appears on the LED Monitor
[ 21 ] fus DC fuse-blowing
Phenomena The fuse inside the inverter blew.
Possible Causes Check and Measures
(1) The fuse blew due to Check whether there has been any excess surge or noise coming from
short-circuiting inside the outside.
inverter. Take measures against surges and noise.
Consult your Fuji Electric representative for repair.
6-12
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
Note The input phase loss protection can be disabled with the function code H98.
[ 23 ] lu Undervoltage
Phenomena DC intermediate circuit voltage has dropped below the undervoltage detection level.
Possible Causes Check and Measures
(1) A momentary power failure Release the alarm.
occurred. If you want to restart running the motor without treating this
[Subcode:1] condition as an alarm, set F14 to "3," "4," or "5," depending on the
[Subcode:3] load type.
(2) The power to the inverter was Check if the power to the inverter was switched back to ON while the
switched back to ON too soon control power was still alive. (Check whether the LEDs on the keypad
(when F14 = 1). light.)
[Subcode:2] Turn the power ON again after all LEDs on the keypad go off.
(3) The power supply voltage did not Measure the input voltage.
reach the inverter's mode range. Increase the voltage to within the specified range.
(4) Peripheral equipment for the Measure the input voltage to find which peripheral equipment
power circuit malfunctioned, or malfunctioned or which connection is incorrect.
the connection was incorrect. Replace any faulty peripheral equipment, or correct any incorrect
connections.
(5) Any other loads connected to the Measure the input voltage and check the voltage fluctuation.
same power supply has required Reconsider the power supply system configuration.
a large starting current, causing a
temporary voltage drop.
(6) Inverter's inrush current caused Check if the alarm occurs when a molded case circuit breaker
the power voltage drop because (MCCB), earth leakage circuit breaker (ELCB) (with overcurrent
the power supply transformer protection) or magnetic contactor (MC) is turned ON.
capacity was insufficient. Reconsider the capacity of the power supply transformer.
6-13
6.3 If an Alarm Code Appears on the LED Monitor
6-14
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
(E34)).
Decrease the motor sound (carrier frequency) (F26).
Enable overload prevention control (H70).
6-15
6.3 If an Alarm Code Appears on the LED Monitor
6-16
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
Enable overload prevention control (H70).
(5) Ventilation paths are blocked. Check if there is sufficient clearance around the inverter.
Change the mounting place to ensure the clearance.
Check if the fin is not clogged.
Clean the fin.
(6) Cooling fan's airflow volume Check the cumulative run time of the cooling fan. (See Chapter 3 "3.4.5
decreased due to the service life Reading maintenance information.")
expired or failure. Replace the cooling fan.
Visually check that the cooling fan rotates normally.
Replace the cooling fan.
(7) The wires to the motor are too Measure the leakage current.
long, causing a large leakage Insert an output circuit filter (OFL).
current from them.
6-17
6.3 If an Alarm Code Appears on the LED Monitor
[ 32 ] 0s Overspeed protection
Phenomena Motor rotated at excessive speed. (When motor speed(F03×1.2))
Possible Causes Check and Measures
(1) Incorrect setting of function Check the motor parameter "Number of poles" setting (P01*).
code data. Specify the P01* data in accordance with the motor to be used.
Check the maximum frequency setting (F03*).
Specify the F03* data in accordance with the output frequency.
[ 33 ] 0un Overvoltage
Phenomena The DC intermediate circuit voltage was over the detection level of overvoltage.
0u1 Overvoltage occurred during acceleration.
0u2 Overvoltage occurred during deceleration.
0u3 Overvoltage occurred during running at constant speed.
Possible Causes Check and Measures
(1) The power supply voltage Measure the input voltage.
exceeded the inverter's mode Decrease the voltage to within the specified range.
range.
(2) A surge current entered the In the same power line, if a phase-advancing capacitor is turned
input power supply. ON/OFF or a thyristor converter is activated, a surge (momentary large
increase in the voltage or current) may be caused in the input power.
Install a DC reactor.
(3) The deceleration time was too Recalculate the deceleration torque based on the moment of inertia for
short for the moment of inertia the load and the deceleration time.
for load. Increase the deceleration time (F08, E11, E13, E15, and H56).
Enable the anti-regenerative control (H69), or deceleration
characteristics (H71).
Set torque limit (F40, F41, E16, E17) in effect.
Set the voltage at base frequency (F05*) to "0" to improve the
braking capability.
Consider the use of a braking resistor.
(4) The acceleration time was too Check if the overvoltage alarm occurs after rapid acceleration.
short. Increase the acceleration time (F07, E10, E12, and E14).
Select the S-curve pattern (H07).
Consider the use of a braking resistor.
(5) Braking load is too heavy. Compare the braking torque of the load with that of the inverter.
Set the voltage at base frequency (F05*) to "0" to improve the
braking capability.
Consider the use of a braking resistor.
(6) Malfunction caused by noise. Check if the DC intermediate circuit voltage was below the protective
level when the overvoltage alarm occurred.
Implement noise control measures. For details, refer to Appendix A.
Enable the retry (H04).
Connect a surge absorber to magnetic contactor's coils or other
solenoids (if any) causing noise.
6-18
6.3 If an Alarm Code Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
magnetic contactor, but the contactor not powered can produce
nothing. This state is regarded as abnormal, causing an alarm.)
6-19
6.4 If the "Light Alarm" Indication (l-al) Appears on the LED Monitor
6.4 If the "Light Alarm" Indication (l-al) Appears on the LED Monitor
If the inverter detects a minor abnormal state, it can continue the current operation without tripping while displaying
the "light alarm" indication (l-al) on the LED monitor. In addition to the indication l-al, the inverter blinks the
KEYPAD CONTROL LED and outputs the "light alarm" signal L-ALM to a digital output terminal to alert the
peripheral equipment to the occurrence of a light alarm. (To use the L-ALM, it is necessary to assign the signal to
any of the digital output terminals by setting any of function codes E20 to E21 and E27 to "98.")
Function codes H81 and H82 specify which alarms should be categorized as "light alarm." Selectable factors
(codes) are the codes of light alarm objects shown in Table 6.4-1.
To display the "light alarm" factor and escape from the light alarm state, follow the instructions below.
See Chapter 3 "3.4.5 Reading maintenance information" for the details of screen transition in the
"Maintenance Information." It is possible to display the factors of most recent 3 light alarms in 5_37 (Light
alarm factor (last)) to 5_39 (Light alarm factor (3rd last)).
Switching the LED monitor from the light alarm to normal display
If it is necessary to return the LED monitor to the normal display state (showing the running status such as
reference frequency) temporarily before removing the light alarm factor because it takes a long time to remove the
light alarm factor, for example, follow the steps below.
1) Press the key to return the LED monitor to the light alarm indication (l-al).
2) Press key in a state of light alarm display (l-al). Keypad display returns from light alarm display
(l-al) to monitor display (including frequency display) in the ordinary running state. KEYPAD CONTROL
LED continues blinking, though.
6-20
6.4 If the "Light Alarm" Indication (l-al) Appears on the LED Monitor
Chap 6 TROUBLESHOOTING
lif Lifetime alarm
6-21
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al)
are Displayed
This section describes the troubleshooting procedure based on function codes dedicated to motor 1. When motor 2
is used, it is necessary to read respective corresponding function codes by conversion. The function codes that
need to be read by conversion are marked with "*."
For the function codes to be read by conversion, see Chapter 5 "FUNCTION CODE."
6-22
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
Chap 6 TROUBLESHOOTING
limiters were set incorrectly. Change the settings of F15 and F16 to the correct ones.
(10) The coast-to-stop command Check the data of the function codes (E01E05, E98, E99), and check an
was effective. input state by I/O checking.
Release the coast-to-stop command setting.
(11) Broken wires, incorrect Check the wiring (Measure the output current).
connection or poor contact Repair the wires to the motor, or replace them.
with the motor.
(12) Overload. Measure the inverter output current.
Reduce the load (In winter, the load tends to increase.)
Check whether any mechanical brake is working.
Release the mechanical brake.
(13) Torque generated by the Check that the motor starts running if the value of the torque boost (F09*)
motor was insufficient. is increased.
Increase the value of torque boost (F09*).
Check the data of function codes (F04*, F05*, H50, H51, H52, H53, H65,
and H66).
Change the V/f pattern to match the motor's characteristics.
Check that the motor switching signal (selecting motor 1 - 2) is correct and
the data of function codes matches each motor.
Correct the motor switching signal.
Modify the function code data to match the connected motor.
Check whether the reference frequency is below the slip-compensated
frequency of the motor.
Change the reference frequency so that it becomes higher than the
slip-compensated frequency of the motor.
(14) Wrong connection or poor Check the wiring. DC reactor is a standard accessory for inverters of ND
contact of DC reactor (DCR) modes: FRN0139E2S-4 or above and HD, HHD modes:
FRN0168E2S-4 or above, HHD modes FRN203E2S-4 or above
respectively. These inverters cannot run without a DCR.
Connect the DCR correctly. Repair or replace DCR wires.
(15) No speed command is set Check a speed set value of tough panel.
up. (Keypad operation) Press key to change the speed set value.
(16) No enable inputs [EN1], Check the EN terminal input state by I/O checking.
[EN2] are entered. Connect the terminals [EN1], [EN2].
(See Chapter 2 “2.2.6 [3] Description of terminal functions” [EN1],
[EN2].)
6-23
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
[2] The motor rotates, but the speed does not increase
Possible Causes Check and Measures
(1) The maximum frequency Check the data of function code F03* (Maximum frequency).
currently specified was too Correct the F03* data.
low.
(2) The data of frequency limiter Check the data of function code F15 (Frequency limiter (High)).
(High) currently specified was Correct the F15 data.
too low.
(3) Speed setting is not Check that the reference frequency has been entered correctly, using Menu
changing. (Analog setting) "I/O Checking" on the keypad.
Increase the reference frequency.
Inspect the external frequency command potentiometers, signal
converters, switches, and relay contacts. Replace any ones that are faulty.
Connect external circuit wirings of terminals [13], [12], [11], [C1] correctly.
(4) A frequency command (e.g., Based on the frequency setting block diagram (See Chapter 8 BLOCK
multi-frequency or via DIAGRAMS FOR CONTROL LOGIC.), check the inputted frequency
communications) with higher command by function code data check and I/O checking from Menu using the
priority than the one keypad.
attempted was active and its Correct any incorrect data of function codes (e.g. cancel the higher priority
reference frequency was too frequency command).
low.
(5) The acceleration time was Check the data of acceleration times (F07, E10, E12, E14, H54).
too long or too short. Change the acceleration time to match the load.
(6) Overload. Measure the inverter output current.
Reduce the load.
Check whether any mechanical brake is working.
Release the mechanical brake.
(7) Function code settings do not When automatic torque boost and automatic energy-saving operations are
agree with the motor performed, confirm that P02*, P03*, P06*, P07*, P08* agree with motor
characteristics. constant.
Perform auto-tuning of the inverter for every motor to be used.
(8) The output frequency does Make sure that F43 (Current limiter (Mode selection)) is set to "2" and check
not increase due to the the data of F44 (Current limiter (Level)).
current limiter operation. Change the F44 data correctly. Or, set the F43 data to "0" (Disable) if the
current limiter operation is not needed.
Decrease the value of torque boost (F09*), then run the motor again and check
if the speed increases.
If no stall occurs, decrease the F09* data.
Check the data of function codes (F04*, F05*, H50, H51, H52, H53, H65, and
H66) to ensure that the V/f pattern setting is right.
Match the V/f pattern setting with the motor ratings.
(9) The output frequency does Check whether the data of torque control levels (F40, F41, E16, E17) are set to
not increase due to the appropriate values. Also, check whether torque limit 2/1 switching signal
torque limiter operation. [TL2/TL1] is correct.
Correct the data of F40, F41, E16 and E17 or reset them to the factory
defaults.
Set the TL2/TL1 correctly.
(10) Bias and gain incorrectly Check the data of the function codes (F18, C50, C32, C34, C37, C39, C42,
specified. C44, C55-C72).
Readjust the bias and gain to appropriate values.
(11) External wirings of terminals Check that the reference frequency has been entered correctly, using Menu
[X1]-[X5] are not connected "I/O Checking" on the keypad.
correctly. Or settings are not Connect the external circuit wirings of terminals [X1]-[X5] correctly.
correct. Set up the data of E01-E05 correctly.
Set up the data of C05-C19 correctly. (Setting of multi-step speed)
(12) Speed set value is not Check whether it changes by changing the speed command value of keypad.
changing. (Keypad Press / keys to change the speed command value.
operation)
6-24
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
Chap 6 TROUBLESHOOTING
Set correct data.
[4] Speed fluctuation or current oscillation (e.g., hunting) occurs during running at
constant speed
Possible Causes Check and Measures
(1) Analog speed setting is Check the signals for the frequency command with Menu "I/O Checking" using
fluctuating. the keypad. (See Chapter 3 "3.4.4 Checking I/O signal status.")
Increase the filter constants (C33, C38, and C43) for the frequency
command.
(2) An external frequency Check that there is no noise in the control signal wires from external sources.
command Separate the signal wires from the main power wires as far as possible.
potentiometer is used Use shielded or twisted wires for control signals.
for frequency setting.
Check whether the external frequency command potentiometer is malfunctioning
due to noise from the inverter.
Connect a capacitor to the output terminal of the potentiometer or insert a
ferrite core on the signal wire. (See Chapter 2 Fig. 2.2-9 Example of Noise
Countermeasure.)
(3) Frequency switching or Check whether the relay signal for switching the frequency command is
multi-frequency chattering.
command was If the relay contact is defective, replace the relay.
enabled.
(4) The wiring length Check whether auto-torque boost, auto-energy saving operation, or dynamic
between the inverter torque vector control is enabled.
and the motor is too Perform auto-tuning of the inverter for every motor to be used.
long. Disable the automatic control systems by setting F37* to "1" (Constant
torque load) and F42* to "0" (V/f control), then check that the motor vibration
stops.
Make the output wires as short as possible.
(5) The machinery is Once disable all the automatic control systems such as auto torque boost, auto energy
hunting due to vibration saving operation, overload prevention control, current limiter, torque limiter,
caused by low rigidity anti-regenerative control, auto search for idling motor speed, slip compensation,
of the load. Or the dynamic torque vector control, droop control, overload stop function, speed control,
current is irregularly online tuning, notch filter, and observer, and then check that the motor vibration comes
oscillating due to to a stop.
special motor Disable the functions causing the vibration.
parameters.
Readjust the output current fluctuation damping gain (H80*).
Check that the motor vibration is suppressed if you decrease the level of F26
(Motor sound (Carrier frequency)) or set F27 (Motor sound (Tone)) to "0."
Decrease the carrier frequency (F26) or set the tone to "0" (F27 = 0).
6-25
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
[7] The motor does not restart even after the power recovers from a momentary power
failure
Possible Causes Check and Measures
(1) The data of function code F14 is Check if an undervoltage trip (lu) occurs.
either "0," "1," or "2." Change the data of function code F14 (Restart mode after
momentary power failure (Mode selection)) to "3," "4," or "5."
(2) The run command remains OFF Check the input signal with Menu "I/O Checking" using the keypad. (See
even after the power has been Chapter 3 "3.4.4 Checking I/O signal status.")
restored. Check the power recovery sequence with an external circuit. If
necessary, consider the use of a relay that can keep the run
command ON.
In a 3-wire operation, momentary power failure duration is long so that
control circuit power source of inverter is shut off once. Also, self-hold
selection signal [HOLD] is switched OFF once.
Change the design or the setting so that a run command can be
issued again within 2 seconds after the power has been restored.
Chap 6 TROUBLESHOOTING
Possible Causes Check and Measures
(1) Excessive torque boost Check whether decreasing the torque boost (F09*) decreases the output
specified. current but does not stall the motor.
If no stall occurs, decrease the torque boost (F09*).
(2) Continuous running in Check the running speed of the inverter.
extremely slow speed. Change the speed setting or replace the motor with a motor
exclusively designed for inverters.
(3) Overload. Measure the inverter output current.
Reduce the load. (In the case of funs/pumps, lower frequency limiter
(upper limit) (F15).) (In winter, the load tends to increase.)
6-27
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
(2) Inertial moment of load is large. Measure the inverter output current.
Reduce the moment of inertia of the load.
Increase the inverter capacity.
(3) Voltage drop of wiring is large. Check the terminal voltage of motor.
Increase the diameter or shorten the distance of wirings between
the inverter and motor.
(4) Torque of load is large. Measure the inverter output current.
Reduce the torque of load.
Increase the inverter capacity.
(5) Torque generated by the motor Check whether the inverter is started when torque boosts (F09, F37,
was insufficient. H51) are increased.
Increase F09, F37, H51.
6-28
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
Chap 6 TROUBLESHOOTING
When running the inverter remotely, ensure that the extension cable is
securely connected both to the keypad and to the inverter.
Disconnect the cable, reconnect it, and see whether the problem
recurs.
Replace the keypad with another one and check whether the
problem recurs.
Connect the inverter to a power supply that meets its input modes.
(2) The main power is not ON, Check whether the main power is turned ON.
while the auxiliary input power Turn on the main power.
to the control circuit is supplied. Check if the shorting bar has been removed between terminals P1 and
P(+) or if there is a poor contact between the shorting bar and those
terminals.
Mount a shorting bar or a DC reactor between terminals P1 and
P(+). For poor contact, tighten up the screws.
(3) AC power source is not Check the connection to the main power and check if the H72 data is set
connected due to the to "1" (factory default).
connection of DC power supply, Review the data of H72.
but the detection of main power
interruption is activated
(H72=1).
(4) Breaks in wiring to the main Measure the input voltage.
power input terminals. Repair or replace the main circuit power input wires or input devices
(MCCB, MC, etc.).
6-29
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
(1) When PID control had been disabled Make sure that when you wish to view other monitor items, E43
(J01 = 0), you changed E43 (LED is not set to "10: PID command" or "12: PID feedback amount."
Monitor (Item selection)) to 10 or 12.
Set E43 to a value other than "10" or "12."
With the PID being enabled (J01 = 1, 2,
Make sure that when you wish to view a PID command or a PID
or 3), you disabled PID control (J01 = 0)
feedback amount, J01 (PID control) is not set to "0: Disable."
when the LED monitor had been set to
display the PID command or PID Set J01 to "1: Enable (Process control normal operation),"
feedback amount by pressing the "2: Enable (Process control inverse operation)," or "3:
key. Enable (Dancer control)."
(2) The keypad was poorly connected. Prior check: Even when key is pressed, the display is not
switched.
Check continuity of the extension cable used in remote
operation.
Replace the cable.
(1) The display data overflows the LED Check whether the product of the output frequency and the
monitor. display coefficient (E50) exceeds 99,999.
Correct the E50 data.
Stop the motor then change the data of the function codes.
(2) The data of the function codes is Check the data of function code F00 (Data Protection).
protected. Change the data of F00 from a data protection state (F00=1
or 3) to a data changeable state (F00=0 or 2).
(3) The WE-KP terminal command ("Enable Check the data of the function codes (E01-E05, E98, E99), and
data change with keypad") is not check an input state by I/O checking from Menu using keypad.
entered, though it has been assigned to Input a WE-KP command through a digital input terminal.
a digital input terminal.
(4) The key was not pressed. Check whether key was pressed after changing the data of
the function codes.
Press key after changing the data.
Check that saue is displayed on the LED monitor.
(5) The data of the function codes F02, Either one of the FWD and REV terminal commands is turned
E01-E05, E98, E99 are not changeable. ON.
Turn OFF both FWD and REV.
(6) The function code(s) to be changed If Menu #0 "Quick Setup" (*fn:) is selected, only the
does not appear. particular function codes appear.
Call the menu of !f_ to !y _ by key from the quick
setup (*fn:) state on the Menu to display an intended
function code and to change the codes. (See Chapter 3
Section 3.4 Table 3.4-1 “Menus Available in Programming
Mode” for the details.)
6-30
6.5 When Codes Other Than Alarm Codes and Light Alarm Indication (l-al) are Displayed
[7] Function code data are not changeable (change from link functions)
Possible Causes Check and Measures
(1) An attempt was made to Check if the inverter is running with Menu "Drive Monitoring" using the
change function code data that keypad and then confirm whether the data of the function codes can be
cannot be changed when the changed when the motor is running by referring to the function code
inverter is running. tables.
Stop the motor then change the data of the function codes.
(2) The setting of the function code Check whether the setting of the function code y33 (incorporated CAN)
y33 (incorporated CAN) is is correct.
wrong. Set y33 correctly.
(3) The data of the function code Either one of the FWD and REV terminal commands is turned ON.
F02 is not changeable. Turn OFF both FWD and REV.
Chap 6 TROUBLESHOOTING
6-31
Chapter 7
MAINTENANCE AND INSPECTION
This chapter describes the maintenance and inspection items of the inverter.
Contents
• Before proceeding to the maintenance/inspection jobs, turn OFF the power and wait at least five minutes
for inverters FRN0072E2S-4 or below, or at least ten minutes for inverters FRN0085E2S-4 or
above. Make sure that the LED monitor and charging lamp are turned OFF. Further, make sure, using a
multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has
dropped to the safe level (+25 VDC or below).
Electric shock may occur.
• Maintenance, inspection, and parts replacement should be made only by authorized persons.
• Take off the watch, rings and other metallic objects before starting work.
• Use insulated tools.
• Never modify the inverter.
Electric shock or injuries could occur.
The replacement intervals are based on the inverter's service life estimated at an ambient temperature of
40°C at 100% (HHD-mode inverters) or 80% (ND-/HD-/HND-mode inverters) of full load. In environments
with an ambient temperature above 40°C or a large amount of dust or dirt, the replacement intervals may
be shorter.
Standard replacement intervals mentioned above are only a guide for replacement, not a guaranteed
service life. Refer to Section 7.4 "List of Periodic Replacement Parts."
7-1
7.2 Daily Inspection
7-2
7.3 Periodic Inspection
Common 1) Check that bolts and screws are tight 1) Retighten. 1), 2), 3)
and not missing. No abnormalities
2) Check the devices and insulators for 2), 3) (If any section is stained,
deformation, cracks, breakage and Visual inspection clean it with a soft cloth.)
Terminal Check that the terminal blocks are not Visual inspection No abnormalities
blocks damaged.
Braking 1) Check for abnormal odor or cracks in 1) Olfactory and visual 1) No abnormalities
resistor insulators caused by overheat. inspection
2) Check for wire breakage. 2) Check the wires visually, or 2) Within ±10% of the
disconnect either one of the resistance of the
wires and measure the braking resistor
conductivity with a
multimeter.
Printed 1) Check for loose screws and 1) Retighten. 1), 2), 3), 4)
circuit board connectors. 2) Olfactory and visual No abnormalities
Control circuit
7-3
7.3 Periodic Inspection
contactors running.
and relays
DC link bus Measure the capacitance if necessary. Judgment on service life Capacitance
capacitor using "Menu #5 Initial value x 0.85
Maintenance Information
(%che )" in Chapter 3,
Section 3.4.5.
Cooling fans Check for abnormal noise or excessive Visual and auditory No abnormalities
vibration when the inverter is running. inspections
Additional notes
(1) The inspection interval (every year) of check items given in Table 7.3-1 and Table 7.3-2 is merely a guide. Make
the interval shorter depending on the usage environment.
(2) Store and organize the inspection results to utilize them as a guide for operation and maintenance of the
equipment and service life estimation.
(3) At the time of an inspection, check the cumulative run times on the keypad to utilize them as a guide for
replacement of parts. (Refer to Section 7.4.1 "Judgment on service life.")
(4) The inverter has cooling fans inside to ventilate itself for discharging the heat generated by the power converter
section. This will accumulate dust or dirt on the heat sink depending on the ambient environment.
In a dusty environment, the heat sink requires cleaning in a shorter interval than that specified in periodic
inspection. Neglecting cleaning of the heat sink can rise its temperature, activating protective circuits to lead to
an abrupt shutdown or causing the temperature rise of the surrounding electronic devices to adversely affect
their service life.
7-4
7.4 List of Periodic Replacement Parts
Note These replacement intervals are based on the inverter's service life estimated at a surrounding
temperature of 40°C at 100% (HHD-mode inverters) or 80% (ND-/HD-/HND-mode inverters) of full
load. In environments with an ambient temperature above 40°C or a large amount of dust or dirt, the
replacement intervals may be shorter.
7-5
7.4 List of Periodic Replacement Parts
The service life of the DC link bus capacitor can be judged by the "measurement of discharging time" or "ON-time
counting."
7-6
7.4 List of Periodic Replacement Parts
- In a machine system where the inverter main power is rarely shut down, the inverter does not measure the
discharging time. For such an inverter, the ON-time counting is provided. The ON-time counting result can be
represented as "elapsed time"(5_26 ) and "time remaining before the end of life" (5_27 ) as shown in the "DC
link bus capacitor" section in Table 7.4-2.
When the inverter uses an auxiliary control power input, the load conditions widely differ so that the
discharging time cannot be accurately measured. In this case, measuring of the discharging time can be
disabled with the function code H98 (Bit 4 = 0) for preventing unintended measuring.
6) After " . . . . " has disappeared from the LED monitor, turn ON the main circuit power again.
7) Select Menu #5 "Maintenance Information" in Programming mode and check the capacitance (%) of the DC link
bus capacitor (5_05 ).
-------------------------------------------------------------------------------------------------------------------------------------------------------
7-7
7.4 List of Periodic Replacement Parts
(2) Measuring the capacitance of the DC link bus capacitor under ordinary operating conditions
The inverter automatically measures the capacitance of the DC link bus capacitor under ordinary operating
conditions when the power is turned OFF. This measurement requires setting up the load conditions for ordinary
operation and measuring the reference capacitance when the inverter is introduced to the practical operation, using
the setup procedure given below
Hereafter, each time the inverter is turned OFF, it automatically measures the discharging time of the DC link bus
capacitor if the above conditions are met. Periodically check the capacitance (%) of the DC link bus capacitor
(5_05 ) with Menu #5 "Maintenance Information" in Programming mode.
The condition given above produces a rather large measurement error. If this mode gives you a lifetime
alarm, revert bit 3 of H98 (Select life judgment threshold of CD link bus capacitor) to the default setting (Bit 3
= 0) and conduct the measurement under the condition at the time of factory shipment.
7-8
7.5 Measurement of Electrical Amounts in Main Circuit
Three-phase input
Electric power (W)
Power factor = × 100 %
3 × Voltage (V) × Current (A)
Rectifier or Digital
Type of
meter
It is not recommended that meters other than a digital AC power meter be used for measuring the output
voltage or output current since they may cause larger measurement errors or, in the worst case, they may
be damaged.
7-9
7.6 Insulation Test
(3) Insulation test of external main circuit and sequence control circuit
Disconnect all the wiring connected to the inverter so that the test voltage is not applied to the inverter.
7-10
7.7 Inquiries about Product and Guarantee
7-11
7.7 Inquiries about Product and Guarantee
The breakdown was caused by disassembly, modifications or repairs affected by a party other than Fuji
Electric.
The breakdown was caused by improper maintenance or replacement using consumables, etc. specified
in the operation manual or catalog, etc.
The breakdown was caused by a science or technical problem that was not foreseen when making
practical application of the product at the time it was purchased or delivered.
The product was not used in the manner the product was originally intended to be used.
The breakdown was caused by a reason which is not this company's responsibility, such as lightning or
other disaster.
2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered product alone.
3) The upper limit for the warranty range shall be as specified in item (1) above and any damages (damage to
or loss of machinery or equipment, or lost profits from the same, etc.) consequent to or resulting from
breakdown of the purchased or delivered product shall be excluded from coverage by this warranty.
[ 3 ] Repair period after production stop, spare parts supply period (holding period)
Concerning models (products) which have gone out of production, this company will perform repairs for a period of
7 years after production stop, counting from the month and year when the production stop occurs. In addition, we
will continue to supply the spare parts required for repairs for a period of 7 years, counting from the month and year
when the production stop occurs. However, if it is estimated that the life cycle of certain electronic and other parts is
short and it will be difficult to procure or produce those parts, there may be cases where it is difficult to provide
repairs or supply spare parts even within this 7-year period. For details, please confirm at our company's business
office or our service office.
[ 4 ] Transfer rights
In the case of standard products which do not include settings or adjustments in an application program, the
products shall be transported to and transferred to the customer and this company shall not be responsible for local
adjustments or trial operation.
[ 5 ] Service contents
The cost of purchased and delivered products does not include the cost of dispatching engineers or service costs.
Depending on the request, these can be discussed separately.
7-12
Chapter 8
BLOCK DIAGRAMS FOR CONTROL
LOGIC
This chapter describes the main block diagrams of the control section.
Contents
Chapter 8 BLOCK DIAGRAMS FOR CONTROL LOGIC ................................................................... 8-1
8.1 Meanings of Symbols Used in the Control Block Diagrams ...................................................... 8-1
8.2 Frequency Setting Section ........................................................................................................ 8-2
8.3 Operation Command Section .................................................................................................... 8-5
8.4 PID Control Section (for Processing) ........................................................................................ 8-6
8.5 PID Control Section (for Dancer)............................................................................................... 8-7
8.6 Control Section .......................................................................................................................... 8-8
8.6.1 V/f control ............................................................................................................................ 8-8
8.7 FM Output Section .................................................................................................................. 8-10
8.1 Meanings of Symobols Used in the Control Block Diagrams
Function codes are mutually related and priority order is given depending on the function codes and data thereof.
This chapter shows major internal control block diagrams. Understand the diagrams together with the explanation
of each function code to correctly set up each function code.
Note that the internal control block diagrams show only the function codes mutually related. Refer to “Chapter 5
FUNCTION CODE” for function codes operated individually and each function code explanation.
8-1
Details of LED (Main) Monitor
E48
Key operation of touch panel (TP)
Command
Set frequency A E65 loss
judgment
%-indication frequency 7
command Forward operation/
× reverse operation 1
+ +
+ +
Balanceless bumpless processing C33 B Operation
(F01=8, C30=8) continuation Gain Bias
C31 E65 frequency C32 C34 F18 C50
(12) “0”
0 limiter
【12】
Comparator
C38 (Common)H26=0
E59=0 H26=0
8.2 Frequency Setting Section
4-20mA/
【C1】 0-20mA_ Forward operation/
× reverse operation
2
Selection + +
+ +
C38 C Operation
C40 C36 continuation Gain Bias
E65 frequency C37 C39 F18 C50
(C1) “0”
Frequency 0 limiter
setting 1
8-2
Forward operation/
Thermistor × reverse operation 3
(Operation +
selection) +
+110% H26 Gain Bias
H26=1,2
1 Alarm C42 C44 F18 C50
“0”
-10% 0 limiter
2 Thermistor
H27 Comparator
detection
Thermistor (PTC)『THM』 Forward operation/
(Operation level) × reverse operation 4
+
+
Gain Bias
1
8.2 Frequency Setting Section
+100%
Terminal 12
*1 E61 Frequency auxiliary
setting 1
0
1 -100%
2
3 +100%
*3
B × 5 Frequency auxiliary
+ setting 2
+ 6 +200%
Polarity -100%
selection 7 Ratio setting
C35=1
* 100% = Maximum frequency
0%
Gain Bias “0” 6
C32 C34 C55 C56 0 limiter +300%
7,8
Torque limit value
B’
9 0%
* PID control block diagram +200%
10,11
Torque bias (Corresponding within days)
-200%
+300%
Torque command/current (Corresponding within days)
20 command
×
-300%
LCD display
C40=1
C × *3
+
8-3
+ 6
Polarity
selection
7,8
RS-485 communication port 1
9 Connector for connecting
Gain Bias
“0” touch panel
C37 C39 C61 C62 10,11
0 limiter Host Set frequency for
equipment communication
C’
20 RS-485 communication port 2
S01
×
* PID control block diagram
¹0
Nectar (-A, -E) S01
Control circuit terminal (-C) S05
Terminal V2 *1 E63 E
Host ¹0 0
0 Scale conversion equipment S05
1 C66 C65
CANopen 0
Polarity selection 2 Priority to S19
communication port 2
Connector (-A, -E) y33 later writing
C45=0,
(NB) • This block diagram is not applicable during the PID control.
Scale conversion
• S codes are function codes related to communication.
C72 C71 Refer to “RS-485 Communication User’s Manual” for details.
2
8.2 Frequency Setting Section
+ Remote/local judgment
+
2
2 × * PID control block diagram
+
P Frequency
3 limiter upper
× +
limit
Pattern operation +
Link function F15
selection
5 Bus function
3 × H30
C21 0,2,6 +
y98 Assisting link function Frequency
7 Jump command
1,3~5, 0,2 y99
frequency
10 7,8 0,2
Pattern operation
1,3 C01 H63
F16
1,3 C02 Lower limit
11 ÷ × Frequency
9 C03 limiter
limiter lower
operation
C04 limit
12 C90 C89 Multi-step frequency 1 C05 × selection
8 × C20
Multi-step frequency 2 C06 × Jogging
E frequency
Frequency setting 2 C30 Multi-step frequency 3 C07 ×
0,8
Multi-step frequency 4 C08 ×
1 W02
4 ×
Multi-step frequency 5 C09 ×
M05
+
Multi-step frequency 6 C10 ×
8-4
+ Multi-step frequency 7 C11 ×
5 2
× •••
× 5 ×
6 Multi-step frequency15 C19 A
7
Ratio setting
10 Frequency auxiliary
setting 2
11
9 With option
Pulse train input Pulse input ON
3
8.2 Frequency Setting Section
8.3 Operation Command Section
8-5
8.4 PID Control Section (for Processing)
8-6
Multifunction
touch panel Local
(touch panel)
command selection
“LOC”
Remote/local judgment
PID control
cancellation
“Hz/PID” During PID control
“PID-CTL”
During
operation
[RUN]
Frequency limiter upper limit
Main setting +
Frequency setting (3) F15
P
+ Frequency
Jump
frequency command
C01
PID control cancellation
Fig. 8.5-1
“Hz/PID” C02 F16
C03 Frequency limiter lower limit
C04
PID control Frequency setting (1) A
(Remote command)
PID control J02
(Dancer reference position) 0
Touch panel PID command value J57
PID command 1
8-7
Frequency setting (2) +110% 3 “PID-RST” J18 0 1
Dancer reference
position × “-1”
B’ MV (Ratio) 0
5 PID regulator ×
-110% PID multi-step +
command 1 -
PID control P (Gain) J03 1
J136 J19
PID control I (Integration time) J04 MV (Speed)
[12]
PID multi-step PID control D (Differential time) PID control
J05 J62 bit 1 PID control (Output ratio correction selection)
command 2 (PID output limiter lower limit)
-10% UP command
“UP” J137
limiter UP/DOWN PID control P (Gain)2 J59
DOWN command control PID control I (Integration time)2 J60 J59 to J61 within
“DOWN” PID multi-step
C64 Display unit command 3 PID control D (Differential time)2 J61 detected width
E62 J107 Minimum scale J58 PID control (Dancer reference position detected width)
Frequency setting (2)
+110% 3
PID control
C’ 5 (Feedback filter)
-110%
Alarm PID alarm output
judgement “PID-ALM”
J06
C70 Display unit J13 PID control (Lower limit alarm (AL))
8-8
8.6 Control Section
Rectifying circuit
Power source Main circuit
capacitor M
Cooling fan
Motor
Cooling fan
PWM signal
ON-OFF
control
Instantaneous overcurrent limit
(Operation selection) H12
Output currents
(Iu, Iv, Iw) 0 Alarm to
Comparator
Current limit level 1 Current limit processing
F
H50 Polygonal line V/f 1 (Frequency)
H51 (Voltage)
H52 Polygonal line V/f 2 (Frequency)
Frequency limiter H53 (Voltage)
Edc
(Upper limit) H65 Polygonal line V/f 3 (Frequency)
(DC intermediate
H66 (Voltage)
F15 Deceleration circuit voltage)
H71 characteristics 2-/3-phase converter
Voltage calculation
+
Edc PWM
Current oscillation
- compensation calculation
PWM signal
control gain 1
H80 x
"DCBRK"
Inverter start
"STM"
Start characteristics (Picking-up mode) H09 Picking-up
Start characteristics (Picking-up standby time 1) H49 processing
Start characteristics (Picking-up standby time 2) H46
8-9
8.7 FM Output Section
8-10
Chapter 9
COMMUNICATION FUNCTIONS
This chapter describes an overview of inverter operation through the RS-485 and CANopen
communications.
For details of RS-485 communication, refer to the RS-485 Communication User's Manual.
Contents
Chapter 9 COMMUNICATION FUNCTIONS
9.1 Overview of RS-485 Communication ...................................................................................... 9-1
9.1.1 RS-485 common modes .................................................................................................. 9-2
9.1.2 Terminal mode ................................................................................................................. 9-3
[1] RS-485 communication port 1 (for connecting the keypad) mode .................................. 9-3
[2] RS-485 communication port 2 mode (only for FRN-E2S-4A, E) ..................................... 9-3
[3] RS-485 communication port 2 (terminal block) mode (only for FRN-E2S-4C) ................ 9-4
9.1.3 Connection method .......................................................................................................... 9-5
9.1.4 RS-485 connection devices ............................................................................................. 9-8
[1] Converter ......................................................................................................................... 9-8
[2] Requirements for the cable (COM port 1: for RJ-45 connector) ...................................... 9-9
[3] Requirements for the cable (COM port 2: for RS-485 connector) ................................... 9-9
[4] Branch adapter for multi-drop .......................................................................................... 9-9
9.1.5 RS-485 noise suppression ............................................................................................... 9-9
9.2 CANopen Communication..................................................................................................... 9-10
9.2.1 Modes ............................................................................................................................ 9-10
9.2.2 Connection method .........................................................................................................9-11
[1] Basic connection configuration .......................................................................................9-11
[2] Terminal mode ............................................................................................................... 9-12
9.2.3 Inverter function codes related to CANopen setting ...................................................... 9-13
9.2.4 Procedures to establish CANopen communication ....................................................... 9-14
9.2.5 PDO protocol.................................................................................................................. 9-15
[1] About PDO protocol ....................................................................................................... 9-15
[2] Reception PDO (from master to inverter) ...................................................................... 9-16
[3] Transmission PDO (from inverter to master) ................................................................. 9-18
[4] Communication parameters of reception PDO .............................................................. 9-19
[5] Communication parameters of transmission PDO......................................................... 9-20
[6] Changing PDO (RPDO/TPDO) mapping entry .............................................................. 9-21
9.2.6 SDO protocol.................................................................................................................. 9-22
[1] About SDO ..................................................................................................................... 9-22
[2] Response on SDO error ................................................................................................ 9-22
9.2.7 Other services ................................................................................................................ 9-23
9.2.8 Object list ....................................................................................................................... 9-24
[1] Objects in the communication profile area ..................................................................... 9-24
[2] Objects in the profile area specific to Fuji Electric ......................................................... 9-27
9.2.9 Standard device profile area .......................................................................................... 9-28
9.2.10 Inverter operation in CANopen communication ............................................................. 9-29
[1] Operation according to CANopen's drive profile (DSP 402) .......................................... 9-29
[2] Operation according to the inverter function code S06.................................................. 9-34
9.2.11 Heartbeat and Node Guarding ....................................................................................... 9-38
[1] Heartbeat ....................................................................................................................... 9-38
[2] Node Guarding ............................................................................................................... 9-39
9.2.12 Behavior upon detection of CANopen network disconnection ....................................... 9-40
9.2.13 Alarm code list................................................................................................................ 9-41
9.2.14 Other points to note........................................................................................................ 9-42
9.2.15 Keypad LED operation monitor “3_40” .......................................................................... 9-42
9.3 FRENIC Loader Overview..................................................................................................... 9-43
9.3.1 Modes ............................................................................................................................ 9-43
9.3.2 Connection ..................................................................................................................... 9-44
9.3.3 Function overview .......................................................................................................... 9-44
[1] Configuring inverter's function code ............................................................................... 9-44
[2] Multi-monitor .................................................................................................................. 9-45
[3] Running status monitor .................................................................................................. 9-46
[4] Test-running ................................................................................................................... 9-47
[5] Real-time trace ............................................................................................................... 9-48
[6] Historical trace ............................................................................................................... 9-49
9.1 Overview of RS-485 Communication
The FRENIC-Ace has two RS-485 communication ports at the locations shown below.
(i) Communication port 1: RJ-45 connector for the keypad (modular jack)
(ii) Communication port 2: RJ-45 connector for RS-485 communication (modular jack) * only for
FRN-E2S-4A, E, RS-485 terminals (control circuit terminals SD, DX-, DX+) * only for FRN-E2S-4C
Besides the communication port 1 (RJ-45 connector) shared with the keypad, the FRENIC-Ace has the
RS-485 communication port 2 by default.
The protocols for controlling inverters support the Modbus RTU protocol (compliant to the protocol
established by Modicon Inc.) that is widely used and the Fuji Electric's general-purpose inverter protocol
that is common to Fuji Electric's inverters including conventional series.
• Connecting the keypad to the COM port 1 automatically switches to the keypad protocol; there
is no need to modify the function code setting.
• When using FRENIC Loader, which requires a special protocol for handling Loader
commands, you need to set up some communication function codes accordingly.
For details, refer to the FRENIC Loader Instruction Manual.
For details of RS-485 communication, refer to the RS-485 Communication User's Manual.
9-1
9.1 Overview of RS-485 Communication
Synchronization Asynchronous
Frame synchronization Header character detection Detection of no-data time Header character
(SOH) (for 3 characters period) detection
(Start code: 96H)
Parity Even, Odd, or None (selectable by the function code) Even (fixed)
9-2
9.1 Overview of RS-485 Communication
The power supply for keypad is connected to the RJ-45 connector for RS-485 communication
(Pins 1, 2, 7, and 8). When connecting other devices to the RJ-45 connector, take care not to use
those pins. Use pins 4 and 5 only.
9-3
9.1 Overview of RS-485 Communication
SD Shield terminal
DX- RS-485 signal, low side Built-in terminating resistor: 112 Ω
DX+ RS-485 signal, high side Open/close with SW2*
Terminating
resistor
9-4
9.1 Overview of RS-485 Communication
Multi-drop connection using the RS-485 communication port 1 (for connecting the keypad)
For connecting inverters in multi-drop connection, use the branch adapters for multi-drop
connection as shown below.
Branch adapter for
multi-drop
RS-232C/RS-485
converter
Terminating resistor
Terminating resistor switch SW2 OFF
ON (100-120 Ω) RJ-45
connector
Terminating resistor
switch SW2 ON
RJ-45
connector
Figure 9.1.3-1 Multi-drop Connection for RS-485 Communication Port 1 (Using the RJ-45 Connector)
• The power supply for keypad is connected to the RJ-45 connector for RS-485 communication
(COM port 1) (pins 1, 2, 7 and 8). When connecting other devices to the RJ-45 connector,
take care not to use those pins. Use pins 4 and 5 only. (refer to 9.1.2 Terminal mode for
RS-485 communication)
• When selecting additional devices to prevent the damage or malfunction of the control PCB
caused by external noises or eliminate the influence of common mode noises, be sure to see
the Section “9.1.4 RS-485 connection devices.”
• The maximum wiring length must be 500 m.
• Use the cables and converters meeting the modes for connecting the RS-485 communication
ports. (Refer to [2] “Requirements for the cable (COM port 1: for RJ-45 connector)” in the
Section 9.1.4 “RS-485 connection devices”)
9-5
9.1 Overview of RS-485 Communication
Multi-drop connection using the RS-485 communication port 2 (RJ-45 connector) (only for FRN-E2S-4A, E)
For connecting inverters in multi-drop connection, use the branch adapters for multi-drop connection as
shown below.
Terminating resistor ON
(100-120 Ω) RJ-45
connector
Terminating resistor
switch SW6 OFF
Computer
(FRENIC Loader) RJ-45
connector
Terminating resistor
switch SW6 ON
RJ-45
connector
Figure 9.1.3-2 Multi-drop Connection for RS-485 Communication Port 2 (Using the RJ-45 Connector)
Use the cables and converters meeting the modes for connecting the RS-485 communication
ports.
(Refer to [3] “Requirements for the cable (COM port 2: for RJ-45 connector)” in the Section 9.1.4
“RS-485 connection devices”)
9-6
9.1 Overview of RS-485 Communication
Multi-drop connection using the RS-485 communication port 2 (on the terminal block) (only for
FRN-E2S-4C)
Terminating
resistor
USB - RS-485 converter (112 Ω) Shield
or FRENIC-Ace series
RS-232C - RS-485 Inverter 1
converter
Off-the-shelf one DX+ Station No.: 01
(2 wires) DX- (2 wires)
SD
Use the cables and converters meeting the modes for connecting the RS-485 communication
ports.
(Refer to [3] “Requirements for the cable (COM port 2: for RJ-45 connector)” in the Section 9.1.4
“RS-485 connection devices”)
9-7
9.1 Overview of RS-485 Communication
[ 1 ] Converter
In general, PC is not equipped with an RS-485 port. Therefore, an RS-232C–RS-485 or USB–RS-485
converter is required. To use the equipment properly, be sure to use the converter which meets the mode
below. Be careful that a converter not recommended may not work properly.
Note: The fail-safe function refers to a feature that ensures the RS-485 receiver's output is at “logic high”
even if the RS-485 receiver's input is opened or short-circuited or all the RS-485 drivers are inactive.
(Refer to Figure 8.3 “Communication level conversion”.)
Recommended converters
The RS-485 communication system of the inverter acts in half-duplex mode (2-wire), so the converter must
have a send/receive switching function. Generally, the switching system may be either one of the
followings.
Computer
Driver
Driver
Receiver input
Receiver input
Level conversion
Driver
Driver
Send/ receive enable
enable
switch
9-8
9.1 Overview of RS-485 Communication
The power supply for keypad is connected to the RJ-45 connector for RS-485 communication
(COM port 1) (pins 1, 2, 7 and 8). When connecting other devices to the RJ-45 connector, take
care not to use those pins. Use pins 4 and 5 only.
Recommended LAN cable manufacturer: FURUKAWA Electric Co., LTD AWM2789 cable for long
distance connection
Type (Product code): DC23225-2PB
Depending on the operating environment, the malfunction may occur due to the noise generated by the
inverter. Possible measures to prevent such malfunction are: separating the wiring, use of shielded cable,
isolating the power supply, and adding an inductance component. The description shown below is an
example of adding an inductance.
Refer to the RS-485 Communication User's Manual, Chapter 2, Section 2.2.4 “Precautions for long
wiring (between inverter and motor)” for details.
Keep the impedance of the signal circuit high against the high-frequency noises by inserting an inductance
component, such as by inserting a choke coil in series or passing the signal line through a ferrite core.
Ferrite core
RS-485 communications cable
RS-485 Inverter
converter
9-9
9.2 CANopen Communication
9-10
9.2 CANopen Communication
• Before the connection, shut off the inverter's power source and take 5 min (FRN0072E2S-4□) or 10 min
(FRN0085E2S-4) or more. Furthermore, confirm that the LED monitor and charge lamp are turned off and
that the DC link bus voltage of main circuit terminals between P (+) and N (-) indicates the safety value (+25
VDC or less) by using a tester.
• A qualified specialist should perform the wiring work.
An electric shock may occur.
• In general, since the cover of the control signal line is not reinforcedly insulated, direct current flow in the
control signal line in the main circuit's live part may destroy the insulation cover. If this is the case, the
control signal line my be applied by high voltage in the main circuit. Be careful lest main circuit's live part
comes into contact with the control signal line.
It may cause an accident or fire.
The noise may be generated from the inverter, motor, and cables. Be careful about malfunction of surrounding
sensor and equipment.
Otherwise an accident could occur.
Terminating resistor
switch SW6 OFF
RJ-45
connector
Terminating resistor
switch SW6 ON
RJ-45
connector
Figure 9.2.2-1 Multi-drop Connection for CANopen Communication Port 2 (Using the RJ-45 Connector)
9-11
9.2 CANopen Communication
[ 2 ] Terminal mode
(1) RJ-45 connector (COM port 2) for CANopen communication
The Figure 9.2.2-2 and Table 9.2.2-1 show the pinout and signal description.
*1: The pins used in the CANopen communication are the pin nos 1 and 3.
*2: The pin nos 4 and 5 are for RS-485 communication.
Use a standard LAN cable (US ANSI/TIA/EIA-568A category 5 compliant, straight cable) for the
communication. The Table 9.2.2-2 lists the maximum cable lengths.
Table 9.2.2-2 Maximum CANopen Cable Length
Baud rate
20 k 50 k 125 k 250 k 500 k 800 k 1M
(bit/s)
Maximum
2500m 1000m 500 m 250m 100m 50m 25m
cable length
When the inverter is connected to either end of CANopen communication cable, set the terminating resistor
(SW6=ON) shown below.
9-12
9.2 CANopen Communication
Default
Function code Description Function code data to be set Remarks
setting
*1
y21 / o31 Sets the node ID 0 1 to 127
(station No)
*2
y24 / o32 Sets a baud rate 0 0 to 7 Set the same value as
0: 125 kbit/s, 1: 20 kbit/s, the master's baud rate.
2: 50 kbit/s, 3: 125 kbit/s,
4: 250 kbit/s, 5: 500 kbit/s,
6: 800 kbit/s, 7: 1 Mbit/s,
8 or more: 1 Mbit/s,
y33 Built-in CAN settings 0 0: Operation disabled (bus option enabled)
(operation selection) 1: Operation enabled (built-in CAN enabled; bus
option disabled)
*3
y98 Selects 0 Select from the following choices: The setting y98=3 is
running/frequency recommended.
y98 Frequency Operation
command source
0 Inverter Inverter
1 CANopen Inverter
2 Inverter CANopen
3 CANopen CANopen
*1: If y21/ o31 is set, in order to reflect the setting in the inverter, restart the inverter or issue the ResetNode
service to inverter from the CANopen master.
*2: If y24/ o32 is set, in order to reflect the setting in the inverter, restart the inverter.
*3: Besides y98, there is an inverter function code to select the running & frequency command source. These
settings enable to select the running & frequency command source in detail. For more information, refer to
the H30 and y98 pages in Chapter 5 “Function Code”.
9-13
9.2 CANopen Communication
2. Set the node ID and baud rate of inverter by specifying the inverter function codes.
- Set the node ID with y21 / o31 and the baud rate with y24 / o32. Set the same values as those registered in
the master.
- If necessary, set the inverter function codes y34 / o27, y35 / o28.
For more information on y34 /o27 and y35 / o28, refer to 9.2.12 “Behavior upon detection of CANopen network
disconnection”.
5. Transmit the Start Remote Node command from the master to inverter to put the inverter in an operational state
After receiving this command, the inverter enters the operational state. This enables the master to control and
monitor the inverter real time through the PDO communication.
For information about the format of PDO communication, refer to “9.2.5 PDO protocol”.
9-14
9.2 CANopen Communication
9-15
9.2 CANopen Communication
For information about Controlword and state machine with DSP 402, refer to “9.2.10 [ 1 ] Operation according
to CANopen's drive profile (DSP 402)”.
For information about Controlword, vl control effort, and state machine with DSP 402, refer to “9.2.10 [ 1 ]
Operation according to CANopen's drive profile (DSP 402)”.
When you give the speed command (r/min), set the number of motor poles (P01/A15) properly according
to the applicable motor; otherwise the speed command (r/min) will be off.
For information on how to set y25 to y28/o40 to o43, refer to “9.2.5 [ 2 ] (4) How to set the inverter function
codes y25 to y32/o40 to o43, o48 to o51 and Indexes 5E00, 5E01”.
For information about data format of the mapped inverter function codes, refer to RS-485 Communication User's
Manual, Chapter 5, “5.2 Data Format”.
When the same function code is assigned by multiple inverter function codes, only the assignment by the
y / o code of the minimum number will be valid. (example: If the same function code is mapped by both
o40 and o43, only the mapping with y25 / o40 becomes effective. y28 / o43 is assumed that nothing is
mapped.)
After the setup of y25 to y28 / o40 to o43, in order to reflect the settings in the inverter, restart the inverter
or issue the ResetNode service to the inverter from the CANopen master.
The object's Indexes 5E00 sub 1 to 4 also can map the inverter function codes. In this case, the mappings
become effective immediately after the change. However, if the inverter is restarted or the ResetNode
service is issued, the mappings by y25 to y28 /o40 to o43 become effective.
The reflection timing of each reception PDO can be changed. Refer to “9.2.5 [ 4 ] Communication
parameters of reception PDO”, “(3) Transmission type”. The “change is reflected in the inverter
immediately after reception” by factory default.
9-16
9.2 CANopen Communication
(4) How to set the inverter function codes y25 to y32/o40 to o43, o48 to o51 and Indexes 5E00, 5E01
Specify the function code type (Table 9.2.5-3) and number in a 4-digit hexadecimal notation.
9-17
9.2 CANopen Communication
For information about Statusword and state machine with DSP 402, refer to “9.2.10 [ 1 ] Operation according
to CANopen's drive profile (DSP 402)”.
For information about Statusword and vl control effort, refer to “9.2.10 [ 1 ] Operation according to CANopen's
drive profile (DSP 402)”.
The format for reading the control codes mapped by the inverter function codes y29 to y32/o48 to o51 in advance.
There are four types of mapped function codes.
PDO Default COB-ID Name Re-
No. map
3 0x380+Node ID Reading function code 1 (function code data specified by y29/o48) No
Reading function code 2 (function code data specified by y30/o49)
Reading function code 3 (function code data specified by y31/o50)
Reading function code 4 (function code data specified by y32/o51)
For information on y29 to y32/o48 to o51, refer to “9.2.5 [ 2 ] Reception PDO (from master to inverter)”, “(4)
How to set the inverter function codes y25 to y32/o40 to o43, o48 to o51 and Indexes 5E00, 5E01”.
For information about data format of the mapped inverter function codes, refer to RS-485 Communication
User's Manual, Chapter 5, “5.2 Data Format”.
After the setup of y29 to y 32/ o48 to o51, in order to reflect the settings in the inverter, restart the inverter
or issue the ResetNode service to the inverter from the CANopen master.
The object indexes 5E01 sub 1 to 4 can map the inverter function codes. In this case, the mappings
become effective immediately after the change. However, if the inverter is restarted or the ResetNode
service is issued, the mappings with y29 to y 32/ o48 to o51 become effective.
The transmission timing of each transmission PDO can be changed. Refer to “9.2.5 [ 5 ]
Communication parameters of transmission PDO”, “(3) Transmission type”. The factory default is
“Transmit PDO upon data change and at the time specified by Event timer”.
9-18
9.2 CANopen Communication
Set the property of each reception PDO (RPDO). The Table 9.2.5-4 lists appropriate objects.
The value changed of the objects listed in the Table 9.2.5-4 is held even if inverter is turned OFF.
(2) COB-ID
Specify 11 bit CAN ID value for each PDO. The default changes according to the node ID.
(Example: If the node ID of inverter is one, RPDO No.2 COB-ID = 0x301). If the most significant bit (31th bit) is
set to one, the RPDO will be invalid.
CAN ID is 11 bit. The bits 11 to 30 are fixed at zero. (Only the standard frame is supported.)
In the reception PDO, set the timing to reflect the received PDO in the inverter. The Table 9.2.5-5 lists the setting.
*: The CANopen communication of inverter does not support the CAN's remote frame.
9-19
9.2 CANopen Communication
Set the property of each transmission PDO (TPDO). The Table 9.2.5-6 lists appropriate objects.
*: The resolution of timer setting value is 2 ms. If an odd value is specified, the value is moved forward. For
example, if the timer is set to 119 ms, the value is assumed to be 120 ms.
The value changed of the objects listed in the Table 9.2.5-6 is held even if inverter is turned OFF.
(2) COB-ID
Specify 11 bit CAN ID value for each PDO. The default changes according to the node ID. (Example: If the node ID
of inverter is one, TPDO No.2 COB-ID = 0x281). If the most significant bit (31th bit) is set to one, the TPDO will be
invalid.
CAN ID is 11 bit. The bits 11 to 30 are fixed at zero. (Only the standard frame is supported.)
Set the transmission timing to the master for the transmission PDO. The TableTable 9.2.5-7 lists the setting.
*: The CANopen communication of inverter does not support the CAN's remote frame.
9-20
9.2 CANopen Communication
Set the minimum transmission interval (unit: 0.1 ms) for transmitting each PDO. All transmission types depend on
this setting.
It is possible to change Inhibit time only when the PDO is invalid, that is, COB-ID's bit 31 is set to one.
If a smaller value is set for the Inhibit time, the data transmission frequency becomes higher, thereby
increasing the CANopen communication traffic. As a result, the performance of the whole CANopen
network may be degraded. Adjust the setting value according to the network configuration used, please.
Set the periodical transmission interval (unit: 1 ms) for transmission PDO. Valid when the transmission type is 254
or 255.
(1) Disable the PDO by changing the bit 31 of the relevant COB-ID entry to “1”.
Example) RPDO: Index 0x1400, Subindex 1, Bit31 = 1
TPDO: Index 0x1800, Subindex 1, Bit31 = 1
(2) Disable the PDO mapping by writing 0h in the subindex 0h of the relevant mapping entry.
Example) RPDO: Disable the current mapping and set Index 0x1600, Subindex 0 = 0.
9-21
9.2 CANopen Communication
9-22
9.2 CANopen Communication
Controls the DS 301 state machine. The Table 9.2.7-1 lists the behavior upon reception of each service.
For more information on NMT, refer to the master's user's manual or CANopen specifications DS 301 issued
by CiA.
A service for the disconnect detection. We recommend you to use either one.
For information about Heartbeat and Node Guarding, refer to “9.2.11 Heartbeat and Node Guarding”.
This service enables inverter to automatically transmit the alarm occurred in the inverter. The format of the
transmission data is as follows:
For more information on the alarm code, refer to “9.2.13 Alarm code list”.
9-23
9.2 CANopen Communication
9-24
9.2 CANopen Communication
Index
Sub Name Description Data type Access
(Hex)
- 1st Receive PDO Communication Parameter RECORD -
0 Number of entries Number of subindexes: 2 UNSIGNED8 R
COB-ID of RPDO No.1 *1
1 COB-ID UNSIGNED32 RW
Default value: 0x200 + node ID
1400
Select the transmission type
Default value: 255
2 Transmission type UNSIGNED8 RW
(Change of state event)
(refer to Tables 9.2.5-5, 9.2.5-6)
- 2nd Receive PDO Communication Parameter RECORD -
0 Number of entries Number of subindexes: 2 UNSIGNED8 R
COB-ID of RPDO No.2 *1
1 COB-ID UNSIGNED32 RW
Default value: 0x300 + node ID
1401
Select the transmission type
Default value: 255
2 Transmission type UNSIGNED8 RW
(Change of state event)
(refer to Tables 9.2.5-5, 9.2.5-6)
- 3rd Receive PDO Communication Parameter RECORD -
0 Number of entries Number of subindexes: 2 UNSIGNED8 R
COB-ID of RPDO No.3 *1
1 COB-ID UNSIGNED32 RW
Default value: 0x400 + node ID
1402
Select the transmission type
Default value: 255
2 Transmission type UNSIGNED8 RW
(Change of state event)
(refer to Tables 9.2.5-5, 9.2.5-6)
- 1st Receive PDO Mapping Parameter RECORD -
Number of mapped
0 Number of mapped objects: 1 (up to 4) UNSIGNED8 R
objects
0x60400010
1600 1 PDO mapping entry1 UNSIGNED32 R
(Controlword)
2 PDO mapping entry2 Default value: No mapping UNSIGNED32 R
3 PDO mapping entry3 Default value: No mapping UNSIGNED32 R
4 PDO mapping entry4 Default value: No mapping UNSIGNED32 R
- 2nd Receive PDO Mapping Parameter RECORD -
Number of mapped
0 Number of mapped objects: 2 (up to 4) UNSIGNED8 R
9-25
9.2 CANopen Communication
Index
Sub Name Description Data type Access
(Hex)
- 2nd Transmit PDO Communication Parameter RECORD -
0 Largest sub-index Maximum sub-index No.: 5 UNSIGNED8 R
COB-ID of TPDO No.2 *1
1 COB-ID UNSIGNED32 RW
Default value: 0x280 + node ID
Select the transmission type
Default value: 255
2 Transmission type UNSIGNED8 RW
(Change of state event)
1801
(refer to Tables 9.2.5-6, 9.2.5-7)
Waiting time for transmission (unit: 0.1 ms) *2
3 Inhibit time UNSIGNED16 RW
Default value: 100 (10.0 ms)
Periodical transmission interval (unit: 1 ms)
Transmission type
5 Event timer UNSIGNED16 RW
Valid at the time of 254 or 255.
Default value: 0 (not used)
- 3rd Transmit PDO Communication Parameter RECORD -
0 Largest sub-index Maximum sub-index No.: 5 UNSIGNED8 R
COB-ID of TPDO No.3 *1
1 COB-ID UNSIGNED32 RW
Default value: 0x380 + node ID
Select the transmission type
Default value: 255
2 Transmission type UNSIGNED8 RW
(Change of state event)
1802
(refer to Tables 9.2.5-6, 9.2.5-7)
Waiting time for transmission (unit: 0.1 ms) *2
3 Inhibit time UNSIGNED16 RW
Default value: 100 (10.0 ms)
Periodical transmission interval (unit: 1 ms)
Transmission type
5 Event timer UNSIGNED16 RW
Valid at the time of 254 or 255.
Default value: 0 (not used)
- 1st Transmit PDO Mapping Parameter RECORD -
Number of mapped
0 Number of mapped objects: 1 (up to 4) UNSIGNED8 R
objects
0x60410010
1A00 1 PDO mapping entry1 UNSIGNED32 R
(Statusword)
2 PDO mapping entry2 Default value: No mapping UNSIGNED8 R
3 PDO mapping entry3 Default value: No mapping UNSIGNED8 R
4 PDO mapping entry4 Default value: No mapping UNSIGNED32 R
- 2nd Transmit PDO Mapping Parameter RECORD -
Number of mapped
0 Number of mapped objects: 2 (up to 4) UNSIGNED8 R
objects
0x60410010
1 PDO mapping entry1 UNSIGNED32 R
1A01 (Statusword)
0x60440010
2 PDO mapping entry2 UNSIGNED32 R
(vl control effort)
3 PDO mapping entry3 Default value: No mapping UNSIGNED8 R
4 PDO mapping entry4 Default value: No mapping UNSIGNED32 R
- 3rd Transmit PDO Mapping Parameter RECORD -
Number of mapped
0 Number of mapped objects: 4 UNSIGNED8 R
objects
0x5F030110
1 PDO mapping entry1 UNSIGNED32 R
(reading function code mapping 1)
1A02 0x5F030210
2 PDO mapping entry2 UNSIGNED32 R
(reading function code mapping 2)
0x5F030310
3 PDO mapping entry3 UNSIGNED32 R
(reading function code mapping 3)
0x5F030410
4 PDO mapping entry4 UNSIGNED32 R
(reading function code mapping 4)
*1: The change of COB-ID will be possible after writing one into the bit 31.
*2: The change of Inhibit timer is possible when the concerned PDO is invalid (COB-ID's bit 31 is one).
9-26
9.2 CANopen Communication
*3: For information on the function code type, refer to “9.2.5 [ 2 ] (4) How to set the inverter function codes y25 to
y32/o40 to o43, o48 to o51 and Indexes 5E00, 5E01”. For information about data format of the inverter
function codes, refer to RS-485 Communication User's Manual, Chapter 5, “5.2 Data Format”.
*4: The inverter function codes S01, S05, S06, S07, S12, S13, and S19 are cleared after the power OFF.
9-27
9.2 CANopen Communication
*1: The corresponding inverter function code automatically changes according to the motor's selected state.
For information about mode selection, refer to Chapter 5, “5.3.6 A codes”.
*2: If the power is turned OFF, the acceleration and deceleration slope values are held.
9-28
9.2 CANopen Communication
Index
Sub Name Description Data type Access
(Hex)
6040 - Controlword Controls the state change of state machine UNSIGNED16 RW
6041 - Statusword Displays the current state. UNSIGNED16 R
6042 - vl target velocity Speed command (r/min) INTEGER16 RW
6044 - vl control effort Monitor the output speed (r/min) INTEGER16 R
Modifies the resolution and specified range
604B - vl set-point factor ARRAY RW
of the speed settings.
As for the inverter's operation, PDO No.2 is useful which can send both Controlword and speed
command at the same time.
Controlword
bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
X4 X3 X2 X1 Reverse 0 0 Halt
bits 0 to 3 : Operates the state change of state machine. Refer to Figure 11.1.
bit 7 Fault reset : Resets the alarm by change from zero to one.
bit 8 Halt : 1= Fixes the inverter's output speed at 0 r/min.
bit 11 Reverse : Sets the rotation direction. 0= rotates forward, 1=rotates backward
bits 12 to 15 : Digital input terminal X1 to X4. 0=OFF, 1=ON
9-29
9.2 CANopen Communication
Statusword
bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
vl target velocity
Issues a speed command on a r/min basis. Valid range: -32768 r/min to 32767 r/min
vl control effort
Displays the current output speed on a r/min basis. Output range: -32768 r/min to 32767 r/min
9-30
9.2 CANopen Communication
To run the inverter, operate the state machine (state transition diagram) defined with DSP 402. The state of the
state machine is changed by Controlword (CTW in the figure) and the state is monitored by Statusword (STW in
the figure). The Figure 9.2.10-1 shows the state machine and the Table 9.2.10-1 shows the commands to the
inverter during each state transition.
The inverter enters into running state by putting the state machine in the state 5 “Operation enabled” in
the Table 9.2.10-1.
Caution:
Since upper bytes of CTW and
STW are independent of state Start
machine, the description is omitted Every state
1: True, 0: False, x: Don't care
13 Alarm occur
4. Switched on
8 CTW=0xxx x110
STW = x01x 0011
9-31
9.2 CANopen Communication
1) If Start_Remote_Node service is received, the inverter moves to Operational state to enable the PDO
communication. At the same time as the state change, the transmission PDO No.2 responds as follows: The
lower byte of Statusword (Byte0, 1) = 50 indicates that the state machine is in the state 2.
2) Here, change the state from 2 to 3. Transmit the data below to Controlword (Byte0, 1).
As shown above, the transmission PDO responds as follows. The lower byte of Statusword (Byte0, 1) = 31
indicates that the state is 3.
3) Next, change the state from 3 to 4. Transmit the data below to Controlword (Byte0, 1).
As shown above, the transmission PDO responds as follows. The lower byte of Statusword (Byte0, 1) = 33
indicates that the state is 4.
9-32
9.2 CANopen Communication
4) Issue the change of the state from 4 to 5 (normal rotation command) and a speed command. The speed
command enters 1800 r/min (=0x0708) into vl_target_velocity (Byte2, 3).
Thus, the inverter enters into running state and starts to raise to 1800 r/min. The lower byte of Statusword
(Byte0, 1) = 37 indicates that the state is 5. Also, since the value in the speed monitor vl_control_effort (Byte2,
3) changes during the acceleration, the inverter transmits the data below continuously until it reaches the
speed.
As shown above, the inverter is decelerated. The lower byte of Statusword (Byte0, 1) = 33 indicates that the
state is 4. Also, since the value in the speed monitor vl_control_effort (Byte2, 3) changes during the
9-33
9.2 CANopen Communication
Index
Sub Name Description Data type Access
(Hex)
5F02 07 Inverter function code S06 Running command (note) UNSIGNED16 RW
5F03 0F Inverter function code M14 Running status monitor UNSIGNED16 R
5F02 06 Inverter function code S05 Frequency command (unit: 0.01 Hz) INTEGER16 RW
Output frequency monitor (unit: 0.01
5F03 0A Inverter function code M09 INTEGER16 R
Hz)
The inverter operation with S06 does not follow the DSP 402 state machine.
Therefore, Statusword does not indicates the inverter's status. Use M14.
PDO No.3 is useful for the operation with S06. For information about PDO
No.3, refer to “9.2.5 PDO protocol”.
- X5 X4 X3 X2 X1 REV FWD
RST XR XF 0 0 0 0 0
9-34
9.2 CANopen Communication
9-35
9.2 CANopen Communication
9-36
9.2 CANopen Communication
1) If Start_Remote_Node service is received from, the inverter moves to Operational state (RUN LED lights up in
green) to enable the PDO communication. At the same time as the state change, the transmission PDO No.3
responds as follows:
2) In this case, S06=1 (FWD=1) as a running command and S05=50.00 Hz (=0x1388) as a frequency command
are transmitted.
Thus, the inverter enters into a running state. The transmission PDO are as follows when the speed is
reached:
The FWD OFF command lets the inverter decelerate. After the stop, the transmission PDO responds as
follows.
Thus, the inverter enters into a reverse running state. The responses are as follows when the speed is
reached:
9-37
9.2 CANopen Communication
[ 1 ] Heartbeat
Heartbeat is to detect the disconnection in the CANopen network by monitoring the signals from the specified
node.
For more information about detailed behavior of Heartbeat, refer to the CANopen specifications DS 301.
Do not use both Heartbeat and Node Guarding at the same time. If they are used at the same time, the
disconnection is not detected properly. To use Heartbeat, make Node Guarding invalid, that is, set Index
100C=0 and Index 100D=0 (refer to 9.2.11 [ 2 ] ).
Index
Sub Name Description Data type Access
(Hex)
- Consumer heartbeat time ARRAY -
0 Number of entries Number of configurations: 1 UNSIGNED8 R
Upper word: Node ID to be
1016 monitored
1 Consumer heartbeat time Lower word: Heartbeat monitoring UNSIGNED32 RW
time
Default value: 0 (no operation)
Transmission cycle of Heartbeat
1017 - Producer heartbeat time message UNSIGNED16 RW
Default value: 0 (no operation)
Monitors whether the Heartbeat signals are received from the specified node ID (Heartbeat producer) at a preset
interval. The format is as follows: If the Heartbeat signal can not be received over monitoring time, the
disconnection is deemed to occur.
For information on the behavior upon the CANopen disconnection, refer to 9.2.12 “Behavior upon detection of
CANopen network disconnection”.
Node ID to be
0000 Heartbeat monitoring time (ms)
monitored
Automatically transmits the Heartbeat signals continuously at the preset interval (on a 1 ms basis). Other node
(Heartbeat consumer) monitors this Heartbeat signals.
9-38
9.2 CANopen Communication
For more information about detailed behavior of Node Guarding, refer to the CANopen specifications DS 301.
Do not use both Heartbeat and Node Guarding at the same time. If they are used at the same time, the
disconnection is not detected properly. To use Node Guarding, make Heartbeat invalid, that is, set Index
1016=0 and Index 1017=0 (refer to 9.2.11 [ 1 ] ).
Index
Sub Name Description Data type Access
(Hex)
Guarding reception cycle setting (ms)
100C - Guard time UNSIGNED16 RW
Default value: 0 (no operation)
Guarding time coefficient Default value:
100D - Life time factor UNSIGNED8 RW
0 (no operation)
Sets the receive interval of Guarding signals from the master. If the Guarding signal can not be received over
preset receiving time, the disconnection is deemed to occur.
Set the receive interval in the equation below:
Guarding receive interval (ms) = Guard time (ms) × Life time factor
For information on the behavior upon the CANopen disconnection, refer to 9.2.12 “Behavior upon detection of
CANopen network disconnection”.
9-39
9.2 CANopen Communication
For more information about Heartbeat consumer or Node Guarding, refer to “9.2.11 Heartbeat and Node
Guarding”.
If a disconnection occurs, the inverter switches to Pre-Operational and PDO becomes unavailable.
Table 9.2.12-1 Behavior Setting upon Detection of CANopen Network Disconnection (y34 / o27, y35 / o28)
9-40
9.2 CANopen Communication
Note: After this error occurred, the inverter generates er5 according to the y34 / o27 setting.
9-41
9.2 CANopen Communication
(2) The resolution of the timer is 2 ms. Consequently, if odd timer value is set for the object whose timer can be set,
the value is moved forward. For example, if the timer is set to 21 ms, the value is assumed to be 22 ms.
(3) To cancel the auto-tuning (writing data into the inverter function code P04 and A18) over the CANopen
communication, write zero into each inverter function code.
(4) If the same object is mapped in the same RPDO, the information mapped later will be valid.
Example: If CTW is mapped in all elements of RPDO1, only the last data is valid.
6040 6040 6040 6040
Invalid Invalid Invalid Valid
“Operational” state 3
9-42
9.3 FRENIC Loader Overview
FRENIC Loader is a software tool that supports the operation of the inverter via an RS-485 communication.
This software allows you to edit, set, and manage the inverter function codes, monitor running data, and
remotely operate the operation and stop, as well as monitor the running status and alarm history.
With special order-made inverters, FRENIC Loader may not be able to display some function
codes normally.
For details, refer to the FRENIC Loader Instruction Manual.
9.3.1 Modes
Item Modes Remarks
Name Inverter support loader (FRENIC Loader)
Supported inverter FRENIC-MEGA/Multi/Eco/Mini (Note 1)
Number of connected USB connection: 1
inverters RS-485 connection: Up to 31
Recommended cable Cable (10BASE-T or more) compliant with For the RS-485 interface
EIA568
RJ-45 connector
CPU Intel Pentium III 600 MHz or later (Note 2)
OS Microsoft Windows XP (32 bit) (Note 3)
Operating environment
= fixed at 12 Mbps
Between keypad and inverter
= fixed at 19200 (bps)
RS-485 connection:
38400, 19200, 9600, 4800, 2400 (bps)
Character length 8 bit Prefixed
Stop bit length 1 bit Prefixed
Parity Even Prefixed
No. of retries None or 1 to 10 No. of retry times before detecting
communication error
Timeout setting 100 ms, 300 ms, 500 ms, 1.0 s to 1.5 s to 1.9 s, Set longer than the “Response
2.0 to 9.0 s, 10.0 to 60.0 s interval time y09”
Note 1: The loader model is unavailable which does not support the protocol for loader commands (SX
protocol).
Note 2: Use a PC with as high a performance as possible, since some slow PCs may not properly
refresh the operation monitoring and test-running windows.
Note 3: Only Microsoft Windows XP service pack 2 (SP2) or more is supported.
Note 4: To connect to the network where there is a FRENIC-Mini inverter, choose 19200 bps or below.
9-43
9.3 FRENIC Loader Overview
9.3.2 Connection
By connecting a number of inverters to one PC, you can control one inverter at a time or a number of
inverters simultaneously. You can also simultaneously monitor a number of inverters on the multi monitor.
For how to connect a PC to one or more inverters, refer to the RS-485 Communication User's Manual
(MEH448).
In List and edit, you can list and edit function codes with function code No., name, set value, set range, and
factory default.
You can also list function codes by any of the following groups according to your needs:
• Function codes that have been modified from their factory defaults
etc.
9-44
9.3 FRENIC Loader Overview
Comparison
You can compare the function code data currently being edited with that saved in a file or stored in the
inverter.
To perform a comparison and review the result displayed, click the Comparison tab and then click the
Compared with inverter tab or click the Compared with file tab, and specify the file name.
The result of the comparison will be displayed also in the Comparison Result column of the list.
File information
Clicking the File information tab displays the property and comments for identifying the function code editing
file.
(1) Property
Shows file name, inverter model, inverter’s capacity, date of readout, etc.
(2) Comment
Displays the comments you have entered. You can write any comments necessary for identifying the file.
[2] Multi-monitor
This feature lists the status of all the inverters that are marked “connected” in the configuration table.
Multi-monitor
9-45
9.3 FRENIC Loader Overview
The running status monitor offers four monitor functions: I/O monitor, System monitor, Alarm monitor, and
Meter display. You can choose an appropriate monitoring format according to the purpose and situation.
I/O monitor
Allows you to monitor the
ON/OFF states of the digital input
signals to the inverter and the
transistor output signals.
System monitor
The inverter's system information
(version, type, maintenance
information, etc.) can be
confirmed.
Alarm monitor
The alarm monitor shows the
alarm status of the selected
inverter. In this window you can
check the details of the alarm
currently occurs and related
information.
Meter display
Displays analog readouts of the
selected inverter (such as output
frequency) on analog meters. The
example on the right displays the
reference frequency and the
output frequency.
9-46
9.3 FRENIC Loader Overview
[4] Test-running
The Test-running feature allows you to test-run the motor in the forward or reverse direction while
monitoring the running status of the selected inverter.
Operation status Select monitor item Frequency command I/O terminal status
Shows FWD, REV, Select what is to be displayed (e.g., (updated) Shows the status of the
STOP and alarm output frequency or current) here Transmits the frequency programmable digital
codes. using the pull-down menu. entered to the inverter I/O terminals of the
inverter.
Button Functionality
STOP Stop the motor.
FWD The motor runs in the normal rotation. (depressed state
indicates running state.)
REV The motor runs in the reverse rotation. (depressed state
indicates running state.)
RESET Reset all alarm information saved in the selected inverter.
9-47
9.3 FRENIC Loader Overview
When continuously observing the running state of inverters while the sampling time is fixed at 200 ms, up to
4 analog channels and up to 8 digital channels are available (up to 8 channels in total).
• The station No can not be changed while tracing waveforms real time.
• The detailed waveform can not be changed while tracing waveforms real time.
• Change the real time trace window to change the size of monitor window.
• The scrolling and cursor moving are unavailable in the waveform monitoring window while
tracing waveforms real time.
9-48
9.3 FRENIC Loader Overview
The sampling time can be selected between 1 ms to 200 ms. When observing the running state of inverters
in much finer continuous waveforms than real-time trace, up to 4 analog channels and up to 8 digital
channels are available (up to 8 channels in total).
9-49
Chapter 10
SELECTING OPTIMAL MOTOR AND
INVERTER CAPACITIES
This chapter provides you with information about the inverter output torque characteristics,
selection procedure, and equations for calculating capacities to help you select optimal motor and
inverter models. It also helps you select braking resistors, inverter mode (ND, HD, HND, or HHD),
and motor drive control.
Contents
(1) Key point for selecting a motor: Determine what kind of load machine is to be used, calculate its
moment of inertia, and then select the appropriate motor capacity.
(2) Key point for selecting an inverter: Taking into account the operation requirements (e.g., acceleration
time, deceleration time, and frequency in operation) of the load machine to be driven by the motor
selected in (1) above, calculate the acceleration/deceleration/braking torque.
This section describes the selection procedure for (1) and (2) above. First, it explains the output torque
characteristics obtained by using the motor driven by the inverter (FRENIC-Ace).
Figures 10.1-1 and 10.1-2 graph the output torque characteristics of motors at the rated output frequency
individually for 50 Hz and 60 Hz base. The horizontal and vertical axes show the output frequency and output
torque (%), respectively. Curves (a) through (f) depend on the running conditions.
10-1
10.1 Motor Output Torque Characteristics
Motor exclusively designed for vector control (Curve (a2) in Figures 10.1-1 and 10.1-2)
Curve (a2) shows the torque characteristic that can be obtained in the range of the inverter continuous rated
current, where the motor exclusively designed for vector control is connected. In the motor exclusively
designed for vector control, the attached forced-cooling fan reduces heat generation from the motor, so that
the torque does not drop in the low-speed range, compared to the standard motor.
(2) Maximum driving torque in a short time (Curves (b) and (c) in Figures 10.1-1 and 10.1-2)
Curve (b) shows the torque characteristic that can be obtained in the range of the inverter overload capability
in a short time (ND/HND mode: 120% for 1 minute, HD mode: 150% for 1 minute, HHD mode: 150% for 1
minute and 200% for 0.5 seconds) when torque-vector control is enabled. At that time, the motor cooling
characteristics have little effect on the output torque.
Curve (c) shows an example of the torque characteristic when one class higher capacity inverter is used to
increase the short-time maximum torque. In this case, the short-time torque is 20 to 30% greater than that
when the standard capacity inverter is used.
(3) Starting torque (around the output frequency 0 Hz in Figures 10.1-1 and 10.1-2)
The maximum torque in a short time applies to the starting torque as it is.
(4) Braking torque (Curves (d), (e), and (f) in Figures 10.1-1 and 10.1-2)
In braking the motor, kinetic energy is converted to electrical energy and regenerated to the DC link bus
capacitor (reservoir capacitor) of the inverter. Discharging this electrical energy to the braking resistor
produces a large braking torque as shown in curve (e). If no braking resistor is provided, however, only the
motor and inverter losses consume the regenerated braking energy so that the torque becomes smaller as
shown in curve (d).
When an optional braking resistor is used, the braking torque is allowable only for a short time. Its time
ratings are mainly determined by the braking resistor ratings. This manual and associated catalogs list the
allowable values (kW) obtained from the average discharging loss and allowable values (kWs) obtained from
the discharging capability that can be discharged at one time.
Note that the torque % value varies according to the inverter capacity.
Selecting an optimal brake unit enables a braking torque value to be selected comparatively freely in the
range below the short-time maximum torque in the driving mode, as shown in curve (f).
For braking-related values when the inverter and braking resistor are normally combined, refer to
Chapter 11, Section 11.8 "Braking resistors (DBRs) and braking units."
10-2
10.2 Selection Procedure
Figure 10.2-1 shows the general selection procedure for optimal inverters. Items numbered (1) through (5)
are described on the following pages.
You may easily select inverter capacity if there are no restrictions on acceleration and deceleration times. If
"there are any restrictions on acceleration or deceleration time" or "acceleration and deceleration are
frequent," then the selection procedure is more complex.
10-3
10.2 Selection Procedure
(1) Calculating the load torque during constant speed running (For detailed calculation, refer to Section
10.3.1.)
It is essential to calculate the load torque during constant speed running for all loads.
First calculate the load torque of the motor during constant speed running and then select a tentative
capacity so that the continuous rated torque of the motor during constant speed running becomes
higher than the load torque. To perform capacity selection efficiently, it is necessary to match the rated
speeds (base speeds) of the motor and load. To do this, select an appropriate reduction-gear
(mechanical transmission) ratio and the number of motor poles.
If the acceleration or deceleration time is not restricted, the tentative capacity can apply as a defined
capacity.
(2) Calculating the acceleration time (For detailed calculation, refer to Section 10.3.2, [ 2 ].)
When there are some specified requirements for the acceleration time, calculate it according to the
following procedure:
1) Calculate the moment of inertia for the load and motor
Calculate the moment of inertia for the load, referring to Section 10.3.2 "Acceleration and
deceleration time calculation." For the moment of inertia for motors, refer to the related motor
catalogs.
2) Calculate the minimum acceleration torque (See Figure 10.2-2.)
The acceleration torque is the difference between the motor short-time output torque (base
frequency: 60 Hz) explained in Section 10.1 (2) "Maximum driving torque in a short time" and the
load torque (L / G) during constant speed running calculated in the above (1). Calculate the
minimum acceleration torque for the whole range of speed.
3) Calculate the acceleration time
Assign the value calculated above to the equation (10.3.2-7) in Section 10.3.2 "Acceleration and
deceleration time calculation" to calculate the acceleration time. If the calculated acceleration time
is longer than the expected time, select the inverter and motor having one class larger capacity
and calculate it again.
10-4
10.2 Selection Procedure
(3) Deceleration time (For detailed calculation, refer to Section 10.3.2, [ 3 ].)
To calculate the deceleration time, check the motor deceleration torque characteristics for the whole
range of speed in the same way as for the acceleration time.
1) Calculate the moment of inertia for the load and motor
Same as for the acceleration time.
2) Calculate the minimum deceleration torque (See Figures 10.2-3 and 10.2-4.)
Same as for the deceleration time.
3) Calculate the deceleration time
Assign the value calculated above to the equation (10.3.2-8) to calculate the deceleration time in
the same way as for the acceleration time. If the calculated deceleration time is longer than the
requested time, select the inverter and motor having one class larger capacity and
calculate it again.
(4) Braking resistor rating (For detailed calculation, refer to Section 10.3.3.)
Braking resistor rating is classified into two types according to the braking periodic duty cycle.
1) When the periodic duty cycle is 100 sec or less:
Calculate the average loss to determine rated values.
2) When the periodic duty cycle exceeds 100 sec:
The allowable braking energy depends on the maximum regenerative braking capacity. The
allowable values are listed in Chapter 11, Section 11.8 "Braking resistors (DBRs) and braking
units."
(5) Motor RMS current (For detailed calculation, refer to Section 10.3.4.)
In metal processing machines and materials handling machines requiring positioning control, highly
frequent running for a short time is repeated. In this case, calculate the maximum equivalent RMS
current value (effective value of current) not to exceed the allowable value (rated current) for the motor.
10-5
10.3 Equations for Selections
[ 1 ] General equation
The frictional force acting on a horizontally moved load must be calculated. Calculation for driving a load along
a straight line with the motor is shown below.
Where the force to move a load linearly at constant speed (m/s) is F (N) and the motor speed for driving this
is NM (r/min), the required motor output torque M (N·m) is as follows:
60 F
2 N
M
(N m) (Equation 10.3.1-1)
M
G
When the inverter brakes the motor, efficiency works inversely, so the required motor torque should be
calculated as follows:
60
2 N F
M
M
G
(N m) (Equation 10.3.1-2)
(60·) / (2·NM) in the above equation is an equivalent turning radius corresponding to speed (m/s) around
the motor shaft.
The value F (N) in the above equations depends on the load type.
Then, the driving torque around the motor shaft is expressed as follows:
60 ( W0 W ) g
2 N (N m) (Equation 10.3.1-4)
M
M
G
10-6
10.3 Equations for Selections
Assuming the maximum load is Wmax, the mass of the balance weight WB (kg) is generally obtained with the
expression WB = WO + Wmax /2. Depending on the mass of load W (kg), the values of F (N) may be negative in
both cases of lifting up and down, which means the lift is in braking mode. So, be careful in motor and inverter
selection.
For calculation of the required output torque τ around the motor shaft, apply the expression (10.3.1-1) or
(10.3.1-2) depending on the driving or braking mode of the lift, that is, apply the expression (10.3.1-1) if the
value of F (N) is positive, and the (10.3.1-2) if negative.
Reduction-gear
If the incline angle is θ, and the friction coefficient is μ, as shown in Figure 10.3.1-3, the driving force F (N) is
expressed as follows:
The braking mode applies to both lifting up and down as in the vertical lift load. And the calculation of the
required output torque τ around the motor shaft is the same as in the vertical lift load; apply the expression
(10.3.1-1) if the value of F (N) is positive, and the (10.3.1-2) if negative.
Reduction-gear
Carrier
W0 (kg) Motor
Load
W (kg)
NM (r/min)
Balance weight
WB (kg)
10-7
10.3 Equations for Selections
This way, the mechanical moment of inertia is an important element in the acceleration and deceleration. First,
calculation method of moment of inertia is described, then those for acceleration and deceleration time are
explained.
The following describes equations to calculate moment of inertia having different shaped loads or load
systems.
W • (D12 + D2 2 )
J= (kg • m2 ) (Equation 10.3.2-4)
8
For a similar shape, a solid cylinder, calculate the moment of inertia as D2 is 0.
10-8
10.3 Equations for Selections
1 2 2
J= • W • (D1 + D 2 )
8 1 2 2
Ja = • W • (L + A )
12
Sphere π 3 1 2
1 2
W= •D • ρ Jb = • W • (L + • A )
6 12 4
1 2
Jc ≈W • (L02 + L0 • L+ •L )
1 2
3
J= • W • D
π π
Cone W= 2
•D •L • ρ W= 2
•D • L • ρ
12 4
3 2
J= • W •D
40 1 2
3 2
Ja = • W • (L + •D )
12 4
W =A •B•L•ρ 1 3
Rectangular prism Jb = • W • (L2 + 2
•D )
3 16
1 2
Jc ≈W • (L02 +L0 • L + •L )
1 2 2 3
J= • W • (A + B )
12
1 2 2 1 1
J= • W • (A + B ) Jb = 2
• W • (L +
2
• A )
20 10 4
3 3
Jc ≈W • (L02 + • L0 • L + • L2 )
2 5
Triangular prism 3 2
W= • A • L • ρ
4
1 2
π 2
J= • W • A W= •D •L • ρ
3 12
Tetrahedron with an 3 2
W= • A •L • ρ
equilateral triangular 12
1 3
base Jb = 2
• W • (L +
2
•D )
10 8
1 3 3 2
J= • W • A
2 Jc ≈W • (L02 + • L • L+ • L )
5 2 0 5
Main metal density (at 20C) (kg/m3) Iron: 7860, Copper: 8940, Aluminum: 2700
10-9
10.3 Equations for Selections
60 • υ 2
J=( ) • ( W0 + W ) (kg • m2 ) (Equation 10.3.2-5)
2 π • NM
60 • υ 2
J=( ) • (W0 + W + WB ) (kg • m 2 ) (Equation 10.3.2-6)
2 π • NM
J1 + J2 ηG 2π • (NM 0)
t ACC = • ( s) (Equation 10.3.2-7)
τM τL ηG 60
where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
M: Minimum motor output torque in driving motor (N·m)
L: Maximum load torque converted to motor shaft (N·m)
G: Reduction-gear efficiency.
As clarified in the above equation, the equivalent moment of inertia becomes (J1+J2/G) by considering the
reduction-gear efficiency.
10-10
10.3 Equations for Selections
J1 + J2 • ηG 2π • (0 NM)
tDEC = • ( s) (Equation 10.3.2-8)
τM τL • ηG
60
where,
2
J1: Motor shaft moment of inertia (kg·m )
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
M: Minimum motor output torque in braking (or decelerating) motor (N·m)
L: Maximum load torque converted to motor shaft (N·m)
G: Reduction-gear efficiency
In the above equation, generally output torque M is negative and load torque L is positive. So, deceleration
time becomes shorter.
For lift applications, calculate the deceleration time using the negative value of L (maximum load
torque converted to motor shaft).
Speed
In this case, the acceleration/deceleration vs. speed curve will form a non-linear figure, and the
acceleration/deceleration time cannot be calculated by a single expression.
The following is a guide for the numerical calculation method using a computer program.
Figure 10.3.2-3 illustrates an example of driving characteristics with a constant output range. In the figure, the
range under N0 is of constant torque characteristics, and the range between N0 and N1 is of a constant output
with the non-linear acceleration/deceleration characteristics.
The expression (10.3.2-9) gives an acceleration time ∆tACC within a ∆N speed thread.
J1 + J2 / ηG 2π ∆ N
∆tACC = (s) (Equation 10.3.2-9)
τM - τL / ηG 60
10-11
10.3 Equations for Selections
Before proceeding this calculation, obtain the motor shaft moment of inertia J1, the load shaft moment of inertia
converted to motor shaft J2, maximum load torque converted to motor shaft τL, and the reduction-gear
efficiency ηG. Apply the maximum motor output torque τM according to an actual speed thread ∆N as follows.
60 PO
τM = (Nm) (Equation 10.3.2-10)
2π N0
60 PO
τM = (Nm) (Equation 10.3.2-11)
2π N
If the result obtained by the above calculation does not satisfy the target value, select an inverter with one rank
higher capacity.
J1 + J2 ηG 2π ∆ N
∆tDEC = τM - τL ηG (s) (Equation 10.3.2-12)
60
In this expression, both τM, and ∆N are generally negative values so that the load torque τL serves to assist the
deceleration operation. For a lift load, however, the load torque τL is a negative value in some modes. In this
case, the τM, and τL will take polarity opposite to each other and the τL will serve to prevent the deceleration
operation of the lift.
10-12
10.3 Equations for Selections
J 2π • N2 2
E= •( ) (J = Ws) (Equation 10.3.3-1)
2 60
1 2
≈ • J • N2 (J) (Equation 10.3.3-1')
182.4
When this object is decelerated to a speed N1 (r/min), the output energy is as follows:
1 2
≈ • J • (N2 N12 ) (J) (Equation 10.3.3-2')
182.4
The energy regenerated to the inverter as shown in Figure 10.3.2-2 is calculated from the reduction-gear
efficiency G and motor efficiency M as follows:
1
E≈
182.4
• ( J +J
1 2
• ηG) • ηM • ( N2 2 N12 ) (J) (Equation 10.3.3-3)
The energy regenerated to the inverter is calculated from the reduction-gear efficiency G and motor efficiency
M as follows:
10-13
10.3 Equations for Selections
If an inverter drives a motor in duty cycles that are much shorter than the thermal time constant of the motor, calculate
the "equivalent RMS current" as mentioned below, and select the motor so that this RMS current will not exceed the
rated current of the motor.
First, calculate the required torque of each part based on the speed pattern. Then using the torque-current
curve of the motor, convert the torque to the motor current. The "equivalent RMS current, Ieq" can be finally
calculated by the following equation:
I12 • t1 + I2 2 • t 2 + I3 2 • t3 + I4 2 • t 4 + I5 2 • t5
Ieq = (A) (Equation 10.3.4-1)
t1 + t 2 + t3 + t 4 + t5 + t 6
The torque-current curve for the dedicated motor is not available for actual calculation. Therefore, calculate
the motor current I from the load torque 1 using the following equation (10.3.4-2). Then, calculate the
equivalent current Ieq:
2
τ1 2
I= × It100 + Im100 (A) (Equation 10.3.4-2)
100
Where, 1 is the load torque (%), It100 is the torque current, and Im100 is exciting current.
10-14
10.4 Selecting an Inverter Drive Mode (ND/HD/HND/HHD)
10-15
10.4 Selecting an Inverter Drive Mode (ND/HD/HND/HHD)
Current limiter Initial value: 130% Initial value: 160% Initial value: 130% Initial value: 160%
(Level)
*2
Current indication Based on the rated Based on the Based on the rated Based on the rated
and output current level of rated current level current level of current level of
ND-mode inverter of HD-mode HND-mode HHD-mode
inverter inverter inverter
*1 In the ND/HD/HND mode, a setting value out of the range will be replaced with the upper limit of each
mode.
*2 Mode switching with function code F80 initializes the current limiter level.
10-16
10.4 Selecting an Inverter Drive Mode (ND/HD/HND/HHD)
HND/HHD mode
(Ambient temp.: 50°C)
Output current ratio (%)
ND/HD mode
(Ambient temp.: 40°C)
HND/HHD mode
(Ambient temp.: 50°C)
ND mode
(Ambient temp.: 40°C)
HD mode
(Ambient temp.: 40°C)
(%)
10-17
10.4 Selecting an Inverter Drive Mode (ND/HD/HND/HHD)
ND mode
(Ambient temp.:
HD mode
(Ambient temp.:
(%)
HHD mode
(Ambient temp.:
Output current derating ratio
ND/HD mode
(Ambient temp.: 40°C)
HND mode
(Ambient temp.: 50°C)
(%)
10-18
10.5 Selecting a Motor Drive Control
Drive
Basic Speed
Drive control control Speed control Other restrictions
control feedback
class
V/f control
with slip compensation Frequency control ―
inactive
Vector control without speed
V/f
sensor (Dynamic torque Disable V/f ―
control Frequency control
vector)
with slip
V/f control compensation
with slip compensation ―
active
<Main circuit>
Converter Inverter
+
M
<Control block>
V/f |V *|
pattern Three-
Accelerator/ processor
decelerator phase
voltage
PWM
processor f*
processor
Frequency
command
As shown in the above configuration, the inverter does not receive any speed information feedback from the
target machinery being controlled and it controls the load shaft speed only with a frequency command given
by the frequency setting device (open-loop control). The inverter outputs the voltage/frequency following the
V/f pattern processor's output to drive a motor. This control disables all automatically controlled features
(such as the slip compensation), causing no unpredictable output fluctuation and enabling stable operation
with constant output frequency.
This control is suitable for applications that do not need quick speed change such as variable torque load
equipment, fans and pumps.
10-19
10.5 Selecting a Motor Drive Control
The FRENIC-Ace features the dynamic torque vector controller with the flux estimator, which is always
correcting the magnetic flux phase while monitoring the inverter output current as the feedback. This feature
allows the inverter to always apply the drive power with an optimal voltage and current and consequently
respond to quick load variation or speed change.
The feature also estimates the generated torque of the motor from the estimated flux data and output current
to the motor to improve the motor efficiency for matching the current operation situation.
This control mode is effective for applications that need large torque in low speed range or that have quick
load fluctuations. Selecting the dynamic torque vector control automatically enables the auto-torque boost
and slip compensation.
10-20
10.5 Selecting a Motor Drive Control
<Main circuit>
Converter Inverter
+
M
<Control block>
+ V/f pattern | V*|
Three-
+ processor phase
Accelerator/ voltage PWM
f*
decelerator s1 processor
Frequency processor
command K
Applying any load to an induction motor causes a rotational slip due to the motor characteristics, decreasing
the motor rotation. The inverter’s slip compensation function first presumes the slip value of the motor based
on the motor torque generated and raises the output frequency to compensate for the decrease in motor
rotation. This prevents the motor from decreasing the rotation due to the slip.
That is, this function is effective for improving the motor speed control accuracy.
10-21
10.5 Selecting a Motor Drive Control
10-22
Chapter 11
SELECTING PERIPHERAL EQUIPMENT
This chapter describes how to use a range of peripheral equipment and options, FRENIC-Ace's
configuration with them, and requirements and precautions for selecting wires and crimp terminals.
Contents
11-1
11.2 Currents Flowing Across the Inverter Terminals
ND mode
50Hz, 400V 60Hz, 440V Braking
Nominal
Input RMS current (A) DC link Input RMS current (A) DC link resistor
Power supply applied
Inverter type DC reactors (DCRs) bus DC reactors (DCRs) bus circuit
voltage motor
current current current
(kW)
w/ DCR w/o DCR (A) w/ DCR w/o DCR (A) (A)
30 FRN0059E2S-4 57.0 77.9 69.9 51.4 70.2 63.0 7.2
37 FRN0072E2S-4 68.5 94.3 83.9 61.8 85.0 75.7 7.7
45 FRN0085E2S-4 83.2 114 102 75.0 103 91.9 -
Three-phase -
55 FRN0105E2S-4 102 140 125 91.9 126 113
400V
75 FRN0139E2S-4 138 - 169 124 - 152 -
90 FRN0168E2S-4 164 - 201 148 - 181 -
110 FRN0203E2S-4 201 - 246 181 - 222 -
HD mode
50Hz, 400V 60Hz, 440V Braking
Nominal
Input RMS current (A) DC link Input RMS current (A) DC link resistor
Power supply applied
Inverter type DC reactors (DCRs) bus DC reactors (DCRs) bus circuit
voltage motor
current current current
(kW)
w/ DCR w/o DCR (A) w/ DCR w/o DCR (A) (A)
22 FRN0059E2S-4 42.2 60.6 51.7 38.0 54.6 46.6 7.2
30 FRN0072E2S-4 57.0 77.9 69.9 51.4 70.2 63.0 7.7
37 FRN0085E2S-4 68.5 94.3 83.9 61.8 85.0 75.7 -
Three-phase
45 FRN0105E2S-4 83.2 114 102 75.0 103 91.9 -
400V
55 FRN0139E2S-4 102 140 125 91.9 126 113 -
75 FRN0168E2S-4 138 - 169 124 - 152 -
90 FRN0203E2S-4 164 - 201 148 - 181 -
HND mode
50Hz, 400V 60Hz, 440V Braking
Nominal
Input RMS current (A) DC link Input RMS current (A) DC link resistor
Power supply applied
Inverter type DC reactors (DCRs) bus DC reactors (DCRs) bus circuit
voltage motor
current current current
(kW)
w/ DCR w/o DCR (A) w/ DCR w/o DCR (A) (A)
22 FRN0059E2S-4 42.2 60.6 51.7 38.0 54.6 46.6 7.2
30 FRN0072E2S-4 57.0 77.9 69.9 51.4 70.2 63.0 7.7
37 FRN0085E2S-4 68.5 94.3 83.9 61.8 85.0 75.7 -
Three-phase -
45 FRN0105E2S-4 83.2 114 102 75.0 103 91.9
400V
55 FRN0139E2S-4 102 140 125 91.9 126 113 -
75 FRN0168E2S-4 138 - 169 124 - 152 -
90 FRN0203E2S-4 164 - 201 148 - 181 -
11-2
11.2 Currents Flowing Across the Inverter Terminals
HHD mode
50Hz, 400V 60Hz, 440V
Braking
Nominal
Input RMS current (A) DC link Input RMS current (A) DC link resistor
Power supply applied
Inverter type bus bus circuit
voltage motor DC reactors (DCRs) DC reactors (DCRs)
current current current
(kW)
(A) (A) (A)
w/ DCR w/o DCR w/ DCR w/o DCR
• Inverter efficiency is calculated using values suitable for each inverter model. The input route mean square
current is calculated based on a power supply capacity of 500 kVA (or 10 times as large as the inverter's
capacity when the inverter's capacity exceeds 50 kVA), and a power supply reactance of 5%.
• The input RMS current listed in the above table will vary in inverse proportion to the power supply voltage, such
as 480 VAC.
• The braking current is always constant, independent of braking resistor specifications, including standard and
10%ED models.
11-3
11.3 Molded Case Circuit Breaker (MCCB), Residual-current-operated Protective Device
(RCD)/Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
Molded Case Circuit Breakers (MCCBs) are designed to protect the power circuits between the power
supply and inverter's main circuit terminals ([L1/R], [L2/S] and [L3/T]) from overload or short-circuit, which in
turn prevents secondary accidents caused by the broken inverter.
Residual-Current-Operated Protective Devices (RCDs)/Earth Leakage Circuit Breakers (ELCBs) function in
the same way as MCCBs.
Built-in overcurrent/overload protective functions protect the inverter itself from failures related to its
input/output lines.
Magnetic contactor
An MC can be used at both the power input and output sides of the inverter. At each side, the MC works as
described below. Use it as necessary. When inserted in the output circuit of the inverter, the MC can also
switch the motor drive power supply between the inverter output and commercial power lines.
11-4
11.3 Molded Case Circuit Breaker (MCCB), Residual-current-operated Protective Device
(RCD)/Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
Insert an MCCB or RCD/ELCB (with overcurrent protection) recommended for each inverter for its input
circuits. Do not use an MCCB or RCD/ELCB of a higher rating than that recommended.
Doing so could result in a fire.
Three-phase
power supply
200 to 240 V
50/60 Hz or
three-phase
power supply
380 to 480 V
50/60 Hz
Figure 11.3-1 External Views of MCCB or RCD/ELCB and MC and Connection Example
11-5
11.3 Molded Case Circuit Breaker (MCCB), Residual-current-operated Protective Device
(RCD)/Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
Table 11.3-1 Rated Current of Molded Case Circuit Breaker (MCCB), Residual-Current-Operated Protective Device
(RCD)/ Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
ND mode
MCCB, RCD/ELCB Magnetic contactor (MC)
Nominal
Power rated current (A) Input circuit
applied
supply Inverter type Output
motor DC reactors (DCRs) DC reactors (DCRs)
voltage circuit
(kW)
w/ DCR w/o DCR w/ DCR w/o DCR
30 FRN0059E2S-4 75 SC-N2 SC-N3 SC-N2
125
37 FRN0072E2S-4 SC-N2S SC-N2S
100 SC-N4
45 FRN0085E2S-4 150 SC-N3
Three-phase SC-N3
55 FRN0105E2S-4 125 200 SC-N5 SC-N4
400V
75 FRN0139E2S-4 175 SC-N4 SC-N5
90 FRN0168E2S-4 200 - - SC-N7
SC-N8
110 FRN0203E2S-4 250 SC-N8
HD mode
MCCB, RCD/ELCB Magnetic contactor (MC)
Nominal
Power rated current (A) Input circuit
applied
supply Inverter type Output
motor DC reactors (DCRs) DC reactors (DCRs)
voltage circuit
(kW)
w/ DCR w/o DCR w/ DCR w/o DCR
22 FRN0059E2S-4 50 100 SC-N1 SC-N2S SC-N1
30 FRN0072E2S-4 75 SC-N2 SC-N3 SC-N2
125
37 FRN0085E2S-4 SC-N2S SC-N2S
Three-phase 100 SC-N4
45 FRN0105E2S-4 150 SC-N3
400V SC-N3
55 FRN0139E2S-4 125 200 SC-N5 SC-N4
75 FRN0168E2S-4 175 SC-N4 SC-N5
- -
90 FRN0203E2S-4 200 SC-N7 SC-N7
HND mode
MCCB, RCD/ELCB Magnetic contactor (MC)
Nominal
Power rated current (A) Input circuit
applied
supply Inverter type Output
motor DC reactors (DCRs) DC reactors (DCRs)
voltage circuit
(kW)
w/ DCR w/o DCR w/ DCR w/o DCR
22 FRN0059E2S-4 50 100 SC-N1 SC-N2S SC-N1
30 FRN0072E2S-4 75 SC-N2 SC-N3 SC-N2
125
37 FRN0085E2S-4 SC-N2S SC-N2S
Three-phase 100 SC-N4
45 FRN0105E2S-4 150 SC-N3
400V SC-N3
55 FRN0139E2S-4 125 200 SC-N5 SC-N4
75 FRN0168E2S-4 175 SC-N4 SC-N5
- -
90 FRN0203E2S-4 200 SC-N7 SC-N7
• Install the MCCB or RCD/ELCB at the input side of the inverter. They cannot be installed at the output
side of the inverter.
• The above table lists the rated current of MCCBs and RCD/ELCBs to be used in the power control panel
with an internal temperature of lower than 50°C. The rated current is factored by a correction coefficient
of 0.85 as the RCDs'/MCCBs' and ELCBs' original rated current is specified when using them in a
surrounding temperature of 40°C or lower. Select an MCCB and/or RCD/ELCB suitable for the actual
short-circuit breaking capacity needed for your power systems.
• For the selection of the MC type, it is assumed that HIV (allowable surrounding temperature: 75°C)
wires for the power input/output of the inverter are used. If an MC type for another class of wires is
selected, the wire size suitable for the terminal size of both the inverter and the MC type should be taken
into account.
• Use ELCBs with overcurrent protection.
• To protect your power systems from secondary accidents caused by the broken inverter, use an MCCB
and/or RCD/ELCB with the rated current listed in the above table. Do not use an MCCB or RCD/ELCB
with a rating higher than that listed.
11-6
11.3 Molded Case Circuit Breaker (MCCB), Residual-current-operated Protective Device
(RCD)/Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
Table 11.3-1 Rated Current of Molded Case Circuit Breaker (MCCB), Residual-Current-Operated Protective
Device (RCD)/ Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC) (continued)
HHD mode
MCCB, RCD/ELCB Magnetic contactor (MC)
Nominal rated current (A)
Power Input circuit
applied
supply Inverter type Output
motor DC reactors (DCRs) DC reactors (DCRs)
voltage circuit
(kW)
w/ DCR w/o DCR w/ DCR w/o DCR
18.5 FRN0059E2S-4 40 75 SC-N2
SC-N1 SC-N1
22 FRN0072E2S-4 50 100 SC-N2S
30 FRN0085E2S-4 75 SC-N2 SC-N3 SC-N2
Three-phase 125
37 FRN0105E2S-4 SC-N2S SC-N2S
400V 100 SC-N4
45 FRN0139E2S-4 150 SC-N3
SC-N3
55 FRN0168E2S-4 125 200 SC-N5 SC-N4
75 FRN0203E2S-4 175 - SC-N4 - SC-N5
• Install the MCCB or RCD/ELCB at the input side of the inverter. They cannot be installed at the output
side of the inverter.
• The above table lists the rated current of MCCBs and RCD/ELCBs to be used in the power control panel
with an internal temperature of lower than 50°C. The rated current is factored by a correction coefficient
of 0.85 as the RCDs'/MCCBs' and ELCBs' original rated current is specified when using them in a
surrounding temperature of 40°C or lower. Select an MCCB and/or RCD/ELCB suitable for the actual
short-circuit breaking capacity needed for your power systems.
• For the selection of the MC type, it is assumed that the 600 V HIV (allowable surrounding temperature:
75°C) wires for the power input/output of the inverter are used. If an MC type for another class of wires is
selected, the wire size suitable for the terminal size of both the inverter and the MC type should be taken
into account.
• Use ELCBs with overcurrent protection.
• To protect your power systems from secondary accidents caused by the broken inverter, use an MCCB
and/or RCD/ELCB with the rated current listed in the above table. Do not use an MCCB or RCD/ELCB
with a rating higher than that listed.
11-7
11.3 Molded Case Circuit Breaker (MCCB), Residual-current-operated Protective Device
(RCD)/Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
Table 11.3-2 lists the relationship between the rated leakage current sensitivity of RCDs/ELCBs (with
overcurrent protection) and wiring length of the inverter output circuits. Note that the sensitivity levels listed
in the table are estimated values based on the results obtained by the test setup in the Fuji laboratory where
each inverter drives a single motor.
Table 11.3-2 Rated Current Sensitivity of Residual-Current-Operated Protective Device (RCD)/ Earth Leakage
Circuit Breakers (ELCBs)
• Values listed above were obtained using Fuji ELCB EG or SG series applied to the test setup.
• The rated current of applicable motor rating indicates values for Fuji standard motor (4 poles, 50 Hz and 200 V three-phase).
• The leakage current is calculated based on neutral grounding for 400 V class Y-connection power lines.
• Values listed above are calculated based on the static capacitance to the earth when the 600 V class of vinyl-insulated IV
wires are used in a wiring through metal conduit pipes.
• Wiring length is the total length of wiring between the inverter and motor. If more than one motor is to be connected to a
single inverter, the wiring length should be the total length of wiring between the inverter and motors.
11-8
11.4 Surge Killers for L-load
* Do not use the surge killer in the inverter secondary (output) line.
Mounting Terminal
screw M4 screw M4
Inverter
35 mm wide MCCB or
IEC standard RCD/ELCB
*
11-9
11.5 Arresters
11.5 Arresters
An arrester suppresses surge currents induced by lightning invaded from the power supply lines. Common
use of the grounding wire that is used for electric equipment in the panel, with the arrester, is effective in
preventing electronic equipment from damage or malfunctioning caused by such surges.
Applicable arrester models are CN5132 for three-phase 200V class series, and CN5134 for three-phase
400V class series. (CN523 series with 20 kA of discharging capability is also available.) Figure 11.5-1
shows their external dimensions and connection examples. Refer to the catalog "Fuji Surge
Killers/Absorbers (HS165a: Japanese edition only)" for details. These products are available from Fuji
Electric Technica Co., Ltd.
Tree-phase (AC240/440V)
Terminal cover
35 mm wide
rail lock Terminal
cover
Grounding
terminal (E)
11-10
11.6 Surge Absorbers
11-11
11.7 Filtering Capacitors Suppressing AM Radio Band Noises
* Do not use the filtering capacitor in the inverter secondary (output) line.
NFM25M315KPD1 NFM60M315KPD
11-12
11.8 Braking Resistors (DBRs) and Braking Units
[Requirement 1] : The maximum braking torque should not exceed the values listed in the tables in
11.8.4 Specifications. To use the maximum braking torque exceeding the values in
those tables, select the braking resistor whose capacity is one class larger.
[Requirement 2] : The discharge energy for a single braking action should not exceed the discharging
capability (kWs) listed in the tables. For calculation details, refer to Chapter 10,
"10.3.3 Heat energy calculation of braking resistor."
[Requirement 3] : The average loss that is calculated by dividing the discharge energy by the cyclic
period must not exceed the average allowable loss (kW) listed in the tables in 11.8.4
Specifications.
The braking time T1, cyclic period T0, and duty cycle %ED are converted under deceleration braking
conditions based on the rated torque as shown in Figure 11.8-1. However, it is not necessary to consider
these values in the selection of braking resistor capacity.
Time
Braking time T1 Braking time T1
Cyclic period T0
Duty cycle T1
×100 (%)
(%ED) = T0
11-13
11.8 Braking Resistors (DBRs) and Braking Units
The standard model of a braking resistor integrates a facility that detects the temperature on the heat sink of
the resistor and outputs a digital ON/OFF signal if the temperature exceeds the specified level (as an
overheating warning signal). To ensure that the signal is recognized at one of the digital input terminals of
the FRENIC-Ace, assign the external alarm THR to any of terminals [X1] to [X5], [FWD] and [REV]. Connect
the assigned terminals to terminals [1] and [2] of the braking resistor. Upon detection of the warning signal
(preset detection level: 150°C), the inverter simultaneously transfers to Alarm mode, displays alarm 0h2 on
the LED monitor and shuts down its power output.
Terminal [X1]
through [X5],
[FWD], [REV]
(External alarm
THR)
The 10%ED braking resistor does not support overheating detection or warning output, so an electronic
thermal overload relay needs to be set up using function codes F50 and F51 to protect the braking resistor
from overheating.
For the specifications and external dimensions of the braking units, refer to 11.8.4 Specifications and
11.8.5 External dimensions.
11-14
11.8 Braking Resistors (DBRs) and Braking Units
FRN0072E2S-4 or the lower models of inverters have built-in IGBTs for the braking resistor.
For the specifications and external dimensions of the braking units, refer to 11.8.4 Specifications and
11.8.5 External dimensions.
11-15
11.8 Braking Resistors (DBRs) and Braking Units
11.8.4 Specifications
Table 11.8-1 Generated Loss in Braking Unit
Min. connection
Model Generated loss (W)
resistance (Ω)
BU37-4C 35 12
BU55-4C 40 7.5
BU90-4C 50 4.7
BU132-4C 60 3.0
*10%ED
ND mode
Continuous braking Repetitive braking
Maximum braking
Selecting Options (100% braking (each cycle is 100 s or
torque
Nominal torque) less)
Power
applied Average
supply Inverter type Discharging Braking
motor Braking units Braking resistor 50Hz 60Hz allowable Duty cycle
voltage capability time
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
30 FRN0059E2S-4 DB18.5-4 1 27 146 121 93 6 0.463 3
-
37 FRN0072E2S-4 DB22-4 1 22 180 150 88 4.7 0.55 3
45 FRN0085E2S-4 BU37-4C 1 DB37-4C 1 12 220 182 185 10 1.85 10
Three-
phase 55 FRN0105E2S-4 DB45-4C 1 10 75 268 223 225 10 2.25 10
400V BU55-4C 1
75 FRN0139E2S-4 DB55-4C 1 7.5 365 303 275 10 2.75 10
90 FRN0168E2S-4 DB75-4C 1 6.5 437 364 375 10 3.75 10
BU90-4C 1
110 FRN0203E2S-4 DB110-4C 1 4.7 534 444 450 10 4.50 10
HD mode
Repetitive braking
Maximum braking Continuous braking
Selecting Options (each cycle is 100 s or
torque (100% braking torque)
Nominal less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
22 FRN0059E2S-4 DB18.5-4 1 27 144 119 93 8 0.463 4
-
30 FRN0072E2S-4 DB22-4 1 22 195 162 88 6 0.55 3.5
37 FRN0085E2S-4 BU37-4C 1 DB37-4C 1 12 240 200 185 10 1.85 10
Three-
phase 45 FRN0105E2S-4 DB45-4C 1 10 100 293 243 225 10 2.25 10
400V BU55-4C 1
55 FRN0139E2S-4 DB55-4C 1 7.5 357 298 275 10 2.75 10
75 FRN0168E2S-4 DB75-4C 1 6.5 487 405 375 10 3.75 10
BU90-4C 1
90 FRN0203E2S-4 DB110-4C 1 4.7 583 486 450 10 4.50 10
HND mode
Continuous braking Repetitive braking
Maximum braking
Selecting Options (100% braking (each cycle is 100 s or
torque
Nominal torque) less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
22 FRN0059E2S-4 DB18.5-4 1 27 144 119 93 8 0.463 4
- 100
30 FRN0072E2S-4 DB22-4 1 22 195 162 88 6 0.55 3.5
37 FRN0085E2S-4 DB30-4C 1 15 180 150 150 10 1.50 10
Three- BU37-4C 1
phase 45 FRN0105E2S-4 DB37-4C 1 12 219 182 185 10 1.85 10
400V
55 FRN0139E2S-4 DB45-4C 1 10 75 269 223 225 10 2.25 10
BU55-4C 1
75 FRN0168E2S-4 DB55-4C 1 7.5 365 303 275 10 2.75 10
90 FRN0203E2S-4 BU90-4C 1 DB75-4C 1 6.5 439 364 375 10 3.75 10
11-16
11.8 Braking Resistors (DBRs) and Braking Units
HHD mode
Repetitive braking
Maximum braking Continuous braking
Selecting Options (each cycle is 100
torque (100% braking torque)
Nominal s or less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
18.5 FRN0059E2S-4 DB18.5-4 1 27 182 151 93 10 0.463 5
- 150
22 FRN0072E2S-4 DB22-4 1 22 216 179 88 8 0.55 5
30 FRN0085E2S-4 DB30-4C 1 15 195 162 150 10 1.50 10
Three- BU37-4C 1
phase 37 FRN0105E2S-4 DB37-4C 1 12 240 200 185 10 1.85 10
400V
45 FRN0139E2S-4 DB45-4C 1 10 100 292 243 225 10 2.25 10
BU55-4C 1
55 FRN0168E2S-4 DB55-4C 1 7.5 359 298 275 10 2.75 10
75 FRN0203E2S-4 BU90-4C 1 DB75-4C 1 6.5 487 405 375 10 3.75 10
ND mode
Repetitive braking
Maximum braking Continuous braking
Selecting Options (each cycle is 100 s
torque (100% braking torque)
Nominal or less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
Three- 30 FRN0059E2S-4 146 121 93 6 0.925 6
phase - DB22-4 1 22 75
400V 37 FRN0072E2S-4 180 150 110 6 1.1 6
HD mode
Repetitive braking
Maximum braking Continuous braking
Selecting Options (each cycle is 100 s
torque (100% braking torque)
Nominal or less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
HND mode
Repetitive braking
Maximum braking Continuous braking
Selecting Options (each cycle is 100 s
torque (100% braking torque)
Nominal or less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
Three- 22 FRN0059E2S-4 144 119 93 7 0.925 7
phase - DB22-4 1 22 100
400V 30 FRN0072E2S-4 195 162 110 7 1.1 7
HHD mode
Repetitive braking
Maximum braking Continuous braking
Selecting Options (each cycle is 100 s
torque (100% braking torque)
Nominal or less)
Power
applied Average
supply Inverter type Discharging Braking Duty
motor Braking units Braking resistor 50Hz 60Hz allowable
voltage capability time cycle
(kW) loss
Resistance
Model Q'ty Model Q'ty (N・m) (N・m) (kWs) (s) (kW) (%ED)
(Ω)
Three- 18.5 FRN0059E2S-4 182 151 92 10 0.925 10
phase - DB22-4 1 22 150
400V 22 FRN0072E2S-4 216 179 110 10 1.1 10
* The 10%ED braking resistor does not support overheating detection or warning output, so an electronic thermal overload
relay needs to be set up using function codes F50 and F51 to protect the braking resistor from overheating.
11-17
11.8 Braking Resistors (DBRs) and Braking Units
200 V
class series
Figure D
400 V
class series
Figure E
11-18
11.8 Braking Resistors (DBRs) and Braking Units
Braking units
Using this option improves the duty cycle [%ED] from 10%ED to 30%ED.
11-19
11.9 Power Regenerative PWM Converters, RHC Series
11.9.1 Overview
11-20
11.9 Power Regenerative PWM Converters, RHC Series
11.9.2 Specifications
[1] Standard specifications
200 V class series
11-21
11.9 Power Regenerative PWM Converters, RHC Series
L1/R, L2/S, L3/T Main circuit power inputs Connects with the three-phase input power lines through a dedicated reactor.
P(+), N(-) Converter outputs Connects with the power input terminals P(+) and N(-) on an inverter.
ok Grounding Grounding terminal for the converter's chassis (or casing).
Auxiliary power input for the
R0, T0 For a backup of the control circuit power supply, connect the power lines same as that of the main power input.
control circuit
Synchronous power input for Voltage detection terminals for the internal control of the converter. Connect with the power supply side of the dedicated reactor or
detection
Voltage
R1, S1, T1
voltage detection filter.
R2, T2 Inputs for control monitoring Detection terminal for AC fuse blown.
[RUN] Run command Short-circuiting terminals [RUN] and [CM] runs the converter; opening them stops the converter.
When the converter stops due to an alarm, removing the alarm factor and short-circuiting the terminals [RST] and [CM] cancels the
Input signal
10: Synchronizing power supply frequency SY-HZ 11: Alarm content 1 AL1 12: Alarm content 2 AL2 13: Alarm content 4 AL4
[Y5A/C] Relay output 14: Option DO OPT-DO
* Mounting the OPC-VG7-DIOA option makes 8 points of DO extended functions available. (DI functions are not available.)
0: Input power PWR 1: Input current in RMS I-AC 2: Input voltage in RMS V-AC 3: DC link bus voltage V-DC
[A01], [A04], [A05] General-purpose analog output 4: Power supply frequency FREQ 5: +10 V test P10 6: -10 V test N10
* Mounting the OPC-VG7-AIO option makes 2 points of AO extended functions available. (AI functions are not available.)
[M] Analog output common Common terminal for analog output signal.
Charging resistor input relay
[73A], [73C] Control output for the input relay of the external charging resistor (73).
outputs
Communications specifications
Item Specifications
Monitoring the running information, running status and function code data, and controlling (selecting) the terminals [RUN], [RST] and
General communication specifications [X1].
* Writing to function codes is not possible.
Communicating with a PC or PLC.
RS-485 (standard)
(The converter supports the Fuji general-purpose inverter protocol and Modbus RTU protocol.)
T-Link (option) Mounting the OPC-VG7-TL option enables communication with a T-Link module of MICREX-F or MICREX-SX via a T-Link network.
SX-bus (option) Mounting the OPC-VG7-SX option enables communication with a MICREX-SX via an SX bus network.
CC-Link (option) Mounting the OPC-VG7-CCL option enables communication with a CC-Link master.
Traceback (option) Hardware Mounting the OPC-RHC-TR option enables tracing back of the running status data of the converter.
WPS-LD-TR software is required.
Software Installing the WPS-RHC-TR software enables collecting of traceback data on the PC.
H15, H16 Power supply current limiter Cooling system Forced air cooling
(driving 1/2) Installation Vertical installation
Coating color Munsell 5Y3/0.5, eggshell
H17, H18 Power supply current limiter (Same color as our inverter FRENIC 5000VG7S series.)
(braking 1/2) Maintainability Structure designed for easy parts replacement
H19, H20 Current limiting early warning Site location Shall be free from corrosive gases, flammable gases, dusts, and direct sunlight. Indoor use
(level/timer) only.
M09 Power supply frequency Surrounding -10 to 50C
temperature
M10 Input power
Environment
11-22
11.9 Power Regenerative PWM Converters, RHC Series
VT mode
(*1) The charging box (CU) contains a combination of a charging resistor (R0) and a fuse (F). If no CU is used, it is necessary to
prepare the charging resistor (R0) and fuse (F) at your end.
(*2) The filtering capacitor consists of two pieces of capacitors. For an order of quantity "1," two pieces of capacitors are to be
delivered.
11-23
11.9 Power Regenerative PWM Converters, RHC Series
RHC280-4C to RHC400-4C (Applicable inverters: Three-phase 400 RHC400-4C in VT mode (Applicable inverters: Three-phase 400 V,
V, 280 to 400 kW) 400 kW)
RHC500-4C and RHC630-4C (Applicable inverters: Three-phase
400 V, 500 and 630 kW)
11-24
11.9 Power Regenerative PWM Converters, RHC Series
Hanging hole
Fig. D
Fig. C
11-25
11.9 Power Regenerative PWM Converters, RHC Series
Figure A Figure B
6-terminal hole
6-terminal hole (M screw)
(M screw)
φK Elongated hole
φK Elongated hole
Figure C Figure D
6-terminal hole
(M screw)
6-terminal
(M screw)
Detailed view of
terminal
11-26
11.9 Power Regenerative PWM Converters, RHC Series
φK Elongated hole
φK
φK Elongated hole
Figure D Figure E
6-terminal hole
(M screw)
6-terminal
(M screw)
11-27
11.9 Power Regenerative PWM Converters, RHC Series
Fig. A Fig. B
11-28
11.9 Power Regenerative PWM Converters, RHC Series
Fig. A Fig. B
2-M12 Eye bolts Terminal
Fig. C
M12 Eye bolts Terminal
Earth
terminal
11-29
11.9 Power Regenerative PWM Converters, RHC Series
Capacity range
200 V class series: 7.5 to 90 kW in 10 types,
400 V class series: 7.5 to 220 kW in 14 types, Total 24 types
As for 400 V class series with a capacity of 280 to 400 kW, the charging resistor and the fuse are separately
provided as before.
11-30
11.9 Power Regenerative PWM Converters, RHC Series
Fig.A Fig.B
Fig.C
11-31
11.9 Power Regenerative PWM Converters, RHC Series
11-32
11.9 Power Regenerative PWM Converters, RHC Series
Generated loss
In CT mode
Two in parallel
Two in parallel
In VT mode
PWM converter Boosting reactor Filtering reactor Filtering resistor
Type Generated loss (W) Type Generated loss (W) Type Generated loss (W) Type Qty. Generated loss (W)
Two in parallel
Note: Generated losses listed in the above tables are approximate values that are calculated according to
the following conditions:
• The power supply is three-phase 200 V/400 V 50 Hz with 0% interphase voltage unbalance ratio.
• The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the
inverter.
• The motor is a 4-pole standard model at full load (100%).
11-33
11.10 DC Reactors (DCRs)
• Also use a DCR when there are thyristor-driven loads or when phase-advancing capacitors are being
turned ON/OFF.
• Use a DCR when the interphase voltage unbalance ratio of the inverter power supply exceeds 2%.
Max. voltage (V) - Min. voltage (V)
Interphase voltage unbalance (%) = 67
Three - phase average voltage (V)
• At the time of shipping, a jumper bar is connected across terminals P1 and P (+) on the
terminal block. Remove the jumper bar when connecting a DCR.
• If a DCR is not going to be used, do not remove the jumper bar.
Power supply
Motor
Figure図11.10-1
4.10 External View of a DC Reactor (DCR) and Connection
直流リアクトル(DCR)および接続例
Example
11-34
11.10 DC Reactors (DCRs)
4-mounting
hole
(G screw)
2-terminal
hole
(J screw)
Three- DCR4-45B B 171 110 165 125 110 150 210 M6 (φ8) M8 18
phase
400V DCR4-45C D 210 185 106 86 120 125 - M6 (7×13) M8 8.4
11-35
11.11 AC Reactors (ACRs)
* Cool this reactor using a fan with 3 m/s or more WV (Wind Velocity).
Note: Generated losses listed in the above table are approximate values that are calculated according to
the following conditions:
• The power supply is three-phase 400 V 50 Hz with 0% interphase voltage unbalance ratio.
• The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the
inverter.
• The motor is a 4-pole standard model at full load (100%).
11-36
11.11 AC Reactors (ACRs)
Fig.E
Fig.D
6-terminal
(J screw)
4-mounting
6-terminal
hole
(J screw)
(G screw)
4-mounting hole
(G screw)
11-37
11.12 Surge Suppression Unit (SSU)
If the drive wire for the motor is long, an extremely low surge voltage (micro surge) occurs at the
wire end connected to the motor. Surge voltage causes motor degradation, insulation
breakdown, or increased noises. The surge suppression unit (SSU) suppresses the surge
voltage. It features the connectivity for all inverter capacities and easy wiring work.
Pulse
Power
supply
Dimensions
• 50 m spec 100 m spec
Input cable
Input
Grounding terminal Grounding terminal
cable
Voltage (V)
Three-phase 400 V
Basic specifications
Item Specifications
Type
Applicable wiring length Up to Up to
Power supply voltage 200 V and 400 V classes; PWM converter is applicable.
Inverter capacity Up to 75 kW (90 kW or larger requires customized service.)
Output frequency
Carrier frequency (Cannot be used at 16 kHz.)
Enclosure
Installation environment Ambient temperature: -20 to +40°C, relative humidity: 85% RH or below, vibration: 0.7 G or less, Installation: horizontally
Dielectric strength voltage
11-38
11.13 Output Circuit Filters (OFLs)
U U X
Motor
V V Y M
W W Z
Figure 11.13-1 External View of Output Circuit Filter (OFL) and Connection Example
Power
Nominal applied Generated loss
supply Filter type Rated current (A)
motor (kW) (kW)
voltage
18.5
OFL-22-4A 45 350
22
30 OFL-30-4A 60 570
37 OFL-37-4A 75 610
Three-phase
45 OFL-45-4A 91 810
400V
55 OFL-55-4A 112 910
75 OFL-75-4A 150 1200
90 OFL-90-4A 176 1360
110 OFL-110-4A 210 1410
11-39
11.13 Output Circuit Filters (OFLs)
OFL--4A
Filter (for 22 kW or below) Filter (for 30 kW or above) : Reactor Filter (for 30 kW or above) :
Resistor/Capacitor
Fig B Grounding Fig C 6-terminal hole
Fig F
screw H (J screw)
4-mounting
hole (K screw)
Terminal
screw J
4-mounting
hole (K screw)
4-mounting
hole (K screw)
Dimensions (mm)
Filter Mass
Filter type Grounding Terminal Mounting
type Figure A B C D E F G (kg)
screw screw screw
OFL-22-4A B 330 300 330 300 170 - - M6 M6 M8 45
OFL-30-4A 210 175 210 70 140 90 160 - M5 M6 12
C/F
OFL-37-4A 220 190 220 75 150 95 160 - M5 M6 15
Three- OFL-45-4A 220 195 265 70 155 140 160 - M6 M8 17
phase
400V OFL-55-4A 260 200 275 85 160 150 160 - M6 M8 22
OFL-75-4A D/F 260 210 290 85 170 150 233 - M8 M10 25
OFL-90-4A 260 210 290 85 170 155 233 - M8 M10 28
OFL-110-4A 300 230 330 100 190 170 233 - M8 M10 38
* The OFL-***-4A models have no restrictions on carrier frequency.
11-40
11.14 Zero-phase Reactors for Reducing Radio Noise (ACLs)
Power
supply
MC Motor
Inverter
* With overcurrent protection
Figure 11.14-1 Dimensions of Zero-phase Reactor for Reducing Radio Noise (ACL) and Connection Example
Installation
Zero-phase reactor requirements
Wire size (mm2)
type Qty. Number of
turns
1 4 8, 14
4 1 100,150,200,250,325,38×2,60×2,100×2,150×2
11-41
11.15 External Cooling Fan Attachments
11-42
11.16 External Frequency Command Potentiometer
Note: The dial plate and knob must be ordered separately. Available from Fuji Electric Technica Co., Ltd.
Note: The dial plate and knob must be ordered separately. Available from Fuji Electric Technica Co., Ltd.
Inverter
+10VDC 0V
3 [13]
2
[12]
External volume
1 [11]
Figure 11.16-1 External Frequency Command Potentiometer Dimensions and Connection Example
11-43
11.17 Extension Cable for Remote Operation
Cable
CB-5S 5
CB-3S 3
CB-1S 1
11-44
11.18 Frequency Meters
Inverter
Frequency (SW5:FMV)
meter (SW7:FMV)
(for China only)
11-45
Chapter 12
SPECIFICATIONS
This chapter describes the output ratings, input power, basic functions and other specifications of
the FRENIC-Ace standard model.
Contents
Chapter 12 SPECIFICATIONS
12.1 Standard Model ...................................................................................................................... 12-1
12.1.1 ND-mode inverters for general load ................................................................................ 12-1
12.1.2 HD-mode inverters for heavy duty load .......................................................................... 12-2
12.1.3 HND-mode inverters for general load ............................................................................. 12-3
12.1.4 HHD-mode inverters for heavy duty load ........................................................................ 12-4
12.2 Common Specifications.......................................................................................................... 12-5
12.1 Standard Model
Chapter 12 SPECIFICATIONS
12.1 Standard Model
12.1.1 ND-mode inverters for general load
Three-phase 400 V class series
Item Specifications
Type (FRN_ _ _ _E2S-4) 0059 0072 0085 0105 0139 0168 0203
Nominal applied motor (kW)
30 37 45 55 75 90 110
(Output rating) *1
Rated capacity (kVA) *2 45 55 65 80 106 128 155
Output ratings
V, 60 Hz *5
Allowable Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *6, Frequency: +5 to
voltage/frequency -5%
Rated input current *7 77.9 94.3 114 140 – – –
(w/o DCR) (A)
(with DCR) (A) 57.0 68.5 83.2 102 138 164 201
Required capacity
39 47 58 71 96 114 139
(with DCR) (kVA) *8
Torque (%) *9 12% 5% to 9%
Braking starting frequency: 0.1 to 60.0 Hz, Braking time: 0.0 to 30.0 s, Braking level: 0
Braking
DC braking
to 60%
Braking transistor Built-in as standard Separately mounted option
Braking resistor Separately mounted option
DC reactor (DCR) *6 Separately mounted option Bundled as standard *10
Applicable safety standards IEC/EN61800-5-1: 2007
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass (kg) 9.5 10 25 26 30 33 40
*4 Setting the carrier frequency (F26) to 4 kHz or above requires current derating.
If the ambient temperature is 40°C (104°F) or above, derating of 2%/°C (2%/1.8°F) relative to the rated current
given in this manual is required. For details, refer to Figure 10.4.2-1 in Chapter 10, Section 10.4.2 "Guideline for
selecting inverter drive mode and capacity."
*5 Inverters of FRN0203E2S-4 or above (400 V class series) are equipped with a power switching connector.
Use the connector depending upon the applied voltage. For details, refer to Chapter 2, Section 2.2.7 "Switching
Connector."
Max. voltage (V) - Min. voltage (V)
*6 Voltage unbalance (%) = Three - phase average voltage (V) × 67 (IEC 61800 - 3)
12-1
12.1 Standard Model
60 Hz *5
Allowable Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *6, Frequency: +5 to
voltage/frequency -5%
Rated input current *7 60.6 77.9 94.3 114 140 – –
(w/o DCR) (A)
(with DCR) (A) 42.2 57.0 68.5 83.2 102 138 164
Required capacity
29 39 47 58 71 96 114
(with DCR) (kVA) *8
Torque (%) *9 15% 7 to 12%
Braking starting frequency: 0.1 to 60.0 Hz, Braking time: 0.0 to 30.0 s, Braking level: 0 to
Braking
DC braking
80%
Braking transistor Built-in Separately mounted option
Braking resistor Separately mounted option
DC reactor (DCR) *6 Separately mounted option Bundled as standard *10
Applicable safety standards IEC/EN61800-5-1: 2007
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass (kg) 9.5 10 25 26 30 33 40
Note: A box () in the above table replaces C, A, E, or U depending on the shipping destination.
12-2
12.1 Standard Model
60 Hz *5
Allowable Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *6, Frequency: +5 to
voltage/frequency -5%
Rated input current *7 60.6 77.9 94.3 114 140 – –
(w/o DCR) (A)
(with DCR) (A) 42.2 57.0 68.5 83.2 102 138 164
Required capacity
29 39 47 58 71 96 114
(with DCR) (kVA) *8
Torque (%) *9 15% 7 to 12%
Braking starting frequency: 0.1 to 60.0 Hz, Braking time: 0.0 to 30.0 s, Braking level: 0
Braking
DC braking
to 80%
Braking transistor Built-in as standard Separately mounted option
Braking resistor Separately mounted option
DC reactor (DCR) *6 Separately mounted option Bundled as standard *10
Applicable safety standards IEC/EN61800-5-1: 2007
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass (kg) 9.5 10 25 26 30 33 40
Note: A box () in the above table replaces C, A, E, or U depending on the shipping destination.
12-3
12.1 Standard Model
60 Hz *5
Allowable Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *6, Frequency: +5 to
voltage/frequency -5%
Rated input current *7 52.3 60.6 77.9 94.3 114 140 –
(w/o DCR) (A)
(with DCR) (A) 35.5 42.2 57.0 68.5 83.2 102 138
Required capacity
25 29 39 47 58 71 96
(with DCR) (kVA) *8
Torque (%) *9 20% 10 to 15%
Braking starting frequency: 0.1 to 60.0 Hz, Braking time: 0.0 to 30.0 s, Braking level: 0 to
Braking
DC braking
100%
Braking transistor Built-in as standard Separately mounted option
Braking resistor Separately mounted option
Bundled as
DC reactor (DCR) *6 Separately mounted option
standard *10
Applicable safety standards IEC/EN61800-5-1: 2007
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass (kg) 9.5 10 25 26 30 33 40
Note: A box () in the above table replaces C, A, E, or U depending on the shipping destination.
12-4
12.2 Common Specifications
Carrier
frequency • 0.75 to 6 kHz variable (ND mode)
FRN0203E2S-4:
• 0.75 to 10 kHz variable (HHD mode)
• 0.75 to 6 kHz variable (HND/HD/ND mode)
Note: The carrier frequency may automatically lower depending upon the
ambient temperature or the output current to protect the inverter. (The automatic
lowering function can be disabled.)
Output frequency • Analog setting: 0.2% of maximum frequency (at 2510°C)
accuracy (Stability) • Keypad setting: 0.01% of maximum frequency (at -10 to +50°C)
• Analog setting: 0.05% of maximum frequency
Frequency setting
• Keypad setting: 0.01 Hz (99.99 Hz or less), 0.1 Hz (100.0 to 500 Hz)
resolution
• Link setting: 0.05% of maximum frequency or 0.01 Hz (fixed)
• V/f control
Control method • Vector control without speed sensor (Dynamic torque vector)
• V/f control, with slip compensation
• Possible to set 160 to 500 V at base frequency and at maximum output
frequency.
Voltage/frequency
• The AVR control can be turned ON or OFF.
characteristics
• Non-linear V/f setting (3 points): Free voltage (0 to 500 V) and frequency (0 to
500 Hz) can be set.
• Auto torque boost (For constant torque load)
• Manual torque boost: Torque boost value can be set between 0.0 and 20.0%
Torque boost
• Select application load with the function code. (Variable torque load or constant
torque load)
• 200% or higher, reference frequency 0.5 Hz (HHD-mode inverters of
Control
FRN0072E2S-4 or below)
150% or higher, reference frequency 0.5 Hz (HHD-mode inverters of
Starting torque FRN0085E2S-4 or above)
• 120% or higher, reference frequency 0.5 Hz (HND mode)
• 150% or higher, reference frequency 0.5 Hz (HD/ND mode)
Base frequency 50 Hz, with slip compensation and auto torque boost active
Chap 12 SPECIFICATIONS
Keypad:
Start and stop with and keys (Standard keypad)
Start and stop with / and keys (Optional multi-function keypad)
External signals (digital inputs): Forward (Reverse) rotation, stop command
Start/stop operation (capable of 3-wire operation), coast-to-stop command, external alarm, alarm
reset, etc.
Link operation: Operation through RS-485 (built-in as standard), CANopen
(built-in as standard) or field bus (option) communications link
Switching run command: Remote/local switching, link switching
12-5
12.2 Common Specifications
12-6
12.2 Common Specifications
and starts to drive it without stopping it.(Motor parameters need tuning: Offline
idling motor speed
tuning
• If the DC link bus voltage or calculated torque exceeds the automatic
deceleration level during deceleration, the inverter automatically prolongs the
deceleration time to avoid overvoltage trip.
Automatic (It is possible to select forcible deceleration actuated when the deceleration
deceleration time becomes three times longer.)
• If the calculated torque exceeds automatic deceleration level during constant
speed operation, the inverter avoids overvoltage trip by increasing the
frequency.
Deceleration
characteristic The motor loss is increased during deceleration to reduce the regenerative
(improved braking energy in the inverter to avoid overvoltage trip.
capacity)
12-7
12.2 Common Specifications
various counters.
Customizable logic (Analog) Addition, subtraction, multiplication, division, limiters, absolute values,
interface sign inversion addition, comparison, maximum value selection, minimum value
selection, average values, scale conversion.
• Multifunction time: On-delay timer, off-delay timer, pulse train output, etc.
Setting range: 0.0 to 600 s
• Input/output signals: Terminal input/output, inverter control functions
• Others: Available in 100 steps configured with 2 input and 1 output per step.
Functions for
wiredrawing
Customizable logic function enables dedicated functions for each application.
machines, hoists,
(Available soon)
and spinning
frames
Detachable, 7-segment, 4-digit LED, 7 push-buttons (PRG/RESET, FUNC/DATA,
Indicators UP, DOWN, RUN, STOP, and SHIFT), and 6 LED indicators (KEYPAD
CONTROL, Hz, A, kW, X10, and RUN)
Speed monitor (reference frequency, output frequency, motor speed, load shaft
Display
speed, line speed, and speed indication with percent), output current (A), output
voltage (V), calculated torque (%), input power (kW), PID command value, PID
Running/stopping feedback amount, PID output, timer values for timer operation (s), load factor
(%), and motor output (kW)
• Analog input monitor, input watt-hour, constant feeding rate time (min.), and
remaining time for timer operation (s) can be displayed.
12-8
12.2 Common Specifications
Chap 12 SPECIFICATIONS
12-9
Chapter 13
EXTERNAL DIMENSIONS
This chapter gives external dimensions of the inverter.
Contents
(Unit: mm)
FRN0059E2S-4, FRN0072E2S-4
13-1
13.1 Standard Model
(Unit: mm)
FRN0085E2S-4,FRN0105E2S-4
FRN0139E2S-4
13-2
13.1 Standard Model
(Unit: mm)
FRN0168E2S-4
FRN0203E2S-4
13-3
13.2 Keypad
13.2 Keypad
(Unit: mm)
Panel
cutout
When operating the keypad at remote
location or mounting it in a panel
(Keypad rear cover attached)
13-4
APPENDICES
Contents
Appendix-1
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
A.2 Noise
This section gives a summary of noises generated in inverters and their effects on devices subject to
noise.
Switching noise is generated by high-speed on/off switching of the six transistors. Noise current (i) is
emitted and at each high-speed on/off switching, the noise current flows through stray capacitance (C) of
the inverter, cable and motor to the ground. The amount of the noise current is expressed as follows:
i = C · dv/dt
It is related to the stray capacitance (C) and dv/dt (switching speed of the transistors). Further, this noise
current is related to the carrier frequency since the noise current flows each time the transistors are
switched on or off.
In addition to the main circuit of the inverter, the DC-to-DC switching power regulator (DC/DC converter),
which is the power source for the control circuit of the inverter, may be a noise source in the same
principles as stated above.
The frequency band of this noise is less than approximately 30 to 40 MHz. Therefore, the noise will affect
devices such as AM radios using low frequency band, but will not virtually affect FM radios and television
sets using higher frequency than this frequency band.
Power source
DC/DC
converter Control circuit
Appendix-2
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Radio
Power transformer
(1) (5)
ELCB Inverter
(2) Machine
(4) Sensor
Amplifier
(3)
Electronic
equipment
(2) (3)
Electronic
equipment
Signal line Sensor
Figure A.3 Conduction Noise
(4) (4)
Electronic
equipment
Signal line Sensor
Appendix-3
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Electronic
equipment
A.3 Measure
The more noise prevention is strengthened, the more effective. However, with the use of appropriate
measures, noise problems may be resolved easily. It is necessary to implement economical noise
prevention according to the noise level and the equipment conditions.
Appendix-4
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
The basic measures for lessening the effect of noise at the receiving side include: Separating the main
circuit wiring from the control circuit wiring, avoiding noise effect.
Table A.1 lists the noise prevention measures, their goals, and propagation routes.
Table A.1 Noise Prevention Measures
Goal of noise
Conduction
prevention
route
measures
Conduction noise
Radiation noise
Induction noise
Confine noise
Noise prevention method
In the table, a column marked with shows a measure expected to produce an effect and a column
marked with shows a measure expected to produce an effect depending on the conditions. A vacant
column shows an ineffective measure.
APPENDICES
Appendix-5
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
What follows is noise prevention measures for the inverter drive configuration.
Signal line
For the main circuit wiring, use a metal conduit pipe and connect its wires to the ground to prevent noise
propagation (refer to Figure A.8).
The shield (braided wire) of a shielded wire should be securely connected to the base (common) side of the
signal line at only one point to avoid the loop formation resulting from a multi-point connection (refer to
Figure A.9).
The grounding is effective not only to reduce the risk of electrical shocks due to leakage current, but also to
block noise penetration and radiation. Corresponding to the main circuit voltage, the grounding work should
be Class D (300 VAC or less, grounding resistance: 100Ω or less) and Class C (300 to 600 VAC, grounding
resistance: 10Ωor less). Each ground wire is to be provided with its own ground or separately wired to a
grounding point.
(Common) (Common)
Figure A.8 Grounding of Metal Conduit Pipe Figure A.9 Treatment of Braided Wire of
Shielded Wire
When installing other electronic devices such as a programmable logic controller in the same control panel,
be careful with the layout of each device. If necessary, arrange shield plates between the inverter and
peripheral devices.
Appendix-6
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Line filters are classified into simple-type filters including capacitive filters to be connected in parallel to a
power line and inductive filters to be connected in series to a power line and authentic filters (LC filters) to
address radio noise restrictions. They are used selectively used to meet the target noise reduction effect.
Power transformers include generally used insulation transformers, shield transformers and noise-cut
transformers, which have different effects to block propagation of noise.
Power
Power source
source
Power
source
1) Lower the circuit impedance by connecting capacitors or resistors to the input and output terminals of
the signal circuit in parallel.
2) Increase the circuit impedance for noise by inserting choke coils in series in the signal circuit or passing
signal lines through ferrite core beads. It is also effective to widen the signal base lines (0 V line) or
grounding lines.
(5) Other
The level of generating/propagating noise will change with the carrier frequency of the inverter. The higher
the carrier frequency, the higher the noise level.
In an inverter whose carrier frequency can be changed, lowering the carrier frequency can reduce the
generation of electrical noise and result in a good balance with the audible noise of the motor under driving
conditions.
APPENDICES
Appendix-7
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Measure
device Notes
1 AM radio Noise enters the AM radio 1) Install an LC filter at the 1) The radiation
broadcast (500-1500kHz) power supply side of the noise of the
when the inverter is operated.
inverter. (In some cases, wiring can be
a capacitive filter may be reduced.
used as a simple
Power
source
method.)
Inverter
2) Install a metal conduit
wiring between the motor 2) Reduce the
and inverter. conduction noise
AM radio to the power
source or apply
Power
source shielded wiring.
Inverter
<Possible cause>
LC filter
Radiation noise from the Note: Sufficient
power source and output improvement may
wiring of inverted was Capacitive
filter
not be expected in
received by the AM radio.
narrow regions such
as between
(Note) Minimize the distance
between the LC filter and mountains.
the inverter (within 1m).
Radio
Inductive filter Inductive filter
(zero-phase (zero-phase
reactor) reactor)
<Possible cause>
The number of turns of
Radiation noise from the
power line of inverter’s power the zero-phase reactor
source was received by the (or ferrite ring) should be
AM radio. as large as possible.
Minimize the distance
between the inverter and
the inductive filter (within
1 m).
2) When further
improvement is
necessary, install LC
filters.
Power
LC
Inverter
source LC
filter filter
Appendix-8
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Measure
device Notes
3 Telephone When driving a ventilation 1) Connect the ground 1) The effect of the
(in a fan with an inverter, noise terminals of the motors in inductive filter
common enters a telephone in a
a common connection. and LC filter may
private private residence at a
distance of 40 m. Return to the inverter not be expected
residence
panel, and insert a 1 μF because of
at a
distance of Pole transformer capacitor between the sound frequency
40 m) input terminal of the component.
inverter and ground. 2) In the case of a
Inverter
V-connection
power supply
Private transformer in a
residence
200V system, it
Inverter
40 mm
is necessary to
connect
<Possible cause>
capacitors as
Harmonic leak current of the
shown in the
inverter and motor flows into
the shielded groung of the following figure,
telephone cable on the way because of
back via the ground of the different
pole transformer to cause potentials to
noise by electrostatic
ground.
induction.
Power
transformer
Inverter
Power line
Photoelectric Frame of 3) Do not wire
relay ceiling
Ceiling panel
Photoelectric panel low-current signal
relay
lines and power
Photoelectric relay
(24V) lines in parallel.
Ground
panel
2) As a permanent measure,
<Possible cause>
move the 24 V power
Input power line of the
supply from the ground to
inverter and wiring of the
photoelectric relay run the overhead unit so that
parallel for 30 to 40 m with a signals are sent to the
spacing of about 25 mm, ground side with relay
which invites induction contacts in the ceiling
APPENDICES
Appendix-9
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Measure
device Notes
photoelectric
Amplifier for
Amplifier
relay
Light Light Light Light
emitter receiver emitter receiver
<Possible cause>
While the inverter is
sufficently away from the
photoelectric relay, the power
source is connected in
common. Comnduction noise
has enteted from the power
source line.
6 Proximity A proximity switch 1) Install an LC filter at the 1) Noise generated
switch malfunctioned. output side of the in the inverter
(capacita inverter. can be reduced.
nce type)
Power 2) Install a capacitive filter 2) The switch is
Inverter
source
at the input side of the superseded by a
inverter. proximity switch
3) Ground the 0 V of superior noise
Power Proximity switch
source (common) line of the DC immunity (such
power supply of the as a magnetic
proximity switch through type).
<Possible cause> a capacitor to the box
body of the machine.
The electrostatic capacitive
proximity switch has a low Inverter
noise immunity, and is
LC filter
Capacitive
vulnerable to circuit
filter
Power
conduction noise and source
radiation noise.
Power Proximity
source switch
Box body
Appendix-10
Appendix A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Measure
device Notes
Capacitive
noise at the
filter
output side of the
<Possible cause> Converter
inverter can be
Pulse
The motor power line and the encoder reduced.
signel line for the encoder are
wired together in a bundle.
This produces induction noise
to cause output of error
pulses.
9 Program The PLC program sometimes 1) Install a capacitive filter 1) Total conduction
mable malfunctions. and an LC filter on the noise and
logic
controller input side of the inverter. induction noise in
(PLC) Power 2) Install an LC filter on the the electric line
Inverter
source can be reduced.
output side of the
inverter.
Power Signal
source source 3) Lower the carrier
frequency of the inverter.
Appendix-11
Appendix B Japanese Guideline for Suppressing Harmonics by Customers Receiving High
Voltage or Special High Voltage
(1) "Guideline to reduce harmonic emissions caused by electrical and electronic equipment for household
and general use"
(2) "Guideline of harmonics reduction for consumers with high or ultra-high voltage power receiving
facilities"
Assuming that electronic devices generating high harmonics will be increasing, these guidelines are to
establish regulations for preventing high frequency noise interference on devices sharing the power source.
These guidelines should be applied to all devices that are used on the commercial power lines and
generate harmonic current. This section gives a description limited to general-purpose inverters.
Appendix B.2 [1] "Calculation of equivalent capacity (Pi)" gives you some supplemental information with
regard to estimation for the equivalent capacity of an inverter according to the guideline.
Appendix-12
Appendix B Japanese Guideline for Suppressing Harmonics by Customers Receiving High
Voltage or Special High Voltage
(2) Regulation
The level (calculated value) of the harmonic current that flows from the customer's receiving point out to
the system is subjected to the regulation. The regulation value is proportional to the contract demand. The
regulation values specified in the guideline are shown in Table B.1.
Appendix B.2 gives you some supplemental information with regard to estimation for the equivalent
capacity of the inverter for compliance to "Japanese guideline for suppressing harmonics by customers
receiving high voltage or special high voltage."
Table B.1 Upper Limits of Harmonic Outflow Current per kW of Contract Demand (mA/kW)
As the application, the estimation for "Voltage distortion factor" required as the indispensable conditions
when entering into the consumer's contract of electric power is already expired.
The input rated capacity shown above is for the dedicated use in the equation to calculate
capacity of the inverters, following the guideline. Note that the capacity cannot be applied to the
reference for selection of the equipment or wires to be used in the inverter input circuits.
For selection of capacity for the peripheral equipment, refer to the catalogs or technical documents
issued from their manufacturers.
APPENDICES
Appendix-13
Appendix B Japanese Guideline for Suppressing Harmonics by Customers Receiving High
Voltage or Special High Voltage
Table B.2 "Input Rated Capacities" of General-purpose Inverters Determined by the Applicable Motor
Ratings
Applicable motor
rating (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
Pi 200V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
(kVA) 400V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
Applicable motor
22 30 37 45 55 75 90 110 132 160
rating (kW)
Pi 200V 25.9 34.7 42.8 52.1 63.7 87.2 104 127
(kVA) 400V 25.9 34.7 42.8 52.1 63.7 87.2 104 127 153 183
Applicable motor
rating (kW) 200 220 250 280 315 355 400 450 500 630
Pi 200V
(kVA) 400V 229 252 286 319 359 405 456 512 570 718
Appendix-14
Appendix B Japanese Guideline for Suppressing Harmonics by Customers Receiving High
Voltage or Special High Voltage
Table B.5 Generated Harmonic Current (%), 3-phase Bridge Rectifier (Capacitor Smoothing)
Degree 5th 7th 11th 13th 17th 19th 23rd 25th
w/o a reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8
w/- a reactor (ACR) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
w/- a reactor (DCR) 30 13 8.4 5.0 4.7 3.2 3.0 2.2
w/- reactors (ACR and DCR) 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
ACR: 3%
DCR: Accumulated energy equal to 0.08 to 0.15 ms (100% load conversion)
Smoothing capacitor: Accumulated energy equal to 15 to 30 ms (100% load conversion)
Load: 100%
Calculate the harmonic current of each degree using the following equation:
According to the Appendix to Guideline, “Maximum availability factor of equipment refers to the ratio of
the maximum capacity of the operating equipment to the total capacity of the harmonic generation
equipment. Capacity of the operating equipment shall be an average value over 30 minutes.”
In general, the maximum availability factor is calculated according to this definition, but the standard
values shown in Table B.6 are recommended for inverters for building equipment.
Table B.6 Availability Factors of Inverters, etc. for Building Equipment (Standard Values)
Equipment Inverter capacity Single inverter
type category availability
Air 200 kW or less 0.55
conditioning
Over 200 kW 0.60
system
Sanitary pump - 0.30
Elevator - 0.25
Refrigerator,
50 kW or less 0.60
freezer
UPS (6-pulse) 200kVA 0.60
Appendix-15
Appendix B Japanese Guideline for Suppressing Harmonics by Customers Receiving High
Voltage or Special High Voltage
Note: If the contract demand is between two specified values listed in Table B.7, calculate the value by
interpolation.
Note: The correction coefficient β is to be determined as a matter of consultation between the customer
and electric power company for the customers receiving the electric power over 2000 kW or from the
special high voltage lines.
Therefore, "It is sufficient that the 5th and 7th harmonic currents should be calculated."
[Example (1)] 400V, 3.7kW,10 units 4.61 kVA × 10 units K32=1.4 4.61101.4= 64.54 kVA
w/- AC/DC reactor
[Example (2)] 400V, 1.5kW, 15 units 2.93 kVA × 15 units K34=1.8 2.93151.8= 79.11 kVA
w/- AC reactor
6.6kV side
fundamental current Harmonic current onto 6.6 kV lines (mA)
(mA)
Example 2: 400V, 3.7kW, 15 units (w/- AC/DC reactor), maximum availability factor: 0.55
6.6kV side
fundamental current Harmonic current onto 6.6 kV lines (mA)
(mA)
Appendix-16
Appendix C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters
Preface
When an inverter drives a motor, surge voltages generated by switching the inverter elements are
superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages are
too high they may have an effect on the motor insulation and some cases have resulted in damage.
For preventing such cases this document describes the generating mechanism of the surge voltages and
countermeasures against them.
Refer to A.2 [1] "Inverter noise" for details of the principle of inverter operation.
But, as there exists inductance (L) and stray capacitance (C) in wiring between the inverter and the motor,
the voltage variation due to switching the inverter elements causes a surge voltage originating in LC
resonance and results in the addition of high voltage to the motor terminals. (Refer to Figure C.1)
This voltage sometimes reaches up to about twice that of the inverter DC voltage (620 V x 2 =
approximately 1,200 V) depending on a switching speed of the inverter elements and wiring conditions.
Surge voltage
Commercial
Inverter Motor
power
source
A measured example in Figure C.2 illustrates the relation of a peak value of the motor terminal voltage with
a wiring length between the inverter and the motor.
From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring length
increases and becomes saturated at about twice the inverter DC voltage.
The shorter a pulse rise time becomes, the higher the motor terminal voltage rises even in the case of a
short wiring length.
APPENDICES
Appendix-17
Appendix C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters
Figure C.2 Measured Example of Wiring Length and Peak Value of Motor Terminal Voltage
When the motor is driven with a 200 V class inverter, the dielectric strength of the insulation is no problem
since the peak value at the motor terminal voltage increases twice due to the surge voltages (the DC
voltage is only about 300 V).
But in case of a 400 V class inverter, the DC voltage is approximately 600 V and depending on the wiring
length, the surge voltages may greatly increase and sometimes result in damage to the insulation.
For 50 m of wiring length: SSU 50TA-NS For 100 m of wiring length: SSU 100TA-NS
Appendix-18
Appendix C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters
However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may be
difficult.
Reactor
Motor Motor
Commercial Commercial
Inverter power Inverter
power
source source
If the wiring length between the inverter and the motor is comparatively long, the crest value of
the surge voltage can be suppressed by connecting a surge suppressor unit (SSU) to the motor
terminal. For details, refer to Chapter 11, "11.12 Surge Suppression Unit (SSU)."
[2] In case of an existing motor driven using a newly installed 400 V class inverter
We recommend suppressing the surge voltages with the ways shown in Section C.3.
APPENDICES
Appendix-19
Appendix D Inverter Generating Loss
Unit: W
Carrier frequency (Functional code:F26)
ND mode HD mode HND mode HHD mode
Power Factory Factory
Inverter type Factory Factory Maximum Maximum
system shipment shipment
shipment value shipment value set value set value
value value
Note 2: When NH/HD specification units are operated at maximum carrier, reduce output to 60% of rated current.
At that setting, generated losses will be at same level as the factory shipment value.
Appendix-20
Appendix E Conversion from UI Units
(2) Torque 2
• GD =4J
• 1[kgf•m] 9.8[N•m] GD2
•J=
• 1[N•m] 0.102[kgf•m] 4
APPENDICES
Appendix-21
Appendix E Conversion from UI Units
GD12+GD22/G[kg•m2] N[min-1]
(3) Linear motion load torque • tACC[s] •
TM-TL/G[kgf•m] 375
[Driving mode]
• [N•m] 0.159
V[m/min]
• F[N]
(6) Deceleration time
NM[min-1]•G J1+J2•G[kg•m2] N[min-1]
• tDEC[s] •
M-L•G[N•m] 9.55
V[m/min]
• T[kgf•m] 0.159 • F[kgf]
NM[min-1]•G GD12+GD22•G[kg•m2] N[min-1]
• tDEC[s] •
TM-TL•G [kgf•m] 375
[Braking mode]
V[m/min]
• [N•m] 0.159 • F[N]
NM[min-1]/G
V[m/min]
• T[kgf•m] 0.159 • F[kgf]
NM[min-1]/G
Appendix-22
Appendix F Allowable Current of Insulated Wires
2 x 250 1130 1066 1001 927 843 760 741 695 648 584
2 x 325 1321 1245 1169 1083 985 888 866 812 758 682
2 x 400 1515 1428 1341 1242 1130 1018 993 931 869 782
2 x 500 1711 1613 1515 1403 1276 1150 1122 1052 982 883
Appendix-23
Appendix F Allowable Current of Insulated Wires
2.0 38 36 34 32 31 29 25 24 22 21
3.5 52 49 47 45 42 39 34 33 31 29
5.5 69 66 63 59 56 52 46 44 41 39
8.0 86 82 78 74 70 65 57 54 51 48
38 228 218 208 197 186 174 152 145 137 129
60 305 292 279 264 249 234 203 195 184 173
100 420 402 384 363 342 321 280 268 253 238
150 556 533 509 481 454 426 371 355 335 316
200 661 633 605 572 539 506 440 422 398 375
250 783 750 717 678 639 600 522 500 472 444
325 916 877 838 793 747 702 611 585 552 520
400 1050 1005 961 908 856 804 700 670 633 596
500 1187 1136 1086 1027 968 909 791 757 715 673
2 x 100 700 670 641 606 571 536 467 447 422 397
2 x 150 927 888 848 802 756 710 618 592 559 526
2 x 200 1102 1055 1008 954 899 844 735 703 664 625
2 x 250 1307 1251 1195 1130 1066 1001 871 834 787 741
2 x 325 1527 1462 1397 1321 1245 1169 1018 974 920 866
2 x 400 1751 1676 1602 1515 1428 1341 1167 1117 1055 993
2 x 500 1978 1894 1809 1711 1613 1515 1318 1262 1192 1122
Appendix-24
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Select the frequency setting input method. F01 Frequency command 1
Select the operation/stop method. F02 Operation method
Set the maximum value of motor rotations (output
F03 Maximum frequency 1
frequency).
Limit the set frequency. F16 Frequency limiter (lower limit)
F04 Base frequency 1
Input the motor nameplate value for correct operation
F05 Base frequency voltage 1
of the motor.
F06 Maximum output voltage 1
F07 Acceleration time 1
Set the acceleration/deceleration time.
F08 Deceleration time 1
Adjust the insufficient torque at low speed with torque
F09 Torque boost 1
boost.
Electronic thermal switch 1
(for motor protection)
Protect the motor. F10
(Characteristics selection)
F11
(Operation level)
(Selection of restart from
Set the restart from instantaneous power failure. F14
instantaneous power failure)
Motor operation noise (Carrier
Reduce the noise from the motor. F26
frequency)
Cancel the menu restrictions to allow use of various
E52 Keypad menu selection
check functions on the keypad.
Motor 1
P02 (Capacity)
Set the motor constant. P03 (Rated current)
P04 (Auto tuning)
P99 Motor 1 selection
code
Externally set the frequency via analog voltage/current.
F01 Frequency command 1
(Terminal [12] , [C1] (C1 function), [C1] (V2 function))
Appendix-25
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
F18 Bias (Frequency command 1)
C50 Bias (for Frequency setting 1)
(Bias reference point)
Analog input adjustment
C55 (Terminal [12] ) Bias
C56 (Terminal [12] ) (Bias reference
point)
C61 (Terminal [C1] (C1 function))
Bias
C62 (Terminal [C1] (C1 function))
(Bias reference point)
C67 (Terminal [C1] (V2 function))
Give the bias/gain such as 1-5V to the analog Bias
frequency setting and set the analog input and C68 (Terminal [C1] (V2 function))
frequency setting to an arbitrary relation. (Bias reference point)
Analog input adjustment
(Terminal [12] ) (Gain)
(Terminal [12] ) (Gain reference
C32 point)
C34 (Terminal [C1] (C1 function)
(Gain)
C37
(Terminal [C1] (C1 function))
C39
(Gain reference point)
C42
(Terminal [C1] (V2 function))
C44 (Gain)
(Terminal [C1] (V2 function))
(Gain reference point)
Use Terminal [12] at both polarities (such as 10V), or
minus polarity (such as -10V). Analog input adjustment
At Terminal [12] , provide an offset for zero point via the C35 (Terminal [12] ) (Polarity
bias function and use 0 to +10V as -100% to +100% or selection)
the like.
At Terminal [C1] (V2 function), provide an offset for
(Terminal [C1] (V2 function))
zero point via the bias function and use 0 to +10V as C45
(Polarity selection)
-100% to +100% or the like.
Use Terminal [C1] (C1 function) within the range of 0 to
20 mA.
Terminal [C1] (C1 function)
At Terminal [C1] (C1 function), provide an offset for C40
range selection
zero point via the bias function and use 4 to 20 mA/0 to
20 mA as -100% to +100% or the like.
Analog input adjustment
(Terminal [12] ) (Offset)
Cancel the offset of the equipment from which an C31 (Terminal [C1] (C1 function))
analog input is to be outputted. C36 (Offset)
C41 (Terminal [C1] (V2 function))
(Offset)
Appendix-26
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Analog input adjustment
(Terminal [12] ) (Filter)
C33 (Terminal [C1] (C1 function))
Remove the noise of the analog input with a filter.
C38 (Filter)
C43 (Terminal [C1] (V2 function))
(Filter)
Appendix-27
Appendix G Repalced documents
G.4 Starting/Stopping
Functional
Application/Purpose Functional code name
code
Starting Start frequency 1
F23
frequency Perform smooth startup. Start frequency 1 (Continuation
F24
(Freq.) time)
Start characteristics
H09 (Restart-from-free-run mode)
Restart from Restart a free-running motor in a
H49 (Restart-from-free-run wait time 1)
free-run shockless way.
H46 (Restart-from-free-run wait time 2)
E01-E05 Terminal [X1] - [X5] ’STM’
Smoothly stop the system. Stop frequecy
F25
Stop method Stop frequecy (Continuation
Provide a sufficient torque at low F39
time)
speed before stop.
DC braking 1
F20 (Start frequerncy)
Prevent jerky stop operation of the
F21 (Operation level)
motor by DC braking.
DC Braking 1 F22 (Time)
H95 (Characteristics selection)
Perform DC braking via external
E01-E05 Terminal [X1] - [X5] "DCBRK"
command.
H56 Forced stop deceleration time
Force to stop Use forced stop for safety.
E01-E05 Terminal [X1] - [X5] "STOP"
Terminal [X1] - [X5]
Free-run stop Use free-run stop for safety. E01-E05
(Function selection) "BX"
Appendix-28
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Place the motor in free-run operation
to minimize variations in the
deceleration torque when operation
Coast-to-stop command is OFF. H11 Deceleration mode
Cause the motor to run free to
prevent conflict with the mechanical
brake.
H07 Curve acceleration/deceleration
H57 1st S curve range at
acceleration (start)
Give an S curve to the
H58 2nd S curve range at
acceleration/deceleration pattern and
S-curve acceleration (end)
perform shockless
H59 1st S curve range at
acceleration/deceleration operation.
deceleration (start))
H60 2nd S curve range at
deceleration (end)
Set the curve
acceleration/deceleration pattern and
Curvilinear perform acceleration/deceleration H07 Curvilinear
pattern at the maximum capability of
the inverter.
F40 Torque restriction value1
(Driving)
F41 Torque restriction value 1
(Braking)
E16 Torque restriction value 2
Torque- Use torque-restricted
(Driving)
restricted acceleration/deceleration pattern and
E17 Torque restriction value 2
acceleration/ perform acceleration/deceleration
(Braking)
deceleration pattern at the maximum capability or
H73 Torque restriction (Operating
pattern arbitrary capacity of the inverter.
condition selection)
H76 Torque restriction (Braking)
(Increase frequency limiter)
E01-E05 Terminal [X1] - [X5] "TL2/TL1"
E20-E21 Terminal [Y1] [Y2] "IOL" "’IOL2"
Appendix-29
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Motor operation noise
Motor sound Reduce the noise from the motor. F26 (Carrier frequency)
F27 (Tone)
Motor 1
Perform motor constant tuning (offline tuning). P04
(Auto tuning)
Appendix-30
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Motor 1
P06 (No-load current)
P07 (%R1)
P08 (%X)
P09 (Slip compensation gain
Set the motor constant from tuning or test report. (For (driving))
test report, conversion is necessary.) P10 (Slip compensation response
time)
P11 (Slip compensation gain
(braking))
P12 (Rated slip)
P13 (Iron loss coefficient)
Identify the motor constant corresponding to the Motor 1
change in the motor temperature (online tuning) to P05 (Online tuning)
reduce variations in the motor speed.
selection)
Appendix-31
Appendix G Repalced documents
Appendix-32
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Torque detection 1
Detect the torque to check whether E78 (Operation level)
Torque the preset torque is outputted and
E79 (Timer time)
detection whether an excessive torque is not
outputted. E20-E21 Terminal [Y1] - [Y2]
"B/D" "TD1"
Torque detection 2/Low torque
E80 detection
Low torque Detect a low torque (no load state) to E81 (Operation level)
output detect belt break in the drive system. E20-E21 (Timer time)
Terminal [Y1] - [Y2]
"B/D" "U-TL" "TD2"
Overload forecast/Current
E34 detection
E35 (Operation level)
Detect the current to check whether (Timer time)
Current the current is flowing in the specified Current detection 3
detected amount or more, and whether an E55
excessive current is not flowing. E56 (Operation level)
E20-E21 (Timer time)
Terminal [Y1] - [Y2]
"ID" "ID3" "OL"
Current detection 2/
E37 Low current detection
Low current Detect a low torque (no load state) to E38 (Operation level)
detection detect belt break in the drive system. E20-E21 (Timer time)
Terminal [Y1] - [Y2]
"ID2" "ITL" "IDL"
Undervoltage Output the undervoltage state. E20-E21 Terminal [Y1] - [Y2] "LU"
Appendix-33
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Brake signal
J68 (Release current)
J69 (Release frequency/speed)
J70 (Release timer)
Use a brake signal effective for
Brake signal J71 (Input frequency/speed)
elevating transfer machine, etc.
J72 (Input timer)
J95 (Release torque)
J96 (Speed selection)
E20-E21 Terminal [Y1] - [Y2] "BRKS"
Motor/Parameter switchover
A42
Operate with parameters to suit the 2 (Operation selection)
Control varying conditions (such as inertia) of E01-E05
parameter the mechanical system.
switchover (Change parameters via gear Terminal [X1] - [X5] "M2"
E20-E21
switchover.) Terminal [Y1] - [Y2] "SWM1, 2"
d25
ASR switchover time
Appendix-34
Appendix G Repalced documents
Perform process control related to pressure, flow rate PID control (Operation
J01
and temperature. selection)
PID control (Operation
Reverse Switch over the operation on PID J01
selection)
operation output via air conditioning. E01-E05
Terminal [X1] - [X5] "IVS"
PID command Perform setting of PID command on
J02 PID control (Remote command)
the keypad.
PID control (Remote command)
Terminal [12] (Extended function
J02
selection)
E61
Terminal [C1] (C1 function)
E62
(Extended function selection)
E63
Terminal [C1] (V2 function)
(Extended function selection)
Analog input adjustment
C55 (Terminal [12] ) Bias
C56 (Terminal [12] ) (Bias reference
C61 point)
C62 (Terminal [12] ) Bias
C67 (Terminal [12] ) (Bias reference
C68 point)
(Terminal [12] ) Bias
(Terminal [12] ) (Bias reference
point)
Analog input adjustment
Perform setting of PID command via (Terminal [12] ) (Gain)
analog input. (Terminal [12] ) (Gain reference
point)
C32
(Terminal [C1] (C1 function))
C34
(Gain)
C37
(Terminal [C1] (C1 function))
C39
(Gain reference point)
C42
(Terminal [C1] (V2 function))
C44
(Gain)
(Terminal [C1] (V2 function))
(Gain reference point)
Analog input adjustment
(Terminal [12] ) (Offset)
C31 (Terminal [C1] (C1 function))
C36 (Offset)
C41 (Terminal [C1] (V2 function))
(Offset)
Analog input adjustment
(Terminal [12] ) (Filter)
C33 (Terminal [C1] (C1 function))
C38 (Filter)
C43 (Terminal [C1] (V2 function))
(Filter)
Analog input adjustment
(Terminal [12] ) (Polarity
C35
selection)
PID control (Remote command)
J02 Terminal [X1] - [X5]
Perform setting of PID command via
E01-E05 "UP" "DOWN"
UP command and DOWN command.
H61 UP/DOWN control initial value
selection
APPENDICES
Appendix-35
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
PID control (Remote command)
J02
Terminal [X1] - [X5]
Store multiple PID commands and E01-E05
"PID-SS1" "PID-SS2"
switch between PID commands via J136
the multi-stage frequency signal. PID multi-stage command 1
J137
PID multi-stage command 2
J138
PID multi-stage command 3
PID control
Anti-reset windup Reduce the overshoot. J10
(Anti-reset windup)
PID control
Output a PID control error (deviation J11 (Warning output selection)
warning, absolute value warning, etc.) J12 (Upper limit warning (AH))
as a warning. J13 (Lower limit warning (AL))
Warning output
E20-E21 Terminal [Y1] - [Y2] "PID-ALM"
Functional
Application/Purpose Functional code name
code
PID control
J15 (Small water amount stop
Small water operation frequency level)
amount stop Use the small water amount stop
J16 (Small water amount stop
function to save energy of pump.
function elapsed time)
J17 (Start frequency)
E20-E21 Terminal [Y1] - [Y2] "PID-STP"
PID control
Limit the operation of PID control with
Output limiter J18 (PID output limiter upper limit)
a limiter.
J19 (PID output limiter lower limit)
Output of PID
control under Output that PID control is under way. E20-E21 Terminal [Y1] - [Y2] "PID-CTL"
way
Display the control amount on the J105 PID control (Display unit)
Process
keypad in terms of the physical J106 PID control (Maximum
display
amount of the process. measure)
J107 PID control (Minimum measure)
APPENDICES
Appendix-37
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
PID control (Remote command)
J02
Terminal [X1] - [X5]
Store multiple PID commands and E01-E05
"PID-SS1" "PID-SS2"
switch between PID commands via J136
the multi-stage frequency signal. PID multi-stage command 1
J137
PID multi-stage command 2
J138
PID multi-stage command 3
Terminal [12] (Extended function
selection)
E61
Terminal [C1] (C1 function)
E62
(Extended function selection)
E63
Terminal [C1] (V2 function)
(Extended function selection)
Analog input adjustment
(Terminal [12] ) (Gain)
Perform setting of PID feedback via (Terminal [12] ) (Gain reference
PID feedback
analog input. point)
C32
C34 (Terminal [C1] (C1 function))
(Gain)
C37
(Terminal [C1] (C1 function))
C39
(Gain reference point)
C42
(Terminal [C1] (V2 function))
C44 (Gain)
(Terminal [C1] (V2 function))
(Gain reference point)
Analog input adjustment
(Terminal [12] ) (Offset)
C31 (Terminal [C1] (C1 function))
C36 (Offset)
C41 (Terminal [C1] (V2 function))
Perform setting of PID feedback via (Offset)
PID feedback
analog input. Analog input adjustment
(Terminal [12] ) (Filter)
C33 (Terminal [C1] (C1 function))
C38 (Filter)
C43 (Terminal [C1] (V2 function))
(Filter)
PID control
J03 P (Gain)
Perform optiumum setting of the PID
J04 I (Integral time)
adjusting unit.
J05 D (Derivative time)
J06 (Feedback filter)
PID adjustment PID control
Perform control using a different (Dancer reference position
J58
constant of the PID adjusting unit in detection width)
J59
case the dance position is close to P (Gain) 2
the target position. J60
I (Integral time) 2
J61
D (Derivative time) 2
PID control
Anti-reset windup Reduce the overshoot. J10
(Anti-reset windup)
APPENDICES
Appendix-39
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
PID control
Output a PID control error (deviation J11 (Warning output selection)
warning, absolute value warning, J12 (Upper limit warning (AH))
etc.) as a warning. J13 (Lower limit warning (AL))
Warning output
E20-E21 Terminal [Y1] - [Y2] "PID-ALM"
PID control
Limit the operation of PID control with
Output limiter J18 (PID output limiter upper limit)
a limiter.
J19 (PID output limiter lower limit)
Output of PID
control under Output that PID control is under way. E20-E21 Terminal [Y1] - [Y2] "PID-CTL"
way
Appendix-40
Appendix G Repalced documents
Appendix-41
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
RS-485 setting 2
y11 (Station address))
y12 (Operation selection upon error)
(Timer time)
y13 (Transmission speed)
y14 (Data length selection)
y15 (Parity bit selection)
Set conditions for communications. y16 (Stop bit selection)
y17 (Communication drop detection
y18 time)
(Response interval time)
y19 (Protocol selection)
y20 <RS-485 communications
SW6 terminator resistor selector switch
(RS-485 communication port 2)>
y21 Built-in CAN setting (Station
address)
y22 Built-in CAN setting
(Transmission error (Operation
selection))
y23 Built-in CAN setting
(Transmission speed)
y24 Built-in CAN setting
(Transmission error (Timer time))
y25 Built-in CAN setting Write
functional code allocation 1
y26 Built-in CAN setting Write
functional code allocation 2
y27 Built-in CAN setting Write
functional code allocation 3
Set conditions for communications (Built-in CAN
y28 Built-in CAN setting Write
communications).
functional code allocation 4
(CAN is not mounted on C (for China).)
y29 Built-in CAN setting Write
functional code allocation 5
y30 Built-in CAN setting Write
functional code allocation 6
y31 Built-in CAN setting Write
functional code allocation 7
y32 Built-in CAN setting Write
functional code allocation 8
y33 Built-in CAN setting (Operation
selection)
y34 Built-in CAN setting
(Transmission error (Operation
selection))
y35 Built-in CAN setting
(Transmission error (Timer time))
Link function (Operation
H30 selection)
Set the command paths of operation command and
y98 Bus fon (Operation selection)
frequency command.
y99 Support link function (Operation
selection)
Frequently change the functional code during Communication data storage
y97
communications. system selection
Switch the operation command or frequency
E01-E05 Terminal [X1] - [X5] "LE"
command on the communicating side.
Use the input/output signal for the inverter as E01-E05 Terminal [X1] - [X5] "U-DI”
general-purpose DI/DO. E20-E21 Terminal [Y1] - [Y2] "U-DO"
Appendix-42
Appendix G Repalced documents
APPENDICES
Appendix-43
Appendix G Repalced documents
Appendix-44
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Thermistor (for motor)
Perform thermal protection of the motor H26 (Operation selection)
Motor overheat via the PTC thermistor built into the H27 (Operation level)
motor. SW3 <Function selecctor switch for
SW4 Terminal [C1] >
Appendix-45
Appendix G Repalced documents
Functional
Application/Purpose Functional code name
code
Cooling fan Extend the service life of the inverter Cooling fan ON-OFF control
H06
ON/OFF cooling fan and reduce the fan noise Terminal [Y1] - [Y2]
control when stopped. E20-E21
"FAN" "LIFE"
Appendix-46
Appendix G Repalced documents
Notify the maintenance period based on H78 Maintenance set time (M1)
the cumulative motor operation time. E20-E21 Terminal [Y1] - [Y2] "MNT"
Maintenance
timer Maintenance set start count
Notify the maintenance period based on H79
(M1)
the start count. E20-E21
Terminal [Y1] - [Y2] "MNT"
APPENDICES
Appendix-47
Appendix H Conformity with Standards
ND FS21312-78-07
HD FS5536-72-07 (EFL-22G11-4)
FRN0059E2S-4□
HND FS5536-72-07 (EFL-22G11-4)
HHD FS5536-72-07 (EFL-22G11-4)
ND -
HD FS21312-78-07
FRN0072E2S-4□
HND FS21312-78-07
HHD FS5536-72-07 (EFL-22G11-4)
ND FS5536-180-40
HD FS5536-100-35
FRN0085E2S-4□
HND FS5536-100-35
HHD FS5536-100-35
ND FS5536-180-40
HD FS5536-180-40
Three-phase 400V FRN0105E2S-4□
HND FS5536-180-40
HHD FS5536-100-35
ND FS5536-180-40
HD FS5536-180-40
FRN0139E2S-4□
HND FS5536-180-40
HHD FS5536-180-40
ND FS5536-180-40
HD FS5536-180-40
FRN0168E2S-4□
HND FS5536-180-40
HHD FS5536-180-40
ND FS5536-250-99-1
HD FS5536-180-40
FRN0203E2S-4□
HND FS5536-180-40
HHD FS5536-180-40
Appendix-48
Appendix H Conformity with Standards
Shielded
cable
* With overcurrent protection
APPENDICES
Appendix-49
Appendix H Conformity with Standards
Note
If installed according to the guidelines given below, inverters marked with CE are considered as compliant with the
Low Voltage Directive 2006/95/EC.
Compliance with European Standards
Adjustable speed electrical power drive systems.
Part 5-1: Safety requirements. Electrical, thermal and energy. IEC/EN61800-5-1 : 2007
1. The ground terminal G should always be connected to the ground. Do not use only a residual-current-operated
protective device (RCD)/earth leakage circuit breaker (ELCB)* as the sole method of electric shock protection. Be
sure to use ground wires whose size is greater than power supply lines.
*With overcurrent protection.
2. To prevent the risk of hazardous accidents that could be caused by damage of the inverter, install the specified
fuses in the supply side (primary side) according to the following tables.
・- Breaking capacity: Min. 10 kA - Rated voltage: Min. 500 V
Power supply Nominal applied HD/MD/LD Fuse rating
Inverter type
voltage motor (kW) mode (A)
30 ND 160(IEC60269-4)
22 HD 160(IEC60269-4)
FRN0059E2S-4□
22 HND 160(IEC60269-4)
18.5 HHD 160(IEC60269-4)
37 ND 160(IEC60269-4)
30 HD 160(IEC60269-4)
FRN0072E2S-4□
30 HND 160(IEC60269-4)
22 HHD 160(IEC60269-4)
45 ND 250(IEC60269-4)
37 HD 250(IEC60269-4)
FRN0085E2S-4□
37 HND 250(IEC60269-4)
30 HHD 250(IEC60269-4)
55 ND 315(IEC60269-4)
Three- 45 HD 315(IEC60269-4)
phase FRN0105E2S-4□
400V 45 HND 315(IEC60269-4)
37 HHD 315(IEC60269-4)
75 ND 315(IEC60269-4)
55 HD 315(IEC60269-4)
FRN0139E2S-4□
55 HND 315(IEC60269-4)
45 HHD 315(IEC60269-4)
90 ND 350(IEC60269-4)
75 HD 350(IEC60269-4)
FRN0168E2S-4□
75 HND 350(IEC60269-4)
55 HHD 350(IEC60269-4)
110 ND 350(IEC60269-4)
90 HD 350(IEC60269-4)
FRN0203E2S-4□
90 HND 350(IEC60269-4)
75 HHD 350(IEC60269-4)
Appendix-50
Appendix H Conformity with Standards
3. When used with the inverter, a molded case circuit breaker (MCCB), residual-current-operated protective device
(RCD)/earth leakage circuit breaker (ELCB) or magnetic contactor (MC) should conform to the EN or IEC standards.
4. When you use a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) for
protection from electric shock in direct or indirect contact power lines or nodes, be sure to install type B of
RCD/ELCB on the input (primary) of the inverter.
MCCB or RCD/ELCB *1
Nominal applied ND/HD/
Power supply Rated current
motor Inverter type HND
voltage
(kW) mode W/DCR W/o DCR
30 ND 75 125
22 HD
FRN0059E2S-4□ 50 100
22 HND
18.5 HHD 40 75
37 ND 100
30 HD 125
FRN0072E2S-4□ 75
30 HND
22 HHD 50 100
45 ND 150
37 HD 100
FRN0085E2S-4□
37 HND 125
30 HHD 75
55 ND 125 200
Three-phase 45 HD
FRN0105E2S-4□ 150
400 V 45 HND 100
37 HHD 125
75 ND 175 -
55 HD
FRN0139E2S-4□ 125 200
55 HND
45 HHD 100 150
90 ND 200
75 HD -
FRN0168E2S-4□ 175
75 HND
55 HHD 125 200
110 ND 250
90 HD
FRN0203E2S-4□ 200 -
90 HND
75 HHD 175
*1 The frame size and model of the MCCB or RCD/ELCB (with overcurrent protection) will vary, depending on the power
transformer capacity. Refer to the related technical documentation for details.
5. The inverter should be used in an environment that does not exceed Pollution Degree 2 requirements. If the
environment conforms to Pollution Degree 3 or 4, install the inverter in an enclosure of IP54 or higher.
6. Install the inverter, AC or DC reactor, input or output filter in an enclosure with minimum degree of protection of IP2X
(Top surface of enclosure shall be minimum IP4X when it can be easily accessed), to prevent human body from
touching directly to live parts of these equipment.
7. Do not connect any copper wire directly to grounding terminals. Use crimp terminals with tin or equivalent plating to
connect them.
8. When you use an inverter at an altitude of more than 2000 m, you should apply basic insulation for the control
circuits of the inverter. The inverter cannot be used at altitudes of more than 3000 m.
APPENDICES
9. Use wires lsiterd in Chapter 2 “2.2.5 [1] Screw Specifications and Recommended Wire Size (Main Circuit
Terminals).”
Appendix-51
High Performance Inverter
User’s Manual
First Edition, February 2013
The purpose of this User’s manual is to provide accurate information in handling, setting up and operating of the
FRENIC-Ace series of inverters. Please feel free to send your comments regarding any errors or omissions you
may have found, or any suggestions you may have for generally improving the manual.
In no event will Fuji Electric Co., Ltd. be liable for any direct or indirect damages resulting from the application of
the information in this manual.
Fuji Electric Co., Ltd.
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032, Japan
Phone: +81 3 5435 7058 Fax: +81 3 5435 7420
URL http://www.fujielectric.com/
2013-2