SIMOSEC-Operating Instractions - EN

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Medium-Voltage Switchgear

Type SIMOSEC
up to 24 kV, Extendable, up to 1250 A

Medium-Voltage Switchgear

INSTALLATION AND
OPERATING
INSTRUCTIONS

Order No.: 834-6028.9


Revision: 08
Issue: 25-04-2019
About these Instructions
These instructions do not purport to cover all details or For further details, e.g. about additional equipment and
variations in equipment. They can also not provide for every information about other switchgear types, please refer to
possible contingency to be met in connection with catalog HA 41.43.
installation or operation.
Should further information be desired or should particular
For details about technical design and equipment like e.g. problems arise which are not covered sufficiently by these
technical data, secondary equipment, circuit diagrams, instructions, the matter should be referred to your regional
please refer to the order documents. Siemens representative.
The switchgear is subject to continuous technical The contents of this instruction manual shall not become
development within the scope of technical progress. If not part of or modify any prior or existing agreement,
stated otherwise on the individual pages of these commitment or relationship. The Sales Contract contains
instructions, we reserve the right to modify the specified the entire obligations of Siemens. The warranty contained
values and drawings. All dimensions are given in mm. in the contract between the parties is the sole warranty of
Siemens. Any statements contained herein do not create
new warranties or modify the existing warranty.

2/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Contents
Safety instructions ............................................. 6 11 End of life ........................................................ 57
1 Signal terms and definitions ............................... 6 Installation........................................................ 58
2 General instructions ........................................... 7 12 Transport and storage ...................................... 58
3 IT security .......................................................... 9 12.1 Unloading and transport to place
4 Due application .................................................. 9 of installation ................................................... 58

5 Qualified personnel ............................................ 9 12.2 Packing ............................................................ 61


12.3 Completeness and transport damage................ 61
Description ....................................................... 10
12.4 Undoing the panel group for
6 Panel versions .................................................. 10
further transport .............................................. 62
7 Core part versions ............................................ 12
12.5 Intermediate storage ........................................ 66
8 Top kit versions ................................................ 14
13 Switchgear installation ..................................... 68
9 Components .................................................... 16
13.1 Tools and auxiliary means................................. 68
9.1 Three-position switch-disconnector .................. 16
13.2 Cleaning agents and cleaning aids .................... 68
9.2 Vacuum circuit-breaker..................................... 16
13.3 Mounting paste................................................ 69
9.3 Cable feeder earthing switch ............................ 18
13.4 Tightening torques........................................... 69
9.4 Busbars ............................................................ 18
13.5 Comments on electromagnetic compatibility .... 70
9.5 Interlocks ......................................................... 19
13.6 Preparing the switchgear room......................... 71
9.6 HV HRC fuse assembly ...................................... 20
13.7 Preparing the foundation ................................. 71
9.7 Cable connection ............................................. 21
13.8 Checking service readiness ............................... 72
9.8 Current and voltage transformers ..................... 23
13.9 Aligning the panel and fastening to
9.9 Protection and control equipment .................... 24 the foundation ................................................. 72
9.10 Voltage detecting systems ................................ 24 13.10 Floor openings and fixing points....................... 74
9.11 Ready-for-service indicator ............................... 24 13.11 Joining the panels ............................................ 78
9.12 Short-circuit/earth-fault indicator (option) ........ 26 13.12 Aligning the metering panel
9.13 Low-voltage compartment (option) .................. 26 combination R(TM) + Lx(TM) ............................ 80

9.14 Accessories ...................................................... 27 13.13 Assembling the busbar ..................................... 82

10 Technical data .................................................. 28 13.14 Installing the earthing busbar ........................... 84

10.1 Electrical data, pressure values, temperature .... 28 13.15 Connecting the substation earth to
the switchgear frame ....................................... 85
10.2 Vacuum circuit-breaker CB-f ............................. 32
13.16 Installing the low-voltage compartment ........... 86
10.3 Three-position switch-disconnector .................. 38
13.17 Installing the end wall ...................................... 86
10.4 Three-position disconnector ............................. 40
14 Installing / removing vacuum
10.5 Make-proof earthing switch.............................. 41 circuit-breaker type CB-r (SION L)...................... 87
10.6 Current and voltage transformers ..................... 42 14.1 Preparing circuit-breaker replacement .............. 87
10.7 Classification of the switchgear ........................ 42 14.2 Removing the vacuum circuit-breaker
10.8 Climate and environmental influences .............. 42 CB-r (SION L) .................................................... 88
10.9 Resistance to internal arc faults (option) ........... 42 14.3 Installing the vacuum circuit-breaker
CB-r (SION L) .................................................... 94
10.10 Standards and guidelines.................................. 43
14.4 Completing circuit-breaker replacement ........... 95
10.11 Dimensions and weights .................................. 45
15 Electrical connections....................................... 96
10.12 Phase sequence................................................ 48
15.1 Connecting high-voltage cables ........................ 96
10.13 Insulating gas................................................... 49
15.2 Connecting cable panel to high voltage ............ 98
10.14 Dielectric strength and site altitude................... 49
15.3 Connecting transformer panel to
10.15 Selection of HV HRC fuse-links .......................... 50 high voltage..................................................... 99
10.16 Rating plates .................................................... 56

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 3/198


15.4 Connecting metering panel to 22 Operating the panel with switch-fuse
high voltage .................................................. 100 combination .................................................. 138
15.5 Connecting circuit-breaker panel CB-r to 22.1 Switching the three-position
high voltage .................................................. 101 switch-disconnector from OPEN to
CLOSED position ............................................ 139
15.6 Installing the surge arresters .......................... 102
22.2 Switching the three-position
15.7 Installing the current transformer 4MC7033... 104
switch-disconnector from CLOSED to
15.8 Installing the current transformer 4MC9672... 107 OPEN position................................................ 140
15.9 Installing the current transformer 4MC7031... 110 22.3 Switching the three-position
15.10 Installing the instrument transformer switch-disconnector from OPEN to
earthing cable................................................ 112 EARTHED position .......................................... 141

15.11 Installing the current and voltage 22.4 Switching the three-position
transformers .................................................. 112 switch-disconnector from EARTHED to
OPEN position................................................ 143
15.12 Connecting the secondary equipment ............ 117
22.5 Protection tripping of the switch-fuse
15.13 Correcting circuit diagrams ............................ 119 combination .................................................. 144
16 Switchgear extension..................................... 120 23 Operating the panel with circuit-breaker
17 Recurring activities......................................... 120 type CB-f NAR ................................................ 145
17.1 Removing and mounting the front cover ........ 120 23.1 Charging the spring energy store in
circuit-breaker type CB-f NAR manually........... 146
17.2 Removing and mounting the front cover
of the CB-r (SION L)........................................ 121 23.2 Closing circuit-breaker type CB-f NAR.............. 147
17.3 Removing and mounting the connection 23.3 Opening circuit-breaker type CB-f NAR............ 147
compartment covers ...................................... 122 23.4 Switching the three-position disconnector
17.4 Removing and mounting the cover of for circuit-breaker type CB-f NAR from
the low-voltage niche .................................... 123 OPEN to CLOSED position............................... 148
17.5 Removing and mounting the protective 23.5 Switching the three-position disconnector
cover of the busbar compartment .................. 123 for circuit-breaker type CB-f NAR from
CLOSED to OPEN position............................... 149
18 Commissioning .............................................. 124
23.6 Switching the three-position disconnector
18.1 Final tests after installation ............................ 124
for circuit-breaker type CB-f NAR from
18.2 Mechanical and electrical function test........... 125 OPEN to EARTHED position............................. 150
18.3 Preparing the power-frequency voltage test ... 127 23.7 Switching the three-position disconnector
18.4 Instructing the operating personnel ............... 127 for circuit-breaker type CB-f NAR from
EARTHED to OPEN position............................. 151
18.5 Applying operating voltage ............................ 127
24 Operating the panel with circuit-breaker
18.6 Work after commissioning.............................. 128 type CB-f AR................................................... 153
Operation........................................................ 129 24.1 Charging the spring energy store in
19 Control elements and indicators ..................... 130 circuit-breaker type CB-f AR manually ............. 154

19.1 Indicators ...................................................... 131 24.2 Closing circuit-breaker type CB-f AR ................ 155

19.2 Operating tools.............................................. 132 24.3 Opening circuit-breaker type CB-f AR .............. 156

19.3 Mechanical interlocking with padlock............. 133 24.4 Switching the three-position disconnector
for circuit-breaker type CB-f AR from
19.4 Locking device for the circuit-breaker OPEN to CLOSED position............................... 156
CB-r (SION L) lock-in....................................... 133
24.5 Switching the three-position disconnector
19.5 Local-remote switch (option) ......................... 134 for circuit-breaker type CB-f AR from
19.6 Momentary-contact rotary control switch for CLOSED to OPEN position............................... 158
motor operating mechanism (option)............. 134 24.6 Switching the three-position disconnector
20 Switch positions with removed front cover ..... 135 for circuit-breaker type CB-f AR from
OPEN to EARTHED position............................. 159
21 Operating the panel with disconnector
or switch-disconnector................................... 136 24.7 Switching the three-position disconnector
for circuit-breaker type CB-f AR from
21.1 Operating the switch or
EARTHED to OPEN position............................. 160
switch-disconnector....................................... 136

4/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


25 Operating panels with circuit-breaker type Maintenance................................................... 185
CB-r (SION L) .................................................. 162
29 Maintenance .................................................. 185
25.1 Control board of circuit-breaker type CB-r
29.1 Maintenance schedule ................................... 185
(example) ...................................................... 162
30 Visual inspections........................................... 186
25.2 Charging the spring energy store in
circuit-breaker type CB-r manually .................. 163 30.1 Checking cleanliness ...................................... 186
25.3 Switching on the circuit-breaker panel ............ 164 30.2 Checking corrosion protection ........................ 186
25.4 Switching off the circuit-breaker panel............ 166 31 Measuring...................................................... 187
25.5 Earthing the circuit-breaker panel without 31.1 Checking the earthing .................................... 187
cable feeder earthing switch........................... 168 31.2 Cable testing .................................................. 187
25.6 Earthing the circuit-breaker panel with 31.3 Cable sheath testing....................................... 188
cable feeder earthing switch........................... 170
32 Replacing HV HRC fuse-links ........................... 190
25.7 De-earthing the circuit-breaker panel
without cable feeder earthing switch.............. 173 32.1 Preparing fuse replacement ............................ 190

25.8 De-earthing the circuit-breaker panel with 32.2 Removing HV HRC fuse-link ............................ 191
cable feeder earthing switch........................... 175 32.3 Checking the fuse tripping mechanism ........... 192
26 Operating the busbar earthing switch ............. 178 32.4 Fitting the HV HRC fuse-link............................ 193
26.1 Operating the panel with busbar 32.5 Completing replacement of
earthing switch .............................................. 178 HV HRC fuse-link ............................................ 193
27 Earthing panels without earthing switch......... 179 33 Replacing current and voltage transformers .... 194
28 Verification of safe isolation from supply ........ 179 34 Help............................................................... 194
28.1 HR or LRM-Voltage indicators.......................... 179 Siemens Service Hotline ................................. 194
28.2 Integrated voltage detecting systems ............. 181 Index ............................................................... 195

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 5/198


Safety instructions

Safety instructions
1 Signal terms and definitions
This manual contains instructions which must be adhered to for personal safety and the
avoidance of property damage.
The signal words "DANGER", "WARNING" and "CAUTION" used in this instruction manual
indicate the degree of hazard in descending order that may be encountered by the user.

DANGER
Indicates a life-endangering situation.
If this hazardous situation is not avoided, death or serious injury will be the consequence.
➭ Observe measures for the prevention of risks.

WARNING
Indicates a life-endangering situation.
If this hazardous situation is not avoided, death or serious injury can be the consequence.
➭ Observe measures for the prevention of risks.

CAUTION
Indicates a potentially hazardous situation.
If this hazardous situation is not avoided, light or moderate injuries can be the consequence.
➭ Observe measures for the prevention of risks.

NOTICE
Indicates potential property damage.
If this hazardous situation is not avoided, damage to property or environment can be the
consequence.
➭ Observe measures for the prevention of risks.

INFORMATION
Indicates an important information or facilitation of work.
➭ Observe the information.

Symbols used ➭ Operation symbol: Identifies an operation. Asks the operator to perform an operation.
✔ Result symbol: Identifies the result of an operation.

6/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Safety instructions

2 General instructions
The switchgear corresponds to the relevant laws, prescriptions and standards applicable at the
time of delivery. If correctly used, it provides a high degree of safety by means of logical
mechanical interlocks and shockproof metal enclosure of live parts.

Important • The personnel must read and understand this manual before starting to work.
• Observe all safety instructions and warnings in this manual, and follow the instructions.
• Store this manual carefully, and so that it is accessible to the personnel at any time.
• This manual is a part of the product. When the switchgear is transferred, supply this manual
as well.

INFORMATION
The illustrations included in this manual are simplified and serve to create a general
understanding. The illustrations may therefore deviate from the actual product.

WARNING
Any kind of modification on the product or alteration of the product must be coordinated
with the manufacturer in advance.
Uncoordinated modifications or alterations can cause the expiration of warranty claims, cause
danger to life, limb and other legally protected interests.
The fulfillment of the type tests (according to IEC 62271-200) may not be guaranteed
anymore. This applies especially though not exclusively to the following actions, e.g. in the
course of maintenance or repairs.
➭ Use Siemens original parts only.
➭ Service technicians performing replacement are trained and certified by Siemens.
➭ Install or adjust parts properly.
➭ Perform settings in accordance with Siemens specifications.
➭ After installation and setting, have a final check performed by a service engineer approved
by Siemens, including documentation of the test results.
➭ Perform maintenance according to the operating instructions of the Siemens products.

Operator commitment Regardless of the specifications in these instructions, the operator must know and comply
with local legal regulations for safe installation and operation of the switchgear. These
comprise e.g. laws, ordinances, guidelines and standards industrial safety, health protection
and environmental protection.
The switchgear operator must keep the technical documents supplied with the switchgear
throughout the entire service life, and keep them up-to-date in case of modifications of the
switchgear.

Five Safety Rules of The Five Safety Rules of Electrical Engineering must be complied with during operation of the
Electrical Engineering products and components described in these operating instructions:
• Isolate.
• Secure against reclosing.
• Verify safe isolation from supply.
• Earth and short-circuit.
• Cover or barrier adjacent live parts.

Hazardous substances If hazardous substances are required to perform the work, the relevant safety data sheets and
operating instructions must be observed.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 7/198


Safety instructions

Personal protective For switchgear with proof of internal arc classification according to IEC 62271 Part 200, no
equipment (PPE) personal protective equipment must be worn for operating the switchgear.
For switchgear without proof of internal arc classification according to IEC 62271 Part 200,
personal protective equipment must be worn for operating the switchgear.
If covers have to be removed to work on switchgear, personal protective equipment must be
worn. In case of internal arc, full personal protection is not provided, even if the personal
protective equipment is worn.
To select the protective equipment, the local laws and regulations must be observed and
accomplished.
The personal protective equipment consists of:
• Protective clothing
• Safety shoes
• Gloves
• Helmet and face protection
• Ear protection

Removing the front cover from the operating mechanism compartment

WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury. Do not
remove the front cover of the operating mechanism until the following actions have been
performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".

Fig. 1: "Spring not charged" indication Fig. 2: "Spring charged" indication

8/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Safety instructions

3 IT security
The Siemens software is regularly checked for safety. If weak points are identified in the
process, which may allow third parties to access protection devices, information thereto is
distributed through the SIPROTEC and SICAM Security Update Report Newsletter.
The Newsletter can be subscribed to at the following website:
www.siemens.com/gridsecurity
Before commissioning the switchgear, it must be verified that the current firmware version is
installed on the protection devices. The latest version of firmware can be obtained from the
following website:
http://w3.siemens.com/smartgrid/global/en/products-systems-solutions/downloads/
Pages/Overview.aspx
For information to updates for other makes of protection devices, please contact the
respective manufacturer.

4 Due application
The factory-assembled, type-tested and metal-enclosed SIMOSEC switchgear for indoor
installation is used for power distribution in secondary distribution systems, e.g. in
transformer substations, transfer substations or industrial distribution systems.
The switchgear is designed for application under normal ambient conditions according to
IEC 62271-1. The switchgear can also be used under special ambient conditions as defined
individually between the operator and the manufacturer of the switchgear.

5 Qualified personnel
Qualified personnel in accordance with these instructions are persons who are familiar with
transport, installation, commissioning, maintenance and operation of the product and have
appropriate qualifications for their work, as e.g.:
• Training and instruction or authorization to switch on, switch off, earth and identify power
circuits and equipment / systems as per the relevant safety standards.
• Instruction regarding the applicable specifications for the prevention of accidents and the
care and use of appropriate safety equipment.
• Training in first aid and behavior in the event of possible accidents.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 9/198


Description

Description
The information listed in the following is related to the switchgear, the core part and the top
kit. If not stated otherwise, the information is valid for switchgear, core part and top kit. If
further information on core part and top kit is required, this is described separately.

6 Panel versions
Individual panels
Panel type Panel width [mm]
R / R1 Ring-main panel 375/500
K / K1 Cable panel 375/500
T / T1 Transformer panel 375/500
L / L1 Circuit-breaker panel 500/750
L1(r)/L2(r) Circuit-breaker panel with removable circuit-breaker 750/875
M Metering panel 750
H/H1 Bus riser panel 375/500
E Busbar earthing panel 375
D1 Disconnector panel 500
M(VT)/M1(VT) Busbar voltage metering panel 375/500
R-TM Metering panel with switch-disconnector 1000
L-TM/L1-TM Circuit-breaker panel as busbar transfer 500/750

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Description

Examples for panel types

Fig. 3: Ring-main panel R Fig. 4: Transformer panel T

Fig. 5: Circuit-breaker panel type L with vacuum circuit- Fig. 6: Circuit-breaker type L1(R) with removable vacuum
breaker CB-f circuit-breaker
① Option: Low-voltage compartment ⑩ Bushing for the busbar
② Low-voltage niche ⑪ Operating mechanism of switching device
③ Control board ⑫ Connection of HV HRC fuse
④ Cable connection ⑬ Cable compartment cover
⑤ Busbar compartment cover ⑭ Earthing busbar
⑥ Pressure relief device ⑮ Option: HV HRC fuse-link
⑦ Switching-device vessel ⑯ Inspection window
⑧ Option: wiring duct (removable) ⑰ Bushing for the feeder
⑨ Busbar

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 11/198


Description

7 Core part versions

① Manual operation for the mechanism of the


earthing function
② Manual operation for the mechanism of the load-
break or disconnecting function in L panels
③ Bushing-type insulator for the busbar
④ Ready-for-service indicator for switching device
⑤ Filling socket for SF6, welded
⑥ Pressure relief device for switching-device vessel
(rupture joint)
⑦ Gas-insulated vessel for switching device
⑧ Spring-operated mechanism for three-position
switch-disconnector
⑨ Spring-operated/stored-energy mechanism for
three-position switch-disconnector
⑩ Manual operation for "spring charging"
Fig. 7: Circuit-breaker core part type L with vacuum circuit-breaker CB-f NAR

Fig. 8: Circuit-breaker core part type L with vacuum circuit-breaker CB-f AR

Fig. 9: Ring-main core part type R

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Description

Fig. 10: Transformer core part type T

Fig. 11: Disconnector core part type D

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 13/198


Description

8 Top kit versions

① Option: HR/LRM system on the busbar


② Mechanical ON pushbutton
③ Mechanical OFF pushbutton
④ Actuating opening for "spring charging" at the circuit-
breaker
⑤ Control gate for actuating opening for "spring
charging"
⑥ Option: HR/LRM system at the top kit
⑦ Option: Capacitive voltage detecting system
⑧ Option: Short-circuit indicator, earth-fault indicator
⑨ Option: Local-remote switch
⑩ Option: ON/OFF pushbutton for motor control

Fig. 12: Circuit-breaker top kit type L with vacuum circuit-breaker CB-f NAR
⑪ Option: Ready-for-service indicator
⑫ Rating plate
⑬ Actuating opening for the operating mechanism of
the load-break or disconnecting function
⑭ Control gate for load-break or disconnecting function
⑮ Actuating opening for earthing function
⑯ Bushing-type insulator for the feeder
⑰ Bushing-type insulator for the busbar
⑱ Gas-insulated vessel for switching device
⑲ Actuating opening for "spring charging" function

Fig. 13: Circuit-breaker top kit type L with vacuum circuit-breaker CB-f AR

Fig. 14: Ring-main top kit type R

14/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Fig. 15: Transformer top kit type T

Fig. 16: Disconnector top kit type D1

Overview of all top kit versions

Type Width [mm] Rated normal current Ir [A]


R 375 630
R1 500 630
T 375 200
T1 500 200
L 500 630
L1 750 630, 1250
D1 500 1250

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 15/198


Description

9 Components

9.1 Three-position switch-disconnector

Features • The three-position switch-disconnector is designed for rated voltages from 7.2 kV to 24 kV
(25 kV).
• Switching functions as switch-disconnector (class E3) according to IEC/EN 62271-103 /
VDE 0671-103, IEC/EN 62271-102 / VDE 0671-102 and IEC/EN 62271-105 / VDE 0671-105
• Designed with the functions of a switch-disconnector and a make-proof earthing switch
• Switch positions CLOSED, OPEN and EARTHED
• In the switch-fuse combination, the function of the 2nd earthing switch is integrated at the
fuse assembly

Spring-operated The spring-operated mechanism is used for the three-position switch-disconnector in ring-
mechanism main panels (as ring-main switch). The switching movements are performed independently of
the operating speed.

Spring-operated/stored- The spring-operated/stored energy mechanism is used for three-position switch-disconnectors


energy mechanism in transformer panels (as transformer switch).
With the operating lever, the closing spring and the opening spring of the operating
mechanism are charged at the same time. After that, the three-position switch-disconnector
can be first closed and then opened with separate pushbuttons.
When a HV HRC fuse-link or the shunt release (f-release) trips, the precharged opening spring
is available for the opening operation; no additional charging process is required. This ensures
that the switch-fuse combination can switch off all appearing faults reliably even when the
three-position switch-disconnector closes.
When a HV HRC fuse-link has tripped, the "fuse tripped" indicator shows a red transverse bar.
The three-position switch-disconnector can be switched to EARTHED position with the
operating lever.
In order to prevent the operating lever from being left inserted accidentally, the spring-
operated/stored-energy mechanism is equipped with an operating lever ejection system as
standard.

9.2 Vacuum circuit-breaker

Features CB-f • Vacuum circuit-breaker for rated voltages from 7.2 kV to 24 kV


• According to IEC/EN 62271-100 / VDE 0671-100 / GB1984
• Climate-independent vacuum interrupter poles in the gas-filled switching-device vessel
• Application in hermetically welded switching-device vessel in conformity with the system
• Operating mechanism located outside the switching-device vessel in the front operating
mechanism box
• Maintenance-free according to IEC/EN 62271-1 / VDE 0671-1
The vacuum circuit-breaker CB-f consists of a vacuum interrupter with integrated three-
position disconnector located in the switching-device vessel, and the associated operating
mechanisms.
The vacuum circuit-breaker type CB-f NAR is a circuit-breaker without automatic reclosing.
The vacuum circuit-breaker type CB-f AR is a circuit-breaker with automatic reclosing.

Features CB-r • Vacuum circuit-breaker for rated voltages from 7.2 kV to 24 kV


• According to IEC 62271-100 and IEC 62271-100
• Removable, air-insulated circuit-breaker with lateral operating mechanism
• Pole assemblies arranged one behind the other
• Air-insulated primary connections
• Maintenance-free according to IEC/EN 62271-1 / VDE 0671-1

16/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Operating function The closing spring and the opening spring are charged by means of the operating lever
supplied, or by the motor (option), until the latching of the closing spring and the opening
spring is indicated ("spring charged" indication). Then, the vacuum circuit-breaker can be
closed manually or electrically (option).
In operating mechanisms with automatic reclosing type CB-f AR and CB-r (SION L), the closing
spring can be recharged by hand, or automatically in case of motor operating mechanism.
This enables an immediate automatic reclosing.

① Ready-for-service indicator
② Actuating opening for DISCONNECTING,
three-position disconnector
③ Actuating opening for EARTHING, three-
position disconnector
④ Actuating opening for "spring charging" at the
circuit-breaker

Fig. 17: Core part for circuit-breaker type CB-f NAR

① Ready-for-service indicator
② Actuating opening for DISCONNECTING, three-
position disconnector
③ Actuating opening for EARTHING, three-position
disconnector
④ Position indicator for circuit-breaker
⑤ Closing spring charged / not charged indicator
⑥ Operations counter
⑦ Closing spring
⑧ Actuating opening for "spring charging" at the
circuit-breaker

Fig. 18: Core part for circuit-breaker type CB-f AR

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 17/198


Description

9.3 Cable feeder earthing switch

① Vacuum interrupter
② Bolt cover (>12 kV)
③ Post insulator for the cable feeder earthing switch
④ Fixed earthing contact
⑤ Movable earthing contact

Fig. 19: Cable feeder earthing switch (EARTHED position)

Mode of operation The cable feeder earthing switch is operated via its own switching device. The cable feeder
earthing device has a short-circuit making capacity.

Equipment • Auxiliary switch (option)


• Electrical indication of the switch position
- 2NO+1NC for EARTHING
- 2NO for OPEN

9.4 Busbars

Fig. 20: Busbar compartment 24 kV

Features
• Metal-clad busbar compartment
• Busbars bolted from panel to panel
• Versions:
- Rated normal current: 630 A or 800/1250 A
- Rated voltage: ≤ 17.5 kV or 24 kV

18/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

9.5 Interlocks

Mechanical interlocks • Separate actuating openings for DISCONNECTING and EARTHING:


Switching straight from CLOSED to EARTHED position and from EARTHED to CLOSED
position is not possible, as the operating lever must be re-inserted in the OPEN position.
• Cable compartment interlock:
To remove the cable compartment cover, the feeder must be earthed.
• Locking device (option):
The locking device of the control board at the three-position disconnector and three-
position switch-disconnector can be padlocked in all three switch positions. The locking
device can be padlocked so that no closing, no opening or no earthing is possible. The
padlock can also be fitted in such a way that none of the three switching operations can be
performed.
• Closing lockout (option):
When the cable compartment cover is removed, the three-position disconnector / three-
position switch-disconnector cannot be switched to CLOSED position. Switching from
EARTHED to OPEN position is possible, e.g. to test the cables without removing the cable
plugs.
• De-earthing lockout (option):
When the cable compartment cover is removed, the three-position disconnector / three-
position switch-disconnector cannot be switched from EARTHED to OPEN position.
• Operating lever inserted:
When the operating lever is inserted, the stored-energy mechanism and the circuit-breaker
operating mechanism cannot be activated or deactivated.
• Interlocking between circuit-breaker and three-position disconnector:
- Circuit-breaker in OPEN position:
The three-position disconnector can be closed and opened. As soon as one of the actuating
openings of the three-position disconnector is opened, the circuit-breaker cannot be
operated anymore.
- Circuit-breaker in CLOSED position:
No switching operations are possible with the three-position disconnector

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 19/198


Description

9.6 HV HRC fuse assembly

① Tripping mechanism
② HV HRC fuse-link
③ Cable connection point
④ Earthing switch contact spring
⑤ Striker
⑥ Dimension e
⑦ Bolt cover

Fig. 21: HV HRC fuse-links in transformer panel

Features • HV HRC fuse-links according to DIN 43625 (main dimensions) with striker in "medium"
version according to IEC/EN 60282-1 / VDE 0670-4
• Requirements according to IEC 62271-105 / VDE 0671-105 met for HV HRC fuse-links in
combination with the three-position switch-disconnector
• Dimension e of the fuse-links
- Ur = 12 kV: e = 292 mm (option e = 442 mm)
- Ur = 24 kV: e = 442 mm
• Bolt cover for >17.5 kV
• Option: When the cable compartment cover is removed, it is not possible to switch from the
EARTHED position to the OPEN position
• Option: Shunt release at the operating mechanism of the three-position switch-
disconnector
• Option for HV HRC fuse: "Tripped" indication for remote electrical indication with a
NO contact

Principle of fuse tripping In the event that a HV HRC fuse-link has tripped (striker tripped), the three-position switch-
disconnector of the transformer feeder is tripped via an articulation provided at the upper fuse
contact.

Fig. 22: Principle of fuse tripping


① Striker not tripped (fuse intact) ② Striker tripped (fuse blown)

20/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

9.7 Cable connection


Features
• Elbow couplings for cable sealing ends arranged one behind the other
• Uniform cable connection height per panel type (see dimension drawings)
• With cable bracket and earthing connection point for the cable shields
• Access to the cable compartment only if the feeder has been earthed
Features of ring-main panel, circuit-breaker panel and cable panel
• For thermoplastic-insulated cables
• For paper-insulated mass-impregnated cables with adapter system
• For connection cross-sections up to 300 mm2
• Cable routing downwards
• Circuit-breaker panel only: Depending on the type of the cable sealing end, the lower edge
of the cable sealing end and also the cable clamp are located underneath the panel
Features of transformer panel
• For thermoplastic-insulated cables
• For connection cross-sections up to 120 mm2
• Cable lug max. 32 mm wide
• For rated normal currents up to 200 A
• Depending on the type of the cable sealing end, the lower edge of the cable sealing end and
also the cable clamp are located underneath the panel
The installation of the high-voltage cable is described panel-specifically (see page 21,
"Connection height").

Connection height
Connection height of high-voltage cables above the floor or the lower edge of the panel
Due to the installation of the current transformer types 4MR or 4MA, the cable connection
height is reduced in the corresponding panel.

Fig. 23: Panel type T Fig. 24: Panel type L Fig. 25: Panel type R Fig. 26: Panel type L1(r)
① • 384 mm (e = 442 mm) ② • 569 mm ③ • 931 mm ④ • 490 mm
• 534 mm (e = 292 mm) • 534 mm (e = 292 mm)

Selection data of the cable sealing ends

Make Type Cross-section in mm2


1-core thermoplastic-insulated cables ≤ 12 kV according to IEC standard (6/10 kV)
Nexans Euromold AIN10; AFN 10 25...300 (5001 )
AIS; AIP 150...300; 50...300
12 MONOi 25...300 (5001)
ITK-2122 50...300 (4001)
Prysmian Kabel und Systeme ELTI mb-1C-12 35...240
ELTI-1C-12 25...300
TE Connectivity IXSU-F 16...300 (5001)
MVTI-31xx- 25...240 (3001)
EPKT 16...300

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 21/198


Description

Make Type Cross-section in mm2


Lovink-Enertech IAEM 10 25...300
IAES 10 25...300 (5001)
3M 92-EB 6x-1 35...300 (4001)
Südkabel SEHDI 10.2 35...300 (5001)
nkt cables TI 12 25...240
TO 12 25...300 (5001)
3-core thermoplastic-insulated cables ≤ 12 kV according to IEC standard (6/10 kV)
Nexans Euromold AIN 10; AFN 102 25...300 (5001)
12 MONOi 35...300 (5001)
Prysmian Kabel und Systeme ELTI-3C-12 25...300
TE Connectivity IXSU-F33xx 16...300 (5001)
Lovink-Enertech IAES 10 25...300
GHKI 16...300 (4001)
2
1-core thermoplastic-insulated cables > 12 kV to ≤ 24 kV (12/20 kV)
Nexans Euromold AIN 20; AFN 20 25...300 (6301)
AIS; AIP 70...300; 25...300
24 MONOi 25...300 (5001)
36 MSC 95...300 (5001)
3
36 MSC (option ) 95...300 (5001)
ITK-224 25...240
Prysmian Kabel und Systeme ELTI mb-1C-24 25...240
ELTI-1C-24 25...300
TE Connectivity IXSU-F 25...300 (5001)
MVTI-51xx- 25...300
EPKT 16...300 (5001)
Lovink-Enertech IAEM 20 25...300
IAES 20 25...300 (5001)
3M 93-EB 6x-1 50...300 (4001)
Südkabel SEHDI 20.2 35...300 (5001)
SEI 24 25...240
nkt cables TI 24 25...240
TO 24 25...300 (5001)
3-core thermoplastic-insulated cables > 12 kV to ≤ 24 kV (12/20 kV)2
Nexans Euromold 24 MONOi 35...300 (5001)
AFN 20; AIN 20 35...300
Lovink-Enertech GHKI 25...300 (5001)
TE Connectivity o.r. IXSU-F53xx o.r.
1 Maximum connection cross-section, on request
2
GB standard (China): Type suitable for rated short-duration power-frequency withstand voltage
Ud= 42 kV according to IEC 62271-1 and Um= 42 kV according to EN/HD 629
3
Cable sealing end type with insulation shields

INFORMATION
Panels with floor cover
The termination of the cable sealing end and the mounted cable clamp for the 3-core
thermoplastic-insulated cable can be located underneath the panel.

22/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

9.8 Current and voltage transformers

Three-phase current transformer ① Cable-type current transformers ② 4MC70 33 Voltage transformer 4MR ③ and support-type
4MC63 and 4MC70 31 current transformer 4MA7 ④

Mounting location
Bushings (outside switching-device vessel) Around the cable at the panel connection At the feeder in the instrument transformer connection
compartment
Features
• According to IEC 61869-2 / • According to IEC 61869-2 / DIN EN 61869-2 • Cast-resin insulated
DIN EN 61869-2 • Designed as ring-core current transformers, • Insulation class E
• Designed as ring-core current 1-pole • Secondary connection by means of screw-type
transformer, 3-pole • Free of dielectrically stressed cast-resin parts terminals
• Free of dielectrically stressed cast-resin (due to design) Current transformer Current transformer 4MR
parts (due to design) • Insulation class E 4MA7 • According to IEC 61869-3 /
• Insulation class E • Inductive type • According to DIN EN 61869-3
• Inductive type IEC 61869-2 / • Dimensions according to
• Climate-independent DIN EN 61869-2
• Climate-independent DIN 42600-9 (small model)
• Secondary connection by means of a terminal
• Dimensions according
• Secondary connection by means of a strip in the panel • Designed as an indoor
to DIN 42600-8
terminal strip in the panel • For shielded cables voltage transformer:
• Designed as indoor
- Type 4MR, 1-pole
support-type current
transformer, 1-pole - Option:
Type 4MR, 2-pole
Panel types
• Circuit-breaker panels 4MC70 33 4MC70 31 • Metering panels as billing metering panel (panel
• Bus sectionalizer panels type L(T) • Ring-main panels • Ring-main panels width 750 mm)

• On request: Ring-main panels • Cable panels • Cable panels • Metering panel / bus riser panel
• Circuit-breaker panels • Transformer panels • Busbar voltage metering panels
Other designs (option)
For protection equipment based on the
current-transformer operation principle:
4MC63 60 for
• 7SR45 (7SJ46) protection relay as
definite time-overcurrent protection
• Definite time-overcurrent protection
relay, make Woodward/SEG, type WIP-1.
4MC63 64 for
• Definite time-overcurrent protection
relay, make Woodward/SEG, type WIC.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 23/198


Description

9.9 Protection and control equipment


The protection equipment and control equipment is designed customer-specifically. The
devices are installed in the low-voltage compartment or in the low-voltage niche. Details are
given in the respective circuit documentation.

9.10 Voltage detecting systems


For voltage detection according to IEC 61243-5 and VDE 0682 Part 415 with the following
voltage detecting systems:
• Plug-in HR or LRM voltage indicator
• Integrated voltage indicators:
- VOIS
- CAPDIS
- WEGA

① Integrated voltage indicator


② Plug-in HR or LRM voltage
indicator

Fig. 27: Voltage detecting system via capacitive voltage


divider (principle)

• -C1: Capacitance integrated into the bushing


• -C2: Capacitance of the connecting cables and the voltage indicator to earth
• ULE = UN/ √ 3 during rated operation in the three-phase system
• U2 = UA = Voltage at the interface (plug-in sockets) of the plug-in voltage indicator or the
test socket of the integrated voltage indicator

9.11 Ready-for-service indicator


The switchgear vessels are filled with insulating gas and are under pressure. The ready-for-
service indicator at the operating front of the panel shows if the gas density in the gas-
insulated switchgear vessel is in order.

① Indication of operating state


② Green area: Panel ready for operation
③ Red area: Panel not ready for operation
DO NOT SWITCH!

Fig. 28: Exemplary representation of the ready-


for-service indicator

Features • Self-monitoring, easy to read


• Independent of temperature and external pressure variations
• Independent of the site altitude
• Only responds to changes in gas density
• Contactless acquisition of gas monitoring
• Option: Signaling switch 1 changeover contact for remote electrical indication

24/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Mode of operation
① Switchgear vessel (filled with insulating
gas)
② Measurement box
③ Magnetic coupling
④ Red indicator: Not ready for service
⑤ Green indicator: Ready for service

Fig. 29: Principle of gas monitoring with ready-for-


service indicator

For the ready-for-service indicator, a gas-tight measurement box is installed inside the
switchgear vessel.
A coupling magnet, which is fitted to the bottom end of the measurement box, transmits its
position to an armature outside the switchgear vessel through the non-magnetizable
switchgear vessel (magnetic coupling). This armature moves the ready-for-service indicator at
the control board of the panel.
While changes in the gas density during the loss of gas, which are decisive for the dielectric
strength, are displayed, changes in the relative gas pressure resulting from temperature and
external pressure variations are not. The gas in the measurement box has the same
temperature as that in the switchgear vessel.
The same pressure change in both gas volumes compensates for the effect of temperature.
• The switchgear operates perfectly in a range between the rated filling level of 140 kPA and
the minimum functional level of 120 kPA.
• If the gas pressure falls below 120 kPA, the switchgear must not be operated anymore.
The ready-for-service indicator changes from the green area to the red area ("not ready for
service").
• If the ready-for-service indicator changes from the green area to the red area, the signaling
switch (option) changes its switching state.

Functional principle of the signaling switch

State of the ready-for-service indicator in State of the ready-for-service indicator in


the green area the red area
NC contact open and NO contact closed NC contact closed and NO contact open

① Normally closed contact ② Normally open contact

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 25/198


Description

9.12 Short-circuit/earth-fault indicator (option)


The panels can optionally be equipped with short-circuit or earth-fault indicators in different
designs. Operating instructions and information on equipment features are available in the
respective manufacturing documentation.

Selection of short-circuit and earth-fault indicators (further types on request)


Indicator type Reset Remote reset: Automatically Pickup values Pickup values Remote indication as
after return of x = Number of relays
auxiliary
A: By auxiliary Short-circuit current Ik Earth-fault current IE W: Passing contact
voltage voltage/primary
(A) (A)
current
manually automatically B: Via NO Standard, other values Standard, other D: Maintained contact
after contact on request values on request
(floating)
Short-circuit indicator (make Horstmann)
ALPHA M x - - - 400, 600, 800, 1000 - x = 1, W, D
ALPHA E 2 h or 4 h A (12-60V AC/
DC)
Opto F 3.0 1) x 1, 2, 4 or 8 h B (1NO) - 400, 600, 800, 1000 - x = 1, W, D
SIGMA x 1, 2, 4 or 8 h B (1NO) - 400, 600, 800, 1000 - x = 1, W, D
SIGMA ACDC 2) Auxiliary or self-adjustment
voltage
Earth-fault/short-circuit indicator (make Horstmann)
Opto F+E 3.0 1) x 1, 2, 4 or 8 h B (1NO) - 400, 600, 800, 1000 40, 80, 120, 160 x = 2, W, D
SIGMA F+E x 1, 2, 4 or 8 h B (1NO) - 400, 600, 800, 1000 20*, 40, 60, 80, 100, x = 2, W, D
SIGMA F+E ACDC 2) Auxiliary or self-adjustment 120, 160 *) not with
voltage all measuring sensors

ComPass A 3) x 2, 4 or 8 h - Auxiliary - 25, 50, 75, 100 x = 4 (freely


voltage programmable);
RS485, MODBUS
Earth-fault indicator (make Horstmann)
EARTH ZERO x 2, 4 or 8 h - Auxiliary - 25, 50, 75, 100 x = 1, W, D
voltage
Combined short-circuit/earth-fault indicator (make Kries Energietechnik)
IKI-20Bx yes 2 h, 4 h B (1NO) Primary current 400, 600, 800, 1000, 40, 80, 100, 150 x = 1, 2 or 3, W, D
IKI-20Tx Auxiliary 2000
voltage
IKI-20Ux Primary current
IKI-20U2a Primary current x = 2, W, D; RS485,
MODBUS
IKI-20PULS Auxiliary Pulse location x = 2, W, D
voltage
Earth-fault indicator (make Kries Energietechnik)
IKI-10light-Px 2 h, 4 h B (1NO) Auxiliary - 20, 40, 60, 80 x = 2, W, D
voltage
1)
Power supply for LED indication via built-in long-time lithium cell, alternatively 12–110 V DC or 24–60 V AC
2)
External auxiliary voltage required (12-60 V DC or 110-230 V AC)
3) External auxiliary voltage required (24-230 V AC or DC)

9.13 Low-voltage compartment (option)

Features • Overall height: 350 and 550 mm


• Installation on the panel is possible per feeder
• Customer-specific equipping of the low-voltage compartment
• Door with hinge on the left (option: door with hinge on the right)
• Option: Cover for switchgear fronts of the same height on panels without low-voltage
compartment

Shipping data and When switchgear assemblies are delivered with low-voltage compartments, the changed
transport data transport dimensions and transport weights as well as the relocation of the center of gravity
must be observed.

26/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

9.14 Accessories

Standard accessories • Operating and installation instructions


(selection) • Operating lever for disconnector, switch-disconnector and circuit-breaker (different
designs)

• Double-bit key with 3 mm diameter for low-voltage door (option)

• Hand crank for charging the spring energy store in the circuit-breaker panel

CB-f CB-r (SION L)

Other accessories According to the order documents / purchase order (selection):


• Surge arresters
• Surge limiters
• Cable plug
• HV HRC fuse-links
• Test fuses for mechanical simulation of the striker of HV HRC fuse-links in the transformer
feeder, with extension tube (for slide lengths of 292 mm or 442 mm)

• HR or LRM voltage indicators


• Units to test the capacitive interface and the voltage indicators
• Unit to test the plug-in voltage indicators
• Phase comparison test units

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 27/198


Description

10 Technical data

10.1 Electrical data, pressure values, temperature

Common electrical data

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated short-duration power-frequency withstand voltage Ud
- phase-to-phase, phase-to-earth, open contact gap kV 20 28, 421 38 50
- across the isolating distance kV 23 32, 481 45 60
Rated lightning impulse withstand voltage Up
- phase-to-phase, phase-to-earth, open contact gap kV 60 75 95 125
- across the isolating distance kV 70 85 110 145
Rated frequency fr Hz 50 / 60
Rated normal current Ir 2 for the Standard A 630
busbar Option A 800, 1250
50 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s1 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s (20kA/4s1) up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.2 63 40 50 63
60 Hz Rated short-time 1
for rated duration of short-circuit tk= 1 s, 2 s up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
1 As design option according to some national requirements (e.g.: GOST, GB, ...)
2
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)

Pressure values and temperature

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Filling pressure for gas-insulated Rated filling level for insulation pre (absolute) kPa 140
switching-device vessels Minimum functional level for insulation pme (absolute) kPa 120
(pressure values at 20°C)
Signal of filling level for insulation pae (absolute) kPa 120
Minimum functional level for switching psw (absolute) kPa 120
Ambient air temperature T Operation: Standard °C -5 to +551
(minimum/maximum ambient Option °C -251, 2
air temperature depending on
the secondary equipment used) Storage/transport: Standard °C -5 to +551
Option °C -252, +701
Option °C -401
Degree of protection for gas-filled switching-device IP65
vessel
for switchgear enclosure IP2X / IP3X3
for low-voltage compartment IP3X / IP4X3
1 Depending on the secondary equipment used
2
Equipment: Panel heating is a prerequisite
3
As design option according to some national requirements (e.g.: GOST, GB, ...)

28/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Technical data of the


switchgear panels
Ring-main panels type R, R1, R(T), cable panels type K, K11 and metering panel with switch-disconnector type R-TM

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir2 Standard A 630
Option A 800, 1250 for type K1
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s3 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s (20kA/4s3) up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit making for ring-main feeders up to kA 52.5 63 52.5 63 52.5 63 40 50 63
current Ima
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s3 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit making for ring-main feeders up to kA 55 65 55 65 55 65 42 52 65
current Ima
1 On request: Panel types K and K1, with make-proof earthing switch each
2
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
3 As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Transformer panels type T, T1, as switch-fuse combination according to IEC 62271-105


Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24
Rated normal current Ir1 Standard A 200
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s4 up to kA 21 25 21 25 21 25 16 20 25
current Ik2 ,3 up to kA 21 - 21 - 21 - 16 20 -
for rated duration of short-circuit tk= 3 s (20kA/4s4)
Rated peak withstand current Ip2 for transformer feeders2 up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit making current for transformer feeders2 up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Ima2
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s4 up to kA 21 25 21 25 21 25 16 20 25
current Ik2, 3 for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip2 for transformer feeders2 up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit making current for transformer feeders2 up to kA 55 65 55 65 55 65 42 52 65
Ima2
Dimension e e = 292 mm possible possible possible not possible
HV HRC fuse-link e = 442 mm possible possible possible possible
1
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
2
Depending on HV HRC fuse-link (depending on the let-through current of the HV HRC fuse-link)
3
Busbar
4
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 29/198


Description

Circuit-breaker panels1 2) type L, L1, L(T), L1(T) and circuit-breaker panel as busbar transfer type L-TM and L1-TM

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir2 Standard: L, L(T), L1, L1(T) A 630
Option: L1, L1(T) A 1250 A3
50 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s4 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s (4 s4) up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit making current Ima up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit breaking current Isc up to kA 21 25 21 25 21 25 16 20 25
60 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s 4 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit making current Ima up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit breaking current Isc up to kA 21 25 21 25 21 25 16 20 25
1
With vacuum circuit-breaker in gas-filled switching-device vessel (maintenance-free under normal ambient conditions according to
IEC 62271-1)
2
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
3 1250 A in preparation
4 As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Circuit-breaker panels type L1(r), L2(r), L1(r,T), L2(r,T)

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir1 Standard: L1(r), L1(r,T) A 630
Option: L2(r), L2(r,T) A 1250
50 Hz Rated short-time withstand 2 up to kA 21 25 21 25 21 25 16 20 25
for rated duration of short-circuit tk= 1 s, 2 s
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit making current Ima up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit breaking current Isc up to kA 21 25 21 25 21 25 16 20 25
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - - 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit making current Ima up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit breaking current Isc up to kA 21 25 21 25 21 25 16 20 25
1
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
2
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Busbar earthing panels type E

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


50 Hz Rated short-time 1 up to kA 21 25 21 25 21 25 16 20 25
for rated duration of short-circuit tk= 1 s, 2 s
withstand current Ik
for rated duration of short-circuit tk= 3 s (4 s ) 1 up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit making current Ima up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s1 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit making current Ima up to kA 55 65 55 65 55 65 42 52 65
1 As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

30/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Busbar voltage metering panels type M(VT-F), M1(VT-F)

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir1 ,2 Standard A 200
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s4 up to kA 21 25 21 25 21 25 16 20 25
current Ik3 4 up to kA 21 - 21 - 21 - 16 20 -
for rated duration of short-circuit tk= 3 s (4 s )
Rated peak withstand current Ip2, 3 up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s 4 up to kA 21 25 21 25 21 25 16 20 25
current Ik3 for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip2, 3 up to kA 55 65 55 65 55 65 42 52 65
Dimension of HV HRC fuse- Standard: for HV HRC fuse-link Application of fuses for voltage transformer protection
link Option on request: for HV HRC fuse-link e = 292 mm possible possible possible possible
according to IEC/EN 60282-1 / VDE 0670-4 e = 442 mm not possible not possible not possible not possible
and DIN 43625
1 The rated normal currents apply to ambient air temperatures of max. 40 °C.
2
Depending on HV HRC fuse-link (depending on the let-through current of the HV HRC fuse-link)
3
Busbar
4
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Busbar voltage metering panels type M(VT), M1(VT)

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir1 ,2 Standard A 200
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s4 up to kA 21 25 21 25 21 25 16 20 25
current Ik3 up to kA 21 - 21 - 21 - 16 20 -
for rated duration of short-circuit tk= 3 s (4 s4)
Rated peak withstand current Ip3 up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s4 up to kA 21 25 21 25 21 25 16 20 25
current Ik3 for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip3 up to kA 55 65 55 65 55 65 42 52 65

1 The rated normal currents apply to ambient air temperatures of max. 40 °C.
2
Depending on HV HRC fuse-link (depending on the let-through current of the HV HRC fuse-link)
3
Busbar
4 As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Metering panels type M, bus riser panel type H

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24

Rated normal current Ir1 **)


for:
M, M(-K), M(-B), M(-BK), H, M(-KK) Standard A 630
M, M(-K), M(-B), M(-BK), H Option A 800, 1250
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s (4 s2) up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
1 The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
2
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 31/198


Description

Disconnector panels type D1, D1(T)

Rated insulation level Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir1 Standard A 1250
On request A 630
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik 2
for rated duration of short-circuit tk= 3 s (4 s ) up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
1
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
2
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

10.2 Vacuum circuit-breaker CB-f

Switching capacity, number of operating cycles and classification of switching


devices

Type CB-f, combined with three-position disconnector, in gas-insulated switching-device vessel,


and type CB-r (SION L)

Rated voltage Ur kV 7.2 12 17.5 24


1 CB-f, CB-r (SION L) A 630
Rated normal current Ir
A On request: 800
CB-r (SION L) A 1250
Rated frequency fr Hz 50/60
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s (4 s2,3 ) up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit breaking current Isc up to kA 21 25 21 25 21 25 16 20 25
Rated short-circuit making current Ima up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit breaking current Isc up to kA 21 25 21 25 21 25 16 20 25
Rated short-circuit making current Ima up to kA 55 65 55 65 55 65 42 52 65
1
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (acc. to IEC 62271-1 /
VDE 0671-1)
2
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)
3
Only for CB-f

Circuit-breaker: CB-f NAR

Rated voltage Ur kV 7.2 12 17.5 24


Mechanical Number of operating cycles n 2000
Class M1
Electrical Number of operating cycles with Ir: 2000 Class E2
Breaking of capacitive currents Class C2
Number of short-circuit breaking operations with Isc n 20
Class S1
Rated operating CB-f NAR O - 3 min - CO - 3 min - CO
sequence

32/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Circuit-breaker type CB-f AR and CB-r AR

Rated voltage Ur kV 7.2 12 17.5 24


Mechanical Number of operating cycles n 10000
Class M2
Electrical Number of operating cycles with Ir: 10000 Class E2
Breaking of capacitive currents Class C2
Number of short-circuit breaking operations with Isc for CB-f AR n 30 or 50
Number of short-circuit breaking operations with Isc for CB-r AR n 30
Class S1
Rated CB-f O - 0.3 s - CO - 3 min - CO
operating CB-f O - 0.3 s - CO - 30 s - CO
sequence CB-r (SION L) O - 0.3 s - CO - 15 s - CO

Classification for disconnectors according to IEC/EN 62271-102 / VDE 0671-102, panel types L,
L1, ...

Rated voltage Ur kV 7.2 12 17.5 24


Number of mechanical operating cycles n 1000 (20001 )
Classification M0 (M11)
1
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Classification for earthing switches according to IEC/EN 62271-102 / VDE 0671-102, panel types
L, L1, ...

Rated voltage Ur kV 7.2 12 17.5 24


Number of mechanical operating cycles / M-classification n 1000/M0
Number of short-circuit making operations with Ima n 5
Classification E2

Operating times
Designation Component (item designation) Unit Time

CB-f NAR CB-f AR CB-r (SION L)


Closing time Closing solenoid (-Y9) ms <30 <75 <60
Opening time 1st shunt release (-Y1) ms <35 <65 <60
2nd shunt release (-Y3) ms <35 -- <45
Additional release 3AX 1101 (-Y2) ms -- <50 <45
Additional release 3AX 11
C.t.-operated release (-Y6) ms <50 <65 <45
Undervoltage release (-Y7)
Low-energy release (-Y6) ms <50 -- --
Arcing time ms <15 <15 <15
Break time 1st shunt release (-Y1) ms <50 <80 <60
2nd shunt release (-Y3) <50 -- <100
Additional release 3AX 1101 (-Y2) ms -- <65 <100
Additional release 3AX 11 ms
C.t.-operated release (-Y6) ms <50 <65 <100
Undervoltage release (-Y7) ms
Low-energy release (-Y6) ms <50 -- <100
Charging time (motor) s <15 <15 <15
Dead time s 180 0.3 0.3
Close-open contact time 1st shunt release (-Y1) ms <65 <80 <75
2nd shunt release (-Y3) <65 -- <60
Additional release 3AX 1101 (-Y2) ms -- <60 <60
Additional release (3AX 11..):
C.t.-operated release (3AX 11..) (-Y4) ms - <60 <60
Undervoltage release (-Y7) ms <65 <60 <60
Low-energy release (-Y6) <65 -- <60
Minimum command duration
CLOSE Closing solenoid (-Y9) ms 40 45 45

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 33/198


Description

Designation Component (item designation) Unit Time

CB-f NAR CB-f AR CB-r (SION L)


OPEN Shunt release (-Y1), (-Y3) ms 40 40 40
Additional release 3AX 1101 (-Y2) ms -- 20 20
Additional release (3AX 11..):
C.t.-operated release (3AX 11..) (-Y4) ms - 20 20
Undervoltage release (-Y7) ms 20 20 20
Low-energy release (-Y6) ms 20 20 20

Closing time The interval of time between the initiation (command) of the closing operation and the
instant when the contacts touch in all poles.

Opening time The interval of time between the initiation (command) of the opening operation and the
instant when the contacts separate in all poles.

Arcing time The interval of time from the first initiation of an arc and the instant of final arc extinction in
all poles.

Break time The interval of time between the initiation (command) of the opening operation and the
instant of final arc extinction in the last-pole-to-clear (=opening time and arcing time).

Close-open contact time The interval of time - in a make-break operating cycle - between the instant when the contacts
touch in the first pole in the closing process, and the instant when the contacts separate in all
poles in the subsequent opening process.

Breaking capacity of auxiliary switch 3SV92

Breaking capacity Operating voltage [V] Normal current [A]


AC 40 Hz to 60 Hz up to 230 10
Resistive load Inductive load
DC 24 10 10
48 10 9
60 9 7
110 5 4
220 2.5 2

Motor operating Power consumption of circuit-breaker motor operating mechanism


mechanism
Circuit-breaker Max. power consumption
DC AC
CB-f AR approx. 500 W approx. 650 VA
CB-f NAR approx. 80 W approx. 80 VA

Power consumption CB-r (SION L) motor (-M1)

Rated supply voltage1 , 2 DC AC3 DC AC3 DC DC AC3 DC AC3


V 24 30 48 60 110 110 120 120 125 220 230 240 240
W/VA 140 180 110 130 100 170 110 210 120 110 200 130 200
1 The operator’s supply voltage may deviate from the rated supply voltage of the vacuum circuit-
breaker by max. -15 % to +10 %.
2 ±50 W (empirically determined values)
3 50/60 Hz

34/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Rated normal current for the motor operating mechanism protection equipment

Rated supply voltage [V] Recommended rated current for the protection equipment [A]1

CB-f AR and CB-f NAR SION L


DC 24 8 2
DC 48 6 1
DC 60 4 1
DC/AC 110 2 0.5/0.315
50/60 Hz
DC 220/AC 230 1.6 0.315/0.250
50/60 Hz
1
M.c.b. with C-characteristic

The supply voltage may deviate from the rated supply voltage specified in the table by -15 %
to +10 %.

Closing solenoid (-Y9) The closing solenoid closes the circuit-breaker electrically. The closing command is executed
by application of an auxiliary voltage (AC or DC, depending on the design option). After
closing, the closing solenoid is de-energized internally.
Standard for circuit-breaker type CB-f AR and available as an option for circuit-breaker type
CB-f NAR.

Releases Releases trip the circuit-breaker. The electrical opening command is transmitted to the OPEN
latch via a magnet armature by unlatching an energy store. Depending on the operating
mechanism used, up to 2 releases can be used.

Shunt release (-Y1) Shunt releases are used to trip or electrically open circuit-breakers. The opening command is
executed by application of an auxiliary voltage (DC or AC, depending on the design option).
After opening the circuit-breaker, the release is de-energized internally.
Available as an option for circuit-breaker types CB-f AR, CB-f NAR and CB-r (SION L).

Shunt release (-Y2/-Y3) The shunt release (-Y2/-Y3) can be operated as an additional release besides the shunt release
(-Y1), and works in the same way.
-Y2 available as an option for circuit-breaker types CB-f AR and CB-r (SION L).
-Y3 available as an option for circuit-breaker type CB-f NAR.

Undervoltage release Undervoltage releases are used to trip or electrically open circuit-breakers. During normal
(-Y7) operation, the shunt releases are supplied with a closed-circuit current from an auxiliary
voltage source (DC or AC, depending on the design option). When the auxiliary voltage falls
below a specific value, or when it is interrupted, the opening command is issued.
Available as an option for circuit-breaker types CB-f AR, CB-f NAR and CB-r (SION L).

C.t.-operated release (-Y4) The c.t.-operated release 3AX1102 (-Y4) is used for protection devices with a relay output,
which are supplied with instrument transformer current. The tripping circuit is supplied via
auxiliary transformers for tripping. When the required tripping current (0.5 A or 1 A,
depending on the design option) flows in the tripping circuit, the opening command is issued.
Available as an option for circuit-breaker types CB-f AR and CB-r (SION L).

C.t.-operated release (-Y6) The low-energy c.t.-operated release 3AX1104 (-Y6) is used for protection devices with a
pulse output, which are supplied with instrument transformer current. The tripping circuit is
supplied as well through the protection core of the current transformer. When a pulse of
0.1 Ws runs through the tripping circuit, the opening command is issued.
Available as an option for circuit-breaker types CB-f AR, CB-f NAR and CB-r (SION L).

Low-energy release (-Y6) The low-energy release (-Y6) is provided for use in combination with the transformer monitor
IKI-30 (make Kries) or the protection device 7SJ45 (make Siemens) supplied with instrument
transformer current. The tripping circuit is supplied through the current sensor or current
transformer. When a pulse of 0.02 Ws runs through the tripping circuit, the opening
command is issued.
Standard for circuit-breaker type CB-f NAR.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 35/198


Description

Varistor module The varistor module limits switching overvoltages caused by tripping coils in circuits and
auxiliary circuits. The varistor module is integrated in the releases.

Circuit-breaker tripping When the circuit-breaker is tripped by a release (e.g. by protection tripping), there is a signal
signal through the NO contact -S6. If the circuit-breaker is tripped with the mechanical pushbutton,
this signal is suppressed by the NC contact -S7.
Standard for circuit-breaker types CB-f AR and CB-r (SION L).
Option for circuit-breaker type CB-f NAR.

Power consumption of the equipment

Equipment Item designation Rated supply voltage Power consumption

CB-f NAR CB-f AR CB-r (SION L)


Motor operating -M1 24...220 V DC 80 W 500 W See corresponding
mechanism table
110 V AC, 230 V AC 80 VA 650 VA See corresponding
table
Closing solenoid -Y9 24...32 V DC 310 W 140 W 310 W
48 V DC 363 W 140 W 363 W
60 V DC 324 W 140 W 324 W
110 V DC 341 W 140 W 341 W
120 V DC 341 W 140 W 341 W
125 V DC 341 W 140 W 341 W
127 V DC -- 140 W 341 W
220 V DC 321 W 140 W 321 W
110 V AC 220 VA 140 VA 220 VA
115 V AC -- 140 VA 220 VA
120 V AC -- 140 VA 220 VA
125 V AC -- 140 VA 220 VA
230 V AC 192 VA 140 VA 192 VA
240 V AC -- 140 VA 192 VA
1st shunt release -Y1 (3AY1510) DC -- 140 W --
AC -- 140 VA --
2nd shunt release -Y2 (3AX1101) DC -- 70 W --
AC -- 50 VA --
1st shunt release -Y1 (3AY1410) 24...32 V DC 310 W 140 VA 310 W
48 V DC 363 W 140 VA 363 W
60 V DC 324 W 140 VA 324 W
110 V DC 341 W 140 VA 341 W
120 V DC 341 W 140 VA 341 W
125 V DC 341 W 140 VA 341 W
127 V DC -- 140 VA 341 W
220 V DC 321 W 140 VA 321 W
110 V AC 220 VA 140 VA 220 VA
115 V AC -- 140 VA 220 VA
120 V AC -- 140 VA 220 VA
125 V AC -- 140 VA 220 VA
230 V AC 192 VA 140 VA 192 VA
240 V AC -- -- 192 VA

36/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Equipment Item designation Rated supply voltage Power consumption

CB-f NAR CB-f AR CB-r (SION L)


2nd shunt release -Y3/Y2 (3AX1101) 24 V DC 310 W -- 32.9 W
32 V DC -- -- 58.5 W
48 V DC 363 W -- 35.4 W
60 V DC 324 W -- 55.4 W
110 V DC 341 W -- 35.8 W
120 V DC 341 W --
125 V DC 341 W --
127 V DC -- -- 47.4 W
220 V DC 321 W -- 36.4 W
240 V DC -- -- 43.3 W
100 V AC -- -- 35.4 VA
110 V AC 220 VA -- --
125 V AC -- -- 55 VA
230 V AC 192 VA -- 35 VA
250 V AC -- -- 41.4
Undervoltage release -Y7 (3AX1103) 24 V DC -- 20 W 24 W
30 V DC -- -- 36 W
32 V DC -- -- 41 W
48 V DC -- -- 24.3 W
60 V DC -- -- 23.8 W
110 V DC -- -- 23.9 W
120 V DC -- -- 28.5 W
127 V DC -- -- 31.9 W
220 V DC -- -- 26.3 W
240 V DC -- -- 31.3 W
280 V DC -- -- 23.8 W
100 V AC -- -- 17.6 VA
110 V AC -- -- 21.3 VA
230 V AC -- -- 22.6 VA
240 V AC -- -- 26.7 VA
250 V AC -- -- 27.4 W
AC -- 20 VA ---
Undervoltage release -Y7 (526-8105.9) DC 20 W -- --
AC 20 VA -- --
C.t.-operated release -Y4 / -Y5 (3AX1102-3A) 0.5 A 20 ohms 0.5 A (at 0.9 x In)
-Y4 / -Y5 (3AX1102-3B) 1.0 A 5 ohms 1.0 A (at 0.9 x In)
Low-energy release -Y6 (029-0995.3) 0.02 Ws 8W -- --
Low-energy c.t.-operated -Y6 (3AX1104) 24 V DC 20 ohms -- -- 28.8 W
release 24 V DC 10 ohms -- -- 57.6 W
-Y6 (3AX1104-0B), for 7SJ45, WIP1 ≤ 0.1 Ws/10 ohms x x --
-Y6 (3AX1104-2B) for other ≤ 0.1 Ws/10 ohms x x --
protection relays

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 37/198


Description

10.3 Three-position switch-disconnector

Rated voltage Ur kV 7.2 12 17.5 24


Rated short-duration power-frequency withstand voltage Ud
- phase-to-phase, phase-to-earth, open contact gap kV 20 28, 421 38 50
- across the isolating distance kV 23 32, 48 1 45 60
Rated lightning impulse withstand voltage Up
- phase-to-phase, phase-to-earth, open contact gap kV 60 75 95 125
- across the isolating distance kV 70 85 110 145
Rated frequency fr Hz 50/60
Rated normal current Ir2 Standard A 630
Option A 800
50 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s1 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s (4 s ) 1 up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-circuit making current Ima up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s 1 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Rated short-circuit making current Ima up to kA 55 65 55 65 55 65 42 52 65
1
As design option, on request according to some national requirements (e.g.: GOST, GB, Iload = 800 A, ...)
2 The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)

Switching capacity for general-purpose switches according to IEC/EN 62271-103


Rated voltage Ur kV 7.2 12 17.5 24
Test duty TDload Rated mainly active load-breaking 100 operations Iload [I1]1 A 630
current Iload
20 operations 0.05 Iload [I1] A 31.5
Test duty TDloop Rated closed-loop breaking current Iloop [I2a] A 630
Test duty TDcc Rated cable-charging breaking current Icc [l4a] A 68
Test duty TDlc Rated line-charging breaking current Ilc [I4b] A 68
Test duty TDma Rated short-circuit making 50 Hz up to kA 52.5 63 52.5 63 52.5 63 40 50 63
current Ima 60 Hz up to kA 55 65 55 65 55 65 42 52 65
Test duty TDef1 Rated earth-fault breaking current Ief1 [l6a] A 200
Test duty TDef2 Rated cable-charging breaking current and line-charging A 115
breaking current under earth-fault conditions Ief2
Number of mechanical operating cycles / M-classification n 1000/M1; 20001/M1
Number of electrical operating cycles with Iload / Classification n 100/E3
Number of short-circuit making operations with Ima n 5
Classification E3
C-classification for general-purpose switches (no restrikes, TD: Icc, Ilc) n C2
1 As design option, on request according to some national requirements (e.g.: GOST, GB, Iload = 800 A, ...)

Classification for disconnectors according to IEC/EN 62271-102 / VDE 0671-102

Rated voltage Ur kV 7.2 12 17.5 24


Number of mechanical operating cycles n 1000 (20001 )
M-classification M0 (M1 ) 1

1 As design option, on request according to some national requirements (e.g.: GOST, GB,
Iload = 800 A, ...)

38/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

Technical data and switching capacity for earthing switches according to IEC/EN 62271-102 /
VDE 0671-102

Rated voltage Ur kV 7.2 12 17.5 24


Rated short-time withstand current Ik 50 Hz up to kA 21 25 21 25 21 25 16 20 25
Rated short-circuit making current Ima 50 Hz up to kA 52.5 63 52.5 63 52.5 63 40 50 63
Rated short-time withstand current Ik 60 Hz up to kA 21 25 21 25 21 25 16 20 25
Rated short-circuit making current Ima 60 Hz up to kA 55 63 55 63 55 63 42 52 65
Number of mechanical operating cycles / M- n 1000/M0
classification
Number of short-circuit making operations with n 5 5/21
Ima
Classification E2 E2/E11
1 Values apply to 60 Hz: 2 and E1

Switch-disconnector/fuse combination according to IEC/EN 62271-105 / VDE 0671-105

Rated voltage Ur kV 7.2 12 17.5 24


Rated normal current Ir1 A 2002
Rated transfer current Itransfer A 1750 1750 1500 1400
Maximum transformer rating kVA 800 1600 1600 2500
1 The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean
value is max. 35 °C (according to IEC 62271-1 / VDE 0671-1)
2
Depending on HV HRC fuse-link (depending on the let-through current of the HV HRC fuse-link)

Switching capacity for make-proof earthing switch, arranged on feeder side, downstream from
HV HRC fuse, for typical: T, T1, M(VT-F)

Rated voltage Ur kV 7.2 12 17.5 24


Rated short-time withstand current with tk = 1 s kA 2
Rated short-circuit making current Ima 50 Hz kA 5
60 Hz kA 5.2
Number of short-circuit making operations with Ima / E-classification n 5 / E2
Number of mechanical operating cycles / M-classification n 1000/M0

Motor operating The rated currents of the motor protection equipment are shown in the following table:
mechanism
Power consumption DC: approx. 80 W
AC: approx. 80 VA

Rated supply voltage V Recommended rated current for the protection equipment A
DC 24 4
DC 48 2
DC 60 1.6
DC / AC 110 1.0
DC 120 / 125 1.0
DC 220 0.5
AC 230 0.5
Control voltage (including releases) is generally protected with 8 A.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 39/198


Description

10.4 Three-position disconnector


Three-position disconnector with the functions: Disconnecting CLOSE/OPEN - Earthing
e.g. for disconnector panel types D1, D1(T), for circuit-breaker panel type L1(r), L2(r), L1(r,T),
L2(r,T)

Technical data and classification for disconnectors according to IEC/EN 62271-102 / VDE 0671-102

Rated voltage Ur kV 7.2 12 17.5 24


Rated frequency fr Hz 50/60
Rated normal current Ir1 Types L1(r), L1(r,T) A 630 (on request: 800)
Types L2(r), L2(r,T), D1, D1(T) A 1250
50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s (4 s2) up to kA 21 - 21 21 - 16 20 -
Rated peak withstand current Ip up to kA 52.5 63 52.5 63 52.2 63 40 50 63
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s, 2 s 2 up to kA 21 25 21 25 21 25 16 20 25
current Ik
for rated duration of short-circuit tk= 3 s up to kA 21 - 21 - 21 - 16 20 -
Rated peak withstand current Ip up to kA 55 65 55 65 55 65 42 52 65
Number of mechanical operating cycles n 1000 (2000 ) 2

M-classification M0 (M12)
1
The rated normal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35 °C (according to
IEC 62271-1 / VDE 0671-1)
2
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Classification for earthing switches according to IEC/EN 62271-102 / VDE 0671-102 for panel
types D1, D1(T)

Rated voltage Ur kV 7.2 12 17.5 24


Number of mechanical operating cycles / M-classification n 1000/M0
Number of short-circuit making operations with Ima n 5
Classification E2

Motor operating The rated currents of the motor protection equipment are shown in the following table:
mechanism
Power consumption DC: approx. 80 W
AC: approx. 80 VA

Rated supply voltage V Recommended rated current for the protection equipment A
DC 24 4
DC 48 2
DC 60 1.6
DC / AC 110 1.0
DC 120 / 125 1.0
DC 220 0.5
AC 230 0.5
Control voltage (including releases) is generally protected with 8 A.

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10.5 Make-proof earthing switch

Technical data and switching capacity for earthing switches according to IEC/EN 62271-102 / VDE 0671-102 for panel types:
R, D, E

Rated voltage Ur kV 7.2 12 17.5 24


50 Hz Rated short-time for rated duration of short-circuit tk= 1 s, 2 s1 up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s (4 s1) up to kA 21 - 21 - 21 - 16 20 -
Rated short-circuit making current Ima up to kA 52.5 63 52.5 63 52.5 63 40 50 63
60 Hz Rated short-time 1
for rated duration of short-circuit tk= 1 s, 2 s up to kA 21 25 21 25 21 25 16 20 25
withstand current Ik
for rated duration of short-circuit tk= 3 s (4 s1) up to kA 21 - 21 - 21 - - 20 -
Rated short-circuit making current Ima up to kA 55 65 55 65 55 65 42 52 65
Number of mechanical operating cycles / M-classification n 1000/M0
Number of short-circuit making operations with Ima n 5 5 5 5 5 5 5 5 2
Classification E2 E2 E2 E2 E2 E2 E2 E2 E2
1
As design option, on request according to some national requirements (e.g.: GOST, GB, ...)

Make-proof earthing switch (air-insulated, arranged at the cable feeder)


e.g. for circuit-breaker panel type L1(r), L2(r)

Technical data and switching capacity for earthing switches according to IEC/EN 62271-102 /
VDE 0671-102

Rated voltage Ur kV 7.2 12 17.5 24


50 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s up to kA 20 25 20 25 20 25 16 20
current Ik for rated duration of short-circuit tk= 3 s up to kA 20 - 20 - 20 - 16 20
Rated short-circuit making current Ima up to kA 50 63 50 63 50 63 40 50
Rated peak withstand current Ip up to kA 50 63 50 63 50 63 40 50
60 Hz Rated short-time withstand for rated duration of short-circuit tk= 1 s up to kA 20 25 20 25 20 25 16 20
current Ik for rated duration of short-circuit tk= 3 s up to kA 20 - 20 - 20 - - 20
Rated short-circuit making current Ima up to kA 52 65 52 65 52 65 42 52
Rated peak withstand current Ip up to kA 52 65 52 65 52 65 42 52
Number of mechanical operating cycles / M-classification n 1000/M0
Number of short-circuit making operations with Ima n 2 2 2 2 2 2 2 2
Classification E1 E1 E1 E1 E1 E1 E1 E1

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Description

10.6 Current and voltage transformers

Technical data The technical data of the current transformers and the voltage transformers is given in the
associated order documents.

10.7 Classification of the switchgear


SIMOSEC switchgear is classified according to IEC/EN 62271-200 / VDE 0671-200.

Design and construction

Partition class PM (metallic partitions)


Loss of service continuity category for panels:
with HV HRC fuses [T, M(VT-F), ...] LSC 2
without HV HRC fuses (R, L, D, ...) LSC 2
Metering panels type M or bus riser panel type H and H1 LSC 1
Accessibility to compartments (enclosure)
Busbar compartment Tool-based
Switching-device compartment Non-accessible
Switching-device compartment with removable circuit- Interlock-controlled
breaker
Low-voltage compartment (option) Tool-based
Cable compartment for panels:
- with HV HRC fuses (T, ...) Interlock-controlled
- without HV HRC fuses (R, L, ...) Interlock-controlled
- Cable feeder (K) Tool-based
- Metering panel (air-insulated) (M, H, ...) Tool-based

10.8 Climate and environmental influences


SIMOSEC switchgear may be used, subject to possible additional measures - e.g. panel heaters
or floor covers - under the following environmental influences and climate classes:
• Environmental influences:
- Natural foreign materials
- Chemically active pollutants
- Small animals
• Climate classes: The climate classes are classified according to IEC 60721-3-3.
SIMOSEC switchgear is largely insensitive to climate and environmental influences by virtue of
the following features:
• No cross insulation for isolating distances between phases
• Metal enclosure of switching devices (e.g. three-position switch) in gas-filled stainless-steel
switching-device vessel
• Dry-type bearings in operating mechanism
• Essential parts of the operating mechanism made of corrosion-proof materials
• Use of climate-independent three-phase current transformers

10.9 Resistance to internal arc faults (option)


• Safety of operating personnel ensured by tests to verify resistance to internal arc faults in
accordance with IEC 62271-200.
• Moreover, the effects of possible arc faults in SIMOSEC switchgear are considerably reduced
due to:
- Metal-enclosed and gas-insulated switching functions (e.g. on three-position switch and
vacuum circuit-breaker)
- Logical arrangement of operating mechanism elements and mechanical interlocks
- Short-circuit-proof feeder earthing by means of the three-position switch-disconnector and
the cable feeder earthing switch

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10.10 Standards and guidelines


SIMOSEC switchgear complies with the following applicable prescriptions and standards:

IEC standard VDE standard EN standard GB standard1


Switchgear SIMOSEC IEC 62271-1 VDE 0671-1 EN 62271-1 GB/T 11022
IEC 62271-200 VDE 0671-200 EN 62271-200 GB 3906
Switching devices Circuit-breakers IEC 62271-100 VDE 0671-100 EN 62271-100 GB 1984
Disconnectors / IEC 62271-102 VDE 0671-102 EN 62271-102 GB 1985
earthing switches
Switch-disconnectors IEC 62271-103 VDE 0671-103 EN 62271-103 GB 3804
Switch-fuse combination IEC 62271-105 VDE 0671-105 EN 62271-105 GB 16926
HV HRC fuses IEC 60282-1 VDE 0670-4 EN 60282-1 GB 15166.2
Voltage detecting systems IEC 61243-5 VDE 0682-415 EN 61243-5 DL/T 538-2006 (acc. to
Voltage presence indicating systems IEC 62271-206 VDE 0671-206 EN 62271-206 IEC 61958-2008, similar to Chinese
standard)
Degree of protection IP code IEC 60529 VDE 0470-1 EN 60529 GB 4208
IK code IEC 62262 VDE 4070-100 EN 50102
Insulation IEC 60071 VDE 0111 EN 60071 GB/T 311.2
Instrument Instrument transformers: IEC 61869-1 VDE 0414-9-1 EN 61869-1
transformers General requirements
Current transformers IEC 61869-2 VDE 0414-9-2 EN 61869-2 GB 1208
Voltage transformers IEC 61869-3 VDE 0414-9-3 EN 61869-3 GB 1207
Power installations Common rules IEC 61936-1 VDE 0101-1 EN 61936-1 -
Earthing of power installations - VDE 0101-2 EN 50522 -
SF6 gas Specification for new SF6 IEC 60376 VDE 0373-1 EN 60376 -
1
not valid for CB-r (SION L)

Type approval according The vacuum interrupters fitted in the switching devices are type-approved in accordance with
to German X-ray §8 of the X-ray Regulations (Röntgenverordnung or RöV) of the Federal Republic of Germany
Regulations (RöV) as interference radiators, and they meet the requirements for interference radiators according
to Annex 2 No. 5 of the latest RöV up to the rated voltage specified in the approval document.
Vacuum interrupters featuring type approval may be operated by the owner of the switchgear
without authorization or notification. A printout of the certificate shall be kept on hand at a
suitable centralized location.

Electromagnetic The a.m. standards as well as the "EMC Guide for Switchgear"* are applied during design,
compatibility (EMC) manufacture and erection of the switchgear.1 Installation, connection and maintenance have
to be performed in accordance with the stipulations of the operating instructions. For
operation, the legal stipulations applicable at the place of installation have to be observed
additionally. In this way, the switchgear assemblies of this type series fulfil the basic
protection requirements of the EMC guide.

1
Dr. Bernd Jäkel, Ansgar Müller, "Medium-Voltage Systems – EMC Guide for Switchgear", Siemens AG
2012

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Description

Degrees of protection The SIMOSEC switchgear fulfils the following degrees of protection according to IEC 62271-1,
IEC 62271-200 and IEC 60529 (for GB standard see page 43, "Standards and guidelines"):

Degree of Degree of protection Use


protection
IP2X Protection against solid foreign objects: Compartments
Protected against solid foreign objects with Enclosure of parts under high voltage
diameter ≥ 12.5 mm.
Protection against electric shock:
Protected against access to hazardous parts with a finger
(the test finger of 12 mm diameter shall have adequate
clearance from hazardous parts).
Protection against ingress of water:
No definition
IP3X Protection against solid foreign objects: Enclosure of parts under high voltage
(option) Protected against solid foreign objects; in switchgear with locking device
diameter ≥ 2.5 mm.
Protection against electric shock:
Protected against access to hazardous parts with a wire
(the test probe of 2.5 mm diameter, 100 mm length, shall
have adequate clearance from hazardous parts).
Protection against ingress of water:
No definition
IP3XD Protection against solid foreign objects: Enclosure of parts under high voltage
(on request) Protected against solid foreign objects; in switchgear with locking device
diameter ≥ 2.5 mm.
Protection against electric shock:
Protected against access to hazardous parts with a wire
(the test probe of 1 mm diameter, 100 mm length, shall
have adequate clearance from hazardous parts).
Protection against ingress of water:
No definition
IP65 Protection against solid foreign objects: Metal enclosure of gas-filled
Dust-tight; no ingress of dust. switching-device vessels
Protection against electric shock:
Protected against access to hazardous parts with a wire
(the test probe of 1 mm diameter shall not penetrate).
Protection against ingress of water:
Protected against water jets; water projected in jets
against the enclosure from any direction shall have no
harmful effect.

Transport regulations According to "Annex A of the European Agreement Concerning the International Carriage of
Dangerous Goods by Road (ADR)" launched on September 30, 1957, Siemens gas-insulated
medium-voltage switchgear does not belong to the category of dangerous goods in respect of
transportation, and is exempted from special transport regulations according to ADR,
Clause 1.1.3.1 b).

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10.11 Dimensions and weights

Dimensions of the switchgear

1 T1 = Depth of individual panel


2 Dimensions of individual panel B1 x T1
3 Dimensions of transport unit (TU) B2 x T2
4 B3 = Overall width of combination of
different individual panels
5 B2 = Width of transport unit (TU)
6 T2 = Depth of transport unit (TU)

Fig. 30: Dimensions of transport Fig. 31: Dimensions of transport units (TU) as
units (TU) as individual combinations of different individual
panels panels

Binding switchgear dimensions are given in the order documents (dimension drawing, front
view).
The weights and dimensions of the panels and combinations depend on the degree to which
the panels are equipped and on the delivering factory for the panels or panel combinations.
If not stated otherwise, the specified values refer to the delivering factory Wuxi. Please inquire
the values of other delivering factories at the Siemens Service Hotline.
Information about packing of transport units TU (see page 61, "Packing").

Transport of individual panels

Individual panels or Panel Panel or panel combination Transport unit (TU) (including packing) for standard panels
combinations type
Width Net weight Width Height H1 of the Depth Volume [m3] Gross weight2
thereof for standard
switchgear B1 [mm] [approx. kg] B2 [m] TU [m] T2 [m] [approx. kg]

Low-voltage Low-voltage Low-voltage Low-voltage


compartment compartment compartment compartment

without with without with without with without with


Ring-main panel R 375 160 220 1.08 1.95 2.3 1.4 2.95 3.48 220 280
R1 500 180 240 1.08 1.95 2.3 1.4 2.95 3.48 240 300
Ring-main transfer R(T) 375 250 310 1.08 1.95 2.3 1.4 2.95 3.48 310 370
panel
Transformer panel T 375 180 240 1.08 1.95 2.3 1.4 2.95 3.48 240 300
T1 500 200 260 1.08 1.95 2.3 1.4 2.95 3.48 260 320
Cable panel K 375 140 200 1.08 1.95 2.3 1.4 2.95 3.48 200 260
K1 500 150 210 1.08 1.95 2.3 1.4 2.95 3.48 210 270
Cable panel with K 375 150 210 1.08 1.95 2.3 1.4 2.95 3.48 210 270
make-proof earthing K1 500 170 220 1.08 1.95 2.3 1.4 2.95 3.48 230 330
switch
Circuit-breaker panel L 500 300 360 1.08 1.95 2.3 1.4 2.95 3.48 360 420
with fixed-mounted L1 750 340 400 1.08 1.95 2.3 1.4 2.95 3.48 400 460
circuit-breaker
L(T) 500 300 360 1.08 1.95 2.3 1.4 2.95 3.48 360 420
L1(T) 750 340 400 1.08 1.95 2.3 1.4 2.95 3.48 400 460
Circuit-breaker panel L1(r) 750 350 410 1.08 1.95 2.3 1.4 2.95 3.48 410 470
with removable L2(r) 875 380 440 1.08 1.95 2.3 1.4 2.95 3.48 440 500
circuit-breaker
Disconnector panel D1 500 180 240 1.08 1.95 2.3 1.4 2.95 3.48 240 300
Disconnector transfer D1(T) 500 250 310 1.08 1.95 2.3 1.4 2.95 3.48 310 370
panel
Metering panel M 750 270 330 1.08 1.95 2.3 1.4 2.95 3.48 340 390
M(-K) 750 270 330 1.08 1.95 2.3 1.4 2.95 3.48 340 390
M(-B) 750 270 330 1.08 1.95 2.3 1.4 2.95 3.48 340 390
M(-BK) 750 270 330 1.08 1.95 2.3 1.4 2.95 3.48 340 390
Metering panel M(KK) 750 270 330 1.08 1.95 2.3 1.4 2.95 3.48 340 390

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Description

Individual panels or Panel Panel or panel combination Transport unit (TU) (including packing) for standard panels
combinations type
Width Net weight Width Height H1 of the Depth Volume [m3] Gross weight2
thereof for standard
switchgear B1 [mm] [approx. kg] B2 [m] TU [m] T2 [m] [approx. kg]

Low-voltage Low-voltage Low-voltage Low-voltage


compartment compartment compartment compartment

without with without with without with without with


Busbar voltage M(VT) 375 210 270 1.08 1.95 2.3 1.4 2.95 3.48 270 330
metering panel M(VT-F) 375 230 290 1.08 1.95 2.3 1.4 2.95 3.48 290 350
M1(VT) 500 240 300 1.08 1.95 2.3 1.4 2.95 3.48 310 370
M1(VT-F) 500 250 310 1.08 1.95 2.3 1.4 2.95 3.48 330 390
Bus riser panel H 375 170 230 1.08 1.95 2.3 1.4 2.95 3.48 230 290
H3 375 280 340 1.08 1.95 2.3 1.4 2.95 3.48 340 400
Busbar earthing panel E 3750 180 240 1.08 1.95 2.3 1.4 2.95 3.48 240 300
Panel combinations
Bus sectionalizer panel L(T)+H 875 470 570 1.08 1.95 2.3 1.4 2.95 3.48 530 630
with circuit-breaker
Bus sectionalizer panel L(T)+R(T) 875 500 600 1.08 1.95 2.3 1.4 2.95 3.48 560 660
with circuit-breaker
Bus sectionalizer panel R(T)+H 750 250 350 1.08 1.95 2.3 1.4 2.95 3.48 310 410
with 1 three-position R(T)+H 3 750 350 450 1.08 1.95 2.3 1.4 2.95 3.48 410 510
switch-disconnector
Bus sectionalizer panel R(T)+R(T) 750 310 410 1.08 1.95 2.3 1.4 2.95 3.48 370 470
with 2 three-position R(T)+R(T)3 750 420 520 1.08 1.95 2.3 1.4 2.95 3.48 480 580
switch-disconnectors
1
Height depending on equipment and type of packing
2
Add weight for pressure relief duct (according to table values)
3
Panel type with current and voltage transformers: Weight per instrument transformer approx. 20 kg

For individual panel Panel width [mm] Additional weight per panel and pressure
relief duct [approx. kg]
Pressure relief duct (option) 375 30
500 40
750 60
875 70

Transport dimensions of combinations of different individual panels

Portugal Panel or panel Transport unit (TU) (including packing) for standard panels
combination

Maximum width Width Height H1 of the Depth Volume [m3] Gross weight2 [approx.
for the B2 [m] TU [m] T2 [m] kg]
combination of
different Low-voltage Low-voltage
compartment compartment
individual panels
B3 [mm] without with without with Packing weight [kg]
Transport unit On request 0.7 1.95 2.30 1.40 1.91 2.25 -
Sum of the net weights
of the individual panels

• Standard: As individual panels ≤ 875 1.08 1.95 2.30 1.40 2.95 3.48 +70
arranged side by side and not ≤ 1000 1.20 1.95 2.30 1.40 3.28 3.86 +80
bolted together
≤ 1500 1.78 1.95 2.30 1.40 4.64 5.47 +100
• Option: As multi-panel transport
≤ 2125 2.33 1.95 2.30 1.40 6.36 7.50 +120
unit, panels bolted together
Standard packing for:
• Truck
• Sea transport, airfreight
Container packing, standard ≤ 875 1.10 1.95 2.30 1.40 3.00 3.50 +80
(Other dimensions on request) ≤ 2000 2.20 1.95 2.30 1.40 6.00 7.10 +120
1
Height depending on equipment and type of packing
2 Add weight for pressure relief duct (according to table values)

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Wuxi Panel or panel Transport unit (TU) (including packing) for standard panels
combination

Maximum width Width Height H1 of the Depth Volume [m3] Gross weight2 [approx.
for the B2 [m] TU [m] T2 [m] kg]
combination of
Low-voltage Low-voltage
different
compartment compartment
individual panels
B3 [mm] without with without with Packing weight [kg]
Transport unit On request 0.70 1.95 2.30 1.40 1.91 2.25 -
• Standard: As individual panels ≤ 875 1.050 1.95 2.30 1.40 2.95 3.48 +70

Sum of the net weights of


arranged side by side and not ≤ 1125 1.290 1.95 2.30 1.40 3.08 3.70 +80

the individual panels


bolted together
≤ 1500 1.680 1.95 2.30 1.40 4.64 5.47 +100
• Option: As multi-panel transport
≤ 2000 2.200 1.95 2.30 1.40 6.00 7.10 +120
unit, panels bolted together
Standard packing for:
• Truck
• Sea transport
• Container transport (other packing
on request)
1
Height depending on equipment and type of packing
2 Add weight for pressure relief duct (according to table values)

Dimensions and weights of core part and top kit


Binding dimensions and weights are given in the order documents.
If not stated otherwise, the specified values refer to the delivering factory Wuxi. Please inquire
the values of other delivering factories at the Siemens Service Hotline.

Dimensions Core part

Type Quantity H [mm] W [mm] D [mm]


[nos.]
with long with long with long
bushing bushing bushing
R/T/D1 2 1 470 470 630 700 1130 1130
2 820 820 630 700
3 1170 1170 630 700
4 820 820 1260 1400
5 1170 1170 1260 1400
6 1260 1400
L(NAR)3 / L(AR)3 2 2375 2387 720 764 1244 1244
1
For a maximum of 6 core parts on one pallet
2
Maximum of 2 transport units stackable
3 Data identical for 630 A and 1250 A

Top kit

Type Quantity H [mm] W [mm] D [mm]


[nos.]
with long with long with long
bushing bushing bushing
R/T 2 950 1030 840 840 1070 1070
R1/T1/D1 2 950 1030 1050 1050 1070 1070
L(AR)1 /L(NAR)1 1 1438 1438 611 861 1136 1136
L11 1 1438 1438 861 861 1136 1136
1
Data identical for 630 A and 1250 A

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Description

Weights Core part

Type Quantity Gross Net [kg]


[nos.] [kg]
without wooden without standing without
box1 pallet cardboard box
R/T/D2 3 1 78.5 - 58.5 48.5
2 137 - 117 97
3 195.5 - 175.5 145.5
4 254 - 234 194
5 312.5 - 292.5 242.5
6 371 - 351 291
L(AR) 630 A4/ L(AR) 1250 A 4 1 240/303 179/242 140/203 140/203
2 419/545 358/484 280/406 280/406
L(NAR) 630 A / L(NAR) 1250 A 1
4 4 224/287 163/226 124/187 124/187
2 387/513 326/452 248/374 248/374
1
With standing pallet
2
For a maximum of 6 core parts on one pallet
3
Maximum of 2 transport units stackable
4
Transport unit contains 2 core parts

Top kit

Type Quantity Gross Net [kg]


[nos.] [kg]
with standing pallet without standing pallet
R/T 1 109 103 83
2 192 186 166
R1/T1/D1 1 119 113 93
2 212 206 186
L(AR) 630 A1 1 241 232 197
L(NAR) 630 A 1 1 223 214 179
L1 (AR) 630 A/L1 (AR) 1250 A 1 256/334 247/325 212/290
L1 (NAR) 630 A/L1 (NAR) 1250 A 1 328/314 229/305 194/270
1
Independently of the length of the bushings

10.12 Phase sequence

Phase sequence for all panel types SIMOSEC:

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10.13 Insulating gas


The sealed pressure system of the switchgear contains the insulating gas SF6 (fluorinated
greenhouse gas, GWP 22,800).
Example for a typical amount of SF6 gas: SIMOSEC panel type R with 0.4 kg SF6 (CO2e = 9t).

The respective amount of SF6 gas included is indicated on the rating plate of the switchgear.

Gas leakage rate The gas leakage rate is < 0.1% per year (referred to the absolute gas pressure).

10.14 Dielectric strength and site altitude

Dielectric strength • The dielectric strength is verified by testing the switchgear with rated values of short-
duration power-frequency withstand voltage and lightning impulse withstand voltage
according to IEC 62271-1/VDE 0671-1.
• The rated values are referred to sea level and to normal atmospheric conditions (101.3 hPa,
20 °C, 11g/m3 humidity according to VDE 0111 and IEC 60071).
• The dielectric strength decreases with increasing altitude. For site altitudes above 1000 m
(above sea level) the standards do not provide any guidelines for the insulation rating, but
leave this to the scope of special agreements.
All parts housed inside the switchgear vessel which are subjected to high voltage are
SF6-insulated against the earthed enclosure.

Site altitude The gas insulation in the switching-device vessel at a relative gas pressure of 50 kPa
(= 500 hPa) permits switchgear installation at an altitude of up to 2000 m above sea level
without the dielectric strength being adversely affected.
A decrease (reduction) of the dielectric strength with increasing site altitude must be
considered for a site altitude of more than 1000 m (above sea level). A higher insulation level
must be selected, which results from the multiplication of the rated insulation level for 0 to
1000 m with the altitude correction factor Ka.

Altitude correction factor For site altitudes above 1000 m, the altitude correction factor Ka must be considered.

Curve m=1 for rated short-duration power-frequency withstand voltage and rated lightning
impulse withstand voltage according to IEC 62271-1 / VDE 0671-1.

Fig. 32: Correction factor Ka as a function of the site altitude in m above sea level

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Description

Table for dielectric strength

Rated voltage (r.m.s. value) [kV] 7.2 12 17.5 24


Rated short-duration power-frequency withstand voltage (r.m.s. value)
- across the isolating distance [kV] 23 32 481 45 60
- between phases and to earth 20 28 421 38 50
Rated lightning impulse withstand voltage (peak value)
- across the isolating distance [kV] 70 85 110 145
- between phases and to earth 60 75 95 125
1
Value according to GB standard and GOST standard

Calculation example
3000 m site altitude above sea level (Ka = 1.28)
17.5 rated voltage of the grid
95 kV rated lightning impulse withstand voltage (see "Dielectric strength" table, rated voltage 17.5 kV)

Rated lightning impulse withstand voltage required =


95 kV * 1.28 = 122 kV
Result:
According to the above "Dielectric strength" table, switchgear for a rated voltage of 24 kV with a rated lightning
impulse withstand voltage of 125 kV is to be selected.

10.15 Selection of HV HRC fuse-links

Note to HV HRC fuse-links According to IEC 60282-1 (2009) Clause 6.6, the breaking capacity of HV HRC fuse-links is
tested within the scope of the type test at 87% of their rated voltage.
In three-phase systems with resonance-earthed or isolated neutral, under double earth fault
and other conditions, the full phase-to-phase voltage may be available at the HV HRC fuse-link
during breaking. Depending on the size of the operating voltage of such a system, this applied
voltage may then exceed 87% of the rated voltage.
To be observed during configuration of switching devices and selection of HV HRC fuse-links:
• Use only fuse-links satisfying the stated operating conditions.
• Use only fuse-links whose breaking capacity was tested at least with the maximum system
voltage.
In case of doubt, select a suitable HV HRC fuse-link together with the manufacturer.
Allocation of HV HRC fuses and transformers
The three-position switch-disconnector in the transformer feeder (transformer switch) of the
switchgear was combined with HV HRC fuse-links and tested in accordance with
IEC 62271-105.
The following transformer protection table shows HV HRC fuse-links recommended for
transformer protection.
For further applications or for HV HRC fuse-links, please contact the Siemens Service Hotline.

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Transformer protection table: Recommendation for allocation of HV HRC fuse-links


make SIBA and transformers

MV grid Transformer HV HRC fuse-link

Operating Rated power Relative impedance Rated current Rated current Min. operating/ Reference Outside Order No. Make
voltage voltage rated voltage dimension diameter SIBA

Ur Sr uK Ir Ir Ur e d Make SIBA

[kV] [kVA] [%] [A] [A] [kV] [mm] [mm]


3.3...3.6 20 4 3.5 6.3 3...7.2 292 53 30 098 13.6,3
10 3...7.2 292 53 30 098 13.10
50 4 8.75 16 3...7.2 292 53 30 098 13.16
20 3...7.2 292 53 30 098 13.20
75 4 13.1 20 3...7.2 292 53 30 098 13.20
25 3...7.2 292 53 30 098 13.25
100 4 17.5 31.5 3...7.2 292 53 30 098 13.31,5
40 3...7.2 292 53 30 098 13.40
125 4 21.87 31.5 3...7.2 292 53 30 098 13.31,5
40 3...7.2 292 53 30 098 13.40
160 4 28 40 3...7.2 292 53 30 098 13.40
50 3...7.2 292 53 30 098 13.50
200 4 35 50 3...7.2 292 53 30 098 13.50
63 3...7.2 292 67 30 099 13.63
250 4 43.74 63 3...7.2 292 67 30 099 13.63
80 3...7.2 292 67 30 099 13.80
315 4 55.1 80 3...7.2 292 67 30 099 13.80
100 3...7.2 292 67 30 099 13.100
400 4 70 100 3...7.2 292 67 30 099 13.100
4.16...4.8 20 4 2.78 6.3 3...7.2 292 53 30 098 13.6,3
30 4 4.2 10 3...7.2 292 53 30 098 13.10
50 4 6.93 16 3...7.2 292 53 30 098 13.16
75 4 10.4 16 3...7.2 292 53 30 098 13.16
20 3...7.2 292 53 30 098 13.20
100 4 13.87 20 3...7.2 292 53 30 098 13.20
25 3...7.2 292 53 30 098 13.25
125 4 17.35 25 3...7.2 292 53 30 098 13.25
31.5 3...7.2 292 53 30 098 13.31,5
160 4 22.2 31.5 3...7.2 292 53 30 098 13.31,5
40 3...7.2 292 53 30 098 13.40
200 4 27.75 40 3...7.2 292 53 30 098 13.40
50 3...7.2 292 53 30 098 13.50
250 4 34.7 50 3...7.2 292 53 30 098 13.50
63 3...7.2 292 67 30 099 13.63
315 4 43.7 63 3...7.2 292 67 30 099 13.63
400 4 55.5 80 3...7.2 292 67 30 099 13.80
500 4 69.4 100 3...7.2 292 67 30 099 13.100
5...5.5 20 4 2.3 6.3 3...7.2 292 53 30 098 13.6,3
30 4 3.2 6.3 3...7.2 292 53 30 098 13.6,3
10 3...7.2 292 53 30 098 13.10
50 4 5.7 10 3...7.2 292 53 30 098 13.10
16 3...7.2 292 53 30 098 13.16
75 4 8.6 16 3...7.2 292 53 30 098 13.16
20 3...7.2 292 53 30 098 13.20
100 4 11.5 16 3...7.2 292 53 30 098 13.16
20 3...7.2 292 53 30 098 13.20
125 4 14.4 20 3...7.2 292 53 30 098 13.20
25 3...7.2 292 53 30 098 13.25
160 4 18.4 31.5 3...7.2 292 53 30 098 13.31,5
40 3...7.2 292 53 30 098 13.40
200 4 23 40 3...7.2 292 53 30 098 13.40
50 3...7.2 292 53 30 098 13.50

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 51/198


Description

MV grid Transformer HV HRC fuse-link

Operating Rated power Relative impedance Rated current Rated current Min. operating/ Reference Outside Order No. Make
voltage voltage rated voltage dimension diameter SIBA

Ur Sr uK Ir Ir Ur e d Make SIBA

[kV] [kVA] [%] [A] [A] [kV] [mm] [mm]


5...5.5 250 4 28.8 40 3...7.2 292 53 30 098 13.40
50 3...7.2 292 53 30 098 13.50
315 4 36.3 50 3...7.2 292 53 30 098 13.50
63 3...7.2 292 67 30 099 13.63
400 4 46.1 63 3...7.2 292 67 30 099 13.63
80 3...7.2 292 67 30 099 13.80
500 4 52.5 80 3...7.2 292 67 30 099 13.80
100 3...7.2 292 67 30 099 13.100
630 4 72.7 100 3...7.2 292 67 30 099 13.100
125 3...7.2 292 67 30 099 13.125
6...7.2 20 4 1.9 6.3 6...12 292 53 30 004 13.6,3
6.3 6...12 442 53 30 101 13.6,3
30 4 2.9 6.3 6...12 292 53 30 004 13.6,3
6.3 6...12 292 53 30 101 13.6,3
50 4 4.8 10 6...12 292 53 30 004 13.10
10 6...12 442 53 30 101 13.10
75 4 7.2 16 6...12 292 53 30 004 13.16
16 6...12 442 53 30 101 13.16
100 4 9.6 16 6...12 292 53 30 004 13.16
16 6...12 442 53 30 101 13.16
20 6...12 292 53 30 004 13.20
20 6...12 442 53 30 101 13.20
125 4 12 20 6...12 292 53 30 004 13.20
20 6...12 442 53 30 101 13.20
25 6...12 292 53 30 004 13.25
25 6...12 442 53 30 101 13.25
160 4 15.4 31.5 6...12 292 53 30 004 13.31,5
31.5 6...12 442 53 30 101 13.31,5
200 4 19.2 31.5 6...12 292 53 30 004 13.31,5
31.5 6...12 442 53 30 101 13.31,5
40 6...12 292 53 30 004 13.40
40 6...12 442 53 30 101 13.40
250 4 24 40 6...12 292 53 30 004 13.40
40 6...12 442 53 30 101 13.40
50 6...12 442 53 30 101 13.50
315 4 30.3 50 6...12 292 53 30 004 13.50
50 6...12 442 53 30 101 13.50
63 6...12 292 67 30 012 43.63
400 4 38.4 63 6...12 292 67 30 012 43.63
80 6...12 292 67 30 012 43.80
80 6...12 442 67 30 102 43.80
4 38.4 63 6...12 292 67 30 012 13.63
63 6...12 442 67 30 102 13.63
500 4 48 80 6...12 292 67 30 012 43.80
6...7.2 500 4 48 80 6...12 442 67 30 102 43.80
80 6...12 442 67 30 102 13.80
100 6...12 292 67 30 012 43.100
100 6...12 442 67 30 102 43.100
630 4 61 100 6...12 442 67 30 102 43.100
125 6...12 442 85 30 103 43.125
125 6...12 292 85 30 020 43.125
800 5 (5.5) 77 125 6...12 292 85 30 020 43.125
125 6...12 442 85 30 103 43.125
10...12 20 4 1.15 4 6...12 292 On request
50 4 2.9 10 6...12 292 53 30 004 13.10

52/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

MV grid Transformer HV HRC fuse-link

Operating Rated power Relative impedance Rated current Rated current Min. operating/ Reference Outside Order No. Make
voltage voltage rated voltage dimension diameter SIBA

Ur Sr uK Ir Ir Ur e d Make SIBA

[kV] [kVA] [%] [A] [A] [kV] [mm] [mm]


10...12 50 4 2.9 10 6...12 442 53 30 101 13.10
10 10...17.5 292 53 30 255 13.10
10 10...17.5 442 53 30 231 13.10
10 10...24 442 53 30 006 13.10
75 4 4.3 10 6...12 292 53 30 004 13.10
10 6...12 442 53 30 101 13.10
10 10...17.5 292 53 30 255 13.10
10 10...17.5 442 53 30 231 13.10
10 10...24 442 53 30 006 13.10
100 4 5.8 16 6...12 292 53 30 004 13.16
16 6...12 442 53 30 101 13.16
16 10...17.5 292 53 30 255 13.16
16 10...17.5 442 53 30 231 13.16
16 10...24 442 53 30 006 13.16
125 4 7.2 16 6...12 292 53 30 004 13.16
16 6...12 442 53 30 101 13.16
16 10...17.5 292 53 30 255 13.16
16 10...17.5 442 53 30 231 13.16
16 10...24 442 53 30 006 13.16
160 4 9.3 20 6...12 292 53 30 004 13.20
20 6...12 442 53 30 101 13.20
20 10...17.5 292 67 30 221 13.20
20 10...17.5 442 53 30 231 13.20
20 10...24 442 53 30 006 13.20
200 4 11.5 25 6...12 292 53 30 004 13.25
25 6...12 442 53 30 101 13.25
25 10...17.5 292 67 30 221 13.25
25 10...17.5 442 53 30 231 13.25
25 10...24 442 53 30 006 13.25
250 4 14.5 25 6...12 292 53 30 004 13.25
25 6...12 442 53 30 101 13.25
25 10...17.5 292 67 30 221 13.25
25 10...17.5 442 53 30 231 13.25
25 10...24 442 53 30 006 13.25
31.5 6...12 292 53 30 004 13.31,5
31.5 6...12 442 53 30 101 13.31,5
31.5 10...17.5 292 67 30 221 13.31,5
31.5 10...24 442 53 30 006 13.31,5
315 4 18.3 31.5 6...12 292 53 30 004 13.31,5
31.5 6...12 442 53 30 101 13.31,5
31.5 10...17.5 292 67 30 221 13.31,5
31.5 10...17.5 442 53 30 231 13.31,5
31.5 10...24 442 53 30 006 13.31,5
40 6...12 442 53 30 101 13.40
400 4 23.1 40 6...12 292 53 30 004 13.40
40 6...12 442 53 30 101 13.40
40 10...17.5 292 67 30 221 13.40
40 10...17.5 442 53 30 231 13.40
40 10...24 442 53 30 006 13.40
500 4 29 50 6...12 292 53 30 004 13.50
50 6...12 442 53 30 101 13.50
50 10...17.5 292 67 30 221 13.50
50 10...17.5 442 67 30 232 13.50
50 10...24 442 67 30 014 13.50
63 6...12 292 67 30 012 43.63

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 53/198


Description

MV grid Transformer HV HRC fuse-link

Operating Rated power Relative impedance Rated current Rated current Min. operating/ Reference Outside Order No. Make
voltage voltage rated voltage dimension diameter SIBA

Ur Sr uK Ir Ir Ur e d Make SIBA

[kV] [kVA] [%] [A] [A] [kV] [mm] [mm]


10...12 500 4 29 63 10...24 442 67 30 014 43.63
630 4 36.4 63 6...12 292 67 30 012 43.63
63 6...12 292 67 30 012 13.63
63 6...12 442 67 30 102 13.63
63 10...17.5 442 67 30 232 13.63
63 10...17.5 292 85 30 221 13.63
63 10...24 442 67 30 014 13.63
63 10...24 442 67 30 014 43.63
80 10...24 442 67 30 014 43.80
80 6...12 292 85 30 012 43.80
80 6...12 442 67 30 102 43.80
800 5 (5.5) 46.2 63 6...12 292 67 30 012 13.63
80 6...12 292 67 30 012 43.80
80 6...12 442 67 30 102 43.80
1000 5 (5.5) 58 100 6...12 442 67 30 012 43.100
100 10...24 442 85 30 022 43.100
1250 5 (5.5) 72.2 125 10...24 442 85 30 022 43.125
1600 5 (to 5.7) 92.3 160 6...12 442 85 30 103 43.160
13.8 20 4 0.8 3.15 10...24 442 53 30 006 13.3,15
50 4 2.1 6.3 10...17.5 442 53 30 231 13.6,3
6.3 10...17.5 292 53 30 255 13.6,3
6.3 10...24 442 53 30 006 13.6,3
75 4 3.2 6.3 10...17.5 442 53 30 231 13.6,3
10 10...17.5 292 53 30 255 13.10
10 10...17.5 442 53 30 231 13.10
10 10...24 442 53 30 006 13.10
100 4 4.2 10 10...17.5 442 53 30 231 13.10
125 4 5.3 10 10...17.5 442 53 30 231 13.10
16 10...17.5 442 53 30 231 13.16
16 10...17.5 292 53 30 255 13.16
16 10...24 442 53 30 006 13.16
160 4 6.7 16 10...17.5 442 53 30 231 13.16
200 4 8.4 16 10...17.5 442 53 30 231 13.16
20 10...17.5 442 53 30 231 13.20
20 10...17.5 292 53 30 221 13.20
20 10...24 442 53 30 006 13.20
250 4 10.5 20 10...17.5 442 53 30 231 13.20
25 10...17.5 292 67 30 221 13.25
25 10...17.5 442 53 30 231 13.25
25 10...24 442 53 30 006 13.25
315 4 13.2 25 10...17.5 442 53 30 231 13.25
31.5 10...17.5 292 67 30 221 13.31,5
31.5 10...17.5 442 53 30 231 13.31,5
31.5 10...24 442 53 30 006 13.31,5
400 4 16.8 31.5 10...17.5 442 53 30 231 13.31,5
31.5 10...17.5 292 67 30 221 13.31,5
31.5 10...24 442 53 30 006 13.31,5
500 4 21 40 10...17.5 442 53 30 231 13.40
40 10...17.5 292 67 30 221 13.40
40 10...24 442 53 30 006 13.40
630 4 26.4 50 10...17.5 442 67 30 232 13.50
50 10...17.5 292 67 30 221 13.50
50 10...24 442 67 30 014 13.50
800 5...6 33.5 63 10...24 442 67 30 014 43.63
1000 5...6 41.9 80 10...24 442 67 30 014 43.80

54/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

MV grid Transformer HV HRC fuse-link

Operating Rated power Relative impedance Rated current Rated current Min. operating/ Reference Outside Order No. Make
voltage voltage rated voltage dimension diameter SIBA

Ur Sr uK Ir Ir Ur e d Make SIBA

[kV] [kVA] [%] [A] [A] [kV] [mm] [mm]


13.8 1250 5...6 52.3 100 10...24 442 85 30 022 43.100
1600 5...6 66.9 125 10...24 442 85 30 022 43.125
15...17.5 20 4 0.77 3.15 10...24 442 53 30 006 13.3,15
50 4 1.9 6.3 10...17.5 442 53 30 231 13.6,3
6.3 10...17.5 292 53 30 255 13.6,3
6.3 10...24 442 53 30 006 13.6,3
75 4 2.9 6.3 10...17.5 442 53 30 231 13.6,3
100 4 3.9 10 10...17.5 442 53 30 231 13.10
125 3 (3.5) 4.8 16 10...17.5 442 53 30 231 13.16
16 10...24 442 53 30 006 13.16
160 4 6.2 16 10...17.5 442 53 30 231 13.16
200 3 (3.5) 7.7 20 10...17.5 442 53 30 231 13.20
20 10...17.5 292 67 30 221 13.20
20 10...24 442 53 30 006 13.20
250 3 (3.5) 9.7 25 10...17.5 292 67 30 221 13.25
315 3 (3.5) 12.2 31.5 10...17.5 292 67 30 221 13.31,5
31.5 10...24 442 53 30 006 13.31,5
400 4 15.5 31.5 10...17.5 442 53 30 231 13.31,5
31.5 10...17.5 292 67 30 221 13.31,5
31.5 10...24 442 53 30 006 13.31,5
500 4 19.3 31.5 10...17.5 442 53 30 231 13.31,5
31.5 10...24 442 53 30 006 13.31,5
31.5 10...17.5 292 67 30 221 13.31,5
40 10...17.5 442 53 30 231 13.40
40 10...24 442 53 30 006 13.40
40 10...17.5 292 67 30 221 13.40
630 4 24.3 40 10...17.5 442 53 30 231 13.40
40 10...17.5 292 67 30 221 13.40
40 10...24 442 53 30 006 13.40
50 10...17.5 292 67 30 221 13.50
50 10...17.5 442 67 30 232 13.50
50 10...24 442 67 30 014 13.50
800 5 (5.1) 30.9 63 10...24 442 67 30 014 43.63
1000 5...6 38.5 63 10...24 442 67 30 014 43.63
1250 5...6 48.2 100 10...24 442 85 On request
1600 5...6 61.6 125 10...24 442 85 On request
20...24 20 4 0.57 3.15 10...24 442 53 30 006 13.3,15
50 4 1.5 6.3 10...24 442 53 30 006 13.6,3
75 4 2.2 6.3 10...24 442 53 30 006 13.6,3
100 4 2.9 6.3 10...24 442 53 30 006 13.6,3
125 4 3.6 10 10...24 442 53 30 006 13.10
160 4 4.7 10 10...24 442 53 30 006 13.10
200 4 5.8 16 10...24 442 53 30 006 13.16
250 4 7.3 16 10...24 442 53 30 006 13.16
315 4 9.2 16 10...24 442 53 30 006 13.16
20 10...24 442 53 30 006 13.20
400 4 11.6 20 10...24 442 53 30 006 13.20
500 4 14.5 25 10...24 442 53 30 006 13.25
31.5 10...24 442 53 30 006 13.31,5
630 4 18.2 31.5 10...24 442 53 30 006 13.31,5
800 5...6 23.1 31.5 10...24 442 53 30 006 13.31,5
40 10...24 442 53 30 006 13.40
1000 5...6 29 40 10...24 442 53 30 006 13.40
1250 5 (to 5.9) 36 50 10...24 442 67 30 014 13.50
1600 5 (to 5.9) 46.5 80 10...24 442 67 30 014 43.80

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 55/198


Description

MV grid Transformer HV HRC fuse-link

Operating Rated power Relative impedance Rated current Rated current Min. operating/ Reference Outside Order No. Make
voltage voltage rated voltage dimension diameter SIBA

Ur Sr uK Ir Ir Ur e d Make SIBA

[kV] [kVA] [%] [A] [A] [kV] [mm] [mm]


20...24 2000 5...6 57.8 100 10...24 442 85 30 022 43.100
2500 5 (to 5.7) 72.2 140 10...24 442 85 30 022 43.140

Note • Reference dimension e = 292 mm (standard for 12 kV panel)


• Reference dimension e = 442 mm (standard for 17.5 and 24 kV panel)

10.16 Rating plates


The rating plate identifies the components and informs about the technical data.
A rating plate is provided each:
• on the control board of the panel or top kit
• in the operating mechanism box (inside cover)
• at the front on the operating mechanism of the vacuum circuit-breaker CB-f or core part

Rating plate on the front (example) Rating plate inside the operating mechanism box
(example)
① Switchgear type ③ Technical data
② Serial number ④ Number of operating instructions

56/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Description

11 End of life
SF6 gas The equipment contains the fluorinated greenhouse gas SF6 with a global warming potential
(GWP) of 22 8002 .

CAUTION
Danger of suffocation and risk of environmental damage due to SF6
A high concentration of SF6 in the air can cause suffocation. Larger amounts of SF6 in the
atmosphere can cause environmental damage.
➭ SF6 has to be reclaimed and must not be released into the atmosphere.
➭ For use and handling of SF6 IEC 62271-4: High-voltage switchgear and controlgear - Part 4:
Use and handling of sulphur hexafluoride (SF6) has to be observed.
Before recycling the materials, evacuate the SF6 gas professionally and prepare it for further
use. For further information, please contact the Siemens Service Hotline.

Recycling The switchgear is an environmentally compatible product.


The components of the switchgear can be recycled in an environmentally compatible way by
dismantling into sorted scrap and residual mixed scrap.
After evacuating the insulating gas, the switchgear mainly consists of the following materials:
• Steel (enclosure and operating mechanisms)
• Stainless steel (vessel)
• Copper (busbars)
• Silver (contacts)
• Cast-resin based on epoxy resin (bushings and post insulators)
• Plastic materials (switching devices and fuse tripping)
• Silicone rubber
The switchgear can be recycled in ecological manner in compliance with existing legislation.
Auxiliary devices such as short-circuit indicators have to be recycled as electronic scrap.
Any existing batteries have to be recycled professionally.
As delivered by Siemens, the switchgear does not contain hazardous materials as per the
Hazardous Material Regulations applicable in the Federal Republic of Germany. For operation
in other countries, the locally applicable laws and regulations must be observed.
For further information regarding declarable or restricted substances in this product, please
contact materialcompliance.ms.ehs@siemens.com .

2
Source: “Regulation (EU) No. 517/2014 of the European Parliament and of the Council of 16 April 2014
on fluorinated greenhouse gases and repealing Regulation (EC) No. 842/2006”

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 57/198


Installation

Installation
In the instructions given in the following sections it is assumed that a new switchgear is being
installed which has not yet been connected to the mains, and is not live.

INFORMATION
➭ Instructions on unpacking and transport of the core part and the top kit are given in the
manual enclosed with the transport unit.

12 Transport and storage

12.1 Unloading and transport to place of installation

WARNING
Mortal danger due to transport units falling down!
During transport, the transport units can slip off the lifting gear and cause serious injury or
death.
➭ There must be no persons standing in the swinging area of lifted transport units.
➭ Please ensure that the lifting and transport gear used meets the requirements as regards
construction and load-bearing capacity.
➭ Observe the dimensions and weights of the transport unit (delivery note).
➭ Observe the center of gravity of the transport units.
➭ Do not step on the panels.
➭ The lifting gear must not exert any forces on the panel walls under load.
➭ Observe the instructions on the packing.
➭ Move the transport units in packed condition for as long as possible. Leave the transport
units packed after unloading for as long as possible.
➭ Do not damage the PE protective film.

NOTICE
Protruding bushings
In the panel type Lx(TM), the bushings protrude laterally from the panel and can be damaged
during transport.
Damaged bushings will cause flashovers.
➭ Do not damage bushings during transport.

INFORMATION
➭ Instructions on unpacking and transport of the core part and the top kit are given in the
manual enclosed with the transport unit.
➭ Attach ropes far away on the hoisting tackle. The ropes must not exert any force on the
panel walls under load.
➭ Sling the ropes around the ends of the wooden pallets.
➭ During transport to the place of installation or storage place, leave the panels on their
transport base for as long as possible.
➭ Set down the transport units close to the place of installation or storage place.
➭ Observe the installation order of the panels during transport to the switchgear room. Leave
space for moving and mounting.
➭ Remove the packing close to the place of installation of the panels, and not before
beginning the installation process.

58/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Installation

Transport facilities
Craning with pallet Craning without pallet Transport with lifting gear

Transport with fork-lift truck, suspended Transport with fork-lift truck, standing Transport with lifting truck

① Crane hook ③ Crane rod (observe switchgear weight) ⑤ Lifting gear


② Transport pallet ④ Transport eye ⑥ Transport angles

WARNING
Transport units falling down
The center of gravity of the transport units is not always located under the fixing point.
➭ Transport only panel groups with a max. width of 2.00 m or max. height of 2.60 m.
➭ Observe the adhesive label with transport information provided on the switchgear.
- The angle between the crane chains at the lifting facility must be less than 90°.
- The distance between the transport eyes and the lifting facility must be at least half the
switchgear width.

Fig. 33: Adhesive label with transport information on the switchgear (example)

➭ Lift and lower just slowly, as the switchgear will swing into the center of gravity when it is
lifted. While lifting, observe the accessories lying in the cable compartment.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 59/198


Installation

Transporting the
transport unit with INFORMATION
transport eyes or If it is not possible to transport the switchgear as a panel group, the panel group can be
transport angles dismantled. This may be the case, e.g., if the transport units does not fit through a door.
Normally, dismantling the panel group is not necessary.
➭ If required, remove the transport packing.
➭ If required, dismantle the panel group for further transport (see page 62, "Undoing the
panel group for further transport").
➭ Attach the lifting gear or insert the crane rods.
➭ Remove the cable compartment covers of the transport unit (see page 122, "Removing and
mounting the connection compartment covers").
➭ Remove the fixing bolts of the panel frame from the wooden pallet.
➭ Remove the PE foil.
➭ If required, take out the accessories.
➭ Lift the transport unit slowly.
➭ Transport the transport unit.
➭ Lower the transport unit slowly.
➭ Remove the lifting gear or the crane rods.
➭ Remove the bolts of the transport eyes or transport angles.
➭ Remove the transport eyes or transport angles.
➭ Refit the bolts (protection against electric shock and protection against solid foreign
objects).

Transport on site without wooden pallet


If the transport unit cannot be transported to the mounting position with a crane or a fork-lift
truck, the transport unit can be pushed to the mounting position using roller pads.

NOTICE
Improper transport
The incorrect application of roller pads can distort the panel frame.
➭ Use sufficiently dimensioned roller pads only.
➭ Apply roller pads only at the points provided for the purpose.

① Transport unit
② Roller pad (reinforced roller)

➭ Transport the transport unit as far as possible with the transport eyes or the lifting gear.
➭ Lower the transport unit slowly onto the roller pads (reinforced rollers).
➭ Push the transport unit to the mounting position.
➭ Lift the transport unit at the side edges with roller crowbars. Slowly lower the transport unit
onto the mounting position.

60/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Installation

12.2 Packing
The transport units can be packed as follows:
• On pallets, covered with PE protective foil
• In a seaworthy crate (switchgear is sealed with desiccant bags in PE foil)
• Other packing types in special cases (e.g. latticed crate, cardboard cover for airfreight)

NOTICE
Environmental pollution by packaging and consumables!
Incorrectly disposed of packaging and consumables can pollute the environment.
➭ Packaging and consumable materials of the switchgear must be disposed of in an
environmentally compatible way or recycled.
➭ Observe local regulations for disposal and environmental protection.

Transport unit Transport units consist of:


• Individual panels, core parts or top kits
• Panel group with a maximum length of up to 2 m including switchgear accessories (on
request with pre-assembled busbars at the panel group)
Depending on the scope, the switchgear accessories are packed in the cable compartment or
in a separate transport box.

12.3 Completeness and transport damage

Checking for ➭ Check whether the delivery is complete using the delivery notes and packing lists.
completeness ➭ Compare the serial number of the switchgear printed on the delivery note with the serial
number on the packing and the serial number on the rating plate.
➭ Check whether the switchgear accessories are complete.

Transport damages ➭ Temporarily open the packing in a weatherproof place to detect hidden damages. In order
to prevent pollution of the switchgear, do not remove the PE foil completely until reaching
the final mounting position.
➭ Check the switchgear for transport damages.
➭ Check service readiness (see page 72, "Checking service readiness").
➭ Refit the packing at the best.
➭ Determine and document detected defects and transport damages immediately, e.g. on the
freight documents.
➭ Document larger defects and transport damages photographically.
➭ Please contact the regional Siemens representative in order to repair the transport damages.

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Installation

12.4 Undoing the panel group for further transport


If the local conditions do not allow to transport the switchgear as a panel group, e.g. if the
panel group does not fit through the door, the panel group can be dismantled. Normally,
dismantling the panel group is not necessary.

Removing the protective ➭ At the protective covers of the busbar compartment ① , undo the nuts ② from the
cover of the busbar threaded studs ③ .
compartment ➭ Remove the protective cover of the busbar compartment .

① Protective cover of busbar compartment


② Nut
③ Threaded stud

Removing the cover of ➭ At the cover of the low-voltage niche ② , undo the bolts ① . Remove the covers.
the low-voltage niche

① Bolt
② Cover

Undoing the ➭ Undo the connecting bolts at the partitions. Take out the partitions.
interconnection of the
partitions

Fig. 34: Undoing the interconnection of the partitions

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Removing the busbars ➭ Remove all busbars. To do this, remove the control caps on the busbars. Undo the bolts at
the busbars. Take the busbars and spacers out upwards.

Fig. 35: Removing the busbars

Removing the cable ➭ Undo the bolts of the screwed-on cable compartment cover.
compartment cover ➭ Pull the cable compartment cover upwards. Remove it to the front.

Removing the transfer ➭ Unscrew the transfer bars from the earthing busbar.
bars of the earthing
busbar

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Installation

Removing the front ➭ At the front covers ② , undo the bolts ① . Remove the front covers.
covers
① Bolt
② Front cover

Separating the panels ➭ To separate the panels, undo the hexagon head bolts.

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Transporting the panels The individual panels can be transported with the crane by means of the transport eyes.

Fig. 37: Example: Mounting the transport eyes at the side wall
Fig. 36: Example: Mounting the transport eyes at the
panel frame
① Transport eyes (4x) ② Bolt-and-washer assemblies M8x20 (8x)

Fig. 38: Example: Transporting an individual panel with a crane

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Installation

12.5 Intermediate storage

WARNING
Mortal danger due to falling transport units!
If the storage spaces are overloaded, transport units can fall over and cause serious injury.
➭ Observe the load-bearing capacity of the floor.
➭ Do not stack the transport units.

WARNING
Mortal danger due to fire!
The transport unit is packed in flammable materials.
➭ No smoking.
➭ Keep fire extinguishers in a weatherproof place.
➭ Mark the location of the fire extinguisher.

NOTICE
Damage to the switchgear due to consumed desiccant bags!
Desiccant bags lose their effectiveness after 6 months. Can cause corrosion of switchgear parts
and formation of creepage distances due to high air humidity.
➭ Have the desiccant bags replaced by a specialist every 6 months.

NOTICE
Damage to the switchgear due to outdoor storage!
Outdoor storage of unpacked transport units can damage the switchgear.
➭ Store transport units outdoors packed in seaworthy crates and in a weatherproof place.
For intermediate storage of delivered switchgear, parts of the switchgear or accessories
before installation, select a suitable storage place.

Observe the information provided on the switchgear packing and concerning transport and
storage.
① Transport and store in
vertical position
② Fragile contents
③ Protect against moisture
④ Pressure
⑤ Humidity
⑥ Storage temperature, values
depending on ordered
design

Fig. 39: Storage and transport information (example)

Ambient air temperatures Permissible ambient air temperatures for storage of the switchgear:
for storage • Switchgear with secondary system: -25 °C to +55 °C (option: -40 °C to +70 °C) in
accordance with the installed secondary devices
• Switchgear without secondary system: -40 °C to +70 °C

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Installation

Intermediate storage of Storage in closed rooms


the transport units • Intermediate storage is possible in the undamaged original packing including transport base
(all packing types)
Outdoor storage:
• Intermediate storage is possible in the undamaged original packing including transport
base, executed as seaworthy crate, for a maximum of 6 months
• Longer storage time is possible after replacement of the desiccant by expert personnel; to
do this, contact the regional Siemens representative
Requirements on the storage place:
• Ground with adequate load-bearing capacity, solid, even and dry
• Ambient air temperatures always within the limit values for the switchgear
• Protected against mechanical damages, e.g. collision with vehicles, falling objects, tilting,
falling over, vandalism
• Protected against humidity, e.g. rain, flooding, melting water, foam, persistent high air
humidity, floor humidity
• Protected against direct solar radiation
• Protected against corrosive, dust-ridden or arenaceous ambient, and against pollution
• Protected against the wind
• Protected against vermin (e.g. rats, mice, insects), and vegetation overgrowth
Instructions for intermediate storage:
• Do not unpack small parts (to prevent corrosion and loss)
• Check packing for ingress of humidity (condensation) every 4 weeks

Intermediate storage The CB-r (SION L) circuit-breaker may only be stored temporarily in the following switch
CB-r (SION L) positions.

Circuit-breaker in CLOSED position

"Spring charged" indicator

For further information on switching, see page 162, "Operating panels with circuit-breaker
type CB-r (SION L)".

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Installation

13 Switchgear installation
For extending or replacing parts of an existing switchgear, observe the Five Safety Rules:

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

NOTICE
Damage to the switching-device vessel due to sheet metal work!
Sheet metal work at the switchgear can cause damages to the switching-device vessel.
➭ Do not drill into the switching-device vessel.
➭ Remove metal cuttings on the switching-device vessel in order to avoid rust layers.

13.1 Tools and auxiliary means


• Angular screwdriver 10 DIN 911 (Allen screwdriver)
• Torx screwdriver Tx30 M6
• Torque wrench 20 - 50 Nm
• Ratchet, reconnectable DIN 3122
• Extension DIN 3123 40 - 125
• Socket spanner inserts DIN 3124
• Riveting pliers for blind rivets 4.8x10 mm
• Water level
• Shims for floor unevenness 0.5 - 1.0 mm
• Lifting truck
• Fork-lift truck
• Crane
• Reinforcing bars, roller crowbars
• Transport rollers

13.2 Cleaning agents and cleaning aids

INFORMATION
For protection of personnel and environment:
➭ Read the instructions for use of cleaning agents and aids carefully.
➭ Observe the safety instructions of the cleaning agents.

Activity Cleaning agents or aids


Cleaning the front covers, cast-resin Mild, customary household cleaner for general degreasing
components, instrument transformers work and cleaning work (solvent-free)
Cleaning electrostatically stressed insulation (e.g. Dry wiping cloths; plastic cleaner containing alcohol if there is
epoxy resin) a lot of dirt
Applying and wiping off liquid cleaning agent Lint-free cleaning paper
(single use)
Removing dust Brush
Damp cleaning, drying Lint-free wiping cloths
Suction of drilling chips, construction waste, dust Vacuum cleaner with plastic tip for sensitive components

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Installation

13.3 Mounting paste


Use mounting paste only according to the installation instructions. Use only the supplied or
released mounting paste.

13.4 Tightening torques


If not stated otherwise, the following tightening torques apply to the SIMOSEC switchgear,
the SIMOSEC top kit and the SIMOSEC core part:

Joint Material/material Thread Tightening torque


Metal joints Sheet-steel/sheet-steel M6 (self-tapping) 12 Nm
e.g.: front covers, top M8 21 Nm
plates, etc.
Earthing busbar Sheet-steel/copper M8 21 Nm
Copper/copper M8 21 Nm
Sheet-steel/copper M10 30 Nm
Current conductor joint Copper/copper M8 21 Nm
Copper/copper M10 30 Nm
Busbar Copper bar with bushing-type M10 30 Nm
insulator
Connection at the voltage M12 20 Nm
transformer
Connection at the current M12 40 Nm
transformer
Switchgear earthing Sheet-steel/cable lug M12 50 Nm*
Cable shield earthing M10 30 Nm*
Cable connection M8 (for T panel) 21 Nm* (for T panel)
M12 (for all other cable 50 Nm* (for all other
connection panels) cable connection panels)

*) The tightening torque at the cable lug joint depends on:


• Material of cable lug
• Instructions of sealing end manufacturer
• Instructions of cable manufacturer

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Installation

13.5 Comments on electromagnetic compatibility


To achieve appropriate electromagnetic compatibility (EMC), some basic requirements must
be observed while erecting the switchgear. This applies especially to the installation and
connection of external cables and wires.
Basic measures for ensuring EMC are already taken during design and assembly of the
switchgear panels. Among other things, these measures include:
• The low-voltage compartment is an integral part of the panel, which means that the
protection and control devices with the internal wiring are metal-enclosed.
• Reliable earth connections of the frame parts via toothed contact washers or locking
washers.
• Inside the panel, wires are laid in metal ducts.
• Spatial separation of sensitive signal wires from wires with high interference voltage levels.
• Limitation of switching overvoltages of inductive loads (e.g. relay or contactor coils, motors)
by means of protective circuits with diode, varistor or RC element.
• Within the low-voltage compartment, the secondary devices are mounted in defined zones.
• Shortest possible connection between corresponding modules in subracks.
• Consideration of the magnetic leakage fields of conductor bars and cables.
• Protection of subracks and wiring backplanes against interference by perforated shielding
plates.
• Large surface bonding between all modules and devices as well as bonding to the earthing
conductor of the switchgear assembly.
These measures basically enable proper operation of the switchgear itself. The planner or
operator of the switchgear must decide whether additional measures are required depending
on the electromagnetic environment where the switchgear is installed. Such measures must
be implemented by the installation company in charge.
In an environment with heavy electromagnetic interference it may be necessary to use
shielded cables and wires for the external connections. This makes it possible to avoid
interferences in the low-voltage compartment and thus, undesired influences on the
electronic protection and control or other automation devices.
Cable shields must be electrically bonded to be able to carry high frequencies, and contacted
concentrically at the cable ends.
The shields of cables and wires are connected and earthed in the low-voltage compartment.
Connect the shields to earth potential - with high electrical conductivity and all around as far
as possible. Protect the contact surfaces from corrosion in case of humidity (regular
condensation).
When laying cables into the switchgear assembly, separate the control, signaling and data
cables and other lines with different signal and voltage levels, e.g. by laying them on separate
racks or riser cable routes.
Corresponding to the different shield designs, there is a number of methods to perform
connection. The planning department or site management determines which of the methods
will be used, taking EMC requirements into account. The preceding points should always be
taken into account.
The shield is connected to cables or wires with clamps contacting all around. If low demands
are placed on EMC, it is also possible to connect the shield directly to earth potential (combine
or twist the shield wires) or via short cable connections. Use cable lugs or wire-end ferrules at
the connecting points.
Always keep the connecting leads of the shields as short as possible (< 10 cm).
If shields are used as protective earth conductors at the same time, the connected plastic-
insulated lead must be marked green/yellow over its entire length. Non-insulated connections
are inadmissible.

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13.6 Preparing the switchgear room

NOTICE
Damage to the switchgear due to incorrectly dimensioned cable basement or floor
openings!
A too small cable basement or incorrect floor openings can damage the connection cables or
the switchgear.
➭ The cable basement must allow adequate space for connecting and laying the connection
cables. Do not violate the minimum cable bending radius of the cables.
➭ The pressure relief rooms must be according to the dimension drawing in the switchgear
documentation.
➭ The dimensions of the floor openings must be according to the dimension drawing in the
switchgear documentation.

Switchgear dimensions For switchgear dimensions, see page 74, "Floor openings and fixing points" or the order
documents (dimension drawings, front views).

Room dimensions The room dimensions result from the total width of the switchgear and the required wall
distances.

Room heights The minimum room height required results from the height of the switchgear and possible
top-mounted units, such as a low-voltage compartment or wiring duct.

Door dimensions The door dimensions depend on the


- Number of panels in a transport unit
- Design with or without low-voltage compartment

Weights For data, see page 45, "Dimensions and weights".

13.7 Preparing the foundation


• A suitable foundation can be a false floor, a double floor or a reinforced-concrete
foundation. The reinforced-concrete floor must be equipped with foundation rails for
supporting the panels.
• As for design and construction of the foundation, the relevant standards DIN 43661
“Fundamentschienen in Innenanlagen der Elektrotechnik” (Foundation rails in electrical
indoor installations) and DIN 18202 “Maßtoleranzen im Hochbau” (Blatt 3) (Measuring
tolerances in structural engineering (Sheet 3)) apply.
• The dimensions of the floor opening and the fixing points of the switchgear frame are given
in the switchgear documentation.
• Determine level differences between the installation surfaces of the panels using a
measuring sheet, and compensate with shims.

Fig. 40: Measuring sheet for the foundation


① Width of complete switchgear
② 890 mm (950 mm for panel group with metering panel)

Stipulations for evenness Evenness/straightness tolerance according to DIN 43661:


and straightness
1 mm for 1 m length, 2 mm over the width of the complete switchgear.

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Installation

13.8 Checking service readiness


The switchgear vessels are filled with insulating gas and are under pressure. Before starting
installation, the gas filling of the panels must be checked by means of the ready-for-service
indicator.
➭ Read the ready-for-service indicator (see page 131, "Indicators").
✔ If the pointer of the ready-for service indicator is in the green area, the gas density is in
order.
If the pointer of the ready-for-service indicator is in the red area:
➭ Check the auxiliary switch of the ready-for-service indicator.

Checking the auxiliary During transport, the auxiliary switch of the ready-for-service indicator can latch tight in the
switch red area due to vibrations.
➭ Remove the front cover of the switchgear. Push the roller lever of the auxiliary switch
carefully towards the switch.

Fig. 41: Roller lever and sector disc of the Fig. 42: Pointer position after operation of
ready-for-service indicator the roller lever at the auxiliary
switch (example)

① Roller lever ② Auxiliary switch ③ Sector disc

✔ The sector disc must return automatically until the pointer of the ready-for-service indicator
is in the green area again. If not, please stop the installation and contact the regional
Siemens representative.

13.9 Aligning the panel and fastening to the foundation


Depending on the size of the switchgear room and the installation position it may be
necessary to mount the first end wall before aligning the first panel (see page 86, "Installing
the end wall").

Aligning the panel Depending on the switchgear arrangement, the minimum distances to the side and the rear
wall of the surrounding switchgear room must be observed.
For the exact panel dimensions and minimum distances, please refer to the relevant
dimension drawing and arrangement diagram.
The switchgear may have a difference in level of max. 1 mm/m.
➭ Align the panel in horizontal position.
➭ Align the panel in vertical position.
✔ The panel is aligned (leveling of max. 1 mm/m).

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Fixing points The panel frames have cutouts for fastening the panels, see page 74, "Floor openings and
fixing points".
Bolt each individual panel to the foundation at 5 points.
Bolt each intermediate panel to the foundation at 2 points (front side and rear side).

Fig. 43: Fixing points of intermediate and end panels for the foundation (example)

The panels can be connected to the foundation using foundation rails or foundation dowels.

① Panel frame
② Foundation rail
③ Dowel
④ Foundation
⑤ Washer
da = 3 x di;
di = 10.5 mm
⑥ Bolt with
contact
Fig. 45: Bolted joint in foundation dowel washer
Fig. 44: Bolted joint on foundation rail

Bolting the panel to the ➭ Align the panel in horizontal and vertical position.
foundation rails ➭ Bolt the panel onto the foundation rails, free from distortions.

Bolting the panel into the ➭ Drill dowel holes according to the hole pattern (see dimension drawing).
foundation dowels ➭ Fit the dowels.
➭ Clean the panel from drilling dust.
➭ Align the panel in horizontal and vertical position.
➭ Bolt the panel into the foundation dowels, free from distortions.

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Installation

13.10 Floor openings and fixing points


These examples show a recess in the subframe, which is required for switchgear with cable-
type current transformers and a height of 1400 mm.

For a panel width of


375 mm With cable connection

For panel types Position of cables1 (dimensions in mm)

x1 x1 x2 c1

17.5 kV 24 kV 17.5 kV 24 kV 17.5 kV 24 kV


Ring-main panel type R 187 187 210 210 187.5 187.5
Cable panel type K 187 187 210 210 187.5 187.5
Transformer panel type T 187 187 210 210 187.5 187.5

1
The position of cables in the panel depends on the additional built-in panel components, e.g. cur-
rent and voltage transformers. Therefore, the dimensions x1, x2, c1, c2 may be different.

Without cable connection

For panel types


Ring-main panel type R(T)
Busbar voltage metering panel type M(VT)
Busbar voltage metering panel type M(VT-F)
Bus riser panel type H
Busbar earthing panel type E

For a panel width of


500 mm With cable connection

For panel types Position of cables1 (dimensions in mm)

x1 x2 c1

17.5 kV 24 kV 17.5 kV 24 kV 17.5 kV 24 kV


Ring-main panel type R1 187 187 210 210 187.5 187.5
Disconnector panel
type D1
Cable panel type K1 187 187 210 210 187.5 187.5
Transformer panel type T1 187 187 210 210 187.5 187.5
Circuit-breaker panel type L 187 187 210 210 187.5 187.5
Circuit-breaker panel type L 187 235 210 230 250 300
with current transformers
and voltage transformers

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1 The position of cables in the panel depends on the additional built-in panel components, e.g. cur-
rent and voltage transformers. Therefore, the dimensions x1, x2, c1, c2 may be different.

Without cable connection

For panel types


Ring-main panel type R1
Busbar earthing panel type E
Busbar voltage metering panel type M(VT)
Busbar voltage metering panel type M1(VT-F)
Circuit-breaker panel type L(T)
Disconnector panel type D1(T)
Bus riser panel type H1

For a panel width of


750 mm
With cable connection

For panel types Position of cables1 (dimensions in mm)

Number of x1 x2 c1
cables
17.5 kV 24 kV 17.5 kV 24 kV 17.5 kV 24 kV
Circuit-breaker panel type L1 1 187 187 210 210 187.5 187.5
2 187 187 210 210 172.5 172.5
Circuit-breaker panel type L1 with 1 187 215 210 250 235 335
current transformers and voltage 2 187 215 210 250 235 335
transformers
Metering panel type M(-K) and 1 187 215 210 250 375 375
M(-BK)
Circuit-breaker panel type L(-TM) 1 187 187 210 210 187.5 187.5
Circuit-breaker panel type L1(-TM) 1 187 215 210 250 440 437
with current transformers and
voltage transformers
Circuit-breaker panel type L1(-TM) 1 187 215 210 250 440 490
with current transformers

Circuit-breaker panel with 1 187 187 210 210 397 397


removable circuit-breaker type L1(r) 2 187 187 210 210 397 397

1 The position of cables in the panel depends on the additional built-in panel components, e.g. current and voltage transformers.
Therefore, the dimensions x1, x2, c1, c2 may be different.

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Installation

Without cable connection

For panel types


Circuit-breaker panel type L1(T)
Busbar voltage metering panel type M
Busbar voltage metering panel type M(-B)

Circuit-breaker panel with removable circuit-breaker type L1(r,T)

For a panel width of


875 mm
With cable connection

For panel types Position of cables1 (dimensions in mm)


Number of x1 x2 c2
cables
17.5 kV 24 kV 17.5 kV 24 kV 17.5 kV 24 kV
Circuit-breaker panel with 1 187 187 210 210 419 419
removable circuit-breaker 2 187 187 210 210 419 419
type L2(r)
3 187 187 210 210 419 419

1 The position of cables in the panel depends on the additional built-in panel components, e.g. current and voltage transformers.
Therefore, the dimensions x1, x2, c1, c2 may be different.

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Installation

Without cable connection

For panel types


Circuit-breaker panel with removable circuit-breaker type L2(r,T)

For a panel width of


1000 mm Without cable connection

For panel types


Metering panel with switch-disconnector type R-TM

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Installation

13.11 Joining the panels

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury. Do not
remove the front cover of the operating mechanism until the following actions have been
performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".

Aligning the panel For trouble-free operation, all panels must be in vertical position and at the same level.
➭ Establish the same level (1 mm/m) using shims ④ .
➭ Align the panel ③ in horizontal and vertical position.

① Foundation
② Aligned panel
③ Further panel
④ Shims (maximum 0.5 - 1.0 mm)

Fig. 46: Leveling the panels

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Joining the panels The panels are joined using the provided fixing material.

① Bolted joints at the panel frame


② Partition
③ Bolt with contact washer
④ Setnut

Fig. 47: Bolted joints of panels

➭ Bolt the panels together without distortions.


➭ Check horizontal and vertical alignment of the panels.

Interconnecting rear In case of free-standing arrangement, the rear ducts of the panels are interconnected by
ducts (for free-standing means of connection links.
arrangement)

① Rear wall of pressure relief duct


② Connection link
③ Bolted joint

Fig. 48: Interconnecting rear ducts (option)

➭ Bolt connection links together with rear pressure relief ducts by means of self-tapping bolts
M6x16.

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Installation

13.12 Aligning the metering panel combination R(TM) + Lx(TM)


The panel combination R(TM) + Lx(TM) is generally delivered as a panel group. In this case,
alignment is done in the same way as for an individual panel (see page 72, "Aligning the panel
and fastening to the foundation").
If the panel combination R(TM) + Lx(TM) is delivered separately, the R(TM) must be aligned
first, and then the Lx(TM). Finally, further components still have to be mounted.

Aligning panel type R(TM) ➭ Align the panel combination with existing panels (see page 78, "Joining the panels").

Preparing panel type ➭ If the connecting bars are pre-assembled on the post insulators, remove the connecting
R(TM) for alignment of bars.
Lx(TM)

➭ If the busbars are pre-assembled, remove the busbars.

Aligning panel type ➭ Make sure that the area of the lateral bushing is free of obstacles.
Lx(TM)
① 300 mm, must be free of
obstacles

➭ Make sure that there are no components mounted on the lateral bushing.
➭ Place the panel as close as possible to the existing panels.
➭ Push the panel slowly towards the existing panels and take care that the bushings pass
easily through the openings.
➭ Bolt the panels together (see page 78, "Joining the panels").

Mounting the connecting


bars NOTICE
Damage to the switchgear due to polluted vessel bushings!
Polluted vessel bushings can lead to flashovers.
➭ Clean the vessel bushings with suitable cleaning agents and a lint-free wiping cloth.
➭ Connect the connecting bars with the bushing and the post insulator.
➭ If necessary, mount control caps.

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Basic scheme
up to 17.5 kV

up to 17.5 kV arc-resistant design

24 kV

Assembling the busbars If the metering panel combination type R(TM) + Lx(TM) is conceived as a through panel, the
busbars must be mounted in the metering panel combination.

INFORMATION
The upper bushing in panel type Lx(TM) is a post insulator and has not conductive function.

② Post insulator ① Bushing

➭ Mount the busbars in the panel types R(TM) and Lx(TM) (see page 82, "Assembling the
busbar").

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Installation

Mounting the earthing If the metering panel combination type R(TM) + Lx(TM) is conceived as a through panel, an
bridge earthing bridge must be mounted. The earthing bridge must only be mounted if it has not
been pre-assembled at the factory.
➭ Mount the earthing bridge.

Fig. 49: Basic scheme: Mounting the earthing bridge

13.13 Assembling the busbar

NOTICE
Damage to the switchgear due to insufficient contact of connection bars!
Insufficient electrical contact increases the contact resistance and can damage the switchgear
due to flashovers.
➭ Clean oxidized contact points.
➭ Do not damage contact surfaces.
➭ Mount the connection bars without distortions and gaps.

NOTICE
Damage to the switchgear due to polluted vessel bushings!
Polluted vessel bushings can lead to flashovers.
➭ Clean the vessel bushings with suitable cleaning agents and a lint-free wiping cloth.

Accessibility of the busbar Accessibility of the busbar compartment:


compartment • Laterally (during erection)
• From above through the busbar compartment cover

① Busbar compartment cover


② Busbar compartment

Fig. 50: Accessibility of busbar compartment

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Installation

Cleaning points of contact ➭ Rub points of contact metallically bright with wire brush or emery paper.

Cleaning bushing-type ➭ Clean bushing-type insulators / busbars with cleaning agent and a lint-free rag.
insulators / busbars ➭ Dry bushing-type insulators / busbars with a lint-free rag.

Fastening the busbars

① Bushing-type insulator
② Spacer
③ Contact plate
④ Busbar (630 A or 1250 A)
⑤ Strain washer
⑥ Bolt for busbars

Fig. 51: Fastening the busbars (up to 17.5 kV)

➭ Assemble the busbars and the fixing material on the points of contact of the panel.
➭ Bolt the busbar tight (tightening torque 50 Nm).

Fitting insulating caps in panels > 17.5 kV

NOTICE
Low insulation at the busbars can cause flashovers.
Can damage the switchgear.
➭ Fasten the control cap at the bushing.
➭ Check the control cap insulation for bad spots.
➭ Tighten the fixing bracket with torque.
➭ Set the insulating cap onto the fixing bracket.
➭ Verify seating of the insulating cap.

① Insulating cap
② Bolt for busbars
③ Retaining bracket
④ Conical spring washer
⑤ Busbar
⑥ Contact plate
⑦ Spacer
⑧ Bushing

Fig. 52: Bolting the retaining bracket tight and mounting the
insulating cap

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Installation

13.14 Installing the earthing busbar

NOTICE
Insufficient electrical contact increases the contact resistance.
Can damage the switchgear.
➭ Clean oxidized contact points.
➭ Do not damage contact surfaces.
➭ Mount the busbars without distortions and gaps.
With the earthing busbar, all panels of the switchgear are connected conductively.
➭ Select the earthing busbars according to the panel width.
➭ Bolt the first earthing busbar together with the end panel.
➭ Bolt the earthing busbars of the other panels together.

① Panel frame
② Earthing busbar
③ Bolt
④ Conical spring washer
⑤ Setnut
⑥ Cup head bolt

Fig. 53: Bolting principle of the earthing busbar (top view)

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Installation

13.15 Connecting the substation earth to the switchgear frame


The switchgear must be connected to the substation earth at the earthing points. The position
of the earthing points is shown in the dimension drawing.
Recommended points of connection for the substation earth:
• The two exterior panels
• Every third panel of the switchgear
• Every metering panel.
The substation earth can be optionally connected to the panel inside or outside.
➭ Select mounting direction of substation earth (to the inside / outside).
➭ Bolt the substation earth together with the switchgear frame.
✔ The switchgear frame is earthed.

① Right end panel


② Substation earth
③ Strain washer
④ Nut
⑤ Cable lug
⑥ Panel frame
⑦ 3D washer
⑧ Saucer-head bolt
⑨ Earthing point
⑩ Left end panel

Fig. 54: Switchgear frame with earthing point (bolted joint M12)

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Installation

13.16 Installing the low-voltage compartment


➭ Mount all low-voltage compartments onto the panels. If necessary, bolt the low-voltage
compartments together.

① Low-voltage compartment
② Fixing point of low-voltage
compartment
③ Cutout for control cable
④ Switchgear panel
⑤ Low-voltage cable

Fig. 55: Installation of low-voltage compartment

➭ Connect all low-voltage cables according to the terminal, plug and cable designations of the
circuit diagram.

13.17 Installing the end wall


End walls are available in 2 versions:
• End wall with IAC design
• End wall without IAC design
End walls with IAC design are equipped with arcing plates. Depending on the panel type, the
number of arcing plates differs.
At the factory, end panels are delivered without partition between the panel frame and the
end wall. For orders with unknown panel configuration, partitions are mounted.

Fig. 56: End wall without IAC design Fig. 57: End wall with IAC design

Installing the end wall ➭ Mount the end wall according to the enclosed instructions (with IAC design: 834-0111.9
and without IAC design: 834-0110.9).

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Installation

14 Installing / removing vacuum circuit-breaker


type CB-r (SION L)

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

14.1 Preparing circuit-breaker replacement


➭ Earth the circuit-breaker panel (see page 168, "Earthing the circuit-breaker panel without
cable feeder earthing switch" or see page 170, "Earthing the circuit-breaker panel with cable
feeder earthing switch").
➭ Remove the cover of the low-voltage niche (see page 123, "Removing and mounting the
cover of the low-voltage niche").
➭ Remove the front cover (see page 120, "Removing and mounting the front cover").
✔ The low-voltage connection of the vacuum circuit-breaker type CB-r (SION L) is accessible.
➭ Remove the connection compartment cover (see page 122, "Removing and mounting the
connection compartment covers").
✔ The cable compartment with the vacuum circuit-breaker CB-r (SION L) is accessible.
➭ Pull the low-voltage connection terminal of the vacuum circuit-breaker CB-r (SION L) ① out
of the terminal strip (see page 118, "Connecting the STG plug with the VBSTB4 modular
terminal").

Fig. 58: Removing the terminal (example)

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Installation

NOTICE
Damage of low-voltage cable due to sharp edges
Damaged low-voltage cables are not operable.
➭ Lay low-voltage cables carefully through openings or on metal parts.
➭ Replace damaged low-voltage cables.
➭ Carefully pull the low-voltage cables through the openings downwards into the cable
compartment. If necessary, pull the rubber sleeves out of the openings.

Fig. 59: Basic scheme of wire routing

✔ The preparations for the circuit-breaker replacement have been completed.

14.2 Removing the vacuum circuit-breaker CB-r (SION L)

Overview of vacuum circuit-breaker CB-r (SION L) in the cable compartment


① Bar connection between instrument
transformer and vacuum circuit-
breaker
② Connecting bars of the mechanical
interlock interrogation element
between three-position switch and
vacuum circuit-breaker
③ Connection between cable
connection and vacuum circuit-
breaker
④ Fixing bracket
⑤ Bolted joint with rail

Keep all components and bolting materials that will be dismantled hereafter for later reuse.

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Installation

Removing the connecting ➭ Undo all bolted joints of the interlock interrogation element.
bars of the interlock
interrogation element

➭ Remove the connecting bar.

Removing the bar ➭ If necessary, remove the control cap.


connections to the
instrument transformers

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Installation

➭ Remove the bolts.

➭ Remove the remaining bolting material.

➭ There are spacers and contact washers between the connecting bars. Remove these
components.
➭ Remove the control cap at the instrument transformer.

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Installation

INFORMATION
There is a spacer behind the connecting bars which may fall down after removing the bolted
joint.
➭ Protect the spacer against falling down.
➭ Remove the bolted joint at the instrument transformer.

➭ Remove the bars and spacer.

➭ Repeat these dismantling steps on phases L2 and L3.

Removing the ➭ Remove the nuts at the connection to the cable connections.
connections to the cable
connections

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Installation

➭ Remove the connection element.

➭ Remove the cup head bolts.

➭ Repeat these dismantling steps on phases L2 and L3.

Removing the fixing ➭ Undo the bolted joint with circuit-breaker type CB-r (SION L) at the fixing bracket (view from
bracket the rear).

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➭ Remove the bolted joint at the switchgear frame. Remove the fixing bracket.

Removing the ➭ Undo the bolted joint between rail and panel frame.
connections to the rail

Withdrawing the circuit- ➭ Lift the vacuum circuit-breaker. Move it out of the panel.
breaker

✔ The vacuum circuit-breaker is removed.

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Installation

14.3 Installing the vacuum circuit-breaker CB-r (SION L)


Install the vacuum circuit-breaker type CB-r (SION L) in reverse order as for removal.

Preconditions • Make sure that the same type of circuit-breaker is installed again. Compare technical data
on the rating plates.
• Inform the regional Siemens representative about the technical data of the replaced
vacuum circuit-breaker.
• Dispose of the packing material, if possible in environmentally friendly manner.

Inserting the circuit- ➭ Push the circuit-breaker into the panel. Ensure that the guide bolts interact with the
breaker openings at the circuit-breaker.

Fastening the circuit- ➭ Bolt the circuit-breaker rail together with the panel frame (tightening torque 30 Nm).
breaker ➭ Mount the fixing bracket (tightening torque: M6 = 12 Nm and M8= 21 Nm).

Mounting the For easier installation, start with phase L3. Continue with phase L2 and L1.
connections to the cable
➭ Insert the cup head bolts. Push on the connection element.
connections
➭ Mount the nuts (tightening torque 21 Nm).
➭ Repeat these assembly operations on phases L2 and L1.

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Mounting the bar For easier installation, start with phase L3. Continue with phase L2 and L1.
connections

Fig. 60: Overview of bar connection installation

➭ Mount the bar connection at the circuit-breaker and instrument transformer.


➭ If necessary, mount the control caps.
➭ Repeat these assembly operations on phases L2 and L1.

Mounting the connecting The logical mechanical interlock must be bolted without mechanical distortion, and must
bars of the interlock move smoothly.
interrogation element
➭ Hook the connecting bar in. Tighten the bolts with 21 Nm.

14.4 Completing circuit-breaker replacement


➭ Mount the connection compartment cover.
➭ Check whether all installation work has been carried out (see page 124, "Final tests after
installation").
➭ Check the mechanical and electrical function of the circuit-breaker panel (see page 125,
"Mechanical and electrical function test").
➭ Put the circuit-breaker panel into operation (see page 127, "Applying operating voltage ").
➭ Complete the commissioning (see page 128, "Work after commissioning").
✔ The circuit-breaker panel is ready for service.

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Installation

15 Electrical connections

15.1 Connecting high-voltage cables

Preconditions Preconditions for connecting high-voltage cables to the panels:


• The switchgear frame is connected to the substation earth.
• The cable-type current transformers are mounted on the high-voltage cables.
• The cable sealing ends have been assembled according to the manufacturer's instructions
(see user information of cable sealing end manufacturer).

Safety instructions

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

NOTICE
Damage to the switchgear due to insufficient contact of connection bars!
Insufficient electrical contact increases the contact resistance and can damage the switchgear
due to flashovers.
➭ Clean oxidized contact points.
➭ Do not damage contact surfaces.
➭ Mount the cable lug of the cable sealing end without distortions and gaps.

NOTICE
Low insulation at the cable connection can lead to flashovers.
Can damage the switchgear.
➭ Do not damage the insulating sleeve over the contact point cable connection.
➭ Check the cable insulation for bad spots.
➭ Do not damage the bolt cover over the contact point of the cable connection.

NOTICE
Excessive torque during installation of the cable plugs
Can damage the bushings.
➭ Do not exceed the maximum tightening torque of the bushings (50 Nm).
➭ Mount the cable plugs according to the manufacturer's stipulations. If there are no
manufacturer stipulations, please contact the Siemens Service Hotline.

Cleaning points of contact ➭ Rub points of contact metallically bright with wire brush or emery paper.

Cleaning the cable elbow ➭ Clean the cable lug of the cable sealing end and, if applicable, the cable elbow coupling with
coupling and the cable a lint-free cloth.
sealing end

Pre-assembling the cable If required, a cable elbow coupling must be mounted to connect the high-voltage cables.
elbow couplings
➭ Position the cable elbow coupling and fasten the bolts hand-tight.

Aligning the high-voltage ➭ Undo the cable twisting.


cables ➭ Position the cable sealing end at the cable connection point or cable elbow coupling.
➭ Tighten the bolts hand-tight.

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Fixing high-voltage cable The cable bracket with the cable clamps and the arcing plate (option) must be below the cable
on cable bracket sealing end. If the cable bracket is in the area of the cable sealing end, the cable bracket and
the arcing plate must be moved.
While fixing the high-voltage cables, ensure that the cable shields are not caught in the cable
clamps.
Mounting the high-voltage cables in the cable clamp ensures the strain relief of the high-
voltage cables.
➭ Remove the upper part of the cable clamp.
➭ If required, move the cable bracket and the arcing plate.
➭ Place the high-voltage cable in the cable clamp.
➭ Mount the upper part of the cable clamp.
✔ The high-voltage cable is fixed at the cable bracket and the strain relief is ensured by the
mounted cable clamps.

Fastening the cable-type If there is not sufficient space for the cable-type current transformer between the cable
current transformer clamps and the floor cover (option), mount the cable-type current transformer underneath
the floor cover.
➭ Break a recess for the retainer out of the optional floor cover at the location provided for this
purpose.
➭ Bolt the retainer for the cable-type current transformers together with the cable bracket.
➭ Fasten the cable-type current transformer on the retainer.
➭ Lay the secondary wires of the cable-type current transformers through the metal tube to
the associated terminal strip in the terminal connection compartment for customer-side
low-voltage equipment.

Mounting the short-


circuit/earth-fault sensors INFORMATION
on the cable If non-screened high-voltage cables are used, only special sensors are permissible for short-
circuit and earth-fault indicators.
➭ Observe the manufacturer's instructions.
➭ Mount the short-circuit and earth-fault sensors on the screened high-voltage cables
according to manufacturer's instructions.

Fig. 61: Short-circuit and earth-fault sensors on the high-voltage cable

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Installation

Connecting cable shields The cable shields of all three phases (L1, L2 and L3) are lead to one earthing connection point
and mounted. The earthing connection point for the cable shields is located on the cable
bracket.
➭ Lead the cable shields to the earthing connection point. The routing must be done directly,
tightly and with sufficient distance to live parts.
➭ Bolt the cable shields together with the earthing connection point.
➭ Approach the arcing plate (option) to the high-voltage cable underneath the cable shield.

15.2 Connecting cable panel to high voltage

Fig. 62: Cable connection in cable panel

① Cable sealing end ⑤ Earthing connection point of cable ⑨ Double cable connection (option)
shields
② Cable clamp (option) ⑥ Floor cover (option) ⑩ Retaining device for cable-type current
③ Arcing plate (option) ⑦ Cable-type current transformer (option) transformer

④ Cable bracket ⑧ Cable elbow coupling ⑪ Cable shield

The cable connection can be implemented in the same way in all cable panels.
Cable panels:
• Ring-main panel
• Circuit-breaker panel with fixed-mounted vacuum circuit-breaker
• Cable panel with make-proof earthing switch
• Cable panels without switching devices
As for the exact panel dimensions, such as e.g. the cable connection height, please refer to
the relevant dimension drawing and arrangement diagram.

Connecting high-voltage ➭ Securely tighten the bolted joint between the cable elbow coupling and the bushing
cables (tightening torque: 50 Nm).
➭ Bolt the cable lug of the cable sealing end together with the cable elbow coupling without
distortions or gaps (tightening torque: 50 Nm).

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Installation

15.3 Connecting transformer panel to high voltage

① Cable sealing end


② Upper fuse contact
③ HV HRC fuse-link
④ Lower fuse contact
⑤ Earthing connection point of cable shields
⑥ Cable connection point
⑦ Post insulator
⑧ Earthing switch contact

Fig. 63: Cable connection in transformer panel

As for the exact panel dimensions, such as e.g. the cable connection height, please refer to
the relevant dimension drawing and arrangement diagram.

Connecting high-voltage The cable lug width at the cable sealing ends must be 32 mm as a maximum.
cables
➭ Remove the adhesive label at the cable connection point.
➭ Bolt the cable lug together with the cable connection point without distortions or gaps
(tightening torque 30 Nm).

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Installation

15.4 Connecting metering panel to high voltage

① Connection bar
② Support-type current transformer 4MA7
③ Cable elbow coupling
④ Cable connection point
⑤ Cable sealing end
⑥ Earthing connection point of cable shields
⑦ Arcing plate (option)
⑧ Voltage transformer connection
⑨ Voltage transformer 4MR

Fig. 64: Cable connection in metering panel

As for the exact panel dimensions, such as e.g. the cable connection height, please refer to
the relevant dimension drawing and arrangement diagram.

Installing support-type ➭ Bolt the support-type current transformers or voltage transformers onto the transformer
current transformers or mounting plate.
voltage transformers ➭ Connect the support-type current transformers or voltage transformers on the high-voltage
side.
➭ Lay the secondary wires of the support-type current transformers or voltage transformers
through the metal tube to the terminal strip.
✔ The support-type current transformers or voltage transformers are installed.

Connecting high-voltage ➭ Verify the tightening torque (40 Nm) of the bolted joint between the cable elbow coupling
cables and the support-type current transformer or voltage transformer.
➭ Remove the arcing plate (option) for connecting the high-voltage cables. Refit it again
subsequently.
➭ Bolt the cable lug of the cable sealing end together with the cable elbow coupling without
distortions or gaps (tightening torque 50 Nm).

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15.5 Connecting circuit-breaker panel CB-r to high voltage

Fig. 65: Cable connection in the circuit-breaker panel with vacuum circuit-breaker 3AH6
① Bolt cover (> 12 kV) ④ Bolted joint of cable connection point ⑦ Earthing connection point of cable shields
② Vacuum circuit-breaker ⑤ Post insulator
③ Cable elbow coupling ⑥ Movable earthing contact

As for the exact panel dimensions, such as e.g. the cable connection height, please refer to
the relevant dimension drawing and arrangement diagram.

Connecting high-voltage
cables ① Bolt cover (> 12 kV)
② Cable lug
③ Bolt-and-washer assembly

Fig. 66: Overview of cable connection

➭ Remove the bolt-and-washer assembly ③ of the bolt cover ① .


➭ Remove the bolt cover ① upwards.
➭ Bolt the cable lug ② of the cable sealing end together with the cable connection point
without distortions or gaps (tightening torque: 50 Nm).
➭ Refit the bolt cover ① .
➭ Tighten the bolt-and-washer assembly of the bolt cover.

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Installation

15.6 Installing the surge arresters


Selection table

Fig. 67: Side view from the left Fig. 68: Front view (surge Fig. 69: Front view (surge
arrester on the left) arrester on the right)

Rated voltage Panel type Panel width Equipment Cable Height of surge arrester A B C D E

[kV] [mm] [mm] [mm] [mm] [mm] [mm] [mm]


17.5 R/K 375 SA 1 160 770 220 440 140 210
R1/K1 500 SA 1 320
L(AR) / L(NAR) 500 SA 1 350 320 52
L1(AR) / L1(NAR) 750 SA/VT + SA 1/2 396
CT + SA 1/2 570
ST + VT + SA 1/2 450
24 R1/K1 500 SA 1 270 800 280 440 167.5 250
L(AR) / L(NAR) 500 SA 1 450 280 52
L1(AR) / L1(NAR) 750 SA/VT + SA 1/2 360
CT + SA 1 530
CT = Current Transformer VT = Voltage Transformer SA = Surge Arrester

Rated voltage Panel Rated current Equipment Cable Height of surge A B C D E F G


type arrester

[kV] [A] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
17.5 M(-BK) 630 3CT + 3VT + SA; 1 160 350 470 250 52 170 140 210 350 470 -
6CT + SA 2 200 -
3 160 -
6CT + 3VT + SA 1 340 -
1250 3CT + 3VT + SA 2/3 200 -
M(-KK) 630 3CT + 3VT + SA 2/3 160 -
4 - 210
M(-K) 630 3CT + 3VT + SA 1 250 -
2 200 -
3 160 -
1250 2/3 200 -
24 M(-BK) 630 3CT + 3VT + SA; 1/2 200 410 530 200 52 170 167.5 250 410 530 -
6CT + SA
6CT + 3VT + SA 1 - 270
1250 3CT + 3VT + SA 2/3 200 -
M(-KK) 630 3CT + 3VT + SA 2/3/4 - 270
M(-K) 630 3CT + 3VT + SA 1/2 200 -
1250 2/3
CT = Current Transformer VT = Voltage Transformer SA = Surge Arrester

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Rated voltage Panel type Equipment Cable Height of surge A in [mm] B C D E


arrester

[kV] [mm] short bushing long bushing [mm] [mm] [mm] [mm]
17.5 L1(AR) / SA 2 200 420 420 381 52 140 210
L1(NAR) VT + SA 2 381
CT + SA 2/3 525
24 SA 2 270 485 455 360 52 167.5 250
VT + SA 2
CT = Current Transformer VT = Voltage Transformer SA = Surge Arrester

➭ Position the surge arrester according to the selection table. Insert the surge arrester in the
hole.

➭ Bolt the surge arrester to the C rail with a nut and a conical spring washer (40 Nm).

➭ Bolt the cable lug to the surge arrester with a litz wire (40 Nm).

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Installation

➭ Push the bolt, conical spring washer and retainer (option) into the cable connection.

➭ Bolt the cable lug to the cable connection with a litz wire.

➭ Fit the control cap (option).

➭ Repeat these steps for the other surge arresters.

15.7 Installing the current transformer 4MC7033

Mounting the transformer ➭ Place the supporting plate ② on the mounting plate ① .
support

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Installation

➭ Bolt the supporting plate and mounting plate together using 4 Torx bolts M6x16.

➭ Push the clip bolt into the C-rail.

➭ Push the mounting plate onto the clip bolt.

➭ Position the mounting plate.

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Installation

➭ Bolt the mounting plate and the C-rail together using a plain washer and nut-and-washer
assembly M8.

➭ Push the threaded stud into the C-rail.

✔ The transformer support is ready for installation in the panel.

Installing the transformer ➭ Insert the threaded stud of the transformer support from below through the recess in the C-
support in the panel rail.
➭ Position the transformer support in parallel to the cable clamps.

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➭ Fasten the transformer support to the C-rail on the left and right side using one nut-and-
washer assembly M8 each.

Mounting the instrument ➭ Push the instrument transformer onto the cable.
transformers

➭ Place the instrument transformers and the cables onto the supporting plate.

Mounting the earthing ➭ Mount the earthing cable according to the exemplary basic scheme, see page 112,
cable "Installing the instrument transformer earthing cable".

15.8 Installing the current transformer 4MC9672

Mounting the transformer ➭ Push the clip bolt into the C-rail.
support

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Installation

➭ Push the mounting plate onto the clip bolt.

➭ Position the mounting plate.

➭ Bolt the mounting plate and the C-rail together using a plain washer and nut-and-washer
assembly M8.

➭ Push the threaded stud into the C-rail.

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✔ The transformer support is ready for installation in the panel.

Installing the transformer ➭ Insert the threaded stud of the transformer support from below through the recess in the C-
support in the panel rail.
➭ Position the transformer support in parallel to the cable clamps.

➭ Fasten the transformer support to the C-rail on the left and right side using one nut-and-
washer assembly M8 each.

Mounting the instrument ➭ Push the instrument transformer onto the cable.
transformers

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Installation

➭ Bolt the instrument transformer together with the transformer support using 4 bolts
M6x16, plain washers and nuts M6.

✔ Transformer installation is completed.

Mounting the earthing ➭ Mount the earthing cable according to the exemplary basic scheme, see page 112,
cable "Installing the instrument transformer earthing cable".

15.9 Installing the current transformer 4MC7031

Mounting the instrument ➭ Bolt the mounting plate and the instrument transformer together using 2 bolts M6, plain
transformers washers and nuts M6.

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Installation

Installing the transformer ➭ Dismantle the cable clamp except for the clip bolts.
support in the panel

➭ Push the transformer support onto the clip bolts.

➭ Refit the cable clamp.

Mounting the earthing ➭ Mount the earthing cable according to the exemplary basic scheme, see page 112,
cable "Installing the instrument transformer earthing cable".

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Installation

15.10 Installing the instrument transformer earthing cable

Basic scheme
① Cable sealing end
② Cable clamp
③ Cable bracket
④ Transformer support
⑤ Instrument transformer
⑥ Earthing cable

15.11 Installing the current and voltage transformers

Overview of possible instrument transformer positions in the panel

Fig. 70: Arrangement Fig. 71: Arrangement on Fig. 72: Arrangement at the Fig. 73: Arrangement on the left,
on the left the right bottom on the right and at the
bottom in the M panel

INFORMATION
The vertical instrument transformer supports are pre-assembled at the factory for lateral
installation.
➭ Assemble the transformer support.

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Installation

Principle of installation

Fig. 74: Example of arrangement on the left Fig. 75: Example of arrangement at the bottom
side
① Vertical instrument transformer support ④ Instrument transformer support at the bottom (installation for panel types M(VT-F)
and M1(VT-F) differs from all other panel types)
② Horizontal instrument transformer support / C rail
③ Instrument transformer ⑤ Movable transformer support / C rail at the bottom

Mounting the instrument ➭ Lift the instrument transformer into the panel with a suitable auxiliary means.
transformer ➭ Mount the instrument transformer at the correct position on the C rail according to the
selection matrix. Observe the pole distances of the instrument transformers.

Pole distances

Dimension L1(r)/L2(r) All other panels


[mm]
17.5 kV 24 kV 17.5 kV 24 kV
A 187 187 215
B 210 210 250
C 343 343 235
E 220 280 220 280

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Installation

Position of individual panels

Selection matrix for instrument transformer position 17.5 kV and 24 kV in individual panels and
M panels

Panel type: individual [kV] CT on CT on the Position of the VT on VT on the Position of the VT at the
panel the left right vertical instrument the left right vertical instrument bottom1
transformer support transformer support

Dimension G H F G H K X
R1/K1 17.5/24 2 - 377.5 - 2 377.5 -
635 665
L with 4MC63 17.5 315 - 98.5 - 550 344.5 -
24 315 - 98.5 - - - -
without 17.5 400 - 98.5 - 550 344.5 -
4MC63 24 400 - 98.5 - - - -
L1 with 4MC63 17.5 - - - - 550 344.5 -
24 - - - - 550 344.5 -
without 17.5 - 550 344.5 - - - 540
4MC63 24 - 550 344.5 - - - 490
L1(TM) without 17.5 400 - 98.5 - 550 344.5 -
4MC63 24 400 - 98.5 - 550 344.5 -
M(VT)/M(VT-F) 17.5 - - - - - - 175
24 - - - - - - -
M1(VT)/M1(VT-F) 17.5 - - - - - - 285
24 - - - - - - 285
M(-B) 17.5/24 - 635 377.5 - - - 400
M(-BK)/M(-KK) 17.5/24 - 635 377.5 1075 - 814 -
L1(r) 17.5/24 - 8502 630 - 8502 630 -
L2(r) 17.5/24 - 850 2 630 - 850 2 630 -
CT = Current Transformer VT = Voltage Transformer
1 Dimensions measured from the left-hand panel
2
Only one voltage transformer or one current transformer can be selected

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Installation

Position of transfer panels

Selection matrix for instrument transformer position 17.5 kV in transfer panels

Left-hand panel Right-hand panel

R(T) H D1(T) M M(-K) R1(T) H1


Combination1
Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2
left side right right right right right side right right
of current side side side side side side
transformers
CT VT CT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT
Dimension G X H Y H Y H Y H Y H Y H Y H Y
R(T) 0+0 - - - 185 - - 190 - - 190 Not available Not available Not available
630 A 0+CT - - - 185 635 - 190 635 - 400 540 1075 -
CT+0 635 - - 185 635 - 190 - - -
CT+CT 635 - - 185 635 - 190 635 - 190 635 - 400 540 1075 -
H 630 A 0+0 Not available Not available Not available Not available Not available Not available
0+CT
CT+0 635 - - 185 - - 190
CT+CT
D1(T) 0+0 - - - 215 Not available - - 205 - - 215 Not available Not available
1250 A 0+CT - - - 635 - 350 540 1075 -
CT+0 635 - - 215 - - 205 - - 215
CT+CT 635 - - 215 635 - 205 635 - 215 635 - 350 540 1075 -
L(T) 0+0 - - - 215 Not available Not available Not available
630 A 0+CT - - - 215 635 - - 635 - 635 - 350 540 1075 -
CT+0
CT+CT 315 - - - 635 - 215 635 - 215 635 - 350 540 1075 -
L1(T) 0+0 - - - 215 - - 190 - - 190 Not available Not available Not available
630 A 0+CT - - - 215 635 - 190 635 - 190 635 - 350 540 1075 -
CT+0
CT+CT 315 - - - 635 - 190 635 - 190 635 - 350 540 1075 -

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Installation

Left-hand panel Right-hand panel

R(T) H D1(T) M M(-K) R1(T) H1

Combination1

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2
left side right right right right right side right right
of current side side side side side side
transformers
CT VT CT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT

Dimension G X H Y H Y H Y H Y H Y H Y H Y
L1(T) 0+0 - 350 - - Not available - - - - - 215 Not available Not available
1250 A 0+CT 635 - 350 540 1075 -
CT+0 - 350 510 - - - - - - 215
CT+CT - 350 510 - 500 - - 635 - 215 635 - 350 540 1075 -
L1(r,T) 0+0 - - - - Not available Not available Not available Not available Not available - - 240 - - 240
630 A 0+CT - - - - 635 - 240 635 - 240
CT+0 - - 563 - - - 240 - - 240
CT+CT - - 563 - 635 - 240 635 - 240
L2(r,T) 0+0 - - - - Not available Not available - - 240 Not available Not available Not available - - 240
1250 A 0+CT - - - - 635 - 240 635 - 240
CT+0 - - 563 - - - 240 - - 240
CT+CT - - 563 - 635 - 240 635 240
CT = Current Transformer VT = Voltage Transformer
1
0+0 = left-hand and right-hand panel without current transformers
CT+CT = left-hand and right-hand panel with current transformers
2
Dimensions measured from the right-hand panel

Selection matrix for instrument transformer position 24 kV in transfer panels

Left-hand panel Right-hand panel

R(T) H D1(T) M M(-K) R1(T) H1


1
Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2
Combination left side right right right right right side right right
of current side side side side side side
transformers
CT VT CT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT

Dimension G X H Y H Y H Y H Y H Y H Y H Y
R(T) 0+0 - - - - - - - - - - Not available Not available Not available
630 A 0+CT - - - - 635 - - 635 - 350 540 1075 -
CT+0 635 - - - - - -
CT+CT 635 - - - 415 - - 415 - - 635 - 350 540 1075 -
H 0+0 Not available Not available Not available Not available Not available Not available Not available
630 A 0+CT
CT+0 635 - - -
CT+CT
D1(T) 0+0 - - - 310 Not available - - - - - 310 Not available Not available
1250 A 0+CT 635 - 350 540 1075 -
CT+0 635 - - 310 - - - - - 310
CT+CT 635 - - 310 635 - - 635 - 310 635 - 350 540 1075 -
L(T) 0+0 - - - 215 Not available Not available Not available
630 A 0+CT - - - 215 445 - - 445 - - 635 - 350 540 1075 -
CT+0 - - -
CT+CT 315 - - - 445 - - 445 - - 635 - 350 540 1075 -
L1(T) 0+0 - - - 215 - - - Not available Not available Not available
630 A 0+CT - - - 215 445 - - 445 - - 635 - 350 540 1075 -
CT+0
CT+CT 315 - - - 445 - - 445 - - 635 - 350 540 1075 -
L1(T) 0+0 - - - 310 Not available - - - - - - Not available Not available
1250 A 0+CT 635 - 350 540 1075 -
CT+0 - 350 510 - - - - - - -
CT+CT - 350 510 - 445 - - 445 - - 635 - 350 540 1075 -

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Left-hand panel Right-hand panel

R(T) H D1(T) M M(-K) R1(T) H1

Combination1

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2

Bottom2
left side right right right right right side right right
of current side side side side side side
transformers
CT VT CT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT CT VT VT

Dimension G X H Y H Y H Y H Y H Y H Y H Y
L1(r,T) 0+0 - - - - Not available Not available Not available Not available Not available - - 247 - - 247
360 A 0+CT - - - - 635 - 247 635 - 247
CT+0 - - 643 - - - 247 - - 247
CT+CT - - 643 - 635 - 247 635 - 247
L2(r,T) 0+0 - - - - Not available Not available - - 247 Not available Not available Not available - - 247
1250 A 0+CT - - - - 635 - 247 635 - 247
CT+0 - - 643 - - - 247 - - 247
CT+CT - - 643 - 635 - 247 635 - 247
CT = Current Transformer VT = Voltage Transformer
1
0+0 = left-hand and right-hand panel without current transformers
CT+CT = left-hand and right-hand panel with current transformers
2
Dimensions measured from the right-hand panel

15.12 Connecting the secondary equipment

NOTICE
Damage to the switchgear due to blocked ready-for-service indicator!
Wires for secondary equipment can block the transmission linkage of the ready-for-service
indicator. This can damage the switchgear due to an incorrectly indicated service readiness.
➭ Lay the wires at a large distance to the transmission linkage.

① Switchgear panel
② Cover of low-voltage niche, screwed on
③ Low-voltage compartment (option)
④ Control board for switching devices
⑤ Low-voltage niche for customer-side low-
voltage equipment
⑥ Cable bushing for secondary wires
⑦ Metal tube for secondary wires

Fig. 76: Wire routing for customer-side low-voltage equipment

Wire routing The secondary wires are routed from panel to panel above the control board behind the cover
of the low-voltage niche.
The secondary wires can be laid directly from above through a plastic stopper, or from below
in a metal tube along the switchgear frame up to the low-voltage niche.
Observe the correct connection of the secondary wires of the cable-type current transformers
and the support-type current transformers and voltage transformers.
Connect the customer-specific low-voltage cables or low-voltage wires to the switchgear
according to the terminal, plug and cable designations of the circuit diagram.
For installation of the STG plugs, observe the manufacturer's instructions (see page 118,
"Connecting the STG plug with the VBSTB4 modular terminal").

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Installation

Connecting the panel To prevent condensation, the individual panels of SIMOSEC switchgear can be equipped with
heater a panel heater (option).

Technical data
Power approx. 100 W for all panel types

➭ Connect the panel heater according to the enclosed circuit diagram.

Connecting the STG plug with the VBSTB4 modular terminal


For 2-pole, 4-pole and 10-pole STG plugs from PHOENIX CONTACT, observe the instructions
for installation and removal provided below.

INFORMATION
The information provided here is based on user instructions from PHOENIX CONTACT. The user
is required to review the latest state of the instructions before installation or removal of the
STG plugs, and to observe the manufacturer's instructions.
➭ Manufacturer's website: https://www.phoenixcontact.com

Installing the STG plug ➭ Hold the STG plug horizontally over the plug shaft of the VBSTB4 modular terminal.
➭ Push the STG plug horizontally into the modular terminal until the STG plug latches in.

✔ The STG plug is latched into the modular terminal and installed.

Removing the STG plug ➭ Push the STG plug slightly to the screwing side until the latching noses come out of the
latching slots of the modular terminal.

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➭ Pull the STG plug horizontally out of the VBSTB4 modular terminal.

✔ The STG plug is removed.

15.13 Correcting circuit diagrams


➭ Document any modification due to installation.
➭ Document the modifications in the circuit diagram.
➭ Send documented modifications to the regional Siemens representative.

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Installation

16 Switchgear extension
An existing switchgear put into operation can be extended with further panels on demand.

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
➭ Isolate the switchgear.
➭ Earth the switchgear.
➭ Discharge the stored-energy spring mechanism. To do this, open the switching device (see
page 129, "Operation").
➭ Follow the instructions for a newly erected switchgear (see page 68, "Switchgear
installation").

17 Recurring activities
After completion of the work, refit all removed protective covers.

17.1 Removing and mounting the front cover

WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury. Do not
remove the front cover of the operating mechanism until the following actions have been
performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".

DANGER
Internal arcing hazard and explosion hazard
Will cause death, injury or considerable property damage.
The switchgear is only arc-resistant if the front cover is bolted on.
➭ After installation work, bolt the front cover together with the switchgear frame. Use the
self-tapping bolts supplied with the switchgear.

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Removing the front cover ➭ Undo all bolts ① of the front cover ② . Keep the bolts for later reuse.

➭ Remove the front cover.

Hooking the front cover in ➭ Position the front cover.


➭ Fasten all bolts at the front cover.

17.2 Removing and mounting the front cover of the CB-r (SION L)

Removing the front cover ➭ Remove the bolts at the front cover.

➭ Pull the front cover upwards and remove it to the front. Ensure that the lugs ① at the front
cover do not break.

Mounting the front cover ➭ Insert the lugs ① of the front cover in the opening ② and push on the front cover.
➭ Mount the bolts.

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Installation

17.3 Removing and mounting the connection compartment covers

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
The following connection compartment covers are removed and hooked in in the same way:
• Cable compartment cover
• Instrument transformer compartment cover
• HV HRC fuse compartment cover

Precondition To remove the connection compartment cover, the associated feeder must be earthed.

Removing the connection ➭ Earth the feeder.


compartment cover For panels with inspection window in the connection compartment cover: Visual
inspection of touching earthing contact

Fig. 77: Example of transformer panel T Fig. 78: Example of circuit-breaker panel
L1(r)

➭ For panels with screwed-on connection compartment cover: Remove the front cover.
➭ Lift the connection compartment cover. Remove it to the front.

Hooking in the ➭ Hook the connection compartment cover in from above.


connection compartment ➭ For panels with screwed-on connection compartment cover: Fasten the front cover at
cover the panel using the bolts removed previously.

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17.4 Removing and mounting the cover of the low-voltage niche

Removing the niche cover ➭ Undo the bolts ① at the cover of the low-voltage niche ② .

➭ Remove the niche cover to the front.

Mounting the niche cover ➭ Position the cover of the low-voltage niche.
➭ Fasten the cover of the low-voltage niche to the panel using the bolts removed before.

17.5 Removing and mounting the protective cover of the busbar compartment

Removing the protective ➭ At the protective covers of the busbar compartment ① , undo the nuts ② from the
cover threaded studs ③ .
➭ Remove the protective cover of the busbar compartment ① .

Mounting the protective ➭ Mount the protective cover of the busbar compartment onto the threaded studs.
cover ➭ Fasten the protective cover with the nuts removed before.

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Installation

18 Commissioning

WARNING
Mortal danger due to internal arc!
Putting defective switchgear into operation can lead to an internal arc.
➭ Execute a mechanical function test or test operation successfully before commissioning.
Never put switchgear into operation if during the mechanical function test or test
operation a part of the switchgear does not work as described.
➭ If there are any faults that cannot be cleared on site.
- Do not put the switchgear into operation.
- Contact the Siemens Service Hotline.

18.1 Final tests after installation

Rating plate ➭ Check the data on the rating plate and the auxiliary voltage of the control and end devices
as against the requirements.

Service readiness ➭ Check the service readiness (see page 72, "Checking service readiness").

Switchgear fixing / ➭ Check switchgear fixing.


switchgear earth ➭ Check connection to substation earth.
➭ Check connection of all earthing connections.
➭ Check conductive connection of all earthing switches.

High-voltage connections ➭ Check marking of cable connections.


➭ Check phase sequence of cables.
➭ Check laying and earthing of the cable shields.
➭ Check earthing of cable terminations on all connected high-voltage cables.
➭ If provided by the customer, perform cable test (see page 187, " Cable testing")
➭ Check insulating caps for completeness and damages.
➭ Check insulations for damages.
➭ Check tightening torque of bolted joints.
➭ Check strain relief of cables.

Feeder without cables ➭ Switch the switching device to EARTHED position and lock it, or cover the bushings with
surge-proof caps.

Bolted joints ➭ Check the tightening torques of the bolted joints of the low-voltage equipment at random.
➭ Check all switchgear parts that have been disassembled and assembled again at site during
installation or that have been installed subsequently, in order to verify correct assembly and
completeness.

Auxiliary cable ➭ Check correct wiring according to the circuit diagrams.


connections ➭ Check clamping and plug connections at random (perfect contact, labels, etc.).

Final work ➭ Remove any attached instruction labels or documents that are not required anymore for
operation.
➭ Remove any tools, materials etc. that are not required anymore from the area of switchgear.
➭ Remove dirt from the area of the switchgear.
➭ Fit all covers.
➭ Put the covers on the capacitive test sockets.
➭ Touch up scratches and impacts in the surface painting.

Checking protection ➭ Check the version of the firmware installed on the protection devices, and update if
devices required, see page 9, "IT security".

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Accessories ➭ Keep the following accessories ready to hand:


- Operating instructions
- Operating levers for switching the panel
- Circuit diagrams
- Warning signs
- Indicators for the capacitive voltage detecting system with HR plug-in sockets or LRM
plug-in sockets (optional)
- Keys for low-voltage compartment (optional)

18.2 Mechanical and electrical function test

WARNING
Risk of injury due to high-speed moving parts!
Parts behind covers can automatically move quickly and cause serious injury.
➭ Do not remove any covers from the switchgear.
➭ Do not reach into openings.

Undervoltage release The operating mechanisms for the circuit-breakers CB-f NAR, CB-f AR and CB-r (SION L) can be
(option) equipped with an undervoltage release (option). The undervoltage release of the CB-f
operating mechanism is located in the operating mechanism compartment behind the front
cover. The undervoltage release for the CB-r (SION L) operating mechanisms is located behind
the cover of the CB-r (SION L).
A retaining bolt is screwed in at the undervoltage release. By changing the position of the
retaining bolt, the function of the undervoltage release can be blocked.

① Retaining bolt of the striker


Position A: Trip blocked
Position B: Trip free

Fig. 79: Undervoltage releases for CB-f operating


mechanisms

Fig. 80: Undervoltage release for operating


mechanism CB- (SION L)

• On circuit-breakers CB-f NAR, the undervoltage release is delivered by the factory in


position A "Trip blocked".
• On circuit-breakers CB-f AR, the undervoltage release is delivered by the factory in position B
"Trip reset".
• On circuit-breakers CB-r (SION L), the undervoltage release is delivered by the factory in
position A "Trip blocked".

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Installation

Changing the setting of the undervoltage release


➭ Remove the front cover, see page 120, "Removing and mounting the front cover" observe
the instructions specified there.
➭ Unscrew the retaining bolt of the striker at the undervoltage release.
➭ Insert the retaining bolt of the striker in the desired position again.
✔ Refit the front cover.

INFORMATION
Circuit-breakers CB-f NAR and CB-r: To operate the circuit-breaker type CB-f NAR and CB-r for
test without auxiliary voltage, the undervoltage release (option) must be blocked. On circuit-
breakers CB-f NAR and CB-r, the undervoltage release is delivered by the factory in "Trip
blocked" setting (position A), and will not function.
➭ Perform test operation of the circuit-breaker type CB-f NAR and CB-r.
➭ After test operation, activate the undervoltage release; screw the retaining bolt at the
undervoltage release in at position B.

INFORMATION
Circuit-breaker CB-f AR: If the operating mechanism is equipped with an undervoltage release
(option), test operation of the circuit-breaker CB-f AR must be performed with auxiliary voltage,
as the undervoltage release is delivered in "Trip reset" setting (position B).
➭ Perform test operation of the circuit-breaker CB-f AR only with auxiliary voltage.

Test operation and Always perform test operation and mechanical function test without high voltage.
mechanical function test
➭ On circuit-breakers and switch-fuse combinations, do not perform any no-load switching
operations, i.e. opening commands without closing before.
➭ Switch all switching devices several times manually to all switching positions (see page 129,
"Operation") and check the position indicators.
➭ Check mechanical interlocks (see page 19, "Interlocks") with normal force. Verify smooth
operation of control gates.
➭ Check the fuse tripping functionality with a test fuse.
➭ Fit HV HRC fuse-links, see page 190, "Replacing HV HRC fuse-links".
➭ Check service readiness, see page 24, "Ready-for-service indicator". The pointer of the ready-
for-service indicator must be in the green area.

Electrical function test ➭ Only circuit-breaker CB-f NAR: Insert the retaining bolt at the undervoltage release (option)
in position B.
➭ Switch all three-position disconnectors or three-position switch-disconnectors to OPEN
position.
➭ Switch on auxiliary voltage and check polarity.
➭ Switch switching devices with electrical operation to all switching positions (electrically and
manually). Check position indicators and electrical interlocking conditions.
➭ Only circuit-breaker CB-f NAR: While charging the spring energy store and in ready-to-close
state, auxiliary voltage must be applied without interruption at the undervoltage release
(option).
➭ Check electrical indications and trippings.

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18.3 Preparing the power-frequency voltage test


A power-frequency voltage test can be performed at the readily installed switchgear.

Preparations ➭ Remove voltage transformers.


➭ Remove surge arresters and surge limiters.
➭ Protect bushings of voltage transformers, surge arresters and surge limiters in a surge-proof
way using suitable sealing caps.
➭ Short-circuit the current transformers at the secondary terminals.
➭ Earth the capacitive test sockets.
✔ The power-frequency voltage test can now be performed.
A power-frequency voltage test can be performed after consultation and authorization by the
regional Siemens representative.

18.4 Instructing the operating personnel


➭ Instruct operating personnel in theory and practice of switchgear operation.

18.5 Applying operating voltage

DANGER
Mortal danger due to internal arc or electric shock!
If the following instructions are not carried out, applying operating voltage can cause an
internal arc or electric shock.
➭ Install the switchgear according to the installation instructions and drawings supplied.
➭ Fit all covers and bolt them tight.
➭ Switch all circuit-breakers to OPEN position.
➭ Switch all three-position disconnectors and three-position switch-disconnectors in all
panels to OPEN position.
➭ Ensure consistent phase sequence in the entire switchgear assembly. Check the phase
sequence in all incoming and outgoing feeders assembly before connecting them to the
busbar.
➭ Earth feeders without connected connection cables. Close all bushings in a surge-proof
way.
➭ Switch off the consumers connected to all outgoing feeders.
➭ Short-circuit unused current transformers on the secondary side.
➭ Operate unused voltage transformers open on the secondary side.
➭ Perform electrical and mechanical and function test successfully.
➭ Observe the specifications for prevention of accidents.
➭ Instruct the operating personnel in theory and practice of switchgear operation.
➭ Observe the operating instructions and work instructions of the switchgear operator.

Energizing incoming ➭ Energize all incoming feeders in the respective opposite substation.
feeders

Verifying correct Verify correct terminal-phase connections of all incoming feeders:


terminal-phase
connections

Preconditions • Use the phase comparison test unit according to IEC 61243-5 or VDE 0682-415.
• The panel of the incoming feeder to be tested must be in the OPEN position.
• The opposite substation must be de-earthed and live.

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Installation

Performing the test ➭ Remove the covers of the capacitive test sockets from phase L1 on the incoming feeder to
be tested and on an already energized incoming feeder.
✔ The plug-in sockets of the capacitive test sockets on phase L1 are accessible.
➭ Plug the measuring cables of the phase comparison test unit into the plug-in sockets of the
capacitive test sockets according to the operating instructions.
➭ Perform phase comparison according to the operating instructions of the phase comparison
test unit and read the indication.
➭ Remove the measuring cables from the plug-in sockets.
➭ Refit the covers of the capacitive test sockets on both incoming feeders.

Checking further phases ➭ Perform phase comparison for the phases L2 and L3 in the same way.
✔ If the phase comparison test unit has shown coincidence on all 3 phases, the phase
sequence of the tested incoming feeder is correct.
✔ The incoming feeder can be energized.

Applying voltage to the If the phase sequence of all incoming feeders is correct, the incoming feeders can be
busbar connected to the busbar:
➭ Switch the three-position switch-disconnector, three-position disconnector and circuit-
breaker to CLOSED position (see page 129, "Operation" and following chapters).
✔ The busbar of the switchgear is live.

Energizing consumer When all incoming feeders are connected to the busbar:
feeders
➭ One after the other, energize all consumer feeders with connected consumers.
✔ When all consumer feeders are energized, the switchgear is completely in operation.

18.6 Work after commissioning

Documenting the ➭ Document any modifications that took placed due to installation or commissioning.
commissioning ➭ Document the modifications in the circuit diagram.
➭ Send the modifications to the regional Siemens representative.

After commissioning ➭ Observe the Five Safety Rules for working in the switchgear:
- Isolate.
- Secure against reclosing.
- Verify safe isolation from supply.
- Earth and short-circuit.
- Cover or barrier adjacent live parts.
➭ Observe the locally applicable specifications for prevention of accidents.
➭ If after commissioning further work is required in the area of the switchgear, install warning
signs on the switchgear.
Access for working in the area of the switchgear must only be granted to the following
persons:
- Electricians and persons who have been properly instructed in electrical engineering
- Persons under the supervision of electricians and persons who have been properly
instructed in electrical engineering

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Operation

Operation
DANGER
Mortal danger due to internal arc!
The internal arc classification of the switchgear has only been verified for the switchgear sides
qualified according to IEC 62271-200 and with closed compartments. Non-observance of the
internal arc classification can cause death or serious injury.
➭ Determine the IAC classification of the switchgear by means of the data on the rating plate.
➭ With internal arc classification IAC A FL, no persons are allowed to stay in the area behind
the switchgear.
➭ The switchgear must have been installed in accordance with the instruction manuals and
drawings.
➭ All covers of the switchgear must be closed.
➭ Regulations for access to switchgear areas without internal arc classification according to
IEC 62271-200 must be defined by the switchgear operator.

WARNING
Risk of injury due to high-speed moving parts!
Parts behind covers can automatically move quickly and cause serious injury.
➭ Do not remove any covers from the switchgear.
➭ Do not reach into openings.

CAUTION
Risk of injury due to switching operations with missing service readiness!
Switching without service readiness can cause injury due to an internal arc.
➭ Check service readiness of the switchgear before performing any switching operation. The
pointer of the ready-for-service indicator must be in the green area.
➭ If the pointer of the ready-for-service indicator is in the red area:
- Do not operate the switchgear.
- Contact the Siemens Service Hotline.

CAUTION
Risk of injury due to internal arc!
Earthing a live incoming cable will result in a short circuit and trip an upstream circuit-breaker.
➭ Verify safe isolation from supply before earthing the feeder.

CAUTION
Operating lever slipping off or turning back
When the operating lever is inserted in the actuating opening, it can slip off and cause injury.
Due to the tensioning force of the spring, the operating lever can turn back while switching,
and cause injury.
➭ Insert the operating lever carefully in the actuating opening.
➭ Hold the operating lever at both handles while switching.
➭ After switching, remove the operating lever from the actuating opening.

NOTICE
Damage to the switchgear due to incorrect operating levers!
Using incorrect operating levers can damage or deactivate the safety equipment of the
switchgear.
➭ Use only the original Siemens operating levers corresponding to the switchgear type.

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Operation

19 Control elements and indicators

Fig. 81: Indicators and control elements of the switchgear and the top kit

① Niche for customer-side low-voltage equipment ⑫ Local-remote switch for the motor operating mechanism of the
② Sockets for capacitive voltage detecting system three-position switch (option)

③ Manual operation for the mechanism of the earthing function ⑬ Earthing switch of transformer panel
CLOSE/OPEN
④ Manual operation for the mechanism of the load-break function ⑭ Position indicator for earthing switch
CLOSE/OPEN
⑤ Control gate/locking device (option for three-position switch- ⑮ Position indicator for disconnector
disconnector) ⑯ Feeder designation label
⑥ Low-voltage compartment (option) ⑰ Ready-for-service indicator for insulating gas (option)
⑦ OFF pushbutton (transformer feeder only) ⑱ Recess for indicators
⑧ Spring charged/not charged • Short-circuit indicator (option)
⑨ ON pushbutton (transformer feeder only) • Earth-fault indicator (option)
⑩ Rating plate • CAPDIS (option)
⑪ Momentary-contact rotary control switch CLOSE - OPEN

For detailed information about the modules and components, see page 16, "Components" and
the medium-voltage switchgear catalog HA 41.43.

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Operation

19.1 Indicators

Switch position CLOSE OPEN EARTHED

Disconnector

Switch-disconnectors

Earthing switch —

Circuit-breaker CB-f —

Circuit-breaker CB-r (SION L)


"Fuse tripped" indicator not tripped tripped

Transformer panel

Operations counter1 Number of operating cycles2

Circuit-breaker

1
Circuit-breaker CB-f AR: standard, circuit-breaker CB-f NAR: option
2 One operating cycle corresponds to one closing operation and one ope-
ning operation of the switching device

"Spring charged" indicator not charged charged


Transformer panel
Circuit-breaker panel CB-f NAR
Circuit-breaker panel CB-f AR
Circuit-breaker panel CB-r (removable circuit-breaker)

① Indication "ready for service"


② Pointer
③ Green
④ Red
⑤ Indication "not ready for service"/
"do not operate"

Fig. 82: Ready-for-service indicator

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Operation

19.2 Operating tools


Operating levers are available in different designs.

Universal levers Operating levers with black ball handles:


(standard) • Operation of switch-disconnectors, disconnectors and earthing switches
• Charging of operating mechanisms of circuit-breakers CB-f NAR and switch-fuse
combinations

Separate levers (option) Operating levers with black ball handles:


• Operation of switch-disconnectors and disconnectors
• Charging of operating mechanisms of circuit-breakers CB-f NAR and switch-fuse
combinations
Operating levers with red ball handles:
• Operation of earthing switches

Anti-reflex levers With anti-reflex levers, a direct inversion of the operating direction during a switching
operation is prevented.
Every operating lever can be retrofitted to an anti-reflex lever: Remove the setscrew ① from
the standard operating lever.

① Setscrew

Fig. 83: Standard operating lever Fig. 84: Retrofitting to an anti-


reflex lever

Hand crank The hand crank is used for charging the stored-energy spring mechanism in panels with
circuit-breaker CB-f AR and CB-r.

Fig. 85: Hand crank

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Operation

19.3 Mechanical interlocking with padlock


The locking device (option) of the switching gate can be padlocked in all three switch
positions.
The locking device can be padlocked so that no closing, no opening or no earthing is possible.
The padlock can also be fitted in such a way that none of the three switching operations can
be performed.

Padlock position Down Center Up


Actuating opening Earthing switch - Disconnector/switch- Transformer switch
disconnector
Possible switching operations Only EARTHING and DE- No switching operations • Only CLOSING and • Charging the spring
EARTHING possible possible OPENING possible
Precondition: Spring energy
store not charged

Padlock
Padlock position Shackle diameter

Minimum [mm] Maximum [mm]


Locking device 6 12
Pushbutton (option) 3 6

19.4 Locking device for the circuit-breaker CB-r (SION L) lock-in


To lock a circuit-breaker panel with a connected feeder and secure it against switching off, the
locking device for the circuit-breaker CB-r (SION L) lock-in is operated. If the locking device is
operated, all electrical and mechanical OFF signals are ineffective.
The operated locking device can be padlocked.
As standard, the locking device can only be operated when the circuit-breaker is in CLOSED
position. Operating the locking device in other switch positions is locked as standard.

Preconditions • Circuit-breaker in CLOSED position


• Shackle diameter of padlock: min. 6 mm

Actuating the locking ➭ Push the lever of the locking device upwards.
device

Fig. 86: Example for circuit-breaker locking device

➭ Fit and lock the padlock.

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Operation

19.5 Local-remote switch (option)


The local-remote switch determines the location from which the three-position disconnectors
or three-position switch-disconnectors can be motor-operated. The local-remote switch
latches tight in the selected setting.

Local setting:
Local operation by motor

Remote setting:
Remote operation by
motor from the control
room or monitoring
station

19.6 Momentary-contact rotary control switch for motor operating mechanism


(option)
On site, the disconnector or the earthing switch can be closed or opened via the motor
operating mechanism (option). This function is only active if the local-remote switch (option)
is in Local setting.
After operation, the momentary-contact rotary control switch returns to the central position
automatically.

Opening Central position Closing

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Operation

20 Switch positions with removed front cover

Switch positions
The following tables show the switch positions with removed front cover. The operating
shafts are shown in abstracted form.

Fig. 87: As-delivered condition of core part Fig. 88: As-delivered condition of core part
type CB-f AR type CB-f NAR

Fig. 89: As-delivered condition of core part Fig. 90: As-delivered condition of core part
type R type T
CLOSED OPEN EARTHED
① Shaft of disconnector/switch-disconnector for
CLOSE/OPEN function

② Shaft of earthing switch for CLOSE/OPEN function

Spring charged Spring not


charged
③ Shaft for "spring charging" function *)

*) For the circuit-breaker core part type CB-f AR, the


switch position of the spring is only visible at the
spring itself.

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Operation

21 Operating the panel with disconnector or switch-


disconnector
This chapter describes the manual operation of the following panel types:
• Panels with switch-disconnector (panel types R, M(VT), M(VT-F))
• Panels with disconnector (panel type D1)
The operations are exemplarily shown for a ring-main feeder (panel type R).

Motor operating The panels can be equipped with a motor operating mechanism for all switching operations.
mechanism (option) The use of the motor operating mechanism is described in the circuit documentation.
Manual switching operations are also possible in panels equipped with a motor operating
mechanism. If the control gate is operated in order to perform a switching operation,
electrical switching commands are suppressed.

INFORMATION
If the operating spring is charged with the motor operating mechanism and the auxiliary
voltage fails, the operating mechanism returns to the initial situation autonomously.
➭ Switch the auxiliary voltage on again; then, the switching process can be repeated.

Control board for switch or switch-disconnector (example: ring-main panel)

① Ready-for-service indicator
② Actuating opening for switch or switch-
disconnector
③ Control gate / locking device (option for spring-
operated mechanism)
④ Padlock (option)
⑤ Actuating opening for earthing switch
⑥ Position indicator for earthing switch
⑦ Position indicator for switch or switch-
disconnector

21.1 Operating the switch or switch-disconnector


Preconditions before every switching operation:
• Check service readiness (see page 72, "Checking service readiness").
• Remove the padlock (option) from the locking device.

Switching the switch or switch-disconnector from OPEN to CLOSED position:

Initial situation (three-position Push the control gate upwards Switch the three-position switch to Remove the operating lever (the
switch OPEN, earthing switch OPEN) CLOSED position (insert the control gate returns to its initial
operating lever and turn clockwise position)
as far as it will go)

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Operation

Switching the switch or switch-disconnector from CLOSED to OPEN position:

Initial situation (three-position Push the control gate upwards Switch the three-position switch to Remove the operating lever (the
switch CLOSED, earthing switch OPEN position (insert the operating control gate returns to its initial
OPEN) lever and turn counter-clockwise as position)
far as it will go)
Switching the switch or switch-disconnector from OPEN to EARTHED position:

Initial situation (three-position Push the control gate downwards Switch the earthing switch to Remove the operating lever (the
switch OPEN, earthing switch OPEN) CLOSED position (insert the control gate returns to its initial
operating lever and turn clockwise position)
as far as it will go)
Switching the switch or switch-disconnector from EARTHED to OPEN position:

Initial situation (three-position Push the control gate downwards Switch the earthing switch to OPEN Remove the operating lever (the
switch OPEN, earthing switch position (insert the operating lever control gate returns to its initial
CLOSED) and turn counter-clockwise as far as position)
it will go)

Final activities:
• Remove the operating lever. The control gate returns to its initial position.
• Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

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Operation

22 Operating the panel with switch-fuse combination

CAUTION
Risk of injury due to autonomously rotating operating lever!
If the test fuse trips the transformer switch and the operating lever is still inserted in the
actuating opening, the operating lever is turned quickly.
➭ Remove the operating lever after every switching operation.
This chapter describes the manual operation of the following panel types:
• Panels with switch-fuse combination (panel type T)
The operations are exemplarily shown for a transformer panel (panel type T).

Motor operating To perform the CLOSING and OPENING operations, the panels can be equipped with a motor
mechanism (option) operating mechanism. The use of the motor operating mechanism is described in the circuit
documentation.
Manual switching operations are also possible in panels equipped with a motor operating
mechanism. If the control gate is operated in order to perform a switching operation,
electrical switching commands are suppressed.

Charging the spring If the spring-operated/stored-energy mechanism is equipped with a motor operating
energy store with motor mechanism (option), the operating spring is charged automatically after applying auxiliary
operating mechanism voltage.

INFORMATION
If the operating spring is charged with the motor operating mechanism and the auxiliary
voltage fails, the operating mechanism returns to the initial situation autonomously.
➭ Switch the auxiliary voltage on again; then, the switching process can be repeated.

Control board for switch-fuse combination (example: transformer panel)

① Ready-for-service indicator
② ON pushbutton
③ Control gate / locking device (option)
④ Padlock (option)
⑤ Actuating opening for earthing switch
⑥ Position indicator for earthing switch
⑦ Position indicator for switch-disconnector
⑧ OFF pushbutton
⑨ Actuating opening for "spring charging"
⑩ "Spring charged" indicator

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Operation

22.1 Switching the three-position switch-disconnector from OPEN to CLOSED


position

NOTICE
Damage to the switchgear due to no-load switching at the three-position switch-
disconnector!
Switching off the three-position switch-disconnector directly after charging the spring energy
store can damage the switchgear.
➭ After charging the spring energy store, close the three-position switch-disconnector first,
and then open it.

Preconditions • Check service readiness (see page 72, "Checking service readiness").
• Remove the padlock (option) from the locking device.
• Three-position switch-disconnector OPEN

Charging the spring ➭ Push the control gate upwards (the actuating opening opens).

➭ Insert the operating lever and turn as far as it will go (the operating mechanism is charged).

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Operation

➭ Remove the operating lever (the control gate returns to its initial position, and the actuating
opening closes).

Switching to ➭ Actuate the ON pushbutton.


CLOSED position

✔ The position indicator of the switch-disconnector shows the CLOSED position.


✔ The feeder is connected with the busbar.
➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").
✔ The "spring charged" indicator still shows "spring charged".

22.2 Switching the three-position switch-disconnector from CLOSED to OPEN


position

Preconditions • Check service readiness (see page 72, "Checking service readiness").
• Remove the padlock (option) from the locking device.
• "Spring charged" indicator shows "spring charged"
• Switch-disconnector in CLOSED position

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Operation

Switching to OPEN ➭ Actuate the OFF pushbutton.


position

✔ The feeder is open.


✔ "Spring charged" indicator shows "spring not charged".

22.3 Switching the three-position switch-disconnector from OPEN to EARTHED


position

Preconditions • Check service readiness (see page 72, "Checking service readiness").
• Remove the padlock (option) from the locking device.
• "Spring charged" indicator shows "spring charged"
• Switch-disconnector in OPEN position

Switching to EARTHED ➭ Push the control gate downwards (the actuating opening opens).
position

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Operation

➭ Insert the operating lever and turn clockwise as far as it will go.

➭ Remove the operating lever (the control gate returns to its initial position, and the actuating
opening closes).

✔ The feeder is earthed.


➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

Checking the switch Check EARTHED position in transformer panel:


position
➭ Through the inspection window of the cable compartment cover, check whether the
earthing switch is switched to CLOSED position.

✔ The moving earthing switch contact is touching the lower fuse contact.

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Operation

22.4 Switching the three-position switch-disconnector from EARTHED to OPEN


position

Preconditions • Check service readiness (see page 72, "Checking service readiness").
• Remove the padlock (option) from the locking device.
• Switch-disconnector in EARTHED position

Switching to OPEN ➭ Push the control gate downwards (the actuating opening opens).
position

➭ Insert the operating lever and turn counter-clockwise as far as it will go.

➭ Remove the operating lever (the control gate returns to its initial position, and the actuating
opening closes).

✔ The feeder is de-earthed.


➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

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Operation

Checking the switch Check OPEN position in transformer panel:


position
➭ Through the inspection window of the cable compartment cover, check whether the
earthing switch is in OPEN position.

✔ The moving earthing switch contact is not touching the lower fuse contact.

22.5 Protection tripping of the switch-fuse combination


If the switch-fuse combination was tripped by a fuse-link, the "fuse tripped" indicator shows a
red transverse bar.
Electrical switching commands to the motor operating mechanism (option) are suppressed.

Fig. 91: "Fuse tripped" indicator

Re-establishing service ➭ Switch the switching device to EARTHED position.


readiness ✔ The "fuse tripped" indicator is reset to the "not tripped" condition.
➭ Replace all HV HRC fuse-links (see page 190, "Replacing HV HRC fuse-links"). The fuse-links
may also be damaged if their striker was not tripped.

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Operation

23 Operating the panel with circuit-breaker type CB-f NAR


This chapter describes the manual operation of panels with circuit-breaker type CB-f NAR and
three-position disconnector (panel type L).
The operations are exemplarily shown for a circuit-breaker feeder (panel type L).

Motor operating To perform switching operations with the circuit-breaker and the three-position disconnector,
mechanism (option) the panels can be equipped with a motor operating mechanism. The use of the motor
operating mechanism is described in the circuit documentation.
Manual switching operations are also possible in panels equipped with a motor operating
mechanism. If the control gate is operated in order to perform a switching operation,
electrical switching commands to the corresponding switching device are suppressed.

Charging the spring If the circuit-breaker is equipped with a motor operating mechanism (option), the spring
energy store with motor energy store is charged automatically after applying auxiliary voltage.
operating mechanism
INFORMATION
If the spring energy store is charged and the auxiliary voltage fails, the operating mechanism
and the interlocks are blocked mechanically.
➭ To deactivate the blocking of the operating mechanism and the interlocks, switch the
auxiliary voltage on again.

Control board for circuit-breaker type CB-f NAR (example)

① Ready-for-service indicator ⑧ Position indicator for earthing switch


② ON pushbutton for circuit-breaker ⑨ Control gate / locking device for circuit-breaker (spring
charging)
③ Actuating opening for disconnector ⑩ Position indicator for circuit-breaker
④ Position indicator for disconnector ⑪ Operations counter
⑤ Control gate / locking device for ⑫ OFF pushbutton for circuit-breaker
disconnector
⑥ Padlock (option) ⑬ Actuating opening for "spring charging"
⑦ Actuating opening for earthing switch ⑭ "Spring charged" indicator

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Operation

23.1 Charging the spring energy store in circuit-breaker type CB-f NAR manually
For a circuit-breaker without motor operating mechanism (option), or in case of failure of the
auxiliary voltage supply, the operating mechanism of the circuit-breaker must be charged
manually before switching operations can be executed.

NOTICE
No-load switching operations at the circuit-breaker
The circuit-breaker can be damaged by no-load switching.
After charging the spring energy store, do not open the circuit-breaker directly.
➭ After charging the spring energy store, close the circuit-breaker first, and then open it.

INFORMATION
The operating mechanism is equipped with an operating lever ejection system. The operating
lever ejection system prevents the operating lever from being left inserted accidentally.
➭ To insert the operating lever, a spring resistance must be overcome in the actuating
opening.

Preconditions • Circuit-breaker in OPEN position


• "Spring charged" indicator shows "spring not charged"

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device of the circuit-breaker.

Charging the spring ➭ Push the control gate upwards (the actuating opening opens).

➭ Insert the operating lever and turn clockwise as far as it will go, until the "spring charged"
indication appears in the inspection window.

✔ The "spring charged" indicator shows "spring charged".

Final activities ➭ Remove the operating lever (the control gate returns to its initial position, and the actuating
opening closes).
✔ The spring energy store is charged. The circuit-breaker can now be closed and opened
again.

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Operation

23.2 Closing circuit-breaker type CB-f NAR

Preconditions • Circuit-breaker in OPEN position


• Disconnector in CLOSED position
• "Spring charged" indicator shows "spring charged"
• Auxiliary voltage applied at the undervoltage release (option)

➭ Check service readiness (see page 72, "Checking service readiness").

Closing the circuit-breaker ➭ Actuate the ON pushbutton.

✔ The position indicator of the circuit-breaker is in CLOSED position.


✔ The "spring charged" indicator still shows "spring charged".

23.3 Opening circuit-breaker type CB-f NAR

NOTICE
No-load switching operations at the circuit-breaker
The circuit-breaker can be damaged by no-load switching.
After charging the spring energy store, do not open the circuit-breaker directly.
➭ After charging the spring energy store, close the circuit-breaker first, and then open it.

Preconditions • Circuit-breaker in CLOSED position


• Disconnector in CLOSED position
• "Spring charged" indicator shows "spring charged"
• Auxiliary voltage applied at the undervoltage release (option)

➭ Check service readiness (see page 72, "Checking service readiness").

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Operation

Opening the circuit- ➭ Actuate the OFF pushbutton.


breaker

✔ The position indicator of the circuit-breaker shows the OPEN position.


✔ "Spring charged" indicator shows "spring not charged".

23.4 Switching the three-position disconnector for circuit-breaker type CB-f NAR
from OPEN to CLOSED position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in OPEN position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device of the disconnector.

Closing the disconnector ➭ Push the control gate of the disconnector upwards (the actuating opening for the
disconnector opens).

➭ Insert the operating lever and turn clockwise as far as it will go (the position indicator of the
disconnector in the mimic diagram is in CLOSED position).

✔ The disconnector is closed.

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Operation

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position, and the actuating opening closes.
➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

23.5 Switching the three-position disconnector for circuit-breaker type CB-f NAR
from CLOSED to OPEN position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in CLOSED position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device of the disconnector.

Opening the disconnector ➭ Push the control gate of the disconnector upwards (the actuating opening for the
disconnector opens).

➭ Insert the operating lever and turn counter-clockwise as far as it will go (the position
indicator of the disconnector in the mimic diagram is in OPEN position).

✔ The disconnector is open.

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Operation

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position, and the actuating opening closes.
✔ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

23.6 Switching the three-position disconnector for circuit-breaker type CB-f NAR
from OPEN to EARTHED position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in OPEN position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device of the disconnector.

Earthing the disconnector ➭ Push the control gate of the disconnector downwards (the actuating opening for the
earthing switch opens).

➭ Insert the operating lever and turn clockwise as far as it will go.

✔ The position indicator of the earthing switch is in EARTHED position.

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Operation

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position, and the actuating opening closes.
✔ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

23.7 Switching the three-position disconnector for circuit-breaker type CB-f NAR
from EARTHED to OPEN position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in EARTHED position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device of the disconnector.

Opening the disconnector ➭ Push the control gate of the disconnector downwards (the actuating opening for the
earthing switch opens).

➭ Insert the operating lever and turn counter-clockwise as far as it will go.

✔ The position indicator of the earthing switch is in OPEN position.

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Operation

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position, and the actuating opening closes.
✔ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

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Operation

24 Operating the panel with circuit-breaker type CB-f AR


This chapter describes the manual operation of panels with circuit-breaker CB-f AR and
disconnector (panel type L).
The operations are exemplarily shown for a circuit-breaker feeder (panel type L).

Motor operating To perform switching operations with the circuit-breaker and the disconnector, the panels can
mechanism (option) be equipped with a motor operating mechanism. The use of the motor operating mechanism
is described in the circuit documentation.
Manual switching operations are also possible in panels equipped with a motor operating
mechanism. If the control gate is operated in order to perform a switching operation,
electrical switching commands to the corresponding switching device are suppressed.

Charging the spring If the circuit-breaker is equipped with a motor operating mechanism (option), the spring
energy store with motor energy store is charged automatically after applying auxiliary voltage.
operating mechanism
Control board for circuit-breaker type CB-f AR1.1 (example)

① Ready-for-service indicator ⑧ Position indicator for disconnector


② OFF pushbutton for circuit-breaker ⑨ Position indicator for circuit-breaker
③ Actuating opening for disconnector ⑩ "Spring charged" indicator
④ Control gate / locking device for disconnector ⑪ Operations counter
⑤ Padlock (option) ⑫ ON pushbutton for circuit-breaker
⑥ Actuating opening for earthing switch ⑬ Actuating opening for "spring charging"
⑦ Position indicator for earthing switch

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Operation

24.1 Charging the spring energy store in circuit-breaker type CB-f AR manually
For a circuit-breaker without motor operating mechanism (option), or in case of failure of the
auxiliary voltage supply, the operating mechanism of the circuit-breaker must be charged
manually before switching operations can be executed.
For charging the operating mechanism, the hand crank supplied with the accessories is used.

Preconditions • Circuit-breaker in OPEN position


• "Spring charged" indicator shows "spring not charged"

Removing the protective ➭ Check service readiness (see page 72, "Checking service readiness").
cap ➭ Remove the protective cap of the actuating opening for the hand crank.

Charging the spring ➭ Insert the hand crank and turn clockwise until the "spring charged" indicator shows "spring
energy store charged".
✔ The "spring charged" indicator shows "spring charged".

➭ Remove the hand crank.


➭ Insert the protective cap again into the actuating opening.

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Operation

Circuit-breaker with automatic reclosing (AR):


In order to ensure the operating sequence O - 0.3 s - CO for automatic reclosing of a circuit-
breaker with automatic reclosing feature (AR), recharge the closing spring manually again
after closing.

24.2 Closing circuit-breaker type CB-f AR

Preconditions • Circuit-breaker in OPEN position


• Disconnector in CLOSED position
• "Spring charged" indicator shows "spring charged"

• Auxiliary voltage applied at the undervoltage release (option)


➭ Check service readiness (see page 72, "Checking service readiness").

Closing the circuit-breaker ➭ Actuate the ON pushbutton.


✔ The position indicator of the circuit-breaker is in CLOSED position.
✔ "Spring charged" indicator shows "spring not charged".
If the panel is equipped with a motor operating mechanism, the spring energy store is
automatically charged after a few seconds. Then, the "spring charged" indicator shows
"spring charged" again.

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Operation

24.3 Opening circuit-breaker type CB-f AR

Preconditions • Circuit-breaker in CLOSED position


• Disconnector in CLOSED position
• Auxiliary voltage applied at the undervoltage release (option)
➭ Check service readiness (see page 72, "Checking service readiness").

Opening the circuit- ➭ Actuate the OFF pushbutton.


breaker

✔ The position indicator of the circuit-breaker is in OPEN position.


✔ "Spring charged" indicator shows "spring not charged".
If the panel is equipped with a motor operating mechanism, the spring energy store is
automatically charged after a few seconds.
Then, the "spring charged" indicator shows "spring charged" again.

24.4 Switching the three-position disconnector for circuit-breaker type CB-f AR


from OPEN to CLOSED position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in OPEN position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device.

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Operation

Operating the ➭ Push the control gate upwards, and hold it.
disconnector

✔ The actuating opening of the disconnector is open.


➭ Insert the operating lever and turn clockwise as far as it will go.

✔ The position indicator of the disconnector shows the CLOSED position.

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position.


➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

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Operation

24.5 Switching the three-position disconnector for circuit-breaker type CB-f AR


from CLOSED to OPEN position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in CLOSED position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device.

Operating the ➭ Push the control gate upwards, and hold it.
disconnector

✔ The actuating opening of the disconnector is open.


➭ Insert the operating lever and turn counter-clockwise as far as it will go.

✔ The position indicator of the disconnector shows the OPEN position.


✔ The disconnector is open.

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Operation

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position.


➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

24.6 Switching the three-position disconnector for circuit-breaker type CB-f AR


from OPEN to EARTHED position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in OPEN position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device.

Operating the ➭ Push the control gate downwards, and hold it.
disconnector

✔ The actuating opening of the earthing switch is open.

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Operation

➭ Insert the operating lever and turn clockwise as far as it will go.

✔ The position indicator of the earthing switch shows the EARTHED position.

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position.


➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

24.7 Switching the three-position disconnector for circuit-breaker type CB-f AR


from EARTHED to OPEN position

Preconditions • Circuit-breaker in OPEN position


• Disconnector in EARTHED position

➭ Check service readiness (see page 72, "Checking service readiness").


➭ Remove the padlock (option) from the locking device.

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Operation

Operating the earthing ➭ Push the control gate downwards, and hold it.
switch

✔ The actuating opening of the earthing switch is open.


➭ Insert the operating lever and turn counter-clockwise as far as it will go.

✔ The position indicator of the earthing switch shows the OPEN position.

Final activities ➭ Remove the operating lever.

✔ The control gate returns to its initial position.


➭ Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

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Operation

25 Operating panels with circuit-breaker


type CB-r (SION L)
This chapter describes the manual operation of panels with circuit-breaker type CB-r
(removable circuit-breaker) and three-position disconnector (panel type L).
The operations are exemplarily shown for a circuit-breaker feeder panel type L2(r).

Motor operating To perform switching operations with the circuit-breaker and the three-position disconnector,
mechanism (option) the panels can be equipped with a motor operating mechanism. The use of the motor
operating mechanism is described in the circuit documentation.
Manual switching operations are also possible in panels with motor operating mechanism. If
the interrogation lever is operated in order to perform a switching operation, electrical
switching commands to the corresponding switching device are suppressed.

Charging the spring If the circuit-breaker is equipped with a motor operating mechanism (option), the spring
energy store with motor energy store is charged automatically after applying auxiliary voltage. Charging the spring
operating mechanism energy store is also possible manually when the auxiliary voltage has failed.

INFORMATION
If the spring energy store is charged and the auxiliary voltage fails, the operating mechanism
and the interlocks are blocked mechanically.
➭ To deactivate the blocking of the operating mechanism and the interlocks, switch the
auxiliary voltage on again.

25.1 Control board of circuit-breaker type CB-r (example)

Control board of three-position disconnector


① Interrogation lever to query the circuit-breaker position
② Actuating opening for earthing switch
③ Position indicator for earthing switch
④ Position indicator for disconnector
⑤ Actuating opening for disconnector
⑥ Control gate / locking device for three-position
disconnector (option: padlock)
⑦ Ready-for-service indicator
Control board of cable feeder earthing switch
⑧ Control gate / locking device for cable feeder earthing
switch (option: padlock)
⑨ Actuating opening for cable feeder earthing switch
⑩ Inspection window for checking the position of the
cable feeder earthing switch
Control board of vacuum circuit-breaker
⑪ "Spring charged" indicator
⑫ Position indicator for vacuum circuit-breaker
⑬ Operations counter
⑭ ON pushbutton
⑮ OFF pushbutton
⑯ Locking device for lock-in (can only be locked in
CLOSED)
⑰ Actuating opening for charging the spring

Fig. 92: Control board of circuit-breaker panel with vacuum


circuit-breaker type CB-r and cable feeder earthing switch
(option)

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Operation

25.2 Charging the spring energy store in circuit-breaker type CB-r manually
With a circuit-breaker without motor operating mechanism, or if the control voltage has
failed, the closing spring can be charged with the hand crank.

NOTICE
No-load switching operations at the circuit-breaker
The circuit-breaker can be damaged by no-load switching.
After charging the spring energy store, do not open the circuit-breaker directly.
➭ After charging the spring energy store, close the circuit-breaker first, and then open it.

CAUTION
High speed moving parts
Using an incorrect hand crank can cause injury.
➭ Use exclusively the hand crank supplied with the accessories for the CB-r (SION L) circuit-
breaker.

Preconditions • Circuit-breaker type CB-r in OPEN position


• Three-position disconnector in OPEN position
• "Spring charged" indicator shows "spring not charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").

Charging the spring ➭ Remove the cover of the actuating opening for charging the spring.
➭ Insert the hand crank.
➭ Turn the hand crank clockwise until the "spring charged" indicator shows "spring charged".

✔ The "spring charged" indicator shows "spring charged".


➭ Remove the hand crank.
➭ Remove the cover of the actuating opening for charging the spring.
✔ The spring energy store is charged. The circuit-breaker can be closed.

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Operation

25.3 Switching on the circuit-breaker panel

Preconditions • Three-position disconnector in OPEN position


• Circuit-breaker in OPEN position
• The feeder is isolated from supply (see page 179, "Verification of safe isolation from supply")
• "Spring charged" indicator shows "spring charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").
➭ If required, remove the padlock from the locking device of the three-position disconnector.

Closing the three-position ➭ Push the interrogation lever to the left and hold it.
switch

➭ Push the control gate upwards, and hold it. The interrogation lever locks in the left-hand
position.

✔ The actuating opening of the disconnector is open.

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Operation

➭ Insert the operating lever. Turn clockwise as far as it will go.

✔ The disconnector is in CLOSED position. The three-position disconnector is closed.

Final activities ➭ Remove the operating lever.

✔ The three-position disconnector is closed. The interrogation lever and the control gate move
to their initial position. The actuating opening is closed.
➭ If required, fit the padlock on the locking device of the three-position disconnector (see
page 133, "Mechanical interlocking with padlock").

Closing the circuit-breaker ➭ To connect the feeder to the busbar, close the circuit-breaker.

✔ The circuit-breaker is in CLOSED position. The feeder is connected with the busbar.

Final activities ➭ If required, fit the padlock on the locking device of the circuit-breaker (see page 133,
"Locking device for the circuit-breaker CB-r (SION L) lock-in").

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Operation

25.4 Switching off the circuit-breaker panel

Preconditions • Three-position disconnector in CLOSED position


• Circuit-breaker in CLOSED position
• "Spring charged" indicator shows "spring charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").
➭ If required, remove the padlock from the locking device of the three-position disconnector
and the circuit-breaker.

Opening the circuit- ➭ To disconnect the feeder from the busbar, open the circuit-breaker.
breaker

✔ The circuit-breaker is in OPEN position. The feeder is disconnected from the busbar.

Opening the three- ➭ Push the interrogation lever to the left and hold it.
position switch

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Operation

➭ Push the control gate upwards, and hold it. The interrogation lever locks in the left-hand
position.

✔ The actuating opening of the disconnector is open.


➭ Insert the operating lever. Turn counter-clockwise as far as it will go.

✔ The disconnector is in OPEN position. The three-position disconnector is open.

Final activities ➭ Remove the operating lever.

✔ The three-position disconnector is open. The interrogation lever and the control gate move
to their initial position. The actuating opening is closed.
➭ If required, fit the padlock on the locking device of the three-position disconnector (see
page 133, "Mechanical interlocking with padlock").

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Operation

25.5 Earthing the circuit-breaker panel without cable feeder earthing switch

WARNING
Mortal danger due to electric shock!
Touching live parts can lead to electric shock. In panels with circuit-breaker, the earthing
process is not completed until the circuit-breaker is closed.
➭ Switch the three-position disconnector to READY-TO-EARTH position.
➭ Close the circuit-breaker.

CAUTION
Internal arcing hazard and explosion hazard
Operating the three-position disconnector under load can cause injury or property damage.
A mechanical interlock prevents, as standard, the three-position disconnector from being
operated under load. The switchgear can optionally be equipped in accordance with a
customer-specific intrlocking and control scheme.
➭ If the customer-specific interlocking and control scheme requires that the panel be
provided without electromechanical or mechanical interlocks, the three-position
disconnector can be operated under load.
➭ Do NOT operate the three-position disconnector under load.

Preconditions • Three-position disconnector in OPEN position


• Circuit-breaker in OPEN position
• The feeder is isolated from supply (see page 179, "Verification of safe isolation from supply")
• "Spring charged" indicator shows "spring charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").
➭ If required, remove the padlock from the locking device of the three-position disconnector.

Earthing the three- ➭ Push the interrogation lever to the left and hold it.
position switch

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Operation

➭ Push the control gate downwards, and hold it. The interrogation lever locks in the left-hand
position.

✔ The actuating opening of the earthing switch is open.


➭ Insert the operating lever. Turn clockwise as far as it will go.

✔ The earthing switch is in EARTHED position. The three-position disconnector is earthed.

Final activities ➭ Remove the operating lever.

✔ The interrogation lever and the control gate move to their initial position. The actuating
opening is closed.
➭ If required, fit the padlock on the locking device of the three-position disconnector (see
page 133, "Mechanical interlocking with padlock").

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Operation

Closing the circuit-breaker ➭ Close the circuit-breaker to earth the feeder.

✔ The circuit-breaker is in CLOSED position. The feeder is earthed.

Final activities ➭ If required, fit the padlock on the locking device of the circuit-breaker (see page 133,
"Locking device for the circuit-breaker CB-r (SION L) lock-in").

25.6 Earthing the circuit-breaker panel with cable feeder earthing switch

Preconditions • Three-position disconnector in OPEN position


• Circuit-breaker in OPEN position
• Cable feeder earthing switch in OPEN position
• The feeder is isolated from supply (see page 179, "Verification of safe isolation from supply")
• "Spring charged" indicator shows "spring charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").
➭ Through the inspection window of the cable compartment cover, check whether the
earthing switch is in OPEN position.
➭ If required, remove the padlock from the locking device of the three-position disconnector,
the cable feeder earthing switch and the circuit-breaker.

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Operation

Earthing the three- ➭ Push the interrogation lever to the left and hold it.
position switch

➭ Push the control gate downwards, and hold it. The interrogation lever locks in the left-hand
position.

✔ The actuating opening of the earthing switch is open.


➭ Insert the operating lever. Turn clockwise as far as it will go.

✔ The earthing switch is in EARTHED position. The three-position disconnector is earthed.

Final activities ➭ Remove the operating lever.

✔ The interrogation lever and the control gate move to their initial position. The actuating
opening is closed.
➭ If required, fit the padlock on the locking device of the three-position disconnector (see
page 133, "Mechanical interlocking with padlock").

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Operation

Earthing the cable feeder ➭ Push the control gate upwards, and hold it.
earthing switch

✔ The actuating opening for the cable feeder earthing switch is open.
➭ Insert the operating lever. Turn clockwise as far as it will go.

✔ The cable feeder earthing switch is in EARTHED position.


➭ Remove the operating lever.

✔ The control gate moves to its initial position. The actuating opening is closed.

Final activities ➭ Through the inspection window of the cable compartment cover, check whether the cable
feeder earthing switch is switched to EARTHED position.

➭ If required, remove the padlock on the locking device of the earthing switch (see page 133,
"Mechanical interlocking with padlock").

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Operation

25.7 De-earthing the circuit-breaker panel without cable feeder earthing switch

Preconditions • Three-position disconnector in EARTHED position


• Circuit-breaker in CLOSED position
• The feeder is isolated from supply (see page 179, "Verification of safe isolation from supply")
• "Spring charged" indicator shows "spring charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").
➭ If required, remove the padlock from the locking device of the three-position disconnector
and the circuit-breaker.

Opening the circuit- ➭ To de-earth the feeder, open the circuit-breaker.


breaker

✔ The circuit-breaker is in OPEN position. The feeder is de-earthed.

Opening the three- ➭ Push the interrogation lever to the left and hold it.
position switch

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Operation

➭ Push the control gate downwards, and hold it. The interrogation lever locks in the left-hand
position.

✔ The actuating opening of the earthing switch is open.


➭ Insert the operating lever. Turn counter-clockwise as far as it will go.

✔ The earthing switch is in OPEN position. The three-position disconnector is open.

Final activities ➭ Remove the operating lever.

✔ The interrogation lever and the control gate move to their initial position. The actuating
opening is closed.
➭ If required, fit the padlock on the locking device of the three-position disconnector (see
page 133, "Mechanical interlocking with padlock").

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Operation

25.8 De-earthing the circuit-breaker panel with cable feeder earthing switch

Preconditions • Three-position disconnector in EARTHED position


• Cable feeder earthing switch in EARTHED position
• "Spring charged" indicator shows "spring charged"

Preparation ➭ Check service readiness (see page 72, "Checking service readiness").
➭ Through the inspection window of the cable compartment cover, check whether the
earthing switch is in EARTHED position.
➭ If required, remove the padlock from the locking device of the three-position disconnector,
the cable feeder earthing switch and the circuit-breaker.

Opening the cable feeder ➭ Push the control gate downwards, and hold it.
earthing switch

✔ The actuating opening for the cable feeder earthing switch is open.
➭ Insert the operating lever. Turn counter-clockwise as far as it will go.

✔ The cable feeder earthing switch is in OPEN position.

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Operation

➭ Remove the operating lever.

✔ The control gate moves to its initial position. The actuating opening is closed.

Final activities ➭ Through the inspection window of the cable compartment cover, check whether the cable
feeder earthing switch is switched to OPEN position.

➭ If required, remove the padlock on the locking device of the earthing switch (see page 133,
"Mechanical interlocking with padlock").

Opening the earthing ➭ Push the interrogation lever to the left and hold it.
switch of the three-
position switch

➭ Push the control gate downwards, and hold it. The interrogation lever locks in the left-hand
position.

✔ The actuating opening of the earthing switch is open.

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Operation

➭ Insert the operating lever. Turn counter-clockwise as far as it will go.

✔ The earthing switch is in OPEN position. The three-position disconnector is open.

Final activities ➭ Remove the operating lever.

✔ The interrogation lever and the control gate move to their initial position. The actuating
opening is closed.
➭ If required, fit the padlock on the locking device of the three-position disconnector (see
page 133, "Mechanical interlocking with padlock").

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Operation

26 Operating the busbar earthing switch


This chapter describes the manual operation of panels with busbar earthing switch (panel
type E).
The operations are exemplarily shown for a busbar earthing switch (panel type E).

Control board for busbar earthing switch (example)

① Ready-for-service indicator
② Operating lever
③ Control gate / locking device (option for spring-
operated mechanism)
④ Padlock (option)

26.1 Operating the panel with busbar earthing switch

INFORMATION
Earthing the live busbar will trip the upstream circuit-breaker.
➭ Verify safe isolation from supply of the busbar before earthing.
Preconditions before every switching operation:
• Check service readiness (see page 72, "Checking service readiness").
• Remove the padlock (option) from the locking device.

Earthing the busbar:

Initial position (earthing switch Push the control gate upwards (the Switch the earthing switch to Remove the operating lever (the
OPEN) actuating opening opens) CLOSED position (insert the control gate returns to its initial
operating lever. Turn clockwise as position)
far as it will go)
De-earthing the busbar:

Initial position (earthing switch Push the control gate upwards (the Switch the earthing switch to OPEN Remove the operating lever (the
CLOSED) actuating opening opens) position (insert the operating lever. control gate returns to its initial
Turn counter-clockwise as far as it position)
will go)

Final activities:
• Remove the operating lever. The control gate returns to its initial position.
• Fit the padlock (option) on the locking device in the desired position (see page 133,
"Mechanical interlocking with padlock").

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Operation

27 Earthing panels without earthing switch


Panels without earthing switch are:
• Cable panel K, K1
• Bus riser panel H (without instrument transformers or with instrument transformers)
• Metering panel M
Cable panels, bus riser panels or metering panels must be earthed via the corresponding
switching operation in the adjacent panel or by means of separate earthing accesssories.

28 Verification of safe isolation from supply


DANGER
Mortal danger due to electric shock!
Ensure safe isolation from supply without any doubt. Touching live parts leads to electric
shock.
➭ Possible sources of failure:
- Defective voltage indicator (or device for function testing of the coupling section)
- Maloperation of the voltage indicator (or device for function testing of the coupling
section)
➭ Test the perfect function of the voltage indicator and the coupling section in accordance
with national standards:
- On a live panel
- With a test unit according to IEC 61243-5/EN 61243-5
- On all phases
➭ Use only voltage indicators or devices according to EN 61243-5 / IEC 61243-5 / VDE 0682-
415 to test the function of the coupling section. The interface conditions have not changed
as against the old standard VDE 0681 Part 7; the corresponding indicators can still be used.
➭ Perform repeat test of interface conditions at the capacitive interfaces, as well as on the
indicators according to the customer's specifications or national standards.
➭ Do not use short-circuiting jumpers as separate plugs. The function of the surge arrester
installed is not guaranteed if short-circuiting jumpers are used.

28.1 HR or LRM-Voltage indicators

NOTICE
Functional failure due to humidity!
Humidity can impair the function of the voltage indicator.
➭ In case of rain or fog, do not use the voltage indicator outdoors.
➭ Dry a humid voltage indicator before use.

NOTICE
Functional failure due to incorrect use!
Incorrect use can impair the function of the voltage indicator.
➭ Always use the voltage indicator in accordance with the permissible rated voltage and
rated frequency.
➭ Do not damage the voltage indicator.

INFORMATION
The following descriptions do not substitute reading the manufacturer documentation.
➭ Before using the voltage indicator, read the manufacturer‘s documentation. The
manufacturer‘s documentation is regarded as leading.

INFORMATION
In adverse light conditions, shield the display of the voltage indicator or illuminate it
additionally.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 179/198


Operation

Application Voltage indicators type HR or LRM are used for verification of safe isolation from supply on
capacitive HR or LRM-interfaces according to IEC 61243-5. There, the voltage indicator is the
mobile part of a voltage detecting system.
The indication “Voltage present” is ensured within the specified operating temperature in the
voltage range of the interface according to IEC 61243-5 Table 1.
Voltage indicators can be used indoors and outdoors.

Storage and transport Store and transport voltage indicators in dry and clean condition.

Maintenance Voltage indicators do not contain any parts replaceable by the user, and are maintenance-
free.

Overview
① Inscription on the upper and lower side:
• Type designation
• Year of manufacture
• Test symbol
② Plug
③ Indication

Fig. 93: Voltage indicator

① Inserted voltage indicator


② Capacitive test socket (coupling
section)
③ Earth socket (coupling section)
④ Cover
⑤ Printing: Repeat test of interface
condition
Fig. 94: Coupling section and inserted voltage indicator

Technical data of voltage indicator and coupling section

HR voltage indicator LRM voltage indicator


Rated voltage 70...90 V 4...5 V
(Rated pickup voltage of the interface)
Rated frequency 50 Hz
Input impedance 36.0...43.2 MΩ 2.0...2.4 MΩ
Flashing frequency (at pickup voltage) ≥ 1 Hz ≥ 1 Hz
Power supply Power is supplied through the voltage to be tested when the
voltage indicator is inserted.

Reading the indications


Indication Meaning for function test Meaning for voltage
detection
Flashes or lights Voltage indicator ready for Phase not isolated from supply
up service

Off Voltage indicator defective, DO Phase isolated from supply


NOT USE!

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Operation

Function test
WARNING
Mortal danger due to defective voltage indicator!
Using a defective voltage indicator can lead to incorrect indication of safe isolation from
supply. Touching live parts can lead to electric shock.
➭ Before indicating the voltage, the function of the voltage indicator must be tested.
➭ If the function test of the voltage indicator is not completed successfully, the device is
defective and must not be used for voltage indication.
The voltage indicator and the associated coupling section do not have a self-test function.
Therefore, a function test must be performed before indicating the voltage.
Perform the function test:
• At an energized HR or LRM-interface
• At a voltage source with known voltage in the area of the pickup values according to
IEC 61243-5
• With a HR or LRM-Function test unit
➭ Insert the voltage indicator in a test unit and read the indication.

Performing the voltage


detection WARNING
Mortal danger due to defective voltage indicator!
Touching live parts can lead to electric shock.
➭ If the voltage indicator does not indicate any voltage, perform the function test again.
➭ Remove the covers from the plug-in sockets (interfaces of phases L1, L2 and L3).
➭ Insert the voltage indicator consecutively into the plug-in sockets of phase L1.
➭ Remove the voltage indicator.
➭ Repeat the test for phases L2 and L3.
✔ If the voltage indicator does not flash or light up in any of the 3 phases, the phases are
isolated from supply.
➭ Refit the covers on the plug-in sockets.

28.2 Integrated voltage detecting systems

INFORMATION
The following descriptions do not substitute reading the manufacturer documentation.
➭ Before using the voltage detecting systems, read the supplied manufacturer
documentation.

INFORMATION
Under unfavorable light conditions, shadow or additionally illuminate the display of the voltage
detecting systems.

Use Integrated voltage detecting systems are used to verify safe isolation from supply according to
IEC 61243-5 (VDE 0105 Part 1 y 100).
The integrated voltage detecting systems are adjusted to the overall system of the switchgear.
The clear indication “Voltage present” is ensured within the rated voltage and rated frequency
according to IEC 61243-5 (VDE 0682 Part 415).

LRM test socket The integrated voltage detecting systems have a 3-phase LRM test socket (e.g. for phase
comparison or cable sheath test).

Maintenance The integrated voltage detecting systems do not contain any parts that can be replaced by the
user, and they are maintenance-free.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 181/198


Operation

Integrated voltage detecting systems CAPDIS and VOIS

WARNING
Mortal danger due to electric shock!
Changing the factory setting on the C2 module in the CAPDIS-S1+/S2+ voltage detecting
system can cause a functional failure of the voltage detecting system and an electric shock.
➭ The C2 module ③ is set to the operating voltage of the switchgear. The setting is
recognizable from the correspondence of the arrow ① and the marking ② .
➭ The factory setting of the C2 module can only be changed with the approval of Siemens.
➭ If the setting of the C2 module was modified by mistake, re-establish the factory setting as
follows:
- Pull out the C2 module at the rear side of CAPDIS-S1+/S2+.
ATTENTION: Open printed circuit board may be energized.
- Plug the C2 module into CAPDIS-S1+/S2+ so that the arrow ① on the housing points to
the marking ② on the C2 module.

① Arrow
② Marking
③ C2 module

Fig. 95: Marking of the factory setting on


the C2 module (example)

① "Test" button
② Cover
③ LC display
④ LEDs red and green (state of the
relay contacts)
⑤ Duct for signaling cables CAPDIS-M
⑥ Test socket L2
Fig. 96: CAPDIS-S2+: Cover closed ⑦ Earth socket
⑧ Test socket L3
⑨ Test socket L1
⑩ Short instructions

Fig. 97: CAPDIS-S2+: Cover opened

① LC display
② Test socket L2
③ Earth socket
④ Test socket L3
⑤ Test socket L1

Fig. 98: VOIS+: Cover opened

182/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Operation

Indicatio VOIS+, VOIS R+ CAPDIS-S1+ CAPDIS-S2+ Description of the indication


n
L1 L2 L3 L1 L2 L3 L1 L2 L3 State of the
relay contacts1

Red Green
A0 U ≠ 0 U=0 Operating voltage not present.

A1 U ≠ 0 U=0 Operating voltage present.

A2 U ≠ 0 U=0 • Operating voltage not present.


• Auxiliary voltage not available (only CAPDIS-S2+).

A3 U ≠ 0 U=0 Failure in phase L1, operating voltage at L2 and L3 (for


CAPDIS-Sx+ also earth-fault indication).

A4 - U ≠ 0 U=0 Voltage (not operating voltage) present.

A5 - U ≠ 0 U=0 Indication: "Test" passed (lights up shortly).

A6 - U ≠ 0 U=0 Indication: "Test" not passed (lights up shortly).

A7 - U ≠ 0 U=0 Overvoltage present (lights up permanently).

A8 - - U ≠ 0 U=0 Indication: "ERROR" e.g. in case of missing auxiliary voltage.

1 LED does not light up, LED lights up

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 183/198


Operation

Integrated voltage detecting systems WEGA

① Display (illuminated for WEGA 2.2C if


auxiliary voltage is available)
② LEDs green and red (state of the relay
contacts)
③ Test socket L1
④ Test socket L2
⑤ Test socket L3
⑥ Earth socket
⑦ "Display Test" button

Fig. 99: Operating elements WEGA

Indication WEGA 1.2C WEGA 2.2C Description of the indication


L1 L2 L3 L1 L2 L3 State of the
relay contacts1

Red Green
A0 U ≠ 0 U=0 • Operating voltage not present.

A1 U ≠ 0 U=0 • Operating voltage present.


• Integrated repeat test passed.

A2 U ≠ 0 U=0 • Operating voltage not present.

A3 U ≠ 0 U=0 • Failure of the operating voltage at phase L1


• Operating voltage present at phases L2 and L3.
• Integrated repeat test passed (L2 and L3).
A4 U ≠ 0 U=0 • Voltage present, current monitoring of coupling section below limit
value.

A5 U ≠ 0 U=0 If "Display Test" button is pressed:


• Display test passed.

A6 U ≠ 0 U=0 In operation:
• Voltage present and integrated repeat test passed.
• Voltage signal too high.
A7 U ≠ 0 U=0 • Auxiliary voltage missing.

1
LED does not light up, LED lights up

184/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Maintenance

Maintenance
After completion of the work or a part of the work described in this section, perform a
complete commissioning, see page 124, "Commissioning".

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

29 Maintenance
In indoor conditions, SIMOSEC switchgear requires only low maintenance.

Replacement of Due to the fact that all parts of this switchgear have been optimized to last the normal service
components life, it is not possible to recommend particular spare parts.
Information required for spare part orders of single components and devices:
• Type and serial number of the switchgear (see rating plates)
• Description or identification of the device or part on the basis of a sketch, a photo or a circuit
diagram

29.1 Maintenance schedule


The maintenance operations described in here are recommendations. The maintenance
intervals may differ depending on the climatic and local ambient conditions. In addition, the
company-internal regulations are to be observed.
• The climatic and local ambient conditions determine the extent of the cleaning work to be
performed, such as removal of dust.
• We recommend a yearly visual inspection, see page 186, "Visual inspections"; if required,
the intervals should be adjusted to the climatic and local conditions.
• Inspection/testing of the secondary equipment such as the capacitive voltage detecting
system is done within the scope of national standards and customer-specific regulations.
• Independently of the regular maintenance, the cause of faults and short circuits, as well as
of partial discharges, must be determined immediately. Any damaged components have to
be replaced by original components.

Checking the dew point The dew point needs no checking throughout the entire service life.

Checking the gas quality The gas quality needs no checking throughout the entire service life.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 185/198


Maintenance

30 Visual inspections

30.1 Checking cleanliness

DANGER
Mortal danger due to electric shock!
Touching live parts causes electric shock. Observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
Switchgear damages may be caused by flashovers due to pollution.
• Check the cleanliness of the switchgear inside and outside.
• Remove dust and chips.
To clean the switchgear or individual assemblies, use the recommended cleaning agents and
cleaning aids (see page 68, "Cleaning agents and cleaning aids").

30.2 Checking corrosion protection


Scratches, impacts or bright points in the surface painting of the switchgear enclosure can
cause corrosion at the damaged points.
Clean the damage points and touch up immediately.

Touch-up set for corrosion protection

Touch-up set Components Use


8DX2 011 Paint pen in color "Light Basic SN700" Scratches, impacts, bright points
8DX2 012 Paint tin in color "Light Basic SN700" Scratches, impacts, bright points

186/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Maintenance

31 Measuring

DANGER
Mortal danger due to internal arc!
If the cable compartment cover is removed, the switch-disconnector is not interlocked during
the cable test. Switching to CLOSED or OPEN position can cause an internal arc.
➭ Observe the Five Safety Rules.
➭ Fit switching prohibition signs.
➭ Padlock the locking device (option).

WARNING
Mortal danger due to electric shock!
Cable testing with connected cables represents a special stress for the isolating distance. If the
busbar of the switchgear under test or the opposite substation are live with operating voltage,
no overvoltages may occur.
➭ Overvoltages must be avoided by suitable measures taken by the switchgear operator.

NOTICE
Damage to the switchgear due to excessive test voltages!
The test voltage can damage connection cables, cable plugs and voltage detecting systems.
➭ Observe the manufacturer information related to the connection cables, cable plugs and
voltage detecting systems (maximum test values).

31.1 Checking the earthing


The interconnection of the SIMOSEC switchgear with the substation earth is performed and
documented before every commissioning (see page 84, "Installing the earthing busbar").

31.2 Cable testing


A DC voltage test may only be performed after consultation and authorization by the regional
Siemens representative.
Documents to be observed for installation:
• Installation and operating instructions of the switchgear SIMOSEC
• Standard IEC 62271-200
• Stipulations and recommendations of the cable and sealing end manufacturers

Isolating and earthing the ➭ Disconnect the feeder under test.


feeder under test ➭ Make sure that the feeder in the opposite substation has also been isolated and secured
against reclosing.
➭ Verify safe isolation from supply.
➭ Earth the feeder.

Preparations ➭ Remove the cable compartment cover (see page 122, "Removing and mounting the
connection compartment covers").
➭ Remove or disconnect the voltage transformers on the testing section.
➭ Fit cable test elements (e.g. measuring bolts) according to the operating instructions of the
plug manufacturers.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 187/198


Maintenance

Testing Test voltages

Rated voltage of the DC test voltage AC test voltage VLF* 0.1 Hz


switchgear [kV]
Maximum value UCT DC Test duration UCT AC [kV] Test duration
[kV] [min] [min]
7.2 22 15 11 60
12 38 15 19 60
15 52 15 28 60
17.5 52 15 28 60
24 72 15 38 60
25 72 15 38 60

* Very Low Frequency

➭ Barrier the area around the testing place.


➭ De-earth.
➭ Perform the test according to the recommendations of the cable manufacturers and the
customers' specifications.

After completion of test ➭ Earth the tested feeder.


➭ Remove cable test elements.
➭ Fit and lock the cable compartment cover.
➭ De-earth the panel and the opposite substation. Re-energize the feeder.

31.3 Cable sheath testing

DANGER
Mortal danger due to internal arc!
If the cable compartment cover is removed, the feeder is not interlocked during the cable sheet
test. Switching to CLOSED or OPEN position can cause an internal arc.
Exceptions: Panels with closing lockout (option) or de-earthing lockout (option)
➭ Observe the Five Safety Rules.
➭ Fit switching prohibition signs.
➭ Padlock the locking device (option).

Cable sheath test for panel types K, K1, M(-K), M(-KK) and M(-BK)

① Busbar
② Panel with busbar to be
isolated
③ Cable interconnection
between 2 substations
④ Opposite substation

Fig. 100: Basic scheme: Substation of panel to be tested and opposite


substation

➭ Isolate the incoming cable of the opposite substation and secure against reclosing.
➭ Isolate the busbar of the panel to be tested and secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit the panel to be tested.

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Maintenance

➭ Remove the cable compartment cover at the panel to be tested (see page 122, "Removing
and mounting the connection compartment covers").
➭ Remove the cable at the feeder to be tested.
➭ Remove the cable shield earthing at the earthing point in the feeder to be tested and in the
opposite substation.
➭ Perform cable sheath test following the recommendations of the cable manufacturers and
the customers' specifications.
✔ The cable sheath was tested. Further cable sheaths can be tested, or the panel can be put
into operation again and the initial situation can be re-established.

Cable sheath test for all panel types except K, K1, M(-K), M(-KK) and M(-BK)
➭ Disconnect the feeder to be tested and secure against reclosing.
➭ Disconnect the feeder in the opposite substation and secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit the panel to be tested.
➭ Remove the cable compartment cover (see page 122, "Removing and mounting the
connection compartment covers").
➭ Remove the cable shield earthing at the earthing point in the feeder to be tested and in the
opposite substation.
➭ Perform cable sheath test following the recommendations of the cable manufacturers or
the customer's stipulation.
✔ The cable sheath was tested. Further cable sheaths can be tested, or the panel can be put
into operation again and the initial situation can be re-established.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 189/198


Maintenance

32 Replacing HV HRC fuse-links

NOTICE
Damage due to inappropriate HV HRC fuse-links or extension tubes!
The use of untested or incorrect HV HRC fuse-links can damage the fuse box.
➭ Use only fuse-links tested by Siemens, which are listed in the following transformer
protection table.
➭ Do not use HV HRC fuse-links with different characteristics for nominally equal rated
current.
➭ The use of other fuse-links must be checked by Siemens in advance. Contact the Siemens
Service Hotline.

NOTICE
Damage to the switchgear due to stressed HV HRC fuse-links!
When a HV HRC fuse-link has tripped, the HV HRC fuse-links in the two other phases may also
have been stressed.
➭ Replace the HV HRC fuse-links in all 3 phases.
For data to usable HV HRC fuse-links, see page 20, "HV HRC fuse assembly" and see page 50,
"Selection of HV HRC fuse-links".
The activities described in this section are listed by logical context. In practice, it may be
necessary to deviate from the order recommended here.
The replacement of fuse-links in the transformer panel is described hereafter. For the panel
type M(VT-F), the procedure is identical.
Generally, the HV HRC fuse-links of all three phases must always be replaced.

32.1 Preparing fuse replacement


The fuse compartment cover can only be removed if the earthing switch is in EARTHED
position.
When the fuse compartment cover is removed, the earthing switch is interlocked in EARTHED
position.
➭ Isolating and earthing the panel.
➭ Removing the fuse compartment cover (see page 122, "Removing and mounting the
connection compartment covers").
✔ The fuse compartment cover with the HV HRC fuse-links is accessible.

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Maintenance

32.2 Removing HV HRC fuse-link

CAUTION
Risk of burning due to hot HV HRC fuse-links!
HV HRC fuse-links may be hot und may cause burns on the hands during replacement.
➭ Wear gloves during replacement.
➭ Let hot HV HRC fuse-links cool down before replacing.

① Upper fuse contact


② HV HRC fuse-link
③ Lower fuse contact

Fig. 101: Overview of removal of HV HRC


fuse-link (side view)

➭ Seize the HV HRC fuse-link in the lower third.


➭ Take the HV HRC fuse-link laterally out of the holder. Doing so, observe the openings of the
fuse contacts.
✔ The HV HRC fuse-link is taken out.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 191/198


Maintenance

32.3 Checking the fuse tripping mechanism


During first commissioning and before fitting the HV HRC fuse-links, the tripping behavior of
the switch-disconnector must be checked in all three phases by means of test fuses.
To check the fuse tripping mechanism on switchgear connected to the power system, the
panel to be tested must be isolated, including the busbars.

① Upper fuse contact


② Test fuse
③ Lower fuse contact
④ Striker

Fig. 102: Panel with installed test fuses

➭ Seize the HV HRC fuse-link in the middle; the striker points upwards.
➭ Apply the test fuse to the upper and lower fuse contact. Doing so, observe the openings of
the fuse contacts.
➭ Push the test fuse uniformly into the fuse contacts.
➭ Close the switch-disconnector (see page 136, "Operating the switch or switch-
disconnector").
➭ Trip the striker of the test fuse according to the manufacturer's instructions.
✔ The striker of the test fuse trips the switch-disconnector. The switch-disconnector is in
"tripped" position.

➭ Re-establish service readiness (see page 144, "Protection tripping of the switch-fuse
combination").

192/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Maintenance

32.4 Fitting the HV HRC fuse-link


Fit all HV HRC fuse-links. Start with phase L3. Continue with phase L2 and phase L1.

① Upper fuse contact


② HV HRC fuse-link
③ Lower fuse contact

Fig. 103: Fitted HV HRC fuse-link, side view

➭ Select HV HRC fuse-links (see page 50, "Selection of HV HRC fuse-links").

➭ Seize the HV HRC fuse-link in the middle; the striker points upwards.
➭ Apply the HV HRC fuse-link to the upper and lower fuse contact, observing the openings of
the fuse contacts.
➭ Push the HV HRC fuse-link uniformly into the fuse contacts.

32.5 Completing replacement of HV HRC fuse-link


➭ Hook the cable compartment cover in (see page 122, "Removing and mounting the
connection compartment covers").
➭ Putting the panel into operation.

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 193/198


Siemens Service Hotline

33 Replacing current and voltage transformers


Current and voltage transformer may be replaced in the respective panels after consultation
and authorization by the regional Siemens representative.

34 Help
If these operating instructions do not clarify all questions regarding installation, operation and
maintenance of the SIMOSEC switchgear, please contact the Siemens sales partner or the
regional Siemens representative.

Informing about a failure If your SIMOSEC switchgear has suffered an operational failure which cannot be solved using
these operating instructions, please communicate this immediately to the Siemens sales
partner or the regional Siemens representative.
The following data makes it easier to delimit, identify and eliminate the failure:
• Switchgear type, order and panel number (see rating plate)
• If applicable, type and serial number of the vacuum circuit-breaker (see rating plate)
• Precise designation of failure occurred (e.g. by means of a copy of the associated page of
these instructions, photos, drawings, sketches or circuit diagrams)

Siemens Service Hotline


• Customer Support Global
- +49 180 524 7000
- support.energy@siemens.com
- 24 hours
• Customer Support Brazil (for the Brazilian market only)
- +55 11 4585 8040
- suporte.br@siemens.com
- Local working hours
• Customer Support India (for Indian market only)
- +91 1 800 419 7477
- service.energy.in@siemens.com
- Local working hours

194/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


35 Index
A Closing, circuit-breaker type CB-f AR.............................. 155
Accessories..................................................................... 27 Closing, circuit-breaker type CB-f NAR ........................... 147
Ambient conditions ........................................................ 42 Comments on EMC ......................................................... 70
Applying, operating voltage .......................................... 127 Commissioning............................................................. 124
Auxiliary means, installation ........................................... 68 Completeness of delivery, checking for ........................... 61
Auxiliary means, transport .............................................. 68 Connecting, high-voltage cables ................................... 101
Auxiliary switch 3SV92, breaking capacity ....................... 34 Connection compartment cover, mounting ................... 122
B Connection compartment cover, removing ................... 122
Bus riser panel, earthing ............................................... 179 Control elements .......................................................... 130
Busbar compartment, accessibility .................................. 82 Control equipment ......................................................... 24
Busbar, assembling......................................................... 82 Core part designs............................................................ 12
Busbar, energizing ........................................................ 128 Corrosion protection, ensuring...................................... 186
Busbars .......................................................................... 18 Current transformer........................................................ 23
C Current transformers, replacing .................................... 194
Cable connection............................................................ 21 Current transformers, technical data ............................... 42
Cable panel, connecting to high voltage.......................... 98
D
Cable shields, connecting ............................................... 98 De-earthing .......................................................... 136, 178
Cable, testing ............................................................... 187 Dew point, checking ..................................................... 185
Cable-type current transformer ....................................... 23 Dimensions .................................................................... 45
Cable-type current transformer, fastening....................... 97 Dimensions, switchgear .................................................. 45
CAPDIS ......................................................................... 181 Dimensions, top kit and core part.................................... 47
Checking, fuse tripping mechanism .............................. 192 Due application ................................................................ 9
Circuit diagrams, correcting .......................................... 119
E
Circuit-breaker panel, connecting to high voltage.......... 101 Earth-fault indicators ...................................................... 26
Circuit-breaker replacement............................................ 87 Earthing ....................................................................... 136
Circuit-breaker type CB-f AR, charging the spring energy Earthing busbar, installing .............................................. 84
store manually.............................................................. 154
Earthing switch, operation ............................................ 178
Circuit-breaker type CB-f AR, closing.............................. 155
Earthing, busbar ........................................................... 178
Circuit-breaker type CB-f AR, opening............................ 156
Electrical connections ..................................................... 96
Circuit-breaker type CB-f AR, operation.......................... 153
Electrical data ................................................................. 28
Circuit-breaker type CB-f NAR, charging the
spring energy store manually........................................ 146 End wall, installing ......................................................... 86

Circuit-breaker type CB-f NAR, closing ........................... 147 Energizing, feeder (circuit-breaker type CB-f AR)............ 155

Circuit-breaker type CB-f NAR, opening ......................... 147 Energizing, feeder (circuit-breaker type CB-f NAR) ......... 147

Circuit-breaker type CB-f NAR, operation ....................... 145 F


Circuit-breaker type CB-r, charging the spring Feeder earthing switch, closing..................................... 178
energy store manually .................................................. 163 Feeder earthing switch, opening................................... 178
Circuit-breaker type CB-r, closing................................... 164 Fixing points................................................................... 74
Circuit-breaker, lock-in.................................................. 133 Floor openings ............................................................... 74
Classification, switchgear................................................ 42 Foundation, preparing .................................................... 71
Cleaning....................................................................... 186 Front cover of the CB-r (SION L), mounting ................... 121
Cleaning agents and cleaning aids .................................. 68 Front cover of the CB-r (SION L), removing .................... 121
Cleaning bushing-type insulators / busbars..................... 83 Front cover, mounting .................................................. 120
Climate........................................................................... 42 Front cover, removing .................................................. 120

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 195/198


Function test, electrical ................................................. 125 P
Function test, mechanical ............................................. 125 Packing...........................................................................61

Fuse tripping mechanism, checking .............................. 192 Padlock......................................................................... 133

Fuses, replacing ............................................................ 190 Padlock, shackle diameter ............................................. 133


Panel types ..................................................................... 10
G
Gas leakage rate ............................................................. 49 Panels, joining ................................................................78
Gas quality, checking .................................................... 185 Personal protection ...........................................................8
Personal protective equipment (PPE) ................................. 8
H
Help ............................................................................. 194 Phase sequence ..............................................................48
High-voltage cables, connecting................ 98, 99, 100, 101 Points of contact, cleaning ........................................ 83, 96
HR voltage indicators, verification of safe Power-frequency voltage test on site............................. 127
isolation from supply .................................................... 179 PPE ................................................................................... 8
HV HRC fuse assembly..................................................... 20 Protection equipment ..................................................... 24
I Protection tripping ........................................................ 144
Indicators ............................................................. 130, 131 Protective equipment........................................................ 8
Installation ..................................................................... 58
Q
Installation, auxiliary means............................................ 68 Qualified personnel...........................................................9
Installation, tools ............................................................ 68
R
Instrument transformer................................................... 23 Rating plates................................................................... 56
Insulating caps, fitting .................................................... 83 Ready-for-service indicator ..............................................24
Insulating gas ................................................................. 49 Recycling ........................................................................ 57
Interlocking, mechanical ............................................... 133 Removing, vacuum circuit-breaker CB-r (SION L)..............88
Interlocks........................................................................ 19 Replacing HV HRC fuse-links .......................................... 190
Intermediate storage ...................................................... 66 Resistance to internal arc faults .......................................42
L Room dimensions ...........................................................71
Local-remote switch...................................................... 134
S
Locking devices............................................................... 19 Safety instructions ............................................................ 6
Low-voltage compartment, installation ........................... 86 Secondary equipment, connection ............................... 117
M Service Hotline.............................................................. 194
Maintenance, general ................................................... 185 Service life, end ..............................................................57
Maintenance, scheduled ............................................... 185 Service readiness, checking before installation ................72
Measuring and testing .................................................. 187 Short-circuit indicators ....................................................26
Metering panel, connecting to high voltage .................. 100 Short-circuit/earth-fault sensors, mounting on
Metering panel, earthing .............................................. 179 the cable ........................................................................ 97
Motor operating mechanism, momentary-contact Signal terms and definitions.............................................. 6
rotary control switch ..................................................... 134 Site altitude ....................................................................49
Motor operating mechanism, operating ........................ 134 Spring charged indicator ............................................... 131
Mounting paste .............................................................. 69 Spring energy store, manual charging,
circuit-breaker type CB-f AR ........................................... 154
N
Niche cover, removing .................................................. 123 Spring energy store, manual charging,
circuit-breaker type CB-f NAR......................................... 146
O
Spring energy store, manual charging,
Opening, circuit-breaker type CB-f AR ............................ 156
circuit-breaker type CB-r................................................ 163
Opening, circuit-breaker type CB-f NAR.......................... 147
Standards .......................................................................43
Operating tools............................................................. 132
Station earth to switchgear frame, connection ................85
Operating voltage, applying .......................................... 127
Storage...........................................................................58
Operation ..................................................................... 129

196/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9


Stored-energy mechanism, closing Transformer protection table .......................................... 50
circuit-breaker CB-f AR .................................................. 155
Transport........................................................................ 58
Surge arrester, installation ............................................ 102
Transport damage, checking for...................................... 61
Switch positions ........................................................... 135
Transport facilities .......................................................... 59
Switch-disconnector, closing......................................... 136
Transport regulations...................................................... 44
Switch-disconnector, opening....................................... 136
Transport to the place of installation ............................... 58
Switch-fuse combination, operation.............................. 138
Transport, auxiliary means .............................................. 68
Switch-fuse combination, protection tripping................ 144
U
Switchgear extension ................................................... 120 Unloading ...................................................................... 58
Switchgear room, preparing ........................................... 71
V
Switchgear, dimensions.................................................. 45 Vacuum circuit-breaker CB-r (SION L), removing .............. 88
Switching, circuit-breaker type CB-f AR.......................... 153 Vacuum circuit-breaker type CB-r, switching off............. 166
Switching, circuit-breaker type CB-f NAR ....................... 145 Vacuum circuit-breaker, control board .......................... 162
T Vacuum circuit-breaker, technical data............................ 32
Technical data ................................................................ 28 Vacuum circuit-breaker CB-r, earthing ........................... 168
Technical data, three-position switch-disconnector ......... 38 Vacuum circuit-breaker CB-r, earthing with
Test operation .............................................................. 126 cable feeder earthing switch ......................................... 170
Testing and measuring ................................................. 187 Verification of safe isolation from supply....................... 179
Three-phase current transformer .................................... 23 Versions, top kit.............................................................. 14
Three-position switch, operation................................... 136 VOIS ............................................................................. 181
Three-position switch-disconnector................................. 16 Voltage detecting systems .............................................. 24
Three-position switch-disconnector, operating .............. 136 Voltage transformer........................................................ 23
Three-position switch-disconnector, technical data ......... 38 Voltage transformers, technical data ............................... 42
Tightening torques ......................................................... 69 W
Tools .............................................................................. 68 WEGA ........................................................................... 181
Torques .......................................................................... 69 Weights .......................................................................... 45

834-6028.9 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • Revision 08 197/198


Imprint
Siemens AG
Energy Management
Medium Voltage & Systems
Switchgear Factory Frankfurt
Carl-Benz-Str. 22
D-60386 Frankfurt
© Siemens AG 2019

198/198 Revision 08 • INSTALLATION AND OPERATING INSTRUCTIONS • SIMOSEC • 834-6028.9

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