Equipment Specification

1. Technical Specification For Shell and Tube Heat Exchanger For Reflector Cooling System
2. Scope of Supply : This specification establishes the technical

requirements for the supply of shell and tube heat exchanger. The scope of supply includes design manufacture, inspection ,shop testing packing delivery to site at Dhruva Stores, Trombay, testing at site and performance guarantee of one shell and tube heat exchanger complete with spares, maintenance tools, counter flanges and foundation bolts.
3. APPLICABLE CODES AND STANDARDS

The design, material, manufacture, inspection, testing and performance of the shell and tube heat exchanger shall comply with the requirements of latest edition of codes and standards specified hereunder & the data sheets as also other relevant specifications, if any. In the event of any conflict between the requirements of this specification and the documents listed below, this specification shall govern. ASTM-A-262 Detecting Susceptibility to Inter-granular Attack in Austenitic Stainless Steel ASTM-E-94 ASTM-E-426 ASTM-G-36 Guide for Radiographic Testing Practice for Eddy Current Examination Practice for Evaluating Stress-Corrosion-Cracking Resistance for metals and alloys in a Boiling Magnesium Chloride Solution

ANSI B-16.5 B-l .1

Steel pipe flanges and flanged fittings Unified Screw Threads

B-16.25 Butt Welding Ends ASME Boiler and pressure Vessel Code Section III division I "Nuclear Power Plant Components" Sub-section NC Section II Section V SA-435 - Material Specifications - Non destructive Examinations

Section IX - Welding and brazing qualifications Specification for Straight Beam Ultrasonic examination of Steel Plates SA-577 Specification for Ultrasonic Angle Beam examination of Steel Plates TEMA ISO Tubular Exchanger Manufacturers Association, Class C International standards organization (Dimensional standards for pipes and BW fittings and Metric screw threads)
4. DESIGN REQUIREMENTS

The heat exchanger shall be designed and constructed to meet the requirements of the ASME code, Section-Ill, Division-I, Sub section NC. It shall further meet the requirements of the standards of the Tubular Exchanger Manufacturers Association (TEMA) Class C and any additional requirements contained in this specification.

The heat exchanger shall be suitable for operation at the service conditions described herein. The equipment design and constructions shall be appropriate for continuous and trouble free plant service.
Process Parameters Parameters

Shell side Heavy water 300

Tube side Cooling Tower water 300 1.0 33 37.8 1.4 4 60

Fluid Flow (1pm) Specific Gravity Inletlemperature (C) Outlet temperature (C) Allowable pressure drop (mwc) Design pressure (kg/cm gauge) Design temperature (C)

1.1
45 40.6 1.4 6 60

Note : 1.The heat transfer area shall be worked out in such a way as to have a margin for plugging at least 5% of tubes in subsequent service life. 2. Maximum end to end length of the heat exchanger shall be limited to 3 m.
5. MATERIALS

1. 2. 3. 4.

General HX Tubes and Spacers Tubes Shell and Channels Tube sheet Channel cover, Pass partition plate, Shell flanges and Channel flanges 5. Baffles, Tie Rods and Gaskets 6. Nozzles & Nozzle flanges
6. Heat Treatment

Heat treatment on equipment or of the components shell be in conformity with the relevant ASME Code. Heat treatment procedure shall be subject to approval by purchaser.

7. Welds

Welding materials shall meet the requirements of the relevant specifications listed in part C of ASME Section II. All welding materials shall also conform to the requirements of clause NC 2400 of ASME Section III, sub-section NC. All welding procedures used in the fabrication of the heat exchangers shall be qualified in accordance with Section -III, NC and Section -IX of ASME code. The root passes of the welds, not accessible from both sides shall be made by inert gas tungsten arc (GTAW) process using inserts. Subsequent passes may be made by using MMA Process. However the entire tube to tube sheet welding shall be carried out by only GTAW process. All welds, unless otherwise specified, shall be full penetration welds. All surfaces to be joined shall be thoroughly cleaned to prevent weld contamination and all weld preparation shall be machined smooth. Any flame cut edges shall be machined or ground back to a minimum of 2 mm. past the deepest indentation. AH weld surface shall be ground smooth with maximum reinforcement of 1.5 mm. and shall be free from any crevice or undercut. Any procedure for the repair of defects in the weldments and all other materials shall be submitted to the purchaser for his approval prior to carrying out any repairs.

8. Manufacture 8.1 8.2 8.3

Procedure Qualification Samples Welder / Operator Qualification samples Tube to Tube Sheet Rolled Joint Samples Samples of Plugged Tubes
INSPECTION AND TESTING

9.1 General 9.2 Examination Inspection or Test Failure 9.3 Inspection of tube to tube sheet welding samples. 9.4 Inspection of tube to tube sheet rolling samples 9.5 Ultrasonic Inspection 9.6 Liquid Penetrant Inspection 9.7 Radiographic Inspection 9.8 Helium Leak Testing 9.9 Hydrostatic Test
10. FIELD TESTS

Detailed test procedures for all tests to be conducted at site shall be submitted by the vendor sufficiently in advance to the purchaser for his approval. After completion of erection of heat exchangers at site, heat exchanger shall be hydro statically tested by the vendor on both shell side and tube side to the test pressures indicated in Data Sheet. Any defect detected during these tests shall be rectified at no extra cost by the vendor until the test results become satisfactory. The performance tests shall be conducted at site to demonstrate their performance guarantee and rectification of all defects shall be satisfactorily done. If the equipment fails to meet the guarantee in any respect, for any reason whatsoever, and it is necessary for the vendor to make alterations for the purpose of meeting the guarantees, the necessary alterations shall be made by the contractor at no extra expense to the purchaser. The performance test shall be repeated by the vendor in the presence of the purchaser or his representative.

DATA SHEET

1. Service of Unit : Heavy water heat exchanger 2. Code : Asme Section III Subsection & Tema Classc 3. Position : Horizontal Max Length :
4 5 6 7 S 9 10 11 12 13 14 15 16 17 18 '19 20 21 22 23 24 25 26 27 2S 29 30 31 32 33 34 35 36 PARAMETERS FLUID CIRCULATED : FLOW RATE(LPM) : OPERATING INLET TEMPERATURE (C) OPERATING OUTLET TEMPERATURE (C) : SPECIFIC GRAVITY OPERATING PRESSURE (KG/CM1 g): MAX. ALLOWABLE PRESSURE DROP (MWC) : DESIGN PRESSURE (KG/CM2 g) : TEST PRESSURE (KG/CM1 g) : DESIGN TEMPERATURE (C) ;

3M

SHELL SIDE TUBE SIDE HEAVY COOLING TOWER WATER WATER 300 j 300 45 33 40.6 37.8 1.1 1.0 3.5 3.0 1.4 1.4 6.0 4.0 9.0 6.0 60 60

MATERIAL OF CONSTRUCTION' COMPONENT MATERIAL SHELL SA-312TP304L / SA-24Q 304L SHELL FLANGES SA-24G 304 L SHELL NOZZLES SA-3I2TP304L SHELL NOZZLE FLANGES SA-182 F304L CHANNELS SA-312TP304L 7 SA-240 304L CHANNEL FLANGES SA-240 304L CHANNEL COVER SA-240 304L CHANNEL NOZZLES SA-312TP304L CHANNEL NOZZLE FLANGES SA-182F304L TUBES SA-213TP3G4L TUBE SHEETS SA-240 304L BAFFLES: LONGITUDINAL/ SA-240 304 L CROSS PLATES SUPPORT SA-240 304L . PASS PARTITION PLATE SA-240 304L TIE RODS SA-479 304 L BOLTS/STUDS SA-193 BS NUTS SA-194 GRADE 8 GASKETS CAF SADDLE SUPPORTS / BRACKETS SS 304L NAME PLATE SS 304 L

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DATA SHEET

(1)

SHELL (2) LH CHANNEL (3) RH CHANNEL (4) CHANNMEL COVER FLANGE NOZZLE SERVICE QTY, SIZE REMARKS DETAILS (NB) Nl N2 N3 N4 N5 N6 N7 . HEAVY WATER INLET OUTLET COOLING TOWER WATER INLET OUTLE PRESSURE TAPPING VENT DRAINS 1 1 1 1 4 # # 50 50 50 50 150 LB RF 150 LB RF 150 LB RF 150 LB RF NPT (F)

OF SUITABLE SIZE & RATING

NOTES : 1. BIDDER MAY PROVIDE ANY OTHER SUITABLE NOZZLE LOCATIONS DEPENDING ON NUMBER OF SHELL AMD TUBE PASSES ( SUBJECTED TO APPROVAL BY PURCHASER ). 2. ALL DRAINS TO BE SUPPLIED WTTH BLANKING FLANGES, GASKETS, NUTS, BOLTS ETC. 3. # - NUMBERS TO BE SPECIFIED BY SUPPLIER