Ds PalletSolver

PALLETSOLVER
C O M P R E H E N S I V E P A L L E T I Z I N G S O F T WA R E S U I T E
KEY BENEFITS
Fast development and
deployment of complex
palletizing workcells
Offline (PC-based) pallet
pattern generation and
cell definition
Online (controller-based)
execution and optimization
of the palletizing operations
C O M P AT I B I L I T Y
YRC1000
YRC1000micro
DX200
MLX300
MLX200
• Extensive configuration, setup and • Multiple gripper types (fork, vacuum,

customization routines enable clamp, bag) can be accommodated.
development and integration of
robotic palletizing systems. • Dynamic gripper zones enable
flexibility for handling various
• Two components – PalletSolver-PC product sizes.
and PalletSolver-Online – separate
the definition and configuration on • Adaptable for various end-of-line
the PC from the execution on the processing requirements, such as
controller. a single infeed to multiple build
stations or single infeed with
• Scalable architecture easily handles multiple products to multiple
single and complex multi-line build stations.
palletizing, as well as single and
multiple workcells. • Support for smart conveyors.
• Interference zones can be • Label placement flexibility.

designed to limit arm movement, • Accommodates virtually unlimited
avoiding collisions with surrounding SKUs (Stock Keeping Units).
equipment.
• Pattern files, in XML format, are
• Offline pattern development and transferred to the controller via
sequencing is separate from network or USB thumb drive.
production which facilitates quick
changeover of patterns or products • Directly import pallet patterns from
without system downtime. third party tools (CAPE/TOPS).
• Compatible with industrial or

collaborative robots.
PA L L E T S O LV E R
TYPICAL ARCHITECTURE
END OF LINE OPTIONS
Repeat
Single Infeed to Single Infeed Multiple Infeeds Single Infeed to

Single Build to Alternating to Single Build Multiple Builds
(Normal) Builds (Single Product) (Mixed Product)
PalletSolver-Online Features YRC/DX YRCmicro MLX Minimum Requirements
Number of infeeds 8 2 4 PalletSolver PC
Number of build stations 8 2 4 Windows® 7, 8, 10 or 11
Number of pallet dispensing stations 2 1 2 Microsoft® .NET Framework 4.5
Number of slip-sheet dispensing stations 2 1 2 1GHz or faster processor
Dynamic robot path adjustment to ensure optimum production rate    1GB RAM for 32-bit, 2GB RAM for 64-bit
Pre-Mapped I/O to communicate with PLC/supervisory control for status and monitoring    30 MB hard disk space
PLC - Robot messaging interface for operations control  N/A N/A 1280 x 1024 screen resolution
Intuitive guided setup and configuration using robot pendant or HMI    YRC1000, YRC100micro and DX200 Controllers
PLC-less operation in case robot controller is the only controller  Limited N/A Controller software with MotoPlus™ support
Network-enabled for importing of pattern files    Standard programming pendant
Granular control over palletizing operations    USB flash drive, CF Card (DX200 only) or
SD Card (YRC1000/YRC1000micro only) with
4 sequencing options for infeed pick cycles: round robin, priority, ratio balancing, override    minimum of 256 MB available space
Automatic reject of parts with no operator intervention    MLX-Series
CompactLogix™, ControlLogix® or GuardLogix®

Adjusting pick-place height as package changes due to environmental conditions   
processor with Ethernet I/P port (L3x, L7x, L7xS)
Integrated customization library - customize applications for unique gripper handling,
   3 MB memory on PLC
error handling or pick-place handling
Support for vacuum, clamp, fork and bag grippers Studio 5000 Logix Designer® V 24 minimum
  
Gripper I/O capacity: 8 zones, 32 grip areas, 32 sensors FactoryTalk® View ME Station version 7;
5 dropped box recoveries: re-pick, continue, reset layer, adv. cycle, next layer    75 display activation
Pick and place height adjustments for each station   

Reject drop station - automatic drop box recovery (with no operator intervention)
  
by removing unwanted boxes still in gripper
YASKAWA AMERICA, INC. 100 Automation Way | Miamisburg, OH 45342

937.847.6200 | motoman.com
Technical specifications subject to change without notice. | Motoman is a registered trademark.

All other marks are the trademarks and registered trademarks of their respective owner.
DS-934-A ©2022 Yaskawa America, Inc. APRIL 2022

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PALLETSOLVER

• Extensive configuration, setup and • Multiple gripper types (fork, vacuum,

• Interference zones can be • Label placement flexibility.

• Compatible with industrial or

END OF LINE OPTIONS

Single Infeed to Single Infeed Multiple Infeeds Single Infeed to

PalletSolver-Online Features YRC/DX YRCmicro MLX Minimum Requirements

Number of infeeds 8 2 4 PalletSolver PC

Number of build stations 8 2 4 Windows® 7, 8, 10 or 11

Number of pallet dispensing stations 2 1 2 Microsoft® .NET Framework 4.5

Number of slip-sheet dispensing stations 2 1 2 1GHz or faster processor

Network-enabled for importing of pattern files    Standard programming pendant

Automatic reject of parts with no operator intervention    MLX-Series

CompactLogix™, ControlLogix® or GuardLogix®

Pick and place height adjustments for each station   

YASKAWA AMERICA, INC. 100 Automation Way | Miamisburg, OH 45342

Technical specifications subject to change without notice. | Motoman is a registered trademark.

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