CC Intro
CC Intro
CC Intro
&
Services Group
• What is Contamination Control
• What is Contamination
• Effects of Contamination
• Sources of Contamination
• Terminology
• Micron
• ISO
• Benefits of Controlling Contamination
IS
THE NUMBER ONE ENEMY
OF
Anything in a Fluid that
Does not Belong
Hydraulic System experts attribute 75 to 85% of
all component failures to particle contamination
in the fluid and not a weakness in the system
components.
• ISO
What is
A
Micron?
Particles You Can Not See Are Harmful!
C atHydraulic
System Clearances
Sm allest
Visible H um an H air
to the Eye
5
2 30 40
Fuel
M IC R O N S 80
What is
An
ISO?
International Standards Organization
(Geneva,
(Geneva, Switzerland)
Switzerland)
• Purpose of Standards
– Allow fair trade and commerce on a global basis
Expresses Amount of
Contaminant in one ml of Fluid
• 29 ISO Levels
19 17 15 13
15 Microns 5,000 1,300 320 80
& Greater
Explained in ISO Standard 4406
• Express as X / Y where
X # particles > 5 um
Y # particles > 15 um
AC Calibration
ISO Cleanliness Code
C
22/19 Component Life
o
n
21/17 ----
t 20/15 -----
a
m 19/16
i
n
a
18/15 ------------
t 17/14
i
o 16/13
n Clean New Oil
15/12
14/11
13/10
12/09
160 mg of
Contamination = ISO 16/13
in 55 Gallons
of Oil
How Much of a Difference Will Cleaning Your Oil from
ISO 21/17 to ISO 18/15 Really Make?
Example
Example::
32 GPM Pump Working 8 Hours / day for 200 Days
?
ISO
C
22/19 Component Life
o
n
21/17 ----
t 20/15 -----
a
m 19/16
i
n
a
18/15 ------------
t 17/14
i
o 16/13
n Clean New Oil
15/12
14/11
13/10
12/09
ISO 16/13
ISO 18/15
Problem
Videos, Literature, Special Instruction, Guidelines, etc.
Vehicle Guidelines Coverage for Filtration Procedures
Vehicles and Ranges Hydraulic Trans. Axles
Off Highway Trucks
769-797 SEBF8446
76 9-793B SEBF8445
793C X
797 X
769-777 SEBF8454
785-797 SEBF8438
Wheel Loader
Wheel Loaders with E/D SEBF8452 In Routing
Wheel Loaders W/O E/D SEBF8458 In Routing
994D SEBF8459
Track Type Tractors
D3-D6 SEBF8455
D7-D11 SEBF8456
D6R-D11R SEBF8465 In Routing
Excavators
311-375 SEBF8447
Motorgraders
ALL SEBF8453
All Except 24H SEBF8461 Development
24H SEBF8462 Development
Wheel Tractor Scrapers
All SEBF8457
611-651E SEBF8463
NEW FDAO OIL
Final Drive
Fluids at
Caterpillar
IRM #
PELE0761 Why Replace TDTO 50 with FDAO?
PELE0715
PEHP9530 Lab Test Results for FDAO
Service Pub. • Bearing life (fatigue) { 2X TDTO}
* Being improved
Seems like a lot of
trouble
for what it’s worth?
Benchmarking
Benchmarking Activities
O Solvent Stand Analysis
O Batu Hijau Benchmarking
– 793C Final Drives
– 793C Differentials
– Other Activities
O Fuel Systems
O Other Activities
CC Can Save You Money
Solvent Stand
SEBF8448
Current Status
Modified Status
Implementation of SEBF8448 – Procedure for Adding Filter Capability to Solvent Stands
Note: Dealer also assures clean parts and rebuilds since the
solvent stand fluid is consistently clean due to the addition of
filters.
Mine Component Life - 793C
Objective: Determine Component Life with Mine New, Undamaged
Components put into Service Meeting ISO 18/15.
Wheel Groups, Final Drive & Differentials - 793C
Process:
• Mine Site Bulk Oil Tanks: ISO 16/13
• Kidney Loop systems every PM (500hrs) back to roll-off spec: 18/15
• Particle Count at Service Intervals
– Record Data (e.g.) Truck 121, 1000 SMU, Measured ISO 19/17
on Hydraulics. Kidney Loop to ISO 18/15
• Record Component Failure/Change-Out Hours and Plot Data
for Fleet
– Compare to Average Data from Past Component Change-Out
at Other Mine Sites
793C Results
•Rear Wheel Groups
–Life extended to 13,000 - 16,000 minimum
– No Bearing failures to date (43 trucks)
–Trucks running 18,000+
–Bearings shown @ Mine-Expo
–Timken Recommended NOT to Change
•Future Plans
–Add Hydraulics
–Add Wheel Loaders
Fuel System Benchmark
Objective: Determine Fuel Injector Component Life
Running with Clean Fuel (OHT in Mine Sight)
Process:
Results:
•Future Plans
»1 Additional Mines
» 1 Rental Fleet (small machines)
» Dealer Business Study
Wrap Up
&
Review
Caterpillar
Recognized the Benefits
Fuel ………………………………………………………………………ISO18/16/13
Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.
Alternative Proxies: