Component parts

Demag DH 325 hoist unit

0995 EN 222 580 44 721 IS 813 1

 Manufacturer Mannesmann Dematic AG
P.O. Box 67, D-58286 Wetter (Germany)
Telephone (+2335) 92-0, Telefax (+2335) 927676

2
Contents

Page

Main hoist motor KBH 125 B4 4 – 5

Main/creep hoist motor KBH 140 B2/12-F6 6 – 7

3-stage planetary gear 8 – 9

Frame, rope drum, rope guide, rope 10 – 11

4/1 reeving
Rope retaining crosshead and compensating sheave 225/11 12 – 13

Bottom block 225/11, 4/1 14

Electrical equipment 16 – 17

Carriage size 6, 4/1, UDH 18 – 20

Carriage size 6, 4/1, KDH 22 – 25

FG 08 microspeed unit 26 – 27

KBA 80 B4 creep hoist motor 28 – 29

# = Alterations compared to previous issue

Example
# 15 342 552 99 4 RETAINING RING 55 X 2 FEDST DIN 471
3
 Main hoist motor KBH 125 B4

Part no.
Motor KBH 125 B4, 230/400 V, c/w items 1, 4 – 6, 13, 16, 17, 19 – 27, 33, 35 – 57, 59 075 128 84

14

13
6 7

4 5
10 11 12

47

54 68
1 2 3 8 58
63 64
9
55 59
56
48

65
57
66 51 52 53

67 68

49 50

22
21
16 17 19 20

36 38 42 43 44 45 46
33 34 35
27 23 24

28 30 29

37 39 62

25 26 30 28

40433944.eps
4
Main hoist motor KBH 125 B4

Item
Part Number Quantit Designation Material Norm
No

1 342 532 99 1 RETAINING RING 32 X 1.5 FEDST DIN 471

2 718 321 44 1 ROLLER SPIDER F.COUPL.
3 718 306 44 1 COUPLING HALF H 2N-32
4 319 243 99 4 HEX. SOCKET SCREW M8X30 10.9 DIN 912
5 004 656 98 4 LOCK WASHER S8 FEDST A2F N01081399
6 079 639 84 1 END CAP, CPL. DH 300 C/W ITEMS 8-12
7 300 235 44 4 LOCKING SCREW M10X50 100 N01189199
8 004 633 98 1 OIL SEAL 42X72X7 PERBUNAN N01116199
9 342 661 99 1 RETAINING RING 72 X 2,5 FEDST DIN 472
10 361 344 99 1 CYL.ROLLER BRG RNU 306 WLZ-ST DIN 5412
11 364 012 99 1 AX.GROOVED BALLBRG 5112 (F = 42 mm) WLZ-ST DIN 711
12 079 801 84 1 SEALING RING 72X85,5X5 NB N01186099
13 076 166 84 1 STATOR 230/400V50AB C/W ITEM 14 1)
14 313 501 99 1 EYE BOLT M10 C 15 DIN 580
16 004 683 98 1 SPRING RING 41,9X1,3 FEDST N01117399
17 079 808 84 1 THRUST RING SET C/W ITEM 18
18 079 825 84 1 THRUST RING 1)
18 079 806 84 1 THRUST RING 10.2 1)
18 079 807 84 1 THRUST RING 10.6 1)
18 079 809 84 1 THRUST RING 11.0 1)
18 079 811 84 1 THRUST RING 11.4 1)
18 079 812 84 1 THRUST RING 11.8 1)
18 079 813 84 1 THRUST RING 12.2 1)
19 079 822 84 1 DISHED WASHER PACK
20 079 776 84 1 BRAKE SPRING 6,5X49X119
21 354 471 99 1 KEY B10 X 8 X 32 C 45 K DIN 6885
22 079 317 84 1 ROTOR FOR REDUCT. GEARS
23 004 656 98 4 LOCK WASHER S8 FEDST A2F N01081399
24 319 247 99 4 HEX. SOCKET SCREW M8X60 10.9 DIN 912
25 069 889 84 1 DATA PLATE KBH BLANK
26 350 413 99 2 GROOVED PIN A2.6X 6 ST A2F ISO 8747
27 079 606 84 1 BRAKE END STATOR CAP C/W ITEMS 28-30
28 004 633 98 2 OIL SEAL 42X72X7 PERBUNAN N01116199
29 361 344 99 1 CYL.ROLLER BRG RNU 306 (F = 42 mm) WLZ-ST DIN 5412
30 342 661 99 2 RETAINING RING 72 X 2,5 FEDST DIN 472
33 079 791 84 1 CONIC.BRAKE DISC, LIGHT C/W ITEM 34
34 079 786 84 1 CON.BR.RING 532 ASBFREE
35 079 714 84 1 ADJUSTING NUT
36 004 656 98 4 LOCK WASHER S8 FEDST A2F N01081399
37 342 530 99 1 RETAINING RING 30 X 1.5 FEDST DIN 471
38 319 242 99 4 HEX SOCKET SCREW M 8X25 10.9 DIN 912
39 079 701 84 1 BRAKE CAP, MACHINED
39 079 703 84 1 BRAKE CAP, GALVANIZED 2)
42 004 656 98 4 LOCK WASHER S8 FEDST A2F N01081399
43 319 247 99 4 HEX. SOCKET SCREW M8X60 10.9 DIN 912
44 079 719 84 1 LOU VER
45 004 655 98 4 LOCK WASHER S6 FEDST A2F N01081399
46 329 058 99 4 CH. HEAD SCREW M 6 X 12 4.8 A2F DIN 84
47 074 815 84 1 SEAL
48 069 801 84 1 TERM.BOX BASE, MACHINED
49 004 655 98 4 LOCK WASHER S6 FEDST A2F N01081399
50 318 189 99 4 CHEESE HEAD SCREW M6X30 4.8 A2F DIN 84
51 340 653 99 1 WASHER 6.4X12X1.6 140HV A2F DIN 125
52 343 853 99 1 LOCK WASHER 6 FEDST DIN 7980
53 329 058 99 1 CH. HEAD SCREW M 6 X 12 4.8 A2F DIN 84
54 007 239 98 3 THREADED PLUG PG21 D BAKELIT N01181399
55 069 909 84 1 CABLE BUSHING
56 069 922 84 1 TERMINAL PLATE CPL C/W ITEMS 63, 64
57 069 807 84 1 O RING 145 X 2.5 MM 457
59 069 964 84 1 TERMINAL BOX COVER, CPL
62 100 153 84 3 FEELER GAUGE 0,35; 0,40; 0,45; 0,50;
0,55; 0,60mm 3)
63 004 654 98 2 LOCK WASHER S5 FEDST A2F N01081399
64 325 292 99 2 SELF-TAP. SCREW BM5X16 C 15 A2F DIN 7513
65 895 061 44 1 HOSE CORRUG. FFMYDN W17 400017 SW FR.ROHRW
66 360 538 46 1 PIPE SOCKET PG21 CREEP
67 504 529 44 1 ADAPTOR UNION PG21-16 K
68 360 537 46 1 PIPE SOCKET PG21/DH 300

22258001.tb

1) When ordering a rotor or stator, a set of thrust rings 2) For service in arduous conditions
(item 17) must also be ordered for adjusting the air gap 3) Required air gap between stator bore and rotor 0,35 mm
in the stator bore to 0,35 mm using feeler gauge set
(item 62) 5
 Main/creep hoist motor KBH 140 B2/12-F6

Part no.
Motor KBH 140 B4, 400 V, c/w items 1, 4 – 6, 13, 16, 17, 19 – 27, 33, 35 – 57, 59 080 080 84

14

13
6 7

4 5
10 11 12

47

68
54
1 2 3 8 58
9 63 64
55 59
56
48

57

51 52 53

49 50
16

22
21
16 17 19 20

36 38 42 43 44 45 46
33 34 35
27 23 24

28 30 29

37 39 40 41 62

25 26 30 28

6 41213844.eps
Main/creep hoist motor KBH 140 B2/12-F6

Item no. Part number Quantity Designation Material Norm

1 342 532 99 1 RETAINING RING 32 X 1.5 FEDST DIN 471

2 718 321 44 1 ROLLER SPIDER F.COUPL.
3 718 306 44 1 COUPLING HALF H 2N-32
4 319 258 99 4 HEX.SOCK. SCREW M10X 35 10.9 DIN 912
5 005 059 98 4 LOCK WASHER S10 FEDST A2F N01081399
6 084 639 84 1 END CAP, CPL. DH 300 C/W ITEMS 8 - 12
7 300 235 44 4 LOCKING SCREW M10X50 100 N01189199
8 004 634 98 1 OIL SEAL 46,2X80X7 PERBUNAN N01116199
9 342 665 99 1 RETAINING RING 80X2.5 FEDST DIN 472
10 365 457 99 1 CYL.ROLL.BRG. RNU307ECP WLZ-ST DIN 5412
11 364 013 99 1 BALL THRUSTBRG 51113 WLZ-ST DIN 711
12 084 801 84 1 SEALING RING 76X90,5X6 NB N01186099
13 081 150 84 1 STATOR 400V 50 AB C/W ITEM 14 1)
14 313 502 99 1 EYE BOLT M12 C 15 DIN 580
16 374 146 44 2 RETAINING RING 46.2X1.6 FEDST N01117399
17 084 808 84 1 SET THRUST RINGS C/W ITEM 18
18 084 799 84 1 THR. RING 46.2/76X11.3 1)
18 084 818 84 1 THR. RING 46.2/76X11.7 1)
18 084 806 84 1 THR. RING 46.2/76X12.1 1)
18 084 807 84 1 THR. RING 46.2/76X12.5 1)
18 084 809 84 1 THR. RING 46.2/76X12.9 1)
18 084 814 84 1 THR. RING 46.2/76X13.3 1)
18 084 815 84 1 THR. RING 46.2/76X13.7 1)
18 084 819 84 1 THR. RING 46.2/76X14.1 1)
19 084 822 84 1 DISHED WASHER PACK
20 084 777 84 1 BRAKE SPRING 6X54X116
21 354 471 99 1 KEY B10 X 8 X 32 C 45 K DIN 6885
22 084 345 84 1 ROTOR FOR REDUCT. GEARS 1)
23 005 059 98 4 LOCK WASHER S10 FEDST A2F N01081399
24 319 262 99 4 HEX. SOCKET BOLT M10X70 10.9 DIN 912
25 069 889 84 1 DATA PLATE KBH BLANK
26 350 413 99 2 GROOVED PIN A2.6X 6 ST A2F ISO 8747
27 084 606 84 1 BRAKE END CAP, CPL. C/W ITEMS 28-30
28 004 634 98 2 OIL SEAL 46,2X80X7 PERBUNAN N01116199
29 365 457 99 1 CYL.ROLL.BRG. RNU307ECP WLZ-ST DIN 5412
30 342 665 99 1 RETAINING RING 80X2.5 FEDST DIN 472
33 084 791 84 1 CON.BRK.DISC LIGHT532 C/W ITEM 34
34 084 786 84 1 CON.BR.RING 532 ASBFREE
35 084 714 84 1 ADJUSTING NUT
36 004 656 98 4 LOCK WASHER S8 FEDST A2F N01081399
37 342 535 99 1 RETAINING RING 35X1.5 FEDST DIN 471
38 319 243 99 4 HEX. SOCKET SCREW M8X30 10.9 DIN 912
39 084 701 84 1 BRAKE CAP, MACHINED
39 084 703 84 1 BRAKE CAP, GALVANIZED 2)
40 601 049 44 1 RUBBER GROMMET
41 601 050 44 1 INSPECTION WINDOW
42 005 059 98 4 LOCK WASHER S10 FEDST A2F N01081399
43 319 262 99 4 HEX. SOCKET BOLT M10X70 10.9 DIN 912
44 084 722 84 1 LOUVER, MACHINED
45 004 656 98 4 LOCK WASHER S8 FEDST A2F N01081399
46 318 191 99 4 CHEESEHD SCREW M 8X16 4.8 A2F DIN 84
47 074 815 84 1 SEAL
48 084 975 84 1 TERM.BOX BASE, MACHINED
49 004 655 98 4 LOCK WASHER S6 FEDST A2F N01081399
50 318 189 99 4 CHEESE HEAD SCREW M6X30 4.8 A2F DIN 84
51 340 653 99 1 WASHER 6.4X12X1.6 140HV A2F DIN 125
52 343 853 99 1 LOCK WASHER 6 FEDST DIN 7980
53 329 058 99 1 CH. HEAD SCREW M 6 X 12 4.8 A2F DIN 84
54 007 239 98 3 THREADED PLUG PG21 D BAKELIT N01181399
55 069 909 84 1 CABLE BUSHING
56 069 922 84 1 TERMINAL PLATE CPL C/W ITEMS 63, 64
59 084 974 84 1 TERMINAL BOX COVER, CPL
62 100 153 84 3 FEELER GAUGE 0,35; 0,40; 0,45; 0,50;
0,55; 0,60mm 3)
63 004 654 98 2 LOCK WASHER S5 FEDST A2F N01081399
64 325 292 99 2 SELF-TAP. SCREW BM5X16 C 15 A2F DIN 7513
68 360 537 46 1 PIPE SOCKET PG21/DH 300

22258002.tbl

1) When ordering a rotor or stator, a set of thrust rings 2) For service in arduous conditions
(item 17) must also be ordered for adjusting the air gap 3) Required air gap between stator bore and rotor 0,40 mm
in the stator bore to 0,40 mm using feeler gauge
(item 62) 7
 3-stage planetary gear

1
10 11 15 16 17

3 6 8 2 9

18

12 13 14

29
25 27 28
23 24 26
33 34 35

30

Seal surfaces between gearbox cover (8),

internally toothed wheel rim (10) and gearbox
housing (30) with Loctite 573.
Part no. 033 068 44

Gear oil
Quantity Part no.
472 930 44
1,35 litre
2,5 litres
22258030.tbl
40435344.eps
8
3-stage planetary gear

Size DH 325 325

Code (hoist speed) V2 V2

m/min 4/0,6 -
Main/creep hoist speed
m/min - 4
Main hoist speed
KBH 140 B 2/12 125 B 4
Motor
i 132,7 65,7

Item no. Quantity Designation

1 1 Gearbox c/w items. 2 - 18, 23 - 35 822 187 44 822 186 44

Output stage

9 1 Planet wheel 814 016 46 814 016 46

Intermediate stage

11 1 Planet wheel 814 015 46 814 015 46

Input stage
16 1 Planet wheel 814 013 46 814 014 46

23 1 Sun pinion 820 021 44 820 022 44

22258037.tbl

Item no. Part number Quantity Designation Material Norm

2 823 148 44 1 PLUG DH GEARBOX

3 319 346 99 8 HEXSOCK SCREW M 8X 55 10.9 DIN 912
5 342 291 44 1 AIR VENT VALVE AM 10X1 0,15 BAR N01181599
6 339 874 99 1 SEALING RING A10 X16X1 CU DIN 7603
7 367 500 99 1 SHAFT SEAL RING65X85X10 FPM DIN 3760
8 822 124 44 1 GEARBOX COVER DH 300
10 820 290 44 1 SPROCKET WHEEL 77M2 B28
12 319 228 99 6 HEX. SOCKET SCREW M6X25 10.9 DIN 912
13 823 136 44 1 MAGNET DH GEARBOX
14 822 135 44 1 MAGNET HOLDER DH 300
15 820 189 44 1 SPROCKET WHEEL 89M1.5 B16
17 820 040 44 1 SPROCKET WHEEL 86M1.25 B16
18 319 228 99 4 HEX. SOCKET SCREW M6X25 10.9 DIN 912
24 342 656 99 1 RETAINING RING 62X2 FEDST DIN 472
25 822 129 44 1 BAFFLE PLATE DH 300
26 342 535 99 1 RETAINING RING 35X1.5 FEDST DIN 471
27 360 507 99 1 GROOVED BALL BRG. 6007 WLZ-ST DIN 625
28 822 140 44 1 DRIVE SHAFT DH 300
29 354 845 99 1 KEY AB 10 X 8 X 32 C 45 K DIN 6885
30 822 118 44 1 GEAR CASING DH 300
31 367 101 99 1 SEALING RING 8 X 2 B NB 70 DIN 3770
32 313 394 99 1 SCREW PLUG M10 X 1 5.8 DIN 908
33 342 303 44 1 SHAFT SEAL.RING 40X55X7 FPM DIN 3760
34 718 306 44 1 COUPLING HALF H 2N-32
35 342 532 99 1 RETAINING RING 32 X 1.5 FEDST DIN 471

22258003.tb l

9
 Frame, rope drum, rope guide, rope

12

6 7 8 9

30

12

1 2 3 4 5
11
Seal surfaces between
motor and gearbox
10 flange with Loctite 573.
Part no. 033 068 44

27 28

21 23

20 21 22

Important!
A new drum bearing set must also be
ordered when replacing a complete
gearbox.

Lubrication
Part no.
Drum bearing set (item 23) 472 933 44
Quantity 70 g

22258031.tbl

10 41169444.eps
Frame, rope drum, rope guide, rope

Item no. Part number Quantity Designation Material Norm

H 12
4/1
6 822 228 44 1 FRAME DH 325-H12
7 319 242 99 6 HEX SOCKET SCREW M 8X25 10.9 DIN 912
8 822 348 44 3 ROPE CLAMP 11
9 822 302 44 1 SNGL.GRV.ROPE DRUM 300
12 822 900 44 1 ROPE GUIDE 3/11-L
12 822 902 44 1 ROPE GUIDE 3/11-L ACID RESISTANT
20 822 492 44 29,6 W. ROPE 11 8X25+SES ZS 1)
22 822 171 44 1 CONNECTING SHAFT DH 300 H12
(LUBRICATE GEAR PARTS WITH STABURAGS NBU 12 K,
PART NO.: 472 933 44)

H 20
4/1
6 822 229 44 1 FRAME DH 325-H20
7 319 242 99 6 HEX SOCKET SCREW M 8X25 10.9 DIN 912
8 822 348 44 3 ROPE CLAMP 11
9 822 304 44 1 SNGL.GRV.ROPE DRUM 300
12 822 900 44 1 ROPE GUIDE 3/11-L
12 822 902 44 1 ROPE GUIDE 3/11-L ACID RESISTANT
20 822 492 44 45,9m W. ROPE 11 8X25+SES ZS 1)
22 822 172 44 1 CONNECTING SHAFT DH 300 H20
(LUBRICATE GEAR PARTS WITH STABURAGS NBU 12 K,
PART NO.: 472 933 44)

222 58004.tb l

Item no. Part number Quantity Designation Material Norm

H12 H20
1 342 557 99 1 RETAINING RING 65 X 2.5 FEDST DIN 471
2 342 670 99 1 RETAINING RING 100X3 FEDST DIN 472
3 368 133 99 1 GROOVED BALL BRG. 6013 2Z WLZ-ST DIN- 625
4 342 650 99 1 RETAINING RING 50X2 FEDST DIN 472
5 875 270 44 1 COUPLING PIN DGS/DH 300
10 300 283 44 4 LOCK NUT M 10 VB 10 N01189299
11 300 282 44 4 LOCK NUT M 8 VB 10 N01189299
21 342 547 99 2 RETAINING RING 47X1.75 FEDST DIN- 471
23 822 365 44 1 DRUM BRG. SET DH 300 (WIDTH 30 MM) DH 300EXT. O.ZEICH NG
27 1 GEA ERBOX SEE PAGES 8 - 9
28 319 242 99 4 HEX SOCKET SCREW M 8X25 10.9 DIN 912
30 360 539 46 1 PIPE SOCKET DH300/500
31 823 267 44 1 DATA PLATE DH BLANK AL
32 350 921 99 4 DOWEL PIN 4 X 8 ST A2F DIN 1476

22258005.tb l

1) Supplied per meter, specify length required when ordering 11

 4/1 reeving
Rope retaining crosshead
and compensating sheave 225/11

5 4 3

3 4

4 14
14
8 7 6
9

11
2 14
10

12

20 21
22
21

23
25 26 24 25 23
41213944.eps

102 101
102 101
100 105 100
103
104

105

41126444.eps 41135944.eps

Items 2 and 20 must be ordered together with a

tube of Staburags NBU 12 K.
Part no. 472 933 44 (see Operating instructions)
12
4/1 reeving
Rope retaining crosshead
and compensating sheave 225/11

Item no. Part number Quantity Designation Material Norm

2 828 104 44 1 ROPE RET.CROSSH. DH 325 C/W ITEMS 3 - 10

3 342 470 99 2 RETAINING RING 20X1.75 FEDST DIN 471
4 343 501 99 4 SHIM 20 X 28 X 1 ST2K50 DIN 988
5 828 116 44 1 PIN 20H 9X101 GROOVE
6 828 213 44 1 SETPIN 25H 9X75 GROOVE
7 341 424 99 1 SHIM 25 X 35 X 1 ST2K50 DIN 988
8 342 503 99 1 RETAINING RING 25 X 2 FEDST DIN 471
9 828 111 44 1 ROPE RET.CROSSH. PLATE
10 593 452 44 1 ROPE SOCKET 9 -14
11 828 218 44 1 ROPE WEDGE 11-14
12 600 691 44 1 ROPE CLAMP 10.5-16 M12
14 828 158 44 1 FITTINGS UPPER BLOCK
20 828 140 44 1 ROPE RET.CROSSH. 225/11 C/W ITEMS 21 - 24
21 342 545 99 2 RETAINING RING 45X1.75 FEDST DIN 471
22 828 154 44 1 PIN 45H 9X72 GROOVE
23 341 446 99 2 SHIM 45 X 55 X 1 ST2K50 DIN 988
24 829 112 44 1 ROPE SHEAVE 225/11 KG-L C/W ITEMS 25, 26
25 368 229 99 2 GRV. BALL BRG. 6209 2Z WLZ-ST DIN 625
26 342 666 99 1 RETAINING RING 85X3.0 FEDST DIN 472
100 828 213 44 1 SETPIN 25H 9X75 GROOVE
101 341 424 99 1 SHIM 25 X 35 X 1 ST2K50 DIN 988
102 342 503 99 1 RETAINING RING 25 X 2 FEDST DIN 471
103 469 592 44 1 MGS UNIT 2.5 T C/W ITEMS 100 - 102
104 469 492 44 1 STRAIN GAUGE LINK W/PIN C/W ITEMS 100 - 102, 105
105 342 057 44 2 SPACER RING 27X32X8

22258006.tbl

13
 4/1 reeving
Bottom block 225/11

1 3,4 20 19
5 12 13 14
2 5 3,4 6 10 11 10
9
12
2
19 20

16

15

7 8 18

17

40436344.eps

Item no. Part number Quantity Designation Material Norm

1 829 125 44 1 BOTTOM BLOCK 2SH.225/11 C/W ITEMS 2 - 9, 12 - 15

2 342 474 99 2 RETAINING RING 45X2.5 FEDST DIN 471
3 341 396 99 2 SUPP.WASHER 45X55X 3 FEDST DIN 988
4 341 388 99 1) SHIM 45X55X0.5 ST2K50 DIN 988
5 829 105 44 4 COVER 225 DH 300
6 829 108 44 2 SEALING STRIP 225 TOP
7 829 138 44 4 SEALING STRIP 225 BOTT.
8 829 106 44 2 GUIDE STIRRUP 225-DH
9 829 112 44 2 ROPE SHEAVE 225/11 KG-L C/W ITEMS 10, 11
10 368 229 99 2 GRV. BALL BRG. 6209 2Z WLZ-ST DIN 625
11 342 666 99 1 RETAINING RING 85X3.0 FEDST DIN 472
12 829 132 44 2 LINK PLATE 225 45/4S
13 829 129 44 1 PIN 45 H 8X316 GROOVE
14 829 137 44 1 SPACER SLEEVE 225 4/1
15 829 141 44 1 HOOK ASSEMBLY S. 4 G250 C/W ITEM 16
16 341 827 99 1 HOOK SAFETY CATCH 4 DIN 15106 O.ZEICHNG
17 829 149 44 1 HOOK ASSEMBLY D. 4 G250 C/W ITEM 18
18 341 877 44 2 DBL.HOOK SAFE.CATCH 4/5 K060-2,5.4 STB
19 342 301 44 8 SELF-TAP. SCREW CM 5X10 ST-Z A2F DIN 7500
20 829 844 44 2 LOAD CAPACITY PLATE 10T DH 325

222 58007.tb l

1) As required to compensate for tolerances.

14
15
 Electrical equipment

1 24 25 32 31 35 3 5 9 33 12 15 17
26 4 4 34 14 16

10

9
5
29

36
27 30 9

29 4 37 19 20 21 23
28 27 30 6 7 8 3 4 18 13 22

2 11

40761144.eps
16
Electrical equipment

Item no. Part number Quantity Designation Material Norm

1 360 508 46 1 COVER

2 360 509 46 1 COVER DH300 LONG
3 337 571 99 4 HEXAGON NUT M 6 8 A2F DIN 934
4 343 686 99 8 FAN TYPE WASHER I 6.4 FEDST A2F DIN 6798
5 894 936 44 2 MOUNT. RAIL 35 7.5X270M
6 300 208 44 2 LOCKING SCREW M6X16 VB 100 N01189199
7 342 281 44 2 SPEED FIX SFR5228 D5.5 FED-ST A2F
8 360 321 46 2 STUD BOLT DH 300/500
9 504 530 44 3 TWIST ENTRY GLAND PG9 RD 203-401
10 360 519 46 2 SPR.RET.SHORT DH300/500
11 360 511 46 2 SPR.RET.LONG DH300/500
12 875 200 44 1 GEARED LIM. SWITCH DGS3 C/W ITEM 13
12 875 201 44 1 GEARED LIM. SWITCH DGS4 C/W ITEM 13
13 875 318 44 1 COUPLING SLEEVE 30 MM
14 324 722 99 2 SELF-TAP. SCREW CM 5X20 ST-Z A2F DIN 7500
15 300 215 44 2 LOCKING SCREW M8X16 VB 100 N01189199
16 449 983 44 1 INSERT SLEEVE PG 21
17 360 516 46 1 SEALING RING 7
18 360 518 46 1 SEALING PROFILE 7/11X 8
19 360 506 46 1 ELEC. ENCL. BASE DH 300
20 981 152 44 2 SLIDING NUT M6 1)
21 340 875 44 2 WASHER 6,0/ 10X 2,5 1) 14PA101
22 504 419 44 2 CLAMP STRAIN RELIEF 1)
23 307 403 99 2 HEXAGON SCREW M6 X 12 1) 8.8 A2F DIN 933
24 2) FUSE ELEMENT
25 2) TRANSFORMER
26 318 925 99 2) CH.HD.SCREW M4X8Z3 A2F 4.8 DIN 84 DIN 6900
27 318 958 99 2) CH.HD.SCREW M5X22Z4 A2F 4.8 DIN 84 DIN 6900
28 2) CONTACTOR
29 2) MOUNTING RAIL
30 894 874 44 2) SPACER WASHER 6.2X20X10 DELRIN WS
31 2) MOUNTING PLATE
32 300 281 44 2 LOCK NUT M 6 VB 10 N01189299
33 374 381 99 2 TUBULAR RIVET B6X1X28 CUZN33F37 DIN 7340
34 360 547 46 2 HINGE W. THREADED PIN
35 895 024 44 3) EDGE PROTECT. STRIP 1.5 DX 1,5 SES
36 2) CLIP-ON TERMINAL
37 360 302 46 1 HINGE SECTION DH300/500

22258008.tbl

1) Only with control pendant suspended from the hoist.

2) Items 24 – 31, 36 are dependent on the application.
3) Supplied per meter, specify length required when ordering.
17
18
AFM 05
43
44
46
47
42
4/1 reeving

47
46
Carriage size 6

45
41131444.eps

AFM 04
3 4 3 5 6 1 37 43 39 40 39
38
25 27 40
26

41
IP
IP
IP

Hz
A1

IP
Mannesman Demag
Isol. Kl.

- MotorNr
c/h

60005144
Typ

17 49
13 18 17 14 13 18 48
23

A
19
12 9 8 27 25
Standard-headroom monorail hoist UDH

10, 11 26 16 20
12
15
21
23 28 29
Fl

18
17 18 17
22 17
15 16 18
1 19 20
17 16
18 15

21 24

15 16 24
31 22
30

41188844.eps
Standard-headroom monorail hoist UDH
Carriage size 6
4/1 reeving

Item no. Part number Quantity Designation Material Norm

H 12 H 20
1 831 219 44 2 LEG WITH PIN
3 595 494 44 4 PROTECT. COVER UP/KP 4T
4 595 495 44 2 SECURING STRAP UP/KP 4T
5 830 229 44 2 TRV.WHEEL CYLINDR.125 1 C/W ITEMS 25 - 27
6 830 234 44 2 TRV.WHEEL CONICAL 125 1 C/W ITEMS 25 - 27
8 342 535 99 1 RETAINING RING 35X1.5 FEDST DIN 471
9 368 167 99 1 GRV. BALLBRG. 6007 2RS WLZ-ST !L DIN 625
10 831 130 44 2 PINION BRG. 62/N25 C/W ITEMS 8, 9
11 831 230 44 2 PINION BRG. 62/N30 C/W ITEMS 8, 9 AFM04/MOT. 90, AFM05
12 325 385 99 2 THREADED PIN M10 X 12 45H MK DIN- 914
13 830 169 44 2 SETTING RING A 25/45X18 AFM 04 ST35 DIN- 705
13 831 229 44 2 SETTING RING B 30/50X18 AFM 04/AFM 05 9SMNPB28 K DIN- 705
14 830 161 44 1 DRIVE SHAFT 25 X 465 TO FL. W. 180MM
14 830 162 44 1 DRIVE SHAFT 25 X 545 TO FL. W. 260MM
14 830 163 44 1 DRIVE SHAFT 25 X 635 TO FL. W. 350MM
14 831 161 44 1 DRIVE SHAFT 30 X 480 TO FL. W. 180MM, AFM05, AFM04/MOT.90
14 831 162 44 1 DRIVE SHAFT 30 X 560 TO FL. W. 260MM, AFM05, AFM04/MOT.90
14 831 163 44 1 DRIVE SHAFT 30 X 650 TO FL. W. 350MM, AFM05, AFM04/MOT.90
15 342 552 99 4 RETAINING RING 55X2.0 FEDST DIN 471
16 830 248 44 14 WASHER 55,2X60X10 FL. W. 119 - 165MM
16 830 248 44 20 WASHER 55,2X60X10 FL. W. 166 - 245MM
16 830 248 44 16 WASHER 55,2X60X10 FL. W. 246 - 305MM
17 830 249 44 6 TAPERED LOCKING PIN 14
18 342 321 44 6 LOCKING SCREW M16X25 VB
19 830 155 44 2 SIDE PLATE DH 300-H12
19 830 156 44 2 SIDE PLATE DH 300-H20
20 300 230 44 8 LOCKING SCREW M10X30 VB 100 N01189199
21 830 278 44 2 PIN 55 H11X395 GROOVE TO FL. W. 165MM
21 830 279 44 2 PIN 55 H11X475 GROOVE TO FL. W. 245MM
21 830 280 44 2 PIN 55 H11X535 GROOVE TO FL. W. 305MM
22 830 282 44 2 CROSSBAR UDH 300
23 345 783 99 8 SPLIT SLEEVE 13 X 12 55SI7 V DIN 7346
24 831 224 44 2 LEG WITH PIN
25 007 256 98 1 BRG. SEAL. RING 6208 IV FEDST N01120399
26 361 285 99 1 CYL. ROLLER BRG. 208 E WLZ-ST DIN 5412
27 368 208 99 1 GROOVED BALLBRG 6208 Z WLZ-ST DIN 625
28 830 244 44 2 TRV.WHEEL CONICAL 125 1 C/W ITEMS 25 - 27
29 830 238 44 2 TRV.WHEEL CYLINDR.125 1 C/W ITEMS 25 - 27
30 822 259 44 4 RETAINING NUT M16
31 307 582 99 4 HEX. SCREW M16 X 60 10.9 DIN 933
37 831 105 44 1 TORQUE BRACKET AF/M04 C/W ITEMS 38 - 41, 43 UDH 3-10 O.ZEICHNG
38 334 612 44 1 LOCKNUT V M12 8 A2F DIN 980
39 340 591 99 2 WASHER A 13 X 24 X 2.5 AFM 04 140HV A2F DIN 125
40 811 954 44 2 DAMPING ELEMENT AFM 04
41 308 034 99 1 HEXAGON SCREW M12 X 90 AFM 04 8.8 A2F DIN 931
42 831 175 44 1 TORQUE BRACKET AFM05 C/W ITEMS 43 - 47 UDH 3-10 O.ZEICHNG
43 300 230 44 2 LOCKING SCREW M10X30 VB 100 N01189199
44 304 371 99 1 HEXAGON SCREW M12 X 100 AFM 05 8.8 A2F DIN 931
45 334 612 44 1 LOCKNUT V M12 8 A2F DIN 980
46 160 623 99 2 WASHER 13X35X5 AFM 05 C 35 H DIN 6340
47 811 209 44 2 SPRING ELEMENT 13X35X10 AFM 05
48 321 632 99 1 RETAINING RING 22 X 1.2 N25, AFM 04 FEDST DIN 983
48 321 629 99 1 RETAINING RING 26 X 1.2 N30, AFM 04/AFM 05 FEDST DIN 983

22258009.tbl

19
 Standard-headroom monorail hoist UDH
Carriage size 6
4/1 reeving

Travel drive 1)

Item no. Quantity Travel speed in approx. ... m/min

Size 12,5 20 31,5 40 5/20 8/31,5 10/40

AFM 04-D AFM 04-D AFM 04-Z AFM 05-Z AFM 04-D AFM 04-Z AFM 05-Z
KMF 80 A 2 KMF 80 A 2 KMF 90 A 2 KMF 100 A 2 KMF 80 A 8/2 KMF 90 A 8/2 KMF100 A 8/2
100% CDF 40% CDF 40% CDF 40% CDF 40% CDF 40% CDF 40% CDF
49 1 DH 325
0,5kW 0,65kW 1,0kW 1,5kW 0,13/0,5kW 0,2/0,8kW 0,26/1,2kW
i = 23,2 i = 14,2 i = 9,03 i = 7,44 i = 14,2 i = 9,03 i = 7,44
808 302 46 808 301 46 808 413 46 808 600 46 808 311 46 808 412 46 808 610 46
22258036.tbl

Gear oil Lubrication

Gearbox (item 49) AFM 04 AFM 05 Protective cover (item 3) Carriage size 6
Quantity in litres 0,4 0,5 Quantity in g 180
Part no. 472 902 44 Part no. 472 915 44
1 litre 400 g
22258034.tbl 22258035.tbl

1) For further travel drive components, see component part list

AFM 04 gearbox = 222 527 44
AFM 05 gearbox = 222 530 44
20 Motor KDF/KMF = 222 539 44
21
22
59 52 AFM 05

53 54
4/1 reeving

77 77 80 81 62 61
64
Carriage size 6

77
76 78 48
60
79 49
76 53
75 77 54 55
82
43 41169544.eps
83 67
44 42
41
84
7 67 65
85 2 3 5 6

68 70 68
Low-headroom monorail hoist KDH

70 71
69
4 39
40

8 49 50
10 11 23 24 29,30 49 51
14 21 22
12
18 20
19 8
8 9 1 10 11
IP
IP
IP

Hz

IP
A1

13
Mannesman Demag
Isol. Kl.

- MotorNr
c/h
S4

60005144
Typ

57 58
15 16

Items 60 and 75 must be ordered together 38

25 26 31,32
with a tube of Staburags NBU 12 K. 17 8
29,30 36
Part no. 472 933 44 (see Operating
33 34 12 31,32 33 8
instructions)
35 10 11
37
8 9 1 10 11

41182944.eps
Low-headroom monorail hoist KDH
Carriage size 6
4/1 reeving

Item
Part number Quantity Designation Material Norm
no.

H 12 H 20
1 831 729 44 2 LEG WITH PIN
2 830 238 44 2 TRV.WHEEL CYLINDR.125 1 C/W ITEMS 4 - 6
3 830 244 44 2 TRV.WHEEL CONICAL 125 1 C/W ITEMS 4 - 6
4 007 256 98 1 BRG. SEAL. RING 6208 IV FEDST N01120399
5 361 285 99 1 CYL. ROLLER BRG. 208 E WLZ-ST DIN 5412
6 368 208 99 1 GROOVED BALLBRG 6208 Z WLZ-ST DIN 625
7 831 709 44 1 LEG WITH PIN
8 342 557 99 8 RETAINING RING 65 X 2.5 FEDST DIN 471
9 596 843 44 76 WASHER 65.5 X 80 X 4 FL. W. 100 - 245 MM
9 596 843 44 32 WASHER 65.5 X 80 X 4 FL. W. 246 - 305 MM
9 596 843 44 60 WASHER 65.5 X 80 X 4 FL. W. 306 - 420 MM
10 830 249 44 4 TAPERED LOCKING PIN 14
11 342 321 44 4 LOCKING SCREW M16X25 VB
12 830 772 44 2 PIN 65,0 X1054 TO FL. W. 245 MM
12 830 773 44 2 PIN 65,0 X1114 TO FL. W. 305 MM
12 830 774 44 2 PIN 65,0 X1245 TO FL. W. 420 MM
13 307 491 99 2 HEX. SCREW M16 X 50 8.8 A2F DIN 933
14 334 614 44 2 LOCKNUT VM16 8 A2F DIN 980
15 307 471 99 2 HEX. SCREW M12 X 45 8.8 A2F DIN 933
16 316 216 99 2 WASHER 13 X 24 X 3 C 45 HV DIN 6916
17 345 473 99 2 SPLIT SLEEVE 16 X 18 55SI7 V DIN 7346
18 368 208 99 1 GROOVED BALLBRG 6208 Z WLZ-ST DIN 625
19 361 285 99 1 CYL. ROLLER BRG. 208 E WLZ-ST DIN 5412
20 007 256 98 1 BRG. SEAL. RING 6208 IV FEDST N01120399
21 830 229 44 2 TRV.WHEEL CYLINDR.125 1 C/W ITEMS 18 - 20
22 830 234 44 2 TRV.WHEEL CONICAL 125 1 C/W ITEMS 18 - 20
23 595 494 44 4 PROTECT. COVER UP/KP 4T
24 595 495 44 2 SECURING STRAP UP/KP 4T
25 342 535 99 1 RETAINING RING 35X1.5 FEDST DIN 471
26 368 167 99 1 GRV. BALLBRG. 6007 2RS WLZ-ST !L DIN 625
29 831 130 44 2 PINION BRG. 62/N25 C/W ITEMS 25, 26 AFM 04
30 831 230 44 2 PINION BRG. 62/N30 C/W ITEMS 25, 26 AFM 04, AFM05/MOT90
31 830 169 44 2 SETTING RING A 25/45X18 AFM 04 ST35 DIN- 705
32 831 229 44 2 SETTING RING B 30/50X18 AFM 05 9SMNPB28 K DIN- 705
33 325 385 99 2 THREADED PIN M10 X 12 45H MK DIN- 914
34 830 161 44 1 DRIVE SHAFT 25 X 465 TO FL. W. 180 MM
34 830 162 44 1 DRIVE SHAFT 25 X 545 TO FL. W. 260 MM
34 830 163 44 1 DRIVE SHAFT 25 X 635 TO FL. W. 350 MM
34 830 164 44 1 DRIVE SHAFT 25 X 750 TO FL. W. 420 MM
34 831 161 44 1 DRIVE SHAFT 30 X 480 TO FL. W. 180 MM, AFM 05, AFM 04/MOT.90
34 831 162 44 1 DRIVE SHAFT 30 X 560 TO FL. W. 260 MM, AFM 05, AFM 04/MOT.90
34 831 163 44 1 DRIVE SHAFT 30 X 650 TO FL. W. 350 MM, AFM 05, AFM 04/MOT.90
34 831 164 44 1 DRIVE SHAFT 30 X 765 TO FL. W. 420 MM, AFM 05, AFM 04/MOT.90
35 831 713 44 1 LEG WITH PIN
36 596 843 44 4 WASHER 65.5 X 80 X 4 AS REQUIRED
37 830 664 44 4 COVER GGK 66
38 831 660 44 1 COUNTERW. BOX KDH 300 H20 C/W ITEMS 39, 40
39 504 978 44 4 SELF-TAP. SCREW DM 6 X 12 ST-BD A2F DIN- 7500
40 831 669 44 2 COVER, COUNTERW. BOX
41 831 676 44 1 CONNECT. PLATE DH 300 H12 AFM 04
41 831 678 44 1 CONNECT. PLATE DH 300 H20 AFM 04
42 316 095 99 4 HEXAGON SCREW M 16 X 55 10.9 HV DIN 6914
43 316 211 99 4 WASHER 17 X 30 X 4 C 45 HV DIN 6916
44 345 775 99 4 SPLIT SLEEVE 21 X 28 55SI7 V DIN 7346
48 334 612 44 1 LOCKNUT V M12 AFM 04 8 A2F DIN 980
49 316 217 99 3 WASHER 13 X 24 X 3 AFM 04 C 45A2E HV DIN 6916
50 811 954 44 2 DAMPING ELEMENT AFM 04
51 308 031 99 1 HEXAGON SCREW M12 X 70 AFM 04 8.8 A2F DIN 931
52 334 612 44 1 LOCKNUT V M12 AFM 05 8 A2F DIN 980
53 160 623 99 2 WASHER 13 X 35 X 5 AFM 05 C 35 H DIN 6340
54 811 204 44 2 SPRING ELEMENT 13 X 35 X 12 AFM 05
55 308 031 99 1 HEXAGON SCREW M12 X 70 AFM 05 8.8 A2F DIN 931
57 321 632 99 1 RETAINING RING 22 X 1.2 W 25 FEDST DIN 983
57 321 629 99 1 RETAINING RING 26 X 1.2 W 30 FEDST DIN 983
59 831 772 44 1 CONNECT. PLATE DH 300 H12 AFM 05
59 831 774 44 1 CONNECT. PLATE DH 300 H20 AFM 05

22258010.tbl

23
 Low-headroom monorail hoist KDH
Carriage size 6
4/1 reeving

Travel drive 1)

Item no. Quantity Travel speed in approx. ... m/min

Size 12,5 20 31,5 40 5/20 8/31,5 10/40

AFM 04-D AFM 04-D AFM 04-Z AFM 05-Z AFM 04-D AFM 04-Z AFM 05-Z
KMF 80 A 2 KMF 80 A 2 KMF 90 A 2 KMF 100 A 2 KMF 80 A 8/2 KMF 90 A 8/2 KMF100 A 8/2
100% CDF 40% CDF 40% CDF 40% CDF 40% CDF 40% CDF 40% CDF
58 1 DH 325
0,5kW 0,65kW 1,0kW 1,5kW 0,13/0,5kW 0,2/0,8kW 0,26/1,2kW
i = 23,2 i = 14,2 i = 9,03 i = 7,44 i = 14,2 i = 9,03 i = 7,44
808 302 46 808 301 46 808 413 46 808 600 46 808 311 46 808 412 46 808 610 46
22258032.tbl

Gear oil Lubrication

Gearbox (item 58) AFM 04 AFM 05 Protective cover (item 23) Carriage size 6

Quantity in litres 0,4 0,5 Quantity in g 180

Part no. 472 902 44 Part no. 472 915 44
1 litre 400 g
22258038.tbl 22258033.tbl

Compensating sheave

Item no. Part number Quantity Designation Material Norm

H 12 H 20
60 828 730 44 1 RETURN SHEAVE 225/11 C/W ITEMS 61 - 65, 67 - 69
60 828 750 44 1 RETURN SHEAVE 225/11 C/W ITEMS 61 - 65, 67 - 69
61 828 733 44 1 RET.SHV.PIVOT BRG. 225
62 334 610 44 1 LOCKNUT V M10 8 A2F DIN 980
63 345 784 99 2 SPLIT SLEEVE 14 X 60 55SI7 V DIN 7346
64 308 008 99 1 HEX. SCREW M 10 X 75 8.8 A2F DIN- 931
65 828 154 44 1 PIN 45H 9X72 GROOVE
67 342 545 99 2 RETAINING RING 45X1.75 FEDST DIN 471
68 341 446 99 2 SHIM 45 X 55 X 1 ST2K50 DIN 988
69 829 112 44 1 ROPE SHEAVE 225/11 KG-L C/W ITEMS 70, 71
70 368 229 99 2 GRV. BALL BRG. 6209 2Z WLZ-ST DIN 625
71 342 666 99 1 RETAINING RING 85X3.0 FEDST DIN 472

22258011.tbl

1) For further travel drive components, see component part list

AFM 04 gearbox = 222 527 44
AFM 05 gearbox = 222 530 44
24 Motor KDF/KMF = 222 539 44
Low-headroom monorail hoist KDH
Carriage size 6
4/1 reeving

Item 75 must be ordered together with a tube of

Staburags NBU 12 K.
Part no. 472 933 44 (see Operating instructions)

102
77 77 81 100 101
77 76
103
76 78
80
76
75 77
79
83

82
41189844.eps
84
100 101 102

104 105
105

41187944.eps
41189944.eps

Item no. Part number Quantity Designation Material Norm

75 828 104 44 1 ROPE RET.CROSSH. DH 325 C/W ITEMS 76 - 82, 84

76 342 470 99 2 RETAINING RING 20 X 1.75 FEDST DIN 471
77 343 501 99 4 SHIM 20 X 28 X 1 ST2K50 DIN 988
78 828 116 44 1 PIN 20H 9X101 GROOVE
79 828 213 44 1 SETPIN 25H 9 X 75 GROOVE
80 341 424 99 1 SHIM 25 X 35 X 1 ST2K50 DIN 988
81 342 503 99 1 RETAINING RING 25 X 2 FEDST DIN 471
82 828 111 44 1 ROPE RET.CROSSH. PLATE
83 828 218 44 1 ROPE WEDGE 11-14
84 593 452 44 1 ROPE SOCKET 9 -14
85 600 691 44 1 ROPE CLAMP 10.5-16 M12
100 828 213 44 1 SETPIN 25H 9X75 GROOVE
101 341 424 99 1 SHIM 25 X 35 X 1 ST2K50 DIN 988
102 342 503 99 1 RETAINING RING 25 X 2 FEDST DIN 471
103 469 592 44 1 MGS UNIT 2.5 T C/W ITEMS 100 - 102
104 469 600 44 1 STRAIN GAUGE LINK W.CBL C/W ITEMS 100 - 102, 105
105 342 057 44 2 SPACER RING 27 X 32 X 8

22258012.tbl

25
 FG 08 microspeed unit

1 2 3 4 5 6 7 8 9 10 11

38 47 46

44

14 15 16 17 18 19
45
12

42
13
21
20 22
33 35
23 25
24

40
35
34 34 36 38 39 40 41 43
30 31
37
26 27 28,29 26 32

39 38
70
61

59 60

55
48
49 50 51 57 56

40452144.eps
26
FG 08 microspeed unit

Item no. Part number Quantity Designation Material Norm

1 1 MOTOR KB 80 SEE PAGES 28 - 29

2 300 230 44 4 LOCKING SCREW M10X30 VB MOT. 80 100 N01189199
3 715 222 44 1 INTERM.FLANGE-D06 160.2 MOT. 80
4 300 217 44 4 LOCKING SCREW M 8X20 VB MOT. 80 100 N01189199
5 354 257 99 1 KEY B 6X 6X 20 MOT. 80 C 45 K DIN 6885
6 718 206 44 1 COUPLING HALF-H 1N-19 MOT. 80
7 342 519 99 1 RETAINING RING 19X1.2 MOT. 80 FEDST DIN 471
8 718 221 44 1 ROLLER SPIDER F.COUPL.1
9 342 524 99 1 RETAINING RING 24X1.2 FEDST DIN 471
10 718 207 44 1 COUPLING HALF H 1N-24
11 376 530 99 1 SEALING RING A 35X47X7 NB !L DIN 3760
12 350 413 99 4 GROOVED PIN A2.6X 6 ST A2F ISO 8747
13 005 081 84 1 DATA PLATE GEARBOX D LEFT BLANK
14 717 304 44 1 GEARBOX CASING FG08
15 716 369 44 1 BUSH 24.8 X 35 X 11 1)
16 368 245 99 1 GROOVED BALLBRG.6205 RS WLZ-ST DIN 625
17 354 874 99 1 KEY B 8X 7X 21 C 45 K DIN- 6885
18 717 366 44 1 PINION SHAFT Z37M1.25 1 (1:10)
19 360 602 99 1 GROOVED BALL BRG. 6302 WLZ-ST !L DIN 625
20 361 853 99 1 CYL.ROLLER BEARING 2203 WLZ-ST DIN- 5412
21 813 713 46 1 CLUSTER GEAR Z20/41 (1:10)
22 360 603 99 1 GROOVED BALL BRG. 6303 WLZ-ST !L DIN 625
23 360 605 99 1 GROOVED BALL BRG. 6305 WLZ-ST DIN 625
24 813 736 46 1 CLUSTER GEAR Z22/56 (1:10)
25 361 231 99 1 CYL.ROLLER BEARING 305E WLZ-ST DIN 5412
26 360 454 99 2 GROOVED BALL BRG. 16014 WLZ-ST DIN 625
27 717 352 44 1 HOLLOW SHAFT FG08/U (1:10)
28 341 377 99 1 SHIM 70 X 90 X 1 ST2K50 DIN 988
29 830 348 44 1 WASHER 70,5 X 90 X 4
30 717 346 44 1 SPR. WASHER 70.6X90X2.5
31 341 439 99 0 SHIM 90 X 110 X 0.1 ST2K50 DIN 988
31 343 509 99 0 SHIM 90 X 110 X 0.3 ST2K50 DIN 988
32 717 302 44 1 CASING SEAL FG08
33 366 375 99 1 SEAL. RING AS 70X100X10 NB !L DIN 3760
34 717 840 44 2 ADJUST. NUT FG08 W/PIN
35 367 145 99 2 O RING 5 X2 B NB 70 DIN 3770
36 319 246 99 4 HEX. SOCKET SCREW M8X50 10.9 DIN 912
37 717 306 44 1 GEARBOX COVER FG08
38 367 073 99 7 O-RING 10X2 B NB 70 DIN 3770
39 313 275 99 6 SCREW PLUG M12X1.5 4.6 DIN 908
40 717 310 44 2 BEARING COVER SEAL FG08
41 717 312 44 1 BEARING COVER FG08
42 300 230 44 4 LOCKING SCREW M10X30 VB 100 N01189199
43 717 333 44 1 PLUG 108 X 15
44 715 311 44 2 CENTR. BUSH 10.5X16X12
45 343 110 99 8 SPRING WASHER 10 A FEDST DIN 127
46 319 261 99 8 HEX.SOCKET SCREW M10X60 10.9 DIN 912
47 313 425 44 1 AIR VENT SCREW M12X1.5
47 007 288 98 1 AIR VENT VALVE AM12X1.5 3) ST N01181599
48 1 MOTOR KBH 125 SEE PAGES 4 - 5
49 717 867 44 1 BRAKE SHAFT FG08 B.T.ZN MOT. 125
50 300 230 44 4 LOCKING SCREW M10X30 VB 100 N01189199
51 717 816 44 1 FAN COVER FG08/KB125 MOT. 125
55 601 050 44 1 INSPECTION WINDOW
56 601 049 44 1 RUBBER GROMMET
57 600 647 44 4 STUD BOLT M 8X58X70 MOT. 125
59 343 108 99 4 LOCK WASHER 8 A MOT. 125 FEDST DIN 127
60 600 659 44 4 NUT M8 WITH HEX. SOCKET MOT. 125
61 366 375 99 2 SEAL. RING AS 70X100X10 NB !L DIN 3760
70 717 398 44 1 BRAKE ADJUST. KEY FG08

Gear oil 22258013.tbl

Ventilation at the highest point of the gearbox
Mounting position Oil quantity in litres Part no.

U0 U2 2
472 900 44
2,5 litres

U1 U3 1,5

401329U0 – U3.eps 22230647.tbl

1) Glued and sealed with Loctite 675. 3) For service in arduous conditions.
2) Shim to compensate for tolerances.
Dished washers (item 30) pretensioned by 0,5mm. 27
 KBA 80 B4 creep hoist motor

Part no.
Motor KBA 80 B4, 230/400 V, c/w items 1- 4, 9, 10, 12 – 17, 21 – 27, 29 – 48, 51,52 055 178 84

14

4 5 6 7 8 9 10 12 13

40

41
51 48
43
2 3 50 52
44
45

53
54 22
42 46 47 49 23

60

16

21 24 25
17 18 19 20 19 18

31
29 30 32

36 37 38
34 35

33

27 28

41055544.eps
28
KBA 80 B4 creep hoist motor

Item no. Part number Quantity Designation Material Norm

1 342 519 99 1 RETAINING RING 19X1.2 FEDST DIN 471

2 319 228 99 4 HEX. SOCKET SCREW M6X25 10.9 DIN 912
3 004 655 98 4 LOCK WASHER S6 FEDST A2F N01081399
4 059 603 84 1 DRIVE END CAP, CPL. C/W ITEMS 5 - 8
5 617 644 44 1 SEALING RING 22.9X40X5 NB N01186099
6 365 253 99 1 CYL.ROLLER BRG. RNU 203 F = 22,9 mm WLZ-ST DIN 5412
7 364 006 99 1 BALL THRUST BRG. 51106 WLZ-ST DIN 711
8 059 801 84 1 SEALING RING 37X47.5X5 NB N01186099
9 374 123 44 1 RETAINING RING 22.9X1.3 FEDST N01117399
10 059 808 84 1 THRUST RING SET C/W ITEM 11
11 059 888 84 1 THRUST RING 22.9/37X9.3 1)
11 059 806 84 1 THRUST RING 22.9/37X9.6 1)
11 059 807 84 1 THRUST RING 22.9/37X9.9 1)
11 059 809 84 1 THRUST RING 22.9/37X10.2 1)
11 059 811 84 1 THRUST RING 22.9/37X10.5 1)
11 059 812 84 1 THRUST RING 22.9/37X10.8 1)
11 059 813 84 1 THRUST RING 22.9/37X11.1 1)
12 059 822 84 1 DISHED WASHER PACK
13 059 779 84 1 SPRING 3.4X29X67 YEL./GREEN
14 056 182 84 1 STATOR 230/400V 50 AB 1)
16 354 257 99 1 KEY B 6X 6X 20 C 45 K DIN 6885
17 059 327 84 1 ROTOR FOR GEARBOX 1)
18 617 644 44 2 SEALING RING 22.9X40X5 NB N01186099
19 342 640 99 2 RETAINING RING 40X1.75 FEDST DIN 472
20 365 253 99 1 CYL.ROLLER BRG. RNU 203 F = 22,9 mm WLZ-ST DIN 5412
21 059 606 84 1 BRAKE END CAP, CPL. C/W ITEMS 18 - 20
22 350 413 99 2 GROOVED PIN A2.6X 6 ST A2F ISO 8747
23 054 817 84 1 RATING PLATE LEFT BLANK
24 004 655 98 4 LOCK WASHER S6 FEDST A2F N01081399
25 319 236 99 4 HEX. SOCKET SCREW M6X45 10.9 DIN 912
27 059 791 84 1 CONIC.BRK.DISC, LGHT532 C/W ITEM 28
28 059 786 84 1 CONIC.BRK.RING 532ASBFR
29 059 714 84 1 ADJUSTING NUT
30 004 654 98 4 LOCK WASHER S5 FEDST A2F N01081399
31 319 179 99 4 HEX. SOCKET SCREW M5X20 10.9 DIN 912
32 342 515 99 1 RETAINING RING 15 X 1 FEDST DIN 471
33 059 701 84 1 BRAKE CAP, MACHINED
33 059 703 84 1 BRAKE CAP, GALVANIZED 2)
34 004 655 98 4 LOCK WASHER S6 FEDST A2F N01081399
35 319 236 99 4 HEX. SOCKET SCREW M6X45 10.9 DIN 912
36 059 719 84 1 LOUVER
37 004 654 98 4 LOCK WASHER S5 FEDST A2F N01081399
38 318 143 99 4 CHEESE HEAD SCREW M5X10 4.8 A2F DIN 84
40 054 806 84 1 O RING 46 X 2.5 MM 150
41 054 954 84 1 TERM.BOX BASE, MACHINED
42 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
43 340 505 99 1 WASHER A 5.3X10X1 140HV A2F DIN 125
44 343 852 99 1 LOCK WASHER A5 FEDST DIN 7980
45 318 143 99 1 CHEESE HEAD SCREW M5X10 4.8 A2F DIN 84
46 004 654 98 2 LOCK WASHER S5 FEDST A2F N01081399
47 318 181 99 2 CHEESE HEAD SCREW M5X30 4.8 A2F DIN 84
48 054 922 84 1 TERMINAL PLATE, CPL. C/W ITEMS 49, 50
49 004 654 98 2 LOCK WASHER S5 FEDST A2F N01081399
50 325 292 99 2 SELF-TAP. SCREW BM5X16 C 15 A2F DIN 7513
51 054 909 84 1 CABLE ENTRY SLEEVE
52 054 946 84 1 TERMINAL BOX COVER, CPL
60 100 150 84 3 FEELER GAUGE 0,25; 0,30; 0,35; 40mm 1)

22258014.tbl

1) When ordering a rotor or stator, a set of thrust rings 2) For service in arduous conditions
(item 10) must also be ordered for adjusting the air gap 3) Required air gap between stator bore and rotor 0,30 mm
in the stator bore to 0,30 mm using feeler gauge set
(item 60) 29
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 Reproduction in whole or in part only with prior consent of Mannesmann Dematic AG, D-58286 Wetter Subject to alteration
Printed in Germany Su/1295/2T

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