Spare Parts List: Hydraulic Breakers

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MB 1500

Spare parts list


Hydraulic breakers
MB 1500 s/n DEQ201177 -

© 2022 Construction Tools GmbH | No. 3390799601| 2022-08-26


General information
This spare parts list applies to the following:

Part number Description


3363120010 Hydraulic breaker HB 1500
3363124768 Hydraulic breaker HB 1500 with HATCON (3G)
3363126850 Hydraulic breaker HB 1500 with HATCON (LTE)

Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers, and drawings.

Instructions for use


This spare parts list contains no safety regulations and is merely intended to
assist in the ordering of spare parts.
For information about operating, servicing, or repairing, the relevant Safety
and operating instructions must be consulted at all costs.
Please observe the safety instructions listed in the relevant Safety and operating
instructions!

Instructions for ordering


It is essential to indicate the serial number of the hydraulic attachment when
ordering spare parts!
Please note the full identification number of your hydraulic attachment.
The code can be found on the cylinder.
Determine the quantity of individual parts which are required and need to be
ordered. The order must indicate the following details:

• full identification code of the hydraulic attachment


• required quantity
• part number
• description

A. Cylinder number
B. Type
C. Serial number
Service, repair and wear part kits
Label kit 1
Kit list 3

Mechanical
Hydraulic breaker 6
Percussion unit part 1: cylinder cover 9
Percussion unit part 2: cylinder 11
Percussion unit part 3: lower breaker part 13
Connecting kit for for automatic lubrication system 15
HATCON 17
StartSelect - AutoStart or AutoStop 19
Optional parts 21
Tightening torques 23
Dimensions 26

Options / accessories
Hydraulic hoses 28
Optional equipment 31
ClassicLine 33
ProLine 35
DocMine MB 1500 s/n DEQ201177 -

Service, repair and wear part kits Label kit

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:33 UTC 2022
1
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

700(701-710) 3363121168 Label kit 1

701 Label "MB1500 Epiroc" 2

704 LABEL -LUBRICATING SYMBOL 1

705 Label - Gas pressure 2

710 Sound power label 1

720 Name plate - Consult the authorized Customer Center/Dealer in your area. 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:33 UTC 2022
2
DocMine MB 1500 s/n DEQ201177 -

Service, repair and wear part kits Kit list

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:33 UTC 2022
3
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

KIT 3363098729 Seal kit 1

120 3363103417 Seal 1

122 3360478169 O-ring 1

127(128-129) 3363103152 Seal kit 2

128 Seal 1

129 Back-up ring 1

182 3360478426 THREADED PLUG 1

183 3360175125 O-RING 1

303 3363098702 O-ring 1

305 3363098705 Wiper 1

315 3360478171 O-ring 1

390(391-392) 3363103153 Seal kit 2

391 Seal 1

392 Back-up ring 1

397 3360314551 O-ring 2

602 3363083245 O-ring 1

KIT 3363091732 Seal kit for swivel joint for automatic lubrication system 1

KIT 3363121167 Plastic parts kit 1

2 3363033957 Elastic pad 1

3 3361847637 Shock absorber 2

4 3363118296 Guide plate 2

6 3363115969 Guide plate 1

7 3363114321 Guide plate 2

KIT 3363098381 Tensioning bolt kit 1 A

191 Tensioning bolt 2

192 3363097773 Washer 2

487 3363031774 Threaded insert 2

KIT 3363121170 Noise protection kit 1

31 3363086015 Plug 10

32 3363086011 Plug 2

35 3363118186 Bellows 2

36 3363092697 Cover 1

39 3362267893 Plug 1

KIT 3363098383 Lower breaker part kit (steel) 1

401 3363102119 Retainer bar 2

405 3362261850 Bolt 2

409 3362262925 Plug 4

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:33 UTC 2022
4
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

482 3363102129 Buffer Ring 1

483 3363102131 Wear Bush 1

484 3363102137 Wear Bush (steel) 1

485 3362261850 Bolt 2

486 3361854363 Locking bush 4

- 3315038100 BIO CHISEL PASTE CARTRIDGE, 1 x 400 g (0.88 lbs) 1

- 3361852169 TEST GAUGE LOWER WEAR BUSH 1

Comments for Page: Kit list

A | You need Anti-Seize agent when fitting tensioning bolts. You have to order it separately.

Anti-seize 120 g, part number 3363094300

Or buy it locally according to the following specification:

coefficient of friction 0.14 μ

coefficient of friction thread 0.13 μ

coefficient of friction on upside down 0.15 μ

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:35 UTC 2022
5
DocMine MB 1500 s/n DEQ201177 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:36 UTC 2022
6
DocMine MB 1500 s/n DEQ201177 -

Mechanical Hydraulic breaker

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:36 UTC 2022
7
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

1 Percussion unit 1 A

2 3363033957 Elastic pad 1

3 3361847637 Shock absorber 2

4 3363118296 Guide plate 2

6 3363115969 Guide plate 1

7 3363114321 Guide plate 2

20(21-24) 3363083416 Transport safety device complete 1

21 Transport safety device 1

22 3360026883 Allen screw 2

23 3363091872 Label transport safety device 1

24 3360103254 Nut 2

31 3363086015 Plug 10

32 3363086011 Plug 2

33 3363120015 Plate 1

34 3363120016 Plate 1

35 3363118186 Bellows 2

36 3363092697 Cover 1

37 3361850596 PAIR OF LOCK WASHERS 8

38 3362328480 Allen screw 8

39 3362267893 Plug 1

95 3363111994 Lifting eye 1 B

96 3315439145 PROTECTIVE PLUG HATCON 4 C

99 3363120011 Breaker box 1 D

500 3363067123 Automatic lubrication system 1

550 Connecting kit for automatic lubrication system 1 A

580 HATCON 1 E

Comments for Page: Hydraulic breaker

A | see separate chapter

B | professional welding process necessary

C | only for hydraulic breakers without HATCON

D | with item 95 and 96

E | only for hydraulic breakers with HATCON / see separate chapter

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:38 UTC 2022
8
DocMine MB 1500 s/n DEQ201177 -

Mechanical Percussion unit part 1: cylinder cover

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:38 UTC 2022
9
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

100 3363098721 Cylinder cover 1

120 3360478169 O-ring 1

122 3363103417 Seal 1

127(128-129) 3363103152 Seal kit 2

128 Seal 1

129 Back-up ring 1

180(181-183) 3363087286 FILLING VALVE, complete 1

181 FILLING VALVE 1

182 3360478426 THREADED PLUG 1

183 3360175125 O-RING 1

190(191-192) 3363098728 Tensioning bolt complete 4

191 Tensioning bolt 1

192 3363097773 Washer 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:38 UTC 2022
10
DocMine MB 1500 s/n DEQ201177 -

Mechanical Percussion unit part 2: cylinder

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:38 UTC 2022
11
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

300 3363098722 Cylinder 1 A

301 3363102117 Main control valve 1

302 3363102115 Cover 1

303 3363098702 O-ring 1

305 3363098705 Wiper 1

314 3361854657 Connecting screw 1

315 3360478171 O-ring 1

316 3363067803 Valve bushing 1 B

317 3363067805 Valve piston 1 B

318 3363069501 Threaded plug 1

319 3363066197 Pin 1 B

320 3363033059 Valve housing 1 B

321 3363105305 Valve piston 1

322 3363033749 Threaded plug 1

330 3361854511 Non-return valve 1

350 3363098892 Percussion piston 1

370 3360921179 Lock pin 1

390(391-392) 3363103153 Seal kit 2

391 Seal 1

392 Back-up ring 1

396 3360995665 Fitting 2 C

397 3360314551 O-ring 2

398 3361353488 Protective cap 2

601 3363082593 Plug 1

602 3363083245 O-ring 1

603 3363082505 Valve 1 D

Comments for Page: Percussion unit part 2: cylinder

(L)OCAL REMARKS

A | with items 601 - 603

B | AutoControl

C | with item 397

D | StartSelect

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:38 UTC 2022
12
DocMine MB 1500 s/n DEQ201177 -

Mechanical Percussion unit part 3: lower breaker part

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:39 UTC 2022
13
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

370 3360921179 Lock pin 1

401 3363102119 Retainer bar 2

405 3362261850 Bolt 2

409 3362262925 Plug 4

410 3360995339 Protective cap 1

480(481-487) 3363098723 Lower breaker part, complete 1 A

481 Lower breaker part 1

482 3363102129 Buffer Ring 1

483 3363102131 Wear Bush 1

484 3363102137 Wear Bush (steel) 1

485 3362261850 Bolt 2

486 3361854363 Locking bush 4

487 3363031774 Threaded insert 4

Comments for Page: Percussion unit part 3: lower breaker part

(L)OCAL REMARKS

A | Note: When ordering a lower breaker part for DustProtector version it is imperative to order additionally the base for wiper (item 18) and the

wiper (item 19).

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:39 UTC 2022
14
DocMine MB 1500 s/n DEQ201177 -

Mechanical Connecting kit for for automatic lubrication system

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:39 UTC 2022
15
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

550(554-560) Connecting kit for automatic lubrication system 1

554 3362328480 Allen screw 4 A

556 3361850596 PAIR OF LOCK WASHERS 4

560(561-569) 3363118213 Connecting kit for automatic lubrication system 1 B

561 3363087394 Hydraulic hose 1 C

562 3363087393 Hydraulic hose 1 D

563 3363066951 Seal 2

564 3363068745 Adapter 1 A

565 3363066887 Adapter 1 A

566 3363087185 Fitting 1 A

567 3363066234 Fitting 1 A

568 3363087186 Fitting 1 A

569 3363066233 Fitting 1 A

Comments for Page: Connecting kit for for automatic lubrication system

(L)OCAL REMARKS

A | secure with Loctite 243

B | without fastening elements

C | Oil line

secure with Loctite 243

Route the hydraulic hoses as shown on the drawing. It must be ensured that the hydraulic hoses can move freely and are not in contact at any

point.

D | Grease line

secure with Loctite 243

Route the hydraulic hoses as shown on the drawing. It must be ensured that the hydraulic hoses can move freely and are not in contact at any

point.

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:42 UTC 2022
16
DocMine MB 1500 s/n DEQ201177 -

Mechanical HATCON

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:42 UTC 2022
17
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

580(581-587) HATCON 1 A

581 TRACKING MODULE HATCON 1

582 3315439130 DAMPER HATCON 2

583 3315439110 HOUSING TYPE 1 HATCON 1

584 3315439140 LOCK RING HATCON 1

585 3315439120 SLEEVE HATCON 4

586 3315439100 PRODUCT LABEL HATCON 1

587 3315442600 SCREW HATCON 4

Comments for Page: HATCON

A | part number see chapter "Optional equipment"

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:45 UTC 2022
18
DocMine MB 1500 s/n DEQ201177 -

Mechanical StartSelect - AutoStart or AutoStop

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:46 UTC 2022
19
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

601 3363082593 Plug 1

602 3363083245 O-ring 1

603 3363082505 Valve 1 A

Comments for Page: StartSelect - AutoStart or AutoStop

I = AutoStop setting

II = AutoStart setting (standard setting on delivery)

A. Port bore in cylinder

B. Wall of breaker box

C. Plug of breaker box

D. M 10 thread (both ends) for mounting

The position of the StartSelect unit is shown on the percussion unit illustrations.

(L)OCAL REMARKS

A | StartSelect

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:46 UTC 2022
20
DocMine MB 1500 s/n DEQ201177 -

Mechanical Optional parts

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:46 UTC 2022
21
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

484 3363102139 Wear bush (bronze) 1

500 3363117931 Automatic lubrication system HD 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:46 UTC 2022
22
DocMine MB 1500 s/n DEQ201177 -

Mechanical Tightening torques

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:46 UTC 2022
23
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

22 - Allen screw - 240 Nm (177 ft lbf) - A

24 - Nut - 240 Nm (177 ft lbf) - B

181 - Filling valve - 130 Nm (96 ft lbf) - C

182 - Threaded plug - 20 Nm (15 ft lbf) - D

191 - Tensioning bolt - - E

314 - Threaded plug - 300 Nm (221 ft lbf) - A

318 - Threaded plug - 350 Nm (258 ft lbf) - F

322 - Threaded plug - 100 Nm (74 ft lbf) - G

330 - Non-return valve - 200 Nm (148 ft lbf) - H

396 - Fitting - 330 Nm (243 ft lbf) - I

554 - Allen screw - 85 Nm (63 ft lbf) - J

561 - Hydraulic hose - 42 Nm (31 ft lbf) - K

562 - Hydraulic hose - 16 Nm (12 ft lbf) - L

564 - Adapter - 55 Nm (41 ft lbf) - K

565 - Adapter - 45 Nm (31 ft lbf) - K

566 - Fitting - 60 Nm (44 ft lbf) - M

567 - Fitting - 55 Nm (41 ft lbf) - N

568 - Fitting - 50 Nm (37 ft lbf) - O

569 - Fitting - 45 Nm (31 ft lbf) - P

587 - Screw HATCON - 22 Nm (16 ft lbf) - Q

601 - Plug - 200 Nm (148 ft lbf) - R

Comments for Page: Tightening torques

(L)OCAL REMARKS

A | Allen key size 22

B | Socket spanner size 46

C | Socket spanner size 22

D | Allen key size 5

E | Torque wrench or Power wrench size 55

1. Pretighten the tensioning bolts to 500 Nm (369 ft lbf), proceeding in a crosswise fashion,

2. then tighten each tensioning bolt through 120° (2 sides of hexagonal head) in a crosswise fashion,

3. finally tighten each tensioning bolt again through 120° (2 sides of hexagonal head) in a crosswise fashion.

F | Allen key size 24

G | Allen key size 12

H | Socket spanner size 41

I | Jaw spanner size 46/50

J | Allen key size 10

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:49 UTC 2022
24
DocMine MB 1500 s/n DEQ201177 -

K | Open-ended wrench size 19

L | Open-ended wrench size 17

M | Open-ended wrench size 19, 22, 27

N | Open-ended wrench size 19, 22

O | Open-ended wrench size 17, 22, 27

P | Open-ended wrench size 17, 19, 22

Q | Security bit HATCON

R | Allen key size 17

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:49 UTC 2022
25
DocMine MB 1500 s/n DEQ201177 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:49 UTC 2022
26
DocMine MB 1500 s/n DEQ201177 -

Mechanical Dimensions

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:49 UTC 2022
27
DocMine MB 1500 s/n DEQ201177 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:50 UTC 2022
28
DocMine MB 1500 s/n DEQ201177 -

Options / accessories Hydraulic hoses

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:50 UTC 2022
29
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

- 3360992340 Hydraulic hose, I.D. 25 (1"), both ends M42 x 2 conical seal 24°, length 2300 mm (91 2
in.)

- 3361853859 Hydraulic hose, I.D. 25 (1"), both ends M42 x 2 conical seal 24°, length 2800 mm 2
(110 in.)

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:50 UTC 2022
30
DocMine MB 1500 s/n DEQ201177 -

Options / accessories Optional equipment

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:50 UTC 2022
31
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

900 3363122356 BIO CHISEL PASTE CARTRIDGE, 12 x 550 g (1.2 lbs) 1

900 3363091200 CHISEL PASTE CARTRIDGE, 12 x 500 g (1.1 lbs) 1

901 3363034567 GREASE PUMP 1

902 3360433774 GREASE NIPPLE 1

903 3363089844 MAINTENANCE AND CHARGING BOX, with nitrogen cylinder 2 l (0.43 gal (0.53 US 1
gal))

904 3363094940 MAINTENANCE AND CHARGING BOX, without nitrogen cylinder 1

905 3361852169 TEST GAUGE LOWER WEAR BUSH 1

906 3363094952 INSIDE CALLIPERS UPPER WEAR BUSH 1

907 ADAPTER PLATE matching the carrier. Consult the authorized Customer 1
Center/Dealer in your area.

908 3363099799 BASE PALTE WITH THREADED INSERTS 1

909 3363087303 BOLT KIT 1

910 3363100697 BASE PLATE WITH THROUGH BORINGS 1

911 3363094575 BOLT KIT 1

912 3360209445 ALLEN KEY (22 mm) 1

913 3363090531 ADAPTER KIT FOR UNDERWATER APPLICATIONS 1

914 3315442500 HATCON KIT 1 (3G) 1 A

914 3315442520 HATCON KIT 1 (LTE) 1 A

915 3315439105 SECURITY BIT HATCON 1

916 3315439106 MAGNET HATCON 1

917 3363100075 PISTON RETAINER 1 B

Comments for Page: Optional equipment

A | with item 915 and 916

Hydraulic breakers are factory equipped with threads for attaching Retrofit kit HATCON

from s/n DEQ192318 - (MB 1500)

from s/n DEQ192323 - (MB 1500 DP)

from s/n DEQ192323 - (MB 1500 E)

B | Consult the authorized Customer Center/Dealer in your area.

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:52 UTC 2022
32
DocMine MB 1500 s/n DEQ201177 -

Options / accessories ClassicLine

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:52 UTC 2022
33
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

1 3363119665 Moil point 1

2 3363119666 Chisel (cross) 1

3 3363119667 Chisel (parallel) 1

4 3363119668 Blunt tool 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:52 UTC 2022
34
DocMine MB 1500 s/n DEQ201177 -

Options / accessories ProLine

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:53 UTC 2022
35
DocMine MB 1500 s/n DEQ201177 -

Item Part No. Name Qty L

1 3363118351 Moil point 1

2 3363118354 Chisel (cross) 1

3 3363104353 Blunt tool 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Fri Aug 26 08:51:53 UTC 2022
36
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.

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