Pt-D-Ma-Pro0352010-101 - 03 Manual TW Slim Plus Duo

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OPERATION MANUAL

PT-D-MA-PRO0352010-101_03

INSTALLATION AND OPERATION


MANUAL

HIGH CAPACITY OSMOTIZED WATER


PRODUCTION SYSTEM

PETSEA RO TW SLIM® PLUS / PLUS DUO


Serial Ner: PS5212082002

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

INDEX
REVIEWS INDEX ................................................................................................................................ 1
INDEX .............................................................................................................................................. 3
PICTURES LIST ................................................................................................................................. 4
TABLES LIST ..................................................................................................................................... 4
EU REGISTRATION CERTIFICATE ....................................................................................................... 5
SECURITY INFORMATION ................................................................................................................. 7
ELECTRICAL SAFETY ........................................................................................................................ 7
INSTALLATION AND USE SAFETY ...................................................................................................... 7
GUARANTEE .................................................................................................................................... 9
PETSEA RO TW-SLIM PLUS / PLUS DUO DATASHEET ....................................................................... 10
INTRODUCING THE EQUIPMENT ..................................................................................................... 11
OPERATING CONSIDERATIONS ....................................................................................................... 12
INSTALLATING THE SYSTEM ........................................................................................................... 14
Installation of membranes: ............................................................................................................ 14
Removal of the pressure vessel: ............................................................................................ 14
Removal of glass stoppers: .................................................................................................... 15
Membrane insertion: ............................................................................................................ 16
Closing of the pressure vessel: .............................................................................................. 16
Placing the assembly on the equipment:................................................................................ 17
Connecting the equipment ............................................................................................................ 17
HYDRAULIC CONNECTION ............................................................................................................. 17
TERMINAL BLOCK .......................................................................................................................... 18
ELECTRIC CONNECTION................................................................................................................. 18
CONTROL PANEL OPERATION ........................................................................................................ 19
Configuration menu ...................................................................................................................... 19
Level switch configuration ............................................................................................................. 19
INSTALLING A HIGH LEVEL SWITCH ................................................................................................ 19
INSTALLING LOW LEVEL AND HIGH LEVEL SWITCHES. ..................................................................... 20
Operation ...................................................................................................................................... 20
Alarm ............................................................................................................................................ 21
Flushing ........................................................................................................................................ 21
Membranes cleaning (not enabled in this model) .......................................................................... 21
SYSTEM OPERATION ...................................................................................................................... 22
FIRST SYSTEM START ..................................................................................................................... 22
NORMAL START OF THE SYSTEM ................................................................................................... 23
MANUAL STOP OF THE SYSTEM...................................................................................................... 24
EQUIPMENT MAINTENANCE ........................................................................................................... 24
CLEANING: .................................................................................................................................... 24
MICROMETRIC CARTRIDGE CHANGING .......................................................................................... 24
CONDUCTIVITY CELL CALIBRATION PROCEDURE ........................................................................... 25
PRESSURE SWITCHES ADJUSTMENT PROCEDURE ............................................................................. 26

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TROUBLESHOOTING....................................................................................................................... 27
SPARE PARTS AND CONSUMABLES ................................................................................................. 28
DRAWINGS LIST ............................................................................................................................. 29
MECHANICAL DRAWINGS ............................................................................................................... 29
FLOW DIAGRAM ..................................................................................................................... 29
MAIN DIMENSIONS ................................................................................................................. 29
ELECTRICAL DRAWINGS ................................................................................................................. 29
TERMINAL BLOCK................................................................................................................... 29

PICTURES LIST
Figure 1: Views and main elements of PETSEA RO TWY-SLIM system ............................................ 12
Figure 2 security clips ................................................................................................................... 14
Figure 3 release of tubes ............................................................................................................... 14
Figure 4 feed line .......................................................................................................................... 14
Figure 5 single lines ...................................................................................................................... 14
Figure 6 clamping clamps ............................................................................................................. 15
Figure 7 clamping clamps ............................................................................................................. 15
Figure 8 Removal of Allen screws .................................................................................................. 15
Figure 9 Clamping segments ......................................................................................................... 15
Figure 10 Removing the lid ........................................................................................................... 16
Figure 11 Pressure vessel cap ....................................................................................................... 16
Figure 12 Lipped joint and permeate port ..................................................................................... 16
Figure 13 Insertion of the head ..................................................................................................... 16
Figure 14: Hydraulic connections .................................................................................................. 17
Figure 15 Feeding wire .................................................................................................................. 18
Figure 16: Control panel ............................................................................................................... 19
Figure 17: Control panel ............................................................................................................... 20
Figure 18: ENTER Button ............................................................................................................... 22
Figure 19: instruments panel ........................................................................................................ 22
Figure 20: filter’s purge ................................................................................................................ 22
Figure 21: Micrometric filter .......................................................................................................... 24
Figure 22: Conductivity probe ....................................................................................................... 25
Figure 23: Security pressure switches............................................................................................ 26

TABLES LIST
Table 1: PETSEA RO TW-SLIM PLUS / PLUS DUO Datasheet ............................................................ 10
Table 2: PETSEA RO TW-Y SLIM PLUS / PLUS DUO terminal block .................................................. 18
Table 3: PETSEA RO TW-SLIM PLUS troubleshooting solution ........................................................ 27
Table 4: PETSEA RO TW SLIM PLUS Main spare parts and consumables .......................................... 28

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

EU REGISTRATION CERTIFICATE

OFICINA DE PROPIEDAD INTELECTUAL DE LA UNIÓN EUROPEA


CERTIFICADO DE REGISTRO
Este certificado de Registro se expide para el dibujo o Modelo Comunitario registrado que se indica a continuación. Las
inscripciones correspondientes se han anotado en el Registro de Dibujos y Modelos Comunitarios.

EUROPEAN UNION INTELLECTUAL PROPERTY OFFICE


CERTIFICATE OF REGISTRATION
This Certificate of Registration is hereby issued for the Registered Community Design identified below. The
corresponding entries have been recorded in the Register of Community Designs.

Registrado / Registered 30/04/2018


No 005253747-0002

El Director Ejecutivo / The Executive

Antonio Campinos

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J
OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

CE AGREEMENT STATEMENT

PETER TABOADA, S.L. declares under its responsibility that the following machine:

Trademark: PETSEA RO®

Type: Water purification systems by reverse osmosis

Model: TW SLIM PLUS / PLUS DUO

Serial number: PS5212082002

Fabrication year: 2020

Described in the attached documents, follows the Machine Directives 2006/42 CE, 2014/30 UE,
2014/35/UE, 98/83/CE and the Spanish Royal Decree: R.D. 140/2003.

On behalf of PETER TABOADA, S.L.:

Name: Pedro

Surname: Taboada Cancelo

Position: GENERAL MANAGER

Redondela, 31st July 2020

SIGNATURE: Pedro Taboada Cancelo

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SECURITY INFORMATION
Please read carefully and completely all installation instructions before starting using this
equipment. It is necessary a periodical maintenance of the product to ensure its correct working.
Read carefully this manual and conserve it at a safe place.

CAUTION: For you safety, read carefully the information on this manual before start
using this equipment, for minimizing material and personal risk.

ELECTRICAL SAFETY
1. Connect the feeding wire only to a switch with the same specifications as the
nameplate of this equipment. Do not connect or disconnect the machine with
wet hands or put the feeding wire into water, for avoiding electrical shocks or fires.

2. Ensure that the feeding wire is not twisted or under a heavy object, because it can result
damaged, and cause electrical shocks or fires.

3. Do never splat the equipment, it may cause electrical shocks.

4. Do not let the feeding wire on a walking zone. For avoiding fire risks, do NEVER put it
under carpets, near heaters or similar.

5. Do not use feeding wires or plugs in bad order, and if you can’t plug it correctly to the
electrical plug, do necessary modifications with the purpose of avoiding fires or electrical
shocks. If the feeding wire is damaged, the manufacturer, supplier or skilled personnel
must change it for avoiding damages.

6. Always disconnect the system before moving it, cleaning it or changing the filter. At the
same way, close water feeding valve when the equipment is not in use.

7. Clean dust of feeding wire periodically with a dry cleaner. Dust may cause a bad isolating
and may cause fires.

CAUTION: Do not use bad quality or microbiologic unsafe water, without a suitable
disinfection system. Please read system datasheet for knowing the inlet water quality
limits, and choosing the different water treatments to be installed with your TW SLIM
PLUS system (pre and post treatment).

INSTALLATION AND USE SAFETY


 Do not expose the system to direct sunlight or damp, to avoid fires or electrical shocks.

 Connect RO system only to cold water pipe.

 Do not install this system where water must freeze. Freezing damages are not covered by
guarantee.

 If water pressure at installation point is higher than maximum feed pressure for the system
(see data sheet), please install a pressure reducing valve at the system inlet.

 Periodical change of the filter is very important to ensure a good water quality. If they are

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

used excessively, pressure drop at filters will increase. So, don’t forget changing the filters
at specified dates, or when pressure drop increases.

 If the system has been unused for several time, please drain if for at least four minutes, for
draining stagnant water

 Do not try repairing, disassembling or modifying the system. If you do that, may cause a
fire or an electrical shock. For repairing the system, please contact seller or technical
service.

 Do not put food, drinks, glasses or things like that on the equipment

 Please unplug immediately the equipment in case of a strange odor, smoke or similar. Call
technical service. In other case, fires or electrical shocks may occur.

 If a leak is detected, please close the water feed and unplug the unit. Then call technical
service.

 This equipment is not designed to be used by children without adult supervision. Don’t
leave children unattended near the system, for avoiding them playing with the equipment.

 Don’t spray the equipment directly with water, and don’t use diluents or oils to clean it.

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GUARANTEE
PETER TABOADA, S.L, guarantees that the PETSEA RO® reverse osmosis desalination systems are
free from faulty materials or manufacture. The guaranteed period extends one year from starting
the machine or 18 months from delivery date (being the shortest period the guarantee extent). If
any problem would happen within the extent of the guarantee and having been followed all the
instructions of installation, operation and maintenance, the faulty pieces will be replaced without
any charge, under the criterion of PETER TABOADA, S.L. It is pleaded to notify the failure at the
moment of happening (in systems installed in ships, if you wait until the reach port, the guarantee
could have expired).

For securing of this guarantee, the pieces must be sent to PETER TABOADA, S.L. central offices in
Redondela, together with the receipt of purchase or delivery. Any delivery charges to the offices of
PETER TABOADA, S.L. will be charged on customer’s account. In a week time from the arrival of the
material we will notify you if the received material is or not under guarantee, if there is a fault in
the material or if the problem is produced by an inadequate use of the customer.

In case of any technical assistance required for the material in guarantee or any travel required for
the personnel of PETER TABOADA, S.L., the customer will pay the travel, as well as the subsistence
allowance and lodging, if it is necessary. The working hours for material in guarantee are free of
charge.

This guarantee will not cover the misuse, negligence, accident, faulty installation, maintenance or
service of the system by personnel not authorized by PETER TABOADA, S.L. and the use of spare
parts not supplied by PETER TABOADA, S.L. or any authorized agent. This guarantee will not be
valid on systems where the serial number is not legible or had been manipulated. PETER
TABOADA, S.L. reserves the right to make changes in the systems, without being obliged to modify
the ones that have been delivered before these changes have been made.

This guarantee excludes the wearing off in pieces, such as flexible fittings, pump seals and
valves, mechanical locks, cartridge filters; media filter material, membranes, solenoid coils, lamps,
etc.

This guarantee will not be valid whenever there is any bill that has not been paid by the customer
to PETER TABOADA, S.L.

DELIVERY DATE: STAMP

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PETSEA RO TW-SLIM PLUS / PLUS DUO DATASHEET


Table 1: PETSEA RO TW-SLIM PLUS / PLUS DUO Datasheet

TRADEMARK: PETSEA RO®

MODEL: TW SLIM PLUS TW SLIM PLUS DUO

ELECTRICAL FEED: 1x230V AC 50 Hz

CURRENT: 6.3 A

MAXIMUM ENVIRONMENT TEMPERATURE: 40 °C

PRODUCTION @ 1500 ppm & 25ºC: 6000 l/day 12000 l/day

MAXIMUM WORKING PRESSURE: 10 bar

MAXIMUM FEED SALINITY: 5000 p.p.m.

FEED FLOW: 335 l/h 670 l/h

RECOVERY: 75 % 70 %

POWER CONSUMPTION: 950 W

PREVIOUS FILTRATION: 5 µm

WEIGHT: 67 kg

INLET/PRODUCTION/REJECT CONNECTION: ¾” female / ½” female / ½” female

DUTY POINT: SLIM PLUS SLIM PLUS DUO

NOMINAL RECIRCULATION FLOW: 14 l/h 14 l/h

NOMINAL PRODUCTION FLOW : 4.15 l/h 8.3 l/h

NOMINAL REJECT FLOW: 1.5 l/h 3.5 l/h

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PT-D-MA-PRO0352010-101_03

INTRODUCING THE EQUIPMENT


You have bought a PETCART TW SLIM equipment. It’s an autonomous compact system for
drinkable high capacity water production from brackish water. At the annex, you will find a flow
diagram where all elements and instruments of the equipment (and some accessories) are
indicated.

The system has the following elements:

 Control panel: it commands the different electrical and electronic instruments of the
equipment. We will connect to it also the standard instrumentation of the equipment and
the additional you can install to get the desired installation.

 Pressure vessel: it contains the membrane that realizes the reverse osmosis process to feed
water.

 Micrometric filter: it makes a pre-filtration to feed water, with a filtration grade of 5 µm.

 High pressure pump: it increases feed water pressure to raise osmotic pressure, necessary
to do an osmotic change.

 Valves:

o Feed electric valve: it lets the feed water flow to the system only at system starts.

o Pump flow regulating valve: it allows adjusting the duty point for the high pressure
pump based on inlet water salinity and temperature

o Reject and recirculation flow regulating valves: they allows regulating recirculation
and reject flows for adjusting the osmosis system duty point.

 Instrumentation:

o Inlet pressure gauge: it indicates inlet pressure to the system.

NOTE: this pressure can only be measured when the system is working, because
when system stops, the inlet solenoid valve remains closed.

o Inlet pressure switch: stops the system unless minimum inlet pressure is reached.

o High pressure gauge: it measures the pressure at the outlet of the osmosis
membrane.

o High pressure switch: it stops the system when the outlet pressure reaches the
pressure limit for the membrane.

o Conductivity meter: it indicates, in a µS/cm scale, conductivity of produced water.

o Produced flow meter: it indicates the produced water flow of the system.

o Rejected flow meter: it indicates the rejected water flow of the system.

o Recirculation flow meter: it indicates the rejected water flow amount that re-enters
the system.

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PT-D-MA-PRO0352010-101_03
INLETS /
OUTLETS

CONTROL
PANEL

PRESSURE
VESSEL

INSTRUMENTS
PANEL

MICROMETRIC
CARTRIDGE

HIGH
PUMP FLOW PRESSURE
REGULATING PUMP
VALVE

ELECTRIC
INLET VALVE

Figure 1: Views and main elements of PETSEA RO TWY-SLIM system

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OPERATING CONSIDERATIONS

CAUTION: Reverse osmosis membranes are especially sensible to chlorine. If you are
going to feed the system with public water or another water suspect of containing
chlorine, must install a previous de-chlorinating filter before system inlet. In other case,
the RO membrane will be irreversibly damaged, and this damage will not be covered by guarantee.

CAUTION: Reverse osmosis membranes are designed for a specific production flow. In
this case, the maximum production flow is 2.8 l/min. if you exceed this production flow,
the RO membrane will be irreversibly damaged, and this damage will not be covered by
guarantee.

CAUTION: Reverse osmosis membranes are designed for continuous work. After
installing the membrane the equipment, try using at least one hour per week to prevent
biological growth in it. If for any reason will not be used for longer periods than this,
please contact the manufacturer for instructions for medium term storage.

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INSTALLATING THE SYSTEM


CAUTION: place and connect the equipment in a flat, stable surface to operate. Although
the equipment does not produce vibrations, it can be damaged in a fall.

Your dealer will install the reverse osmosis membrane and micrometric filter before delivering the
equipment. Not require any consumable change operation to function.

Installation of membranes:
CAUTION: perform the installation of the membranes before hydraulically connecting the
equipment. For the installation of the membranes it will be necessary to disconnect the
equipment from the water line.

Removal of the pressure vessel:


Removing the pressure vessel facilitates the installation of the membrane. To remove the pressure
vessel, follow the steps below:

 Disconnect the lines from the pressure vessel, removing the safety clips and tightening the
release rings. It is not necessary to remove the threaded parts to the plugs of the pressure
vessel:

Figure 2 security clips Figure 3 release of tubes

Figure 4 feed line Figure 5 single lines

 Remove the clamps that hold the pressure vessel to work with it on a horizontal and
comfortable surface:

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Figure 6 clamping clamps Figure 7 clamping clamps

CAUTION: Remember the position and direction of the pressure vessels, to install them in
the same way they were originally.

Removal of glass stoppers:


 Position the pressure vessel on a horizontal surface large enough to work comfortably.

Figure 8 Removal of Allen screws Figure 9 Clamping segments

 Using an Allen key of the correct size, unscrew the screws holding the segments. Using a
pair of pliers and M6x50 screws, gently pry off the plugs of the pressure vessels. Help
yourself with the closing segments so as not to damage the pressure vessels mooring the
lid.

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Figure 10 Removing the lid Figure 11 Pressure vessel cap

Membrane insertion:
 Lubricate abundantly the lip seal of the
membrane, as well as the permeate ports
(heads) of the same. The gasket only exists
on the back of the membrane.

 Insert the membrane in the direction of flow


indicated by the arrow on the pressure vessel.
The last part to enter the pressure vessel will
be the lip seal.

 Help with the hand to the introduction of the


lip seal in the pressure vessel.
Figure 12 Lipped joint and permeate port
Closing of the pressure vessel:
 Lubricate the seals of the pressure vessel seal
abundantly with food grease.

 Slowly insert the closing head of the


pressure vessel until it stops. Take
special care when passing through the
anchoring groove in the head of the
vessel, so as not to damage the O-ring
seal.

 Place the segments in position and install


the Allen screws.

 Do not fully tighten the Allen screws until


the pipes are mounted, to allow the
assembly to turn.

Figure 13 Insertion of the head

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Placing the assembly on the equipment:


 Proceed in reverse order to install the vessel with the membrane in the device. After
installing the feeding, rejection and production lines, turning the head if necessary,
proceed to tighten the Allen screws that hold the closing segments.

Connecting the equipment

CAUTION: Make hydraulic connections before electrical connection of the equipment, to


prevent a waterless start of the system.

CAUTION: Make sure the water inlet line has the same diameter as the system input to
prevent dry running during operation.

HYDRAULIC CONNECTION
The system is supplied with three water inlet and outlets, in female bsp thread:

Figure 14: Hydraulic connections

1. Feed water inlet to the system: ¾” BSP female thread. Please connect here the water source
you want to purify.

2. Production port: ½” BSP female thread. Located at the outlet of the flowmeter. Connect this
pipe to the inlet of the tank you want to store the produced water. Remember that this
water is not chlorinated, so it is not suitable for long term storage, unless you install a
chlorine dosage in a post-treatment (see additional equipment).

3. System brine outlet: ½” BSP female thread. It’s placed on the pressure regulating valve line.
Please connect here to the drainage where you want to send rejected water for the
equipment. Remember that the conductivity of this water is about 25% higher than the
input, and represents approximately 30% of feeding water.

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CAUTION: as the high pressure outlet incorporates a safety system to prevent


overpressure in the line of rejection of water, produced water line did not incorporate this
pressure switch, so you must install a valve in this line, because in the case of closing the
line by accident, this can result in irreversible damage. Also, this line should not be connected to
any pressurized line or used as a pressure group

TERMINAL BLOCK
Table 2: PETSEA RO TW-Y SLIM PLUS / PLUS DUO terminal block
- Power supply:
Voltage: 230 V - 50/60 Hz single phase.
Terminals L-N
Maximum load: 1350 W
- Outputs
EV1: Inlet solenoid valve, 230 V 50/60 Hz single phase (max. 100 W) Terminals 01 – 02
EV2: Washing solenoid valve: 230 V 50/60 Hz single phase 220 (max. 100 W) Terminals 03 – 04
PI: High pressure pump: 230 V single phase 50/60 Hz (max. 736 W - 1,0 CV) Terminals 05 – 06
AL: Alarm (potential free contact, alarm closed) Terminals 07 – 08
DP1: Dosing pump 230 V 50 Hz single phase (200 W) Terminals 09 – 10
- Inputs
PROBE: Conductivity probe Terminals 11 – 12
PRT: Pre-treatment (open contact for enabling) Terminals 13 – 14
LSII: Very low level switch "Storing tank" (low level closed contact) Terminals 15 – 16
PSIA: Low pressure switch (open contact at low pressure) Terminals 17 – 18
PShA: High pressure switch (closed contact at high pressure) Terminals 19 – 20
LSh: High level "Storing tank" (closed contact at high level) Terminals 21 – 22
LSI: Low level "Storing Tank" (open contact at low level) Terminals 23 - 24
- Fuses
F1 = 1 Amp. (EV1, EV2 outputs) In control board
F2 = 6.3 Amp. (P1, DP1, AL outputs) In control board

ELECTRIC CONNECTION
The system has a feed electrical wire with a schucko plug for
connecting to a plug base with earth wire.

Figure 15 Feeding wire

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CONTROL PANEL OPERATION


The electric control panel is designed for
command and control your reverse osmosis
treatment systems. It incorporates an
instrument for measuring conductivity with
double reading scale: 0 ÷ 400 and 0÷ 2000 µS /
cm. The unit drives a high pressure pump, a
metering pump, a solenoid valve for the feed
water, a solenoid valve for washing, and
manages several inputs, such as two pressure
switches, one of minimum and another for
maximum pressure, enable a pre-treatment
contact, three-level contacts and a conductivity
probe. The programming menu allows you to
set the times of the different cycles and modes
of work, such as Home, Service, Pause, rinse,
Figure 16: Control panel Start / Stop or cleaning.

Configuration menu
CAUTION: the system is supplied with optimized parameters for its correct working.
Accessing and /or modifying the saved parameters at control panel may cause
irreversible damages to the equipment, and can result in invalidating the warranty.

For entering the programming menu at the system, press simultaneously Up and Down buttons
while energizing the system.

Level switch configuration


The system is prepared for working with level switches for remote start / stop, with a single switch
for maximum level or with two switches, for high and low level. The system is set as default for
working with a single high level switch. For switching to two levels configuration, on “Level” menu,
change n-1 to n-2

INSTALLING A HIGH LEVEL SWITCH


The system is set as default for working with a single high level switch. It must be connected to
21-22 terminals, with open contact when level is hanging (When there is no switch, the system
detects low level) and closed contact when high level switch is activated (switch is floating).

With a single level switch installed, and after the start order, the system will run when contact is
open (level hanging) and will automatically stop when contact get closed. When contact opens
again, the system will automatically go on.

In this case, the hysteresis is achieved by changing the floating switch attachment or the own

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counterbalance of the floating switch. Consult Peter Taboada the selection of the switch that best
suits each tank or system.

INSTALLING LOW LEVEL AND HIGH LEVEL SWITCHES.


The system is set as default for working with a single high level switch with hysteresis. In the case
you want to work with two level switches, must activate this option as mentioned above.

High level switch must be connected to 21-22 terminals, with open contact when level is hanging
(When there is no switch, the system detects low level) and closed contact when high level switch
is activated (switch is floating).

Low level switch must be connected to 23-24 terminals, with open contact when level is hanging
(When there is no switch, the system detects low level) and closed contact when high level switch
is activated (switch is floating).

With the two switches installed, and after the first start order, the system will start when low level
switch contact (23-24) is open (switch hanging) and will stop when high level switch contact (21-
22) is closed (switch floating). When high level switch contact (21-22) opens again (floating high
level switch), the system will remain stopped until the low level switch contact (23-24) opens
(hanging level).

The hysteresis is achieved by changing the height different of the level switches. Consult Peter
Taboada the selection of the switch that best suits each tank or system.

Operation
With electric supply on, the RO control panel makes an initial check “Wait Initialize” and switches
into service mode.

If the pre-treatment section is


ready (open contact clamps 13-
14) and treated water storage
tank is empty or does not exist
(open contact clamps 21-22), the
RO device starts “Start-up Cycle
RO Electric Panel”. The solenoid
valve EV1 open and, after a
proper time T1, if feed pressure
is enough, the contact of the low
pressure switch PSIA get closed,
(clamps 17-18), starting up the

Figure 17: Control panel high pressure pump and the


dosing pump.

Instead, if pressure is not enough, the system stops, closing the inlet solenoid valve EV1. In this
case, after a period T5, the system tries again to start up, for three times maximum, and then the

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

low pressure alarm “STOP ALARM Low Pressure" appears on the panel.

NOTE: The equipment ignores automatically all optional accessories that aren’t installed.

After the pump starts, low pressure switch PSIA is disabled for some seconds T2, in order to avoid
false contacts due to the feeding pump opening.

When the device starts, the RO electric panel display views "SERVICE – Position” and the treated
water conductivity value. At set-point value exceeding after the delay time T6, the flashing string
"HIGH CONDUCT" appears, and the conductivity value begins to flashing. In case of “Conductivity
alarm” set in “ON” position (as set by default), the system blocks and the high conductivity alarm
"ALARM High Conduct." is displayed.

Every time the pre-treatment section stops, the RO device goes to standby position “Pre-treatment
off”, then the startup procedure is managed again to allow the resetting

When the treated water storage tank (optional) maximum level is reached, the RO device stops
itself in stand-by position "Storage tank full".

A la rm
There are three alarms with device blocking, repeating signal (clean contact, closed in alarm) and
feed flow pressure alarm intervention display visualization of: feed low pressure alarm, service
high pressure alarm and treated water high conductivity alarm.

In order to reset the alarm and restart the device, you have to press the SET2 button.

Flushing
Flushing is the membrane powerful rinse operation (same hydraulic flow direction as in service)
that allows to prevent and/or to remove sediment forming and to dilute salts concentration, that is
the cause or precipitation and scaling during the RO stops. Takes place before high level system
stops and timed too.

Depending on feed water chemical characteristics and device conditions, you can chose flushing
duration & frequency, raw water or treated water use for flushing, pump, solenoid valves EV1 -
EV2, low pressure switch PSIA or level switch LSII.

This procedure is factory seup. We recommend not to perform any changes into this parameters,
because may cause system performance loss, and elements lifespan reduction.

Membranes cleaning (not enabled in this model)


The cleaning is a fully manual membrane chemical washing that allows removing the hoarded
chemical, biological and bacterial dirt. The washing program enabling and duration can be chosen
manually on the control panel, but operator intervention is needed.

This equipment does not include the membranes cleaning system.

Activation and total duration of the cleaning program is manually activated, but high pressure

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

pump, EV1 and EV2 solenoid valves, PSlA pressure switch or LSll security level can be configured at
control panel.

SYSTEM OPERATION
FIRST SYSTEM START
Once electrically and hydraulically connected, you can proceed to its startup and initial settings.

CAUTION: At the first boot, the membrane can be soaked in preservative fluid, so it is
recommended to discard the first 30 litres produced.

CAUTION: in the first boot, the manual valve must be completely open to allow passage
of water without increasing pressure. This valve must stay that way for at least 10
minutes

Once connected the equipment, make sure you have water inlets and outlet open.

Press on the ENTER button on the control panel. At


this time, the valve will open for 20 ", allowing the
passage of water to the computer. You can read the
inlet pressure gauge to the machine, located under
the micrometer filter.

NOTE: At this point, during the initial commissioning,


it is recommended
to purge the air
Figure 18: ENTER Button trapped in the filter
micrometer pressing
the red button located in the filter holder.

After start temporization, the pump motor start up, observing a


decrease in pressure in the low
pressure gauge.

NOTE: If the system stops by


“low feed pressure” alarm at the
first startup, you must proceed
to adjust the flow regulating
valve at lower part of the
pressure vessel inlet. This valve
is supplied without lever, for
avoiding an undesired handling.
Ensure not to start the system
with this valve fully closed.
Figure 19: instruments panel
NOTE: For an easier system
working, we recommend to mark at the flowmeters with a

Figure 20: filter’s purge

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

permanent marker a line with the optimum flow for each one.

Proceed to slowly close the throttle valve while watching the flow rotameter measuring output.
When the valve is closed in 3/4 quarters of its way, water will begin to flow through the produced
water flow meter. Continue closing the valve slowly until the design REJECTED WATER flow (Right
side flow meter) indicated ad Table 2 of this manual is reached.

NOTE: Ensure than the maximum PRODUCED WATER flow of the system (middle flow meter) is not
overpassed, because this will irreversibly damage the membranes.

Check at the PRODUCED WATER flow meter than the produced flow is lower than the design one. If
not, the regulating valve at pump outlet (lower part of the pressure vessel) must be closed a little
bit more.

Once the RECECTED WATER flow design point is reached, without uprising the PRODUCED WATER
flow, proceed to slowly close the RECIRCULATED WATER flowmeter valve, until the nominal
recirculation flow (See table 2) is reached.

NOTE: Ensure than the maximum PRODUCED WATER flow of the system (middle flow meter) is not
overpassed, because this will irreversibly damage the membranes.

Check at the PRODUCED WATER flowmeter than the produced flow is lower than the design one. If
not, the regulating valve at pump outlet (lower part of the pressure vessel) must be closed a little
bit more.

Once the three flows are reached, the system is regulated for its correct working. It will not be
necessary to operate the flow regulating valve at pump outlet unless the inlet water conditions
(salinity, temperature) or system conditions (working hours) vary in a significant way.

On the control screen can be measured in µS / cm conductivity of produced water.

The equipment will produce potable water until you click again on the ENTER button, is any fault
on the system or the equipment receives any external signal (Case have connected a storage tank
equipped with level sensors) to indicate stop.

Your equipment is designed to start under pressure, so no need to open the pressure valve for
stopping or restarting it. However, opening the pressure valve before starting the equipment will
extend the life of your membrane.

NORMAL START OF THE SYSTEM


Press ENTER at control panel. Then, electric inlet valve will open, and let the water flow to the
system. Inlet pressure can be read at PRESSURE INLET gauge, the one at the instrument panel left
side.

Proceed to adjust the corresponding valve at the REJECTED WATER flowmeter, placed at the lower
left side of the instruments panel, until the design reject flow is reached.

Proceed to adjust the corresponding valve at the RECIRCULATED WATER flowmeter, placed at the
lower right side of the instruments panel, until the design recirculation flow is reached.

Check than flow at PRODUCED WATER is not higher than designed flow.

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

MANUAL STOP OF THE SYSTEM


If system does not have level switches at the produced water storage tank, or if wanted to
manually stop the system, untighten the RECIRCULATED WATER and REJECTED WATER flowmeter
valves and press ENTER at control panel. At this point, the system will stop: the high pressure
pump will stop and the inlet electric valve will close, avoiding the feed water to enter the system.

EQUIPMENT MAINTENANCE
For the correct operation of the equipment along the time it must be performed some simple
maintenance. With these tasks and proper use of equipment you will ensure its durability.

CLEANING:
Clean the equipment regularly with a cotton cloth soaked in clean water and detergent. Do not use
abrasive or corrosive detergents, which could attack the materials used in construction.

MICROMETRIC CARTRIDGE CHANGING


Micrometric filter life depends largely on the quality of feeding water to the system as well as its
use.

Check regularly the condition of the water inlet filter of the


equipment. The one supplied with your PETCART TW-SLIM
is white. When observing a significant change of color or a
decrease in water inlet flow to the equipment (decrease at
the FEED PRESSURE at inlet pressure gauge at instruments
panel), a filter change must be performed.

Close the feed water valve and disconnect electrical feed to


the equipment.

To perform this change of the filter cartridge, use the


spanner wrench provided with the equipment to loosen the
cover, turning it counter clockwise

Remember that at the time of refilling the cartridge, the


casing will be filled with water, so it is recommended to

Figure 21: Micrometric filter give enough attention to no to tip the case.

Remove the used cartridge and discard it. Unpack the new one, taking care to remove all
packaging and place it inside the chassis, at the center mark. Hold the cartridge as vertical as
possible, and place the cover into position. In the case of not to get, make sure you have not
misshapen the core of the cartridge, reinsert it and close the case. It is recommended to slightly
spread the rubber gasket with food grade Vaseline. Tighten the housing with the spanner wrench.

Dry the water that may have soaked the electric motor.

Open the tap water and connect the equipment to power.

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

At the next boot, during the first 20 seconds of operation, press the filter drain until air stops
coming out.

CONDUCTIVITY CELL CALIBRATION PROCEDURE


The control panel is factory calibrated with a conductivity value of 100 µS / cm

It is recommended to perform this calibration every 6


months, or when deviations are found in the conductivity
measured by the control panel, as follows:

 Close water inlet to the equipment

 Remove power to the equipment and unplug


conductivity sensor. This plug is similar to the
portable headset, so that to remove you must only
gentle pull it.

 Unscrew the conductivity probe carefully to avoid


damaging the threads of the same.

 Reconnect the plug conductivity probe.

 With the power off, hold down both the UP and


DOWN buttons. Turn it on and release the buttons
after 2-3 seconds to access the programming menu. Figure 22: Conductivity probe

 In the programming menu with the UP and DOWN


buttons, select " Conductivity " and press the Reset button to confirm

 Display "Probe Selection" with the UP and DOWN buttons, and confirm with the SET2
button. Choose the constant "K1" or "K5" for the conductivity probe being used (unless
expressly requested, your equipment is supplied with the K1 probe) with the UP and
DOWN, then confirm with ENTER.

 Advance on the menu with the DOWN button until the display shows “Calibration", then
confirm with the SET2 button.

 Calibrate the first point with the probe at open air: with probe connected to the wire,
without connection between electrodes, wait until the control panel displays the “ 000”
measure. Confirm the value with ENTER.

 Calibre el segundo punto: con la sonda conectada al cable, sumérjala hasta el final de la
rosca (los electrodos deben quedar completamente cubiertos) en una solución de
conductividad conocida.

 Calibrate the second point: with the probe connected to the wire, submerse it until the end
of the thread (electrodes must be completely submersed) in a conductivity known solution.

 By using the UP and DOWN keys, insert the conductivity value corresponding to the
conductivity solution you are measuring. Then confirm with ENTER key.

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

CAUTION: Please do not remove the electrode from the sample solution, before
confirming the calibration value by pressing Stop/Start.

 Advance on the menu, with the DOWN button to the "Back" position. Then press SET2 to go
to the next level. Scroll through the menus to the "Exit" position, and confirm with SET2
button to exit the programming menu.

PRESSURE SWITCHES ADJUSTMENT PROCEDURE


Feed and high pressure switches are connected at the
same point than the corresponding pressure gauges.
Those pressure switches are factory adjusted, and we
recommend not to modify this setpoint, because they
are the security devices of the system.

At attached image (Figure 11) its position are shown.


In case of a malfunctioning, we recommend contact
the supplier technical assistance service to have
precise information about its change and adjust.

NOTE: An incorrect handling or adjustment of the


pressure switches may cause several damages at the
system, and automatically invalidates the system

warranty.
Figure 23: Security pressure switches

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

TROUBLESHOOTING
The table below shows the main faults that may occur during operation, as well as their solution.

Table 3: PETSEA RO TW-SLIM PLUS troubleshooting solution

PROBLEM POSSIBLE CAUSE SOLUTION

Excessive input conductivity Change the source of supply water


Incorrectly calibrated
Calibrate conductivity meter
High production conductivity meter
conductivity Change conductivity cell and change
Deteriorated conductivity cell
conductivity meter
Deteriorated membrane Change osmosis membrane
Increase in the salinity of the
Change the source of supply water
supply water
High / excessive Lowering the temperature of Change the source of supply water. Preheat
working pressure the water supply the supply water
Send membrane to the supplier to proceed
Dirty membrane
with cleaning
Increase the working pressure by turning
Not enough operating pressure the throttle valve until the desired flow rate
is obtained
Increase in the salinity of the
Low production Change the source of supply water
supply water
flow
Lowering the temperature of Change the source of supply water. Preheat
the water supply the supply water
Send membrane to the supplier to proceed
Dirty membrane
with cleaning
Make sure that your source of supply is
Inadequate water flow rate capable of supplying 300 liters / h at a
pressure of 2 bar
LOW PRESSURE
Make sure that your source of supply is
alarm (at start-up
Low feed water pressure capable of supplying 300 liters / h at a
or during
pressure of 2 bar
operation)
Dirty or clogged micrometer
Replace the micrometric cartridge
cartridge
Low pressure switch unadjusted Adjust the low pressure switch
Change the low pressure switch. Then,
Defective low pressure switch
adjust the low pressure switch
Change the high pressure switch. Then,
Defective high pressure switch
adjust the high pressure switch

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

Level switches improperly Make sure that the level switches contacts
Abnormal behavior installed are installed as indicated in this manual
of the equipment Check the continuity of the cables and
Cable cut in some buoy
with level switches change them if necessary
at the produced Make sure that the level switches quantity
Incorrect level switches
water tank configuration on the control panel matches
configuration
the installed ones
Abnormal noise of
Damaged pump (operation of
the high pressure
equipment without water or Change the high pressure pump
pump. Low
micrometer cartridge)
pressure rise

SPARE PARTS AND CONSUMABLES


In table below, spare parts and main consumables for the system are listed:

Table 4: PETSEA RO TW SLIM PLUS Main spare parts and consumables


CODE PLUS DUO DESCRIPTION

MEM0010043 1 2 Reverse osmosis membrane

CAR001001510 1 1 Micrometric cartridge

PAN9000020 1 1 Conductivity probe

PRE0030110 1 1 Low pressure switch

PRE0030130 1 1 High pressure switch

MAN0010001 1 1 Feed pressure gauge

MAN0010019 1 1 High pressure gauge

RAC004116040 1 1 Check valve

VAL0310014 1 1 Feed electric valve

VAL0070002 1 1 Flushing solenoid valve

VAL0010008 1 1 Membrane inlet pressure regulating valve

FLX0900022 1 0 Produced water flowmeter

FLX0900023 0 1 Produced water flowmeter

FLX0901022 1 1 Rejected water flowmeter

FLX0901032 1 1 Recirculated water flowmeter

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OPERATION MANUAL
PT-D-MA-PRO0352010-101_03

DRAWINGS LIST
INSTALLATION DRAWINGS

MECHANICAL DRAWINGS

FLOW DIAGRAM

MAIN DIMENSIONS

ELECTRICAL DRAWINGS

TERMINAL BLOCK

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00
Rev.
Fecha/Date
07 / 08 / 2020
Agua Rechazada

J.L.S.I.
Rejected water

Dibujado/Drawn
Drinkable water to the water tank

M.R.R.
Raw water

M.R.R.

INSTALLATION CHART
PT-P-MCP-PRO352010-001
Revisado/Reviewed Aprobado/Approved
Plano inicial
Manguera desde
el panel de control
Hose wire to feed
the switchboard

Modelo / Model
Todas las roscas Hembra
All the feeding pipeline should be made in SS AISI316
All threaded fittings are female

PETSEA RO SLIM PLUS DUO


Hoja / Sheet

1:16
Escala / Escale
01 / 02
00
Rev.
Fecha/Date
07 / 08 / 2020
J.L.S.I.
Elementos incluidos en el suministro
Scope of supply

Dibujado/Drawn
Elementos incluidos en el skid
Elements included in skid

ISV-03 ISV-03

M.R.R.
PI CS

FLOWCHART
01 01

Agua de mar FI Agua potable


Sea water 01 Drinking water
ISV-01 ISV-02 ISV-01 ISV-02

M.R.R.

DIAGRAMA DE FLUJO
PS PS
01 02

PT-P-MCP-PRO352010-001
CKV-02

Revisado/Reviewed Aprobado/Approved
PI
02

S
EOV-03
Agua rechazada
Rejected Water
PCV-01

Plano inicial
PRV-01

Agua dulce
Fresh water

Modelo / Model

PETSEA RO SLIM PLUS DUO


Hoja / Sheet

1:12
Escala / Escale
02 / 02
PS PI PS PI CT
001 004 002 005 001

CF-001 E

WATER EOV-001 BV-001 FI-002


HPP-001 PV-001
AGUA CLORO

CKV-001
S

SOV-001

FI-001 FRV-001 FRV-003 FI-003

Needle valve PI Pressure gauge


XXX
S
Solenoid valve PS Pressure switch Pump
XXX Presostato Bomba

E
Electric ball valve CS Conductivity transmitter Pressure vessel
XXX Conductividad

Ball valve Flow indicator Single cartridge filter


Filtro de cartucho

00 21 / 06 / 2018 J.P.C. M.R.R. M.R.R.


Rev. Fecha Dibujado Revisado Aprobado
Rev. Date Drawn Reviewed Approved Description
Fecha / Date

21 / 06 / 2018 PT-P-MPD-PRO0352010-001
Dibujado / Drawn Modelo / Model Hoja / Sheet

Juan Priegue PETSEA RO TW SLIM PLUS / PLUS DUO 01 00


Revisado / Reviewed Escala / Escale

N/A
Aprobado / Approved

INSTALLATION AND P&ID DRAWING


Este plano es propiedad de PETER TABOADA, S.L. Queda prohibida su reproducción total o parcial sin previa autorización por nuestra parte. 55 55

C
This drawing belongs to PETER TABOADA, S.L. It´s forbidden its total or partial reproduction without our consent.

1775
1795

Female 3/4 " BSP


3/4 " BSP hembra
Female 1/2 " BSP
1/2 " BSP hembra

Female 1/2 " BSP


1/2 " BSP hembra

430 DETALLE C
ESCALA 1 : 2

00 21 / 06 / 2018 Juan Priegue Moisés Rodríguez Moisés Rodríguez Edición inicial del plano
Rev. Fecha Dibujado Revisado Aprobado Descripción
540 Rev. Date Drawn Reviewed Approved Description
Fecha/ Date Código / Code

21 / 06 / 2018 PT-P-MDG-PRO0351010-001
Dibujado / Drawn Modelo / Model Hoja / Sheet Revisión / Review

Juan Priegue Carrera PETSEA RO TW SLIM PLUS 1 / 1 00


Revisado / Reviewed Descripción / Description Escala / Escale

Moisés Rodríguez Riveiro Vistas principales 1:10


Aprobado / Approved

Moisés Rodríguez Riveiro


ADVANCED WATER TECHNOLOGY

PETER TABOADA
TECNOLOGÍA AVANZADA DEL AGUA
Main views
55 55
Este plano es propiedad de PETER TABOADA, S.L. Queda prohibida su reproducción total o parcial sin previa autorización por nuestra parte. B
This drawing belongs to PETER TABOADA, S.L. It´s forbidden its total or partial reproduction without our consent.

Female 3/4" BSP


3/4" BSP hembra
1795

1775
Female 1/2" BSP
1/2" BSP hembra

Female 1/2" BSP


1/2" BSP hembra

224
430

DETALLE B
ESCALA 1 : 2

00 21 / 06 / 2018 Juan Priegue Moisés Rodríguez Moisés Rodríguez Edición inicial del plano
Rev. Fecha Dibujado Revisado Aprobado Descripción
685 Rev. Date Drawn Reviewed Approved Description
Fecha/ Date Código / Code

21 / 06 / 2018 PT-P-MDG-PRO0352010-001
Dibujado / Drawn Modelo / Model Hoja / Sheet Revisión / Review

Juan Priegue Carrera PETSEA RO TW SLIM PLUS DUO 1 / 1 00


Revisado / Reviewed Descripción / Description Escala / Escale

Moisés Rodríguez Riveiro Vistas principales 1:10


Aprobado / Approved

Moisés Rodríguez Riveiro


ADVANCED WATER TECHNOLOGY

PETER TABOADA
TECNOLOGÍA AVANZADA DEL AGUA
Main views
This drawing belongs to PETER TABOADA, S.L. It´s forbidden its total or partial reproduction without our consent.
Este plano es propiedad de PETER TABOADA, S.L. Queda prohibida su reproducción total o parcial sin previa autorización por nuestra parte.
0 1 2 3 4 5 6 7 8 9

CONDUCTIVITY LOW PRESSURE HIGH PRESSURE HIGH LEVEL LOW LEVEL


POWER SUPPLY HIGH PUMP ALARM DOSING PUMP PRE-TREATMENT SECURITY LEVEL
SOLENOID VALVES PROBE SWITCHT SWITCHT STORAGE TANK STORAGE TANK
ALIMENTACIÓN BOMBA DE BOMBA SONDA PRETRATAMIENTO NIVEL DE PRESOSTATO PRESOSTATO NIVEL ALTO TK NIVEL BAJO TK
ELECTRO VÁVLULAS ALARMA
ELÉCTRICA ALTA DOSIFICADORA CONDUCTIVIDAD SEGURIDAD DE BAJA DE ALTA ALMACENAMIENTO ALMACENAMIENTO

230 V
50/60Hz EV1 EV2 P1 AL DP1 PROBE PRT LSII PSlA PShA LSh LSl

L N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1.4 1 mm² 1 mm²


1.5 mm² 1.5 mm²
1 mm² 1 mm²

POWER SUPPLY
ALIMENTACIÓN -LSll
ELÉCTRICA
11
230V 50/60 Hz 0.5 mm² 0.5 mm²

-DP1 12 0.75 mm² 0.75 mm²


Bomba 0.75 mm² 0.75 mm²
0.75 mm² 0.75 mm² dosificadora 220V AC
Dosing pump 1 mm² 1 mm²
x1
1 mm² 1 mm²

1.5 mm² 1.5 mm²


x2
-EV1 1 mm² 1 mm²
Electroválvula de entrada
Inlet solenoid valve
1
-PSlA
-Probe 3
Sonda de conductividad
Conductivity probe
x1

x2
-EV2 1
Electroválvula de flushing -PShA
Flushing solenoid valve 3

9 9
FK FC
10 10

-LSh
13
L Z2

-P1
M 14

High pump 1~
Bomba de alta PE

-LSl
13

14

Equipo opcional
Optional equipment

+ECPF/1
Código/Code
03 05/08/2020 LFM LFM MRR Pretratamiento Fecha/Date 07/11/2012 PT-P-ECP-PAN9000010-014_02

02 20/02/2019 LFM LFM MRR Actualización Dibujado/Drawn DVG Modelo/Model Nº Rev.


PETSEA-RO TW SLIM 1 03
00 07/11/2012 DVG OML JMFV Creación del Plano Revisado/Reviewed OML Descripción/Description Escala/Scale
n/a
Rev. Fecha/Date Dibujado/Drawn Revisado/Reviewed Aprobado/Aproved Descripción/Description Aprobado/Aproved JMFV Esquema eléctrico / Electrical diagram

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