Mobile Camps - Civil Site Assessments: DEP 34.17.10.34-Gen
Mobile Camps - Civil Site Assessments: DEP 34.17.10.34-Gen
Mobile Camps - Civil Site Assessments: DEP 34.17.10.34-Gen
DEP 34.17.10.34-Gen.
January 2008
(DEP Circular 103/08 has been incorporated)
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DEP 34.17.10.34-Gen.
January 2008
Page 2
PREFACE
DEPs (Design and Engineering Practice) publications reflect the views, at the time of publication, of:
Shell Global Solutions International B.V. (Shell GSI)
and/or
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and/or
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DEP 34.17.10.34-Gen.
January 2008
Page 3
TABLE OF CONTENTS
1. INTRODUCTION........................................................................................................ 4
1.1 SCOPE ....................................................................................................................... 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS......... 4
1.3 DEFINITIONS............................................................................................................. 5
1.4 CROSS-REFERENCES............................................................................................. 5
1.5 COMMENTS ON THIS DEP ...................................................................................... 5
2. GENERAL APPROACH ............................................................................................ 6
2.1 GENERAL .................................................................................................................. 6
2.2 HAZID......................................................................................................................... 6
2.3 RISK EVALUATION AND MITIGATION .................................................................... 6
2.4 WIND LOADING CLASSIFICATION.......................................................................... 7
3. DESIGN CRITERIA.................................................................................................... 9
3.1 SAFETY CRITICAL ELEMENTS ............................................................................... 9
3.2 ENVIRONMENTAL CONDITIONS............................................................................. 9
3.3 DESIGN CRITERIA FOR OPERATIONS ................................................................ 10
4. STRUCTURAL INTEGRITY .................................................................................... 11
4.1 DESIGN CONDITIONS ............................................................................................ 11
4.2 LOADING ................................................................................................................. 11
4.3 DETAILED ANALYSIS ............................................................................................. 12
5. CRITERIA FOR ACCOMMODATION UNITS AND CONTAINERS........................ 14
5.1 CERTIFICATION...................................................................................................... 14
5.2 HEAVY INTERIOR EQUIPMENT ............................................................................ 14
5.3 PLACEMENT OF HEAVY EXTERIOR EQUIPMENT .............................................. 14
5.4 WEATHER RESISTANCE ....................................................................................... 14
5.5 FIRE RESISTANCE ................................................................................................. 14
5.6 THERMAL RESISTANCE ........................................................................................ 14
5.7 EXPLOSION............................................................................................................. 15
5.8 LINKING OF UNITS ................................................................................................. 15
5.9 STAIRS..................................................................................................................... 15
6. CAMP DESIGN ........................................................................................................ 16
6.1 LAYOUT ................................................................................................................... 16
6.2 TECHNICAL SOLUTIONS ....................................................................................... 16
7. REFERENCES......................................................................................................... 18
APPENDICES
APPENDIX 1 CHECKLIST FOR HAZID................................................................................ 20
APPENDIX 2 QUESTIONAIRE FOR PRE-START-UP AUDIT............................................. 21
APPENDIX 3 GUIDANCE DESIGN FOR STABILITY........................................................... 24
APPENDIX 4 EXAMPLE STABILITY CALCULATION FOR WIND LOADING ..................... 29
DEP 34.17.10.34-Gen.
January 2008
Page 4
1. INTRODUCTION
1.1 SCOPE
This new DEP specifies requirements for site assessments of the integrity of mobile
modular camps and gives recommendations for their layout, design and inplace integrity.
These camps include construction camps in the broadest sense, e.g. construction sites,
seismic camps and drilling camps.
The camps may encompass accommodation units, canteen units, units for a clinic,
equipment containers, power generation and emergency power units, water supply, roads
and an airstrip and/or an helicopter landing area.
The purpose of this DEP is to ensure that HSE standards are met and technical integrity of
the camp is established and maintained for all design conditions, including transport and
operations.
This DEP contains the following main sections:
Section 2 describes the overall procedure for establishing technical integrity, underpinned
by a HAZID, and following a fit-for-purpose approach.
Section 3 describes the design criteria for the camp design and assessment, giving
amongst others the design wind velocities to be used in the analysis of the technical
integrity.
Section 4 describes the requirements for the technical integrity, giving a description of
design conditions, load calculation and analysis.
Section 5 describes criteria for the accommodation units, containers and trailers.
Section 6 gives design guidance for the camp.
The appendices contain a checklist for the HAZID, a questionnaire and standard technical
solutions for integrity under wind loading and example calculations for the wind force.
A HAZID shall always be performed as part of the project, and it shall be attended by.
Representatives from the Contractor and the Principal. Where necessary, specialist advice
shall be sought to establish the risks.
Camps in Arctic areas are not covered by this DEP.
This DEP does not cover accommodation units in refineries, gas plants or chemical plants –
see (5.7).
1.3 DEFINITIONS
Amended per
Circular 103/08
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section
number is shown in brackets. Other documents referenced by this DEP are listed in (7).
2. GENERAL APPROACH
2.1 GENERAL
The approach to the campsite safety assessments is underpinned by the HEMP process.
This process comprises:
a. A HAZID to identify all potential hazards
b. A risk evaluation
c. Mitigation of risks to a level as low as reasonably practicable.
The application of the HEMP process to the assessment of a campsite is summarized in
Figure 1. Its objective is to provide fit-for-purpose solutions by focussing the effort in the
high-risk areas and adopting standard technical solutions, where appropriate. For instance,
a standard Level 1 solution is recommended for applications where the design wind speed
is less than 20 m/s. In contrast, in rare cases, where the extreme wind velocity exceeds
30 m/s/, advice shall be sought from relevant engineering specialists.
For other environmental hazards, e.g. flooding, steep slopes, landslides, earthquakes,
snow and blizzards, the importance shall be determined during the HAZID process and, if
needed, further specialist advice should be sought to develop appropriate solutions
2.2 HAZID
As part of the overall HAZID when planning the camp, the risks and mitigation of the civil
aspects shall be discussed. Designers, contractor staff and discipline specialists shall
attend this HAZID. The HAZID shall be performed in line with EP 95-0312.
A checklist of notional hazards for the camp is given in the HAZID table in Appendix 1.
Further civil engineering issues to be addressed in the HAZID are: roads, fencing, escape
routes, local topography and orientation of any airstrip.
At least the following discipline specialists shall attend the HAZID: meteorological, HSE,
civil engineering.
For guidance during a pre-start up discussion a questionnaire is included in Appendix 2.
As part of the HAZID the following exposure levels shall also be addressed:
• Potential level of heat radiation
• Potential level of explosion pressures
These subjects shall be addressed in separate HSE reviews of the operations. The effects
of any heat radiation and explosions shall be included in the civil/structural review of the
camp.
All risks shall be made ALARP by considering risk mitigation measures and implementing
those measures that are cost effective. Further guidance on this subject can be found in
EP 2005-0300.
Ref. Level 1:
Units (containers and Portakabins) and trailers may be used, applying normal installation
practice as specified by the manufacturer, without additional requirements for extreme
winds up to Level 1. Adopt solutions in accordance with Appendix 3, Figures 3.1 and 3.2.
Ref. Level 2:
For extreme winds within Level 2 the following precautions have to be taken:
• The units and trailers will have to be stabilized by means of concrete slabs or big bags.
With trailers big bags can be attached, via cables, to the chassis or strong points on the
cabin. The preference is to attach them to strong points on the cabin.
• The big bags could be filled with rock or sandbags. The weight will ensure the stability
of the units and prevent them from rolling over.
• Units and trailers can be connected in pairs to increase stability.
• Alternatively the units can be placed as a combination of three units on a steel sub-
frame. This is a standard solution used in the field.
• Units and trailers can be placed in a row (recommended distance 1.5 m). It is
recommended not to place more than 10 intermediate units between two stabilized
units.
• Adopt solutions as per Appendix 3, Figures 3.3 through 3.7.
It is not recommended to place the units in close proximity in two directions because of the
risk of spreading of fire. Further, the possibility shall be maintained to pull out a trailer from
the row at any time.
Ref. Level 3:
Design criteria and requirements for structural analysis are given in the following sections,
to establish the engineering designs beyond the extreme wind velocity of 30 m/s.
An overview of the procedure is given in Figure 1.
DEP 34.17.10.34-Gen.
January 2008
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Assessment Procedure
Perform HAZID
Y
Adopt level 2 solution
20 m/s < Wind speed *< 30 m/s?
(appendix 3, figs 3.3-3.7)
3. DESIGN CRITERIA
3.2.1 General
The extreme environmental conditions shall be established for the camp location. For
safety critical elements extreme design conditions with a return period of 100 years should
be defined separately to cover extreme situations for amongst others wind loading, rainfall,
flooding and snow and winter storms.
It is advised to consult the local Meteorological Office or a Metocean engineer to establish
the extreme values of the environmental conditions at the location. It is also advised to seek
local knowledge for instance regarding flood levels.
3.2.5 Landslides
The risk of landslides shall be addressed in a location assessment.
3.3.1 Transport
The feasibility of transport by road to the location shall be evaluated for the containers,
accommodation units and trailers:
• Maximum dimensions of the units shall be verified with the local authorities
• Limitations of weight on roads and bridges along the transport route
Logistics experts shall be consulted for the transport operation.
The transportation operation and conditions shall be agreed with the contractor and
relevant design criteria and conditions assessed.
4. STRUCTURAL INTEGRITY
4.1.1 General
The integrity of the camp equipment shall be evaluated for all relevant design conditions.
The design conditions should be derived from the risk evaluation. A design condition is a
combination of relevant loading effects with an accepted probability of exceedance.
4.2 LOADING
4.3.2.1 General
The integrity of containers and accommodation units shall be assessed for the design
conditions: i.e. a combination of dead loads, operational loading and environmental loading.
The assessment shall cover sections 4.3.2.2 through 4.3.2.4 below.
5.1 CERTIFICATION
The actual condition of the containers and accommodation units shall be established by
means of an on-site inspection. A certificate of the containers and other heavy equipment
shall be requested from the contractor. A BBA certificate or equivalent shall be provided.
The design of the accommodation units shall meet local standards.
The on-site inspection shall cover:
• The unit framing, cladding and/or walls.
• Lifting points: the lifting points and their condition shall be inspected (corrosion,
deformations, reports of NDE of welds).
• The condition of any big bags, or other holding down equipment, if any used, shall be
inspected. A once-use per location policy of big bags is recommended.
The certificate shall state at least the following:
• Manufacturer's name
• Date of manufacturing
• Weight
• Maximum floor loads
• Roof loads
• Wind loads
• Lifting points capacities
• Fire resistance
• Thermal resistance
The Contractor shall provide drawings of the units.
5.7 EXPLOSION
In areas with a risk of explosions, portable accommodation modules shall comply with
DEP 34.17.10.33-Gen.
5.9 STAIRS
Stairs shall meet local regulations for width, slope and tread dimensions.
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January 2008
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6. CAMP DESIGN
6.1 LAYOUT
6.2.2 Flooding
Where appropriate a campsite shall be designed against flooding. This will entail designing
the level of the accommodation units above the maximum water levels, with a
recommended margin.
Any bund or berm shall be protected against erosion by the currents in such an event. The
berm shall be protected by suitably heavy rock. A filter shall be constructed to avert erosion
of the berm.
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January 2008
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6.2.4 Trailers
The foundation of wheeled accommodation units may be guaranteed by holding down with
cables attached to foundation blocks or big bags. Another way to prevent any inadvertent
rolling of these units is to place them at close spacing and have stabilized units at the ends
of the row of units (reference is made to examples in appendix 3).
A local layer of gravel shall prevent scour of soil around the foundation pads of the trailers.
6.2.5 Tents
Tents in, for example, desert camps can be accepted under the following conditions:
• The tents are of a good standard, with ample local experience of use in similar
applications
• The tent frames are tied to ground anchors able to withstand design wind conditions
• No loose items can be picked up by the wind and hit the tents
A civil engineer shall review the capacity of the tent ground anchors and approve the
arrangements.
7. REFERENCES
SHELL STANDARDS
Structural design and engineering DEP 34.00.01.30-Gen.
Geotechnical and foundation engineering DEP 34.11.00.12-Gen.
Roads, paving, surfacing, slope protection and fencing DEP 34.13.20.31-Gen.
Portable blast-resistant modules DEP 34.17.10.33-Gen.
Shell Safety Standards EP 95-0000
Construction and commissioning EP 95-0240
Hazard identification EP 95-0312
Lifting and Hoisting standard EP 2005-0264-ST
Hazards & Effects Management EP 2005-0300
Process (HEMP) – General requirements
Risk Assessment Matrix Issue 3.0 of March 2006
AMERICAN STANDARDS
Minimum design loads for buildings and other structures ASCE 7
Issued by:
ASCE publications,
1801 Alexander Bell Dr.,
Reston, VA 20191,
USA
BRITISH STANDARDS
Fire tests on building materials and structures – BS 476-3
Part 3: Classification and method of test for external fire
exposure to roofs
Issued by:
British Standards Institution
389 Chiswick High Road
London W4 4AL
UK
EUROPEAN STANDARDS
Eurocode 1: Actions on structures – EN 1991-1-4
Part 1-4: General actions – Wind actions
DEP 34.17.10.34-Gen.
January 2008
Page 19
Issued by:
CEN
Rue de Stassart 36
B-1050 Brussels
Belgium
INTERNATIONAL STANDARDS
Aerodrome Design and Operations ICAO Annex 14 Vol I
Heliports- ICAO Annex 14 Vol II
Issued by:
International Civil Aviation Organization,
999 University Street,
Montréal,
Quebec,
Canada H3C 5H7
DEP 34.17.10.34-Gen.
January 2008
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APPENDIX 1 CHECKLIST FOR HAZID
Camp Proximity to Wells Is the camp location close to wells and thus risk of fire A typical safe distance to a drilling site is 300 m, with
radiation and explosions? the camp upwind of the drilling site.
Heat radiation Is there a risk of fire and heat radiation close to the camp? Confirm HSE aspects have been addressed in the
overall HSE management of the camp.
Dangerous gases Are there potential sources of dangerous gases in the Confirm HSE aspects have been addressed in the
vicinity of the camp (e.g. a H2S well or H2S processing overall HSE management of the camp.
facility)?
Escape routes Are escape routes out of the camp identified? Confirm HSE aspects have been addressed in the
overall HSE management of the camp.
Location camp Has all information regarding environmental data and site Confirm environmental aspects have been addressed.
conditions been gathered? Consult a meteorological specialist.
DEP 34.17.10.34-Gen.
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Wind Has the extreme wind velocity and direction been Establish 100-year return period environmental design
established and considered in the design of the camp and criteria (ref. Section 3) and evaluate the stability of
specifically the stability of the accommodation units and accommodation units and containers (ref. Section 4).
containers?
Rain and/or snow, Has the extreme rainfall and/or snow been established and Determine effects of rainfall and where relevant snow.
avalanches considered in the design of the camp?
Flooding Is the camp location prone to (frequent) flooding? If prone to flooding, consider moving the camp or raising
the camp level above the design flooding level.
Seismic and/or volcanic Has risk of seismic and/or volcanic activity been established Establish seismic and volcanic information for the site
action. and considered? location.
Lightning Is the location prone to frequent thunderstorms? If prone to lightning, consider risks and placing lightning
conductors. Address risks of erecting lightning poles.
Slope stability, land Is the camp terrain sloping and, if so, is slope stability a Maximum slope in camp depends on soil. Terrain slope
slides concern? shall not exceed 1 in 10.
Forest and Brush Fires Is there in the area a significant risk of forest or brush fires? Clear the area of forest or brushes or relocate camp.
Camp Layout and What camp layout is being considered? Evaluate the layout and orientation for prevailing and
orientation extreme wind directions.
Bund wall around camp Is a bund wall around the camp planned, e.g. for logistics Evaluate the need for a bund wall.
and access control or in the desert protection against sand
ingress?
DEP 34.17.10.34-Gen.
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Figure 3.1 Minimum foundation stability requirements for trailers, with design
wind speed < 20 m/s
Figure 3.3 Minimum foundation stability requirements for trailers, with design
wind speed between 20 m/s and 30 m/s
Foundation Slabs
Fixed to unit by anchors
Foundation Slabs
Mass 1.5 t
Four slabs per unit Big Bags, 1.5 t each,
Four bags per unit
Figure 3.4 Minimum foundation stability requirements for single Portakabin type
units and containers, with design wind speed between 20 m/s and
30 m/s.
DEP 34.17.10.34-Gen.
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Webbing
Wooden Spacer
Figure 3.5 Minimum foundation stability requirements for double Portakabin type
and container units, with design wind speed between 20 m/s and 30 m/s
Up to 10 Stabilized
intermediate Units ≤ 1.5 m Unit
Stabilized
Unit
Alternative using
Anchors,
Big Bags
foundation slab
(2 on each side, 4 in total)
Weight = 1.5 t
Weight = 1.5 t each
Steel Frame
Calculation Example
Wf
Wu c.o.g.
Wo
h
hw G
hw
A B
e
Ra, Rb = Reactions
RA b RB Wo, Wu, Wf = Wind forces
G = Weight (e.g. minimum weight,
the foundation blocks may be
included if properly connected to
the the container)
f = load factor, 1.5
Stability requirement:
The reaction on the windward side shall remain positive (no uplift), i.e. Rb ≥ 0
With the moment around A this gives:
qb = 1
2 .ρ .vb2 ............................................................................................................ (eq. 4.10)
Where:
vb = the basic wind velocity in metres per second, defined as the 10-min mean wind
velocity at a height of 10 m above the ground.
Take ρ = 1.25 kg/m
3
b
wf
E D
h
Dimensions of the unit: h = height, b = width and l = length (all dimensions in metres)
Friction Force
and q p ( z e ) is as above.
DEP 34.17.10.34-Gen.
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{ }
G ≥ 1,5 ∗ 1.25 ∗ v b2 ∗ h ∗ l ∗ hw + 0.78 ∗ v b2 ∗ h ∗ l ∗ hw + 0.063 ∗ v b2 ∗ (2 ∗ b ∗ h ∗ hw + b ∗ l ∗ h ) ∗ 10 −4 / e
Example Calculation
Unit:
h = 2.6m, b = 2.44m, l = 12.2m
vb = 30 m/s
2 2
G = 1.5 x {1.25 x 30 x 2.6 x 12.2 x 2.6/2 + 0.78 x 30 x 2.6 x 12.2 x 2.6/2 +
2 -4
0.063 x 30 x (2 x 2.44 x 2.6 x 2.6/2+ 2.44 x 12.2 x 2.6) / (2.44/2)} x 10 = 9.8 t
This equates to a unit weighing 4.5 t and, for example, four concrete slabs (one on each
corner) weighing 1.3 t each (2 m x 2 m x 0.15 m).