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Welding Procedure Specification (WPS) : Date: 2017/04/09

This document provides a Welding Procedure Specification (WPS) for welding the transfer tower project using gas metal arc welding (GMAW) and shielded metal arc welding (SAW) processes. It specifies the joint design as a corner joint with a fillet weld in the 1F and 2F positions. The base metal is DIN 17100 steel type St37-2 between 10-30mm thick. Filler metals include ER70S-6 wire for GMAW and EM12 electrodes for SAW. Welding parameters like current, voltage, travel speed and interpass temperatures are defined. Post weld heat treatment is not required.

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311 views1 page

Welding Procedure Specification (WPS) : Date: 2017/04/09

This document provides a Welding Procedure Specification (WPS) for welding the transfer tower project using gas metal arc welding (GMAW) and shielded metal arc welding (SAW) processes. It specifies the joint design as a corner joint with a fillet weld in the 1F and 2F positions. The base metal is DIN 17100 steel type St37-2 between 10-30mm thick. Filler metals include ER70S-6 wire for GMAW and EM12 electrodes for SAW. Welding parameters like current, voltage, travel speed and interpass temperatures are defined. Post weld heat treatment is not required.

Uploaded by

akal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Welding Procedure Specification (WPS)

Mobarakeh Sangan Concentrate Plant PROJECT Date : 2017/04/09

Page : 012
AWS D1.1
Project: TRANSFER TOWER

WPS No : AW-012 Welding Process(es) : GMAW,SAW


Supporting PQR No : Pre-Qualified Type : Semi Automatic,Automatic
Joint Design : Corner Joint JOINT DESIGN USED
Type: ……Fillet………
Single Double Weld
Backing: Yes No
Backing Material: ……N/A……………………...
Back Gouging: Yes No
Method ………N/A
POSITION
Position of Fillet:1,2F
Vertical Progression: N/A Up Down
ELECTRICAL CHARACTERISTICS
Transfer Mode ( GMAW ) Short-Circuiting
Leg size:According to drawing Globular Spray
Current: AC DCEP DCEN Pulsed
BASE METALS Other …………………N/A……………………………………..
Material Spec: DIN 17100(ASTM A36) Tungsten Electrode ( GTAW )
Type or Grade: St37-2 Size: ……N/A……………..
Thickness: Fillet: T1: 10mm~30mm Type: ……N/A……………..
Diameter (Pipe) ………………N/A……………………………. TECHNIQUE
FILLER METALS Stringer or Weave Bead: ……Both………
AWS Specification: GMAW: A5.18 , SAW:A5.17 Multi-pass or Single Pass (per side) ……Multi Pass…
AWS Classification GMAW:ER70S-6 , SAW:EM12 Number of Electrodes ……………………N/A………
SHIELDING Lateral …………N/A….
Flux …F7AZ………………..… Gas: Co2 Angle …………N/A…..
Composition: ------------------- Contact Tube to Work Distance:GMAW:16~27 , SAW:60~90
Electrode-Flux (Class) Flow Rate: 12~20 lit/min Peening ……………Not Required………………………………..
………F7AZ-EM12……………………………. Gas Cup Size : 12~15 mm Interpass Cleaning: ………Brushing and / or Grinding
PREHEAT POSTWELD HEAT TREATMENT
Preheat Temp: 0℃ Temp. …………………N/A…………………………….
Thikness Preheat Temperature
3~20 mm 0
21~38 mm 65 Time ……………………N/A……………………………
Interpass Temp.: Min:100 ℃ Max:
200 ℃
WELDING PROCEDURE
Pass or Filler Metals Current Travel
Weld Process Type & Volts Speed Joint Details
Class Diam. Amps
Layer(s) Polarity (cm/min)
Root Weld GMAW ER70S-6 1.2 DCEP 200~350 20~25 25~35
2~n SAW EM12 4.0 DCEP 400~550 28~35 30~50

Manasaz Co. MMGN Co. Consultant


Signature:Checked by: Seyed Tahamtan Signature: Ahmad Khamissi Signature:
Mosavinia

Date : Date: Date:

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