Final Drawing

for
Lathe Machine

SHIP YARD SPP Shipbuilding Co., Ltd.

Hull No. H-4091

Model No. CDL 6246/1000

Paint Color Munsell No. 7.5 BG 7/2

Manufacturer Dalian Machine Tool Imp. & Exp.
/Supplier Co.,Ltd.
Main Specification C.D.1000mm × S.O.B 460mm

DATE(dd/mm/yy) 17/09/12

Dalian Machine Tool Import and Export Co.,Ltd.

Tel: +86-411-87582336, Fax: +86-411-87582876, E-mail: sales@dmtgie.com

Authorized Agent in Korea: Jey EnTech Co.

Tel: +82-51-465-3660/1, Fax.: +82-51-465-3662, E-mail : jeychung@paran.com

According to international law this specification is property of Jey EnTech Co.

The drawing and contents cannot be made public, copied or otherwise used,
without written consent.
Lathe Drawing ( CDL 6246) Jey EnTech Co.

CONTENTS

No. Contents Page

1. Machine Specification 2

2. List of Operating Levers and Buttons 3

3. Installation Drawing 5
3.1) Installation Layout 5
3.2) Reference Drawing for Foundation 6
3.3) Hoisting Diagram 7
3.4) Handling : Transportation Method 7

4. Lubrication 8
4.1) Lubrication Oil Diagram 8
4.2) Lubrication Oil Chart 9

5. Electric Wiring Drawing 10

5.1) Electric Wiring Diagram 10
5.2) Electric Diagram of Distribution Board 11
5.3) Electric Circuit Diagram 12
5.4) Electric Components 14

6. Accessory List 15
6.1) Attached Accessory List. 15
6.2) Loose Accessory & Tool List. 16
6.3) Spare supply list 18

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
1. Machine Specification CDL6246 × 1000 / 1500

CDL 6246 CDL 6246

ITEM UNIT
1000 1500
Over bed mm 460
Swing Max. over carriage mm 270
In gap mm 675
Capacity
Width of bed mm 300
Effective length in gap mm 200
Max. distance of Center mm 1000 1500
Spindle nose D8
Spindle bore mm 82
Headstock Taper of spindle bore Dia.90mm, 1:20
Spindle speeds Range 16-1,600 Rpm
Speed steps 12 steps
Range of inch threads mm/in 2-56TPI
Range of metric threads mm 0.5-14
Threads & Longitudinal feeds mm/R 0.06-0.82mm/Rev.
Feeds Cross feeds mm/R 0.17-0.242mm/Rev
Lead screw Diameter mm 36
Pitch of lead screw mm 6
Taper of tailstock M4
Tailstock Travel of tailstock mm 127
Diameter in tailstock mm 60
Overall length dimensions mm 2355 2855
Width mm 1010
General Height mm 1280
Net Weight kg 2010 2220
Paint Color Munsell No. 7.5BG7/2
Power of main motor kW 5.5, IP 44, Insulation F
Power of cooling pump kW 0.09, IP-44, Insulation F
Motor
Illuminating Lamp 24V, 40W
Power supply 440V, 60HZ, 3 Phase

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
2. List of Operating Levers and Buttons (Refer to Fig. 1)

1) Speed selecting lever

2) High-low speed selecting lever
3) Spindle speed selecting lever
4) Reverse selecting lever for feed rod and lead screw
5) Thread (thread pitch) and feed selection lever
6) Feed speed selection lever
7) Thread (thread pitch) and feed selection dial
8) Pilot switch
9) Main switch
10) Cooling pump switch
11) Spindle control lever
12) Longitudinal feed auto stop positioning ring
13) Longitudinal-cross feed selection lever
14) Cross feed hand wheel
15) Longitudinal-Cross feed selection lever
16) Auto-feed engaging lever
17) Location inspection device
18) Half nut lever
19) Foot brake pedal
20) Auto-stop rod of longitudinal feed
21) Spindle control (direction-change) lever
22) Tailstock sleeve moving hand wheel
23) Tailstock clamp lever
24) Tailstock sleeve clamp lever
25) Thread chasing dial
26) Saddle locking lever
27) Compound rest lever
28) Coolant control switch
29) Clamping lever for square tool post.
30) Emergency stop button
31) Main switch

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Lathe Drawing ( CDL 6246) Jey EnTech Co.

Fig. 1

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
3. Installation Drawing
3.1) Installation Layout

SECTION "A" - "A"

No. Model A (mm) B (mm) C (mm)

1 CDL 6246/1000 3220 1435 2355
2 CDL 6246/1500 3720 1935 2855

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
3.2) Reference Drawing for Foundation.

No. Description Q'TY Size (mm) Remarks

1 Stud Bolt / Nut (Double) 6 M16 × 160

2 Balancing Bolt 6 M16 × 50

3 Welding Liner(ST. Plate 100t) 3 130 × 100 "A" type , SS400

4 Welding Liner(ST. Plate 100t) 3 130 × 100 "B" type , SS400

Note: The bracket of foundation in the above table are supplied by DMTG, and the Hull construction shall be
decided by the shipyard after checking of hull vibration at location of the machine.

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Lathe Drawing ( CDL 6246) Jey EnTech Co.

3.3)Hoisting Diagram

3.4) Transportation Method.

When hoisting, the steel rope should be in the hoisting holes of the machine base
and then place the hoisting rings to the crane. In hoisting, should move the apron and
tailstock for keeping balance. When reaching the installation position, place the
machine lightly. It is strictly forbidden that the machine is impacted with the ground
to prevent to machine accuracy from being affected. The wood blocks should be put
between the steel wire ropes and the machine where contacted to avoid damaging to
the surface of the machine.

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
4. Lubrication
4.1) Lubrication Oil Diagram

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
4.2) Lubrication Oil Chart
Lubrication Filling Lubricating Oil Appointed Schedule of
No.
place method method Quantity Oil No. Oil Renewal

N32 (Accuracy:
To the level of Once for the first
Open oil cap 28.8-35.2mm2/s,
1 Headstock Steeping window gauge month., Later every
of upper cover 40oC) or
(22 Liters) two months
ISO VG 32

N46 (Accuracy: Refuel one for

Open upper To the level of
41.4-50.6mm2/s, every month,
2 Feed box cover then Steeping window gauge
40oC) or Renewal every
open oil cap (4 Liters)
ISO VG 46 half year

To the level of
Open upper Refuel
3 Apron Steeping window gauge ''
cover nut regularly
( 3 Liters)

Compound Manual
4 Use gun oilier 0.2g '' Daily
Rest operation

Manual
5 Feed rod Use gun oilier 0.2g '' Daily
operation

Manual
6 Tailstock Use gun oilier 0.2g '' Daily
operation

Manual
7 Lead screw Use gun oilier 0.2g '' Daily
operation

Lead screw Manual

8 Use gun oilier 0.2g '' Daily
Bracket operation
Oil come from
Apron
Guide ways Manual
9 automatically 0.2g '' Daily
& saddle operation
when press
pump bar
*Not initially filling by maker

Lub. Oil Brand

Company Model
ISO VG32 VG46
EXXONMOBIL MOBIL DTE 10 EXCEL 32 MOBIL DTE 10 EXCEL 46
TOTALFINAELF VISGA32 VISGA46
SHELL TELLUS32 TELLUS46
CASTROL HYSPIN AWH-M32 AWH-M46
FEOSO HYDROSO 32 HYDROSO 46
CHEVRON（FAMM） RANDO HDZ32 HDZ46
BP ENERGOL SHF-HV 32 ENERGOL SHF-HV 46
ESSO/STATOIL NUTO H32 NUTO H46
SK ZIC SUPER VIS X32 ZIC SUPER VIS X46

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
5. Electric Wiring Drawing.
5.1) Electric Wiring Diagram

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
5.2) Electric Diagram of Distribution Board

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
5.3) Electric Circuit Diagram

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Jey EnTech Co.

Electrical Bill of Material

No Symbol Name Q'ty Model Specifications Note
1 FU1, FU2, FU3 Fuse cutout block 4 RT23-16
2 XT1 Terminal block 1 JH5B-2.507+JH5B-1.515+JH9-6004
3 XT2 Grounding terminal 1 JDG-B-7
4 SB2 Main motor jog button 1 LAY3-11 Green
5 SA1 Main motor control button 1 LAY3-11X/23 Red
6 SA2 Coolant pump control button 1 LAY3-11X/23 Green
7 SB1 Emergency button 1 LAY3-02ZS/1 Red
8 TC Control transformer 1 JBK2-160 440V 60HZ 160VA 24V 50VA 220V 110VA
9 KM2,KM3 AC contactor 2 CJX1-16/22 Coil voltage 220V 60HZ
10 KM1,KM4 AC contactor 2 CJX1-9/22 Coil voltage 220V 60HZ

13
11 QF1 MCCB 1 3VE1015-8LU00 8-12.5A, set to 10A Molded case circuit breaker
12 QF2 MCCB 1 3VE1015-2DU00 0.25-0.4A, set to 0.29A
Lathe Drawing ( CDL 6246)

13 FU1, FU2 Fuse 3 1A

14 FU3 Fuse 1 2A
15 HL2 Illuminating lamp 1 JC38-B AC 24V, 40W
16 HL1 Signal lamp 1 AD-11/B AC 220V White
17 SQ1 Protection switch 1 LXK2-411K
18 SQ2 Protection switch 1 JWM6-11
19 SQ3 Protection switch 1 LXK1-311
20 SQ4 Protection switch 1 LXK1-311
21 SA3 Switch for illuminator 1 JC-11 Built-in switch
22 M1 Main motor 1 5.5Kw ,3Ph, 440V
23 M2 Coolant pump motor 1 0.09Kw, 3Ph, 440V
Lathe Drawing ( CDL 6246) Jey EnTech Co.
5.4) Electric Components

Electric net
220V 380V 440V 420V
60HZ 60HZ 60HZ 50HZ
Components

5.5KW QF1 20A 11.6A 10A 10.5A

0.09KW QF2 0.55A 0.32A 0.28A 0.29A

QF11 1A 1A 1A 1A

QF12 6A 6A 6A 6A

QF13 2A 2A 2A 2A
Note: The set values of breakers in the above table are reference values, and the values marked on the
name plate of the motors will prevail.

5.5) Detail of Cooling Pump

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
6. Accessory List
6.1) Attached Accessory List
NO. NAME TYPE SPEC. Q'TY REMARKS

1 3-Jaw Chuck K11250C/D8 Ø250mm 1EA Attached on machine

2 Thread Chasing Dial 1EA Attached on machine

3 Coolant System 1EA Attached on machine

4 Lighting System 24V,40W 1EA Attached on machine

Emergency Foot Stop

5 1EA Attached on machine
Switch

6 Chuck Cover 1EA Attached on machine

7 Protection Cover 1EA Attached on machine

8 Oil Pan Steel 1 EA Attached on machine

9 Steady Rest 1EA Attached on machine

10 Follow Rest 1EA Attached on machine

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
6.2) Loose Accessory & Tool List.

NO Name Sketch Specification Q'ty Remarks

1 Tool Box 1EA Loose supply

D114 EACH
2 Dead Center Loose supply
D115 1EA

Hex Wrench EACH

3 5/6/8/10/12 Loose supply
(allen spanner) 1EA

MA51-62
Driving Plate 1EA Loose supply
4 Ø250mm

MA51-63
5 Face Plate 1EA Loose supply
(Ø500mm)

6 Live Center D414 1 EA Loose supply

Pointed-Nose
7 80-100ml 1EA Loose supply
Oil Gun

MA51-60701
8 Center Sleeve 1EA Loose supply
1:20(F90)

Tool Handle
9 (Square Socket S92-3A 1EA Loose supply
Spanner)

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Lathe Drawing ( CDL 6246) Jey EnTech Co.

NO Name Sketch Specification Q'ty Remarks

12×12 EACH
10 Chuck Handle Loose supply
14×14 1EA

K72400/D8
11 4-Jaw Chuck 1EA Loose supply
(Ø315mm)

MA51-28709 1EA
(m=2.25, Z=67)
12 Change Gear Loose supply
MA51-28710A 1EA
(m=2.25 ,Z=39)

Screw Driver EACH

13 150 Loose supply
(+ & -) 1EA

14 Special Driver 9×12 1EA Loose supply

(DB1211)

Monkey
15 250 1EA Loose supply
Spanner

16×17
Double-End 18×19 EACH
16 Loose supply
Spanner 22×24 1EA
27×30

JP1019
17 Hook Spanner 1EA Loose supply
(115-130)

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Lathe Drawing ( CDL 6246) Jey EnTech Co.
6.3) Spare supply
NO Name Sketch Specification Q'ty Remarks

RT23-16
1 Fuse Wire 1A 3EA Loose supply
2A 3EA

2 V-Belt A 1854 4EA Loose supply

AD-11B
3 Signal Lamp 1EA Loose supply
(220V)

LAY3-11 1EA Loose supply

SPINDLE INCHING
CONTROL

(RED)
1EA Loose supply
LAY3-11×/23

4 Button Switch SPINDLE CONTROL

(GREEN)
1EA Loose supply
LAY3-11×/23

WATER PUMP CONTROL

LAY3-02ZS/1 1EA Loose supply

EMERGENCY STOP

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 Operating Manual
for
Lathe Machine

Model No. CDL6246/1000

CDL6246/1500
Manufacturer
Dalian Machine Tool Imp. & Exp. Co.,Ltd.
/Supplier
Main C.D.1000mm × S.O.B 460m

Specification C.D.1500mm × S.O.B 460m

Dalian Machine Tool Imp. & Exp. Co., Ltd.

Tel: 86-411-8758-2336, Fax: 86-411-8758-2876, E-mail:sales@dmtgie.com

Authorized Agent in Korea: Jey EnTech. Co.

Tel: 82-51-465-3660/1, Fax.: 82-51-465-3662, E-mail : jeychung@paran.com

According to the international law, this specification is property of Jey Entech. Co.
The drawing and contents cannot be made public, copied or otherwise used, without
written consent.
TABEL 5.1