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    Heat Exchanger Design Using HTRI PDF

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    966571016208
    This document provides instructions for using HTRI software to design a shell and tube heat exchanger. It describes entering process data into the software and adjusting various design parameters, like shell inner diameter, baffle spacing, tube layout, and length, to optimize the design. The goal is to reduce pressure drop and increase process streams while avoiding oversizing. Two alternative designs are compared, and recommendations are made to select the design with the higher overdesign factor but lower weight. Drawings and datasheets for the selected design are also included.

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    Heat Exchanger Design Using HTRI PDF

    Uploaded by

    966571016208
    971 views30 pages
    This document provides instructions for using HTRI software to design a shell and tube heat exchanger. It describes entering process data into the software and adjusting various design parameters, like shell inner diameter, baffle spacing, tube layout, and length, to optimize the design. The goal is to reduce pressure drop and increase process streams while avoiding oversizing. Two alternative designs are compared, and recommendations are made to select the design with the higher overdesign factor but lower weight. Drawings and datasheets for the selected design are also included.

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    Heat-Exchanger-Design-using-HTRI.pdf

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    This document provides instructions for using HTRI software to design a shell and tube heat exchanger. It describes entering process data into the software and adjusting various design parameters, like shell inner diameter, baffle spacing, tube layout, and length, to optimize the design. The goal is to reduce pressure drop and increase process streams while avoiding oversizing. Two alternative designs are compared, and recommendations are made to select the design with the higher overdesign factor but lower weight. Drawings and datasheets for the selected design are also included.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    971 views30 pages

    Heat Exchanger Design Using HTRI PDF

    Uploaded by

    966571016208
    This document provides instructions for using HTRI software to design a shell and tube heat exchanger. It describes entering process data into the software and adjusting various design parameters, like shell inner diameter, baffle spacing, tube layout, and length, to optimize the design. The goal is to reduce pressure drop and increase process streams while avoiding oversizing. Two alternative designs are compared, and recommendations are made to select the design with the higher overdesign factor but lower weight. Drawings and datasheets for the selected design are also included.

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    © All Rights Reserved
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    Education Institute for

    Equipment & Process Design

    E-6003
    Design and Principles
    Education Institute for

    Equipment & Process Design

    Process data

    Heating and Cooling Table


    Education Institute for

    Equipment & Process Design

    Open HTRI and Input Summery sheet and enter data in red areas
    Education Institute for

    Equipment & Process Design

    Enter operating data in process sheet in red areas

    Enter heating and cooling table data in hot and cold fluid properties in red areas
    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design

    Put shell info in shell sheet in red areas


    Note:
    1. Initially estimate shell ID between 1.5-3 times tube-side pipeline ID, here it is 6 inch so

    first estimation would be 12 inch.


    Education Institute for

    Equipment & Process Design

    In Reboiler Sheet do not enter an input


    Education Institute for

    Equipment & Process Design

    Put Tube mechanical data


    Since it is cooling water, 19.05 is selected and thanks to presence of CO2 and Ammonia
    in the water Duplex SS is selected.
    According to table below tube thickness of 1.65 is chosen.
    Education Institute for

    Equipment & Process Design

    Act like below


    Education Institute for

    Equipment & Process Design

    Put baffle info in baffle sheet in red areas like below


    Education Institute for

    Equipment & Process Design

    Act exactly like below for impingement sheet and Clearance


    Education Institute for

    Equipment & Process Design

    Enter nozzle info from piping info


    Education Institute for

    Equipment & Process Design

    Set nozzle location


    Education Institute for

    Equipment & Process Design

    Results:

    1. Now run and the dp in hot shell side becomes 1.62 bar and overdesign factor becomes -22%
    2. Now increase the shell ID and overdesign factor becomes 35% and dp reduces to 0.89 bar
    3. Now increase baffle spacing to 250 mm and run it again. Dp reduces to 0.215 and overdesign
    Factor to 33%.

    Spacing Oversizing

    100 35

    250 33

    300 31

    350 31

    400 30.5

    4. Now decrease tube length to 4.87 to reduce oversize factor and run it and oversizing factor
    becomes 5.54%. As a result, dp also reduces to 10.17
    5. Now increase Shell ID to 450mm and reduce Tube length to 4.27m simultaneously and the
    result is that dp becomes 0.138 bar and overdesign factor 14%
    Education Institute for

    Equipment & Process Design

    6. Now increase Shell ID to 500 mm and activate tube layout and run it and the overdesign
    factor becomes 40%
    Education Institute for

    Equipment & Process Design

    7. Now omit some tube like below and run it and the overdesign becomes 21%

    But after doing so, the water velocity in tube side reaches less than 1 m/s so we try to
    use double pass and by doing so, dp in tube side goes from 0.11 to 0.39 bar and tube
    side h goes from 5426 to 9898 and the velocity goes from 0.98 to 2.11.
    Education Institute for

    Equipment & Process Design

    8. Now omit some tubes like below and run it and overdesign factor becomes 7%

    Now the only fly in the ointment is that B stream is low so different cut and spacing for baffle is
    tested and baffle cut of 35% is tested and the overdesign factor becomes 1.73% and B-stream
    increase to 50%.
    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design

    If baffle cut of 25% is selected then B-stream be as low as 41% but overdesign factor is
    about 7%
    Education Institute for

    Equipment & Process Design

    Now if the baffle cut 35% and increase tube length to 4.87 and run it. This results in overdesign
    factor of 16% and so reduce the number of tubes till the overdesign factor becomes 10%. Then
    activate impingement plate and omit some tubes and run it.
    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design

    Licensor Design
    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design

    Which one should be selected?


    While Topsoe design offers a heat exchanger with lower weight, that of mine offers a heat
    exchanger with higher overdesign factor.
    By the way Topsoe configuration was also tested on my design and my configuration was
    slightly higher than that of Topsoe design
    Education Institute for

    Equipment & Process Design

    Drawings
    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design


    Education Institute for

    Equipment & Process Design

    Datasheet
    Education Institute for

    Equipment & Process Design

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