2019-09-27

My Company Design Calculations

Revision : 2
My Address Example C:\...\R_bgm AD Merkblatt.emvd
My City ex_107 (2019-09-27)

Expansion Bellows
Expansion Bellows, Loading conditions 1 [corroded normal condition].
EJMA 9th Edition 2008 4.13.1 Unreinforced Bellows
Lt Lb Lc Pressure : P = 1 MPa
Bellows allowable stress : Sab =140 MPa
q
Bellows yield strength : Sy = 210 MPa
w tc Bellows modulus of elasticity : Eb = 189,000 MPa
Bellows modulus of elasticity : Eba = 200,000 MPa
Allowable collar stress : Sac = 140 MPa
nt Db Collar modulus of elasticity : Ec = 189,000 MPa
Convolution Height : w =
No. of convolutions : N = 3 Convolution Pitch : q = 60 mm a = 3.4
70 mm
No. of plies : n = 1 Ply thickness : t = 4 mm Collar Thickness : tc = 6 mm b = 372 MPa
Int. Diameter : Db = 1,009 mm Length : Lt = 38 mm Length : Lc = 38 mm c = 12,824 MPa
No. of specified cycles : Nsp =
Sum of movements : etot = 2.8 mm [e = etot /N] Lb = N q = 180 mm
10,000
Mean diameter of
Dm = Db+w+nt = 1,083 mm rm = 15 mm 2 rm / w = 0.429
convolution :
Mean diameter of collar : Dc = Db+2nt+tc = 1,023 mm 1.82rm Dm t p = 0.422

Ply thickness (corrected for thinning) : tp = t Db Dm = 3.86 mm Figure 4.16 Cp = 0.702

ªq º
2
Figure 4.17 Cf = 1.613
Cross section of 1 convolution : Ac = ( 2 S rm + 2 « 2  2 rm »  >w  2 rm @ ) tp n =
2

¬ ¼
Figure 4.18 Cd = 1.607
672.758 mm2
^ 
k = min 1 ; Lt 1.5 Dbt ` = 0.399 Weld joint efficiency : Cwc = 1 Cwb = 1
Kr = max { 1, [ 2(q+ex)+ eTKT+ey) / 2q ]} = 1.016 ex = e ey = 0 eTKT = 0 Cm = 1.5
3
Dm E t n
b p
Spring Rate : f iu 1.7 = 36,195.29 N/mm fiu /N = 12,065.1 N/mm
w3C f

Stresses due to pressure (n = 1)

PDb  nt  Lt Eb k
2
Bellows Tangent Circumferential
S1 = 31.48 MPa ≤ Cwb.Sab = 140 MPa
Membrane 2ntEb Lt Db  nt   tc kE c Lc Dc 
PDc2 Lt Ec k
S1c = 32.1 MPa ≤ Cwc.Sac = 140 MPa
2ntEb Lt Db  nt   tc kE c Lc Dc 
Collar circumferential membrane

Intermediate convolutions PDm K r q

S2 = = 49.05 MPa ≤ Cwb.Sab = 140 MPa
circumferential membrane 2 Ac
Bellows Meridional Membrane S3 Pw 2nt p = 9.07 MPa
S3+S4 = 124.52 MPa ≤ Cm.Sab = 210 MPa
Bellows Meridional Bending S4  
P 2n w t p 2 C p = 115.46 MPa

Bellows Meridional stresses due to deflection

Eba t 2p e 5Eba t p e
membrane : S 5 = 2.52 MPa Bending : S 6 = 152.79 MPa
2 w3C f 3w 2Cd
a
Fatigue Life § c ·
St = 0.7(S3+S4)+(S5+S6) = 242.48 MPa Nsp ≤ N c ¨¨ ¸ = 1,000,000
¸
FIGURE 4.20 © St  b ¹

Psc 0.34S CT f iu N 2 q = 71.6 MPa CT = 1 P ≤ Psc

Buckling life Psi 1.3 Ac S y K r Dm q D = 1.52 MPa P ≤ Psi
K2 = S2 /P K4 = Cp / 2 n (w/tp) 2
G = K4 / 3 K2 D= 1+2G2+(1-2G2+4G4)0.5 = 3.3651

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 32 prodia2 V40.04.00.008 Bentley Systems, Inc.
 2019-09-27
My Company Design Calculations
Revision : 2
My Address Example C:\...\R_bgm AD Merkblatt.emvd
My City ex_107 (2019-09-27)

Expansion Bellows, Loading conditions 1 [corroded abnormal condition].

EJMA 9th Edition 2008 4.13.1 Unreinforced Bellows
Lt Lb Lc Pressure : P = 0 MPa
Bellows allowable stress : Sab =200 MPa
q
Bellows yield strength : Sy = 210 MPa
w tc Bellows modulus of elasticity : Eb = 189,000 MPa
Bellows modulus of elasticity : Eba = 200,000 MPa
Allowable collar stress : Sac = 206.7 MPa
nt Db Collar modulus of elasticity : Ec = 189,000 MPa
Convolution Height : w =
No. of convolutions : N = 3 Convolution Pitch : q = 60 mm a = 3.4
70 mm
No. of plies : n = 1 Ply thickness : t = 4 mm Collar Thickness : tc = 6 mm b = 372 MPa
Int. Diameter : Db = 1,009 mm Length : Lt = 38 mm Length : Lc = 38 mm c = 12,824 MPa
No. of specified cycles : Nsp =
Sum of movements : etot = 3 mm [e = etot /N] Lb = N q = 180 mm
10,000
Mean diameter of
Dm = Db+w+nt = 1,083 mm rm = 15 mm 2 rm / w = 0.429
convolution :
Mean diameter of collar : Dc = Db+2nt+tc = 1,023 mm 1.82rm Dm t p = 0.422

Ply thickness (corrected for thinning) : tp = t Db Dm = 3.86 mm Figure 4.16 Cp = 0.702

ªq º
2
Figure 4.17 Cf = 1.613
Cross section of 1 convolution : Ac = ( 2 S rm + 2 « 2  2 rm »  >w  2 rm @ ) tp n =
2

¬ ¼
Figure 4.18 Cd = 1.607
672.758 mm2
^ 
k = min 1 ; Lt 1.5 Dbt ` = 0.399 Weld joint efficiency : Cwc = 1 Cwb = 1
Kr = max { 1, [ 2(q+ex)+ eTKT+ey) / 2q ]} = 1.017 ex = e ey = 0 eTKT = 0 Cm = 1.5
3
Dm E t n
b p
Spring Rate : f iu 1.7 = 36,195.29 N/mm fiu /N = 12,065.1 N/mm
w3C f

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 33 prodia2 V40.04.00.008 Bentley Systems, Inc.