Check List For LeakTest

1 Flushing FlexibleHose , Valves , Fitting to specification cleanliness

2 Check if system which be flushed comply with P&ID Markup
3 Check Connection at Tiepoint as comply as P&ID Markup
4 Check if Flowmeter and Valves open 100%
5 Remove the Engine , Gearbox ,DrivenEquipment (Important)
6 Circulate the fluid at low pressure to ensure no leak found
7 Monitoring Temperature&Pressure during Flushing Process
8 After a interval , check the the sample from flushing fluid if meet specified cleanliness(17/15/12)
9 After finish , Add Blind Flange to prevent dust
10 Medium for oil flushing must be ISO VG 46

Note:There are no visible particles on the 100 mesh screen, or no more than 5 non-metallic
particles no larger than 0.010 inch (0.254 mm) in the 25 micron bag (s).
Flush Pressure TBA
 Temperatu Flow Rate(Assume
Pipe Name Time(min) Viscosity(cSt) Inside Pipe Dia(mm)
re(oC) at 60 DegC)
0 40 70 11.5 12
5 40 70 11.5 12
10 40 70 11.5 12
15 40 70 11.5 12
20 40 70 11.5 12
25 40 70 11.5 12
Tubing 16mm 30 40 70 11.5 12
35 40 70 11.5 12
40 40 70 11.5 12
45 40 70 11.5 12
50 40 70 11.5 12
55 40 70 11.5 12
60 40 70 11.5 12
0 40 86.684 11.5 16
5 40 86.684 11.5 16
10 40 86.684 11.5 16
15 40 86.684 11.5 16
20 40 86.684 11.5 16
25 40 86.684 11.5 16
Tubing 20mm 30 40 86.684 11.5 16
35 40 86.684 11.5 16
40 40 86.684 11.5 16
45 40 86.684 11.5 16
50 40 86.684 11.5 16
55 40 86.684 11.5 16
60 40 86.684 11.5 16
0 40 108.355 11.5 21
5 40 108.355 11.5 21
10 40 108.355 11.5 21
15 40 108.355 11.5 21
20 40 108.355 11.5 21
25 40 108.355 11.5 21
Tubing 25mm 30 40 108.355 11.5 21
35 40 108.355 11.5 21
40 40 108.355 11.5 21
45 40 108.355 11.5 21
50 40 108.355 11.5 21
55 40 108.355 11.5 21
60 40 108.355 11.5 21
0 40 165.033 11.5 21
5 40 165.033 11.5 21
10 40 165.033 11.5 21
15 40 165.033 11.5 21
20 40 165.033 11.5 21

Tubing 38mm
 25 40 165.033 11.5 21
Tubing 38mm 30 40 165.033 11.5 21
35 40 165.033 11.5 21
40 40 165.033 11.5 21
45 40 165.033 11.5 21
50 40 165.033 11.5 21
55 40 165.033 11.5 21
60 40 165.033 11.5 21
0 40 116.69 11.5 17
5 40 116.69 11.5 17
10 40 116.69 11.5 17
15 40 116.69 11.5 17
20 40 116.69 11.5 17
25 40 116.69 11.5 17
Pipe 3/4" 30 40 116.69 11.5 17
35 40 116.69 11.5 17
40 40 116.69 11.5 17
45 40 116.69 11.5 17
50 40 116.69 11.5 17
55 40 116.69 11.5 17
60 40 116.69 11.5 17
0 40 116.69 11.5 22
5 40 116.69 11.5 22
10 40 116.69 11.5 22
15 40 146.696 11.5 22
20 40 146.696 11.5 22
25 40 146.696 11.5 22
Pipe 1’’ 30 40 146.696 11.5 22
35 40 146.696 11.5 22
40 40 146.696 11.5 22
45 40 146.696 11.5 22
50 40 146.696 11.5 22
55 40 146.696 11.5 22
60 40 146.696 11.5 22
0 40 208.375 11.5 33
5 40 208.375 11.5 33
10 40 208.375 11.5 33
15 40 208.375 11.5 33
20 40 208.375 11.5 33
25 40 208.375 11.5 33
Pipe 1 1/2’’ 30 40 208.375 11.5 33
35 40 208.375 11.5 33
40 40 208.375 11.5 33
45 40 208.375 11.5 33
50 40 208.375 11.5 33
55 40 208.375 11.5 33
60 40 208.375 11.5 33
 0 40 260.052 11.5 46
5 40 260.052 11.5 46
10 40 260.052 11.5 46
15 40 260.052 11.5 46
20 40 260.052 11.5 46
25 40 260.052 11.5 46
Pipe 2’’ 30 40 260.052 11.5 46
35 40 260.052 11.5 46
40 40 260.052 11.5 46
45 40 260.052 11.5 46
50 40 260.052 11.5 46
55 40 260.052 11.5 46
60 40 260.052 11.5 46
Re(Require > 4000) Result

10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
10763.768115942 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9996.92652173913 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
9520.88240165632 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
14501.0362732919 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
12665.789258312 OK
9787.20079051383 OK
9787.20079051383 OK
9787.20079051383 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
12303.9095652174 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
11651.4295125165 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
10431.5755009452 OK
 The Flow rate when flushing shall be as follows table The Flow rate when flushing shall be as follow
Temperature(°C Oil) Temperature(°C O
PIPE SIZE 40 50 60 70 PIPE SIZE 40
Tubing 16mm 8.3 5.6 4.2 2.4 Tubing 16mm 138.361
Tubing 20mm 10.4 7.0 5.2 5.2 Tubing 20mm 173.368
Tubing 25mm 13.0 8.8 6.5 6.5 Tubing 25mm 216.71
Tubing 38mm 19.8 13.3 9.9 9.9 Tubing 38mm 330.066
Pipe ¾’’ 14.0 9.5 7.0 5.2 Pipe ¾’’ 233.38
Pipe 1’’ 17.7 11.9 8.8 6.5 Pipe 1’’ 295.059
Pipe 1 1/2’’ 25.0 16.8 12.5 9.2 Pipe 1 1/2’’ 416.75
Pipe 2’’ 31.2 21.0 15.6 11.5 Pipe 2’’ 520.104
hen flushing shall be as follows table(l/min)
Temperature(°C Oil)
50 60 70
93.352 70.014 40.008
116.69 86.684 86.684
146.696 108.355 108.355
221.711 165.033 165.033
158.365 116.69 86.684
198.373 146.696 108.355
280.056 208.375 153.364
350.07 260.052 191.705